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Craftsman 917.25801 Lawn Mower User Manual

1. 4 Retainer Front Link Spring Anti Sway Retainer Springs Bar Both Sides Housing Guide Large Retainer Spring Deflector Shield TOINSTALL MOWER 1 Raise attachment lift lever to its highest position 2 Slide mower under tractor with deflector shield to right side of tractor Lower lift lever to its lowest position Connect front links to mower deck and secure with retainer springs Connect suspension arms to rear deck brackets and secure with retainer springs TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjust ing Bottom edge of mower to ground Po o Bottom
2. Check all wiring See To Adjust Carburetor in Service and Adjustments section 10 Contact a Sears or other qualified service center Loose or damaged wiring Carburetor out of adjustment 10 Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service and Adjustments section 8 Contact a Sears or other qualified service center Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment NO ap N gt NO Oh ON 8 Engine valves out of adjustment 1 Clutch brake pedai not 1 Depress clutch brake depressed pedal Attachment clutch is Disengage attachment engaged clutch Weak or dead battery Recharge or replace battery Blown fuse Replace fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Clean battery terminals Check all wiring Check replace ignition Switch Check replace solenoid or Starter Contact a Sears or other qualified service center Faulty solenoid or starter 0 Noms o NM o NONE Faulty operator pre
3. For repair of carry in products like vacuums lawn equipment and electronics call for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only For the replacement parts accessories and owner s manuals that you need to do it yourself call Sears PartsDirect 1 800 366 PART 6 am 11 p m 7 days a week 1 800 366 7278 USA only www sears com partsdirect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1 800 827 6655 USA 1 800 361 6665 Canada 7 am 5 p m CST Mon Sat 9am 8 p m EST M F 4 p m Sat Para pedir servicio de reparaci n a Au Canada pour service en francais domicilio y para ordenar piezas 1 800 LE FOYER C 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 WWW S8ars ca HomeCentral Sears Roebuck and Co Registered Trademark Trademark 5 Service Mark of Sears Roebuck and Co Marca Registrada Marca de F brica M Marca de Servicio de Sears Roebuck and Co MC Marque de commerce Mi Marque d pos e de Sears Roebuck and Co 183210 3 21 02 TR Printed in U S A
4. i BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING 9 er C Ol nn ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED PARKING BRAKE Ae nme ATTACHMENT IGNITION CLUTCH DISENGAGED DANGER KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION FREE WHEEL Automatic Models only KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Attachment Clutch Ammeter Lever e Throttle Choke Control Clutch Brake Pedal Gearshift Leve Ignition Switch Light Switch Position Lift Lever Plunger Attachment Lift Lever d 9 Height Adjustment Indicator Parking Brake Lever Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking
5. 3000 3200 in Engine Gasket Set Key No y Included in Carburetor Overhaul Kit Key No 121 and 121A t Included in Carburetor Gasket Set Key No 977 and 977A E in Valve Gasket Set Key No NOTE All component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES SERVICE NOTES SERVICE NOTES SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX 32 4 44 4 414 2 644444 43444424443 4 2 1 4 3 4 41 3 4413 4 4443 4 3 3 3 4 33 3 388 449 44444444434424 44444464424444 44444444443 4 3443 3 4404444441445 WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill For repair of major brand appliances in your own home no matter who made it no matter who sold it 1 800 4 MY HOME Anytime day or night 1 800 469 4663 U S A and Canada WWWw Ssears com WWW Sears ca
6. 694042 691374 691636 SS 690718 691842 691843 394358 691024 695134 RPM Settings 1095 NOTE 5 Kit Choke Shaft Manual Choke Kit Choke Shaft Choke A Matic Kit Choke Shaft Nozzle Carburetor Key Timing Air Cleaner Stud Seal O Ring Seal Air Cleaner Connector Hose Line Fuel Cut to Required Length Screw Control Bracket Adjuster Rocker Arm Link Mechanical Governor Spring Governor Link Choke Spring Choke Retum Bracket Control Control Lever Governor Screw Choke Valve Screw Choke Valve Spring Governor Link Cap Valve Filter Fuel Clamp Casing Screw Casing Clamp Low Speed 1900 2100 High Speed 3000 3200 e uaea in Engine Gasket Set Key No Included in dg e Overhaul Kit Key No 121 and 121A included in 0 Gasket Set Key No 977 and 977A Included in Valve Gasket Set Key No All component Zelle ae given in U S inches 1 inch 25 4 mm NO NO TRACTOR MODEL NUMBER 917 258010 BRIGGS amp STRATTON ENGINE MODEL NUMBER 287707 TYPE NUMBER 1259 E1 KEY PART DESCRIPTION 276 692255 Ot Sealing Washer 276A 695410 O1 Sealing Washer 287 691002 Screw Dipstick Tube 304 690844 Housing Blower 305 690960 Screw Blower Housing 306 690499 See dell 307 691003 Screw Cylinder Shield 309 693551 Motor Starter 310 690323 Screw Starter Motor 311 497608 Brush Set 333 495859 Armature Magneto 334 691061 Screw MUS Magneto 337 491055 Spark ug 344 693
7. Gear Spur 32T Shaft Cross Gear Miter 1 2T Idler Axle RH Housing Lower Disc Brake Spacer Brake Puck Jaw Brake Pin Dowel Screw Tapping 5 16 18 X 2 35 Lever Actuating Washer Plain 321 X 1 00 055 X Bracket Anti Rotation Puck Friction Washer Anti Rotation Grease NOTE All component dimensions given in U S inches 1 inch 25 4 mm Use in various combinations to maintain proper clearances Order Key No 15 Silicone Sealant to be applied between Upper and Lower Housings use Loctite Ultra Gray Silicone 5699 or equivalent TRACTOR MODEL NUMBER 917 258010 BRIGGS amp STRATTON ENGINE MODEL NUMBER 287707 TYPE NUMBER 1259 E1 UIRES SPECIAL MEM TRACTOR MODEL NUMBER 917 258010 BRIGGS amp STRATTON ENGINE MODEL NUMBER 287707 TYPE NUMBER 1259 E1 51 TRACTOR MODEL NUMBER 917 258010 BRIGGS amp STRATTON ENGINE MODEL NUMBER 287707 TYPE NUMBER 1259 E1 TRACTOR MODEL NUMBER 917 258010 BRIGGS amp STRATTON ENGINE MODEL NUMBER 287707 TYPE NUMBER 1259 E1 977 CARBURETOR GASKET SET 98A 217 GA 127AQ RN 0 ep 121 CARBURETOR OVERHAUL KIT 1047 1279 276 978 950 634A P 6348 1170 2319 al LD sO 358 ENGINE GASKET SET 121A CARBURETOR OVERHAUL KIT 2 0 104A 127A 117A 1 05AQ 987A 9 6 p TRACTOR MODEL NUMBER 917 258010 BRIGGS amp STRATTON ENGINE MODEL NUMBER 287707 TYPE NUMBER 1259 E1
8. IMPORTANT Damage to the needle valve and the seat in carburetor may result if screw is tumed in too tight PRELIMINARY SETTING 1 Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments 2 Be sure the throttle control cable is adjusted properly see above FINAL SETTING 1 Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position 2 Move throttle control lever to slow position With finger rotate and hold throttle lever against idle speed screw Tum idle speed screw to attain 1750 RPM 3 While still holding throttle lever against idle speed screw turn idle mixture valve full travel clockwise then counterciock wise until engine runs rough Tum valve to a point midway between those two positions Release throttle lever ur TEST 4 Move throttle control lever from slow to fast position If engine hesitates or dies tum idle mixture valve out counterclock wise 1 8 tum Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust or damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine govemed high speed needs adjusting contact a Sears or other
9. Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments o
10. Sit on seat in operating position depress clutch brake pedal and set the parking brake 4 Place gear shift lever in neutral N position 5 Press lift lever plunger and raise attachment lift lever to its highest position 6 Start the engine After engine has started move throttle control to idle position 7 Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear 8 Slowly release clutch brake pedal and slowly drive tractor off skid 9 Apply brake to stop tractor set parking brake and place gearshift lever in neutral position 10 Turn ignition key to STOP position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the beits are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted
11. when changing oil 2 Remove yellow cap from end of drain valve and install the drain tube onto the fitting Oil Drain Valve Closed and Locked Position Drain Tube 3 Unlock drain vaive by pushing inward slightly and turning counterclockwise 4 To open pull out on the drain valve 5 After oil has drained completely close and lock the drain valve by pushing inward and tuming clockwise until the pin is in the locked position as shown 6 Remove the drain tube and replace the cap onto the end of the drain valve 7 Refill engine with oil through oil fili dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual 8 Use gauge on oil fill cap dipstick for checking level For accurate reading tighten dipstick cap securely onto the tube before removing dipstick Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Remove knob s and cover TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge Wash it in liquid detergent and water Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in c
12. with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S 1 Remove spark plug s 2 Pour one ounce of oil through spark plug hole s into cylinder s 3 Turn ignition key to start position for a few seconds to distribute oil 4 Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems f possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engine and exhaust areas are still warm TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM 6 086 CORRECTION Out of fuel Fill fuel tank Engine not CHOKED See TO START ENGINE properly in Operation section Engine flooded Wait several minutes before attempting to start NON DA NONA Dr Bad spark plug Replace spark plug Dirty air filter Clean replace air filter Dirty fuel filter Replace fuel filter Water in fuel Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter
13. 16 x 12 Ga Nut Hex Lock W Ins 3 8 16 Unc Grille Lens Asm Lens Headlight Bar Clear 169465X558 Fender Bracket Fender Repl 109873x Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 5 16 18 x 1 2 Bracket Asm Pivot Mower Rear Nut Lock Hex w Ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracket Grille LH Screw Bracket Grille RH Bolt Hex 1 4 20 x 3 4 Air Duct P L Rod Pivot Chassis Hood Screw Thdrol 3 8 16 x 1 2 Bolt Shoulder 5 16 18 Screw thdroi 3 8 16 x 1 2 Screw Hex Wsh Thdrol 3 8 16 Insert Lens Reflective Plug Button Blk 359 Dia Choke NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 258010 GROUND DRIVE AT T eg TEEN x N 7 TRACTOR MODEL NUMBER 917 258010 GROUND DRIVE KEY PART NO NO DESCRIPTION t Transaxle Dana D4360 139 Order parts from transaxle Manufacturer 2 146682 Spring Retum Brake T a Zinc 3 123666X Pulley Transaxle 18 20 tires 4 12000028 Ring Retainer 4 5100 62 5 121520X Strap Torque 30 Degrees 6 17000512 Screw 5 16 18 x 3 4 7 162240 Bracket Saddle Shift T a 8 131679 Rod Shf 501 LY YT Str Blk 10 76020416 Pin Cotter 1 8 x 1 Cad 11 105701X Washer Plate 388 Sq Hole 12 19151216 Washer 15 32 x 3 4 x 16ga 13 74550412 Bolt 1 4 2Bunf Gr8 W Patch 14 10040400 Washer Lock Hvy Helical 1 4 15 74490544 Bolt Hex Fighd 5 16 18 x Gr 5 18 74780616 Bolt Fin Hex 3 8 16 UNC x 1 Gr 5 19
14. 690193 53 690227 54 691148 73 690492 74 691655 75 2 78 690661 93 690602 94 498030 94A 695425 95 691636 95A 690718 98 495800 98A 695408 104 690525 104A 694918 105 231855 105A 694922 106 691780 QG Stud Carburetor Screw Intake Manifold Screen Rotating Screw Rotating Sereen Washer Flywheel Screw heel Guard Bushing Throttle Shaft Kit Idle Mixture Kit Idle Mixture Screw Throttle Valve Screw Throttle Valve Kit Idle Speed Speed Pin Float Hinge Pin Float Hinge Valve Float Needle Valve Float Needle Seat Inlet KEY PART NO NO 108 690464 108A 692344 108B 695419 117 692408 692411 117A 695415 695416 121 690191 121A 695427 125 690194 125A 127 695005 127A 690727 130 691750 130A 695418 131 494379 131A 695421 133 494381 133A 695914 SES DESCRIPTION Valve Choke Manual Choke Valve Choke Choke A Matic Valve Choke Jet Main An Jet Main High Altitude Jet Main er Jet Main High Altitude Kit Carburetor Overhaul Walbro Kit Carburetor Overhaul Nikki arburetor Carburetor Nikki Service with Walbro Carburetor Plug Welch Plug Welch Valve Throttle Valve Throttle Kit Throttle Shaft Kit Throttle Shaft Float Carburetor Float Carburetor 137 281165 Ot Gasket Float Bowl 137A 695426 Ot Gasket Float Bowl 141 495097 141A 495931 141B 695420 692412 691639 692297 691917 692317 691050 691693 691986 691841 692208 691840 695409
15. DESCRIPTION linder Assembly Kit Bushing Seal Oil Magneto Side Engine Men Cylinder Gasket Cylinder Head Breather Assembly Gasket Breather Screw Breather Assembly Tube Breather Gasket Crankcase 015 Thick Std E 005 Thic 009 ic Screw Cylinder Head Plug Oil Drain Crankshaft Seal Oil Screw Crankcase Cover Flywheel Key Flywheel Piston Assembly Standard Piston Assembly 010 O S Piston Assembly 020 O S Piston Assembly 030 O S Ring Set Piston Standard Ring Set Piston 010 O S Ring Set Piston 020 O S Ring Set Piston 030 O S Lock Piston Pin Pin Piston Standard Pin Piston 020 O S Rod Connecting coo US Rod Connecting 020 U S Screw Connecting Rod Valve Exhaust Valve intake Spring Valve Wise Spring Valve Exhaust Guard Flywheel Retainer Vaive Slinger Govemor Oil Tappet Valve Camshatt Short Block 311707 0028 E1 Replacement Engine Manifold Intake 51 692137 Gasket Intake KEY PART NO NO 1 496412 2 399265 3 391086 4 494238 5 691165 7 273280 8 495735 9 27803 10 691666 11 691328 12 692226 692406 692405 13 690360 15 690946 16 690136 0 291675 22 5 23 693557 24 222698 25 499284 499288 499292 495979 26 495854 495852 495851 495855 27 691299 28 498319 498320 29 692419 499940 32 692852 33 495856 34 495857 35 691279 36 691279 37 690456 40 691752 43 691968 45 690564 46 692421 48 496050 50
16. Push down on seat to engage shoulder boit in slot and pull seat towards rear of tractor 5 Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten 6 Lower seat into operating position and sit in seat 7 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down 8 Get off seat without moving its adjusted position 9 Raise seat and tighten adjustment knob securely NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls 1 Press lift lever plunger and raise attachment lift lever to its highest position 2 Release parking brake by depressing clutch brake pedal 3 Place gearshift lever in neutral N position 4 Roll tractor forward off skid 5 Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls A WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects 1 Be sure all the above assembly steps have been completed 2 Check engine oil level and fill fuel tank with gasoline 3
17. RH Washer 11 32 x 3 4 x 16 Ga Washer 13 32 x 1 x 12 Ga Boit 3 8 16 x 1 1 4 Nut Centerlock 3 8 16 Spacer Retainer Stitfener Idler Arm Bolt Hex Head 38 16 x2 1 2 Upstop Deck Front 38 Screw 5 16 18 x 3 4 Rod Brake LH Rod Brake RH Bolt Carriage Idler Spring Return Idier Retainer Spring Yellow Zinc Washer 9 32 x 3 4 x 16 Ga Bracket Clutch Cable Clutch 38 In Washer Flat 3 8 Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1 4 20 x 1 2 Mandrel Assembly Includes Housing Shaft and Shaft Hardware Only Pulley Not Included Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 258010 DANA TRANSAXLE MODEL NUMBER D4360 139 BELLE CEST KEY NO URW 02 03 h sch Ob week sch N O 18 PART NO 170981 2274J 134400 105904X 160940 138235 108727X 148266 148269 2225J 134793 148268 120415X 142674 170983 170986 105909X 105910X 160942 160943 148267 138236 73810500 110070X 142677 124644X 108980X 120406X 134796 134797 105925X 2228J 170987 174255 124639X 120472X TRACTOR MODEL NUMBER 10 DANA TRANSAXLE MODEL NUMBER D4360 139 DESCRIPTION Housing Upper Screw Tapping 1 4 20 X 734 Ball Detent Spring Detent Screw Tapping No 10 24 X 4 Assy Kit Shifter V Ring Bea
18. See TO ADJUST BRAKE in the Service and Adjustments section of this manual Y CHECKLIST Before you operate your new tractor we wish to assure that you receive the best performance and satisfaction from this Quality Product Please review the following checklist Y All assembly instructions have been completed No remaining loose parts in carton Y Battery is properly prepared and charged Minimum 1 hour at 6 amps Y Seat is adjusted comfortably and tightened securely Y All tires are properly inflated For shipping purposes the tires were overinflated at the factory Y Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped While learning how to use your tractor pay extra attention to the following important items Y Engine oil is at proper level Y Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine Y Be sure brake system is in safe operating condition OPERATION Learn and understand their meaning E These symbols may appear on your tractor or in literature supplied with the product
19. Sheet 3 E Y 2 Keys ASSEMBLY PRE OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness Review the video cassette before you begin TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 3 4 wrench 1 Pliers 2 7 16 wrench 1 Utility knife 1 Tire pressure gauge When right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut from top to bottom along lines on all four corners of carton and lay panels flat 3 Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1 Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknut Tighten securely IMPORTANT Tighten bolt and nut securely to 10 12 ft Ibs torque 2 Place tabs of steering boot over tab slots in dash and push down
20. area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished 0 16 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE 1 Change more often when in ambient high temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must m
21. clutch control To stop mower blades disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place Aue Position mand Low Position Diseng Position Deflector Shield TO OPERATE ON HILLS ACAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Use the slope guide at the back of this manual Choose the slowest speed before starting up or down hills iud stopping or changing speed on ills 14 H slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement To restart movement slowly release parking brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate Hed of tying hood to tractor rope cord etc TOWING CA
22. in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting A CAUTION Alcohol blended fuels called gasohoi or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 1 Sit on seat in operating position depress clutch brake pedal and set parking brake 2 Place gear shift lever in neutral N position 3 Move attachment clutch to disen gaged position 4 Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below 5 Insert key into ignition and tum key clockwise to start position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts m
23. of purchase there will be no charges to service the product at your home for issues covered by this warranty See exclusions below For your convenience IN HOME warranty service will still be available after the first 30 days of purchase but a ue charge will apply This charge will be waived if the Crafts man product is dropped off at an authorized Sears location For the nearest authorized Sears location please call 1 800 4 MY HOME This warranty applies only while this product is within the United States This Warranty does not cover Expendable items which become worn during normal use including but not limited to blades spark plugs air cleaners belts and oil filters Standard Maintenance Servicing oil changes or tune ups Tire replacement or repair caused by punctures from outside objects such as nails thoms stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or failure to maintain the equipment according to the instructions contained in the owner s manual Engine fue
24. to secure INSTALL STEERING WHEEL 3 Position front wheels of the tractor so they are pointing straight forward 4 Remove steering wheel adapter from Steering wheel and slide adapter onto steering shaft extension 5 Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Insert 1 2 Hex Nut Large Flat Adapter 1 4 Locknut Extension Shaft 1 4 Hex Bolt eu Hi 6 Assemble large flat washer 1 2 hex nut and tighten securely 7 Snap steering wheel insert into center of steering wheel 8 Remove protective materials from tractor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid CHECK BATTERY 1 Lift seat pan to raised position NOTE If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions INSTALL SEAT ea seat before tightening adjustment knob 1 Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor 2 Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard 3 Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan 4
25. up and thrown by the blade Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers ng safety instructions could result in Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before tuming Never leave a running machine unattended Always tum off blades set parking brake stop engine and remove keys before dismounting Tum off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcoho or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unload ing the machine into a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and bum Do not allow the mower deck to plow leaves or other debris
26. 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246X DESCRIPTION Seat Bracket Pvt St Bolt Fin Hex 3 8 16unc x 1 Washer Fiat 13 32 x1 x10 Ga Clip Push in Hinged Locknut Hex W Wsh 3 8 16 Spring Seat Cprsn 2 250 Blk Screw 3 8 16 x 1 Washer 13 32 x 1 x 14 Ga Pan Seat Knob Seat Adj Wingnut Bracket Mounting Switch KEY PART NO NO DESCRIPTION 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1 4 20x1 1 2 15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Bik Pnt 17 123976X Nut Lock 1 4 Lge Flg Gr 5 21 171852 Bolt Shid 5 16 18 Unc 22 73800500 Nut Lock Hex W Ins 5 16 18 24 19171912 Washer 17 32 x1 3 16x12 Ga 25 47 Bolt Shoulder 5 16 18 x 62 NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 258010 DECALS 3 3 4 1 KEY PART KEY PART NO NO DESCRIPTION NO NO 1 177097 Decal Lower Dash 11 145498 2 176675 Decal Engine 12 159737 3 171704 Decal Hood 13 146046 4 163204 Decal Fender 15 136832 5 145005 Decal Battery Danger 138311 6 182166 Decal Cutfinger CE 02 7 172275 Decal Steering 162598 8 140837 Decal Brake Parking Saddle 183210 9 159736 Decal Chassis Hot Muffler 183211 WHEELS AND TIRES KEY PART NO NO 1 1 Pies 2 65 2 Geer 58 3 106222X 4 10 4 59904 5 106732X427 6 278H 7 9040H 6 ID 106108X427 9 124635 10 71520 11 104757X428 14433
27. 4 13 DESCRIPTION Decal Fender Danger Decal Clutch Brake Eng Decal V Beit Dr Sch tractor Decal V Belt sch Decal Handle Lft Height Adjust Lift Handle Decal Draw Bar Load Limit Owner s Manual English Owner s Manual Spanish DESCRIPTION Cap Valve Tire Stem Valve Tire F Ts 15 X 60 6 Service Tube Front Service Item Only Rim Asm 6 front White Service Fitting Grease Front Wheel Only Bearing Flange front Whee Only Rim Asm 8 rear White Service Tire Rear Tube Rear Service Item Only Cap Axle Bik 1 50 X 1 00 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER 917 258010 LIFT ASSEMBLY TRACTOR MODEL NUMBER 917 258010 LIFT ASSEMBLY KEY PART NO NO 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 710 15 173288 16 73350800 17 175689 18 19 139868 20 163552 31 169865 32 73540600 DESCRIPTION Wire Asm Inner W plunger Shaft Asm Lift Pin Groove 1 500 Zinc E Ring 5133 62 Washer Pltd 21 32 X 1 X 21ga Bearing Nylon Blk 629 ld Grip Handle Fluted Blk Button Plunger Red Link Lift LH Link Lift RH Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Blk Zinc Nut Lock w Wsh 1 2 13 UNC Arm Suspension Rear Retainer Spring Zinc Bearing Pvt Lift Nut Crownlock 3 8 24 NOTE Alt component dimensions given in U S inches 1 inch 2 25 4 mm T
28. 675 Screw Cable Clamp 358 691580 Engine Gasket Set 363 19203 Flywheel Puller 369 695422 Spring Float Bowl 383 89838 Wrench Spark Plug 404 691691 Washer Governor Crank 445 496894 Filter Air Cleaner Cartridge 455 691173 Cup Flywheel 462 691261 Washer Starter Cable 467 691668 Knob Air Cleaner 474 691063 Alternator 503 691532 Strap Starter 505 691251 Nut Governor Control Lever 510 693699 Drive Starter 513 692024 Clutch Drive 523 692014 Dipstick 524 281370 Seal Dipstick Tube 525 691398 Tube Dipstick 544 692034 Armature Starter 552 491986 Bushing Governor Lever 562 691119 Bolt Governor Control Lever 579 691029 Nut Starter Cable 601 95162 Clamp Hose 614 691620 Pin Cotter 616 692012 Crank Governor 617 692138 O Ring Seal Intake Manifold 633 695414 Seal Choke Throttie Shaft 634 690801 Y 634A 690802 691909 691323 692407 690572 690372 690703 690959 490324 691335 729A 691224 691002 691658 691284 691714 692423 691239 691096 693713 692037 789A 695050 Assembly Sale Choke eal Spring Assembly Choke A Matic oot Spark Plug Spacer Seal Govemor Shaft Spring Detent Screw Drive Cap Screw Carburetor Shield Pin Locating Cover Starter Drive Clip Wire Clip Wire Drive Cover Screw Screw Flywheel Gear Timing Link Counterweight Counterweight Pin Counterweight Screw Counterweight Gear
29. 73800600 Nut Lock Hex W Ins 3 8 16 Unc 21 106935 Knob Rd 1 2 13 Plstc Thds 22 130804 Rod Brake Blk Zinc 26 840 24 73350600 Nut Hex Jam 3 8 16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 27 76020412 Pin Cotter 1 8 x 34 Cad 28 175765 Rod Brake Parking Luet 29 71673 Cap Brake Parking 30 174973 Bracket Mtg Transaxle 32 74760512 Bolt Hex Hd 5 16 18unc x 3 4 Y 175578 Shaft Asm Pedal Foot Nibbed 35 4 Bearing Nylon Blk 629 Id 36 19211616 Washer 21 32 x 1 x 16 Ga 37 81 Pin Roll 3 16 x 1 38 179114 Pulley Composite Flat 7 74760648 Bolt Fin Hex 3 8 16 UNC x 3 Gr 41 175556 Keeper Belt Idler 47 127783 Pulley idler V Groove Plastic 37 a22 gsddsodza9829g8289898058228085 D 119 120 150 151 170 202 212 250 17120614 8883R 175410 71170764 10040700 154778 134683 109502X 121749X 12000001 123583X 121748X 2228M 4497H 19091210 127285X 72140608 19131016 73900600 175456 19133210 178394 72110614 145212 17060612 DESCRIPTION Bellcrank Asm Clutch Retainer Belt Style Spring Bolt Hex Hd 3 8 16unc x1 1 2 Nut Crownlock 3 8 16 UNC Nut Crown Lock 5 16 18 Link Clutch 7 66 Spring Return Clutch 6 75 Screw 3 8 16 x 1 1 4 V Beit Gd Drive 9530 Keeper Belt Centerspan Screw 3 8 16 x 875 Cover Pedal Blk Round Pulley Eng CI Cable Bolt Hex 7 16 20 x 4 Gr 5 Washer Lock Hlcl Spr 7 16 Keeper Belt Engine FP Guide Belt Mower Drive RH Spacer Axle Washer 25 32 x 1 1 4 x16 Ga E ring 5133 75 Key S
30. ING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steering wheel and reassemble with crossbars horizontal Tighten securely FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact a Sears or other qualified service center TO REMOVE WHEEL FOR REPAIRS 1 Block up axle securely 2 Remove axle cover retaining ring and washers to allow wheel removal rear wheels have a square key Do not lose Repair tire and reassemble NOTE On rear wheels only align grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks purchase and use tire sealant from Sears Tire sealant also prevents tire dry rot and corrosion Washers Retaining Ring Axle Cover 5 Square Key Rear Whee Only n TO START ENGINE WITH A WEAK BATTERY WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE section of this manual If jumper cables are used for
31. Owner s Manual CRAFTSMAN LAWN TRACTOR 14 5 HP 38 Mower Electric Start 5 Speed Transaxle Model No 917 258010 CAUTION For answers to your questions Read and follow all Safety about this product Call Rules and Instructions before 1 800 659 5917 operating this equipment Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates 1160179 U S A Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS 2 Maintenance 17 1 1 1 1 1 Safety 068 ut 3 X Service and Adjustments 21 are ed 27 5161396 6 Product Specifications Assembly Pre Operation 8 X Troubleshooting 28 OPOrAHON eme rociado 11 Repair Parls usursousnsensausssssneneisasanenn 32 Maintenance Schedule 17 Sears Service Back Cover WARRANTY LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below Sears will also provide free labor for these applicable warranted parts for the two full years During the first 30 days
32. Pinion Harness Wiring Harness Wiring KEY PART NO NO DESCRIPTION 797 693167 Nut Brush Retainer 801 691429 Cap Drive 802 691286 Cap End 803 693757 Housing Starter 830 691095 Stud Rocker Arm 842 691870 Dipstick Tube Seal 847 496415 Dipstick Tube Assembly 851 692424 Terminal Spark Plug 868 690968 Seal Valve 871 690969 Bushing Guide 875 694942 Base Air Cleaner 877 393456 Wire Connector Alternator 883 692236 Gasket Exhaust 914 690960 Screw Rocker Cover 934 691058 Screw Fan Retainer 947 497672 Solenoid Fuel 947A 695423 Solenoid Fuel 967 272043 Filter Pre Cleaner 968 691916 Cover Air Cleaner 971 692129 Screw Air Cleaner Base 975 495933 Bowl Float 975A 695417 Bowl Float 977 690192 Set Carburetor Gasket 7 977A 695428 et Carburetor Gasket 987 691326 eal Throttle Shaft 987A 690998 Seal Throttle Shaft 996 690678 Carburetor Shield 1005 695056 Fan Flywheel 1006 690452 Retainer Fan 1019 496758 Kit Label 1022 272475 Gasket Rocker Cover 1023 691192 Cover Rocker 1026 692003 Rod Push Intake 692011 Rod Push Exhaust 1029 691751 Arm Rocker 1034 690822 Guide Push Rod 1036 695700 Label Emissions 1051 691265 Retainer Brush 1058 274789 Owner s Manual 1090 691293 Retainer Brush 1091 691333 Cap Limiter 1095 691581 Valve Gasket Set 1119 691183 Screw Alternator 127 691657 Screw Ka Bowl 1 1127A695407 Screw Float Bowl RPM Settings Low Speed 1900 2100 High Speed
33. RACTOR MODEL NUMBER 917 258010 MOWER DECK MOWER DECK KEY PART NO NO 1 170280 72140506 138017 169970 850857 10030600 10 140296 11 134148 13 137645 3 4 5 4939M 6 178024 8 9 14 128774 15 110485X 16 174493 19 132827 21 73680500 23 137607 24 105304X 25 123713 26 110452X 27 106736428 19111016 106735X 173984 129963 153532 178342 131494 28 82 2 2 8 089 898 8 TRACTOR MODEL NUMBER 0 DESCRIPTION Mower Housing Assembly Bolt Carriage 5 16 18 x 3 4 Bracket Asm Fram Sway Bar oo Asm Deck Sway Retainer Spring Bar Sway Deck Bolt Hex 3 8 24 x 1 1 4 Gr 8 Washer Lock Hicl Sprg 3 8 Washer Hard Blade Mower ented Blade Mower Mulching 38 Shaft and Bearing Assembly Includes Key Number 15 Mandrel Housing Vented Ball Bearing Mandrel Stripper Mower Vented Boit Shoulder Nut Crowniock 5 16 18 Bracket Mower Deflector Cap Sleeve Spring Deflector Nut Push Shield Deflector Washer 11 32 x 3 4 x 16 Ga Rod Hinge Screw Thdro Washer Spacer Pulley Mandrel Nut Flangelock 9 16 Pulley Idler Flat Nut Crownlock 3 8 16 Retainer Spring Brake Assembly Washer Hardened Idler Arm Assembly Spacer Retainer 47 KEY PART NO 5 NO 149846 144200 76020312 7631J 128772 19111216 19131612 74930620 133502 133503 74760640 142587 17060512 131289 169971 171665 DESCRIPTION Knob Belt Pin Cotter 3 32 x 3 4 Runner LH Runner
34. RTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil 1 Check engine oil with tractor on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If neces sary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Mainte nance section of this manual To change engine oil see the Mainte nance section in this manual ADD GASOLINE Fili fuel tank to bottom of tank filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness A CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT When operating
35. Steering Cap Spindle Fitting Grease Nut 1 4 28 Bolt Hex 1 4 28 x 1 1 4 Spacer Brace Axle Bolt Rdhd Sq 3 8 16 UNC x 2 1 4 Axle Brace Steering Asm Bracket Susp Chassis Front Fastener Christmas Tree Shoulder Bolt Clip Steering NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 258010 ENGINE o SS ay gt ul gt O u ki o a o Spark Arrester TRACTOR MODEL NUMBER 917 258010 ENGINE KEY PART NO NO 1 170551 2 17720408 D erkese 4 137352 13 165291 14 148456 16 11050600 0040500 71070512 17060620 73510400 2 88 8 5 3 5 8 5 B x DESCRIPTION Control Th ch Screw Hex Thd Cut 1 4 20 x 1 2 Engine Briggs Model 287707 1259 E1 Order parts from Engine Manufacturer er Gasket Eng 1 313 Id Tin Plated Tube Drain Oil Easy Washer Lock Ext Tooth 3 8 Shield Browni Kit Spark Arrestor Flat Scrn Tank Fuel Front 1 25 Cap Asm Fuel Clamp Hose 6 Line Fuel 20 Plug Drain Oil Easy Bushing Snap Nyl Blk Fuel Line Screw Hexwsh Thdrol 1 4 20 x 3 4 Screw Hex Wsh Thdrol 3 8 16 Washer 9 32 x 7 8 x 16 ga Washer Lock Hvy Hiel Spr 5 16 Screw Hexhd Cap 5 16 18 x 3 4 Screw 3 8 16 x 1 1 4 Nut Keps Hex 1 4 20 UNC NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 TRACTOR MODEL NUMBER 917 258010 SEAT ASSEMBLY KEY PART NO NO 1 127427 2
36. VICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR 7 Disconnect suspension arms from TO REMOVE MOWER rear deck brackets by removing Mower will be easier to remove from the retainer springs co right side of tractor Disconnect front links from deck by imu removing retainer springs t aan AN in DISEN Raise lift lever to raise suspension Move attachment lift lever forward to arms Slide mower out from under ge tractor lower mower to its lowest position 3 Roll beit off engine pulley IMPORTANT If an attachment other than the mower deck is to be mounted on the Remove small retainer spring and lift clutch spring off pulley bolt tractor remove the front links and hook Remove large retainer spring slide ld clutch spring Into square hole in collar off and push housing guide out ame of bracket 6 Disconnect anti sway bar from chassis bracket by removing retainer spring Kei m pO N wth ger Small Retainer Suspension 1 aat SER Hole Arms Engine Clutch Spring Pulley Spring
37. ace regulator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER 917 258010 SCHEMATIC Seo 98 STARTER SOLENOID SEAT SWITCH IGNITION SWITCH NOT OCCUPIED es en mU GROUNDING CONNECTOR O 4 A ENTE FUEL SHUT OFF SOLENOID IF SO EQUIPPED NOTE YOUR TRACTOR IS AN EQUIPPED WITH A SPECIAL on 6 9 0 CONNECTED TO THE 6 3 BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED ATIDLE THE LIGHTS 4 WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST REMOVABLE CONNECTIONS WIRING INSULATED CLIPS rest 0 or WERE ORTO START B S A1 NONE PROPERLY SECURE YOUR WIRING 31 REPAIR PARTS TRACTOR MODEL NUMBER 917 258010 ELECTRICAL eee eee ee ee 4 JN TRACTOR MODEL NUMBER 917 258010 ELECTRICAL KEY PART NO NO 163465 74760412 176689 176138 175685 4152J 4799J 146147 175158 73510400 4207J 121305X 175566 140401 179720 71110408 131563 178861 140844 141940 180449 7 7 5 8 2 2 8 8 DESCRIPTION Batte
38. aintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and interlock systems for proper operation Check for loose fasteners m Bom 3 Replace more often when mowing in sandy soil 4 Not required If with malntenance fres battery 5 Tighten front axte pivot bolt to 35 pn Ke maximum Do not overtighten LUBRICATION CHART O Spindle O Spindle Zerk Zerk A ot GFront Wheel 4 OFront Wheel Bearing j Bearing Zerk Zerk Engine 2 LL Net 00 0 0 0 D General Purpose Grease Q Refer to Maintenance ENGINE Section IMPORTANT Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly 8P gy TRACTOR Always observe safety
39. attery cleaned thoroughly see TO CLEAN BATTERY AND TERMI NALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace
40. autions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and pcs wire where it cannot contact spark piug CAUTION Do not coast down a hill in neutral you may lose control of the tractor A CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a siope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor Awarnine Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm Awarnine Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked
41. been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows 1 With engine not running move throttle control lever from slow to choke position Slowly move lever from choke to fast position 2 Check that holes A in governor control lever and hole in governor plate line up If holes A are not aligned loosen clamp screw and move throttle cable until holes are aligned Tighten clamp screw securely Governor Governor Control Lever Control Plate O Throttle Clamp Screw Cable TO ADJUST CARBURETOR NOTE The carburetor on this engine is low emission It is equipped with an idle fuel adjusting needle with a limiter cap which allows some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle The carburetor has been preset at the factory and adjustment should not be However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows in general turning idle mixture valve in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Tuming the idle mixture valve out counter clockwise increases the supply of fuel to the engine giving a richer fuel air mixture
42. best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 Raise mower to highest position to allow access to blades 2 Remove hex bolt lock washer and flat washer securing blade 3 Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Reassemble hex bolt lock washer and flat washer in exact order as shown 5 Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT Blade bolt is grade 8 heat treated ee Edge Up Flat Washer Lock 1 Center Hole Washer Sr S Hex Bolt Grade A Grade 8 heat treated bolt can be identified by six lines on the boit head TO SHARPEN BLADE NOTE We do not recommend sharpen ing blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone bal ancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade on to an unt
43. edge of mower to ground 8 Coa A es ee Aem Arm oo Lift Link Adjustment Nut FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side If the following front to back adjust ment is necessary be sure to adjust both front links equally so mower will stay level side to side To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment Mandrel e Nut E TO REPLACE MOWER BLADE DRIVE BELT The mower blade dr
44. emergency starting follow this procedure IMPORTANT Your tractor is equipped with a 12 volt system The other vehicle must also be a 12 volt system Do not use your tractor battery to start other vehicles TO ATTACH JUMPER CABLES 1 Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery 3 Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER 1 BLACK cable first from chassis and then from the fully charged battery 2 RED cable last from both batteries Weak or Dead Battery Fully Charged Battery REPLACING BATTERY Awarnine Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding 1 Lift seat pan to raised position 2 Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor 3 Install new battery with terminals in same position as old battery 4 First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal co
45. ft Lever Brake 2 Position Disengaged Position STOPPING MOWER BLADES To stop mower blades move attach ment clutch lever to disengaged position GROUND DRIVE To stop ground drive depress clutch brake pedal all the way down Move gearshift lever to neutral N position ENGINE Move throttle control to slow position NOTE Failure to move throttle control to Slow position and allowing engine to idle before stopping may cause engine to backfire 13 Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas Always stop tractor completely as described above before leaving the operator s position TO USE THROTTLE CONTROL Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower performance TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever 1 Start t
46. hreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced 5 8 Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use How ever periodic charging of the battery with gan automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Open battery box door 2 Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling V BELTS Check V belts for deterioration and wear af
47. ive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL 1 Place attachment clutch in DISEN GAGED position 2 Move attachment lift lever forward to lower mower to its lowest position 3 Roll belt off engine pulley 4 Disconnect R H suspension arm from rear deck bracket by removing retainer spring 5 Work belt off both mandrel pulleys and idler pulleys 6 Pull belt away from mower BELT INSTALLATION 1 Work new belt around both mandrel pulleys and idler pulleys 2 Install new belt into engine pulley grove 3 Reconnect R H suspension arm and secure with retainer spring 4 Make sure belt is in all pulley grooves and inside all belt guides Idler 558 Mandrel Pulleys Engine AT Pulley 0 Pulley Retainer Spring Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust able brake system which is mounted on the right side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed in highest gear on a level dry concrete or paved surface then brake must be adjusted 1 Depress clutch brake pedal and engage parking brake 2 Measure distance between brake 2 arm and nut A on brake rod 3 If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A 4 Road test tractor fo
48. l system cleaning or repairs caused by fuel determined to be contami nated or oxidized stale in general fuel should be used within 30 days of its purchase date Normal deterioration and wear of the exterior finishes or product label replacement Riding equipment used for commercial or rental purposes LIMITED WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge During the first 30 days of purchase there will be no charges to replace the battery at your HOME After the first 30 days for your convenience IN HOME warranty service will still be available but a trip charge will apply This charge will be waived if the Craftsman product is dropped of at an authorized Sears location For the nearest authorized Sears location please cali 1 800 4 MY HOME This battery warranty applies only while this product is within the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 2 SAFETY RULES IMPORTANT This cutting machine is nt 0 0 hands and feet and ollowi throwing objects Failure to observe the serious injury or death Book for this symbol to point out important safety prec
49. lean absorbent cloth and squeeze to remove excess oil NOTE If very dirty or damaged replace pre cleaner 6 Reinstall pre cleaner over cartridge 7 Reinstall cover and secure with knob s TO SERVICE CARTRIDGE 1 Remove cartridge nut 2 Carefully remove cartridge to prevent debris from entering carburetor Clean base carefully to prevent debris from entering carburetor 3 Clean cartridge by tapping gently on flat surface NOTE If very dirty or damaged replace cartridge 4 Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT Petroleum solvents such as kerosene are not to be used to clean the cartridge They may cause deteriora tion of the cartridge Do not oil cartridge Do not use pressurized air to clean or dry cartridge p gt Cover Cartridge gt Nut e Paper Cartridge lt Base CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers nap Cover Knob Foam Pre Cleaner ENGINE COOLING FINS Remove any dust dirt or oil from engine cooling fins to prevent engine damage from overheating 1 Remove screws from blower housing and lift housing and dipstick tube assembly off engine 2 Cover oil fill opening to prevent entry of dirt 3 Use compressed air or stiff bristle brush to thoroughly clean engine coo
50. ling fins 4 To reassemble reverse above procedure Screws Blower Housing Screws Dipstick Tube _ Assembly Engine Cooling Fins MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUG S Replace spark plug s at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required 1 With engine cool remove filter and plug fuel line sections 2 Place new fuel filter in position in fuel line with arrow pointing towards carburetor 3 Be sure there are no fuel line leaks and clamps are properly positioned 4 Immediately wipe up any spilled gasoline CLEANING We do not recommend using a garden Clean en ine battery seat finish etc hose to clean your tractor unless the of all foreign matter electrical system muffler air filter and Keep finished surfaces and wheels free Carburetor are covered to keep water out of all gasoline oil etc Water in engine can result in a shortened Protect painted surfaces with automo engine life tive type wax SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SER
51. ove throttle contro to fast position wait a few minutes and try again If engine still does not start move the throttle contro back to the choke position and retry WARM WEATHER STARTING 50 F and above 6 When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below 6 When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depend ing on the temperature The attachments can also be used during the engine warm up period NOTE if at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWING TIPS es Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has already been cut Have the cut
52. qualified service center which has proper equipment and experience to make any necessary adjustments Idle Speed Screw Throttle Lever Idle Mixture Valve with Limiter STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more ACAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire tractor See CLEANING in the Maintenance section of this manual 2 inspect and replace belts if necessary See belt replacement instructions in the Service and Adjustments section of this manual 3 Lubricate as shown in the Mainte nance section of this manual 4 Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and b
53. quare 2 0 x 1845 1865 Washer 25 32 x1 5 8 x 16 Ga Key Woodruff 9 3 16 x 3 4 Retainer Spring 1 Washer 9 32 x 3 4 x 10 Ga Strap Torque LHLT Bolt 3 8 16 x 1 Washer 13 32 x 5 8 x 16 Ga Nut Lock Fig 3 8 16 Spacer Retainer Washer 13 32 x 2 x 10 Ga Keeper Belt Transaxle Gear Bolt Carr Sh 3 8 16 x 1 3 4 Gr 5 Nut Hex Flange Lock Screw 3 8 16 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 258010 STEERING r fe 17 bins A KEE 4 ix TM Y il cr TRACTOR MODEL NUMBER 917 258010 STEERING KEY PART NO NO 140044X428 175131 DARAN 12000029 3366R 10 175121 11 10040600 12 73940800 13 8 15 145212 17 180641 126847X 19131416 17060612 76020412 8 8 8 88 88 9 5 8588 8985 22 5 2 S DESCRIPTION Steering Wheel Axle Assembly Spindle Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Gauge Washer 27 32 x 1 1 4 x 16 Grins Ring Klip Bearing Steering Column Draglink Washer Lock Nut Hex Jam Toplock 1 2 20 Spacer Bearing Axle Front Hexflange Lock Shaft Assembly Steering Bushing Link Drag Washer 13 32 x 718 x 16 Gauge Screw 3 8 16 x 3 4 Pin Rod Tie Bushing Steering Screw Cap Steering Wheel Washer 9 16 x 2 3 8 Gripco Nut Adaptor Steering Wheel Boot Steering Washer 25 32 x 1 1 4 x 16 Gauge Shaft Extension
54. r proper stopping distance as stated above Readjust if necessary if stopping distance is still greater than six 6 feet in highest gear further maintenance is neces sary Contact a Sears or other qualified service center With Parking Brake Engaged TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers 2 Remove belt from stationary idler and clutching idler 3 Remove belt downward from around engine pulley 4 Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keepers 5 Remove belt from center span keeper and pull belt away from tractor BELT INSTALLATION 1 Carefully work new belt down be tween transaxle belt keepers and onto the input pulley 2 Slide belt into the center span keeper 3 Pull belt toward front of tractor and roll around the top groove of engine pulley 4 Install belt through stationary idler and clutching idler 5 Make sure belt is in all pulley grooves and inside all beit guides and keep ers 6 Install mower See TO INSTALL MOWER in this section of manual Engine Center Span Keeper Transaxle Pulley TO ADJUST STEER
55. r repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with machine and the mowing activity Never manufacturer s recommended parts assume that children will remain where when necessary you last saw them Mower blades are sharp and can cut Keep children out of the mowing area Wrap the blade s or wear gloves and and under the watchful care of another use extra caution when servicing them responsible adult Check brake operation frequently Be alert and turn machine off if children Adjust and service as required enter the area Before and when backing look behind and down for small children SAFETY RULES Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacle
56. ractor with clutch brake pedal depressed and gearshift lever in neutral N position 2 Move gearshift lever to desired position 3 Slowly release clutch brake pedal to start movement IMPORTANT Bring tractor to a complete stop before shifting or changing gears Failure to do so will shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height Grasp lift lever Press plunger with thumb and move lever to desired position The cutting height range is approxi mately 1 1 2 to 4 The heights 6 measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the coo season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine 1 Select desired height of cut 2 Start mower blades by engaging attachment
57. rass leaves and trash under mower Mower drive belt worn Blades improperly installed 10 Improper blades used 11 Clogged mower deck vent Headlight s not working if so equipped holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine backfires 1 when turning engine OFF Engine throttle control not set at SLOW position for 30 seconds before stopping engine D 00 N MA ON Remove obstruction Replace mower drive belt Replace idler pulley Contact a Sears or other qualified service center Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade boit Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down 10 Replace with blades listed in this manual 11 Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connec tions Replace fuse Replace battery Check clean all connec tions Repl
58. ring Flange Seal Oil Ring Retaining Assy Kit Shim 625 Shaft Bearing Flange Washer Plain 632 X 1 38 X 046 Key Woodruff No 9 Assy Kit Input Shaft Pinion Bevel 12T Ring Retainin Chain 24 Pitches Cover Detent Gear Spur 1 2T Collar Clutch Assy Kit Clutch Keys Nut Lock 5 16 24 Shaft Intermediate Key Woodruff No 61 Ring Retainin Sprocket 1 8 Spacer 1 131 X 1 45 X 494 Gear Spur 37T Gear Spur 30T Gear Spur 25T Gear Spur 22T Gear Spur 1 9T Spacer 1 133 X 1 50 X 375 Washer Plain 640 X 1 37 X 061 Washer Plain 632 X 1 00 X 046 Washer Plain 632 X 1 00 X 031 GE Gear Comb 12T amp 30 Shaft Idler Spacer 633 X 87 X 755 KEY PART NO NO 41 105928X 42 170988 43 134394 44 120473X 45 142678 46 124641 X 47 106589 48 1204081 49 105937X 50 105936X 51 2226J 52 134401 53 2264J 54 160946 55 170990 56 160948 57 110071 58 120952X 59 170991 60 160950 61 170992 62 7294J 63 108989X 64 160952 65 120954 66 160953 67 138244 68 108996X 69 160954 70 120951X 71 174256 72 120416X DESCRIPTION Sprocket 9T Gear Bevel 36T Assy Kit Shim 750 Shaft Shatt Drive Gear Spur 12T Gear Spur 20T Gear Spur 25T Gear Spur 28T Gear Spur 31T Spacer 781 X 1 00 X 375 Washer Plain 632 X 1 00 X 060 Washer Neoprene Washer Plain 758 X 1 25 X 031 Axle LH Gear Miter T Splined Ring Retaining
59. rules when performing any maintenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be ad justed See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock Systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the clutch brake pedal is fully depressed and attachement clutch control is in the disengaged position When the engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat BLADE CARE For
60. ry Bolt Hex Head 1 4 20 unc x 3 4 Box Battery Fender Switch Interlock Harness Light Socket Includes 4152J Bulb Light Cable Battery 6 Gauge Red 11 cana Battery 6 Gauge Red W 16 Wire use Nut Keps Hex 1 4 20 UNC Cable Ground 6 Gauge Black 12 Switch Plunger Switch Ignition Key Ignition Harness Ignition Bolt Hex Head Fin 1 4 20 x 1 2 Cover Terminal Red Solenoid Adaptor Ammeter Rectangular Protection Wire Loop Cover Terminal Battery NOTE Ail component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 258010 CHASSIS AND ENCLOSURES TRACTOR MODEL NUMBER 917 258010 CHASSIS AND ENCLOSURES KEY PART NO NO 174620 176554 17060612 155272 174643X014 155138 168347X011 72140608 11 174996 12 145660 13 110 15 74180512 16 73510500 17 159639X558 18 126938X 24 74780616 19131312 73800600 179777 150209X599 136619 179716X558 179717X558 72110606 17490508 175710 73800400 19091416 144697 161464 144696 74780412 8 0 65 80 S8989889 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Saddle Sikscr Fit LT Clip Retainer Slide On Dash Bolt Rdhd Sqnk 3 8 16unc X 1 Panel Dash LH Clip Tinnerman Grille P L Panel Sikscr Dash RH Screw Mach TRHD 5 16 18 unc x 3 4 Nut Keps 5 16 18 Unc Hood Asm Bumper Hood Bolt Fin Hex 3 8 16 unc x 1 Gr 5 Washer 13 32 X 13
61. s such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not tum on slopes unless neces sary and then turn slowly and gradu ally downhill if possible PRODUCT SPECIFICATIONS 1 25 Gallons Unleaded Regular SAE 30 above 32 F SAE 5W 30 below 32 F Oil Type API SF SJ Oil Capacity 3 0 Pints Champion RC12YC Spark Plug Gap 030 Ground Speed Forward MPH 1st 2nd 3rd 4th 5th Reverse Front 14 PSI Rear 12 PSI 3 Amps Battery 5 Amps Headlights Amp Hr 28 Min CCA 230 Case Size U1R Blade Bolt Torque 27 35 Ft Lbs Tire Pressure CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact a Sears or other qualified service center We have competent well trained techni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you
62. sence switch es Engine clicks but will not start Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter 5 ON TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power Poor cut uneven Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel ON OA QN Water in fuel 10 Spark plug wire loose 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 1 Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil le
63. ter 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity 6 according to your expected operating temperature 9 gt SAE VISCOSITY GRADES p mm E HESSEN PE F 0 30 32 40 eo C 20 210 0 10 2 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil 100 Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container 1 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine
64. the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of tractor 12 IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH POSITION Turns the headlights on and off PARKING BRAKE LEVER Locks clutch brake pedal into the brake position THROTTLE CHOKE CONTROL Used for starting and controlling engine speed AMMETER Indicates battery charging or discharging The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress clutch brake pedal all the way down and hold 2 Pull parking brake lever up and release pressure from clutch brake pedal Pedal should remain in brake position Make sure parking brake will hold tractor secure Attachment Clutch Lever Throttle Choke Engaged Position Control Parking Brake Engaged Position Gearshi
65. to assemble and maintain your tractor properly Always observe the SAFETY RULES REPAIR AGREEMENT A Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owners manual A WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears service center See REPAIR PARTS section of this manual UNASSEMBLED PARTS Steering Wheel Steering Wheel Adapter Steering Extension Shaft 1 Large Flat Washer Steering Wheel Insert mmm O 7 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 2 0 amp 1 Washer 17 32 x 1 3 16 x 12 Gauge amp 1 Knob Video Cassette Slope
66. vel change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air screen fins 12 Clearvreplace muffler 13 Check all wiring 14 See To Adjust Carburetor in Service and Adjustments section 15 Contact a Sears or other qualified service center O PAN PARA N Replace blade Tighten blade bolt Contact a Sears or other qualified service center Tighten loose part s Replace damaged parts Check wiring switches and connections If not contact a Sears or other qualified service center Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Contact a Sears or other qualified service center Clean around mandrels to open vent holes TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will not rotate Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass discharge wech D N NA ON Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of g
67. ver over terminal 5 Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely Seat Pan Terminal Cover Positive Red ome Negative Black Cable TO REPLACE HEADLIGHT BULB 1 Raise hood 2 Pull bulb holder out of the hole in the backside of the grill 3 Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill 4 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL AS SEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor 4 When replacing hood be sure to reconnect headlight wire connector Hood Headlight Wire Connector ENGINE Maintenance repair or replacement of the emission control devices and sys tems which are being done at the customers expense may be performed by any non road engine repair establish ment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE The throttle control has
68. which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can re sult in severe injury or death Ail slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it SAFETY RULES DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tail grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommenda tions for wheel weights or counter weights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not tum on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass

Craftsman 917.25801 Lawn Mower User Manual

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