Broilmaster SS26P-1 Gas Grill User Manual
Contents
1. 12 Patio Base Hardware Package eee 13 Patio Base Installation a 14 16 BL48G 1 55486 1 In Ground Post Installation Instructions 14 22 In Ground Post Exploded View amp Parts List a 18 In Ground Post Hardware Package a KE box ran D RE RE BEI 19 In Ground Post Assembly T M 20 22 Template tor Mounting Holes a ERR DERE n SR PERMANERE DAR E 23 2 101586 4 0112 THis Gas Accessory 15 For Use ONLY IMPORTANT This manual should be read thoroughly by the person installing the grill mounting and all persons who will use and maintain the grill mounting The installer should be sure the manual is left in the possession of the user The user should retain this manual for future reference when using or cleaning the grill mounting and to properly identify any repair parts that may be required A WARNING Reference this manual for proper installation and maintenance instructions Improper installation adjustment alteration service or maintenance can cause personal injury or property damage For assistance or additional information consult a qu2. 0112 CART HARDWARE PACKAGE H Dun 9 V PFN SF 10 24 KEPS NUT HEX HEAD BOLT 1 4 20 X 3 4 1 4 20 WING NUT O J a 1 4 20 HEX NUT SNAP BUSHING o 1 4 ID X 1 2 OD LOCK WASHER PHILLIPS TRUSS HEAD SCREW 1 4 20 X 1 1 4 m PHILLIPS SCREW 10 24 X 1 2 1 4 ID X 5 8 OD FLAT WASHER Note Hardware shown at actual size where possible Description Qty Description Qty Supplied Supplied PHILLIPS TRUSS HEAD SCREW 1 4 20 X 3 4 10 24 KEPS NUT HEX HEAD BOLT 1 4 20 X 3 4 4 1 4 20 WING NUT 1 1 4 20 HEX NUT 1 2 SNAP BUSHING 1 4 ID X 1 2 OD LOCK WASHER 1 B101586 4 0112 PHILLIPS TRUSS HEAD SCREW 1 4 20 X 1 1 4 PHILLIPS SCREW 10 24 X 1 2 1 4IDX 5 8 OD FLAT WASHER 7 Cart ASSEMBLY A Caution Be careful when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury Remove protective plastic covering 1 For Stationary Cart Assembly Use the template on page 23 to locate and pre drill the three screw holes into wood or concrete for the cart base If applicable drill the 1 1 2 gas line access hole DO NOT secure base with the screws at this time For Mobile Cart Assembly Flip plastic base and insert casters by inserting the pin provided with the casters in the proper hole It is recommended that the two casters wit
3. Manual for the proper location and minimum clearances to com bustible materials for your grill and in ground post Verify that all parts listed in the exploded view of this product have been included before beginning this installation Recommended Tools Drill Driver Two adjustable wrenches socket A medium Phillips screwdriver Pipe thread sealer or Teflon tape for gas connections Soapy water solution to test for leaks 1 For Stainless Steal Posts attach lower bracket assembly to post with eight Hex Head 10 1 2 Self Drill screws For Black Posts secure lower bracket assembly to post with eight 10 x 1 2 Hex Head screws See Figure 1 Use black screws for black posts and stainless steel screws for stainless steel posts NOTE The large rectangular cut out is located at the front of the post near the top Figure 1 Page 14 Fasten the bottom of the post to the cast base using 1 4 x 1 2 Lock Washers and 1 4 20 x 1 1 2 Hex Head bolts See Figure 2 Anchor the cast iron patio base to your patio using the two holes provided in the base Hardware not included Note Make sure that the large rectangular cut out is facing in the direction that you want your grill to face MOUNTING HOLES X N Figure 2 Insert the stainless steel flex tube assembly into the post The inlet side of the gas tubing may protrude from the bottom of the patio base or through the large circular hole i
4. ARNING THIS IN GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER A WARNING SEE YOUR GRILL OWNER S MANUAL FOR PROPER LOCATION MINIMUM CLEARANCES AND OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS IN GROUND POST VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CARTON BEFORE BEGINNING INSTALLATION A Caution UsE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY B101586 4 0112 Page 17 IN GROUND Post View amp Parts List P AN 2 Y SEA i 7 6 8 iS gt 9 REMOVE PROTECTIVE COATING FROM STAINLESS STEEL PARTS STARTING AT POP RIVETS AND VERIFY THAT ALL PARTS LISTED IN THE EXPLODED VIEW ON THIS PAGE HAVE BEEN INCLUDED BEFORE BEGINNING THIS INSTALLATION A CAUTION USE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY INDEX NO PART NUMBER DESCRIPTION SS48G B101652 BL48G 1 B101674 B101672 Post Assembly 2 B101760 B101760 B101760 Upper Bracket Assembly 3 B100526 B101526 B100526 Grease Cup 4 076519 B076519 B076519 Flex Line 5 B101630 B101629 B101629 Post Access Door 6 B101644 Post Assembly if B100545 B100545 B100545 Grease Cup Bracket Assembly 8 B101596 B101596 Post Cover Plate Black er B101597 Post Cover Plate Stainless Steel 9 B101654 Post Ext
5. BROILMASTER PREMIUM GAS GRILLS INSTALLATION INSTRUCTIONS bn sata MNT US Pu aet QUA e sa ow ons MODELS MODELS rb odit PCB1 2 BL26P 1 DCB1 2 SS26P 1 T MODELS BL48G 1 SS48G 1 B101652 VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CARTON BEFORE BEGINNING INSTALLATION A Caution USE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY Keep Tuis OwNER s MANUAL For Future REFERENCE Empire Comrort Systems Inc 918 FREEBURG Ave BELLEVILLE IL 62220 B101586 4 0112 Page 1 TABLE OF CONTENTS CONGRATULATIONS You have chosen the finest grill for your outdoor cooking pleasure Please take time to read this entire manual before as sembling your Broilmaster Grill accessory Important Information Tc 4 PCB1 2 DCB1 2 Installation Instructions mme 5 10 Exploded View amp Parts List MERE DRUMS 6 Hardware MUR br Urn MR DX 7 Cart Assembly AMI EEEE 8 10 BL26P 1 SS26P 1 Patio Base Installation Instructions 11 16 Patio Base Exploded View amp Parts List a
6. O A GRILL DE SIGNED FOR NATURAL GAS OR NATURAL GAS TO A GRILL DESIGNED FOR LP GAS Gas leak tests should be completed as directed in the grill Owner s Manual Completely fill remaining hole with soil T T 1 l beth aed FLEX LINE Supplied by EMPIRE ACCESS DOOR 3 8 FITTING Laer NOT Supplied by EMPIRE 24 3 4 ABOVE GRADE 4 n 28 3 4 APPROX 2 DEPTH OF HOLE m zu o m 4 HI onl LI BLACK IRON y I 3 Figure 8 Install the post access door and grease cup as shown in Fig ures 9 and 10 Figure 9 Page 22 STEP 1 STEP 2 pue 1 pag e m RI 6 CO e 9 CENE I PEE 3 STEP 3 STEP 4 NOTE GAS LINE REMOVED FOR CLARITY Figure 10 Continue assembly as directed by the Owner s Manual pack aged with the grill head Test for gas leaks as directed by the grill s Owners Manual The grill and its individual shutoff valves must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valves during any pressure testing of the gas supply piping system at test pressures equa
7. ON B101586 4 0112 Page 5 Cart ExpPLopep View amp Parts LIST Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the exploded view on this page have been included before beginning this installation A Caution Use caution when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury INDEX PART NO DESCRIPTION NO PCB1 DCB1 H3PK1 1 B101585 B101584 B101584 Front Panel 2 B101651 B101642 B101642 Right Side Panel Assembly 3 B101650 B101641 B101641 Left Side Panel Assembly 4 B101583 B101582 B101582 Rear Brace 5 B101633 B101633 B101633 Cart shield stainless steel 6 B101473 B101473 B101473 Grease Cup 7 B101414 B101414 B101415 Plastic Base 8 B101416 B101416 B101416 Caster with Brake 9 B101417 B101417 B101417 Caster without Brake 10 B064791 B064791 B064791 Cylinder Retainer 11 B101565 B101565 B101565 Base Support Bracket Right 12 B101495 B101495 B101495 Base Support Bracket Left 13 B101635 B101635 B101635 Channel Edge Protector All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area visit www broilmaster com and click on the dealer locator To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Part Name Part Number and Quantity of parts needed Page 6 B101586 4
8. acket to the top of the square post using four 10 Self Drill screws See Figure 6 Figure 6 B101586 4 0112 T Position the grill head onto the post and fasten with 74 20 34 Hex Head Screws and 1 4 x 5 8 Flat Washers See Figure 7 Figure 7 Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel flex tube assembly The gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use Installing old grill head P3 or P4 to new patio post A B101668 kit will need to be used to cover the opening in the post See the instructions with the kit for further installation information Page 15 Patio BASE INSTALLATION 9 Install the post access door and grease cup as shown in Figures 9 and 10 Figure 9 6 um C N e e Ec cL d STEP 1 STEP 2 SES pud ER bL O ia b id E NE d STEP 3 STEP 4 NOTE GAS LINE REMOVED FOR CLARITY Figure 10 10 Continue assembly as directed by the Owner s Manual pack aged with the grill head Page 16 B101586 4 0112 BL48G 1 SS48G 1 One Piece Post B101652 Two IN GRouND Post INSTALLATION INSTRUCTIONS Lids Nae Mace ana eee W
9. al alignment Hold the post in place while pouring the concrete mixture into the hole around the post B101586 4 0112 IN GROUND Post ASSEMBLY 3 Attach the grease cup bracket assembly to the bottom of the grill casting and fasten with 10 24 x 3 4 bolt 9 32 ID x 5 8 OD washer and 10 24 wing nut See Figure 6 Use only the supplied grease cup or noncombustible contain ers for the grease cup aluminum or tin cans DO NOT use combustible containers such as paper or Styrofoam cups Figure 3 4 For Grill Heads other than R3 Series continue on to Step 5 For R3 Series Grill Heads Bend the tabs on the Post Cover Plate to 90 as shown in Figure 4 Two different size cover plates are included with the R3 Series Grill Heads Choose the plate that will best fit your post Note If using the stainless steel Post Cover Plate bend the tabs so they face away from the protective film Remove the protective film after bending the tabs Tu ae 4 SS o D PROTECTIVE 7 FILM SIDE y 4 Figure 4 5 For R3 Series Grill Heads Slide the Post Cover Plate onto the front of the post Slide the Upper Brack et onto the post Secure the Post Cover Plate and Up per Bracket to the top of the square post using four 10 7 Hex Head screws See Figure 5 For Grill Heads other than R3 Series Slide the Upper Bracket into the post Secure the Upper bracket to the top of the square post using four 10 screws See Figu
10. alified installer service agency or the gas supplier A CAUTION The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG A CAUTION The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG A CAUTION Parts may have sharp edges Wear leather work gloves and handle parts carefully during the unpacking assembly and the installation A WARNING Do not supply LP gas to a grill designed for natural gas nor natural gas to a grill designed for LP gas NOTICE Assemble grill mount before assembling grill Qs B101586 4 0112 Page 3 IMPORTANT INFORMATION Grill Location Broilmaster Gas Grills are designed for outdoor use ONLY These mounting accessories are designed for use with Broilmaster gas grills and must not be used with any other grill or for any other purpose Never install or operate your grill in any building ga rage or other enclosed area To do so may result in the possibility of fire property damage or personal injury For your safety the grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs To do so may r
11. der 6 B101764 B101764 Lower Bracket Assembly 8074604 074604 101596 Post Cover Plate Black 8 B101597 Post Cover Plate Stainless Steel 9 B101630 B101629 Post Access Door Post Cover Plate is used only when installing Series grill head onto post All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area visit www broilmaster com and click on the dealer locator To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Part Name Part Number and Quantity of parts needed Page 12 B101586 4 0112 Patio BASE HARDWARE PACKAGE O E HEX HEAD SCREW 1 4 20 X 1 1 2 HEX HEAD BOLT 1 4 20 X 3 4 1 1 4 ID X 1 2 OD LOCK WASHER 1 4 ID X 5 8 OD FLAT WASHER HEX HEAD SCREW 10 X v SELF DRILL HEX HEAD SCREW 10 X 1 2 Note Hardware shown at actual size where possible Description Quantity O HEX HEAD SCREW 1 4 20 X 1 1 2 HEX HEAD SCREW 10X 12 SEF DRL 32 ImxmewBorwemxsa A ID X18 OD FLAT WASHER a SS HEAD SCREW 12 Models Ony B101586 4 0112 Page 13 Patio BASE INSTALLATION NOTICE Assemble post before assembling grill The SS26P and BL26P Patio Bases are only for use with Broilmaster Gas Grills Before proceeding with installation read your Owner s
12. e grill assembly into posi tion over holes drilled in Step 1 Secure with three screws not supplied If applicable route the gas line through the hole and N attach to the grill Figure 11 Page 10 B101586 4 0112 BL26P 1 SS26P 1 Patio BASE INSTALLATION INSTRUCTIONS A WARNING THIS PATIO BASE IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER WARNING SEE YOUR GRILL OWNER S MANUAL FOR PROPER LOCATION MINIMUM CLEARANCES AND OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS PATIO POST VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CARTON BEFORE BEGINNING INSTALLATION A CAUTION USE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES Work GLOVES ARE RECOMMENDED TO PREVENT INJURY B101586 4 0112 Page 11 Patio Base 0 View amp Parts Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the exploded view on this page have been included before beginning this installation A Caution Use caution when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury PART NO INDEX NO DESCRIPTION SS26P BL26P 1 B101660 B101644 Post Assembly 2 B101760 B101760 Upper Bracket Assembly 3 B101634 B101634 Grease Cup 4 B076519 B076519 Flex Line 5 B101628 B101628 Grease Cup Hol
13. ension Post Access Door is used only when installing R3 Series grill head onto post All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area visit www broilmaster com and click on the dealer locator To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Part Name Part Number and Quantity of parts needed Page 18 B101586 4 0112 IN GROUND HARDWARE PACKAGE ac HEX HEAD SCREW 10 X 1 2 SELF DRILL O m HEX HEAD BOLT 1 4 20 X 3 4 1 4 ID X 5 8 OD FLAT WASHER gt HEX HEAD SCREW 10 1 2 BLACK Note Hardware shown at actual size where possible Description Quantity Supplied HEX HEAD SCREW 10 X 1 2 SELF DRILL SS48G 1 Models Only HEX HEAD BOLT 1 4 20 3 4 HEX HEAD SCREW 10 X 1 2 BLACK BL48G 1 Models Only B101586 4 0112 Page 19 IN GROUND Post ASSEMBLY NOTICE Assemble and install patio base before assem bling grill The SS48G and BL48G In Ground Posts are only for use with Broilmaster Gas Grills Before proceeding with installation read your Owner s Manual for the proper location and minimum clear ances to combustible materials for your grill and in ground post Verify that all parts listed in the exploded view of this product have been included before beginning this installation Recommended Tools Drill Driver Two adjustable wrenches or a s
14. esult in the possibility of fire property dam age or personal injury Never install or use your grill in or on any recreational vehicle or boat To do so may result in the possibility of fire property damage or personal injury CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of eighteen 18 inches is re quired from the back of the grill to any combustible material Examples of combustible materials are patio furniture fences or the wall of your home The area surrounding the grill should be clearto ensure proper ventilation Do not obstruct the flow of com bustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris WARNING Do NOT INSTALL OR OPERATE A GAS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY Page 4 Gas Types Never use liquid propane gas with a grill designed for natural gas or natural gas with a grill designed for liquid propane gas The type of gas required for your grill is defined on its product identification label Questions regarding different types of gases should be directed to your gas supplier Cleaning The exterior of your cart or
15. h brakes should be in the front of the base See Figure 1 Figure 1 2 Place the base support brackets on the side panels Slide the short flanges on the brackets between the top and side flanges of the side panels See Figure 2 Figure 2 Page 8 Align the holes on the front and side panel assemblies and secure with six 10 24 x 1 2 Phillips screws and 10 24 Keps Nuts provided 3 on each side Do not tighten these screws until all are installed Use black screws for black carts and stainless steel screws for stainless steel carts See Figures 2 and 3 lt Figure 3 Secure the completed assembly to the base with four 1 4 20 x 3 4 Phillips Truss screws See Figure 4 Note Plastic base comes with factory installed threaded inserts Install all four screws before tightening Figure 4 B101586 4 0112 CART ASSEMBLY 5 Attach Rear Brace to the Left and Right Side Assemblies with two 1 4 20 x 3 4 Phillips Truss Head screws and 1 4 20 Hex nuts See Figure 5 Important Make sure the brace goes in the cutout of the support bracket Figure 5 6 Insert bushing in the front panel on the right for and H series and on the left for R and T series grills Install rubber guard over cart cut out See Figure 6 Figure 7 8 Attach the Heat Shield to the Left and Right side assemblies with two 1 4 20 x 3 4 Phillips Truss Head screws and 1 4 20 Hex nut
16. l to or less than 1 2 PSIG A WARNING DO NOT SUPPLY LP GAS TO A GRILL DE SIGNED FOR NATURAL GAS OR NATURAL GAS TOAGRILL DESIGNED FOR LP GAS Gas leak tests should be completed as directed in the grill owner s manual B101586 4 0112 PCB1 2 DCB1 2 side clearance from center SCALE kwa 4 0 1 4 1 2 1 So OL c 2909 z O N D NG 5 c os g CO 2 2 z E e D 32 MIN D ES 1 DIA gas e DIA holes line access in plastic base 32 MIN side clearance from center 23 B101586 4 0112 BROILMASTER PREMIUM GAS GRILLS BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 OUR WEB SITE AT www broilmaster com RETAIN OWNER S MANUAL FOR FUTURE REFERENCE Page 24 B101586 4 0112
17. n the back of the square post See Figure 3 Note Do not attempt to cut or alter the flex tube in any way Figure 3 Attach the grease cup bracket assembly to the bottom of the grill casting and fasten with 10 24 x 3 4 bolt 9 32 ID x 5 8 OD washer and 10 24 wing nut See Figure 6 Use only the supplied grease cup or noncombustible contain ers for the grease cup aluminum or tin cans DO NOT use combustible containers such as paper or Styrofoam cups Figure 4 B101586 4 0112 Patio BASE INSTALLATION For Grill Heads other than R3 Series continue on to Step 6 For R3 Series Grill Heads Bend the tabs on the Post Cover Plate to 90 as shown in Figure 5 Two different size cover plates are included with the R3 Series Grill Heads Choose the plate that will best fit your post Note If using the stainless steel Post Cover Plate bend the tabs so they face away from the protective film Remove the protective film after bending the tabs ss VE gt icon FILM SIDE COVER PLATE Figure 5 For R3 Series Grill Heads Slide the Post Cover Plate onto the front of the post Slide the Upper Bracket onto the post Secure the Post Cover Plate and Upper Bracket to the top of the square post using four 10 Self Drill screws for stainless steel posts and 10 x 1 2 Hex Head screws for black posts See Figures 5 and 6 For Grill Heads other than R3 Series Slide the Upper Bracket into the post Secure the Upper br
18. ocket Amedium Phillips screwdriver Pipe thread sealer or Teflon tape for gas connections Soapy water solution to test for leaks 1 For two piece in ground post using eight 10 x 1 2 Hex Head screws Useblackscrewsforblackposts Forthis application use top set of holes in post assembly See Figure 1 NOTE For SS48G and BL48G models it is an option to purchase a Post Extension through your Broilmas ter Dealer to increase Post Assembly length NOTE The extension is available on the 48 post for applica tions that may need more height BELOW GRADE The gas supply line should be trenched at least 10 inches below the surface of the ground to prevent damage from dig ging CAUTION The gas supply line must be regulated In the case of Natural gas that means connected after your gas meter and regulator and that you have an easily acces sible shut off valve At the access door connect a 3 8 flare coupling not supplied by Empire to the gas supply line and stainless steel tubing Position the tubing in the top notch of the post Bend the flex tube at the top end to match the Feed Line of the grill valve See Figure 2 Note Use pipe thread sealant or Teflon tape at the threads of each connection being careful to not allow any of these materials into the flare seat Test for gas leaks as directed by the grill s Owners Manual Note Do not attempt to cut or alter the stainless steel flex tube assembly in an
19. post may be cleaned with hot water and mild detergent as needed Touch up paint is available through your Broilmaster dealer Stainless steel surfaces may be cleaned with a spray on stainless steel cleaner available at most hardware stores Important Do not use harsh or abrasive cleaners Your cart or post has a highly polished surface and may be easily scratched Periodic Inspection and Maintenance Periodic inspections and maintenance are essential All Broilmaster Gas Grill products or mechanical devices eventually begin to wear due to environment contami nants corrosion or aging Inspect all components at least twice per year and replace any that show wear If any parts are damaged or missing you may order parts from your local Broilmaster dealer Please refer to the Parts Diagram and Parts List section of this manual for more detailed information B101586 4 0112 PCB1 2 DCB1 2 INSTALLATION INSTRUCTIONS VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CARTON BEFORE BEGINNING INSTALLATION A Caution USE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES Work GLOVES ARE RECOMMENDED TO PREVENT INJURY REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY Toots REquIREp PHILLIPS ScREw DRIVER AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATI
20. re 5 COVER PLATE 2 Figure 5 101586 4 0112 Note Grill top comes assembled to the bottom For ease of as sembly remove grill top 6 Place the grill bottom on top of the post and secure the grill bottom to the post by placing four 1 4 20 x 3 4 Hex Head screws and 1 4 x 5 8 Flat Washers in the threaded inserts that are in the upper bracket See Figure 6 Figure 6 Installing old grill head P3 or P4 to new patio post AB101668 kit will need to be used to cover the opening in the post See the instructions with the kit for further installation information Figure 7 Page 21 GAS SUPPLY LINE 8 IN GROUND Post ASSEMBLY Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel flex tube assembly The gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use See Figure 8 The grill and its individual shutoff valves must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valves during any pres sure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG A WARNING DO NOT SUPPLY LP GAS T
21. s Make sure shield is resting on the cutout provided in the side panels before tightening the screws and nuts See Figures 8 and 9 Note Grill head removed for clarity Figure 6 Note Bushing is used to protect the ignitor wires from rubbing on the front panel when they are in place Note Ignitor wires must go through the bushing before grill head is fully installed 7 Secure the grill head to the cart using four 1 4 20 x 3 4 Hex eo Head Bolts and 1 4 x 5 8 Flat Washers See Figure 7 Note To ease assembly you may wish to install the ignitor as shown in your Broilmaster grill manual before attaching the grill to the cart B101586 4 0112 Figure 9 Page 9 CART ASSEMBLY 9 For Grill Heads other than Series continue Step 10 10 Mount the tank retainer to the cart by using 1 4 20 x 1 1 4 Phil lips Truss Head screw and 1 4 20 wing nut For R3 Series Grill Heads Press in the two sides of the Control Housing provided with Grill Head and fit it into the opening under the grill head as shown in Figure 10 Grill Assembly will look like Figure 11 Note It may be easier to insert one side of the control housing first and then press in the other side using the cart as a brace for the inserted side Figure 12 10 Install Grease Cup by sliding it in the cutout provided in the shield Figure 10 Figure 13 11 For Stationary Cart Assembly Slid
22. y way Note For R Series Grills a Cover Plate will be supplied so the Flex Line will have to go through the hole on the cover plate before mounting the Grill bottom Carefully lower the in ground post into the hole using the fol lowing guidelines The rectangular cut out is located near the TOP of the post and should be above ground after installation See Figure 1 rectangular cut out must face in the SAME direction as the front of the grill Hole depth and post measurements should be checked to ensure desired height Note Make any adjustments at this time T 1 n l Loft FLEX LINE Supplied by EMPIRE ACCESS DOOR BN 24 3 4 ABOVE GRADE O F TTE PLE Figure 1 2 Dig a posthole approximately 12 in diameter and 28 3 4 in depth at the desired grill location Note Normal Installation height is achieved when the top of the 48 post is 24 3 4 above ground This height provides a cooking surface height of approximately 34 above ground when grids are placed in the high level Page 20 28 3 4 APPROX DEPTH OF HOLE Figure 2 Prepare concrete or a standard pre mix according to the man ufacturer s package directions Position the 48 post in the center of the hole A level should be used when aligning the post to achieve precise vertic
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