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Can-Am DS650 Offroad Vehicle User Manual

1. 112 Clutch Cable Lubrication ic tetto UT yaks reg Ua HI 113 SUSPENSION a daa dada tenes 114 114 INSPECTION ante V Bo pee 114 AdiUsStimrient sss 114 BRAKES eun one n RR REN 117 4 4 2 6 aide as 118 Engine ATeg 118 I NINE ML 118 FrontiFenders 2o uos oett Ubro pute ei DEDE Od 118 ASTOR CTS c snae etes tet Reet f 118 SeatilatCli ansias deno rao oo x eL RU aad oci su pel acta debes ty 118 i beet doe Dieta 118 Vehicle Cleaning and 118 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 BOMBARDIER ATV 120 BRP INTERNATIONAL LIMITED WARRANTY 2005 BOMBARDIER ATV 124 PRIVACY OBLIGATION DISCLAIMER 127 CHANGE OF ADDRESS OWNERSHIP 129 NOTICE This Operator s Guide has been pre pared to acquaint the owner operator of a new vehicle with the various ve hicle controls maintenance and safe operating instructi
2. Suet tang ohh enu e dane dents 100 Gearshift Pedal 100 CARBURETOR ici m 101 AIR 5 22222222 lt lt lt xxr ERR E RERRERAT REA RE ees 102 Air Filter Cleaning Draining sss 102 104 Battery de eode ebbe et ux hepate ENAA AE SEEI 104 MIB 104 Bulb Replacermernt e 105 Indicator Lamp 107 Beam Aiming 2 2 107 DRIVE TRAIN 5 ore Conse RR aes EE ERN FREE AEDE a E EEA 108 Swing Arm and Wheel 108 ECCL 108 Drive Chain Slider io va wale et 109 oprocket and PIDIOh uci iet ebbe M DREUERMARA tera 109 Tires kot tha eheu poss E Cu efl cor NRE bL D e 110 Front Wheel Bearing 110 Rear Axle 2 110 STEERING SYSTEM cerra rana Rn a DRE ER 111 Throttle Cable Eubrication i2 sucer Eb RR EPOR 111 Throttle Lever
3. 78 Check sen eese ebbe ro exit d 78 Initial Cold Starting e retra ote pente d I ens HR 78 Warm Engine sta rings use Rez eR ded ma pu eh dut 79 Stopping the iier rte 79 Shitting the Transmisslon issus dem 79 SPECIAL PROCEDURES is desea tie Ran Rar xenh Rn 81 Flooded I Cr pP MEPUIINRG 81 Engine OVerteatss oeste Laden e e et dd es LIE 81 OVET cuo Aene DER Ie ete ge be tegat ut e bx Ud 81 Immersion ze ee SERE Mia EI AA eg e eR 82 Post Operationi Gare is teda et ter ee 82 Storage and Preseason 82 CARGO AND 83 84 SPECIFICATIONS ce eere erect UR TRUE 87 MAINTENANCE INFORMATION MAINTENANCE 92 cad pim 96 ENGINE TRANSMISSION sse enn 97 Oil Change and Oil Filter 97 Coolant Replacement sce ER OSEE HEUS 98 Valva amp s Adjustment aix metet ES AE 98 Spark ATTOSTOr cca I ELM 99
4. SAFETY INFORMATION 33 25 A WARNING 00 0 POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Vehicle could go out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed 260 SAFETY INFORMATION LW A WARNING 0 POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Practice on smaller hills before attempting larger hills SAFETY INFORMATION 2 WARNING VOOAOFO POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ve hicle could flip over backwards Never go over the top of any hill at high s
5. INFORMATION _ A WARNING 00 000 POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this vehicle or operation of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Operator s Guide SAFETY INFORMATION 3 9 3 35 A WARNING V00A0NO POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Bombardier ATV dealer 368 SAFETY INFORMATION _ A WARNING V02A020 POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD
6. R GLEMENTATION CALIFORNIENNE CARTEMENT DES ELECTRODES VOIR GUIDE DU CONDUCTEUR POUR LES DONN ES SPECIFICATIONS D ENTRETIENS 704901075 704901075 LABEL 8 EMISSION CONTROL INFORMATION THIS VEHICLE I NOT SUBJECT TO PHASE IN EPA EMISSION STANDARDS AND RELATED REQUIREMENTS FOR MODEL YEAR 2006 APPLICABLE RENSEIGNEMENTS SUR LE DISPOSITIF ANTIPOLLUTION CE V HICULE N EST PAS CONCERN PAR LES NORMES 2006 DE L EPA DES U EN VERTU DE LA R GLEMENTATION 40 CFR 1061 UNDER 40 CFR 1051 512060138 512 080 138 While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death SAFETY INFORMATION _ 55 SAFETY INFORMATION SS VEHICLE INFORMATION EL HOW TO IDENTIFY YOUR ATV The main components of your vehi cle engine and frame are identified by different serial numbers It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss These numbers are required by the authorized Bom bardier ATV dealer to complete war ranty claims properly No warranty will be allowed by BRP if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance
7. BOMBARDIER V A WARNING Read this guide thoroughly It contains important safety information Minimum recommended operator age 16 years Do not remove this Operator s Guide from the vehicle 219 000 378 This Operator s Guide utilizes the following symbols to emphasize particular in formation The Safety Alert Symbol indicates a potential personal injury hazard Indicates a potential hazard that if not avoided could result in WARNING serious injury or death CAUTION Denotes an instruction which if not followed could severely damage vehicle components A WARNING YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE A collision or rollover can occur quickly even during routine maneuvers such as turning and driv ing on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Op erator s Guide and the labels on your vehicle Failure to follow these warn ings can result in SEVERE INJURY OR DEATH Keep this Operator s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Videocassette and on product labels could cause injury including the possibility of death WARNING This ATV may exceed the performance of other ATVs you have ridden in the past This category S sport is a high performance ATV for off road use only
8. LOADING CAPACITY 125 kg 220 Ib includes operator all other loads and added accessories GVWR Gross Vehicle Weight Rating Weight distribution front rear Wheel track Total vehicle load allowed MODEL DS650 X LIQUIDS SAE 10W40 4 stroke mineral based classification SG SH or SJ or XP S Oil type 5WAO synthetic 4 stroke oil Do not use engine and transmission other synthetic oil synthetic blend oil or special additive Refer to OIL VISCOSITY CHART for other grade Ethylene glycol water mix 50 coolant Coolant 50 distilled water Use Bombardier premixed coolant or a coolant specially designed for aluminum engines Super unleaded gasoline Fuel Octane Inside North America 91 M 2 Outside North America 95 RON Hydraulic brake Brake fluid DOT 4 CAPACITIES Approximately 3 hours depending on Vehicle range many factors such as temperature and operating conditions 12 L 3 2 U S gal including an approximate Fuel tank reserve of 2 4 L 0 6 U S gal Engine transmission oil 3 1 L 3 3 U S quarts Coolant 1 75 L 1 9 U S quarts A ampere kW kilowatt Ah ampere hour RPM revolution per minute CC cubic centimeters V volt in cubic inches W watt hp horsepower Because of our ongoing commitment to product quality and innovation BRP re serves the right at any time to make changes in design and specifications and or to make additions to or improvements in its products w
9. 1 Tabs Installation For installation reverse the removal procedure Beam Aiming Adjustment Remove the front fascia Using a long screwdriver turn the ad justing screw clockwise to lift the in side of headlamp and counterclock wise to go down it 1 Headlamp 2 Adjusting screw Adjust beam height to your conve nience then reinstall the front fascia DRIVE TRAIN Swing Arm and Wheel Hub Inspection Check these parts for damages cracks excessive play or corrosion pin holes at each 25 hours or at each 1250 km 800 mJ If one of these damages is detected DO NOT USE THE VEHICLE AND SEE AN AUTHO RIZED BOMBARDIER ATV DEALER WARNING Never ride vehicle with de fective swing arm or a defective wheel hub Lubrication Lubricate the swing arm with Bom bardier suspension synthetic grease P N 293 550 033 or an equivalent Drive Chain Adjust the drive chain before every ride Z WARNING Unless otherwise indicated al ways turn ignition switch to the OFF position before you check adjust or lubricate the drive chain Inspection This ATV is equipped with O ring sealed permanently greased pins and rollers Before operating the vehicle always inspect the drive chain Check for damage or missing O ring rollers and correct slack adjustment Lubrication and Cleaning CAUTION Never wash the chain with a high pressure washer or gasoline Damage to the O ring will res
10. Check fuel tank level turn fuel valve to ON also try on RES A failure of the carburetor may have occurred Contact an authorized Bombardier ATV dealer 4 Spark plug ignition no spark Check ignition fuse condition Remove spark plugs then reconnect to spark plug caps Check that ignition switch and or engine stop switch is are at the ON posi tion Start engine with spark plugs grounded to the engine away from spark plug holes If no spark appears replace spark plugs If trouble persists contact an authorized Bombardier ATV dealer 5 Engine compression If no pulsating resistance is felt it suggests a major loss of compression Contact an authorized Bombardier ATV dealer ENGINE LACKS ACCELERATION OR POWER 1 Fouled or damaged spark plugs Check item ENGINE TURNS OVER BUT FAILS TO START 2 Lack of fuel to engine Check item ENGINE TURNS OVER BUT FAILS TO START 3 Carburetor adjustments Contact an authorized Bombardier ATV dealer ENGINE LACKS ACCELERATION OR POWER cont d 4 Engine is overheating Check ENGINE OVERHEATING in SPECIAL PROCEDURES f overheating persists contact an authorized Bombardier ATV dealer 5 Air filter box plugged or dirty Check air filter and clean if necessary Check liquid deposits in air box drain tube Check the position of the air intake tube ENGINE BACKFIRE 1 Faulty spark plugs carbon accumulation See ENGINE LACKS ACCELERATION OR P
11. Chest protector Long sleeves Well dressed riders SAFETY INFORMATION 41 Carrying Loads Any load carried on the vehicle will affect the stability and control of the vehi cle For this reason do not exceed the load limits of the vehicle s manufacturer Always make sure the load is secured and cannot interfere with your proper con trol Always be aware that the load may slide or fall off and create an accident Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles Avoid covering and obstructing the headlamp or taillight with the cargo This vehicle is designed specifically to carry an operator only Even with a long seat that provide unrestricted operator movements it is not designed nor intend ed to carry passenger s Carrying passenger s may affect the stability and your control of the vehicle Recreational Riding Respect the rights and limitations of others Stay away from areas designated for other types of off road use This includes snowmobile trails equestrian trails cross country ski trails mountain bike trails etc Never assume there are no other users on the trail Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other Be prepared to stop or pull off to the side if another trail user appears in front of you Join a local ATV club They will provide you with a map and advice or in
12. It is for sport type recreational and competitive use by operators with advanced skills and substantial experience All safety documentation should remain with the vehicle at the time of sale content of the Safety Information section should be interpreted by the reader as a warning which if not followed may result in injury including the possibility of death In Canada products are distributed by Bombardier Recreational Products Inc BRP In USA products are distributed by BRP US Inc The following trademarks are the property of Bombardier Recreational Products Inc DS650 Rotax XP STM Printed in Canada vmo2006 003 DR Trademarks of Bombardier Recreational Products Inc or its affiliates 2005 Bombardier Recreational Products Inc and BRP US Inc All rights reserved Trademark of Bombardier Inc used under license FOREWORD Congratulations on your purchase of a new Bombardier recreational vehi cle It is backed by the BRP warran ty and a network of authorized Bom bardier ATV dealers ready to provide the parts service or accessories you may require Your dealer is committed to your satis faction He has taken training to per form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession At delivery your dealer would have explained the operation maintenance and safety features of the vehicle We trust you have tak en full adva
13. Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking Always follow the instructions in this Operator s Guide for carrying cargo SAFETY INFORMATION _ 37 A WARNING 2 POTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 38 CO SAFETY INFORMATION _ SAFETY WARNING To fully appreciate the pleasures and excitement of riding this vehicle there are some basic rules and tips that you should follow Some may be new to you while others may be common sense or obvious lrrespective we ask that you take a few minutes to read this Operator s Guide completely before you operate this vehicle Information in this Operator s Guide is limited It is strongly recommend ed that you obtain further information and training from your local authori ties ATV clubs or a recognized ATV training organization such as Specialty Vehicle Institute of America SVIA
14. and ride responsibly This Operator s Guide has been pre pared to acquaint the owner operator of a new vehicle with the various ve hicle controls maintenance and safe operating instructions They are indis pensable for the proper use of the product We would be pleased to receive any comments on the content and format of this Operator s Guide the Safety Videocassette or on product warnings labels SAFETY INFORMATION CC INFORMATION 9 SPECIAL SAFETY MESSAGES THIS VEHICLE 15 NOT A TOY AND CAN BEHAZARDOUS TO OPERATE This vehicle handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine ma neuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions SEVERE INJURY OR DEATH can re sult if you do not follow these instruc tions Read this Operator s Guide and all on product warning labels careful ly and follow the operating proce dures described Watch and pay at tention to the Safety Videocassette before operation Never operate this vehicle without proper instruction Take a training course Beginners should receive training from a certified instructor Contact an authorized Bombardier ATV dealer to find out about avail able training course nearest you or call the Specialty Vehicle Institute of America SVIA at 1 800 877 2887 or in Canada the Canada safety Counci
15. or the Canada Safety Council CSC The U S Consumer Product Safety Commission and all ATV manufac turers do not recommended anyone under the age of 16 to ride an ATV having an engine higher than 90 cc For the child s safety we strongly recommend you also follow and en force this recommendation You are the sole judge of a rider s capability to understand the risks and operate a vehicle safely Persons with cognitive or physical im pairments or who are high risk takers have an increased exposure to over turns or collisions which may result in injury including death Become completely familiar with the operational controls and the general operation of the vehicle before ven turing into off road conditions Prac tice driving in a suitable area free of hazards and feel the response of each control Drive at low speeds High er speeds require greater experience knowledge and suitable riding condi tions Not all vehicles are the same Each has its own unique performance char acteristics controls and features Each will ride and handle differently Never assume that the vehicle will go everywhere safely Sudden changes in terrain caused by holes depressions banks softer or harder ground or other irregularities may cause the vehicle to topple or become unstable To avoid this slow down and always observe the terrain ahead If the vehicle does begin to topple or tipover it is usually the best advice to immedia
16. remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death WARRANTY DC BRP LIMITED WARRANTY NORTH AMERICA 2006 BOMBARDIER ATV 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products Inc BRP warrants its 2006 Bombardier ATVs from defects in material or workmanship for the period and under the con ditions described below All genuine Bombardier parts and accessories installed by an authorized Bom bardier ATV dealer as hereinafter defined at the time of delivery of the 2006 Bombardier ATV carry the same warranty as that of the ATV Use of the product for racing or any other competitive activity at any point even by a previous owner will render this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use owners The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dealer authorized to distrib ute Bombard
17. use common sense Transportation When transporting a vehicle secure vehicle to trailer or pickup box with suitable tie downs Using ordinary ropes is not recommended A WARNING V00A174 Never tip this vehicle on end for transporting We recommend that you carry the vehicle in its nor mal operating position on all 4 wheels Follow these procedures Place the fuel valve to OFF position Apply the parking break and place the transmission in 1st gear Secure the vehicle using the appro priate areas See the following il lustration CAUTION Attaching vehicle at oth er locations may damage the vehi cle V02A1GY WARNING Do not tow this vehicle behind a car or other vehicle Use a trailer TROUBLESHOOTING ENGINE DOES NOT TURN 1 Ignition switch is in the OFF position Place switch to the ON position 2 Transmission is not set on NEUTRAL Set transmission either in NEUTRAL or squeeze the clutch lever 3 Weak battery or loose connections Check connections and terminals condition Have the battery checked Contact an authorized Bombardier ATV dealer ENGINE TURNS OVER BUT FAILS TO START 1 Mixture not rich enough to start cold engine Check fuel tank level and check starting procedure particularly use of the choke 2 Flooded engine spark plugs wet when removed Refer to SPECIAL PROCEDURES 3 No fuel to the engine spark plugs dry when removed
18. Headlamp Switch Located on the top of multi function switch Place switch to LO for the low beam and taillight Place switch to HI for the high beam and taillight To close headlamp move the head lamp switch to OFF position 1 Headlamp switch Engine Stop Switch Located at the middle of multi function switch The engine will not run or start if the engine stop switch is turned to OFF position This switch is used to stop engine and as an emergency control NOTE While engine can be stopped by turning ignition key OFF we recom mend the engine be stopped by the engine stop switch 1 Engine stop switch Start Button Located under engine stop switch To start engine Place the engine stop switch to RUN Select transmission to the NEU TRAL position or squeeze the clutch lever Turn ignition key to ON Press and hold the start button Release immediately after engine is started V021030 1 1 Start button 6 Fuel Tank Cap Unscrew counterclockwise and re move cap to allow fuel tank filling then fully tighten clockwise Z WARNING Always stop engine before re fueling Open cap slowly If a differential pressure condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or re paired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level Never smoke or
19. INFORMATION Downhill Keep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear VOOAOYL SAFETY INFORMATION 49 Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle It should be avoided wherever possible If itis necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple Do not try to stop or save the vehicle from damage Routine Maintenance Once your ride completed it is wise to remove any build up of snow ice mud and grime Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle Wash your vehicle in warm soapy water then allow it to dry A towel may help Do not wash your vehicle outside during freezing weather Apply appropriate lubrication as described in the MAINTENANCE section Part of your responsibility towards safety is to respect the contents of this Op erator s Guide t provides valuable advice on how to properly take care of your vehicle If further assistance is required your authorized Bombardier ATV dealer is always willing to help Modification of the vehicle to increase speed and performance may
20. SEVERE INJURY or DEATH 704 900 005 A V01M07Z LABEL 6 Improper tire pressure or LOAD COLD TIRE PRESSURE FRONT overloading can cause UP 34 5 kPa 5 psi loss of control resulting 100 kg MIN 21 0 kPa 3 psi in SEVERE INJURY or 2200 REAR uod 34 5 psi DEATH MIN 21 0 kPa 3 psi maintain proper tire pressure as shown NEVER set tire pressure below minimum It could cause the tire to disloge from the rim NEVER exceed the vehicle load capacity of 100 kg 220 Ib Including weight of operator cargo accessories and trailer tongue weight 704900914 V02M0GY LABEL 7 EMISSION CONTROL INFORMATION THIS VEHICLE MEETS U S ENVIRONMENTAL PROTECTION AGENCY AND C A R B REGULATIONS FOR MODEL YEAR 2006 SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS ENGINE DISPLACEMENT EXHAUST EMISSION CONTROL SYSTEM ENGINE FAMILY 6BCXX 65226C FAMILLE DE MOTEUR FEL 134 g kW hr NOx LEF 651 88 cm CYLINDR E CARB FUEL Unleaded Sans plomb 87 octane ronmon 2 ESSENCE ENGINE OIL SAE 10W40 HUILE A MOTEUR IDLE SPEED 1300 RPM 100 VITESSE DE RALENTI SPARK PLUG NGK DR8EA DE BOUGIE SPARK PLUG GAP 0 6 0 8 mm 024 028 in po BOMBARDIER RECREATIONAL PRODUCTS INC SYST ME DE CONTR LE DES MISSIONS RENSEIGNEMENTS SUR LE DISPOSITIF ANTIPOLLUTION CE V HICULE SATISFAIT AUX NORMES 2006 DE
21. SH or SJ Only use high quality high deter gent oil NOTE The same oil lubricates both engine and transmission For im proved overall performance and wear protection use XP S 5WAO synthetic 4 stroke oil P N 293 600 039 This is a special synthetic oil formulated for clutch type gear box CAUTION Use of synthetic or syn thetic blend oil other than XP S 5WAO synthetic 4 stroke oil P N 293 600 039 may cause clutch slip page Oil Viscosity SAE 10WA0 is recommended for sum mer time SAE 5W 30 for winter time Other viscosity should be used if the average temperature is outside the range of the recommended oil See chart below SAE 20W50 SAE 10W40 SAE 15W40 SAE 10W30 SAE 5W30 a e o o o o N ES st io z 9 T Lu I z gt nc a cc lt gt ea Oil Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine transmis sion with an improper level may severely damage engine transmis sion Wipe off any spillage gerok V02C3MY LH SIDE OF DASH 1 Dipstick With vehicle on a level surface start engine and let it running around 1 minute then stop engine Check oil level as follows 1 Unscrew dipstick out and wipe clean 2 Screw dipstick until it bottoms 3 Remove dipstick and check oil lev el It should be near or equal to the upper mark 1 Ful
22. a vehicle off road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle nor should it be operated on steep or treacherous terrain General Operating and Safety Precautions Care caution experience and driving skill are the best precautions against the hazards of vehicle operation Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain always choose an alternate route In off road operation power and traction not speed are important Never drive faster than visibility and your own ability to select a safe route permit Constantly watch the terrain ahead for sudden changes in slopes or obstacles such as rocks or stumps that may cause loss of stability resulting in tipover or rollover Never operate the vehicle if the controls do not function normally When stopped or parked always apply the parking brake This is especially im portant when parking on a slope On very steep inclines or if the vehicle is car rying cargo the wheels should be blocked using rocks or bricks Remember to turn the fuel valve to the closed position SAFETY INFORMATION 3 93 3 43 Uphill Driving Due to configuration this vehicle has excellent cl
23. and observe quietly and with caution It will be one of the better memories of your life 42 SAFETY INFORMATION _ Observe the rule what you take in carry out Do not litter Do not start campfires unless you have permission to do so and then only away from dry areas The hazards you may create on the trail may cause injury to others or yourself even at a later date Respect farm lands Always obtain the permission of the landowner before riding on private land Respect crops farm animals and property lines If you come to a closed a gate close it again after yourself Finally do not pollute streams lakes or rivers and do not modify the engine or muffling system or remove any of its components Design Limitation Although the vehicle is exceptionally rugged for its class it is still a light vehicle by definition and its operation must be restricted to its proper purpose The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance Off Highway Operation The very nature of off highway operation is dangerous Any terrain which has not been specially prepared to carry vehicles presents an inherent danger where angularity terrain substance and exact steepness are unpredictable The terrain itself presents a continual element of danger which must be knowingly accepted by anyone venturing over it An operator who takes
24. be performed by an authorized BRP ATV dealer The initial A ADJUST maintenance is very important and must not be neglected C CLEAN 25 H OR 1250 KM 800 m l INSPECT L LUBRICATE 50 H OR 2500 KM 1600 m R REPLACE 100 H OR 1 YEAR OR 5000 KM 3100 m 200 H OR 2 YEARS OR 10000 KM 6200 m TO BE PERFORMED BY PART TASK LEGEND T PROCEED WITH TASK STEERING Handlebar fasteners 8 E rr oer Threte nousingjcable 0 o pr estem me 0 t Steering system 9 LE po pep 3 Pre ride inspection item penes S sty area sand snow such dusty area sand snow Wesen DT THE E eere eroria condens Tires pressure and wear 3 EVERY RIDE Front wheel hub EVERY RIDE Customer oo an 18 SUSPENSION bem ams si eT p J Customer 4 More often under severe use enemies ue bases LET BRAKE Brake front and rean iu 3 Pre ride inspection item Brake pas customer 6 Brake fluid replacement Brake system ies osse i customer performed by an authorized Bae menns tem use AN e PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM 250 m To be performed by an authorized BRP ATV dealer The initial A ADJUST maintenance is very important and must not be neglected C CLEAN 25 H OR 1250 KM 800 m 1 INSPECT L LUBRICATE 50 H O
25. cause noise Spark Arrester The muffler must be periodically purged of accumulated carbon See the MAINTENANCE CHART Removal WARNING Never run engine in an enclosed area Never perform this opera tion immediately after the engine has been run because exhaust sys tem is very hot Make sure that there are no combustible materi als in the area Wear eye protec tion and gloves Never stand be hind the vehicle while purging ex haust system Respect all applica ble laws and regulations Remove the screws retaining the spark ar rester to the muffler 02 06 1 Screws 2 Spark arrester spark arrester and sealant joint 1 Spark arrester 2 Sealant joint 3 Muffler inner grill with wool Remove all carbon deposit in the muf fler Remove carbon deposits from the spark arrester using a brush NOTE Use a soft brush and be careful to avoid damaging spark arrester Installation For installation reverse the removal procedure pay attention to the follow ing details Check insulated wool and change if it is deteriorated the spark arrester condition it must be free of breaks and holes Re place if necessary Remove the old sealant joint and re place by a new one Use ULTRA COOPER sealant P N 293 800 090 or an equivalent product 02 08 sure that wool is in place when inserting grill Align grill properly in bottom of muffler
26. clamp Pull drain tubes out then empty it CAUTION Do not start engine when liquid or deposits are found in the drain tubes When liquid deposits are found the air filter must be inspected dried re placed depending on its condition Remove air filter as explained below Air Filter Removal CAUTION Never remove or modify any component in the air box ways use genuine parts or suitable equivalent when replacing air filter and foam The engine carburetion is calibrated to operate specifical ly with these components Other wise engine performance degrada tion or damage can occur Remove seat Release latches and remove air filter box cover 1 Latches 2 Air filter box cover Remove screw driver cap by pushing it inside of air box Loosen clamp and remove filter Remove foam 1 Clamp 2 Air filter and foam 3 Screw driver cap Pour cleaning solution P N 219 700 341 or an equivalent into a bucket Put the filter in to soak While filter soaks clean inside of air box Rinse air filter and foam with warm water Squeeze foam to remove excess wa ter Let dry air filter and foam thor oughly NOTE Slight dust may be cleaned us ing a low pressure airgun Blow com pressed air backward of operating air flow If air filter element or foam is dirty replace with a new one When the filter is dried re oil with air filter oil P N 219 700 340 or an equiv alent Air Filter Inst
27. filter area hose and drain plug areas are not leaking Stop engine and check oil level Refill as necessary Dispose oil as per your local environ mental regulations Coolant Replacement WARNING In order to avoid potential burns do not remove the radiator cap or loosen the engine drain plug if the engine is hot Turn the radiator cap counterclockwise and remove it Remove the drain plug on the LH side of engine and drain the coolant into a suitable container V02C10Y 1 Cooling plug Drain the system completely and rein stall the drain plug Remove the temperature sensor on the top of thermostat housing Fill radiator until coolant comes out by the temperature sensor hole Install the temperature sensor and continue the cooling system filling by the radiator Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly add additional coolant if necessary At this point wait until engine reach es normal operating temperature De press the throttle lever two or three times then add coolant if required Install radiator cap Inspect all connec tions for leaks and check coolant level in the reservoir Valves Adjustment See an authorized Bombardier ATV dealer for valves adjustment Insufficient clearance will cause loss of power and possibly damage the valves Excessive clearance will
28. for the terrain visibility and op erating conditions and your experience 20 SAFETY INFORMATION _ A WARNING V00A090 POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do try to show off SAFETY INFORMATION Cs WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described further in this Operator s Guide Z WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator break through the ice HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load as well as the force that is created by a moving vehicle 2 SAFETY INFORMATION _ A WARNING V00AO0BO POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera tion WHAT CAN HAPPEN Removing even
29. half position Start the engine without activating the throt tle lever After few times move the choke lever to OFF Stopping the Engine WARNING Avoid parking vehicle slope Release throttle and completely stop the vehicle Apply the parking brake by using brake lever lock on front brake lever Press the clutch lever and shift to 1st gear Push the engine stop switch Turn key in ignition switch to OFF Remove key from ignition switch Shifting the Transmission Gearshift Control To shift the transmission pull in the clutch lever then operate gearshift pedal as follows WARNING Always use the clutch lever to shift or downshift One full stroke of the pedal shifts the transmission to the next higher or low er gear in the shifting sequence The pedal should automatically return to its original position To upshift to a higher gear put the end of your boot under gearshift lever and lift up the pedal one full stroke To downshift lean the tip of the gearshift pedal and depress pedal one full stroke V02D05Y Z WARNING Always release the throttle when shifting gears Shifting gears without releasing the throttle could cause loss of control or cause the ATV to overturn CAUTION Make sure parking brake is fully disengaged before operat ing the ATV SPECIAL PROCEDURES Flooded Engine When the engine does not start after several attempts the engine may be fuel f
30. if not avoided could result in serious in jury or death A WARNING THIS VEHICLE CAN BE HAZARDOUS TO OPERATE A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions SEVERE INJURY OR DEATH can result if you do not follow these instructions BEFORE YOU OPERATE THIS ATV READ THIS OPERATOR S GUIDE AND ALL ON PRODUCT LABELS NEVER OPERATE THIS ATV WITHOUT PROPER INSTRUCTIONS Beginners should complete a certified training course NEVER CARRY A PASSENGER You increase your risk of losing control if you carry a passenger NEVER OPERATE THIS ATV ON A PAVED SURFACE You increase your risk of losing control if you operate this ATV on pavement NEVER OPERATE THIS ATV ON PUBLIC ROADS You can collide with another vehicle if you operate this ATV on a public road ALWAYS WEAR AN APPROVED HELMET eye protection and protective clothing NEVER CONSUME ALCOHOL OR DRUGS before or while operating this vehicle NEVER OPERATE THIS ATV AT EXCESSIVE SPEEDS You increase your risk of losing control if you operate this ATV at speeds too fast for the terrain visibility conditions or your experience NEVER ATTEMPT WHEELIES JUMPS OR OTHER STUNTS TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES TRADEMARK OF BOMBARDIER INC USED UNDER LICENSE 2005 BOMBARDIER RECREATIONAL PROD
31. objects or de pressions that will intensify the raising of one side of the vehicle higher than the other thus causing rollover Drop Offs This vehicle will bottom out and usually stop if either the front or rear wheels are driven over a drop off If the drop is sharp or deep the vehicle will nose dive and tipover Z WARNING Avoid negotiating drop offs Reverse and select an alternate route Riding Techniques Riding your vehicle too fast for the conditions may result in injury Apply only enough throttle to proceed safely Statistics show that high speed turns usually result in mishaps and injury Always remember that this vehicle is heavy Its pure weight alone may entrap you should it fall and pin you down This vehicle is not designed for jumping nor can it or you absorb the energy of high impacts such as jumping Performing wheelies can cause the vehicle to flip over onto you Both practices have a high risk for you and should be avoided at all times 44 __ SAFETY INFORMATION _ To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls The same holds true for your feet To minimize the possibility of any leg or foot injury keep your feet on the footrests at all times Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels Even though there is a
32. shell Radiator Inspect radiator fins They must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximity try rinsing the radiator fins If available use a garden hose to rinse the radiator fins WARNING Never clean radiator with your hands when it is hot Let the radi ator cool down before cleaning CAUTION Be careful not to damage the radiator fins when cleaning Do not use any object tool that could damage the fins The fins are pur posely thin parts to allow efficient cooling WHEN HOSING USELOW PRESSURE ONLY DO NOT USE A HIGH PRESSURE WASHER Gearshift Pedal Adjustment Unfasten socket screw near selector shaft end then remove gearshift pedal 1 Socket screw Install gearshift pedal at your conve nience then torque socket screw 100 CARBURETOR See an authorized Bombardier ATV dealer each year or after using the vehicle 100 hours or after 5000 km 3100 m to verify and clean the fuel system AIR INTAKE SYSTEM Air Filter Cleaning Draining Periodically inspect air filter box drain tube for liquid or deposits V02A0CY 1 Air filter box 2 Drain tube 3 Clamp NOTE If vehicle is used in dusty ar eas inspect more frequently than specified in MAINTENANCE CHART If liquid deposits are found squeeze and remove the
33. shock absorber Do not dispose of it See an authorized Bombardier ATV dealer A Same length Rear Shock WARNING The rear shock includes a damper unit that contains high pressure ni trogen gas Do not attempt to dis assemble the damper Do not dis pose of it See an authorized Bom bardier ATV dealer Spring Preload Spring preload may vary from rider to rider depending upon their weight Preload can be changed by setting the two lock nuts up or down to compress the spring to different lengths Short ening or lengthening the spring length will increase or decrease the preload Before adjusting the spring preload first measure the ATV s height with out rider from the rear bumper nut to the ground NOTE Lift the vehicle by the rear bumper The shock should be fully extended 1 Rear bumper nut A Measure between rear bumper nut and ground Next sit the rider with gear on the ATV and measure the distance be tween the same two points CAUTION Add all other loads and accessories before measuring the height of the vehicle with the rider on Do not exceed the total vehicle load allowed Calculate the difference between the two lengths If the vehicle s height decreases more than 127 mm 5 in increase the preload by 3 mm 1 8 in increments If the vehicle s height de creases of less than 102 mm 4 in de crease the preload by 3 mm 1 8 in in crements The optimum adjustment ra
34. the remaining coverage period provided BRP or an authorized Bombardier distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a Inthe event of a controversy or a dispute in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b If further assistance is required the distributor s service department should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at the address listed below BOMBARDIER RECREATIONAL PRODUCTS INC BOMBARDIER ATV CUSTOMER Se AE GROUP VALCOURT OC JOE 2 TEL 1 819 566 ae 2005 Bombardier Recreational Products Inc All rights reserved t Bombardier is a trademark of Bombardier Inc used under license 1265 PRIVACY OBLIGATION DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes Sometimes we also use the coordinates of our clients to inform them about our products and to present them offers Should you prefer not to receive information on our product services and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may b
35. thorized Bombardier ATV dealer A 403 mm 15 7 8 in Drive Chain Slider Check the drive chain slider frequently see the MAINTENANCE CHART Replace the drive chain slider when it is worn See an authorized Bombardier ATV dealer for replacement Sprocket and Pinion Check the sprocket axle and pinion for distortion 1 Good 2 Replace CAUTION Replace chain sprocket axle and pinion together to prevent rapid chain and sprocket wear In stall a new retaining ring each time the pinion is removed Tires Wheels WARNING When the tires are replaced never install a bias tire with a radial tire This combined application may create handling and or stability problems Do not mix tires of different size and or design on the same axle Front tire pairs or rear tire pairs must be the identical model and manufacturer For unidirectional tread pattern ensure that the tires are installed in the correct direction of rotation The radial tires must be installed as a complete set Severe injury or death can result if you do not follow these instruc tions Tire Pressure WARNING Tire pressure greatly affects vehi cle handling and stability Under pressure may cause tire to deflate and rotate on wheel Overpres sure may burst the tire Always follow recommended pressure Since tires are low pressure types a manual pump should be used Check pressure when tires are COLD before using the v
36. violate the terms and conditions of your vehicle limited warranty In addition certain modifi cations including the removal of engine or exhaust components are illegal under most laws 50 SAFETY INFORMATION _ Changing the wheel and or tire size may affect the stability of the vehicle Incor rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged Wheels or tires which are damaged should always be replaced While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death SAFETY INFORMATION 51 HANG TAG This vehicle comes with a hang tag and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding V02MOFL S SPORT MODEL THIS ATV IS FOR RECREATIONAL USE BY EXPERIENCED OPERATORS ONLY OPERATOR ONLY NO PASSENGERS NO OPERATOR UNDER AGE 16 THIS CATEGORY S SPORT ATV IS A HIGH PERFORMANCE ATV FOR OFF ROAD USE ONLY IT IS FOR SPORT TYPE RECREATIONAL AND COMPETITIVE USE BY OPERATORS WITH ADVANCED SKILLS AND SUBSTANTIAL EXPERIENCE TRAINING COURSES TO TEACH ATV RIDING SKILLS ARE AVAILABLE FOR INFORMATION CONTACT YOUR DEALER CHECK WITH YOUR DEALER TO FIND OUT ABOUT STATE OR LOCAL LAWS REGARDING ATV OPERATION THIS HANGTAG IS
37. will affect the braking ability of your vehicle Make sure you dry the brakes by applying them several times after the vehicle leaves the water Mud or marsh lands may be encountered near water Be prepared for sudden holes or changes in depth Similarly so be watchful of hazards such as rocks logs etc partially covered by vegetation If your trip crosses frozen waterways make sure that the ice is thick enough and sound enough to support the total weight of yourself the vehicle and its load Be ever watchful of open water it is a sure indication that the ice thickness will vary If in doubt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throt tle This will only result in spinning of the tires and possible tipover of the vehicle Avoid rapid braking This again will possibly result in an uncontrolled slide and tipover of the vehicle Slush should be avoided at all times since it could block the operation or controls of the vehicle Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed Wet deep or fine sand snow may create a loss of traction and cause the vehicle to slide drop off or become bogged down If this occurs look for a firmer base Again the best advice is to slow down and be watchful of the conditions 46 SAFETY INFORMATION Wh
38. 00 1300 RPM MODEL DS650 X ELECTRICAL Make Denso Type 290 W Q 6000 RPM Breakerless high voltage condenser ignition system with electronic spark advance Magneto generator Ignition type Ignition timing Not adjustable Engine RPM limiter 7900 RPM any gear in forward Make NGK Spark plug Type DR 8 EA Gap 0 6 to 0 7 mm 024 to 027 in Number of spark plug Type Dry type battery 12 volts 13 Ah Instrument Tachometer Battery gt Electric start Start in any gear with Starting system clutch applied or on NEUTRAL Headlamp bulb 2 x 30 W Taillight and brake light bulb 8 27 W 1157 Auxiliary headlight 2 x 35 W H3 Fan 15 A Auxiliary headlight 15 A Charging system 25 A DRIVE TRAIN Rear axle Chain driven solid axle Turning radius 3 16 m 10 ft SUSPENSION Independent suspension single A arm 2 shock absorbers oil gas 305 mm 2 m Rigid swing arm Type 1 shock absorber oil gas 279 mm T n MODEL DS650 X TIRES Pressure WHEELS Size Wheel nuts torque BRAKES Front Rear 35 kPa 5 PSI recommended 35 kPa 5 PSI recommended 22x7 10 20x 10 9 10 x 5 5 with reinforced ring 9 x 8 5 with reinforced ring 53 Nem 39 Ibfeft Nissin hydraulic 2 discs Stainless Nissin hydraulic 1 disc Stainless RH brake lever includes a lock on Parking device front wheels STEERING 0 5 mm 0 5 mm 0197 in 0197 in each side Toe out vehicle on ground and measure on the rim
39. 6 F el Tank Cap v Le E MERI qu bg 66 7Zydlgnition SWIN suse Rid dope iee a e ue SONS 66 8 Indicator Lamps x i Eben be Vaasa Sea ee En 66 9 Front Brake Fluid 66 TOXF el VaVe nke a Ri bao EU EM Dd 67 11 GearshittePedaluc esc 67 12 TOOL BOoX e rein EL EU Saale 68 1 3 SeatiE3tehgq cesses RR UN er se a pU EE 68 NAY adv 69 15 ER d In Hess 69 16 Rear Brake Fluid 69 17 Engine Transmission Oil Tank 69 18 TACHOMETER i re e ep E 70 19 Auxiliary Freadlamps erroe E eU 70 VAS Tndicri eM uc 70 21 Radiator Cap aD ee NEP RUDI 70 LIQUIDS 72 Full EU Use EU LSU 72 Engire Transmilssloh Oll coL oet A ex ERE 72 Engine Coolamnt usi i rere pes va deed abel TR xs 74 Brake Fuld uttered iy ISP VEU de Nu 75 cp I Emm 76 2 Ray arre PRA RR 77 OPERATING 6 78 toro
40. CE section to re move or install the battery BREAK IN PERIOD Engine A break in period of 10 operating hours is required before running the vehicle at sustained full throttle CAUTION Never mix oil with fuel This vehicle has a 4 stroke engine Oil must be added to oil tank only During this period maximum throttle should not exceed 3 4 However brief full acceleration and speed variations contribute to a good break in Contin ued wide open throttle accelerations prolonged cruising speeds and engine overheating are detrimental during the break in period 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As with any precision piece of me chanical equipment we suggest that after the first 10 hours or 30 days or 400 km 250 m after the purchase whichever comes first your vehicle be inspected by an authorized Bom bardier ATV dealer This inspection will give you the opportunity to dis cuss the unanswered questions you may have encountered during the first hours of operation While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death OPERATING INSTRUCTIONS General This vehicle has five forward gears To allow engine starting the transmis sion must be on NEUTRAL or squeeze the clutch lever to start in any gear Pre Operation Check WARNING The pre ope
41. Carrying IE VERLA VES 42 Recreational Riding obti qb Hd P EE UR 42 Environment uses 42 Design 43 Off Highway Operation dh EE dE REB ER IO 43 General Operating and Safety 43 Uphill DEIVIDG 44 DOW PAID TIMING atis eo no des ts aos de e tue leah ebd au 44 eta Mister 44 DIOP OMS PEE 44 hiding Techipigu8scs ot oe a dee een 44 Routine Matntenanmce z sse ee Lebe tM ERR RH RU eed 50 LICHT m 52 LOCATION OF THE IMPORTANT 53 VEHICLE INFORMATION HOW TO IDENTIFY YOUR 58 NOISE EMISSION CONTROL SYSTEM REGULATION 59 EMISSION REQUIREMENTS 60 CONTROLS COMPONENTS INSTRUMENT 61 Lever eit Den fa bli E Ce me cL fer e 63 2 FrontiBrake DeVvets iiec ete rte bete eate Oe te Ru Ee da ad 63 rr tt e ts rte tr 64 4 Parkingibever LOCK se ceo e Let eee RR ds 64 5 MultisFunction Switch ceni RR ER ter eme REPRE n 65 pl
42. ENSION CAUTION The DS 650 X are equipped with shock protectors Open or remove them when the ambient temperature is high or when the vehicle is used intensive ly Otherwise performance degra dation or damage can be caused to the shock absorbers NOTE Do not remove the shock pro tectors if the vehicle is used on a grav el surface Lubrication Front A Arm Lubricate front A arms with a grease gun Use Bombardier suspension synthetic grease P N 293 550 033 or an equivalent 1 Grease fittings Inspection A Arms Check these parts for damages cracks excessive play or corrosion pin holes at each 25 hours or at each 1250 km 800 mJ If one of these damages is detected DO NOT USE THE VEHICLE AND SEE AN AUTHO RIZED BOMBARDIER ATV DEALER WARNING Never ride vehicle with defec tive A arm Shock Absorbers Inspect shock absorber for oil leaks and fasteners for tightness See an authorized Bombardier ATV dealer as necessary Adjustment Front Shocks WARNING Adjust both springs to the same load Uneven adjustment can cause poor handling and loss of stability and or control and in crease the risk of an accident Preload Adjustment Shorten the spring for a firmer ride and rough road condition Lengthen the spring for a light load and a smooth road condition WARNING front shocks contain high pressure nitrogen gas Do not attempt to disassemble the
43. N NE M Dealer 41 More often under severe use such dusty area sand snow Fuel tank strainers eater wetormudiy conditions AL Lv PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM 250 m To be performed by an authorized BRP ATV dealer The initial A ADJUST maintenance is very important and must not be neglected C CLEAN 25 H OR 1250 KM 800 m INSPECT L LUBRICATE 50 H OR 2500 KM 1600 m R REPLACE T PROCEED WITH TASK 100 H OR 1 YEAR OR 5000 KM 3100 m 200 H OR 2 YEARS OR 10000 KM 6200 m TO BE PERFORMED BY PART TASK LEGEND ELECTRICAL 81 te comet Wiring harnesses cables and lines EX E Dealer 3 Pre ride inspection item Condition of ignition switch start button sim 5 Make sure the spark plug is and engine stop switch 3 correctly gapped Condition of lighting system HI LO intensity brake lamp headlamp aiming Customer etc 8 DRIVE TRAIN Drive chain slider and roller condition 9 EVERY RIDE Customer Es oA 3 Pre ride inspection item DI DD sone ten rar o such dusty area sand snow Wheel bearing condition 8 EU EN I Customer wet or muddy conditions Rear wheel hub hub fRearwheelhu f Customer Rear axle tightness eccentric axle Customer housing bolts and adjustment nut A PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM 250 m To
44. NOT TO BE REMOVED BEFORE SALE 704900923 A WARNING use result in SEVERE INJURY or DEATH NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL ALWAYS USE NEVER USE AN APPROVED ON PUBLIC HELMET AND ROADS PROTECTIVE GEAR NEVER operate without proper training or instructions at speeds too fast for your skills or the conditions public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S GUIDE FOLLOW ALL INSTRUCTIONS amp WARNINGS SAFETY INFORMATION LOCATION OF THE IMPORTANT LABELS The following labels are on your vehicle and they should be considered perma nent parts of the vehicle If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ SAFETY INFORMATION _ 53 LABEL 1 A WARNING Improper ATV use can result in SEVERE INJURY or DEATH ADS ur ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGE
45. ORMATION A WARNING V00A020 POTENTIAL HAZARD Carrying a passenger on this vehicle WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger Even with a long seat that provides unrestricted operator movement it is not designed nor intended to carry passenger s SAFETY INFORMATION _ 15 A WARNING V00A030 POTENTIAL HAZARD Operating this vehicle on paved surfaces WHAT CAN HAPPEN The ATV s tires are designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets 16S SAFETY INFORMATION A WARNING V00A040 POTENTIAL HAZARD Operating this vehicle on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate ATVs on public streets roads or highways SAFETY INFORMATION _ 17 A WARNING V00A060 POTENTIAL HAZARD Riding t
46. OWER 2 Exhaust system leakage Contact an authorized Bombardier ATV dealer 3 Engine is running too hot See ENGINE LACKS ACCELERATION OR POWER 4 Ignition timing is incorrect or there is an ignition system failure Contact an authorized Bombardier ATV dealer 5 Improper carburetor setting Contact an authorized Bombardier ATV dealer ENGINE MISFIRE 1 Fouled damaged worn spark plugs Clean verify spark plugs and heat range Replace as required 2 Water in fuel Drain fuel system and refill with fresh fuel UNUSUAL ENGINE NOISE 1 Valve adjustment Contact an authorized Bombardier ATV dealer 2 Chain tensioner plugged Contact an authorized Bombardier ATV dealer 3 Timing chain wear Contact an authorized Bombardier ATV dealer VEHICLE CANNOT REACH FULL SPEED 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Parking brake Ensure brake lever lock is completely removed VEHICLE CANNOT REACH FULL SPEED cont d 3 Air filter box plugged or dirty Check air filter and clean if necessary Check liquid deposits in air box drain tube Check the position of the air intake tube TRANSMISSION DOES NOT SHIFT SMOOTHLY 1 Engine transmission oil level is low Refill oil tank with recommended oil at the proper level 2 Transmission shifting system Try depressing the throttle lever more while shifting 3 Improper oil type Drain oil in engine and use r
47. R 2500 KM 1600 m R REPLACE 100 H OR 1 YEAR OR 5000 KM 3100 m 200 H OR 2 YEARS OR 10000 KM 6200 m TO BE PERFORMED BY PART TASK LEGEND BODY FRAME mm ISI TII LI Skid plates and A arm protectors EVERY RIDE Customer 3 Pre ride inspection item pm a Chassis Fast 3 C such dusty area sand snow S O shat sn Vehicle cleaning and protection customer T PROCEED WITH TASK GENERAL While reading this Operator s Guide remember that A WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death WARNING Unless otherwise specified engine should not be running for all mainte nance procedures Before performing any service or inspection operation on the vehicle wait until the engine and exhaust have cooled down to avoid potential burns A WARNING Should removal of a locking device e g lock tabs self locking fasten ers etc be required when undergoing disassembly assembly always re place with a new one NOTE The following covers the maintenance items that can be performed by the customer if desired Other items found in MAINTENANCE CHART must be performed by an authorized Bombardier ATV dealer ENGINE TRANSMISSION Among other things this section gives the procedures to replace the liquids Refer to LIQUIDS for procedures to check levels and refill Oil Change and Oil Filter Replacement Oil and fil
48. RS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or instructions at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S GUIDE FOLLOW ALL INSTRUCTIONS amp WARNINGS V V01MO1Z LABEL 2 A WARNING UNDER 16 Operating this ATV if you are under the age of 16 increases your chance of SEVERE INJURY or DEATH NEVER operate this ATV if you are under age 16 V01M02Z LABEL 3 A WARNING This ATV may exceed the performance of other ATVs you may have ridden in the past This category S sport is a high performance ATV for off road use only It is for sport type recreational and competitive use by operators with advanced skills and substantial experience V02M05Y LABEL 4 DRIVE CHAIN MUST BE WELL ADJUSTED AND LUBRICATED FREE PLAY IS 22mm 7 8 WITH DRIVER ON VEHICLE SEE OWNERS MANUAL FOR COMPLETE INSTRUCTIONS DRIVE CHAIN mm 7 8 V02M06Y NEVER ride as a passenger Passengers can cause a loss of control resulting in
49. UCTS INC ALL RIGHTS RESERVED PRINTED IN CANADA 219 000 378 CA OPERATOR S GUIDE DS 650 X ENGLISH GUIDE DU CONDUCTEUR DS 650 X ANGLAIS FAIT AU MADE IN CANADA U M P C
50. a trademark of Bombardier Inc used under license BRP INTERNATIONAL LIMITED WARRANT Y 2006 BOMBARDIER ATV 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products Inc BRP warrants its 2006 Bombardier ATVs from defects in material or workmanship for the period and under the con ditions described below All genuine Bombardier parts and accessories installed by an authorized Bom bardier distributor dealer as hereinafter defined at the time of delivery of the 2006 Bombardier ATV carry the same warranty as that of the ATV Use of the product for racing or any other competitive activity at any point even by a previous owner will render this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use owners The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier distributor dealer autho rized to distribute Bombardier ATV products in the country in which the sale oc curred Bombardier distributo
51. ain un til you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before at tempting to turn at faster speeds Do not turn at excessive speed SAFETY INFORMATION SS Never operate this vehicle on hills too steep for the vehicle or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described further in this Operator s Guide Check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throt tle suddenly or make sudden gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for brak ing on hills as described further in this Operator s Guide Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described further in this Operator s Guide Avoid hills with excessively slip
52. allation Properly reinstall removed parts in the reverse order of their removal ELECTRICAL WARNING Unless otherwise indicated al ways turn ignition switch to the OFF position before performing any maintenance or repair on elec trical system Battery Cleaning Clean battery post with a wire brush Apply dielectric grease P N 293 550 004 or an equivalent on post to pro tect against oxidation Removal Disconnect BLACK cable first then RED cable Z WARNING Always respect this order for dis assembly disconnect BLACK cable first Remove bolts retaining battery holder and rack Vo2Gosv 1 Battery holder 2 Hack Installation Reinstall battery in vehicle battery holder Fasten WARNING Connect RED cable first then BLACK cable Always connect RED cable first Fuses If a fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rat ed fuse as this can cause severe damage Fuses are located under seat be tween engine and air box 1 Fan 15 A 2 Charging system 25 A To remove fuse from holder pull fuse out Check if filament is melted TYPICAL 1 Fuse 2 Check if melted Bulb Replacement Always check light operation after re placement Headlamp If the headlamp bulb is burnt Remove front fascia Remove rubber boot Push and turn counterclockwise bulb socket ring then re
53. allow flame or spark in vicinity Always work in a well ventilated area Never top up the fuel tank before plac ing the vehicle in a warm area As temperature increases fuel ex pands and may overflow Always wipe off any fuel spillage from the vehicle 7 Ignition Switch Located on the right side of the control panel Key operated 2 position switch OFF and ON without lights Insert key in switch and turn to the desired position To remove key turn key to OFF then pull it out NOTE While engine can be stopped by turning ignition key OFF we recom mend the engine be stopped by push ing the engine stop switch 8 Indicator Lamps The indicator lamps are located above ignition switch Neutral Indicator Lamp green When the transmission is in neutral the neutral indicator lamp light comes Engine Indicator Lamp red When the engine oil pressure is too low or the engine temperature is too high the engine indicator lamp comes ON 02101 1 Neutral indicator lamp green 2 Engine indicator lamp red In the event that the vehicle is flipped over or Stays tilted on the side be sure to check RED engine indicator lamp after restarting engine If lamp stays ON stop engine and refer to SPECIAL PROCEDURES section CAUTION Failure to stop the en gine immediately after RED engine indicator lamp comes ON will ad versely affect the service life of the engine 9 Front Brake Fluid Reservoi
54. arranty become the property of BRP 5 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repair ing parts found defective under normal use maintenance and service or replac ing such parts with new genuine Bombardier parts without charge for parts and labor at any authorized Bombardier ATV dealer during the warranty coverage pe riod BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear e Routine maintenance items tune ups adjustments e Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide e Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Bombardier ATV dealer Damage caused by abuse abnormal use neglect or operation of the product in a manner inconsistent with the recommended operation described in the Operator s Guide T resulting from accident submersion fire theft vandalism or any act of God e Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide e Water or snow inges
55. ave ridden in the past This category S sport is a high performance ATV for off road use only It is for sport type recre ational and competitive use by operators with advanced skills and substantial experience NOTE This section gives basic func tions of the various controls of your ATV For more details of how to op erate one control in conjunction with some others refer to OPERATING IN STRUCTIONS further in this section 1 Throttle Lever Located on the right side of handlebar When pushed it increases the engine speed that allows the engagement of the transmission on the selected gear When released the engine speed should return automatically to idle and the vehicle will gradually slow down 1 Throttle lever 2 To accelerate 3 To decelerate Z WARNING Always release the throttle when shifting gears Shifting gears without releasing the throttle could cause loss of control in cluding the ATV to overturn and mechanical damages 2 Front Brake Lever Located on the right side of handle bar When compressed the brake is applied When released it should au tomatically return to its original posi tion Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain V02102Z 1 Brake lever 2 To apply brake 3 Clutch Lever Located on the left side of handlebar When compressed the clutch is dis engaged When released the clutch
56. company Engine and Vehicle Identification Number Location MANUFACTURED D Bombardier Recreational Products 1n FABRIQU PAR Bombardier Produits 1234 C 51234 2 000123 BUDE 1 V02A1PY 1 VIN Vehicle Identification Number 2 EIN Engine Identification Number 3 Model number Compliance Label This label indicates vehicle s conformi ty in many countries The label is located on the right side of vehicle on the upper bar of frame 00 02 USA AND CANADA G acnos7 370 100 WET WEIGHT kg POWER m POIDS EN ETAT DE MARCHE PUISSANCE THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS CE VEHICULE EST UN VEHICULE TOUT TERRAIN QUI NEST PAS DESTIN ETRE UTILIS SUR LES VOIES PUBLIQUES VOOMO03Y OTHER COUNTRIES IN THE WORLD NOISE EMISSION CONTROL SYSTEM REGULATION Tampering with Noise Control System is Prohibited U S Federal law and Canadian provincial laws may prohibit the following acts or the causing there of 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or The use of the vehicle after such device or element of design has been re moved or rendered inoperative b
57. e permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Inc Warranty Department 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Canada Fax Number 819 566 3590 128 22 o 2 2 4 CHANGE OF ADDRESS OWNERSHIP If your address has changed or if you are the new owner of the ATV be sure to notify BRP by either mailing the card below calling at 715 848 4957 USA or 819 566 3366 Canada notifying an authorized Bombardier ATV dealer In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the ATV owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier ATV dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 V00A2G 130 CHANGE OF ADDRESS OWNERSHIP If your address has changed or if you ar
58. e the new owner of the ATV be sure to notify BRP by either mailing the card below calling at 715 848 4957 USA or 819 566 3366 Canada notifying an authorized Bombardier ATV dealer In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the ATV owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier ATV dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen AFFIX PROPER POSTAGE WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 Bombardier Recreational Products Inc V00A2G ATV MODEL No VEHICLE IDENTIFICATION NUMBER V I N ENGINE IDENTIFICATION NUMBER E I N Owner NAME STREET APT STATE PROVINCE ZIP POSTAL CODE Purchase Date Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale DEALER IMPRINT AREA Please verify with your dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that
59. ecommended oil only 4 Transmission See an authorized Bombardier ATV dealer RED ENGINE INDICATOR LAMP STAYS ON 1 Engine transmission oil pressure is low Check oil level and refill oil tank with recommended oil at the proper level See an authorized Bombardier ATV dealer 2 Vehicle is turned over or stays tilted on the side Bleed oil system Check TURN OVER section in SPECIAL PROCEDURES 3 Engine is overheating Check ENGINE OVERHEAT section in SPECIAL PROCEDURES Contact an authorized Bombardier ATV dealer SPECIFICATIONS MODEL DS650 X ENGINE BRP Rotax 4 stroke Double overhead Type camshaft engine bush chain drive Number of cylinder Single cylinder Number of valves 4 bucket tappet operated valves Displacement 653 cc 39 8 cu in Bore Standard 100 mm 3 9 in Stroke 83 mm 3 3 in 9 7 1 Dry sump lubrication by oil pump with Lubrication replaceable oil filter lubrication of engine and transmission simultaneously Compression ratio Decompressor Automatic BRP stainless header pipe painted Exhaust system steel muffler Air filter TRANSMISSION Clutch 2 stage foam filter 1 multi disc Integrated 5 speeds constant mesh Transmission issi ansmissio transmission COOLING Type Radiator CARBURETION Liquid cooled with integrated water pump Front mounted with thermostatic fan Carburetor BSR 42 constant depression type Choke Manual choke Idle speed 1
60. ed fuel containing a maximum total of 10 of ethanol or methanol or both The gasoline used must have the following recommended minimum octane number OCTANE NUMBER Inside North America 91 R M 2 Outside North America 95 RON CAUTION Never experiment with other fuels The use of unrecom mended fuel can result in vehi cle performance deterioration and damage to critical parts in the fuel system and engine components CAUTION Never mix oil with fuel This ATV has a 4 stroke engine Oil must be added to oil tank only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always work in a well ventilated area Never top up the fuel tank before placing the vehicle in a warm area As tem perature increases fuel expands and may overflow Always wipe off any fuel or oil spillage from the vehicle Engine Transmission Oil Recommended Oil Use 4 stroke mineral based engine oil that meets or exceeds the require ments for service classification SG SH or SJ Always check the service label on the oil container to be sure it includes the letters SG
61. ed without losing momen tum and do not gun the throttle Hold handgrips firmly Place your body weight rearwards and proceed Do not try to lift the vehicle front wheels off the ground Be aware that the object may be slippery or may move while crossing When driving on hills or slopes two things are highly important be prepared for slippery surfaces or terrain variations and obstacles and use proper body positioning SAFETY INFORMATION _ 47 Uphill Keep your body weight forward towards the top of the hill Keep your feet on the footpegs and shift into low gear then accelerate and when necessary change gear quickly as you climb Do not over speed since this may cause the front of the vehicle to lift from the ground and fall back on you If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels Do not try to hold on to the vehicle if it begins to topple Stay clear Do not ride over the crest of the hill at high speed Obstacles including sharp drop offs may exist VOOAOXL 48 lt lt SAFETY
62. ehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in tool box TIRE PRESSURE FRONT REAR 35 kPa 35 kPa 5 PSI 5 PSI RECOMMENDED Although the tires are specifically de signed for off road use a flat may still occur Therefore it is recommended to carry a tire pump and a repair kit Tire Wheel Condition Check tire for damage and wear Re place if necessary Do not make a tire rotation The front and rear tires have a different size The tires are direc tional and their rotation must be kept in a specific direction for proper oper ation Wheel Removal Occasionally wheel nuts should be re moved to apply an anti seize lubricant on studs to ease future removal This is particularly important when vehicle is used in salt water environment or in mud Remove one nut ata time lubri cate then retorque Loosen nuts then lift vehicle Place a support under vehicle Remove nuts then remove wheel At installation it is recommended to apply an anti seize lubricant on threads Gently tighten nuts in a criss cross sequence then ap ply a final torque of 53 Nem 39 Ibfeft CAUTION Always use the recom mended wheel nuts P N 732 610 084 Using a different nut could cause damages to the rim Front Wheel Bearing Condition Push and pull the wheels from the upper edge to feel the pla
63. en riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag This will help make your location more visible to others over the next sand dune Proceed carefully should you see another safety flag ahead Since the antenna type safety flag can snag and rebound on your body if caught do not use it in areas where there are low hanging branches or obstacles Riding on loose stones or gravel is very similar to riding on ice They will affect the steering of vehicle possibly causing it to slide and tipover especially at high speeds In addition braking distance may be a effected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider s way Never do it deliberately If you do get into a slide or skid it may help to turn the handlebar into the direction of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the trail should be traversed with caution This includes loose rocks fallen trees slippery surfaces fences posts and embankments and de pressions You should avoid them whenever possible Remember that some obstacles are too large or dangerous to cross and should be avoided Small rocks or fallen trees may be safely crossed approach at a 90 angle Stand on the footrests while keeping your knees flexed Adjust spe
64. ender 1 Rear brake fluid reservoir 17 Engine Transmission Oil Tank Cap Located on LH of control panel V02101Z 1 Engine transmission oil tank cap WARNING The oil tank can be hot touch with your hands Do not 18 Tachometer The tachometer is located on the left side of the control panel V02GORY 1 Auxiliary headlamps 20 Nerf Bar Located on each side of vehicle in front of footpegs The tachometer indicates the revolu tion per minute RPM of the engine Multiply by 1000 to obtain an approxi mation of the actual RPM 19 Auxiliary Headlamps Locate on each side of front of vehicle under front facia 1 Nerf bar 21 Radiator Cap The radiator cap is located under front fascia on the top of radiator WARNING In order to avoid potential burns do not remove the radiator cap if the engine is hot To remove the radiator cap press and turn it counterclockwise Reverse the removal procedure to install Vo2cavvY LIQUIDS While reading this Operator s Guide remember that A WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death NOTE This section specifies the rec ommended liquids and procedures to check their levels Refer to MAINTE NANCE for procedures to replace the liquids Fuel Recommended Fuel Use premium unleaded gasoline avail able from most service stations or oxy genat
65. er Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster Loosen lock nut then turn the adjuster to obtain correct throttle lever free play NOTE Measure throttle free play at the tip of throttle lever Tighten lock nut and reinstall protector Throttle lever Protector Cable adjuster Lock nut 3 to 8 mm 1 8 to 5 16 in D AUNS Clutch Adjustment Loosen cable tension by closing the cable adjuster on the clutch lever Adjust clutch release mechanism as follows The release lever must locate on the spline in such a way that dimension A is obtained See the following illustra tion NOTE If necessary unscrew the Allen socket screw and withdraw re lease lever Replace the lever at the appropriate position then tighten sock et screw to 8 Nem 71 Ibfein A 68 to 75 mm 2 11 16 to 2 31 32 in Adjust cable free play A 3 5 0 5 mm 9 64 1 64 Clutch Cable Lubrication Remove the cable from the engine Remove the cable from the hand lever Put the cable luber P N 529 035 738 or an equivalent on the cable Insert the needle of the spray can in the hole Spray silicone lubricant P N 293 600 041 or an equivalent until it exits the other end of the cable Z WARNING Always use a silicone based lu bricant Using another lubricant like water based lubricant could cause the clutch lever cable stick ing or stiffness SUSP
66. form you where you can ride If a club does not exist in your area help start one Group riding and club activities provide a pleasurable social experience Always keep a safe distance from other riders Your judgment of speed ter rain conditions weather mechanical condition of your vehicle and the trust in judgment you have in others around you will help you make a better choice of appropriate safe distance This vehicle like any other motorized vehicle cannot stop on a dime Before you ride tell someone where you are planning to travel and your expected time of return Never consume alcohol or drugs before or while riding Depending on the length of your ride carry additional tools or emergency equip ment Find out where you can get additional gasoline and oil Be prepared for the possible conditions you may encounter An emergency first aid kit should always be a consideration Environment One of the benefits of this vehicle is that it can take you off the beaten path away from most communities However you should always respect nature and the rights of others to enjoy it Do not ride in environmentally sensitive areas Do not drive over forest crops or shrubs nor cut down trees or take down fencing nor spin your wheels and destroy the terrain Tread Lightly Chasing wildlife is in many areas illegal Wildlife can die of exhaustion after being chased by a motorized vehicle If you encounter animals on the trail stop
67. fully open position ON Clean headlamp and taillight Ensure seat is properly latched e f you transport cargo respect load capacity Ensure cargo is properly secured to the vehicle e Look and feel for loose parts while engine is off Check fasteners Ensure the path of travel is free of persons and obstacles e Check operation of ignition switch start button engine stop switch and headlamp switch e Start engine remove parking brake and drive forward slowly a few feet then apply all brakes individually to test them Correct any problem you may have found before riding See an autho rized Bombardier ATV dealer as nec essary SAFETY INFORMATION _ Clothing Actual weather conditions should help you decide how to dress However it is important that the operator always wear the appropriate protective clothing and apparel including an approved helmet eye protection boots gloves long sleeved shirt and pants This type of clothing will provide you protection from some of the minor hazards you may encounter en route Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or sun glasses may be required Different colored lenses available for goggles or sun glasses help you distinguish terrain variations Sun glasses should only be worn during the daytime Approved helmet Eye protection guard
68. h area launch ing loading boats etc rinsing the vehicle with fresh water is necessary to preserve vehicle and its compo nents Metallic parts lubrication is highly recommended Use BOM BARDIER LUBE P N 293 600 016 or an equivalent This must be per formed at the end of each operating day When vehicle is operated in muddy conditions rinsing the vehicle is rec ommended to preserve vehicle and its components and to keep lights clean NOTE Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a gar den hose The high pressure can cause electrical or mechanical dam ages Storage and Preseason Preparation WARNING Have an authorized Bombardier ATV dealer inspects fuel system integrity as specified in MAINTE NANCE CHART When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Bombardier ATV dealer for proper procedures When using your ATV after storage a preparation is required See an autho Bombardier dealer for er procedures CARGO AND TRANSPORTATION While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death Cargo WARNING This vehicle is not designed manufactured to carry cargo or tow a trailer If you decide to add accessories to allow you to carry cargo or tow a trailer
69. his vehicle without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN The following items concern all ATV s operator riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves and boots long sleeved shirt or jacket long pants 18 SAFETY INFORMATION WARNING 00 070 POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle SAFETY INFORMATION _ 19 WARNING V00A080 POTENTIAL HAZARD Operating this vehicle at excessive speeds WHAT CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper
70. ier ATV products in the country in which the sale occurred Bom bardier ATV dealer and then only after the BRP specified pre delivery inspection process is completed and documented Warranty coverage only becomes able upon proper registration of the product by an authorized Bombardier ATV dealer Moreover this warranty coverage is only available if the Bombardier ATV is purchased in the country in which the purchaser resides BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met Such limitations are necessary in or der to allow BRP to preserve both the safety of its products and also that of its consumers and the general public Routine maintenance outlined in the Operator s Guide must be timely performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance A2Os 2 2 Ss es 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing Bombardier ATV dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the prod uct and reasonable opportunity to repair it The customer must also present to the authorized Bombardier dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warran ty repair All parts replaced under this limited w
71. imbing ability so much so that tipover is possible before traction is lost For example its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply The vehicle can readily negotiate such a condition however in doing so when the front of the vehicle is driven to a point that the vehicle s balance changes rearward tipover can occur The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired If such a situation occurs take an alternate route Be aware of side hilling dangers when doing so It is also wise to know the terrain condition on the other side of the hill or bank too often there exists a sharp drop off that is impossible to negotiate or descend Downhill Driving This vehicle can climb slopes that are steeper than it can safely descend There fore it is essential to assure that a safe route exists to descend a slope before you climb it Decelerating while negotiating a slippery downhill slope could toboggan the vehicle Maintain steady speed and or accelerate slightly to regain control Side Hilling Whenever possible such operation should be avoided If necessary do so with extreme caution Side hilling on steep inclines could result in rollover In addi tion slippery or unfirm surfaces could result in uncontrollable side sliding Do not attempt to turn the vehicle downhill with the slide Avoid all
72. ing ability Test your brakes after leav ing water If necessary apply them several times to let friction dry out the pads Always use the size and type tires specified further in this Operator s Guide Always maintain proper tire pressure as described further in this Operator s Guide Never modify this vehicle through improper installation or use of ac cessories Only use BRP s ap proved accessories SAFETY INFORMATION 11 Never exceed the stated load lim its for this vehicle including opera tor all other loads and added acces sories Cargo should be properly distributed and securely attached Reduce speed and follow instruc tions in this manual for carrying car or pulling a trailer Allow greater distance for braking A FOR MORE INFORMATION ABOUT ATV SAFETY call the Spe cialty Vehicle Institute of America SVIA at 1 800 887 2887 or in Canada the Canada Safety Coun cil CSC at 1 613 739 1535 ext 227 or contact an authorized Bom bardier ATV dealer to find out about available training courses nearest you 12 SAFETY INFORMATION _ OPERATION WARNINGS While reading this Operator s Guide remember that A WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required t
73. ions under this warranty are limited to at its sole discretion repair ing parts found defective under normal use maintenance and service or replac ing such parts with new genuine Bombardier parts without charge for parts and labour at any authorized Bombardier distributor dealer BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide e Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Bombardier distributor dealer Damage caused by abuse abnormal use neglect or operation of the product in a manner inconsistent with the recommended operation described in the Operator s Guide ee resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide e Water or snow ingestion e Incidental or consequential damages or damages of any kind including without limi
74. is engaged V02D02Y 1 Clutch lever 2 To disengage 3 To engage WARNING Always release the throttle when shifting gears Shifting gears releasing the throttle without could cause loss of control in cluding the ATV to overturn and mechanical damages 4 Parking Lever Lock Located on right side of handlebar on the front brake lever When applied it temporarily prevents the vehicle from moving Useful when the brake needs to be locked for example such as doing a K turn during transportation or when the vehicle is not in operation WARNING Always use the brake lever lock when the vehicle is not in opera tion A WARNING Make sure brake lever lock is ful ly disengaged before operating the ATV When you ride the vehicle brakes that are caused to drag by a con tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and or fire To engage mechanism Squeeze front brake lever and maintain while moving lever lock with a finger Front brake lever is now compressed and applying front brake 1 Parking lever lock 2 Press to apply parking brake To release mechanism Squeeze front brake lever Lever lock should automatically return to its original po sition Front brake lever should return to rest position 5 Multi Function Switch The multi function switch is located on the left side of handlebar 1 Multi functions switch
75. ithout imposing any obli gation upon itself to install them on its products previously manufactured MAINTENANCE INFORMATION MAINTENANCE CHART The maintenance is very important if you are not familiar with safe service prac tices and adjustment procedures see your authorized Bombardier ATV dealer PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM 250 m To be performed by an authorized BRP ATV dealer The initial A ADJUST maintenance is very important and must not be neglected C CLEAN 25 H OR 1250 KM 800 m I INSPECT L LUBRICATE 50 H OR 2500 KM 1600 m R REPLACE 100 H OR 1 YEAR OR 5000 KM 3100 m 200 H OR 2 YEARS OR 10000 KM 6200 m TO BE PERFORMED BY T PROCEED WITH TASK PART TASK LEGEND ENGINE TRANSMISSION Engine transmission oil level 3 EVERY RIDE Engine transmission oil and filter PR fR customer Jr Eire 2 Every 50 hours check coolant au seron Sank C C 3 Pre ride inspection item Spark arrester ef ustomer 4 More often under severe use cn Er era wet or muddy conditions d cap cooling system pressure Pit preme Radiator condition cleanliness radiator Customer fins 4 Clutch and transmission operation 3 LE pL d rb PI BE ED FUEL DITE Fuel lines and connections E
76. l 2 Add 3 Operating range To add oil remove the dipstick Place a funnel into the dipstick tube to avoid spillage Add a small amount of oil and recheck oil level Repeat the operation until oil level reaches the dipstick s upper mark Do not overfill Properly tighten dipstick Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combustion aluminum engines Cooling system must be filled with Bombardier premixed coolant P N 219 700 362 or with distilled water and antifreeze solution 50 water 50 antifreeze Coolant Level WARNING Check coolant level with engine cold Never add coolant in cool ing system when engine is hot V02A08Y 2 1 Coolant reservoir 2 Radiator 3 RH front shock With vehicle on a level surface liquid should be between MIN and MAX level marks of coolant reservoir NOTE When checking level at tem perature lower than 20 C 68 F it may be slightly lower than MIN mark Remove filler cap then add coolant up to MAX mark if required Use a funnel to avoid spillage Do not overfill Properly reinstall and tighten filler cap If coolant is added in the coolant reser voir check the level in the radiator too Add coolant if necessary WARNING In order to avoid potential burns do not remove the radiator cap if the engine is hot NOTE A cooling system that f
77. l CSC at 1 613 739 1535 ext 227 A Always follow this age recommen dation A person under 16 years old should never operate this vehicle Never carry a passenger on this ve hicle Never operate this vehicle on any paved surfaces including side walks driveways parking lots and streets Never operate this vehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs be fore or while riding this vehicle Never operate at excessive speeds Always go at a speed that is prop er for the terrain visibility and op erating conditions and your experi ence Never attempt wheelies jumps or other stunts A Always inspect your vehicle each time you use it to make sure it is in safe operating condition Always follow the inspection and mainte nance procedures and schedules described in this Operator s Guide A Always keep both hands on the handlebars and both feet on the footrests of the vehicle during op eration A Always go slowly and be extra care ful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating this vehicle Never operate excessively rough slippery or loose terr
78. looded Proceed as follows Turn ignition switch to ON and ensure choke is not applied Ensure the transmission is in NEU TRAL or squeeze the clutch lever Fully press throttle lever and hold while starting the engine Try several times As soon as the engine starts release throttle lever Do not race engine If it does not work Disconnect spark plug cables Clean the spark plug area then remove spark plugs tools are supplied in tool box WARNING Always wear eye protector and gloves when the spark plug hole is cleaned Crank engine several times Install clean dry spark plugs or new spark plugs if possible Start engine as explained above If en gine continues to flood see an autho rized Bombardier ATV dealer Engine Overheat If engine overheats and engine indica tor lamp red comes ON try the fol lowing Check oil level in oil tank and refill if necessary Ensure radiator is not obstructed Check and clean radiator fins See MAINTENANCE section WARNING The radiator can very hot wear gloves to touch the radiator Reduce vehicle speed but try to keep it moving to supply air to radiator If engine is still overheating after approx imately one minute stop vehicle and set transmission to NEUTRAL Apply parking brake and stop engine Place the ignition switch to ON position do not restart engine yet The radiator fan will cool the radiator Let engine cool down befo
79. move the bulb Properly reinstall removed parts in the reverse order of their removal NOTE Align the bulb socket tab with the notch in the headlamp housing 1 Bulb socket tab Taillight Unscrew lens screws to expose bulb V02A06Y 1 Lens 2 Screws Push bulb in and hold while turning 1 counterclockwise to release 1 Remove these screws Install the new bulb by first pushing in u while turning clockwise Remove screw retaining the BLACK wire Auxiliary Headlight Disconnect the auxiliary headlight then remove it from support V02GONY 1 Auxiliary headlight 2 Support Remove the back cover of auxiliary 02600 heaulighi BULB WITH WIRE ASSEMBLY 106 NOTE ALWAYS USE A 35 WATTS BULB If a 55 watts bulb is used the regulator might not be able to recharge the battery properly Properly reinstall removed parts in the reverse order of their removal CAUTION Never touch glass por tion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb Tachometer The bulb in the tachometer is not re placeable If the tachometer bulb is burnt replace the tachometer See an authorized Bombardier ATV dealer Indicator Lamp Replacement Removal Remove the control panel Unplug wires on indicator lamp Press both taps then pull indicator lamp out of hole
80. n adequate suspensions system on this vehicle there are washboard or rough terrain conditions that will make you feel uncomfortable and even cause back injury Posting or riding in a crouched position will often be required Slow down and allow your flexed legs to absorb impact This vehicle is not designed for riding on roads or highways In most places it is an illegal practice Riding your vehicle on roads or highways could cause a colli sion to occur with another vehicle ATV tires are not suited for paved road use Pavement may seriously affect the handling and control of the vehicle Riding on roads or soft shoulders may confuse other road users especially if your lights are on If you have to cross a road the lead driver should get off his vehicle then ob serve and give directions to the other riders The last person after crossing then assists the lead driver to cross Do not travel sidewalks They are designated for pedestrian use Water can be a unique hazard If it is too deep the vehicle may float and topple Check the water depth and current before you attempt to cross any water Water should not go above the footrest Be wary of slippery surfaces such as rocks grass logs etc both in the water and on its banks 1055 of traction may occur Do not attempt to enter the water at high speed The water will act as a brake and could throw you SAFETY INFORMATION 45 VOOAOVL Water
81. n wrench 15 17 mm 1 socket wrench 10 13 mm 1 socket wrench 16 18 mm 1 tire pressure gauge 1 Allen key 3 mm 1 Allen key 5 mm 1 offset screwdriver for rear shock absorber 1 drive chain adjuster lock 1 fuse 25 A 1 fuse 15 A 1 13 Seat Latch Located underneath rear end of seat It allows the removal of seat to give access to air box and storage compart ment 1 Seat 2 Seat latch Seat Removal Pull latch upward while gently lifting rear of seat Continue lifting move ment until you can release the front retaining devices then completely re move seat Seat Installation Insert seat front tab into body hook Pull latch lever to insert it over the rear lock pin Release latch lever then firm ly push on rear of the seat to relatch V02K01Y 1 Seat tab 2 Body hook WARNING Periodically verify the seat lock pin and tighten if needed Make sure seat is securely latched before rid ing 14 Footpeg Located on both sides of the vehicle 1 Footpeg 15 Foot Brake Pedal Located in front of right footpeg When pressed down the rear brake is applied When released it should return to its original position 1 Foot brake pedal NOTE Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain 16 Rear Brake Fluid Reservoir Located near the right rear f
82. nge is between 102 mm 4 in and 127 mm 5 in but for heavier or more aggressive riders it could be between 76 mm 3 in and 102 mm 4 in Preload Adjustment Compression Damping To Turn the shock spring To Turn the damper adjuster reduce adjuster counterclockwise reduce counterclockwise for a light for a light load and smooth load and smooth condition condition To Turn the damper adjuster To Turn the shock spring increase clockwise for a firmer ride increase adjuster clockwise for and rough condition a firmer ride and rough condition Rebound Damping To Turn the shock adjuster reduce counterclockwise for a light load and smooth condition To Turn the shock adjuster increase clockwise for a firmer ride and rough condition V02J04Y 1 Adjuster V02JOPY 1 Adjuster NOTE The adjuster tool is included in the tool kit BRAKES Front and Rear Brakes The front and rear brakes are hydraulic disc types These brakes are self ad justing and require no adjustment Check brake line fittings tightness be fore every ride BODY FRAME Engine Area Check engine area for any damage and leaks Ensure all hose clamps are properly secured and no hose is cracked kinked or otherwise dam aged Inspect muffler battery and reservoir fastening devices Check electrical connections for corrosion and tightness Replace or have dam aged parts repaired Skid Plate Check tightnes
83. ntage of this If you need more complete servicing information please ask your dealer At delivery you were also informed of the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing In the near future you should be receiv ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur poses You are invited to contact our cus tomer assistance center should you experience problems which cannot be resolved by an authorized Bombardier ATV dealer It is understood that this Operator s Guide may be translated into another language In the event of any discrep ancy the English version shall prevail Throughout this document the mascu line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this doc ument are correct at the time of publi cation BRP however maintains a pol icy of continuous improvement of its products without imposing upon itself any obligation to install them on prod ucts previously manufactured Due to late changes some differences be tween the manufactured product and the descriptions and or specifications in this guide may occur BRP reserves the right at any time to discontinue or change specifications designs fea tures models or equipment without incurring any obligation upon itself The illustrations in this document show the ty
84. o be in the Operator s Guide for all ATVs NOTE The following illustrations are general representations only Your model may differ Z WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain with or without passenger HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the training course offered by BRP They should then regularly practice the skills learned in the course and the operating techniques described in this Operator s Guide For more information about the training course contact an authorized Bombardier ATV dealer or call BRP at 1 819 566 3366 SAFETY INFORMATION __ 13 A WARNING V00A010 POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle 14 SAFETY INF
85. of a product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way a The former owner contacts BRP at the phone number provided below or an authorized Bombardier ATV dealer and gives the coordinates of the new owner or b BRP or an authorized Bombardier ATV dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE In event of a controversy or a dispute in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b Iftheissue has not yet been resolved please submit your complaint in writing or call the appropriate number below IN CANADA IN USA BOMBARDIER RECREATIONAL BRP US INC PRODUCTS INC CUSTOMER SERVICES GROUP BOMBARDIER ATV 7575 BOMBARDIER COURT CUSTOMER ASSISTANCE WAUSAU WI 54401 CENTER TEL 1 715 848 4957 VALCOURT JOE 210 TEL 1 819 566 3366 n the USA products are distributed and serviced by BRP US Inc 9 2005 Bombardier Recreational Products Inc All rights reserved 9 Registered trademark and TM trademarks of Bombardier Recreational Products Inc or its subsidiaries Bombardier is
86. one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar and both feet on the footrests during vehicle operation SAFETY INFORMATION _ 23 A WARNING VooAoca POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle 24 INFORMATION _ A WARNING V00A0DO POTENTIAL HAZARD Failure to use extra care when operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain
87. ons It is indispens able for the proper use of the product This Operator s Guide uses the follow ing symbols Z WARNING Indicates a potential hazard that if not avoided could result in serious injury or death CAUTION Denotes an instruction which if not followed could se verely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in struction Although the mere reading of such in formation does not eliminate the haz ard the understanding and application of the information will promote the correct use of this vehicle To fully appreciate the pleasures en joyment and excitement of using this vehicle there are some basic rules that MUST be observed and followed by any user INTRODUCTION Your dealer should have provided you with some basic information on the particular controls and features of your new vehicle Please take the time to study this Operator s Guide and all on product warning labels as well as the Safety Videocassette that came with this vehicle They more completely describe what you should know about this vehicle before riding it Whether you are a new user or an ex perienced rider it is important for your personal safety as well as passenger safety that you know the controls and features of this vehicle Equally impor tant is knowing how to properly ride Irrespective of your age experience or state regulations it is always pr
88. peed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 28 CC SAFETY INFORMATION _ A WARNING 0 POTENTIAL HAZARD Going down hill improperly WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible SAFETY INFORMATION 29 Z WARNING S V00A0HO POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose s
89. pery or loose surfaces Shift your weight to the uphill side of the vehicle Never attempt to turn the vehicle around on any hill un til you have mastered the turning technique described in this Opera tor s Guide on level ground Avoid crossing the side of a steep hill if possible A Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this Operator s Guide Dismount on the uphill side or to a side if pointed straight uphill Turn the vehicle around and remount following the procedure described further in this Operator s Guide A Always check for obstacles before operating in a new area Never at tempt to operate over large obsta cles such as large rocks or fallen trees Always follow proper proce dures when operating over obsta cles as described further in this Op erator s Guide A Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery sur faces such as ice go slowly and be very cautious in order to reduce the chance of skidding out of control Never operate this vehicle in fast flowing water or in water deeper than that specified in this Opera tor s Guide Remember that wet brakes may have reduced stopp
90. pical construction of the different assemblies and may not re produce the full detail or exact shape of the parts However they represent parts that have the same or similar function The use of RIGHT and LEFT indica tions in the text always refers to driv ing position when sitting on vehicle Specifications are given in the SI met ric system with the SAE U S equiva lent in parenthesis Where precise ac curacy is not required some conver sions are rounded off for easier use We recommend genuine BRP prod ucts for replacement parts and acces sories They ve been especially de signed for your vehicle and manufac tured to meet BRP s demanding stan dards A Shop Manual can be obtained for complete service and maintenance in formation and more repair information TABLE OF CONTENTS While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death NOTICE ee Ex dE AR EU Meri de cnm oS 7 INTRODUCTION morer tt RR RR RR RR Rea ER re ea EE RES 8 SAFETY INFORMATION SPECIAL SAFETY MESSAGES 10 OPERATION 8 13 SAFETY WARNINQG ree rre x RR aha RR ne Ren ARRA RR Ra 39 Pre Operation Check uoo eer EE AER cornea ein 40 Clothing 2 eec tse dome tede nM 41
91. r Located above front brake lever 1 Front brake fluid reservoir 10 Fuel Valve Located on right side under fuel tank It is a 3 position rotary valve OFF ON RES Rotate the knob to align its point er with ON OFF or RES OFF Stops fuel supply to carburetor CAUTION Turn valve to OFF posi tion when ATV is not being operat ed or when transporting ON Allows fuel to flow to carburetor This is the normal position for operation of the vehicle RES reserve When fuel is exhausted in the fuel tank when in the ON position an emergen cy supply of fuel is available by turn ing the knob to RES The reserve con tains approximately 2096 of the fuel tank capacity Use only this position when the ON supply is empty When down to the reserve refuel as soon as possible Ensure to turn the valve back to the ON position after re fuelling CAUTION Improper opening of fu el valve will restrict the flow of fuel Make sure valve is fully open while running 11 Gearshift Pedal Located in front of left footpeg VO2A0LY 1 Gearshift pedal 12 Tool Box The tool box is located in the service compartment near the air box V02A0MY 1 Storage compartment 2 Air box The tool box contains tools for ba sic maintenance and this Operator s Guide The tools included in the tool box are pliers 1 screwdriver 1 open wrench 10 13 mm 1 ope
92. r dealer and then only after the BRP spec ified predelivery inspection process is completed and documented Warranty coverage only becomes available upon proper registration of the product by an authorized Bombardier ATV distributor dealer Moreover this warranty coverage is only available if the Bombardier ATV is purchased in the country in which the purchaser resides BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its products and also that of its consumers and the general public Routine maintenance outlined in the Operator s Guide must be timely performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing Bombardier ATV distributor dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Bombardier distributor dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty be come the property of BRP 5 WHAT BRP WILL DO BRP s obligat
93. ration check is very important prior to operating the vehicle Always check the prop er operation of critical controls safety features and mechanical components before starting If not done as specified here severe injury or death might occur Before using this vehicle the operator should always Apply parking brake and check if it operates properly e Check tire pressure and condition e Check wheels and bearings for wear and damage e Check location of controls and en sure they work properly e Verify if steering operates freely e Activate throttle control lever sever al times to ensure it operates freely It must return to idle position when released Activate the brake levers and brake pedal to make sure the brakes fully apply Levers and pedal must fully return when released Check all brake line fittings for tight ness and against leaks e Whit parking brake correctly ap plied activate the clutch lever lt must fully return when released Check drive chain for adjustment and lubrication Check sprockets for wear and dam ages e Check tightening of rear axle fasten ers e Check swing arm if any lateral play is detected DO NOT USE THE VE HICLE e Check fuel oil and coolant levels e Check for oil leaks on the engine oil tank and transmission Ensure fuel valve is in fully open position ON Clean headlamp and taillight Ensure seat is properly latched f you
94. re quently requires coolant is the indica tion of leaks or engine problems See an authorized Bombardier ATV dealer Coolant Replacement Refer to MAINTENANCE section Brake Fluid Recommended Fluid Always use brake fluid meeting the specification DOT 4 only CAUTION To avoid serious dam age to the braking system do not use fluids other than the recom mended one nor mix different fluids for topping up Fluid Level With vehicle on a level surface check brake fluid in reservoirs for proper lev el It should be above MIN mark Clean and remove the filler cap then add fluid as required Do not overfill CAUTION Use only DOT 4 brake fluid from a sealed container Do not use brake fluid taken from old or already opened containers NOTE A low level may indicate leaks or worn brake pads See an autho rized Bombardier ATV dealer Front Brake Fluid Reservoir Turn steering in the straight ahead po sition to ensure reservoir is level Check brake fluid level the reservoir is full when fluid reaches of the top of window Visually inspect lever boot condition Check for cracks tears etc Replace if damaged Rear Brake Fluid Reservoir With vehicle on a level surface check brake fluid in reservoir for proper level It should be above MIN mark RH SIDE OF VEHICLE Battery This vehicle is equipped with a dry type battery that requires no mainte nance Refer to MAINTENAN
95. re checking coolant level and refill if possible WARNING Never refill cooling system when Let engine cool engine is hot down See an authorized Bombardier ATV dealer as soon as possible Turn Over When vehicle is turned over or stays titted on the side put the vehicle back on its wheels then wait 3 to 5 minutes before starting the engine Check RED engine indicator lamp after restarting the engine If lamp stays ON after restarting the engine stop it Air bubbles present in the oil line must be evacuated Proceed as follows On the LH side remove the oil inlet hose on the engine V02C4DY 1 Oil inlet hose WARNING engine and the engine be very hot Wait until engine or engine oil has cooled off Lower oil inlet hose until a little quan tity of oil flows without air bubbles Replace oil inlet hose and tighten clamp properly Check oil level in oil tank and refill if necessary Start engine If RED engine indicator lamp stays ON stop engine and see an authorized Bombardier ATV dealer as soon as possible ATV Immersion Should the ATV become immersed it will be necessary to take it to an autho rized Bombardier ATV dealer as soon as possible DO NOT START THE ENGINE CAUTION Immersion of the ATV can cause serious damage if the correct restart procedure is not fol lowed Post Operation Care When vehicle is used in salt water environment beac
96. s of fasteners and condition of plate for cracks or other damage Properly retighten fasteners as necessary and have skid plate re placed if damaged Front Fenders Check tightness of fasteners and con dition of front fender for cracks or oth er damage Properly retighten fasten ers as necessary and have front fender replaced if damaged A WARNING Never remove the front fenders The important labels are applied on the front fenders Operating without front fender increases your chances of severe injury in the event of an accident Fasteners Check fastener condition and tight ness on the vehicle Retighten as required Seat Latch Remove seat and check latch mecha nism and pin for wear See an autho rized Bombardier ATV dealer for parts replacement if damaged Frame Check frame for cracks or other dam age See an authorized Bombardier ATV dealer for replace or repair Vehicle Cleaning and Protection Painted parts which are damaged should be properly repainted to pre vent rust When required wash the body with hot water and soap only use mild de tergent Apply non abrasive wax CAUTION Never clean plastic parts with strong detergent degreasing agent paint thinner acetone etc NOTE Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a gar den hose The high pressure can cause electrical or mechanical dam ages While reading this Operator s Guide
97. stacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as de scribed further in this Operator s Guide 32 SAFETY INFORMATION _ A WARNING VOOA0KO POTENTIAL HAZARD Skidding or sliding improperly WHAT CAN HAPPEN You may lose control of this vehicle You may also regain traction unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control SAFETY INFORMATION 33 A WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads 34 _
98. tation towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR TICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDIC TIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLU SIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other than those contained in this limited warranty and if made shall not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for
99. tely get off AWAY from the direction of the tipover SAFETY INFORMATION _ 39 Pre Operation Check WARNING The pre operation check is very important prior to operating the vehicle Always check the prop er operation of critical controls safety features and mechanical components before starting If not done severe injury or death might occur Before using this vehicle the operator should always Apply parking brake and check if it operates properly e Check tire pressure and condition Check wheels and bearings for wear and damage Check location of controls and en sure they work properly e Verify if steering operates freely Activate throttle control lever sever al times to ensure it operates freely It must return to idle position when released Activate the brake lever and brake pedal to make sure the brakes fully apply They must fully return when released Check all brake line fittings for tight ness and against leaks e Whit parking brake correctly ap plied activate the clutch lever lt must fully return when released Check drive chain for adjustment and lubrication Check sprockets for wear and dam ages e Checktightening of rear axle fasten ers e Check swing arm if any lateral play is detected DO NOT USE THE VE HICLE Check fuel oil and coolant levels e Check for oil leaks on the engine oil tank and transmission Ensure fuel valve is in
100. ter are to be replaced at the same time Oil change should be done with a warm engine WARNING The engine oil can be very hot Wait until engine oil is warm Ensure vehicle is on a level surface Remove dipstick Clean the drain plug area Place a drain pan under the engine drain plug area Remove drain plug and drain all oil from oil tank Wipe out any oil spillage on frame V02CAXY UNDER VEHICLE 1 Oil drain plug Allow enough time for oil to flow out of oil filter Unscrew oil filter cover Remove the oil filter and replace by a new filter NOTE Check and change the O ring if necessary 02 04 RH SIDE OF ENGINE 1 Oil filter cover 2 Oil filter 3 O ring Wipe out any oil spillage on engine Change gasket on drain plugs Clean gasket area on engine oil tank and drain plugs then reinstall plugs Refill oil tank at the proper level with the recommended oil Refer to SPEC IFICATIONS for capacity Start engine and let idle for a few min utes Check if the RED indicator lamp stay ON if so stop engine and bleed sys tem by removing oil filter and bleeding SCrew 02 05 BEHIND OIL FILTER 1 Bleeding screw Reinstall all removed parts then start the engine Check if the RED indica tor lamp stays ON If so repeat the bleeding procedure If the RED indica tor lamp stays continually ON stop the engine and see an authorized Bom bardier ATV dealer Ensure oil
101. tion e Incidental or consequential damages or damages of any kind including without limitation towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership
102. transport cargo respect load capacity Ensure cargo is properly secured to the vehicle e ook and feel for loose parts while engine is off Check fasteners Ensure the path of travel is free of persons and obstacles e Check operation of ignition switch start button engine stop switch and headlamps e Start engine remove parking brake and drive forward slowly a few feet then apply all brakes individually to test them Correct any problem you may have found before riding See an autho rized Bombardier ATV dealer as nec essary Initial Cold Starting Insert key in ignition switch and turn to ON Place the engine stop switch to run position In severe cold weather colder than 20 C 4 F move the choke lever to full position Press start button and hold until en gine starts Release start button when engine has started immediately WARNING Do not apply throttle while start ing After a few seconds move the lever to half position NOTE Overusing choke may flood en gine and make it hard to start Refer to SPECIAL PROCEDURES if it occurs When the engine is warm move the choke lever to OFF and release brakes UNDER SEAT ON THE LH SIDE 1 Off position 2 Half position 3 Full position Warm Engine Starting Start the engine as explained above but without any choke If the engine will not start after two 4 second at tempts with the electric starter move choke lever to
103. udent for you or any other person who may ride your vehicle to take an approved safe riding course Please check with your dealer or local authorities for avail ability in your area If you are a com pletely new rider this should be done before your first ride Your instructor should be able to provide advice on lo cal conditions and safe riding practices particular to the area Riding conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than riding on snow or through forests or marshes Each location may re quire a greater degree of awareness and skill may not be suitable with a passenger Show good judgement Always proceed with caution Please do not take any unnecessary risks that could leave you or your passenger stranded or possibly injured The vehicle handling stability and braking distance may be affected when riding with a passenger Safe ly reduce speed when riding with a passenger Allow greater distance for braking The contents of this Operator s Guide provide riding information which has been proven reliable by other users They are not intended as a definitive means of avoiding accidents How you apply this information coupled with your mental and physical condi tion the particular terrain hazard and your risk acceptance level will have an effect on your riding experience Have fun
104. ult causing premature wear and drive chain failure Clean the side surfaces of the chain with a dry cloth NOTE Do not brush chain Lubricate only with an approved O ring chain lubricant Other commercial chain lubricants may contain solvent which could damage the O rings Adjustment NOTE Always adjust drive chain with the driver or equivalent weight seat ed on the vehicle Select a level surface and set trans mission to NEUTRAL Loosen rear axle lock bolts V02H15Y 1 Hear axle lock bolts Insert adjuster lock through sprocket hub and into eccentric axle housing 108 1 Drive chain 2 Adjuster lock 3 Sprocket hub 4 Eccentric axle housing Turn the axle forward to increase or backwards to decrease chain free play NOTE Correct chain free play adjust ment is 19 to 25 4 mm 3 4 to 1 in at midway between sprockets Tighten the rear axle lock bolts to 23 Nem 17 Ibfeft Use the following sequence to tight the rear axle lock bolts correctly Lift rear of vehicle without driver and recheck the chain free play The chain free play should be 44 5 to 51 mm 1 3 4 to 2 in If not redo the drive chain adjustment Replacement With the chain installed on vehicle re move all slack from the chain then measure the distance between a span of 13 links from pin center to pin cen ter Change drive chain if the distance exceeds the service limit see an au
105. urfaces Shift your weight to the uphill side of the vehicle 303 SAFETY INFORMATION _ A WARNING VOOA0IO POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in vehicle overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Apply the brakes Lock parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the vehicle around and remount following the procedure described further in this Operator s Guide SAFETY INFORMATION 3 31 A WARNING V00A0JO POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for ob
106. y See an authorized Bombardier ATV dealer if there is any play Rear Axle Inspection Lift rear of vehicle high enough to have wheels off the ground Push and pull rear axle to feel the play See an authorized Bombardier ATV dealer if there is any play TIO mo STEERING SYSTEM Throttle Cable Lubrication The throttle cable must be lubricat ed with Bombardier cable lubricant P N 293 600 041 or an equivalent A WARNING Always use silicone based lu bricant Using another lubricant like water based lubricant could cause the throttle lever cable stick ing or stiffness Open the throttle lever 01102 1 screws Remove the cable from the throttle lever 1 Throttle handle housing 2 Throttle cable NOTE Slide cable in clip slot and re move the end of cable from clip the seal on the throttle cable 00102 Remove the carburetor side cover Install the cable luber P N 529 035 738 or an equivalent on the cable 00103 Insert the needle of spray can in the cable luber hole A WARNING Always wear eye protection and gloves when you lubricate a cable NOTE Place a rag around the cable luber to prevent the lubricant splash Put the lubricant until it passes through the cable Reinstall the cable Spray a little quantity of lubricant on the throttle lever mechanism then close the housing Adjust the throttle lev
107. y any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 2 3 Removal or alteration or the puncturing of the muffler or any engine compo nent which conducts removal of engine exhaust gases Removal or alteration or the puncturing of any part of the intake system Replacing any moving parts of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer Lack of proper maintenance EMISSION REQUIREMENTS The California Air Resources Board CARB requires that your ATV complies with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions supplied A non compliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in the 8t character detailed herein VEHICLE CATEGORY VIN 8TH CHARACTER Non complying red label Must denote a C or 3 Complying green label Any alphanumeric designation other than a C or 3 CONTROLS COMPONENTS INSTRUMENT NOTE Some controls instruments equipment are optional V02A19L 62 While reading this Operator s Guide remember that Z WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death WARNING This ATV may exceed the perfor mance of other ATVs you may h

Can-Am DS650 Offroad Vehicle User Manual

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