ATD Tools ATD-5922 Baby Jumper User Manual
Contents
1. o amp FIGURE 1 Rear view of the power pack unit showing the battery compartment 1 Unscrew and remove the Phillips head screws that hold the rear cover in place on the back of your power pack unit 2 Lift off the cover plate to expose the battery compartment 3 Lift the battery out of the battery compartment 4 Detach the 4 jumper cables and the red and black recharging wires from the battery terminals 5 Ensure thatt he replacement battery is oriented with the positive on the right side and the negative on the left side just as the old battery came out 6 Connectt he red 4 jumper cable and red recharging wire to the positive battery terminal also marked with red then connectt he black 4 jumper cable and recharging wire to the negative battery terminal Double check all connections and tighten 7 Taking care nott o damage the circuit board slide the new battery in position 8 Replace the battery compartment cover and secure in place with the Phillips head screws SPECIFICATIONS EINE atone E eee ae Gage aaa ATD 5922 VOLLAGE 2323400 suse aa ean eee 12V DC BOOST POWER vs vna na ba kas 700 CRANKING AMPS PEAK AMPS 1 7O0OAMPS BATTERY TYPE SEALED LEAD ACID RECHARGEABLE MAINTENANCE FREE 12V DC 22 AMP HOURS BOOSTER CABLES 43 4 GAUGE 100 COPPER CABLES WITH 500 AMP ALLIGATOR CLAMPS DIMENSIONS us ceacecew seeds r2. ATD 5922 RECHARGEABLE 12 VOLT 22 AMP HOUR JUMP START OWNERS MANUAL or ATD Pomen rii ON THE GO e 1700 peak amps 700 cranking amps of starting power e Starts cars trucks RV s and boats without the need of another vehicle or AC power cords e 12V DC socket with overload protection provides power for any 12V appliance e Provides up to 50 hours of DC power when used with 12V DC appliances e Allows 12V DC appliances to be used in remote sites and or in emergencies when commercial power is not available e Solid state automatic operation and circuit protection e Requires no maintenance for optimum operation e Sealed maintenance free heavy duty battery is safe to use and transport e Can be stored in any position without risking acid leakage e 43 heavy duty 4 gauge copper cables can carry more amperage than similar units e Easy to read color coded battery meter e Built In converter allows recharging from any 120V AC power source e DC power cord allows recharging from 12V DC socket e Integrated work light for roadside vehicle repairs or emergency situations away from commercial power e Heavy duty impact resistant polyethylene case e External 120V AC 12V DC charging adapter with an automatic cut off to prevent overcharging e Molded high impact case is tough and durable Made in China to ATD Specifications Visit us at www atdtools com california Prop 65 WARNING Batteries contain lead and other chemicals
3. of your power pack unit 3 One of the power cords furnished with your power pack has a standard 120V AC male plug at one end and a rectangular two prong receptacle at the other end Plug this power cord into the rectanglular receptacle on the side of the unit and plug the other end into your 120V AC outlet The red LED will illuminate indicating charging is in process 4 Continue to charge until the voltmeter indicates full capacity in green area when the test button is pressed Important do not stop charging before the meter indicates full capacity in green area At this point once the charger is disconnected the voltage will slowly settle back to read 100 This is quite normal and indicates that the battery is at full capacity Note to fully charge a battery could take up to 72 hours depending upon the state of discharge The unit can remain plugged into the power socket indefinitely as the internal PCB has an automatic float charging circuit which will not allow an overcharge condition or damage to the battery 12V DC CHARGING Your new power pack unit is equipped with a receptacle that will allow you to re charge this system from the 12V DC socket in your vehicle or boat Note We recommend that you use the 12V DC recharging procedure only when necessary as continued use of the 12V DC recharging procedure may shorten the system s life To use the 12V DC recharging system 1 Insert the power cord with the 12V DC plug into the 12V
4. known to the State of California to cause cancer birth defects and other reproductive harm Wash hands after handling General Safety Warnings ZA WARNING The instructions and warnings contained in this manual should be read and understood before using or operating this tool Do not allow anyone to use or operate this tool until they have read this manual and have developed a thorough understanding of how this tool works Failure to observe any of the following instructions could result in severe personal injury to tool user and bystanders or cause damage to the tool and property Keep this manual for future reference im Note The warnings and cautions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator ZA WARNING Use safety eguipment Users and bystanders should use safety goggles or safety glasses with side shields which comply with current national standards or when needed a face shield Use an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists This applies to all persons in the work area Also use non skid safety shoes hardhat gloves dust collection systems and hearing protection when appropriate ZA WARNING Keep bystanders and children out of the work area while operatin
5. the charging cord and the power receptacle ATD 5922 Specific Warnings ZA WARNING Lead acid batteries generate hydrogen gas during normal operation More gas is generated when the battery is charging Hydrogen gas is 1 Explosive 2 Poisonous to breathe 3 Highly flammable ZA WARNING To avoid possible damage that may shorten the units working life protect this unit from direct sunlight direct heat and or moisture ZA WARNING This system is designed to be used only on vehicles or boats with 12 volt electrical systems ZA WARNING This system is not designed to be used as a replacement for a vehicle battery ZA WARNING To avoid an explosion and or the possibility of being splashed with battery acid e Never allow the red and black clamps to touch each other or for both to touch the same metal object or any electrically conductive material for that matter e Only attempt to jump start a vehicle or boat in a well ventilated area e Always connect the red clamp to the positive battery terminal first e Do not connect the black clamp to the negative battery terminal e Connect the black clamp to a non moving metal part on the engine not to the negative battery terminal INTRODUCTION Your power pack unit is designed as a compact durable and portable jump start system for 12 volt DC vehicles and boats This self contained system will start most vehicles and boats without the need for a host vehicle o
6. Appliance Type In Watts Times In Hours Spotlights Sump Pumps amp VCR s Faxes TV s Small Appliances Computers Printers Medium Power Tools Blenders JUMP STARTING For optimum performance when using your power pack unit to jump start a vehicle or boat please read and Follow these step by step instructions 1 Switch the engine of the vehicle or boat to be jump started to off 2 Connect the red alligator clamp to the red positive battery terminal 3 Connect the black alligator clamp to a non moving metal part of the engine not to the negative battery terminal 4 Turn power pack unit switch to on 5 Wait a minute or two to let the vehicle battery charge 6 Try to start the vehicle but do not try for more than 5 to 6 seconds 7 If the vehicle or boat engine does not start wait at least 3 minutes before trying again under no circumstances allow the red and black clamps to touch each other or a common conductor Once the engine is running first disconnect the black clamp and return this cable to its stored position on the power pack unit then disconnect the red clamp and return this cable to its stored position on the power pack unit As soon as possible connect your power pack unit system to 120 vac and recharge BATTERY REPLACEMENT POSITIVE BATTERY TERMINAL ints E a a E E E 8 8 8 ft TD G HB o BO EE HB om 8 Bo 8 8 BOB Mo
7. DC receptacle on your vehicle or boat 2 Insert the plug at the other end of this power cord into the receptacle on the side of your power booster Charge this device for at least 4 hours or until the meter shows a full 14 to 15 V DC charge when the red rocker switch is depressed Unlike the AC charging circuit there is NO FLOATING CHARGE circuit on the DC charging outlet It is HIGHLY recommended that DC charging only be used in emergency cases OPERATION To use your power pack unit as a 12V DC power source 1 Lift up the cover of the 12V DC receptacle on the side of your jump pack 2 Insert the 12V DC plug from the appliance into the 12V DC receptacle Note on off switch can be left in the off position Table III will give you an idea of what operation time to expect when starting from a fully charged system Table Ill POWER PACK AS A 12V DC POWER SOURCE Estimated Power Consumption Estimated Usage Appliance Type In Watts Times In Hours Fluorescent Lights Cell Phones Radios Fans Depth Finders Camcorders VCR s Spotlights Electric Tools Bilge Pumps Electric Coolers Air Compressors Car Vacuums Table IV will give you an idea of what operation time you can expect when starting from a fully charged system When using your power pack unit as a 120 v ac power source with a power inverter Table IV POWER PACK AS A 12V DC POWER SOURCE WITH POWER INVERTER Estimated Power Consumption Estimated Usage
8. Review cautionary markings on these products and on engine EYE PROTECTION e User and bystanders should always wear eye protection appropriate protective clothing and other safety equipment when working near lead acid batteries Do not touch eyes while working on or around lead acid batteries e IF SPLASHED WITH BATTERY ACID IMMEDIATELY FLUSH AFFECTED AREA SUCH AS FACE AND PARTICULARLY THE EYES WITH CLEAN WATER Seek medical attention and continue flushing face and eyes until medical help arrives WORKING IN ENGINE COMPARTMENT e Use extreme caution while working within the engine compartment because moving parts may cause severe injury Read and follow all safety instructions published in the vehicle s Owner s Manual GENERAL PRECAUTIONS PERSONAL PRECAUTIONS e Never work alone with lead acid batteries Make sure that someone is around to give assistance if you need help e Wear complete eye protection and clothing protection Avoid touching eyes while working near battery e Incase of battery acid contact with eyes skin or clothing always have soap and water near your work area e Remove jewelery such as rings bracelets necklaces and watches when working around a battery A lead acid battery can produce a short circuit current which can melt metals and result in a severe burn e Do not drop tools or other metal objects on or near the battery as a spark may result igniting explosive gases e Never jump start or attempt to rec
9. epe 11 8 x 10 6 x 3 5 30 x 27 x 9 CM ATD 5922 CAP CIG LIGHTER SOCKET OUTER 6 PRT592106 LENS gt o o o CIRCUIT BREAKER ON OFF SWITCH 8 PRT5921 08 _ UGHTING SWITCH PCB ASSY 9 PRT5921109 TESTSWITCH 12V 22AH BATTERY IPRT5921 10 VOLTMETER BACK COVER C 8 DC POWER CORDS C 8 DC POWER CORDS PRT5921 11 SHORT CABLE ASSY PRT5921 12 JUMP CABLE SET
10. g this tool ZA WARNING Always keep your work area clean uncluttered and well lit Cluttered or dark areas invite accidents and injuries DO NOT work on floor surfaces that are slippery ZA WARNING Do not operate this tool if you are tired or under the influence of alcohol drugs or medications that could affect your ability to use the tool properly ZA WARNING Dress properly Do not wear loose clothing or jewelery as they can be caught in moving parts Wear restrictive hair covering to contain long hair ZA WARNING Do not reach over or across running machines Keep proper footing and balance at all times Non skid footwear is recommended when working Lead Acid Battery Safety Warnings ZA WARNING WORKING AROUND LEAD ACID BATTERIES MAY BE DANGEROUS e Lead acid batteries release explosive gases during normal operation charging and jump starting e All lead acid batteries car truck and boat produce hydrogen gas which may violently explode in the presence of fire or sparks Do not smoke use matches or a cigarette lighter while near batteries Only work with lead acid batteries in a well ventilated area Do not handle the battery while wearing vinyl clothing because static electricity sparks are generated when vinyl clothing is rubbed e To reduce risk of battery explosion follow these instructions and those published by the battery manufacturer and manufacturer of any eguipment you intend to use in the vicinity of the battery
11. harge a frozen battery Electrical Safety Warnings ZA WARNING Read all safety warnings and instructions Failure to follow all warnings and instructions may result in electric shock fire and or serious injury or death WARNING To reduce the risk of electric shock DO NOT use in damp conditions on wet surfaces or expose to rain Do not plug in this jump start or operate it with wet hands or while standing in water ZA WARNING Never use the cords or cables for carrying pulling or unplugging your jump start Grasp plug and pull to disconnect charger from outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately ZA WARNING Always remove the charger from the electric outlet when making adjustments changing parts cleaning or working on the tool ZA WARNING Care should be taken to arrange the cords and cables so they will not be stepped on tripped over or otherwise subjected to damage or stress ZA WARNING Never attempt to plug in or operate eguipment with defective or damaged wires charger cord or charger cord plug Have any defective or damaged parts replaced immediately by gualified personnel ZA WARNING Avoid body contact with electrically grounded surfaces There is an increased risk of electric shock if your body is grounded ZA WARNING If the work area is not equipped with a permanently installed Ground Fault Circuit Interrupter outlet GFCI use a plug in GFCI between
12. r 120V AC power supply This system can also be used as a Safe portable source of 12V DC electric power in remote locations and or in emergencies The power pack unit has an easy to read color coded battery meter that indicates charge level A 12V DC socket is provided for use with appliances that would operate from a vehicles cigarette lighter or 12V DC socket This allows maximum portability and utility when your power pack unit is used in remote locations For maximum convenience your power pack unit can be recharged from a 120V AC power source The built in 500mA recharger converter has an automatic cut off that prevents over charging the battery A black rocker switch operates the built in lamp A red rocker switch shows the battery condition on the meter A covered 12V DC socket is provided as well as a covered receptacle for a 120V AC power recharging cord The red light emitting diode led illuminates when the system is recharging Note on off switch only controls power to the 2 battery clamps We suggest you keep this switch in the off position for all operations other than jump starting a car RECOMMENDATIONS FOR GETTING THE MOST FROM YOUR NEW POWER PACK UNIT RECHARGING 1 For maximum battery life we recommend that your power pack unit be kept fully charged at all times If the battery is allowed to remain in a discharged state battery life will be shortened Table 1 shows the relationship of the frequency of use between recha
13. rging and the expected number of charge recharge cycles TABLE I BATTERY LIFE NUMBER OF JUMP STARTS DISCHARGE AND RECHARGE BETWEEN RECHARGING CYCLES 2 The time required to fully recharge your power booster after jump starting an engine is a function of how many jump starts are performed between recharging sessions Table 2 shows the approximate recharging times you can expect Table Il RECHARGING TIMES vs JUMP STARTS Number Of Recharging Time NumberOf Recharging Time Jump Starts In Hours Jump Starts In Hours 3 Check the charge in your power pack unit often by depressing the red push button switch The meter will show the battery charge 120V AC CHARGING Plug the 120V AC 12V DC charging adapter into a wall outlet and into the receptacle on your new power pack unit Charge this device for at least 4 hours or until the meter shows a full 14 to 15 V DC charge when the red rocker switch is depressed The recharging converter circuit unit has an automatic cut off circuit so the internal battery cannot be overcharged To recharge your power pack unit battery from 120V AC follow these steps 1 On the power packs right side there are two receptacles one is round and one is rectangular 2 Pull the plug cover from the rectangular receptacle out exposing two prongs of a standard 120V AC power cord A restraint keeps the plug cover from getting lost The plug cover is important to maintain the weather resisitant integrity
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