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Bush Hog 1947 Compact Loader User Manual

1. 5 6 Lift and Bucket Cylinder Dissemble issues 5 7 Lift and Bucket Cylinder Reassembly sise 5 7 Prince EVR Valve S6rvice ii uei p c m t i dig dae det ten de Dee Bde pug lude ene dr dodge 5 8 ValveiDISASSEMDIY DE 5 9 Valve Reassembly i itte npe rn een Eee dE en e ee eda ur peeled e at dr de Ras 5 10 Relief Valve Load Check Plugs and Power Beyond Sleeve sss 5 10 Replacing Handle Parts dioe e aii Pee de Basi de Te ded eda Ha ducet deua b anne sata 5 10 Ol Kao e EP 5 10 Proper Torque for Fasteners edat i an irea A ae uo i oe d E 5 12 SAFETY SECTION SAFETY SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal
2. Never allow anyone to get under the loader or attachment or to reach 4 through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment 5106 NEVER perform maintenance beneath a raised loader unless loader is properly supported to prevent accidental lowering PARTS INFORMATION Bush Hog products are designed utilizing specifically matched system components to ensure optimum equipment performance These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce equipment performance void warranties and present a safety hazard Use genuine Bush Hog parts for economy and safety sPBH 2 1947 2047 01 11 SEE YOUR BUSH HOG DEALER Maintenance Section 5 3 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Lubrication Schedule Before operating your Loader take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Mnt L 0013 Lubricate all grease fittings one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders NOTE Fully retract bucket to a comfortable height to grease bucket loader boom joint Do not reach or
3. 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Torque Specifications for 37 JIC Fittings ASSEMBLY TORQUE Swivel Nut Thread Tube H Size ed IN LBS FT LBS Connection Size Connection F F FT FEET 716 20 140 10 180 15 E Mnt L 0003 C Torque Specifications for SAE O ring Fittings ASSEMBLY TORQUE Mnt L 0003_D 1947 2047 01 11 Maintenance Section 5 14 2011 Alamo Group Inc LIMITED WARRANTY LM HEB IK TK TK IK TK HK EK EK KK HH HK EK HH HK Bush Hog warrants to the original purchaser of any new Bush Hog equipment purchased from an authorized Bush Hog dealer that the equipment be free from defects in material and workmanship for a period of one 1 year for non commercial state and municipalities use and ninety 90 days for commercial use from date of retail sale The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours Bush Hog reserves the right to inspect any equipment or parts which are claimed
4. TT oO HANDLING LARGE HEAVY OBJECTS 1 Using front end loaders for handling large heavy objects such as large round or rectangular bales logs and oil drums is not recommended 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If you must perform above work protect yourself by Never lifting load higher than necessary to clear ground when moving Ballasting tractor rear to compensate for load Never lifting large objects with equipment that does not have an anti rollback device e Moving slowly and carefully avoiding rough terrain Tilt bucket forward while lifting to maintain bucket angle 1947 2047 01 11 Operation Section 4 36 2011 Alamo Group Inc OPERATION 7 2 Operating Bale Spear Operate the bale spear using extreme caution Sharp points on bale spear can cause AWARNING serious injury or death Because of size and weight of large bales extreme care must be taken in handling them Be AWARNING aware of forces acting on stacked bales due to gravity and keep workers far from zones of potential hazard from shifting or falling bales DO NOT ALLOW BYSTANDERS Keep bystanders 10 feet away from the tractor and loader while operating The bystanders could enter the path of the tractor or items could fall from the loader re
5. gt 7 DANGER gt 2 gt a A DANGER A DANGER A DANGER AWARNING 1947 2047 01 11 The Boom is designed only to position and operate the Bucket which is attached to it Never attempt to lift pull or push other solid objects with the boom or bucket Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed sBH 9 BEFORE leaving the tractor seat lower the implement set the parking ENGINE ero brake and or set the tractor transmission in parking gear disengage the E erus PTO stop the engine remove the key and wait for all moving parts to EJ stop Place the tractor shift lever into a low range or parking gear to e prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the p tractor seat only sc 9 5 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completelystopped sc 12 e Jf sror 4 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 1 Start only from seat in park or neutral Starting in gear kills Operate the Tractor and or Implement controls only while properly seated in the Tract
6. OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 MOUNT ASSEMBLY Inspect condition of mounting frame weldment Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with Screws Ensure frame is properly mounted to tractor and hardware is properly installed and tightened OPS L 0004 A LOADER BOOM ASSEMBLY Inspect condition of each arm section weldment Ensure all pins are in place Ensure all bolts and screws are properly installed Check condition of bushings at boom pivot points Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS L 0005 B Ops 966 1947 2047 01 11 Operation Section 4 14 2011 Alamo Group Inc OPERATION HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO
7. 1 Standard Equipment and Specifications Specifications will vary with tire size hydraulic system and bucket used Specifications are given for a loader equipped with a 48 bucket external hydraulic system of 4 75 GPM with engine operating at 2800 RPM and relief setting of 2000 PSI Horsepower Range System pressure flow rate Lift Capacity to maximum height Breakout force at pivot pin Rollback force at ground line Total weight with bucket approx Raising time to full height Lower time Attachment dump time Attachment rollback time Hydraulic system flow System pressure at rated flow Lift Cylinders number and type Dump Cylinders number and type Maximum Lift Height at Pivot Pin Maximum Height Under Bucket Clearance with Bucket Dumped Reach at Maximum Height Maximum Dump Angle Reach with Attachment on Ground Attachment Rollback Angle Digging Depth Overall Height in Carry Position rommoomrm Op 514 1947 10 20 HP 2000 PSI 5 GPM 550 lbs 1711 Ibs 1074 lbs 662 lbs 3 4 sec 2 2 sec 3 3 sec 3 1 sec 5 GPM 2000 PSI two 1 1 2 Dia D A two 1 1 2 Dia D A 76 71 57 22 44 53 22 4 47 2047 10 20 HP 2000 PSI 5 GPM 570 lbs 1472 lbs 902 Ibs 662 lbs 3 4 sec 2 2 sec 3 3 sec 3 1 sec 5 GPM 2000 PSI two 1 1 2 Dia D A two 1 1 2 Dia D A 77 71 57 22 43 54 21 4 48 Manufacturers es
8. Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately 5 5 Make certain that the Slow Moving Vehicle SMV sign is installed in A WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e AWARNING n Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function se s Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death s1 36 DANGER Do not operate this Equipment with hydraulic oil or fuel leaking Oil WARNING and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE yas OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the i
9. e The 3 point hitch control lever is in the lowered position e hydraulic remote control levers in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS L 0025 1947 2047 01 11 Operation Section 4 11 2011 Alamo Group Inc v m gt OPERATION OPERATION 6 Pre Operation Inspection and Service Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform
10. 1947 2047 01 11 BE ALIVE this Mower To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies Alamo Industrial Bush Hog M amp W Rhino Schulte Tiger and Terrain King as well as AEM and FEMA provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www FarmEquipment org or Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers ESTE VIVO Para prevenir lesi nes graves a usted y o personas presentes sea entrendado en la Practica de Segar Seguro Companias de Alamo Group Alamo Industrial Bush Hog M amp W Rhino Schulte y Tiger asi como AEM y FEMA proporcionan material para entrenar que es esencial para su seguridad y la seguridad de otros al operar este equipo Haga estos procedimientos de seguridad una parte importante de su dia de trabajo Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contacte a su distribuidor AEM www aem org FEMA 314 878 2304 www FarmEquipment org o Alamo Group www Alamo Group com para la informacion
11. OPERATION Repeated substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 4 Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to
12. A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort NOTE Do not be concerned if the bucket is not completely filled during each pass Maximum NOTTHIS productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each pass LIFTING THE LOAD z E TT oO When lifting the load keep the bucket positioned to avoid spillage Loader has mechanical self leveling of attachment in both raise and lower cycle Attachment can be adjusted by using bucket cylinders 1947 2047 01 11 Operation Section 4 26 2011 Alamo Group Inc OPERATION CARRYING THE LOAD Position bucket just below tractor hood for maximum stability and visibility whether bucket is loaded or empty Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will provide maximum stability DO THIS NOTTHIS When transporting the load keep bucket as low as possible to avoid tipping in case a wheel drops in a rut DO THIS 1947 2047 01 11 Operation Section 4 27 NOT THIS 2011 Alamo Group Inc o v m D OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket z
13. AONVNALNIVIN MAINTENANCE MAINTENANCE Valve Reassembly 1 Examine all parts for wear and damage and replace if necessary 2 Lubricate all o rings and spools with oil to prevent damage when assembling 3 Lubricate all detent and spring centering parts with a light coat of grease before assembling 4 Reassemble all parts in reverse order of disassembly Note Use Locktite 222 or equivalent when installing detent retainers 18 amp 24 Relief Valve Load Check Plugs and Power Beyond Sleeve Note Relief valve 3 load check plugs 40 and power beyond sleeve 2 may be removed separately to clean inspect or replace parts without removing valve spools Note If repairing or replacing relief valve 3 torque larger hex nut relief body to 20 25 ft Ibs Replacing Handle Parts If replacing damaged handle parts cleans threads with loctite primer and install using loctite 242 Torque parts as shown in Illustration Storage Never crawl under or allow children to play around or on a loader that is disconnected from A DANGER the tractor The loader could fall crushing a person resulting in serious injury or death 81 13 Do not remove the attachment from the loader when the loader is disconnected from the AWARNING tractor The attachment stabilizes the loader If the attachment is removed the loader will fall and could result in serious injury s1 26 Only disconnect and store the loader on firm flat gro
14. E T oO LOWERING THE BUCKET After bucket is dumped back away from vehicle while lowering and rolling back bucket FLOAT POSITION FAST DUMP LOWER DUMP 1 LEVER CONTROL n re ROLLBACK FLOAT POSITION DUMP LOWER KS iS 7 2 LEVER CONTROLS ROLLBACK RAISE 5 Ops 790 1947 2047 01 11 Operation Section 4 28 2011 Alamo Group Inc OPERATION OPERATING WITH FLOAT CONTROL During hard surface operation keep bucket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent mixing of surface material with stockpile material Float position will reduce the chance of surface gouging when removing snow or other material 1947 2047 01 11 Operation Section 4 29 2011 Alamo Group Inc v m gt z E TT oO OPERATION LOADING FROM A BANK Choose a forward gear that provides sufficient ground speed for loading Exercise caution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side cutting is a good technique for cutting down a big pile If the pile sides are too high and liable to cause cave in use loader to break
15. NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the valve weldment Ensure fitting is properly connected e Inspect condition of bushings OPS L 0018 B Hydraulic Hoses Ops 966 BUCKET INSPECTION Ensure all pins are in place e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly e Inspect the condition of the bucket lug Bucket Pins Ops 966 weldments e Inspect condition of bushings OPS L 0007_B 1947 2047 01 11 Operation Section 4 15 2011 Alamo Group Inc oO v m gt OPERATION Tractor PRE OPERATION Inspection Tractor ID Make Shift BUSH 2 Before conducting the inspection make sure tractor engine is off all WARNING rotation has stopped and the tractor is in park with the parking brake engaged Make sure the implement is resting on the ground securely E blocked up and all hydraulic pressure has been relieved lt a E tem Condition at Specific Comments if O Start of Shift not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts
16. The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection bolts amp pins are tight There are no cracks in Loader Arms or Mounts The Attachment pins are in place and secure The Bucket Quick Attach pins pass through the attachment The Bucket Quick Attach control levers are in the lock position The Hydraulic Cylinder pins are secured The Hydraulic hose connections are tight The Hydraulic Valve hose connections are tight There are no leaking or damaged hoses There is no evidence of Hydraulic leaks The Control Valve Lock functions correctly The Pivot Pins are properly lubricated The Loader Storage Stands are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER Driving the Tractor and Loader 1947 2047 01 11 Operation Section 4 17 2011 Alamo Group Inc OPERATION OPERATION A DANGER This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles 12 Transp
17. and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS L 0031 Before transporting the tractor and loader idle the tractor engine When transporting carry the loader as low as possible maintaining adequate ground clearance and visibility Reduce tractor ground M speed when transporting a load Take extra care when traveling over rough terrain or on slopes OPS L 0011 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 Transporting on Public Roadways 1947 2047 01 11 Operation Section 4 40 2011 Alamo Group Inc OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in A WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e m Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped w
18. and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Before transporting the tractor and Loader engage the loader valve travel lock to prevent inadvertent contact with the joystick controller causing sudden dropping of the loader and attachment If the loader attachment such as a bucket were to drop suddenly and hit the ground while transporting the tractor could stop immediately resulting in the operator hitting the steering wheel or flying our of the operator s seat Serious injury could result sL 04 Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury st 21 1947 2047
19. are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT 1947 2047 01 11 Operation Section 4 16 2011 Alamo Group Inc OPERATION FRONT END LOADER PRE OPERATION Inspection Front End Loader ID Make BUSH Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake Oo engaged Make sure the Loader is resting on the ground or securely blocked up and all hydraulic pressure has been relieved ITI JJ gt Tte Condition at Specific Comments if o Start of Shift not O K gt The Operator s Manual is in the Canister on the Loader All Safety Decals are in place and legible
20. be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury st s2 Safety Section 1 10 2011 Alamo Group Inc SAFETY Connecting or Disconnectin Implement Safety Instructions and Practices Do not stand or allow bystander or coworkers between the loader and the AWARNING tractor while installing or disconnecting the loader from the tractor Keep hands and body clear of the loader and the loader mounts Serious injury or death can result from a person being crushed between the tractor and loader 81 03 Never allow anyone to get under the loader or attachment or to reach 4 DANGER through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment 51 06 ALJJVS Make sure the loader is properly attached to the tractor and the retaining pins securely lock A WARNING the loader into position Improper mounting of the loader onto the tractor can result in the loader falling causing serious injury st 23 Make sure all tractor and loader guards are in place and properly functioning Do not use an attachment if the roll back guards are damaged or missing The roll back guards prevents items carried in the attachment from rolling back onto the operator causing serious injury F
21. cause the Implement to shift or fall crushing themselves or others 5 25 DANGER DANGER 1947 2047 01 11 Introduction Section 2 2 2011 Alamo Group Inc INTRODUCTION DANGER AWARNING A DANGER AWARNING 1947 2047 01 11 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Never walk or work under any raised boom or bucket The Boom could fall and cause serious bodily injury or death Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands Unload all hydraulic actuators prior to performin
22. down the sides until a slot can be cut over the top 1947 2047 01 11 Operation Section 4 30 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile N It is important to keep the bucket level when approaching a bank or pile This will help prevent gouging the work area 1947 2047 01 11 Operation Section 4 31 2011 Alamo Group Inc v m gt OPERATION PEELING AND SCRAPING Use a slight bucket angle travel forward and hold lift control forward to start the cut Make a short 5 to 8 foot angle cut and break out cleanly z E T oO With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylinder to maintain proper depth Make additional passes until desired depth is reached During each pass use only bucket control while working depth This will allow you to concentrate on controlling bucket angle to maintain a precise cut 3RD CUT 4TH CUT ETC ER SG QS CU CAE 1947 2047 01 11 Operation Section 4 32 2011 Alamo Group Inc OPERATION LOADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading minimize angle of turn and length of run between pile and spreader Back grade occasionally with a l
23. has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution 1 Do not use loader as a jack to raise the tractor tires off the ground The loader could fail causing the tractor and loader to fall to the ground resulting in serious injury st 25 Use extreme care when loading transporting or dumping loads that impair or partially block the operator s line of sight Know where you are traveling Make sure no bystanders are in the area of travel If a bystander assists in providing guidance make sure they are not in the path of travel Keep all bystanders 25 feet away from travel path st 29 Always look behind you before backing up Make sure you are looking in the direction of travel A bystander could walk behind the tractor Running into a bystander can result in serious injury or death s so Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bucket will shift in the opposite direction from which the wheels are turned Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary Sudden or unexpected movement of the loader and attachment could result in serious injury to the operator or bystanders SL 33 Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in dar
24. or long term exposure to certain chemicals and materials can result in serious injury or death s 19 Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 41 Equipment Operation Safety Instructions and Practices This Implement may be wider than the Tractor Be careful when operating or transporting DANGER this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles 12 DANGER Never grasp control levers when mounting the machine seu 4 1947 2047 01 1 Safety Section 1 5 2011 Alamo Group Inc SAFETY SAFETY
25. repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS L 0026 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a 7 complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition ROPSisin the raised position e No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points Loader Pre Operation Inspection and Service 1947 2047 01 11 Operation Section 4 12 2011 Alamo Group Inc OPERATION Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining
26. this machine in good working order sc 21 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding 56 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE pas OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 v m gt Before operation a complete inspection and service is required to ensure the loader is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the loader is ready for operation conduct the following OPS L 0027 1947 2047 01 11 Operation Section 4 13 2011 Alamo Group Inc OPERATION
27. 01 11 Safety Section 1 12 2011 Alamo Group Inc SAFETY Lower the loader to the bed ot the truck or trailer when transporting the tractor and loader with a truck Measure to ensure the transport height does not exceed the legal limits Contact with overhead obstructions or power lines can cause property damage or serious injury 51 34 case of mechanical difficulty during operation place the transmission in the park WARNING position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc 39 Transport an empty bale spear tilted back in the vertical position to prevent unintended harm to a person animal or object Serious injury or death may occur from a bale spear puncture s 39 AWARNING Never drive the power unit with the bucket or plow in the raised position A DANGER Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tipping over swPoa7 Maintenance and Service Safety Instructions and Practices Never interfere with factory set hydraulic calibrations change in calibration could AWARNING cause a failure of the equipment and may result in injury s8H 13 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care i
28. 1947 BUSH HOG Published 01 11 Part No 50069199 OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment CO1 Cover FC L 0003 BUSH HOG iIATENCI N LEA EL INSTRUCTIVO 2501 Griffin Ave BS Selma AL 36703 Si No Lee Ingles Pida y Wo GROUE 334 874 2700 Que Ea yr HP pi le Laus SSS EI www bushhog com Traduzca Las ALWAYS ON THE CUTTING EDGE Medidas de Seguridad O 2011 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND OPERATOR S MANUAL 6 KEEP BYSTANDERS CLEAR OF MOVING PARTS TRACTOR MUST BE EQUIPPED WITH ROLL OVER AND WORKINGAREA KEEP CHILDREN AWAY PROTECTION ROPS AND SWAY CHAINS 7 DO NOT LIFT LOWER OR OPERATE UNLESS ALWAYS WEAR SAFETY GLASSES SAFE
29. 1947 amp 2047 Loader should now be assembled and inspected for any evidence of defective or damaged parts before use Any evidence of damage should be reported to your dealer immediately This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper loader use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a 1947 amp 2047 loader and are not necessarily of a 1947 amp 2047 loader or exact tractor Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure years of safe and satisfactory use of the loader READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 1947 2047 01 11 Operation Section 4 2 2011 Alamo Group Inc OPERATION
30. ASABE approved Roll Over Protective Structure ROPS ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Ballast As required to maintain 2596 of gross weight of tractor loader and bucket load on rear tires 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 1947 2047 01 11 Operation Section 4 7 2011 Alamo Group Inc v m gt OPERATION 3 2 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 3 3 Tractor Ballast Before operating tractor and loader
31. HE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS L 0033 7 1 Operating the Loader The following text and illustrations offer suggested loader and tractor operating techniques FILLING THE BUCKET Approach and enter the pile with a level bucket Loaders with 1 lever control ease lever back toward you to lift and roll back bucket With series valve prevent loader stall by not lifting and rolling back at the same time 1 LEVER CONTROL ROLLBACK 1947 2047 01 11 Operation Section 4 24 2011 Alamo Group Inc OPERATION 2 LEVER CONTROLS ROLLBACK AS Op 353 Lift and roll back of bucket will increase efficiency because v m gt DOTHIS 1947 2047 01 11 Operation Section 4 25 2011 Alamo Group Inc OPERATION
32. ON 4 Getting On and Off the Tractor Do not mount or dismount the Tractor while the tractor is moving Mount WARNING ihe Tractor only when the Tractor and all moving parts are completelystopped se 12 e Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS L 0022 4 1 Boarding the Tractor Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 ie FR 4 ETS L0 DANGER Never grasp control levers when mounting the machine Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS L 0023 1947 2047 01 1 Operation Section 4 9 2011 Alamo Group Inc OPERATION OPERATION 4 2 Dismounting the Tractor BEFORE leaving the tractor seat lower the implement set the parking ENGINE DANGER brake
33. Section 1 8 2011 Alamo Group Inc SAFETY Use extreme care when loading transporting or dumping loads that impair or partially block the operator s line of sight Know where you are traveling Make sure no bystanders are in the area of travel If a bystander assists in providing guidance make sure they are not in the path of travel Keep all bystanders 25 feet away from travel path st 29 AWARNING A Always look behind you before backing up Make sure you are looking WARNING in the direction of travel A bystander could walk behind the tractor Ey Running into a bystander can result in serious injury or death s so Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bucket will shift in the opposite direction from which the wheels are turned Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary Sudden or unexpected movement of the loader and attachment could result in serious injury to the operator or bystanders SL 33 AWARNING Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor Make sure you can clearly see bystanders ditches steep slopes drop offs overhead obstructions power line
34. TY SHOES EVERYONE 15 CLEAR OF IMPLEMENT AND SEAT BELT FASTENED TIGHTLY 8 USE INCREASED CAUTION ON SLOPES amp NEAR STOP TRACTOR LOCK BRAKES AND BLOCK UP OR BANKS AND DITCHES TO PREVENT OVERTURN SUPPORT IMPLEMENT SECURELY BEFORE 9 LOCK LIFT LEVER UP FOR TRANSPORT HAVE WORKING UNDER RAISED COMPONENTS SMV SIGN VISIBLE FOLLOWLOCALLAWS ALLOW NO RIDERS AT ANY TIME ON TRACTOR OR 10 USE PARKING STAND OR BLOCK UP WHEN IMPLEMENT FALLING OFF CAN KILL UNHITCHING FROM TRACTOR 999200 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain TABLE OF CONTENTS SAFETY SECTION emere T c nt nina 1 1 General Safety Instructions and Practices sis 1 2 Operator Safety Instructions and Practices ss 1 4 Equipment Operation Safety Instructions and Practices 1 5 Connecting or Disconnecting Implement Safety Instructions and Practices 1 11 Transporting Safety Instructions and Practices su 1 12 Maintenance and Service Safety Instructions and Practices sse 1 13 Storage and Parking Safety Instructions and Practices ssssssssssssssssssee enne 1 15 Concludi
35. Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH A WARNING on SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION jury Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las ij LEA EL PELIGRO medidas de seguridad se s INSTRUCTIVO even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the se 7 Operate this Equipment on
36. add sufficient counterweight so a minimum of 25 of the total weight is on the rear axle Total weight includes weight of tractor loader rated load in bucket and counterweight Rated load is lift capacity at full height at 500mm forward of bucket pivot point See Standard Equipment and Specifications When determining required counterweight bucket should be at maximum forward position bucket pivot point at the same height as boom pivot point on mast z E lt TT oO To ensure tractor stability when operating add wheel ballast or rear weights to rear tractor tires For better stability use tractor with wide front axle rather than tricycle front wheels Move wheels to the tractor manufacturer s widest recommended settings to increase stability If 3 Point hitch counterweights are used they should be carried as low as possible at all times to maximize stability Effective counterbalance weight at rear axle of mounted rear equipment is determined by multiplying actual weight of equipment by 1 50 EXAMPLE Equipment weighing 800 pounds attached to tractor multiplied by 1 50 equals 1200 pounds of effective counterbalance weight at rear axle A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage OPS L 0001 A 1947 2047 01 1 Operation Section 4 8 2011 Alamo Group Inc OPERATI
37. and Loader Do not attempt to lift loads in excess of loader capacity CAUTION dod Operating loader on a hillside is dangerous Extreme care is recommended Keep bucket CAUTION as low as possible Use extreme care when piling material above 6 feet high Material WARNING could shift and fall onto the operator or bystanders The material could crush or suffocate the operator or bystander resulting in serious injury or death s1 17 1947 2047 01 11 Operation Section 4 19 2011 Alamo Group Inc v m gt OPERATION Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury st 21 A DANGER Do not operate or raise the loader near the edge of a ditch or where loose AWARNING soil can give way and allow the tractor to tip over Keep the tractor tires away from loose soil or the edge of a drop off Always wear your seatbelt when operating the loader to reduce the possibility of serious injury from a tractor tip over or roll over 81 24 ge m The Boom is designed only to position and operate the Bucket which is attached to it Never attemp
38. and or set the tractor transmission in parking gear disengage the TES PTO stop the engine remove the key and wait for all moving parts to n Jf stor 4 stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving r 7 or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 L 4 Before dismounting the tractor and loader lower the loader to the ground or WARNING onto solid support blocks Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop Sudden dropping of the loader and attachment could result in serious injury st 05 TRANSMISSION SET PARKING PARK BRAKE Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tracto
39. and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all step
40. anders 10 feet away from the tractor and loader while WARNING operating The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander sio 1947 2047 01 11 Operation Section 4 20 2011 Alamo Group Inc OPERATION Use extra care when turning or stopping Allow for increased length and weight of added loader The loader adds five to six feet of length in front of the tractor and significant weight Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects st 07 A CAUTION Do not raise the loader into an overhead structure or allow a raised attachment to contact overhead structures Sudden or unexpected contact with an overhead structure could result in serious injury sL 08 AWARNING Do not let the loader or attachment contact electrical power lines Contact x with electrical power lines can result in serious injury or electrocution If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution 81 09 Carry the loader and attachment low when transporting to reduce the WARNING potential of the tractor tipping over Transport on slopes only at slow speeds and use gradual turning angles Tractor wheel contact with any wash out dr
41. ce your speed Be aware of traffic around you and watch out for the other guy sc 19 Before transporting the tractor and Loader engage the loader valve travel lock to prevent inadvertent contact with the joystick controller causing sudden dropping of the loader and attachment If the loader attachment such as a bucket were to drop suddenly and hit the ground while transporting the tractor could stop immediately resulting in the operator hitting the steering wheel or flying our of the operator s seat Serious injury could result 51 04 1947 2047 01 11 Operation Section 4 39 2011 Alamo Group Inc OPERATION OPERATION Lower the loader to the bed of the truck or trailer when transporting the tractor and loader with a truck Measure to ensure the transport height does not exceed the legal limits Contact with overhead obstructions or power lines can cause property damage or serious injury s1 34 Before dismounting the tractor and loader lower the loader to the ground or onto solid AWARNING support blocks Sudden dropping of the loader and attachment could result in serious injury 1 38 Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement
42. clean Remove bolts nuts and washers from hinge 4 Start tractor engine and release tractor brakes If the tractor is located on a smooth surface rotate the bucket all the way over at this point to prevent loader from skidding forward Continue driving loader forward while rolling the loader on the front mounting bracket tubes until side frame uprights are fully resting on midmounting brackets Engage tractor brakes and shut off engine 5 Refasten reusable tie straps in original locations If rubber strap is used hook one end of rubber strap around hoses and back onto itself Reattach other end of rubber strap to loader side frame in area of loader front bumper 6 Clamp hinge assembly of upright around midmounting bracket Install bolts washers and nuts and securely tighten 1947 2047 01 11 Assembly Section 3 7 2011 Alamo Group Inc gt 2 Im 00 T OPERATION SECTION Operation Section 4 1 OPERATION OPERATION Bush Hog 1947 amp 2047 LOADER OPERATION INSTRUCTIONS READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good sense to avoid hazards sc 2 Si lee ingles pida ayuda alguien que si lo lea que le traduzca las i LEA EL PELIGRO medidas de seguridad se s INSTRUCTIVO Your
43. d will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Bush Hogdealer to order replacement decals DL L 0068 1947 2047 01 11 Safety Section 1 16 2011 Alamo Group Inc SAFETY ITEM PART NO 1 50057411 2 50069067 50069068 3 52740 4 52203 5 52204 6 D469 7 D468 8 D471 9 D470 10 03200347 11 00776031 Provided by Tractor Manufacturer Replace if missing QTY D m m PY LEVEL LOGO MODEL MODEL WARNING WARNING INSTRUCT WARNING DANGER WARNING DANGER REFLCTR DESCRIPTION Bush Hog 3 20 x 14 5 1947 2047 Oil Leaks Lock Valve in Transport Loader Positions Loader Safety Crushing Electrocution Falling Hazard Handling Bales Use ROPS Seatbelt Rear Ballast SMV Sign Canister Operator s Manual NOTE Order D438 Safety Decal Sheet which includes all safety decals 1947 2047 01 11 Safety Section 1 17 2011 Alamo Group Inc ALJJVS SAFETY SAFETY Decal Description Logo BUSH HOG 3 20 x 14 50 P N 50057411 MODEL NAME 1947 P N 50069067 MODEL NAME 2047 P N 50069068 1947 2047 01 11 BUSH HOG 1947 2047 Safety Section 1 18 2011 Alamo Group Inc SAFETY WARNING DO NOT operate with oil leaks Inspect hoses regularly Failure to in
44. der could result in the tractor tipping over and causing serious injury 81 12 Do not work from the loader or attachments Do now allow any riders on the loader tractor or attachments Falling off the loader could result in serious injury and or tractor run over st 14 Do not operate the loader from the ground Operate the tractor and loader only while seated in the tractor seat with the seatbelt fastened The loader could fall crushing a person resulting in serious injury or death s 6 Use extreme care when piling material above 6 feet high Material could shift and fall onto the operator or bystanders The material could crush or suffocate the operator or bystander resulting in serious injury or death s 17 Know before you DIG Call 888 258 0808 and request that all buried utilities locations be identified before digging in unfamiliar ground Do not let the loader or attachment contact buried electrical power lines utilities or gas lines Contact with electrical power lines can result in serious bodily injury or electrocution If the loader contacts a power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution 1 Do not use loader as a jack to raise the tractor tires off the ground The loader could fail causing the tractor and loader to fall to the ground resulting in serious injury 51 25 Safety
45. e Operator s Manual Equip tractor with ROPS Roll Over Protection System before installing or operating the loader Operate Loader only from operator s seat with the seatbelt securely fastened around you Carry bucket low during transport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine set parking brake place transmission in park Read and understand mounting instructions in the operator s manual before installing or detaching loader Do not remove bucket or attachment form detached loader Do not allow riders on tractor or loader Do not allow children or untrained persons to operate loader D469 Crushing Hazard Electrocution Hazard Falling Hazard To Avoid Injury To Avoid injury To Avoid Injury or Dea or Dea or Deat Do not walk or work Do not allow bucket ffe Do Not work from under raised loader or Loader to contact Loader or attachments Lower loader to power lines Do Not allow any riders D 46 8 ground before on Loader Tractor or leaving tractor seat Attachments Crushing Hazard Make sure attachment is lined up correctly with coupler Rotat coupler handles lo full Loader Attachment Can Fall Off lock position Make sure attachment is locked D Not handle round bales or other shiflable load
46. e Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available U1 PR Keep children away from danger all day every Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for your safety and that of your family and fellow citizens 1947 2047 BUSH HOG LOADER 1947 2047 SOM 01 11 P N 50069199
47. e pressure lubricants are used This applies to both UNF fine and UNC coarse threads AMERICAN STANDARD CAP SCREWS TORQUE TORQUE en meer US ele 2 e o 2 5 2 e ITR SET 8 seo as te 2 2 e os oe fs for fans cael 745 EN ue De pe pe 105 129 142 127 152 168 206 228 203 224 275 304 305 371 409 544 350 386 474 523 515 631 18 ser 592 726 so2 z 790 970 1003 894 987 1337 Mnt L 0003 A A Ww 1947 2047 01 11 Maintenance Section 5 12 2011 Alamo Group Inc MAINTENANCE METRIC CLASS CAP SCREW SIZE M16 X 2 50 M16 X 1 50 M18 X 2 50 M18 X 1 50 M20 X 2 50 M20 X 1 50 M22 X 2 50 M22 X 1 50 M24 X 3 00 M24 X 2 00 M27 X 3 00 M30 X 3 00 1947 2047 01 11 METRIC CAP SCREWS e9 6 0 TORQUE TORQUE FTLBS Nm LES FTLES LBS ne we perpe oet dee VE Lwxi e n oe ule 2 se fes r eo 20 1 10 e se Por Pos m Pa 158 214 176 165 186 224 18 2 284 8 4 sve 4 7 472 5 8 513 513 617 238 2 3 2 4 3 3 o 360 4 MCN GE i se 517 s 7 res 9 Mnt L 0003 B Maintenance Section 5 13
48. g any maintenance To do this set the bucket on the ground then kill the tractor engine Push and pull the control levers in and out several times to remove pressure Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadvertent dropping sBH 7 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the se 7 Introduction Section 2 3 2011 Alamo Group Inc NOILONGOULNI INTRODUCTION INTRODUCTION FC L 0003 The Bush Hog 1947 2047 Loader is designed for four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in for quick attaching Front and rear and left and right are determined by the normal direction of travel the same as on your automobile 1947 2047 01 11 Introduction Section 2 4 2011 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warra
49. g of the loader onto the tractor can result in the loader falling causing serious injury st 23 Only mount the loader on a tractor that is listed on the mounting instructions Never mount AWARNING on a tricycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated Maintain at least 25 of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over sL 11 Make sure all air is purged from the hydraulic system before using the loader Air in the CAUTION system can cause the loader to respond sluggishly or with unexpected movement The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury st s2 1947 2047 01 11 Assembly Section 3 2 ASSEMBLY Proper Rear Ballasting and Wheel Spacing Spread front wheels to maximum distance HAHALILI AMMAS IRET SAAS AAAS Asm L 0058 Spread rear wheels to maximum distance Asm L 0059 Add rear wheel weight rear ballast box or implement Make sure there is 25 of total weig
50. greater than boom lift capacity Improper hydraulic pump operation Internal lift cylinder leakage Improper hydraulic valve operation REMEDY Check loader specifications Repair or replace pump Replace any worn parts and install a seal repair kit See Cylinder Service Repair or replace valve Excessive wear on bucket cutting edge Bucket is riding on cutting edge instead of wear runners Use boom FLOAT position or bucket level indicator to ensure bucket rides Bucket cutting edge not flat on theground 1947 2047 01 11 Rear axle on tractor not level from side to side Operation Section 4 44 With tractor on level surface compare rear axle height from left to right measuring from axle center toground Adjust air pressure in rear tires until axle height measures the same for both sides 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 2011 Alamo Group Inc gt 2 gt a MAINTENANCE READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ee ne Safety Messages Always use good common sense to avoid hazards sc 2 Never interfere with factory set hydraulic calibrations change in calibration could cause a failure of the equipment and may result in injury sBH 13 AWARNING
51. he lighting on older tractor models OPS U 0021 1947 2047 01 11 Operation Section 4 41 2011 Alamo Group Inc le FR R ETS 0 OPERATION OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS L 0020 9 1 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 1947 2047 01 11 Operation Section 4 42 2011 Alamo Group Inc OPERATION 10 Troubleshooting Guide TROUBLE Loader slow or will n
52. he tractor can permit electrical current to pass through the body resulting in electrocution sL 09 DANGER Store the grapple bucket or bale spear attachment with the point s on the ground Walking into the point of the bale or grapple spear can cause serious bodily injury Never drive the bale spear or grapple bucket attachment forward if a bystander is in front of the loader 5 10 AWARNING 1947 2047 01 11 Safety Section 1 7 2011 Alamo Group Inc SAFETY SAFETY AWARNING AWARNING A DANGER AWARNING AWARNING AWARNING A DANGER 1947 2047 01 11 Only mount the loader on a tractor that is listed on the mounting instructions Never mount on a tricycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated Maintain at least 25 of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over s 11 Carry the loader and attachment low when transporting to reduce the potential of the tractor tipping over Transport on slopes only at slow speeds and use gradual turning angles Tractor wheel contact with any wash out drop off or ground obstruction with a raised loa
53. ht on rear axle Asm L 0060 1947 2047 01 11 Assembly Section 3 3 2011 Alamo Group Inc gt Im 00 lt ASSEMBLY ASSEMBLY Installing Mounting Brackets Install all mounting brackets on the tractor according to instructions packed with mounting kit NOTE Leave all hardware loose until the loader is completely assembled to facilitate assembly and proper loader alignment Installing Side Frames Position hinges 30 inside of side frames 13 amp 14 Install 5 8 x 4 1 2 carriage bolts 85 as shown and secure with lock nuts 36 Position side frames 13 amp 14 over the loader mounting brackets and secure with hardware according to instructions packed with mounting kit Installing Grease Fittings Install 1 4 x 45 grease fittings 12 into the rod end of bucket cylinders Install 1 4 straight grease fittings 4 into the tube at bucket end of lift boom arms Also install 1 4 straight grease fittings 4 into base and rod ends of lift and bucket cylinders Install Bucket Attach bucket to lift boom frame and bucket cylinders with 1 x 4 3 8 pins 6 3 8 x 1 shoulder bolts 9 and lock nuts 7 1947 2047 01 11 Assembly Section 3 4 2011 Alamo Group Inc ASSEMBLY 1947 2047 01 11 Assembly Section 3 5 2011 Alamo Group Inc gt o o m 2 lt ASSEMBLY ASSEMBLY Installing Bucket Level Indicator S
54. issemble Following is an outline procedure for disassembling and reassembling cylinders 1 2 7 Hold cylinder tube 13 stationary and pull wire ring 14 out through slot Pull shaft 1 with all assembled parts out of cylinder tube 13 Note Resistance will be felt until piston seal 8 slides over wire retaining ring groove Remove elastic locknut 12 from end of shaft and slide cylinder piston 9 and cylinder head 5 off shaft Remove piston wear ring 8 piston seal 11 and o ring 10 from outside grooves on piston 9 Remove wiper seal 2 rod seal 3 and wear ring 4 from inside of cylinder head 4 and o ring 7 with backup washer 6 from groove on outside of head Clean all parts including cylinder tube in a suitable cleaning solvent then use air pressure to blow any dirt or excess solvent from all parts Examine all parts for wear or damage and replace if necessary Lift and Bucket Cylinder Reassembly Note Be careful not to damage seals and o rings on edges or holes in cylinder tube Inspect and remove burrs and sharp edges if necessary before reassembly 1 Place rod seal 3 into groove inside cylinder head Note Lips of seal 3 must be face inward and seal must be firmly seated in groove 2 Install wiper seal 2 with lip of seal facing out and flush with top of cylinder head 5 Install wear ring 4 inside other end of head 5 3 Place o ring 7 with back up washer 6 in groove o
55. ith all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS L 0032 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade t
56. ject Protective Structure Shiftable loads round bales large loose items and loader attachments can fall toward the operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources sL 02 AWARNING Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop Sudden dropping of the loader and attachment could result in serious injury st 05 ALJJVS AWARNING Use extra care when turning or stopping Allow for increased length and weight of added loader The loader adds five to six feet of length in front of the tractor and significant weight Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects st 07 A CAUTION Do not raise the loader into an overhead structure or allow a raised attachment to contact overhead structures Sudden or unexpected contact with an overhead structure could result in serious injury sL 08 AWARNING Do not let the loader or attachment contact electrical power lines Contact with electrical power lines can result in serious injury or electrocution If the loader attachment contacts a power line remain in the tractor seat D until the power has been shut off Stepping off t
57. kness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor Make sure you can clearly see bystanders ditches steep slopes drop offs overhead obstructions power lines and debris or obstruction in the travel path If you are unable to clearly see these types of items discontinue operating Contact with unseen vehicles bystanders obstructions or drop offs can cause serious injury sss Operation Section 4 22 2011 Alamo Group Inc OPERATION AWARNING AWARNING AWARNING A CAUTION A DANGER gt 2 gt qa AWARNING AWARNING Never leave the Implement and Power Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components spu 3 Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks Sudden dropping of the loader and attachment could result in serious injury 1 38 Make sure the hydraulic quick disconnects are fully seated into the connections Do not use the loader if the hydraulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury sL 22 If the
58. lide bucket level indicator rod 16 into bracket 18 and attach the other end of rod to bucket with 1 8 X 1 cotter pins 22 Bucket level indicator rod Locate tractor and loader on level surface With the bottom of bucket resting on the surface loosen U bolt 17 to adjust the offset on bucket indicator rod 16 so that it is located in the slotted hole when bucket is level Bucket level indicator bracket Dismounting Loader and Mounting Loader to Tractor Dismounting Loader To avoid injury during installation of loader AWARNING Place loader bucket against barrier to restrict forward movement of loader Do not permit bystanders within 15 feet of loader Loader must be equipped with a bucket or other optional attachment to dismount from tractor When dismounting loader maintain clearance between loader side frames and tractor hood CAUTION and front axle Locate tractor and loader on firm level SIDE FRAME ground P A MO HINGE 2 Level the bucket and lower to ground vL Engage tractor brakes and shut off tractor p ZEA engine Move lift control lever back and forth CASE several times to relieve pressure in lift cylinders 8 Loosen bolts which clamp side frame uprights to the mid mounting assembly Remove bolts washers and nuts 4 Remove and save reusable tie straps fastening hoses from boom oil line tubes to loader or tractor Unhook rubber strap if presen
59. loader valve controls fail to functions properly discontinue use of the tractor and loader until the controls are properly repaired Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury st 31 Make sure all air is purged from the hydraulic system before using the loader Air in the system can cause the loader to respond sluggishly or with unexpected movement The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury st s2 Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury st 21 Always have a heavy attachment such as a bucket mounted on loader when it is removed from tractor It is important not to put excessive weight on parking stands with lift cylinder retraction Damage may result Operation Section 4 23 v m gt z E TT oO OPERATION THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE T
60. ly or gangrene may result 1947 2047 01 11 Maintenance Section 5 5 2011 Alamo Group Inc MAINTENANCE Hydraulic Pressure Check Following procedure outlines hydraulic pressure check Obtain a pressure gauge that measures 3000 PSI in 50 PSI increments Install gauge into the hydraulic line connecting the loader valve and to the base port bucket cylinders Start engine and adjust to 1700 2200 RPM Push bucket control lever to pressurize the hydraulic line with the gauge attached Hold the control until the cylinders reach the fully extended position Holding the control with cylinders fully extended will give you the hydraulic system pressure on the gauge 5 If pressure is not correct refer to TROUBLESHOOTING GUIDE in the Operation Section for possible remedy or contact your dealer Pe 2697 orn Cylinder Service Loader cylinders are designed to be reliable and easy to service If a cylinder should malfunction during warranty period return complete cylinder assembly without disassembling to your authorized service department or contact your authorized service department for instructions Unauthorized disassembly of a cylinder in warranty period will VOID WARRANTY Note Bucket cylinder ports are on the side of cylinder tube Mnt L 0011 1947 2047 01 11 Maintenance Section 5 6 2011 Alamo Group Inc MAINTENANCE Lift and Bucket Cylinder D
61. ly with a Tractor equipped with an approved roll WARNING over protective system ROPS Always wear seat belts Serious injury or 1947 2047 01 11 Safety Section 1 2 2011 Alamo Group Inc SAFETY DANGER DANGER DANGER DANGER AWARNING gt a 5 1947 2047 01 11 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operators Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 m om Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 25 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must cons
62. ment Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 5 25 Properly preparing and storing the loader at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the loader to prevent damage from rotting grass and standing water Lubricate all grease points detailed in the maintenance section Tighten all bolts and pins to the recommend torque Check worn and damage parts Perform repairs and make replacements immediately so that the loader will be ready for use at the start of the next season Store the loader in a clean dry place resting securely on parking stands at ground level Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the loader 1947 2047 01 11 Operation Section 4 38 2011 Alamo Group Inc OPERATION 9 Transporting the Tractor and Implement Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Transport only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how i
63. ment on the rear wheels to prevent tipping forward loss of steering control and possible injury Add counterweight if required when operating on slopes and proceed with the load uphill to prevent tipping Reference the Power Unit s Operator s Manual or an authorized dealer for information on adding additional weight s 37 Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sti 10 Make sure the hydraulic quick disconnects are fully seated into the connections Do not use the loader if the hydraulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury 51 22 If the loader valve controls fail to functions properly discontinue use of the tractor and loader until the controls are properly repaired Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury 1 Make sure all air is purged from the hydraulic system before using the loader Air in the system can cause the loader to respond sluggishly or with unexpected movement The air can
64. micals known to the state of California to cause cancer birth defects or other reproductive harm 5 1 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health AWARNING 1947 2047 01 11 Safety Section 1 4 2011 Alamo Group Inc SAFETY Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation 2 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sa s3 Use extreme care when loading carrying or handling any agricultural AWARNING fertilizers chemicals or biological residue Follow the manufacturer s handling instructions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for appropriate environmental exposure Be safe and always wear proper protection Short
65. moved to service valve If replacing damaged spool end clean threads using loctite primer and install using loctite 262 Secure detent retainers 18 amp 24 using Lockilie 222 D Clean threaded parts with loctite primer and install using lactite 242 Mnt L 001 4 1947 2047 01 11 Maintenance Section 5 8 2011 Alamo Group Inc MAINTENANCE Valve Disassembly Note It is advisable to mark or tag all parts so they will be reinstalled in their proper position 1 Slide boot 6 to top of handle 34 Remove hex head cap screws 36 from rod ends 9 amp 10 Remove handle with boot and adapter plate 8 Remove nuts 28 from spool stud 7 and rod end assemblies 10 from valve Note Spool adapters 33 are factory assembled Removal from spools is not necessary If replacing a damaged adapter clean threads with loctite primer and install using loctite 262 Remove hex head cap screws 13 and detent end caps 14 from both spools Remove detent sleeve 12 from regen spool Remove steel balls 20 poppet 21 and poppet spring 19 from detent retainer 24 Remove retaining flat 15 and detent spacer 16 from regen spool Secure handle end of regen spool Using a rod through retainer ball holes remove detent retainer 24 from regen spool Note Detent retainers 18 amp 24 are installed on spools using Locktite 222 or equivalent If spool adapter comes loose instead of detent retainer pull sp
66. n outside of head Back up washer must be on rod side 4 Remove sharp edges on outer edge of the threaded end of shaft 1 Lubricate wiper seal 2 and rod seal 3 in head and carefully slide head onto shaft 5 Place o ring 10 piston seal 11 and piston wear ring 8 in grooves on outside of piston 9 Note For easier installation place piston seal 11 in 120 F water to warm seal 6 Slide piston 9 onto threaded end of shaft and install lock nut 12 Tighten lock nut to 100 Ibs 7 Lubricate piston wear ring 8 and piston seal 11 on piston o ring 7 and backup washer 6 on head and inside of cylinder tube 13 then carefully slide piston and head into cylinder tube 13 8 Insert wire retaining ring 14 into slot in cylinder tube 13 Apply pressure to wire ring to thread it into groove while turning cylinder head 1947 2047 01 11 Maintenance Section 5 7 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Prince LVR Valve Service The valve has a valve relief setting pre set at the factory Tampering with this setting can WARNING cause serious injury to operator and damage to tractor or loader Unauthorized adjustments or service to valve relief will VOID WARRANTY of both loader and tractor If adjustments or service to valve relief are required during warranty period an authorized service department must be consulted for authorization Spoof ends do not need to be re
67. n resulting in serious injury or death s 13 Do not remove the attachment from the loader when the loader is disconnected from the AWARNING tractor The attachment stabilizes the loader If the attachment is removed the loader will fall and could result in serious injury s 26 Only disconnect and store the loader on firm flat ground Make sure the loader stands are AWARNING properly installed and rest on firm ground or support blocks If the stands sink or fail the loader could fall causing serious injury sue Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 8 1947 2047 01 11 Safety Section 1 15 2011 Alamo Group Inc ALAAVS SAFETY SAFETY Decal Location NOTE Bush Hog supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders an
68. nd to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this Loader during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine It is recommended that tractor wheels be moved to the widest setting and rear ballast be AWARNING applied to increase tractor stability Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily 5 11 DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 A Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can
69. ng Safety Instructions and Practices issu 1 15 Decal LO Caton n arie mate 1 16 Description s a an 1 18 Federal Laws and Regulations issues 1 22 INTRODUCTION SEC TION 5 2 05 eC ea ce eec c eode rera reden epe ne sa 2 1 ASSEMBLY AND CONNECTING THE LOADER SECTION 3 1 Assembly Instructions dere eee Deere ec eden eere aede dede d A aue dep ee aene d ae 3 2 Proper Rear Ballasting and Wheel Spacing iii 3 3 Installing Mounting Brackets sise 3 4 Installing Sid Frames RARE TU 3 4 Installing Grease Fittings rere Yaa ees 3 4 Install BUCKET an ne A 3 4 Installing Bucket Level Indicator sise 3 6 Dismounting Loader and Mounting Loader to Tractor sssssessseeneeeen me enemies 3 6 Dismounting Eoader 2 4 anse annee ei eive dudit v ede UL dut ve deco ud et re 3 6 Mounting COAG 2 a miettes eee Ris AR tre uic S 3 7 OPERATION SECTION tu Cu CE CH PX sp dV uro CH aa a2 4 1 Standard Equipment and Specifications sise 4 3 Operator Requirements 4 4 Tractor R quir ments oic rn citt tr e tege tea pec tete rte ety tend A een vegan 4 7 ROPS and Seat Belt nexis i e
70. njury treated immediately by a physician knowledgeable and skilled in this procedure se 15 Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running sc 20 1947 2047 01 11 Maintenance Section 5 2 2011 Alamo Group Inc MAINTENANCE DANGER AWARNING AWARNING AWARNING A DANGER AWARNING Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated sBH 49 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding 56 34 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding
71. nty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Loader Model and Serial Numbers on the Warranty page Keep this as part of the permanent maintenance file for the implement Non genuine parts can fail catastrophically Partes que no son aut nticas pueden fallar TO AVOID SERIOUS INJURY OR DEATH catastr ficamente ONLY use genuine BUSH HOG PARA EVITAR LESION SERIA O MUERTE replacement parts Use SOLAMENTE las partes de reemplazo autenticas de BUSH HOG Partes que no son autenticas pueden fallar y causar conidiciones peligrosas para el operador y personas presentes Contacte a su distribuidor local o BUSH HOG sobre partes de reparo a e Non genuine parts can fail creating hazardous conditions for operator and bystanders Contact local dealer or BUSH HOG about repair parts at 2501 Griffin Ave Selma Al 36701 Customer Service 800 363 6096 Email contactus bushhog com 2501 Griffin Ave Selma Al 36701 Servicio al Cliente 800 363 6096 Correo Electronico contactus bushhog com psss 4 IMPORTANT BE AWARE BE TRAINED BEALERT Before Operating IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTE ALERTO Antes de Funsionar Cortac sped
72. o ensure safety while driving the tractor with an attached implement review the following OPS L 0028 6 2 Driving the Tractor and Loader Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and loader Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and loader at slow speeds to determine how the tractor with an attached implements handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with an implement the overall working length of the unit is increased Allow additional clearance for the loader when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor rear wheel spacing should be increased when operating on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS L 0030 7 Operating the Tractor
73. oaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not roll bucket over and attempt to backgrade This type of use can cause severe overloading of bucket cylinders when fully extended possibly causing bucket cylinder rods to become bent DO THIS 1947 2047 01 11 Operation Section 4 33 2011 Alamo Group Inc v m gt OPERATION BACKFILLING Approach pile with a level bucket NOT THIS z E T oO Poor methods actually move no more dirt and make it more difficult to hold a level grade DO THIS fr E P f 72 Sag e y Do not use bucket in dumped position for bulldozing This method shown above will impose severe shock loadings on dump linkage bucket cylinder and tractor NOT THIS 1947 2047 01 11 Operation Section 4 34 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle without lugging down v m gt SOIL PILE 1947 2047 01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt which drifts over side of bucket for final cleanup Pile dirt on high side for easier backfilling on a slope z E
74. on and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn 56 37 Safety Section 1 14 2011 Alamo Group Inc SAFETY ING Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection WARN when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding Never allow anyone to get under the loader or attachment or to reach 4 DANGER through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment 51 06 PARTS INFORMATION Bush Hog products are designed utilizing specifically matched system components to ensure optimum equipment performance These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce equipment performance void warranties and present a safety hazard Use genuine Bush Hog parts for economy and safety SPBH 2 SEE YOUR BUSH HOG DEALER Storage and Parking Safety Instructions and Practices Never crawl under or allow children to play around or on a loader that is disconnected from A DANGER the tractor The loader could fall crushing a perso
75. ool completely out of valve and secure spool using vice grips on land section of spool not machined for valve bore Remove washer 17 centering spring 26 and stop cup 23 from regen spool Holding in on float detent sleeve 22 push in on float spool from handle end and remove steel balls 20 from float detent retainer 18 Remove float detent sleeve 22 poppet 21 poppet spring 19 retaining flat 15 and spacer 16 from float spool Secure handle end of float spool Using a rod through retainer ball holes remove detent retainer 18 from float spool Note Detent retainers 18 amp 24 are installed on spools using Locktite 222 or equivalent If spool adapter comes loose instead of detent retainer pull spool completely out of valve and secure spool using vice grips on land section of spool not machined for valve bore Remove washer 17 centering spring 26 and stop cup 23 from float spool Push spools in from handle end until rear spool seals 1 are exposed Using wire hook and screwdriver remove rear spool seals Push spools in from the rear until front spool seals 1 are exposed Using wire hook and screwdriver remove front spool seals Clean all parts including valve body in suitable cleaning solvent After cleaning parts with solvent use air pressure to blow any dirt or excess solvent from all parts including inside of valve body 1947 2047 01 11 Maintenance Section 5 9 2011 Alamo Group Inc
76. op off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury 81 12 A DANGER v m gt Do not work from the loader or attachments Do now allow any riders on the loader tractor or attachments Falling off the loader could result in serious injury and or tractor run over st 14 DANGER Do not operate the loader from the ground Operate the tractor and loader only while seated in the tractor seat with the seatbelt fastened The loader could fall crushing a person resulting in serious injury or death 1 AWARNING Use extreme care when piling material above 6 feet high Material could shift and fall onto the operator or bystanders The material could crush or suffocate the operator or bystander resulting in serious injury or death 51 17 AWARNING 1947 2047 01 11 Operation Section 4 21 2011 Alamo Group Inc OPERATION OPERATION AWARNING A DANGER AWARNING AWARNING AWARNING AWARNING 1947 2047 01 11 Know before you DIG Call 888 258 0808 and request that all buried utilities locations be identified before digging in unfamiliar ground Do not let the loader or attachment contact buried electrical power lines utilities or gas lines Contact with electrical power lines can result in serious bodily injury or electrocution If the loader contacts a power line remain in the tractor seat until the power
77. or added safety when lifting loads above the height of the operator install a certified Falling Object Protective Structure sL 28 AWARNING 1947 2047 01 11 Safety Section 1 11 2011 Alamo Group Inc SAFETY SAFETY Transporting Safety Instructions and Practices Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you
78. or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy se 19 AWARNING 1947 2047 01 11 Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sti 10 Operation Section 4 18 2011 Alamo Group Inc OPERATION Use extra care when turning or stopping Allow for increased length and weight of added loader The loader adds five to six feet of length in front of the tractor and significant weight Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects s o7 Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport T
79. or seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 Safety Section 1 6 2011 Alamo Group Inc SAFETY Keep bystanders 10 feet away from the tractor and loader while operating The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander sL 01 AWARNING For added safety when lifting loads above the height of the operator install a certified Falling Ob
80. ort only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill
81. ot lift and or dump POSSIBLE CAUSE Hydraulic oil too heavy Oil filter plugged Hydraulic pump worn Oil line restricted or leaking Control valve does not shift properly Air in hydraulic system Cylinder leaks internally Faulty relief valve tractor POSSIBLE REMEDY Change to proper oil Clean or replace filter Repair or replace pump Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube oil lines Inspect clean repair or replace valve Cycle lift cylinders and bucket cylinders several times to free system of air Replace seals Clean and replace relief valve Loader chatters or vibrates when raising Air leak in pump inlet line Check tighten or replace inlet line or lowering Air in hydraulic system Cycle lift and bucket cylinders Oil level too low Add oil as required Faulty relief valve tractor Replace relief valve Oil Leaks Loose connections Tighten fittings 1947 2047 01 11 Defective fittings or hoses Worn or damaged o ring or wiper seal in cylinder rod end Worn or damaged o rings in valve Operation Section 4 43 Replace defective parts Install a seal repair kit See Cylinder Service Install an o ring repair kit 2011 Alamo Group Inc NOILVdYsdO z TT oO OPERATION PROBLEM Insufficient lift capacity POSSIBLE CAUSE Load is
82. personnel should wear hard hats safety wN WARNING shoes safety glasses and proper hearing protection at all times for ZA NV B protection from injury including injury from items that may be thrown by z I TT oO the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operators position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery se 1947 2047 01 11 Operation Section 4 4 2011 Alamo Group Inc OPERATION AWARNING A DANGER AWARNING AWARNING gt 2 gt a AWARNING 1947 2047 01 11 Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health Battery posts terminals and related acce
83. r OPS L 0024 1947 2047 01 11 Operation Section 4 10 2011 Alamo Group Inc OPERATION 5 Starting the Tractor Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes be hazardous to your health Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 1 Start only from seat in park or neutral Starting in gear kills The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the ignition switch Locate the light control lever Locate the engine shut off control Locate the engine throttle control Locate the brake pedals and the clutch e Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e sure all guards shields and other safety devices are securely in place The parking brake is on
84. r and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety WARNING shoes safety glasses and proper hearing protection at all times for ZA V B protection from injury including injury from items that may be thrown by the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 Always read carefuly and comply fully with the manufacturer s A WARNING instructions when handling oil solvents cleansers and any other chemical agent sa 22 Battery posts terminals and related accessories contain lead and lead compounds che
85. rformance stability or reliability To normal maintenance service and normal replacement items such as gearbox lubricant hydraulic fluid worn blades or to normal deterioration of such things as belts and exterior finish due to use or exposure To expendable or wear items such as teeth chains sprockets belts springs and any other items that in the company s sole judgement is a wear item NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG S SERVICE MANAGER 2501 GRIFFIN AVE SELMA ALABAMA 36703 BA PE EE HEB HE TK AC RO IK TK TK TK EK EK HK eK HK Record the model number serial number and date purchased This information will be helpful to your dealer if parts or service are required MODEL NUMBER MAKE CERTAIN THE WARRANTY HAS BEEN FILED WITH BUSH HOG SERIAL NUMBER SELMA ALABAMA DATE OF RETAIL SALE TO THE OWNER OPERATOR DEALER BUSH HOG To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety requirements of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protectiv
86. s and debris or obstruction in the travel path If you are unable to clearly see these types of items discontinue operating Contact with unseen vehicles bystanders obstructions or drop offs can cause serious injury sss AWARNING Be particularly careful in transport The Implement has raised and moved the center of gravity to the front of the Power Unit increasing the possibility of overturn and tipping forward Turn curves or go up slopes only at low speed and using a gradual turning angle Go up slopes with the Implement located uphill Slow down on rough or uneven surfaces SPU 2 A DANGER Never leave the Implement and Power Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components spu 3 AWARNING 1947 2047 01 11 Safety Section 1 9 2011 Alamo Group Inc ALAAVS SAFETY SAFETY A DANGER AWARNING AWARNING AWARNING A CAUTION 1947 2047 01 11 The center of gravity of a Power Unit equipped with a front mounted Implement is shifted to the front and removes weight from the rear wheels The Power Unit should maintain at least 25 total weight with the maximum load in the bucket or attach
87. s and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is
88. s taken to follow the warnings and instructions stated in the sd Lease Safety Messages Always use good common sense to avoid hazards sc 2 Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Do modify or alter this Implement not permit anyone to modify or alter this WARNING Implement any of its components or any Implement function se s 1947 2047 01 11 Safety Section 1 13 2011 Alamo Group Inc ALAAVS SAFETY SAFETY A DANGER AWARNING AWARNING AWARNING A DANGER AWARNING AWARNING 1947 2047 01 11 Never work under the Implement the framework or any lifted component 4 unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even Sel death sL 36 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause ti
89. s unless and Fall Causing Lift and carry only one bale at a Injury or Death tme D471 loads with caution D471 1947 2047 01 11 Safety Section 1 20 2011 Alamo Group Inc SAFETY DANGER Use ROPS and seatbelt at all times Add recommended rear ballast Operate tractor at low speeds Failure to comply may result in serious injury or death TS Crushing ye Hazard To Avoid Injury or Death Use ROPS and Seatbelt at times Add recommended rear tractor ballast Move wheels to widest spacing Carry load low during transport Operate tractor al low speeds D470 Avoid operating on slopes Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 1947 2047 01 11 Safety Section 1 21 2011 Alamo Group Inc ALAAVS SAFETY SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man
90. sobre el material de entrenamiento o cursos que ofrecen el entenamiento de Pr cticas de Operaci n para Cortadoras Introduction Section 2 5 2011 Alamo Group Inc NOILONGOULNI ASSEMBLY AND CONNECTING THE LOADER SECTION Assembly Section 3 1 ASSEMBLY ASSEMBLY Assembly Instructions To avoid injury during installation of loader do not allow bystanders within 10 feet of loader A WARNING or attachment Always have a heavy attachment such as a bucket mounted on loader when it is removed AWARNING from tractor Always use a drift and hammer made of non sparking material a shot filled mallet is recommended to install or remove pins steel hammer or drift could generate flying metal fragments and result in injury Always wear safety glasses when using a hammer to remove or install pins AWARNING Always have a heavy attachment such as a bucket mounted on loader when it is removed AWARNING from tractor It is important not to put excessive weight on parking stands with lift cylinder retraction AWARNING Damage may result Never allow anyone to get under the loader or attachment or to reach 4 A DANGER through the loader lift arms when raised Serious injury could result from Sel crushing or pinching by the loader or attachment 5106 Make sure the loader is properly attached to the tractor and the retaining pins securely lock WARNING the loader into position Improper mountin
91. spect and replace worn hoses may allow them to rupture suddenly and violently resulting in serious bodily injury or death from scalding fire burn injury or oil penetration Frayed torn or crimped hoses may rupture and spray hot oil on operator causing serious injury Oil may spray on hot tractor parts and catch fire resulting in severe injury burn or death To check for hose leak shut tractor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remove the hose and have it tested at a dealer KEEP SHIELDS IN PLACE OVER HYDRAULIC COMPONENTS Do not operate equipment if shields are missing or if oil leaks exist Repair or replace hoses as needed to prevent unexpected failure and possible serious injury to operator or bystander If oil penetrates skin serious injury or gangrene could occur A doctor familiar with this type of injury must surgically remove the injected fluid immediately P N 52740 DO NOT OPERATE WITH OIL LEAKS ALAAVS WARNING Lock valve when in transport or storage P N 52203 Loader Positions P N 52204 1947 2047 01 11 Safety Section 1 19 2011 Alamo Group Inc SAFETY SAFETY Loader Safety Read understand and follow the operation warning aes and safety instructions in th
92. ssories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm 5 1 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentialy impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sca Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death se s3 Use extreme care when loading carrying or handling any agricultural fertilizers chemicals or biological residue Follow the manufacturer s handling instructions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for appropriate environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death st 19 Operation Section 4 5 2011 Alamo Group Inc v m gt z E TT oO
93. ssue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running sc 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated sBH 49 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding 5 4 Use cauti
94. stand under a raised loader or attachment without proper support 1947 2047 01 11 Maintenance Section 5 4 2011 Alamo Group Inc MAINTENANCE Daily Maintenance Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life 1 Check fluid level of tractor hydraulic system before starting each day s operation If necessary add hydraulic oil as recommended in your tractor operator s manual 2 After every eight hours of operation lubricate all twelve grease fittings one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder 3 After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil Escaping hydraulic fluid under pressure can penetrate skin causing serious personal injury AWARNING ping ny p p g p jury e DO NOT use your hand to check for leaks Use a piece of wood or cardboard and wear eye protection to search for leaks Stop engine and relieve pressure before connecting or disconnecting lines e Tighten all connections before starting engine or pressurizing lines AONVNALNIVIN Mnt L 0005 NOTE If any fluid is injected into skin obtain medical attention immediate
95. sulting in serious injury to the bystander siot E AWARNING Keep bale spear and loader boom clear of overhead lines Allowing loader boom or any AWARNING attachments to contact overhead power lines may electrify entire tractor and electrocute kill operator v m gt Store the grapple bucket or bale spear attachment with the point s on the ground Walking into the point of the bale or grapple spear can cause serious bodily injury Never drive the bale spear or grapple bucket attachment forward if a bystander is in front of the loader s1 10 AWARNING Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent cutting strings or puncturing plastic or net wrap Tilt bale spear upward to prevent bale from falling off of spear 1947 2047 01 11 Operation Section 4 37 2011 Alamo Group Inc OPERATION OPERATION Carry bales as low to the ground as possible to allow maximum visibility and avoid tipping 7 3 Shutting Down the Implement Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS L 0014 8 Loader Storage DANGER Never allow children to play on or around Tractor or Imple
96. t secured in area of right corner of loader bumper Asm L 0022 1947 2047 01 11 Assembly Section 3 6 2011 Alamo Group Inc ASSEMBLY 7 8 Start tractor engine and release tractor brakes Activate lift control lever to raise side frames up off mid mounting assembly Continue activating the loft control lever while gradually backing the tractor up Allow loader to roll off front mounting bracket until lift cylinders are fully extended and front bumper is resting on ground Engage tractor brakes and shut off tractor engine Move lift and bucket control lever back and forth several times to relieve pressure on lift and bucket cylinders Disconnect quick couplers between loader and tractor Hang hoses over loader side frame upright for storage Fasten bolts washers and nuts onto hinge for storage Start tractor engine release brakes and slowly back the tractor away from the loader NOTE Loader should be stored in a dry place If loader is being stored for an extended period one month or more a coat of grease should be applied to the cylinder shafts to prevent rusting Mounting Loader Mounting is basically reverse of dismounting 1 Slowly drive tractor into loader until the tractor front mounting brackets touch the loader side frame channels Engage tractor brakes and shut off tractor engine 2 Connect quick couplers between tractor and loader by matching color coded bands NOTE Make sure couplers are
97. t handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment v m gt o Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and redu
98. t to lift pull or push other solid objects with the boom or bucket Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed s8H 9 z E lt TT oO Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 DANGER DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 DANGER Do Not operate this equipment in areas where insects such as bees may attack you and or A WARNING cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 4 gt z o m Keep byst
99. the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield Hat e Steel Toe Safety Footwear e Gloves Hearing Protection Cm Qo Close Fitting Clothing Respirator or Filter Mask depends on operating conditions OPS L 0021 1947 2047 01 1 Operation Section 4 6 2011 Alamo Group Inc OPERATION 3 Tractor Requirements Operate this Equipment only with a Tractor equipped with an approved roll WARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 For added safety when lifting loads above the height of the operator install a certified Falling Object Protective Structure Shiftable loads round bales large loose items and loader attachments can fall toward the operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources 51 02 Tractor Requirements and Capabilities e
100. timated specifications and design subject to change without notice 1947 2047 01 11 Operation Section 4 3 2011 Alamo Group Inc v m gt OPERATION 2 Operator Requirements DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support
101. to have been defective in material or workmanship DISCLAIMER OF IMPLIED WARRANTIES amp CONSEQUENTIAL DAMAGES Bush Hog s obligation under this limited warranty to the extent allowed by law is in lieu of all warranties implied or expressed INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted Such incidental and consequential damages shall include but not be limited to transportation charges other than normal freight charges cost of installation other than cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY To vendor items which carry their own warranties such as engines tires and tubes If the unit has been subjected to misapplication abuse misuse negligence fire or other accident If parts not made or supplied by Bush Hog have been used in connection with the unit if in the sole judgement of Bush Hog such use affects its performance stability or reliability If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner which in the sole judgement of Bush Hog affects its pe
102. ult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol 5 27 Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm 56 30 Never walk or work under any raised boom or bucket The Boom could fall and cause serious bodily injury or death Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands Unload all hydraulic actuators prior to performing any maintenance To do this set the bucket on the ground then kill the tractor engine Push and pull the control levers in and out several times to remove pressure Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadvertent dropping sBH 7 Safety Section 1 3 2011 Alamo Group Inc SAFETY SAFETY Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tracto
103. um pta tte Sn nant teri oder d ex eEN 4 7 Tractor Eighting and SMV Emblem io e teet eee tete Ene pe cene arteries 4 8 Tractor Ballast oes uu 4 8 Getting On and Off the Tractor tat vti t stet Ara do apto vette ane ete 4 9 Boardinig the aste IESUS 4 9 Dismounting th Tractor en e bine Mew nn eee AN ed ann iei eene 4 10 Starting thi Tractor em iue ee I ce Lc NK Mee 4 11 Pre Operation Inspection and Service sisi 4 12 Tractor Pre Operation Inspection Service sise 4 12 Driving the Tractor and Eoader n ee nen er etude e eq ap bate ce ets 4 19 Operating the Tractor and Loader iii 4 19 Operating the Loader caros iris dece ere et a aaa 4 24 Operating Bale Spear itur eterne ART aan CORR 4 37 Shutting Down the Implement iii 4 38 l oader Storage oc ester dece cca ee e 4 38 Transporting the Tractor and Implement sis 4 39 Hauling the Tractor and Implement sise 4 42 Troubleshooting Me bate tien ete teet dest ep t opere ME D Men vpn 4 43 MAINTENANCE SECTION EY EY RC ud cHER a ew Ru Cd Riv Regul a nux 5 1 Lubrication Schedule oet nt ene nhe nates et L Er EP rt yo er E Re t caos 5 4 VASE C Ae E a die eth bine hal nie ind deere 5 5 Hydraulic Pressure Check sit m iiec dee e en lene dc agen ana ae 5 6 egit
104. und Make sure the loader stands are AWARNING properly installed and rest on firm ground or support blocks If the stands sink or fail the loader could fall causing serious injury st 27 NOTE When loader hydraulics are disconnected from tractor the tractor hydraulic circuit must be completed Failure to do so will result in tractor hydraulic pump damage 1947 2047 01 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached Mnt L 0046 tiles 2 Place dust caps hydraulic quick couplers DUST CAPS Mnt L 0047 3 Do not remove attachment from stored loader SN LUND Mnt L 0048 4 Do not allow children to play on or around loader Mnt L 0049 1947 2047 01 11 Maintenance Section 5 1 1 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extrem
105. your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 1947 2047 01 11 Safety Section 1 22 2011 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION This 1947 2047 Loader is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Front End Loader using standard and optional equipment The Parts manual is designed to familiarize the owner operator with replaceable parts on the Loader This Part Manual provides exploded assembly drawings of each Loader component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Front End Loader correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties and offers solution to the problems Safety is of primary importance to the owner operator a

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