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Alliance Laundry Systems EA2111*A5412 Service manual

1. EATON CYCLE amp TIME MALLORY IN USE RINSE SPIN WATER MOTOR Min amp TIME Min FUNCTION LIGHT LIGHT LIGHT TEMP SPEED Sec amp Sec 1 ae STARTING N FAST 5 x H W C PP FAST 57 1 00 17 82 Mallory D SLOW z 16 84 Eaton z N FAST AGITATE OR X H W C PP FAST 7 00 7 00 VARIABLE FILL D SLOW PAUSE x 21 21 N FAST SPIN x PP SLOW 1 25 1 25 D SLOW Z N FAST E SPIN AND SPRAY X COLD PP SLOW 45 45 an D SLOW N FAST SPIN X PP SLOW 1 15 1 15 D SLOW PAUSE X 04 04 FILL Timer Motor Runs x COLD 13 19 PAUSE OR FILL X X COLD 13 13 Z AGITATE OR u X GOES 5 Fo of VARIABLE FILL x D SLOW 09 16 PAUSE X 14 16 x x 06 03 Z N FAST SPIN x x PP FAST 6 00 6 00 un D FAST X X 04 08 PAUSE X 06 03 OFF 22 19 TOTAL 20 17 20 21 KEY H HOT PP PERMANENT PRESS CYCLE W WARM D DELICATE CYCLE COLD X INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST TIMER NO 31111P CYCLE SEQUENCE SHORT CYCLE 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 83 Section 7 Cycle Sequence Charts EATON CYCLE amp TIME MALLORY INUSE RINSE SPIN WATER MOTOR Min amp TIME Min FUNCTION LIG
2. 13 16 Water Leaking From Outer Tub 13 17 Troubleshooting Coin Drop 14 Troubleshooting Electronic Control 18 19 20 21 22 23 24 25 26 Error Code Listing 17 Cannot Perform Infrared Communication 18 Coins Ignored When Entered 19 Electronic Control Has No Visible Display 20 No Fill Analysis 22 No Motor Run Agitate Analysis 24 No Motor Run Spin Analysis 26 Overflow Analysis eee 28 Audit Switch Function Analysis 30 Copyright 2005 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted any form or by any means without the expressed written consent of the publisher 37951 Section 4 Grounding 27 28 29 30 Wall Receptacle Polarity Check 31 Power Cord To Control Hood Control Hood To The Control Panel Frame 31 Control Hood Wire Harness To Top Left Rear Corner Gusset Of Cabinet 32 Wire Harness To Motor 32 Section 5 Service Procedures 31 Control Panel Assembly 33 32 Timer Assembly ee 35 33 D
3. Ground Wire Timer Terminal Bracket Attaching Screws Terminal Block Plug W237SE1A Figure 10 IMPORTANT To avoid an open circuit DO NOT pull on terminal block wires when removing block from timer as this could damage wires or terminal crimpings Before attaching wire harness terminal blocks to timer be sure all male terminals on timer are straight and are capable of accepting terminals from wire harness terminal blocks IMPORTANT Be careful not to dislodge or damage two timer motor lead wires while handling timer NOTE To avoid timer damage do not allow timer to be struck on corners edges of frame or on timer shaft 6 Remove two screws holding timer to timer bracket Refer to Figure 10 7 Loosen setscrew holding clutch to timer shaft Refer to Figure 11 Setscrew Clutch Z N238SE1A Figure 11 b TIMER INSTALLATION Metered Models 1 Place clutch on timer shaft and tighten setscrew Refer to Figure 11 NOTE When installing clutch make sure clutch moves freely after setscrew is tightened 2 Attach timer to timer bracket using two screws Refer to Figure 10 3 Reconnect wire harness terminal block plug and ground wire to timer 4 Carefully place timer and timer bracket down inside meter case so keyhole slot in bracket fits over the head of shoulder screw Refer to Figure 9 5 After positioning timer bracket over shoulder screw slide timer and bracket forward un
4. 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 59 Section 5 Service Procedures Outer Tub Cover Positioning Tab Viewed from underside Tub Cover Outer Tub Clip Area 8 Cover Place fingers under this area and pull out and away from tub and at the same time lift up on tub cover to remove cover off tub flange W255SE3A Figure 47 60 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded k Remove four screws and washers holding washtub to hub Refer to Figure 48 IMPORTANT Porcelain Washtub Models Use care when tightening screws to avoid chipping porcelain on washtub 1 Lift washtub and clothes guard out of outer tub IMPORTANT When removing washtub and clothes guard DO NOT lift up on the clothes guard as you could damage it Grasp top flange of washtub and remove from outer tub NOTE When installing washtub make sure all traces of old gasket are removed from bottom of washtub When installing washtub always use a new gasket between washtub and hub Wa
5. 55 BALANCE RING a Remove transmission assembly Refer to Paragraph 54 b Lift balance ring off outer tub IMPORTANT When reinstalling balance ring note if there is a mark located on outer edge of balance ring this mark if present indicates light side of ring This light side must be installed at a 9 o clock position with center of rack at 12 o clock when viewed from top of transmission Refer to Figure 55 56 UPPER BEARING ASSEMBLY a Remove transmission assembly Refer to Paragraph 54 b Remove screws holding each support leg to outer tub Refer to Figure 52 c Lift complete pivot dome with drive pulley brake assembly lower bearing housing transmission assembly and balance ring attached off outer tub Ball Bearing Upper Bearing h Flinger Housing If Present IMPORTANT To prevent porcelain damage leg plates must be installed on outer tub flange when reinstalling support legs Plate must be installed on the outside of tub flange Do not overtighten screws as this could cause stripping or porcelain damage d Remove three screws holding upper bearing and housing to bottom of outer tub Refer to Figure 57 NOTE Replace bearing and housing as an assembly and make sure flinger if present is properly positioned between outer tub and bearing assembly Refer to Figure 57 NOTE When reinstalling upper bearing assembly applying a retaining compound such as Loc Tite to threads of cap screws
6. Cap Screw If Present Housing W196SE3A Figure 57 74 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 57 SNUBBER PAD AND ISOLATOR ASSEMBLY a Remove outer tub Refer to Paragraph 50 b Locate split end of snubber pad and isolator assembly strip and using a flat blade screwdriver carefully unsnap snubber pad and isolator assembly from pivot dome area of washer base Refer to Figure 58 SNUBBER PAD AND ISOLATOR ASSEMBLY INSTALLATION a Starting at elongated hole in pivot dome area of washer base place one end of snubber pad and isolator assembly into elongated hole then snap pins on snubber pad and isolator assembly into their respective holes in the base It may require shifting snubber pad and isolator assembly to get two ends of strip to meet in area of elongated hole IMPORTANT DO NOT apply any lubricant to surface of snubber pad and isolator assembly or pivot dome Any lubricant on pivot dome or isolator will cause premature tripping of the out of balance switch b Clean surface of pivot dome Then car
7. SPIN AVAILABLE OUTPUT TRANSISTOR IS OFF WHEN MACHINE IS RUNNING SCHEMATIC SERVICE DOOR COIN DROP COIN VAULT SENSOR TLW317S Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 29 Troubleshooting Electronic Control 26 AUDIT SWITCH FUNCTION ANALYSIS NOTE For instructions on performing tests refer to programming manual NOTE Usually review two consecutive audit reports before sending service personnel to investigate Remember the audit system may be detecting Incorrect audit counts tampering of the EC unit Coin drop Service door Coin vault Cycle In audit report analysis the EC computer operator will have to determine from the audit reports what the servicer should examine on the EC units If the servicer cannot find a particular problem consult the appropriate audit reports for further analysis Run a complete wash cycle and review the manual audit or Micro wand Display Counts Service door diagnostic test Service Door Opening Test Coin vault diagnostic test Coin Vault Opening Test Coin drop diagnostic test Coin Drop Input Test does the drop YES pass the does the door does the vault does the cycle test pass the pass the counter test test advance Check wiring and Check wiring and Check wiring and Replace electronic connections connections connections control
8. ZA2121 A1102 lt lt lt ZA2210 A1102 ZA2221 A1102 gt gt gt lt gt lt ZA2921 A1102 ZA2921 A3059 Add Letter To Designate Color L Almond W White 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 2 Introduction Customer Service If literature or replacement parts are required contact the source from whom the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121 Nameplate Location When calling or writing about your product be sure to mention model and serial numbers Model and serial numbers are located on nameplate s as shown Nameplate NOTE Coin slide and coin drawer shown for illustration purposes only W233SE3B 6 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT Refer to appropriate wiring diagram f
9. INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST TIMER NO 34604 CYCLE SEQUENCE LONG CYCLE 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 87 Section 7 Cycle Sequence Charts EATON CYCLE amp TIME MALLORY INUSE RINSE SPIN WATER MOTOR Min amp TIME Min FUNCTION LIGHT LIGHT LIGHT TEMP SPEED Sec amp Sec COIN SLIDE N FAST B TARTING x H W C PP FAST 57 1 00 17 82 Mallory E o D SLOW z 16 84 Eaton z N FAST AGITATE OR X H W C PP FAST 7 00 7 00 VARIABLE FILL D SLOW PAUSE x 21 21 N FAST SPIN x PP SLOW 1 25 1 25 D SLOW Z N FAST SPIN AND SPRAY x COLD PP SLOW 45 45 D SLOW N FAST SPIN x PP SLOW 1 15 1 15 D SLOW PAUSE x 04 04 FILL Timer Motor X COLD 13 19 Runs 2 PAUSE FILL x x COLD 13 13 ze COLD PPZFAST i PAUSE X 14 16 x x 06 03 Z N FAST a SPIN X X PP FAST 6 00 6 00 nn D FAST x x 04 08 PAUSE x 06 03 OFF 22 19 TOTAL 20 17 20 21 KEY H HOT PP PERMANENT PRESS CYCLE W WARM D DELICATE CYCLE C COLD X INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST TIMER NO 35368 CYCLE SEQUENCE SHORT CYCLE 88 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRAN
10. d Remove large hex nut using No 237P4 Hex Wrench e Remove and discard spline insert from transmission tube IMPORTANT Use the new spline insert supplied in kit when reinstalling large hex nut DO NOT reuse an old spline insert because the large hex nut may loosen during washer operation f Remove hub assembly from splines on transmission tube NOTE A gear puller may be necessary to remove hub assembly g Remove water seal from outer tub IMPORTANT Use caution when removing seal so as not to damage outer tub flange or porcelain finish h Lubricate inner splines of new hub assembly supplied in kit with No 27604P Anti Seize Compound 1 Carefully place new hub assembly on splined transmission tube IMPORTANT Firmly push hub assembly down against outer tub seal and hold in this position during the next three steps INSTALLING HUB AND SEAL KIT NOTE 27615P Sealant 3M 800 or equivalent is not supplied with 495P3A Hub and Seal Kit a Thoroughly clean all foreign material from inner surface of outer tub flange IMPORTANT All foreign material must be removed from inner surface of outer tub flange before installing No 495P3A Hub and Seal Kit Outer Tub Flange Apply Bead of No 27615P Sealant Step b Flinger If Present W179SE1A Figure 49 b Apply a small amount of 27615P Sealant 3M 800 or equivalent around outer surface of tub flange Re
11. it may be necessary to first scrape off excessive residue and then use a cotton swab dipped in water or isopropyl alcohol rubbing alcohol to remove remainder of residue Refer to Figure 66 Figure 66 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 79 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 1 Check coin return pendulum to verify it swings IMPORTANT DO NOT use isopropyl alcohol to freely If pendulum does not swing freely spray clean electronic sensor or eyes pendulum pivot point with Teflon based lubricant and move pendulum back and forth two to three times An additional application of Teflon based lubricant may be necessary to ensure that pendulum swings freely Refer to Figure 67 Figure 68 k Reinstall coin return on to coin drop frame Pendulum 1 Reinstall metal clip and slide towards coin insert slot All cotter pin holes must line up m Reinstall cotter pin n Place drop on level surface to verify that coins Figure 67 follow correct path in drop It may be necessary to lift drop to allow coin to follow through j Check coin drop sensor for dust or di
12. servicer and those maintaining the machine DANGER Danger indicates an imminently hazardous situation that if not avoided will cause severe personal injury or death WARNING Warning indicates a hazardous situation that if not avoided could cause severe personal injury or death CAUTION Caution indicates a hazardous situation that if not avoided may cause minor or moderate personal injury or property damage Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related In the interest of safety some general precautions relating to the operation of this machine follow Failure to install maintain and or operate this product according to the manufacturer s instructions may result in conditions which can produce serious injury death and or property damage Do not repair or replace any part of the product or attempt any servicing unless specifically recommended or published in this Service Manual and unless you understand and have the skills to carry out the servicing Whenever ground wires are removed during servicing these ground wires must be reconnected t
13. set rear self leveling legs d Washer must not rock After washer is at desired height tighten locknuts securely against bottom of washer base If these locknuts are not tight washer will not remain stationary during operation Front Panel Screws e Install rear extension leg kit No 566P3 optional equipment at extra cost to raise height of washer NOTE Washer should be installed on a reasonably firm floor Flexing of a weak floor may cause excessive vibration Vibration can also be caused if washer is installed on carpeting or a cushioned vinyl floor IMPORTANT DO NOT move washer at any time unless locknuts are securely tightened and shipping brace is in place over agitator to prevent damage to washer components DO NOT slide washer across floor once leveling legs have been extended as legs and washer base could become damaged Washer Base N lt T Locknut dX eel Leveling Leg W286SE3A Figure 60 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 77 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 59 PRESSURE SWITCH Refer to
14. AGITATE SPIN SCHEMIATIC TLW315S Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Troubleshooting Electronic Control 24 NO MOTOR RUN SPIN ANALYSIS The washer will not spin Is the unbalance indicator flashing on the electronic control Open control panel Check voltage at electronic control board BLU H3 4 to H3 6 BRN H3 2 to H3 6 is there voltage Replace electronic control board 4 Numbers next to voltage checks correspond to the locations marked on the wiring schematic NOTE AII checks in this flow chart are based on the assumption a high speed agitate and spin cycle have been selected 1 Open lid and close to reset switch 2 Check lid unbalance switch correct wiring 3 Possible thermal overload on motor After checking for correct wiring refer to Section 7 or Paragraph 6 W374S 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Troubleshooting Electronic Control NO MOTOR RUN SPIN ANALYSIS gq 120 240 VOLT 60 50 ERTZA Refer to machine serial plate LID AND UNBALANCE SWITCH 2 PRESSURE SW I 173 1 9 toon I Saali I 2 i H3 1 I N I pa S Spio us sm m arii Em G S uns Ec 1 I IH3 1 1 ELECTRONIC CONTROL I I _ COLD NS N PRESSURE SWITCH i i FS 2 I MIXING VALVE AND mccum meii WA
15. Figure 53 Lift drive pulley up and out from between tub support legs Cap Screw NOTE When reinstalling pulley place a small amount of lubricant to top side of drive pulley that will be contacting flat washers Lubricate helix ramps and bore with a small amount of lubricant Refer to Figure 54 IMPORTANT DO NOT OVER LUBRICATE Excess lubricant can be thrown into pivot dome area during normal operation of washer Any lubricant on pivot dome or isolator will cause premature tripping of the out of balance switch This condition will persist until lubricant is removed W271SE3A Figure 53 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures Bearing Bearing Housing Assembly Lower Rubber Sleeve Q Brake Spring Through Shoulder Wm 22 Serial No Screw 9606029040 Support Leg Washer Apply Lubricant Here Drive Pulley LS i Apply Lubricant Here I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I Screw DO NOT LUBRICATE Assembly W183SE3A Figure 54 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 67 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect
16. Figure 61 NOTE DO NOT ADJUST PRESSURE SWITCH IF WASHER IS WITHIN WARRANTY PERIOD Pressure switch is set at the factory for proper water fill levels However if there is a problem of overfilling or underfilling pressure switch can be adjusted Maximum water fill level can be increased by turning adjusting screw CLOCKWISE and decreased by turning screw COUNTERCLOCKWISE One quarter turn of adjusting screw represents approximately one inch 2 54 cm increase or decrease of water level in washtub IMPORTANT DO NOT turn adjusting screw more than 3 4 of a turn in either direction as switch may be damaged and flooding could result Adjusting Screw W261SE1A Figure 61 60 OUT OF BALANCE SWITCH a Raise cabinettop assembly Refer to Paragraph 43 b Check for bent actuator arm or lever Refer to Figure 62 78 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Out Of Balance Switch Assembly Actuator Arm W277SE1A Figure 62 IMPORTANT If switch lever repeatedly trips the out of balance switch check centering of agitator within loading door opening If tub module is not centered within opening centering spring s may have been overstretched Replace necessary spring s and recheck centering Refer to Figure 63 Centering Spring W308SE1B Figure 63 37951 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury
17. SELE 2TO ri Knob Knurled Nut W235SE1A Figure 8 34 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded e CONTROL PANEL OVERLAY Removal 1 Remove control panel attaching screws and lay assembly forward on protective pad on cabinet top 2 Loosen setscrews holding switch knobs to switch shafts Refer to Figure 8 3 Remove knurled nuts holding switches to control panel Refer to Figure 8 NOTE Lockwashers must be between switches and control panel when installing switches Refer to Figure 8 4 Disconnect wires from switches and indicator lights NOTE Refer to appropriate wiring diagram when rewiring switches and indicator lights 5 Remove control panel overlay by peeling it from control panel frame NOTE Control panel overlay has an adhesive backing f CONTROL PANEL OVERLAY Installation NOTE Before removing protective backing from new overlay check fit of overlay to control panel frame Switch holes are the locating guides 1 Once panel overlay is fitted to the front of control panel frame
18. Troubleshooting Electronic Control 23 NO MOTOR RUN AGITATE ANALYSIS The wash tub has Numbers next to voltage checks been filled and correspond to the locations marked there is no motor on the wiring schematic run for agitate NOTE All checks in this flow chart are based on the assumption a high speed agitate and spin cycle have been selected Close washer lid Is the washer lid closed 1 Open control panel Check voltage at a After checking BLU H3 4 to H3 2 for correct wiring RED H3 6 to BRN refer to Section 7 H3 2 is there or Paragraph 6 voltage Replace electronic control board W372S 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 37951 Troubleshooting Electronic Control NO MOTOR RUN AGITATE ANALYSIS L1 120 240 VOLT 60 50 HERTZ Refer to machine serial plate LID AND UNBALANCE SWITCH Ai H3 1 40 7 4 H3 1 ELECTRONIC CONTROL er In I PRESSURE SWITCH T 173 Ill J WATER CIRCUIT I HOT 5 4 Er 1 I LID SW 2 1 H5 1 MOTOR DIRECTION 2 1 MOTOR SPEED AND CONTROL AND MING CIRCUIT MOTOR MASTER AVAILABLE OUTPUT TRANSISTOR IS OFF WHEN MACHINE IS RUNNING SERVICE DOOR COIN DROP COIN VAULT SENSOR PRESSURE SWITCH I 1 m N MIXING VALVE
19. X X COLD 20 20 Z 5 AGITATE OR X X COD n S n 3 19 3 20 VARIABLE FILL X D SLOW 24 23 PAUSE X 24 25 x x 10 11 Z N FAST E SPIN X X PP FAST 8 30 8 30 un D FAST x x 06 18 PAUSE x 13 05 OFF 32 28 TOTAL 29 39 30 17 KEY H HOT PP PERMANENT PRESS CYCLE W WARM D DELICATE CYCLE COLD X INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST 86 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT TIMER NO 34603 CYCLE SEQUENCE LONG CYCLE 37951 Section 7 Cycle Sequence Charts CYCLE amp INUSE RINSE SPIN WATER MOTOR TIME Min FUNCTION LIGHT LIGHT LIGHT TEMP SPEED amp Sec COIN SLIDE N FAST STARTING STROKE X H W C FAST 1 23 16 84 Eaton D SLOW lt OR N GEAST X H W C FAST 10 00 VARIABLE FILL D Son PAUSE 5 34 N FAST SPIN x PP SLOW 1 32 D SLOW x N FAST SPIN AND SPRAY x COLD PP SLOW 30 a D SLOW N FAST SPIN x PP SLOW 1 29 D SLOW PAUSE X 06 FILL Timer Motor Runs X COLD 06 PAUSE OR FILL X X COLD 20 2 CoD pp rasr X D SLOW 23 PAUSE x X X 10 Z N FAST SPIN x x PP FAST 8 30 Z D FAST X X 06 PAUSE x 13 OFF 32 TOTAL 29 39 KEY H HOT PP PERMANENT PRESS CYCLE W WARM D DELICATE CYCLE C COLD X
20. at clamp Tighten clamp 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 17 TROUBLESHOOTING COIN DROP When coin is placed into coin slot the coin should roll down drop and be heard dropping into coin vault If coin does not fall into coin vault or if coin drop sensor does not register that coin has been entered follow troubleshooting instructions on the following page Refer to Figure 1 for path that coin follows when working properly IMPORTANT Never use oil to correct coin drop problems Oil residue will prevent coins from rolling properly IMPORTANT Do not bend or damage mechanical parts within coin drop Additional coins following path to sensor Coin in Coin Slot Coin Drop Sensor DRY2B Figure 1 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 3 Troubleshooting Is proper electrical power supplied to coin drop Incorrect Refer to wiring diagram electrical connection may for proper connections prevent coins from registering i
21. board Replace coin drop Replace service Replace coin door switch vault switch Exit diagnostic test The audit coin count will Investigate Investigate Investigate not advance in the diagnostic Tampering Tampering Tampering cycle Service door and mach Coin vault and Service door and cycle var reports collection mach cycle var Micro wand or manual EC reports reports control audit will have to be accessed to determine whether audit counters are advancing NOTE In the cycle audit test the cycle count will not advance on a rapid advance cycle The manual control audit or Micro wand show counts will have to be accessed to determine whether audit counters are advancing Also the cycle count does not activate until the end of the cycle Investigate Is the Tampering audit coin Coin vault and counter service door advancing opening reports Machine cycle var reports Check for proper wiring and connections After wiring has been confirmed correct replace electronic control board D216S 30 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconn
22. cover a Carefully insert output shaft and washer into transmission case b Place agitator pinion on splines of output shaft and press onto shaft c Install retainer ring on output shaft d Place transmission case into a vise Clamp only the case not the shaft e Place rack inside transmission case with rack resting on bar in case Agitator pinion must engage the rack NOTE Put a light film of transmission oil on bar where the rack will slide back and forth f Position slide in slot on rack NOTE Put a light film of transmission oil in slot on rack also transmission case where internal gear will ride 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 71 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded g Place internal gear into transmission case Make sure guide pin on internal gear fits in hole on slide IMPORTANT Never install a used internal gear in a new transmission case If transmission case and internal gear are to be reused be sure they are used as an original set h Refill transmission case with new No 27243P Transmission Oil one fill i To prevent
23. drop area and remove any obstructions 3 Customer tampering Evaluate security procedures NOTE Disconnecting power to the unit may clear the error display NOTE If replacing an inoperative electronic control due to burnt pin s on the 6 pin wire harness connector block it may be due to damaged terminals in the harness connector Damaged terminals in the harness connector will appear burnt or show signs of heat discoloration on the connector block Replace the control wire harness with the control to avoid repeated damage 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Troubleshooting Electronic Control 19 CANNOT PERFORM INFRARED COMMUNICATION Attempt to communicate with the electronic control from the Micro wand Is there any Is Check the following acknowledgement Aim Micro wand there any Low battery on Micro wand of any kind from closer and try control the electronic again response Is the IR on the control control covered or blocked If needed replace electronic control board Is the IR cap properly attached to the Micro wand Does the electronic Communication control display sequence checks E OF or out no Check the following IR disabled by manual prog Is the IR on the control covered or blocked If needed change electronic W367S control board 18 Copyright Alliance Laundry Syst
24. electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 52 BRAKE ASSEMBLY a Remove drive pulley and helix from outer tub Refer to Paragraph 51 b Remove two flat washers from transmission shaft Refer to Figure 54 IMPORTANT Two large flat washers must be in place between spring and drive pulley when reassembling Thicker washer must contact top side of drive pulley Refer to Figure 54 for assembly sequence c Through Serial No 9606029040 Using a right angle needle nose pliers remove brake spring from around lower transmission tube located inside brake assembly Refer to Figure 54 NOTE Remove spring by turning in a COUNTERCLOCKWISE direction looking from lower end of input shaft of transmission assembly d Remove three screws holding brake pads rubber sleeves and brake assembly to lower bearing housing then remove brake assembly and pads off bottom of transmission assembly Refer to Figure 54 IMPORTANT When reinstalling brake assembly we recommend replacing brake pads DO NOT replace just the worn pads Apply a small amount of No 26594P Silicone Lubricant to both sides of each brake pad where it will contact brake assembly IMPORTANT DO NOT OVER LUBRICATE Excess lubricant can be thrown into pivot dome area duri
25. of drop with other hand so the bottom of the drop s front face plate clears coin drawer housing Refer to Figure 21 2 Front Face Plate Coin Drop Coin Drawer Housing W416SE1A Figure 21 6 Carefully slide coin drop forward into position as shown in Figure 22 Front face plate of coin drop should be secure against front plate of meter case 7 Using a 7 16 inch socket with No 310P4 1 4 inch Ratchet Extension Tool reinstall the two locknuts previously removed Tighten locknuts firmly 8 Reinstall coin drawer switch previously removed 9 Reconnect wires by referring to the wiring diagram located inside the control hood 10 Reinstall service door switch and wire harness into meter case bracket Refer to Figure 13 11 Reinstall multiplier and reconnect wires Refer to Figure 14 reconnected to ensure that the washer is properly grounded 12 Close and lock service door Coin Drop Front Face Plate Front Plate of Meter Case Figure 22 W417SE1A 34 METER OR TIMER CASE ASSEMBLY a METER CASE REMOVAL Metered Models 1 Remove two control panel attaching screws Refer to Figure 6 Lay assembly forward on protective pad on cabinet top 2 Disconnect timer harness from control hood harness at disconnect blocks Refer to Figure 7 3 Remove timer assembly Refer to Paragraph 32 4 Remove cap screw lockwashers and nut holding meter case to end of contr
26. or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT DO NOT APPLY ANY LUBRICANT to surface of snubber pad and isolator assembly or pivot dome Any lubricant on pivot dome or isolator will cause premature tripping of out of balance switch 61 BELT AGITATE AND SPIN No belt adjustment is required 62 CLEANING COIN DROP a Disconnect electrical power to machine and drop b Remove coin drop from machine Refer to Paragraph 33 c If lint is preventing coins from rolling through coin drop blow compressed air though coin entry and along the side of the coin drop Refer to Figure 64 Cotter Figure 64 d Insert a coin through the coin drop If coin does not roll through drop continue with the following e Remove cotter pin from top of drop Refer to Figure 64 Save pin for reinstallation when cleaning is complete Move metal clip closer to sensor so that it comes off frame Refer to Figure 64 g Remove return from drop frame Refer to Figure 65 ear S A nr 92 G Coin Return Figure 65 h Check coin path in coin drop for lint and residue If lint or light residues are present use a cotton swab to remove If heavy residue is present
27. reconnected to ensure that the washer is properly grounded h After drive bell has been pulled remove tool and drive bell by turning quarter inch bolt out of transmission output shaft Loosen wing nuts and remove drive bell from tool j Remove old seal from hub assembly by 1 Placing a flat bladed screwdriver between bottom edge of seal and hub 2 Using washtub bolts as a pry area pop off lower seal bead 3 Grasping bottom of seal pull straight up freeing upper seal bead pats Transmission Output Shaft Washer Hub Shoulder Bearing W294SE1A Figure 38 k Thoroughly clean all foreign material from seal mounting area of hub assembly bronze bearing and washer Refer to Figure 38 Lubricate new seal with liquid soap or soapy water to aid in assembly of seal onto hub Refer to Figure 39 m Apply a small amount of supplied grease No 36765P to inside sealing lips of seal Refer to Figure 39 j IMPORTANT DO NOT allow any lubricants to come in contact with outside surface of seal n Apply remainder of supplied grease Part No 36765P to exposed surface of washer between transmission output shaft and seal Apply Grease To Transmission Inside Sealing Lips Output Shaft him Assembly W295SE1B Figure 39 293P4 Seal Tool Hub Assembly W296SE1A Figure 40 o Place new drive bell seal onto hub and c
28. ring and pivot dome off tub NOTE To prevent porcelain damage leg plates must be installed on outside of outer tub flange when reinstalling support legs Do not overtighten screws as this could cause stripping or porcelain damage Tighten screws between 90 and 130 inch pounds j Turn outer tub upright and remove pressure bulb and grommet NOTE When installing grommet into outer tub thicker lip of grommet must be installed to outside of tub Lubricate outer surface of large opening of pressure bulb with liquid soap to aid when reassembling pressure bulb into grommet Pivot Dome Brake Assembly Lower Bearing Housing Attaching Screws Drive Pulley Balance Ring Transmission Assembly Screw W257SE3A Figure 52 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 65 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 51 DRIVE PULLEY AND HELIX a b 66 Remove outer tub assembly from washer Refer to Paragraph 50 Remove cap screw washer and helix holding drive pulley to input shaft of transmission assembly Refer to
29. seal damage insert input shaft into cover starting at outer end of cover tube IMPORTANT End of shaft with identification groove must be facing outward This is the end that will mate with helix Refer to Figure 56 j Install drive pinion flat washer lockwasher and special screw onto input shaft NOTE Use a thread locking compound on threads of special screw to prevent screw from loosening on shaft IMPORTANT Be sure mating surfaces of transmission cover and case are free of oil or any other foreign material k Place reduction gear on stub shaft of cover and install screw and washer 1 Apply a bead of sealant No 37577P on mating surface of transmission case IMPORTANT Bead of sealant should be no more than one sixteenth inch in diameter DO NOT allow any sealant to contact edges of internal gear sealer may damage moving parts NOTE Starting with Serial No 9604069377 the two dowel pins in the transmission cover were removed A transmission pin tool Part No 305P4 must be used to align the cover and case when reassembling the transmission after repair The transmission pin tool must be used in sets of two and placed in the same holes that the dowel pins were in Both transmission pin tools must be left in place until all eight screws and nuts have been installed and tightened firmly Then remove the two pins Carefully place transmission cover over top of transmission case Make sure holes in cover line u
30. start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 15 EXCESSIVE VIBRATION POSSIBLE CAUSE TO CORRECT Unbalanced load in tub Stop washer redistribute load then restart washer Broken or disconnected centering spring s Connect or replace centering spring s Washer is not properly leveled Adjust leveling legs Washer is installed on weak spongy carpeted or built up floor Relocate washer or support floor to eliminate weak or spongy condition Incorrect or loose cabinet screws Replace with correct screws or tighten Base damaged washer was dropped Replace base assembly Balance ring not positioned properly on transmission assembly Refer to Paragraph 54 Lubricant on pivot dome and or snubber pad and isolator assembly Remove lubricant 16 WATER LEAKING FROM OUTER TUB POSSIBLE CAUSE TO CORRECT Leaking water seal in outer tub Replace hub and seal kit assembly Refer to Paragraph 49 Hole in outer tub Replace outer tub Pressure hose or pressure bulb leaking Replace pressure hose and or pressure bulb Outer tub cover gasket leaking Replace gasket Obstruction in drain causing water to come over top of outer drain tub cover Remove obstruction Tub to pump hose leaking
31. the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 9 Lift up back end of coin drop until the two 1 4 in Ratchet coin return stops slide down past the coin drawer housing as shown in Figure 16 10 While holding back end of drop allow drop s front face plate to rest on bottom of iD 7 16 in Socket meter case Refer to Figure 16 No 310P4 Locknut 1 4 in Ratchet Back End D E Extension of Coin Drop Tool Coin Drop Front Face Plate Multiplier Velcro Strips Front of Meter Case W494SE3A Figure 14 8 Lift back end of coin drop and pull straight back until bottom edge of the drop s front face plate falls behind the coin drawer housing Refer to Figure 15 Coin Return Stops 4115 Housing Back End of Coin Drop Figure 16 11 Carefully lift complete coin drop straight up and out of meter case Refer to Figure 17 NOTE When lifting drop out of meter case tip drop slightly so front face plate clears service door opening Refer to Figure 17 b INSTALLATION Coin Drop 1 Gently work new coin drop into meter case Front with the drop s front face plate down Face plate Refer to Figure 18 2 Carefully pull front of coin drop up and e Drawer forward so the drop s front face plate iini WASESA clears the meter case s door switch brac
32. to remove drive bell from transmission shaft W298SE1A Figure 36 g Using an adjustable wrench turn large nut on tool COUNTERCLOCKWISE to pull drive bell from transmission output shaft Refer to Figure 37 poate IMPORTANT If large nut is turned clockwise when pulling drive bell you will twist off the Figure 35 quarter inch bolt NOTE Drive Bell Tool No 253P4 must be Turn Adjustable Wrench updated with jaws No 294P4A and Bolt No Counterclockwise 294P4B to remove the drive bell To c Back bolt out of 294 4 Drive Bell Tool approximately one third of the way Refer to Figure 35 d Place tool over drive bell making sure indent on jaws line up with wide slots on drive bell Refer to Figure 36 e Thread bolt down through hole in top of drive bell until it bottoms out Place lip of each jaw under bottom edge of drive bell making sure indent on jaws line up W293SE1A with wide slots on drive bell Tighten wing nuts on tool to hold jaws firmly against drive bell Figure 37 Refer to Figure 36 37951 Copyright Alliance Laundry Systems LLC DO COPY or TRANSMIT 53 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be
33. 0 NOTE To prevent input shaft from turning during removal of special screw place an old helix onto shaft and hold helix with a locking pliers i Remove drive pinion from input shaft using a hammer and punch to drive shaft out of pinion j Remove input shaft from transmission cover IMPORTANT Carefully examine area inside cover tube seals bearing roller clutch etc If oil is present between seals and bearing or roller clutch is bad it will require replacing complete transmission cover assembly Individual components are not available separately k Remove internal gear slide and rack from transmission case 1 Remove transmission case from vise and drain the oil m Remove retainer ring from output shaft n Using a hammer and punch carefully drive shaft out of agitator pinion Carefully remove output shaft and washer from transmission case IMPORTANT Carefully examine area inside transmission case tube seals bearings etc If oil is present between seals and bearings it will require replacing complete transmission case Seals and bearings are not available separately TO REASSEMBLE TRANSMISSION ASSEMBLY IMPORTANT Wash all components in a cleaning solution mineral spirits Wipe inside of transmission case and cover with a clean cloth dampened with cleaning solution to remove any impurities DO NOT allow cleaning solution to come in contact with bearings and seals in transmission case and or
34. ANENT PRESS CYCLE W WARM D DELICATE CYCLE COLD X INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST TIMER NO 28716 CYCLE SEQUENCE LONG CYCLE KINGSTON 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 81 Section 7 Cycle Sequence Charts CYCLE amp TIME IN USE RINSE SPIN WATER MOTOR Min amp FUNCTION LIGHT LIGHT LIGHT TEMP SPEED Sec N FAST 2 WASH FILL OR AGITATE x H W C PP FAST 10 33 z D SLOW PAUSE X 05 N FAST SPIN X X PP SLOW 1 56 D SLOW N FAST SPIN AND SPRAY X x COLD PP SLOW 31 D SLOW Z N FAST SPIN x x PP SLOW 36 D SLOW N FAST SPIN AND SPRAY X x COLD PP SLOW 07 D SLOW N FAST SPIN X X PP SLOW 1 07 D SLOW PAUSE X 04 RINSE FILL Timer Motor X X COLD 36 Runs 2 PAUSE FILL X COLD 02 N FAST RINSE AGITATE OR FILL x x COLD 5 3 03 D SLOW PAUSE X 06 Z N FAST E SPIN X X PP FAST 10 32 un D FAST TIMER MOTOR RUNS OUT 42 TOTAL 30 00 KEY H HOT W WARM C COLD N NORMAL CYCLE PP PERMANENT PRESS CYCLE D DELICATE CYCLE X INDICATOR LIGHT GLOWS ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST 82 TIMER NO 28719 CYCLE SEQUENCE Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 7 Cycle Sequence Charts
35. Commercial Washers Refer to Page 5 for Model Numbers KA Laundry Systems www comlaundry com Part No 37951R1 June 2005 S Table of Contents Section 1 Safety Information 3 Locating an Authorized Servicer 4 Section 2 Introduction 5 Model Identification 5 Customer Service 6 Nameplate Location eere 6 Section 3 Troubleshooting Waer eren 7 2 No Cold Water 2 65 te an 7 3 No Warm Water 2 7 4 Water Fill Does Not Stop At Proper Level 8 5 Timer Does Not Advance Mechanical Timer Models Only tnn 8 6 Motor Does Not Run 9 Ts No Agitation ice ete 9 8 Constant Agitation 10 9 Washer Smokes Overheats Cycles On Motor Thermal Overload Protector Switch Actuator Kicks In And Out 10 10 Slow Spin Or No Spin 11 11 Constant Spim de eet repeteret 11 12 Washer Stops In Cycle Quits After A Couple Loads Is Intermittent 12 13 Washer Is Locked Up Or Binding 12 14 Outer Tub Does Not Empty 12 15 Excessive Vibration
36. D Son PAUSE 5 34 N FAST SPIN x PP SLOW 1 32 D SLOW x N FAST SPIN AND SPRAY x COLD PP SLOW 30 a D SLOW N FAST SPIN x PP SLOW 1 29 D SLOW PAUSE X 06 FILL Timer Motor Runs X COLD 06 PAUSE OR FILL X X COLD 20 2 CoD pp rasr X D SLOW 23 PAUSE x X X 10 Z N FAST SPIN x x PP FAST 8 30 Z D FAST X X 06 PAUSE x 13 OFF 32 TOTAL 29 39 KEY H HOT PP PERMANENT PRESS CYCLE W WARM D DELICATE CYCLE C COLD X INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST TIMER NO 34601P CYCLE SEQUENCE LONG CYCLE 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 85 Section 7 Cycle Sequence Charts EATON CYCLE amp TIME MALLORY INUSE RINSE SPIN WATER MOTOR Min amp TIME Min FUNCTION LIGHT LIGHT LIGHT TEMP SPEED Sec amp Sec COIN SLIDE N FAST B TARTING SIROKE X H W C PP FAST 1 23 1 31 17 82 Mallory D SLOW z 16 84 Eaton z N FAST AGITATE OR X H W C PP FAST 10 00 10 00 VARIABLE FILL D SLOW PAUSE x 34 34 N FAST SPIN x PP SLOW 1 32 1 32 D SLOW z N FAST SPIN AND SPRAY x COLD PP SLOW 30 30 D SLOW N FAST SPIN X PP SLOW 1 29 1 30 D SLOW PAUSE X 06 06 FILL Timer Motor Runs x COLD 06 34 PAUSE FILL
37. HT LIGHT LIGHT TEMP SPEED Sec amp Sec COIN SLIDE N FAST B TARTING x H W C PP FAST 57 1 00 17 82 Mallory E o D SLOW z 16 84 Eaton z N FAST AGITATE OR X PP FAST 7 00 7 00 VARIABLE FILL D SLOW PAUSE x 21 21 N FAST SPIN x PP SLOW 1 25 1 25 D SLOW z N FAST SPIN AND SPRAY x COLD PP SLOW 45 45 D SLOW N FAST SPIN X PP SLOW 1 15 1 15 D SLOW PAUSE X 04 04 FILL Timer Motor X COLD 13 19 Runs 2 PAUSE FILL X X COLD 13 13 a AGITATE OR G VARIABLE FILL x D SLOW 09 16 PAUSE x 14 16 x x 06 03 Z N FAST E SPIN X X PP FAST 6 00 6 00 un D FAST x x 04 08 PAUSE X 06 03 OFF 22 19 TOTAL 20 17 20 21 KEY H HOT PP PERMANENT PRESS CYCLE W WARM D DELICATE CYCLE C COLD X INDICATOR LIGHT GLOWS N NORMAL CYCLE ON SINGLE SPEED MODEL WASHERS ALL SPEEDS ARE FAST TIMER NO 31504 CYCLE SEQUENCE SHORT CYCLE 84 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 7 Cycle Sequence Charts CYCLE amp INUSE RINSE SPIN WATER MOTOR TIME Min FUNCTION LIGHT LIGHT LIGHT TEMP SPEED amp Sec COIN SLIDE N FAST STARTING STROKE X H W C FAST 1 23 16 84 Eaton D SLOW lt OR N GEAST X H W C FAST 10 00 VARIABLE FILL
38. SMIT 37951 Section 8 Internal Wiring of Washer Motor Switch To reduce the risk of electric shock fire explosion serious injury or death e Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded OVERLOAD 000 PROTECTOR AUX W211SE3A MOTOR ASSEMBLY 1 Speed Motors 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 89 Section 8 Internal Wiring of Washer Motor Switch To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Wire Harness Connection Block W311SE3B OVERLOAD PROTECTOR AUX W224SE3A MOTOR ASSEMBLY 2 Speed Motors 90 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951
39. TER CIRCUIT I cop HOT H5 4 I 1 p QOQ K2 LID SV 000 MOTOR DIRE i 810 000 N AND CONTROL AND MOTOR SPEED I c TIMING CIRCUIT Eu K5 MOTOR START DIRECTION MOTOR MASTER AGITATE SPIN AVAILABLE OUTPUT TRANSISTOR IS OFF WHEN MACHINE IS RUNNING SCHEMATIC SERVICE DOOR COIN DROP COIN VAULT SENSOR TLW316S 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 27 Troubleshooting Electronic Control 25 OVERFLOW ANALYSIS 28 Numbers next to voltage checks correspond to the locations marked Washer has on the wiring schematic overflowed Open 0 control panel Check voltage at pressure switch After checking for BLU WHT 2 to H3 3 correct wiring replace when wash tub pressure switch or is full is there pressure hose voltage NOTE The diaphragms on the mixing valve may lock open The way to test this problem is to unplug the washer and see whether the mixing valve allows water to come in If this happens replace the mixing valve Check for a locked open mixing valve W376S Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 37951 Troubleshooting Electronic Control OVERFLOW ANALYSIS MIXING VALVE LID SWITCH SENSE MOTOR DIRECTION AND CONTROL AND TIMING CIRCUIT MOTOR MASTER CL AGITATE
40. al protector reset time may vary depending upon the reason for the washer overload however it should reset within 15 minutes Check to ensure that washer was not overloaded with clothes Is circuit breaker to washer tripped disconnecting power to washer Reset circuit breaker Washer will not fill Timer is designed to pause when going from spin into rinse to allow the washtub to stop spinning before filling Make sure that timer has advanced into fill portion of rinse cycle 8 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 6 MOTOR DOES NOT RUN POSSIBLE CAUSE TO CORRECT Electrical power off fuse blown or power cord not plugged in Check laundry room for blown or loose fuse s or open circuit breakers Washer itself does not have an electrical fuse Loading door not closed or inoperative switch Close door or test switch and replace if inoperative Timer improperly set Reset timer or try another cycle Inoperative timer Test timer and replace if inoperative Moto
41. all traces of original washtub gasket are removed from bottom of washtub k Grasp top flange of washtub and carefully lower washtub down onto gasket and hub assembly IMPORTANT Before setting washtub into place make sure holes in hub assembly are aligned with holes in gasket 1 Secure washtub to hub assembly using four cap screws and four gaskets from 27202P Screw and Gasket Kit supplied in kit Bronze Portion Of Seal Lubricate Step c Apply Bead of No 27615P Sealant 3M800 Here Step W180SE3B Figure 50 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 63 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT Porcelain Washtub Models Use care when tightening cap screws to avoid chipping or damaging porcelain finish m Install supplied outer tub cover gasket and outer tub cover Refer to Paragraph 48 IMPORTANT When installing outer tub cover always use a new outer tub cover gasket n Install drive bell and seal Refer to Paragraph 45 o Reinstall agitator p Reinstall cabinet top and front panel q Close loading door set wa
42. amp tool jaws on drive bell during this operation c Using an adjustable wrench turn large nut on tool CLOCKWISE to force drive bell down onto transmission shaft until drive bell bottoms out on shaft d Turn quarter inch bolt out of transmission shaft and remove tool e Place new o ring onto new shoulder screw Thread shoulder screw down through hole in top of drive bell and into transmission shaft NOTE Tighten new shoulder screw to approximately 60 to 80 inch pounds f Place new plug over hole in drive bell and firmly press into place using palm of your hand NOTE It may be necessary to insert the end of a paper clip along side of plug as it is pressed into drive bell to release entrapped air IMPORTANT When fully seated plug should not extend above drive bell more than 1 8 inch 3 2 mm g Place agitator on top of drive bell Slowly rotate agitator until fingers on underside of agitator line up with large slots on drive bell h A sharp blow on top of agitator with palm of your hand will force agitator down onto drive bell allowing fingers on underside of agitator to lock under bottom edge of drive bell NOTE Do not push agitator onto drive bell any further than necessary 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 55 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before
43. and replace if inoperative 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 8 CONSTANT AGITATION POSSIBLE CAUSE TO CORRECT Inoperative timer Test timer and replace if inoperative Shorted or incorrect wiring Refer to appropriate wiring diagram Inoperative transmission assembly Repair or replace transmission assembly 9 WASHER SMOKES OVERHEATS CYCLES ON MOTOR THERMAL OVERLOAD PROTECTOR SWITCH ACTUATOR KICKS IN AND OUT POSSIBLE CAUSE TO CORRECT Belt is tacky and does not allow proper slip Check belt and replace if defective Belt tension is too great and does not allow proper slip Make sure idler spring is properly connected Inoperative timer Test timer and replace if inoperative Motor switch functions inoperative Check switch functions Bind in water pump Replace pump Brake pads binding Free binding pads or replace pads Brake transmission or motor have locked up and will not turn Check that all these components ar
44. any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Filler Outer Tub i in E Tub Cover Cover Figure 45 48 OUTER TUB COVER AND CLOTHES d There are eight tub cover hold down tabs which GUARD snap over the outer tub flange Using special a Remove agitator Refer to Paragraph 42 tub cover tool Part No 273P4 insert two b Raise cabinet top Refer to Paragraph 43 prongs of tool underneath each side of tandem c Loosen hose clamp and remove filler hose from tabs Refer to Figure 45 Tilt tool toward center outer tub cover Refer to Figure 45 of tub cover and at the same time lift upward on cover to unsnap hold down tabs from outer tub NOTE When installing filler hose white line on flange One by one disengage each of the eight hose must be aligned with line located on top side of hold down tabs from outer tub flange and outer tub cover Refer to Figure 45 remove cover 58 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to e
45. arefully push into position using large end of No 293 4 Seal Tool Refer to Figure 40 54 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT Using a small pocket mirror check entire circumference of bottom seal flange to make sure seal is pressed down against shoulder on hub there should be no gap p Turn the No 293 4 Seal Tool upside down and place the small end over transmission output shaft and onto the seal Refer to Figure 41 Hub Shoulder 36765P Grease Step n Seal Flange W297SE1A Figure 41 q Push down on tool with a quick motion until it bottoms out and the top of seal is fully seated Refer to Figure 41 INSTALLING DRIVE BELL a Position new drive bell over transmission output shaft Rotate drive bell until splines in drive bell line up with splines on transmission output shaft b Place No 294P4 Bell Tool over top of drive bell Screw bolt into transmission output shaft until it bottoms out NOTE It is not necessary to cl
46. bending out of balance switch lever c Tape loading door closed and lift cabinet top to a vertical position by hinging it on the rear hold down brackets NOTE Cabinet top is self supporting however a W252SE1A small chain may be used for additional support Refer to Figure 33 Figure 33 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 51 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 44 CABINET TOP ASSEMBLY REMOVAL a Open control panel assembly Refer to Paragraph 31 b Disconnect pressure hose from pressure switch IMPORTANT When installing pressure hose blow air into hose before connecting hose to switch to remove any moisture that may have accumulated in the hose c Push base wire harness block and pressure hose down through hole in cabinet top d Tape loading door closed e Open cabinet top assembly Refer to Paragraph 43 Lift front of cabinet top slightly and pull forward to disengage from rear hold down brackets g Pull top forward far enough to permit disconnecting ground wires from top rear corner gusset of washer cabine
47. carefully peel protective backing from the left end of panel overlay and press into place 2 Remove rest of protective backing from panel overlay and firmly press overlay into place on control panel frame 32 TIMER ASSEMBLY a TIMER REMOVAL Metered Models NOTE DO NOT attempt to repair timer 1 Unlock and remove meter case service door 2 Remove timer bracket cap screw Refer to Figure 9 3 Slide timer bracket backwards to disengage bracket from shoulder screw Lift timer and bracket up and out of meter case through service door opening as far as wires will permit Timer Bracket W334SE1A Figure 9 NOTE If only replacing clutch proceed to step 7 4 Disengage wire harness terminal block plug from timer by pressing in movable locking tabs located on each side of terminal block plug Refer to Figure 10 Then pull terminal block plug away from timer 5 Disconnect ground wire from terminal on timer Refer to Figure 10 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 35 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Locking Tabs Ground Wire
48. d Refer to Figure 30 d Tighten three screws to 35 inch pounds max DO NOT overtighten screws e Reinstall motor and pump assembly into washer IMPORTANT After installing motor and pump assembly in washer and all hoses have been reconnected add at least a quart of water to washtub to lubricate pump seals Running a pump without water will ruin its seals MOTOR REMOVAL Remove nuts steel washers spacers and rubber mounts holding motor to mounting bracket Refer to Figure 31 Lift motor off mounting bracket and remove balance of rubber mounts and steel washers from motor mounting studs IMPORTANT When installing motor on mounting bracket position motor with switch facing toward left side of mounting bracket NOTE Refer to Figure 31 for motor and mounting bracket assembly sequence Motor Wire Switch Harness Belt W305SE1A Figure 28 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 45 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 39 IDLER LEVER AND PULLEY a Remove two screws from bottom edge of front panel Refer to Figure 27 b Pull botto
49. d idler pulley will damage belt We recommend that before removing or reinstalling the complete tub assembly you unhook the idler spring and move the idler lever out of the way This will prevent the possibility of idler lever or pulley damage d Using No 289P4 Spring Hook Tool unhook seven centering springs from lower edge of outer tub skirt Refer to Figure 51 64 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When installing centering springs make sure spring hook is fully seated in hole in tub skirt Mark the word FRONT on front side of outer tub so complete tub module can be reinstalled in same position e Disconnect hose from bottom of outer tub f Remove pressure hose from pressure switch g Grasp outer tub and lift complete tub module assembly with transmission balance ring and pivot dome attached straight up and out of washer cabinet h Turn outer tub upside down and set on protective padding Remove screws holding each support leg to outer tub Refer to Figure 52 Then lift transmission balance
50. de neg ee TI 59 Pressure Switch 78 60 Out Of Balance Switch 78 61 Belt Agitate And Spin 79 62 Cleaning Coin Drop 79 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Section 7 Cycle Sequence Charts Timer No 28716 Cycle Sequence Long Cycle Kingston 81 Timer No 28719 Cycle Sequence 82 Timer No 31111p Cycle Sequence Short Cycle eet 83 Timer No 31504 Cycle Sequence Short Cycle seine niet Du hala 84 Timer No 34601p Cycle Sequence Long Cycle euh lt 85 Timer No 34603 Cycle Sequence Long Cycle anan ee tee 86 Timer No 34604 Cycle Sequence Long Cycle eene ette 87 Timer No 35368 Cycle Sequence Short Cycle ente eene 88 Section 8 Internal Wiring of Washer Motor Switch Motor Assembly 1 Speed Motors 89 Motor Assembly 2 Speed Motors 90 2 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 1 Safety Information Throughout this manual and on machine decals you will find precautionary statements CAUTION WARNING and DANGER followed by specific instructions These precautions are intended for the personal safety of the operator user
51. e 12 6 Disconnect wires from timer NOTE Refer to appropriate wiring diagram when rewiring timer Timer Plate Lockwasher Attaching Screw Timer Knob Screws Timer Attaching Timer Screw W239SE1A Figure 12 33 DUAL COIN DROP a REMOVAL 1 Unlock and open service door NOTE If screw type lock is used the retainer bracket must be removed from inside meter case 2 Disconnect wire harness from coin drawer switch and disconnect coin drops at disconnect plugs 3 Press in on locking tabs of service door switch and remove switch from bracket on meter case as shown in Figure 13 4 Remove wire harness from multiplier Refer to Figure 14 Move wire harness out of the way 5 Remove multiplier from inside meter case Refer to Figure 14 NOTE Multiplier is held inside meter case by two Velcro strips Service Door Switch Bracket W408SE3A Figure 13 6 Press in on locking tabs of coin drawer switch and remove switch through front of meter case Refer to Figure 14 7 Use a 7 16 inch socket with No 310P4 1 4 inch Ratchet Extension Tool and remove two locknuts holding coin drop to front of meter case Refer to Figure 14 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start
52. e able to move freely Correct binding component Incorrect voltage Contact local utility company or have a qualified electrician check power supply 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 10 SLOW SPIN OR NO SPIN POSSIBLE CAUSE TO CORRECT Inoperative timer Test timer and replace if inoperative Loading door is open or door safety switch is inoperative Close loading door or test switch and replace if inoperative Bind in water pump Replace pump Broken drive belt Replace belt Washer has gone out of balance Open loading door to reset out of balance switch Rearrange load in washtub Motor will not run Check switch and windings Sheared motor pulley roll pin Remove drive motor and replace roll pin and any other damaged parts Motor overload protector has cycled Wait two or three minutes for overload protector to reset If protector cycles repeatedly refer to Paragraph 9 No clearance or stuck brake pads Free sticky brake pads or
53. e servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Cabinet Top Hold Down Screws Hold Down Clip Front Panel Screws W292SE3A Figure 27 38 MOTOR AND MOUNTING BRACKET a Remove two screws from bottom edge of front panel Refer to Figure 27 b Pull bottom of panel away from washer until hold down clips located on top flange of panel disengage from slots in cabinet top IMPORTANT There will always be some water that will remain in outer tub therefore before removing hoses from pump hoses must be pinched off or drained to prevent water spillage c Loosen hose clamps and remove hoses from pump assembly Refer to Figure 26 d Unhook idler spring from clip on front of motor mounting bracket Refer to Figure 28 IMPORTANT Use care when releasing idler lever tension If idler spring is overstretched washer operation will be affected e Reach in and around right side of motor and run belt off right side of large drive pulley Refer to Figure 28 Disconnect wire harness from motor switch by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch Refer to Figure 29 g Remove four screws holding motor and mounting bracket to washer base then lift complete assembly o
54. ected to ensure that the washer is properly grounded 27 WALL RECEPTACLE POLARITY CHECK Refer to Figure 2 NOTE Have a qualified electrician check polarity of wall receptacle If a voltage anus 72 reading is measured other v a c AC than that illustrated the qualified electrician should correct the problem Grounding Prong W011GE3A Figure 2 28 POWER CORD TO CONTROL HOOD CONTROL HOOD TO THE CONTROL PANEL FRAME Refer to Figure 3 Ground W285SE3A Wires Figure 3 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 31 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 29 CONTROL HOOD WIRE HARNESS TO TOP LEFT REAR CORNER GUSSET OF CABINET Refer to Figure 4 Corner Gusset 30 WIRE HARNESS TO MOTOR Refer to Figure 5 Wire Harness Connection 32 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards pa
55. efully place tub module back into washer making sure pivot dome is positioned properly in dome recess of washer base Elongated Hole NOTE Make sure the word FRONT on outer tub is facing toward front of washer c Use No 289P4 Spring Hook Tool and starting with rear springs hook seven centering springs into lower edge of outer tub skirt Refer to Figure 51 IMPORTANT When installing centering springs make sure spring hook is fully seated in hole in tub skirt Refer to Figure 51 d Connect hose to bottom of outer tub tighten hose clamp e Reconnect idler spring to clip on motor mounting bracket Place drive belt on motor pulley reach around right side of motor starting with belt on right side of large pulley run belt onto large pulley g Route the pressure hose as shown in Figure 59 Then route pressure hose back up through hole in cabinet top h Reconnect filler hose to tub cover Refer to Figure 45 NOTE When reinstalling filler hose white line on hose that connects to tub cover must be aligned with line located on top side of outer tub cover Refer to Figure 45 Make sure hose is in its natural position not kinked or twisted If it is not loosen hose clamp and straighten hose Starting Edge Isolator lt lt Dome Area of Washer Base W220SE3C Figure 58 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 75 Section 5 Service Procedures To
56. ems LLC DO NOT COPY or TRANSMIT 37951 Troubleshooting Electronic Control 20 COINS IGNORED WHEN ENTERED 37951 NOTE For instructions on performing tests refer to programming manual Start coin drop diagnostic test Enter several coins h pia Make sure the NOTE In this section bring the t ir e control is reset control out of the diagnostic mode coniro display properly and Also make sure the control is not coin counter prompting for a in a free vend mode increment vend properly NOTE Inspect and test for continuity the harness between the drop and electronic control board Open control panel Is the 3 pin Is connection Are wires exiting H2 firmly seated connector plug the coin drop Replace in its receptacle firmly seated in optical sensor coin drop on the its receptacle cracked or control broken Reconnect and Reconnect and Retest again if not successful run test again run test again the following is the problem Replace coin drop If the problem still exists Replace electronic control W368S Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Troubleshooting Electronic Control 21 ELECTRONIC CONTROL HAS NO VISIBLE DISPLA Y The electronic control has no LED or VFD functioning on the control board Is the Plug electronic power cord control unit into plugged in electrical o
57. er operation Any lubricant on pivot dome or snubber pad and isolator assembly will cause premature tripping of the out of balance switch This condition will persist until lubricant is removed Motor Mount Attaching Screws W333SE3A Figure 29 46 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 40 MOTOR DRIVE PULLEY a Remove two screws from bottom edge of front panel Refer to Figure 27 b Pull bottom of panel away from washer until hold down clips located on top flange of panel disengage from slots in cabinet top IMPORTANT There will always be some water that will remain in outer tub therefore before removing hoses from pump hoses must be pinched off or drained to prevent water spillage c Loosen hose clamps and remove hoses from pump assembly Refer to Figure 29 d Unhook idler spring from idler lever Refer to Figure 31 IMPORTANT Use care when removing idler spring If idler spring is overstretched washer operation will be affected e Reach in and around right side of motor and run belt off right s
58. f drain hose being lower than cabinet top of washer Drain hose fits tight in standpipe or drain Install No 562P3 Siphon Break Kit Provide an air gap around drain hose and drain receptacle Water in pressure hose Blow air through hose to remove water Broken loose shorted or incorrect wiring Refer to appropriate wiring diagram 5 TIMER DOES NOT ADVANCE MECHANICAL TIMER MODELS ONLY POSSIBLE CAUSE TO CORRECT Timer is designed to pause during fill periods Allow completion of fill period Inoperative timer Test timer and replace if inoperative Loading door is open Close loading door Loading door MUST be closed any time washer is set to fill agitate or spin Washer will not fill Timer pauses until pressure switch is satisfied Timer motor lead wire off timer terminal Refer to appropriate wiring diagram and reattach wire Broken loose or incorrect wiring Refer to appropriate wiring diagram Timer is designed to pause when going from agitate to spin Allow time for timer to go through that step See diagram for information on time required Timer is designed to stop if an out of balance load has been encountered while washing clothes load Open lid and automatically reset out of balance switch when lid is closed Timer is designed to stop if washer drive motor has been over loaded and motor thermal overload has tripped Motor therm
59. fer to Figure 49 IMPORTANT DO NOT allow sealant to come in contact with flinger if present since this could prevent flinger from keeping moisture out of upper bearing Refer to Figure 49 c Apply a light film of non staining petroleum jelly such as Vaseline to bronze portion of water seal and to outer surface of stainless steel sleeve Refer to Figure 50 IMPORTANT DO NOT over lubricate d Insert stainless steel sleeve into water seal from bottom of water seal until stainless steel sleeve is flush with bronze portion of water seal Refer to Figure 50 e Leaving garter spring on water seal place new water seal over outer tub flange with seal lip on outside of tub flange Then press seal into tub flange opening using moderate finger pressure Carefully apply a small amount of 27615P Sealant 3M 800 or equivalent around outer edge of water seal and tub area located just below garter spring Refer to Figure 50 62 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT DO NOT allow sealant to contact sealing s
60. g left side of door toward front of washer Refer to Figure 26 procedure one Rotate loading door so door is upside down Refer to Figure 26 procedure two Remove loading door right door hinge and bushing from cabinet top Refer to Figure 26 procedure three NOTE Reverse procedures when installing loading door Loading Door Hinge Attaching Screws 42 Figure 25 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 FRONT PANEL Refer to Figure 27 a Remove two screws from bottom edge of front panel b Pull bottom of panel away from washer until hold down clips located on top flange of panel disengage from slots in cabinet top Hold Down Clips Compress hold down clips enough to remove them from slots in top flange of panel Guide Lugs Remove screws holding guide lugs to side flanges of front panel Brace Remove screws holding brace to side flanges of front panel Remove brace from front panel by swinging one end toward bottom of front panel and remove brace 37951 Section 5 Service Procedures Procedure One W288SE3A Procedure Two W289SE3A Procedure Three Door Front W290SE3A Figure 26 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 43 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer befor
61. he pressure YES at control YES poarq ho YES switch 1 PNK BLU to H3 3 cold GREY and to H3 3 switch 2 BLU WHT 13 1 to H3 3 and to H3 3 H3 Ito H332 H5 4 to H3 3 warm is there is there is there voltaqe H5 1 and H5 4 voltage voltage When checking 9 Temps to H3 3 voltage to listed is there neutral check voltage NO NO between source and O Sy eu watay g 2 temps been selected through the thermal protect on the motor Replace inoperative Replace pressure Replace inoperative Replace electronic wiring switch or wiring control board pressure hose On mixing valve check and replace Inlet screens Wiring and connections Replace coils or mixing valve Check thermal protect and wiring from thermal protect to H3 3 W370S 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Troubleshooting Electronic Control NO FILL ANALYSIS L1 N 120 240 VOLT 60 50 HERTZ Refer to machine serial a ae LID AND UNBALANCE SWITCH PRESSURE SWITCH MIXING VALVE FS 1 L1 LID SWITCH SENSE MOTOR DIRECTION AND CONTROL AND TIMING CIRCUIT MOTOR MASTER d AGITATE SPIN AVAILABLE OUTPUT TRANSISTOR IS OFF WHEN MACHINE IS RUNNING SCHEMATIC SERVICE DOOR COIN DROP COIN VAULT SENSOR TLW314S 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23
62. iagram Motor overload protector has cycled Wait two or three minutes for overload protector to reset If protector cycles repeatedly refer to Paragraph 9 Motor switch functions inoperative Check switch functions Brake transmission or motor have locked up and will not turn Check that all these components are able to move freely 13 WASHER IS LOCKED UP OR BINDING POSSIBLE CAUSE TO CORRECT Excessive belt tension Replace belt and or idler spring Bind in upper or lower bearing Replace bearing Bind in water pump Replace pump Bind in transmission Repair or replace transmission Brake pads binding Free binding pads or replace pads Incorrect voltage Contact local utility company or have a qualified electrician check power supply 14 OUTER TUB DOES NOT EMPTY POSSIBLE CAUSE TO CORRECT Kinked drain hose Straighten hose Drain hose out of clamp in back of cabinet Remove washer front panel and install drain hose into clamp Inoperative water pump Replace pump Obstruction in outer tub outlet hose Remove obstruction 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never
63. ide of large drive pulley Refer to Figure 28 Disconnect wire harness from motor switch by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch Refer to Figure 29 g Remove four screws holding motor assembly to washer base Refer to Figure 29 Then lift complete assembly out of washer h Lay motor assembly on its side rh NOTE To remove pulley support motor shaft to prevent bending shaft and drive out pulley roll pin Refer to Figure 31 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 47 W272SE3A Rear Pump Leg Must be located between belt when Motor Emboss installing pump assembly Clean shaft and apply a thin film of lubricant No 03637P 37951 Section 5 Service Procedures o c c 5 5 z o o Motor Embosses Motor Assembly Figure 30 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 48 Section 5 Service Procedures Motor Motor Switch gt Assembly Capacitor MS p Motor Clamp A Mounting 22 Roll Bracket Pin Motor Mount Rubber S Capacitor 26 lt Motor Mount Post Locknut Shoulder Bolt Locknut Belt Agitate and Spin Washer Nylatron Pump Assembly Retainer Ring W263PE3C Figure 31 37951 Copyright Alliance Laundry System
64. ious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded TRANSMISSION DISASSEMBLY Refer to Figure 56 for assembly sequence a Place transmission in a vise with input shaft end up Clamp only the case not the shaft NOTE Supporting transmission in this manner will allow oil to collect in transmission case b Before disassembling transmission halves mark outer edge of transmission case and cover so the two can be reassembled in the same position c Place transmission in vise so three of the eight screws holding transmission case and cover together are in the twelve four and seven o clock positions d Loosen three screws mentioned in step c approximately two turns DO NOT remove these three screws at this time Remove remaining five screws and lockwashers completely Remove transmission assembly from the vise While holding transmission by cover end gently tap each of the three remaining screws until the two halves separate Place assembly back into vise cover end up and remove three screws and lockwashers g Remove screw and washer holding reduction gear to transmission cover and remove gear h Remove special screw lockwasher and flat washer holding drive pinion to input shaft
65. ive Inoperative pressure switch Test switch and replace if inoperative Clogged pressure hose Remove and clean or replace hose Broken loose or incorrect wiring Refer to appropriate wiring diagram 3 NO WARM WATER POSSIBLE CAUSE TO CORRECT No hot water Refer to Paragraph 1 No cold water Refer to Paragraph 2 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 4 WATER FILL DOES NOT STOP AT PROPER LEVEL POSSIBLE CAUSE TO CORRECT Inoperative pressure switch Test switch and replace if inoperative Air leak in pressure hose Replace hose Sediment on or under mixing valve diaphragm defective diaphragm or armature binding in armature guide Disassemble and clean mixing valve Replace deteriorated or not easily cleaned components Broken weak or missing mixing valve armature spring Disassemble valve and replace spring A siphoning action started in washer will cause water to be siphoned from washer during cycle due to end o
66. ket Figure 15 Refer to Figure 19 38 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Coin Drop Front Face Plate A Service Meter Case Door Coin Drop Door Switch Opening Front Bracket Face Plate W414SE1A Figure 19 W412SE3A 4 Grasp top of coin drop front face plate between the two drops as shown in Figure 19 Coin Drop Front Face Plate P Drawer 227 2 Housing W413SE1A Coin Return Figure 18 Stops W415SE1A 3 Rest the two coin return stops on top of the Figura ep coin drawer housing as shown in Figure 20 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 39 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be 40 5 Lift up front face plate of coin drop with one hand while gently pushing down rear
67. l washers lockwashers and nuts holding timer case to cabinet top 8 Support timer case and remove screw and fiber washer holding rear of case to cabinet top Timer Case Attaching Hardware W240SE1A Figure 23 35 DRAIN HOSE ELBOW a b Loosen hose clamp and remove drain hose from elbow Refer to Figure 24 Remove screws holding elbow to rear of washer cabinet Refer to Figure 24 Pull elbow out through opening in cabinet far enough to loosen inner clamp then remove elbow from inner hose NOTE When installing elbow on inner hose DO NOT allow hose inside of washer to twist Direct elbow toward drain receptacle and secure elbow to washer cabinet Elbow Attaching Screws Clamp W242SE1A Figure 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 41 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 36 LOADING DOOR a b Open loading door Refer to Figure 25 Remove two screws holding left hinge to door and remove gasket if present and hinge Refer to Figure 25 With loading door raised to vertical position swin
68. m of panel away from washer until hold down clips located on top flange of panel disengage from slots in cabinet top IMPORTANT There will always be some water that will remain in outer tub therefore before removing hoses from pump hoses must be pinched off or drained to prevent water spillage c Loosen hose clamps and remove hoses from pump assembly Refer to Figure 28 d Unhook idler spring from idler lever Refer to Figure 31 IMPORTANT Use care when removing idler spring If idler spring is overstretched washer operation will be affected e Reach in and around right side of motor and run belt off right side of large drive pulley Refer to Figure 26 Switch Locking Attaching Screw Connection Block Tab c f Disconnect wire harness from motor switch by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch Refer to Figure 29 g Remove four screws holding motor assembly to washer base Refer to Figure 29 Then lift complete assembly out of washer h Remove nut washer and bolt holding idler lever and pulley to motor mounting bracket NOTE Refer to Figure 31 for idler lever and pulley assembly sequence i Apply a light film of No 03637P Lubricant to area of idler lever that makes contact with motor mounting bracket IMPORTANT DO NOT OVER LUBRICATE Excess lubricant can be thrown into pivot dome area during normal wash
69. n coin drop Is machine level Machines that aren t level may Refer to Installation prevent coins from Instructions for instructions following through on leveling machine required check stages of drop Is coin drop clean Residue or lint build up may prevent coins from following through required check stages of drop Refer to Adjustments section for instructions on cleaning drop Replace coin drop TLW302S 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Section 3 Troubleshooting Notes 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Troubleshooting Electronic Control Models EA2921 A3000 EA2921 A3050 EA2921 A3059 ZA2921 A1102 and ZA2921 A3059 To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 18 ERROR CODE LISTING Listed below are some of the error codes that may appear on the electronic control E 00 General Error E 01 Proximity Error Micro wand is improperly aimed at infrared communicator angle or distance Re aim Micro wand Ille E 02 IR Communications Micr
70. nels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When reference is made to directions right or left in this manual itis from the Panel operator s position facing the front of the washer Attaching Screws 31 CONTROL PANEL ASSEMBLY a CONTROL PANEL 1 Remove two control panel attaching screws and lay assembly forward on a protective pad on cabinet top Refer to Figure 6 2 Unplug wire harness quick disconnect blocks two ground wires and leads from pressure switch and loading door switch Refer to Figure 7 NOTE Refer to appropriate wiring diagram when reconnecting wire harnesses ground and switch leads W284SE1A Figure 6 Disconnect Pressure Blocks Disconnect Ground Switch Blocks Wires TRUE m j _ Indicator Light W285SE3B Figure 7 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 33 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded b CYCLE SELECTOR OR WASH TEMPERATURE SWITCH 1 Remove two control panel a
71. ng This light side must be installed at a 9 o clock position with center of rack at 12 o clock when viewed from top of transmission Refer to Figure 55 Carefully lower transmission through balance ring and upper bearing DO NOT DROP OR LOWER TRANSMISSION ASSEMBLY INTO POSITION TOO HARD this can cause bearing to move within bearing housing which will cause vibration noise wear or no spin 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 69 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Marked Side of Balance Balance Ring of Rack Rack Area of Transmission Apply No 27604P Anti Seize Compound to this area of 2 A ES both Upper and Lower Transmission Tubes Assembly W185SE3A Figure 55 NOTE If there is no mark on balance ring before disassembly mark it and also note the position of rack on transmission assembly Refer to Figure 55 70 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion ser
72. ng normal operation of washer Any lubricant on pivot dome or snubber pad and isolator assembly will cause premature tripping of the out of balance switch This condition will persist until lubricant is removed NOTE Refer to Figure 54 for assembly sequence IMPORTANT When installing brake spring if present make sure it is inserted into groove in large splines of lower transmission tube Use tool No 242P4 for installing spring e After brake is installed put washer through the following check to make sure brake is operating properly 1 Turn off electrical power to washer 2 Turn drive pulley one complete revolution in agitation direction then push drive pulley up against brake 3 Check for a 030 minimum gap between drive pulley and helix ramp surfaces IMPORTANT If gap is less than 030 brake may not stop washtub from spinning in the required seven seconds because brake will not close properly 4 Turn on electrical power to washer and start washer in final spin NOTE After washtub has been spinning for two minutes spin speed should be 590 20 RPM one speed models and 590 20 RPM FAST speed or 390 20 RPM SLOW speed on two speed models If not the cause could be dragging brake pads If problems occur with steps 3 or 4 remove brake assembly and correct problem 68 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of elect
73. nsure that the washer is properly grounded IMPORTANT When installing outer tub cover NOTE Tub cover tool Part No 273P4 is designed to always use a new cover gasket spread open hold down tabs to prevent tearing of gasket during installation NOTE Clean and remove any foreign material in gasket groove of outer tub cover and outer tub h With tub cover tilted at approximately a 45 flange degree angle insert the positioning pin into notch on outer tub flange Refer to Figure 47 Lower cover and push down firmly on top of hold down tabs until tabs snap over edge of outer tub flange j Cross over to opposite side of tub cover and push down firmly on top of hold down tabs IMPORTANT Care must be taken not to twist or until tabs snap over edge of outer tub flange bunch easket in any one ar a to avoid leabe affer Continue with this criss cross pattern until tub RONDE y cover is fully seated Visually check each tab area again to ensure cover is seated e Lay gasket into gasket groove of tub cover Refer to Figure 46 f Using your fingers press gasket down into gasket groove of tub cover Avoid pressing gasket past ends of hold down tabs g Install gasket past ends of hold down tabs to bottom of gasket groove using semi curled end of tub cover tool Part No 273P4 Tub Cover Gasket 273P4 Tub Cover Tool Press Gasket Into Groove Using Your Hold Down Fingers Hold Down Tabs Tabs W208SE3B Figure 46
74. o ensure that the product is properly grounded and to reduce the risk of fire electric shock serious injury or death WO006R2 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 3 Section 1 Safety Information To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you or the inexperienced person making such repairs to the risk of serious injury electrical shock or death W007 If you or an unqualified person perform service on your product you must assume the responsibility for any personal injury or property damage which may result The manufacturer will not be responsible for any injury or property damage arising from improper service and or service procedures W008 NOTE The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the washer Always contact your dealer distributor service agent or the manufacturer ab
75. o wand Ille prematurely pulled away from electronic control during Disconnection infrared communication Maintain infrared connection between Micro wand and electronic control during communication E 05 Invalid Value Invalid code downloaded from Micro wand to electronic control Communication E 07 Inoperative Control Replace electronic control E 08 Inoperative Control Replace electronic control E 09 Proximity Error Micro wand Ille is improperly aimed at infrared communicator angle or distance Re aim Micro wand E 0A Proximity Error Micro wand Ille is improperly aimed at infrared communicator angle or distance Re aim Micro wand Ille E 0B IR Communication Micro wand prematurely pulled away from electronic control during Disconnection infrared communication Maintain infrared connection between Micro wand and electronic control during communication E 0C IR Communication Micro wand prematurely pulled away from electronic control during Disconnection infrared communication Maintain infrared connection between Micro wand and electronic control during communication E 0d Pressure Switch Error 1 Check fill and drain hoses for improper installation and kinks 2 Check fill electrical circuit Replace inoperative switches or wires E 0F IR Communicator Reprogram infrared communicator on Programmed Off Err Coin Error 1 Inoperative coin sensor Run the Coin Drop Diagnostic test 2 Coin drop obstruction Check coin
76. ol hood 5 Remove coin drawer 6 Remove shoulder screw from inside meter case NOTE When installing meter case shoulder screw must be installed in outer hole to enable timer bracket to slide under screw head Refer to Figure 9 7 Remove front panel assembly Refer to Paragraph 37 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 37951 8 Remove carriage bolts and locknuts holding meter case to cabinet top 9 Carefully remove meter case and gasket from cabinet top b TIMER CASE REMOVAL Nonmetered Models 1 Remove timer from timer case Refer to Paragraph 32 step c 2 Remove two control panel attaching screws and lay assembly forward on a protective pad on cabinet top Refer to Figure 6 3 Remove cap screw lockwashers and nut holding timer case to control hood Refer to Figure 23 4 Remove front panel assembly Refer to Paragraph 37 5 Remove two cabinet top hold down screws Refer to Figure 27 6 Tape loading door closed and lift cabinet top to a vertical position 7 Remove carriage bolts viny
77. opyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 47 MIXING VALVE ASSEMBLY a Raise cabinet top assembly Refer to Paragraph 43 b Remove two screws holding mixing valve to mounting bracket at rear of washer cabinet Refer to Figure 44 Valve Attaching Screws NOTE When installing mixing valve tab on bottom flange must be placed in positioning hole in mounting bracket c Pull mixing valve out toward front of washer far enough to permit disconnecting water inlet and fill hoses from mixing valve Refer to Figure 44 d Remove wires and quick disconnect blocks from mixing valve solenoid terminals Refer to Figure 44 NOTE Refer to appropriate wiring diagram when rewiring solenoid Harness Disconnect Terminals Clamp W322SE1A Figure 44 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 57 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with
78. or aid in testing washer components 1 NO HOT WATER POSSIBLE CAUSE TO CORRECT Hot water supply faucet is closed Open faucet Water supply is cold Check water heater Kinked hot water inlet hose Straighten or replace hose Clogged mixing valve screen or screen in outer end of inlet hose nearest water supply faucet Disconnect hot water inlet hose and clean or replace screen Inoperative hot water mixing valve solenoid Test solenoid and replace if inoperative Inoperative timer Test timer and replace if inoperative Inoperative temperature switch Test switch and replace if inoperative Inoperative pressure switch Test switch and replace if inoperative Clogged pressure hose Remove and clean or replace hose Broken loose or incorrect wiring Refer to appropriate wiring diagram 2 NO COLD WATER POSSIBLE CAUSE TO CORRECT Cold water supply faucet is closed Open faucet Kinked cold water inlet hose Straighten or replace hose Clogged mixing valve screen or screen in outer end of inlet hose nearest water supply faucet Disconnect cold water inlet hose and clean or replace screen Inoperative cold water mixing valve solenoid Test solenoid and replace if inoperative Inoperative timer Test timer and replace if inoperative Inoperative temperature switch Test switch and replace if inoperat
79. out any problems or conditions you do not understand Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service Review all service information before beginning repairs Warranty service must be performed by an authorized technician using authorized factory parts If service is required after the warranty expires Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts 4 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 2 Introduction Model Identification Information in this manual is applicable to these washers Washer Model Nonmetered Model Metered Model Electronic Control Model One Speed Motor Two Speed Motor Porcelain Washtub Stainless Steel Washtub EA2011 A3000 X gt x EA2011 A3050 X EA2111 A3000 EA2111 A3050 EA2111 A3059 EA2111 A5400 EA2111 A5406 EA2111 A5412 EA2111 A5417 EA2211 A1200 EA2211 A1300 EA2211 A3000 EA2211 A3066 gt P lt PS lt P lt PS 0X lt XX XM xX PS X x lt gt lt EA2921 A3000 EA2921 A3050 gt x EA2921 A3059 XX S PS Xx Xxx X X lt lt GA2210 A1102 gt ZA2021 A1102 ZA2111 A1102 ZA2111 A3059
80. p with holes in case and marked edges of two halves are aligned Carefully lower cover onto case Secure two transmission halves together using eight screws removed during disassembly Tighten eight screws evenly Remove complete transmission assembly from vise Apply anti seize compound No 27604P to smooth area of both transmission tubes that will be contacting upper and lower bearings Refer to Figure 55 72 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures Shaft Output Transmission Oil Retainer 1 Fill Internal p Gear S Special Screw Transmission Lockwasher Case Assembly Washer Reduction Shaft Drive Gear Groove Agitator Pinion i 2 Dowel Pin Q Through Serial No 9604069377 Transmission Cover Assembly Cap Screw Dowel Pin Through Serial 1865 9604069377 Sealant Use between Transmission Case and Cover Figure 56 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 73 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded
81. r starting functions inoperative No start or motor hums only Check start switch and start windings Motor is dead will not run Check switch and windings Motor overload protector has cycled Wait two or three minutes for overload protector to reset If protector cycles repeatedly refer to Paragraph 9 Bind in upper or lower motor bearing Remove belt and determine if motor shaft will spin Replace motor if shaft is locked up Broken loose or incorrect wiring Refer to appropriate wiring diagram Power cord is miswired Refer to appropriate wiring diagram for correct wiring 7 NO AGITATION POSSIBLE CAUSE TO CORRECT Inoperative timer Test timer and replace if inoperative Inoperative action switch Test switch and replace if inoperative Motor will not run Check switch and windings Inoperative pressure switch Test switch and replace if inoperative Broken loose or incorrect wiring Refer to appropriate wiring diagram Broken drive belt Replace belt Inoperative transmission assembly Replace transmission assembly Sheared motor pulley roll pin Remove drive motor and replace roll pin and any other damaged parts Drive motor overload protector has cycled Refer to Paragraph 12 Bind in pump Replace pump Loading door is open or door switch is inoperative Close loading door or test switch
82. reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 1 Reinstall cabinet top 1 Reconnect washer power cord and open water j Remove control panel reconnect pressure hose supply valves to pressure switch Then reinstall control panel k Reinstall washer front panel NOTE Washer must be run through a complete cycle to make sure it is operating properly Pressure Hose Pressure Bulb Figure 59 76 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 58 LEVELING LEGS Refer to Figure 60 a Place rubber feet on all four leveling legs b Place washer in position on a clean dry and reasonably firm floor c Loosen locknuts and adjust two front leveling legs Once adjusted tilt washer forward on front legs and lower back down into position to
83. replace pads Broken loose or incorrect wiring Refer to appropriate wiring diagram Inoperative transmission assembly Repair or replace transmission assembly 11 CONSTANT SPIN POSSIBLE CAUSE TO CORRECT Inoperative timer Test timer and replace if inoperative Washtub does not stop spinning within seven Replace brake pads seconds after loading door is opened Excessive wear on brake pads or missing brake Replace brake pads pads Shorted or incorrect wiring Refer to appropriate wiring diagram 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 12 WASHER STOPS IN CYCLE QUITS AFTER A COUPLE LOADS IS INTERMITTENT POSSIBLE CAUSE TO CORRECT Belt is tacky and does not allow proper slip Check belt and replace if defective Belt tension is too great and does not allow proper slip Make sure idler spring is properly connected Inoperative timer Test timer and replace if inoperative Broken loose or incorrect wiring Refer to appropriate wiring d
84. ric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 53 LOWER BEARING HOUSING a Remove brake assembly from outer tub Refer to Paragraph 52 b Remove three screws holding lower bearing housing to tub support legs Refer to Figure 54 c Rotate bearing housing past legs then carefully lift bearing housing off transmission tube NOTE It may be necessary to loosen one leg from outer tub to rotate housing Tap lightly on housing to loosen it from transmission tube IMPORTANT When installing lower bearing housing apply No 27604P Anti Seize Compound to area of transmission tube that will be contacting bearing Refer to Figure 55 BEARING REMOVAL a Support bearing housing around outside diameter of bearing opening and carefully press bearing out of housing b Clean all foreign material from inner diameter of bearing opening c Clean any foreign material from outside diameter of new bearing d Apply a retaining compound such as Loctite to outside diameter of new bearing and carefully press new bearing into housing with sealed side facing up IMPORTANT Press new bearing into housing by pressing on outer race of bearing only and press until bearing bottoms ou
85. rt on eyes sensor Wipe eyes with dry cotton swab Refer to o Reinstall coin drop into machine Refer to Figure 68 Paragraph 33 p Reconnect electrical power to machine and drop q Add a coin to drop to verify that coin drop is operating properly and that electrical connection is working properly NOTE If coin drop does not operate properly after above steps have been completed corrosion of metal or vandalized components within coin drop may be preventing the coin drop from functioning correctly Replace coin drop 80 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 7 Cycle Sequence Charts CYCLE amp TIME IN USE RINSE SPIN WATER MOTOR Min amp FUNCTION LIGHT LIGHT LIGHT TEMP SPEED Sec N FAST WASH FILL AGITATE x W C PP FAST 10 33 gt D SLOW PAUSE X 05 N FAST SPIN x x PP SLOW 1 56 D SLOW N FAST SPIN AND SPRAY X x COLD PP SLOW 31 D SLOW Z N FAST E SPIN X X PP SLOW 36 D SLOW N FAST SPIN AND SPRAY x x COLD PP SLOW 07 D SLOW N FAST SPIN X X PP SLOW 1 07 D SLOW PAUSE X 04 RINSE FILL Timer Motor X X COLD 36 Runs 2 PAUSE FILL x x COLD 02 zZ N FAST RINSE AGITATE OR FILL X X COLD PP FAST 3 03 D SLOW PAUSE X 06 Z N FAST E SPIN X X PP FAST 10 32 D FAST TIMER MOTOR RUNS OUT 42 TOTAL 30 00 KEY H HOT PP PERM
86. s LLC DO NOT COPY or TRANSMIT 49 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 41 MOTOR SWITCH a Remove two screws from bottom edge of front panel Refer to Figure 27 b Pull bottom of panel away from washer until hold down clips located on top flange of panel disengage from slots in cabinet top c Remove two screws holding motor shield to motor and remove shield Refer to Figure 31 d Disconnect wire harness from motor switch by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch Refer to Figure 29 IMPORTANT To avoid an open circuit DO NOT pull on terminal block wires when removing block from motor switch as this could damage wires or connection crimpings Before attaching wire harness connection block to motor switch make sure all male terminals on motor switch are straight and are capable of accepting terminals from wire harness connection block e Remove screw holding motor switch to motor and remove switch Refer to Figure 29 f Disconnect internal motor leads from motor switch terminals NOTE Refer to Wiring Schema
87. servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 46 OUT OF BALANCE SWITCH ASSEMBLY NOTE Make sure switch is secure within holder by a Open control panel assembly Refer to wigging it back and forth Paragraph 31 M b Move switch lever off switch plunger by Reset switch lever by raising and lowering moving lever back under cabinet top Refer to loading door Figure 43 NOTE Make sure switch lever tab locates itself on c Place a thin piece of metal or paper in front of top of switch plunger switch to keep screws from falling through holes in switch holder d Using an open end wrench remove screws holding switch to switch holder Refer to NOTE Refer to appropriate wiring diagram when Figure 42 rewiring switch Remove switch and screws from switch holder Insert screws into holes in new switch 1 Reinstall control panel assembly on control k Reconnect wires to switch terminals 0 g Place a thin piece of metal or paper in front of hood switch to keep screws from falling through holes in switch holder Cabinet h Place switch assembly into switch holder Refer to Figure 42 Tighten screws using an open end wrench piis Cabinet Top Switch Lever W171SE1A Figure 43 Screws W273SE1B Figure 42 56 C
88. sher timer to final spin start washer and allow empty washtub to spin for 30 to 60 seconds IMPORTANT Setting washer to spin allows petroleum jelly applied to bronze portion of water seal a chance to cover seal surface before water is added to washer 50 OUTER TUB ASSEMBLY a Remove hub and seal kit Refer to Paragraph 49 NOTE When reinstalling or replacing outer tub always install a new No 495P3A Hub and Seal Kit Refer to Paragraph 49 b Reach in through front of motor mounting bracket and move idler lever to left to release tension on belt IMPORTANT Use care when releasing idler lever tension If idler lever spring is overstretched washer operation will be affected c While holding idler lever reach in and around right side of motor and run belt off right side of pulley IMPORTANT When removing or reinstalling complete outer tub into washer with transmission balance ring and pivot dome attached damage could occur to idler lever if idler spring is left hooked to motor mounting bracket YY CF Centering Spring W308SE1A Figure 51 With idler spring hooked to motor mounting bracket idler lever extends out through rear of bracket When removing or reinstalling complete tub assembly idler lever is in the way and can be damaged bent or idler pulley could be chipped A bent idler lever will cause misalignment of idler pulley with drive belt and a chippe
89. shtub Screws Washtub Screws Clothes Guard m CLOTHES GUARD REMOVAL 1 Place blade of a small screwdriver into slots between clothes guard and washtub Refer to Figure 48 2 Carefully pry pins of clothes guard out of holes in washtub Refer to Figure 48 NOTE As you are prying out pins lift up on clothes guard 3 Pry pins out of washtub holes approximately half way around tub before clothes guard can be removed n CLOTHES GUARD INSTALLATION Place clothes guard on top of washtub making sure clothes guard pins line up with holes in washtub Then carefully push clothes guard down into washtub until all pins snap into their respective holes W209SE3A Figure 48 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 61 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 49 HUB AND SEAL KIT NO 495P3A IMPORTANT If water is present in washtub spin and pump out before removing drive bell a Remove front panel Refer to Paragraph 37 b Remove drive bell and seal Refer to Paragraph 45 c Remove outer tub cover and clothes guard Refer to Paragraph 48
90. t Refer to Gusset Pressure Ground Hose Figure 34 Disconnect wires from mixing valve solenoids at rear of washer NOTE Refer to appropriate wiring diagram when rewiring mixing valve solenoids h Carefully lift cabinet top off washer and set on protective padding To reduce the risk of serious injury be careful not to damage door switch and out of balance switch assembly when removing cabinet top IMPORTANT When reinstalling cabinet top and before lowering top into position pivot outer tub forward far enough to prevent damaging bending out of balance switch lever Wire Harness Disconnect Blocks W342S Figure 34 52 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 45 AGITATOR DRIVE BELL AND SEAL KIT IMPORTANT If water is present in washtub spin and pump out before attempting to remove drive bell and seal assembly a Remove agitator Refer to Paragraph 42 b Remove plug screw and o ring washer from top of drive bell NOTE Use No 294P4 Drive Bell Tool
91. t in housing 54 TRANSMISSION ASSEMBLY a Remove lower bearing housing from outer tub Refer to Paragraph 53 NOTE It may be necessary to tap lightly on bearing housing to loosen it from transmission tube IMPORTANT When installing lower bearing housing pivot dome and brake assembly apply No 27604P Anti Seize Compound to area of transmission tube that will be contacting bearing Refer to Figure 55 To prevent porcelain damage leg plates must be installed on outer tub flange when reinstalling support legs The plates must be installed on outside of tub flange Do not overtighten screws as this could cause stripping or porcelain damage Torque screws between 90 to 130 inch pounds 10 to 15 Nm b Remove four screws and lockwashers holding transmission assembly to balance ring then lift transmission assembly straight up and out of balance ring and upper bearing Refer to Figure 55 IMPORTANT When replacing or reinstalling transmission assembly it is important that No 27604P Anti Seize Compound be applied to area of the transmission tubes where they will be contacting upper and lower bearings Refer to Figure 55 NOTE If there is no mark on balance ring before disassembly mark it and also note the position of rack on transmission assembly Refer to Figure 55 When reinstalling transmission assembly note if there is a mark located on outer edge of balance ring this mark if present indicates the light side of ri
92. tics SECTION 8 for rewiring internal switch wires 42 AGITATOR a Open loading door b Remove agitator by placing two agitator hooks No 254P4P under bottom edge of agitator Refer to Figure 32 IMPORTANT Hooks should be positioned 180 degrees apart and must be placed under agitator vane for greater stability If hooks are placed between vanes damage to agitator may occur c Using a rocking motion back and forth carefully lift agitator off drive bell No 254P4P Agitator Hooks Agitator W247SE1A Figure 32 50 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 43 CABINET TOP ASSEMBLY a Remove front panel Refer to Paragraph 37 b METERED MODELS 1 Remove timer assembly Refer to Paragraph 32 step a 2 Remove shoulder screw and cap screw from inside meter case 3 Remove two cabinet top hold down screws 4 Remove security bolt if present from left rear corner of cabinet top NOTE When lowering cabinet top into position or reinstalling cabinet top pivot outer tub forward far enough to prevent damaging
93. til bottom front of bracket contacts rear of coin vault in meter case Refer to Figure 9 6 While holding timer bracket up against rear of coin vault install cap screw and tighten firmly Refer to Figure 9 7 Make sure wire harness is routed along bottom of meter case so it will not interfere with any moving parts in meter case c TIMER REMOVAL Nonmetered Models 1 Loosen two setscrews holding timer knob to timer shaft Refer to Figure 12 36 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 2 Remove four screws and lockwashers holding timer and plate to timer case Refer to Figure 12 NOTE When reinstalling timer and plate lockwashers must be between heads of screws and timer plate 3 Pull timer and plate out of timer case as far as wires will permit NOTE Disconnect ground wire from ground terminal on timer 4 Pull wire harness and blocks through into timer case then disconnect timer harness from control hood harness at quick disconnect block 5 Remove two screws holding timer to timer plate Refer to Figur
94. ttaching screws and lay assembly forward on protective pad on cabinet top 2 Loosen setscrew holding switch knob to switch shaft Refer to Figure 8 3 Remove knurled nut holding switch to control panel Refer to Figure 8 NOTE Lockwasher must be between switch and control panel when installing switch Refer to Figure 8 4 Disconnect wires from switch NOTE Refer to appropriate wiring diagram when rewiring switch c INDICATOR LIGHTS Unbalanced Load In Use Rinse or Spin Refer to Figure 7 1 Remove two control panel attaching screws and lay assembly forward on protective pad on cabinet top 2 Disconnect wires from light NOTE Refer to wiring diagram when rewiring light 3 Squeeze locking tabs together and pull light out rear of control panel d PRESSURE SWITCH Refer to Figure 7 1 Remove two control panel attaching screws and lay assembly forward on protective pad on cabinet top 2 Remove two screws holding switch to cabinet top 3 Pull switch out of control hood far enough to disconnect pressure hose and wires from switch NOTE Refer to appropriate wiring diagram when rewiring pressure switch IMPORTANT When installing pressure switch blow air into hose before connecting hose to switch to remove any moisture that may have accumulated in hose Wash Temperature Switch Lockwasher Panel Screw Selector Switch pERM PRESS N pEucat NORMAL G FABRIC
95. ual Coin Drop eee 37 34 Meter Or Timer Case Assembly 40 35 Drain Hose Elbow 41 36 Loading 2 42 31 Front Panel 42 38 Motor And Mounting Bracket 44 39 Idler Lever And Pulley 46 40 Motor Drive Pulley 47 41 Motor Switch eee etes 50 42 ABITAT T 50 43 Cabinet Top Assembly 51 44 Cabinet Top Assembly Removal 52 45 Agitator Drive Bell and Seal Kit 53 46 Out of Balance Switch Assembly 56 47 Mixing Valve Assembly 57 48 Outer Tub Cover And Clothes Guard 58 49 Hub And Seal Kit No 495 62 50 Outer Tub Assembly 64 51 Drive Pulley And Helix 66 52 Brake Assembly 68 53 Lower Bearing Housing 69 54 Transmission Assembly 69 55 Balance Ring niece seeded 74 56 Upper Bearing Assembly 74 57 Snubber Pad And Isolator Assembly 75 Section 6 Adjustments 58 Leveling Legs ana son
96. urface of water seal because it will cause a water leak g While holding down hub assembly place new spline insert with fingers pointing upward over transmission tube until it bottoms out on hub assembly NOTE Use spline insert supplied in kit when reinstalling large hex nut DO NOT reuse any old spline insert because the large hex nut may loosen during the washer operation h Place large hex nut over transmission tube with larger inside bevel toward spline insert then finger tighten large hex nut 1 Torque large hex nut between 40 to 70 foot pounds 54 to 95 Nm NOTE If torque wrench is not available place No 237P4 hex wrench over large hex nut then tap hex wrench with a hammer until hub assembly turns or until large hex nut will no longer tighten j To install No 27125 washtub gasket follow these steps Stainless Steel Sleeve Lubricate Step c Press Here To Assemble Garter Spring Apply Bead of No 27615P Sealant 3M800 Here Step f Insert Sleeve From Bottom Side of Seal 1 Thoroughly clean all foreign material from seal surface area of hub and bronze bearing 2 Apply a small amount of nonstaining petroleum jelly such as Vaseline to both surfaces where gasket will contact hub assembly and bottom of washtub 3 Carefully place No 27125 washtub gasket supplied in kit on hub assembly NOTE Ensure holes in gasket are aligned with holes in hub assembly and
97. ut of washer Refer to Figure 29 rh IMPORTANT Carefully lay motor on its side Observe belt configuration around rear pump leg Belt MUST encircle rear pump leg when reassembling Refer to Figure 30 44 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded PUMP AND BELT REMOVAL a Remove three screws holding pump assembly to motor Refer to Figure 30 REASSEMBLY OF PUMP AND BELT IMPORTANT Install pump and belt together Drive belt MUST be replaced with belt No 28808 60 Hertz or 35517 50 Hertz special clutch type belt for proper washer operation a Clean any corrosion or foreign material from motor shaft that will be contacting the double D slot in pump impeller b Apply a thin film of No 03637P Lubricant to end and sides of motor shaft This lubricant helps keep moisture out of the hub area and retards corrosion c Align pump impeller hub with motor shaft Making sure belt encircles rear pump leg carefully push pump onto motor shaft so three pump legs bottom out in the embosses on motor housing before screws are tightene
98. utlet Is there Disconnect power and check for voltage at FS1 broken loose or incorrect wiring from black to FS2 the electrical outlet to the electronic white control NOTE This voltage check confirms that main power is present to the control Replace electronic control W369S 20 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37951 Troubleshooting Electronic Control Notes 37951 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Troubleshooting Electronic Control 22 NO FILL ANALYSIS Washer is not filling 3 4 Numbers next to voltage checks correspond to the locations marked on the wiring schematic 1 Check voltage at the lid switch pnk blu COM to H3 3 is there voltage Is the coin counter counting down as coins are entered in the drop Are the water lines turned on Is the display on YES YES YES YES NO NO NO NO Replace inoperative coin drop After checking for correct wiring Turn on water If the problem still exists refer to these other troubleshooting guides Electronic control has no visible display or Coins ignored when entered replace inoperative lid switch 2 4 Open 5 Voltage trol check off Check Check id voltage at voltage at voltage panel 7 2 the pressure YES t

Alliance Laundry Systems EA2111*A5412 Service manual

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