Operating manual
Contents
1. 0 cece eee n nn 13 bz 15 SeIVI6e ara tie lal ahantge aun ge s 13 52 Maintenance 2 ngs hee eeediu AA AA e E 14 5 3 Guaranty cese cucsh geet belek RR AERA ODER RM ue QR ts 14 pA Disposal urere se drei eR irf Ue LU eGR ICONE 14 55 ability ds in gad Exiga yk iene Soot wen 14 6 Technical Information 000 llle RII 15 6 1 Dimensional Drawings TMS10 EASY Type cece eee eee eee 16 6 2 Dimensional Drawings TMSOO MECHANICAL Type sse 17 7 Troubleshooting and Fault Remedies llle 18 Standards applied UL 2601 EN 60601 1 Technical Instructions This symbol identifies actions and condition which can be hazardous to people or property Follow the instructions exactly This symbol identifies helpful or useful in structions for the user d Ne Ne SS y The TMS telescopic drive may not be operated in an atmosphere with danger of explosion For transport purposes the TMS can temporarily be loaded with max 1000 N of tension gt pmp A amp A Se The maximum load specified on the name plate as well as the permissible eccentric load according to the asymmetrical load diagram may not be exceeded Non compliance can result in destruction of the drive J N A P In the end application the machine should be protected from contact and contamination Otherwise the service life can be reduced J L5312 4100E 2 05 03 TMS Teles2. 8 for example hand control EHE6 is shown Fig 10 Connector for control element Note arrows When plugged in the cables are strain relieved and sealed by the integrally cast cams The cams lock into the locking clamp Connecting the Drives and Limit Switch 1 2 3 4 5 O OOOOoa Fig 11 Connections for drives The drives and limit switch are strain relieved and must be connected in the following way 1 Plug in the connector the sealing rings may no longer be visible 2 Insert special key No 140375 3 Interlock the special key by moving it 30 to the right against the end stop cf Fig 12 Magnetic The Linear Drives Company Page 9 18 Technical Instructions If the initialization run is not implemented there is no guaranty that the full stroke will run L5312 4100E 2 05 03 TMS Telescopic Drive Fig 12 Connecting drives 3 4 Commissioning The lifting column is ready for operation after correct electrical and mechanical con nection is completed An initialization run must be carried out once before the TMS can be used Initialization Run Move the drives to the lower end position reference point using the direction but tons Hold down the control button until all drives have reached the end position and come to a stop Magnetic The Linear Drives Company Page 10 18 Technical Instructions When operating the drive care should be tak en that no
3. thereby thermally relieved First Fault Safety To ensure first fault safety the critical safety components are equipped with control and additional functions For detailed information please see the Technical Instruc tions of the COME control unit available upon request Magnetic The Linear Drives Company Page 3 18 Technical Instructions e Protection against thermal or dynamic over load is only guaranteed when a Magnetic control unit is connected The first fault safety of the complete system A must be checked in the end unit to rule out any possible hazards to persons or property During a first fault it is possible that the unit can come to a stop and can not be set again When the on time is too long a temporary A function failure can occur in the TMS When the drive has cooled the power cable must be unplugged for 1 minute so that the electrical self lock of the thermal switch can reset L5312 4100E 2 05 03 TMS Telescopic Drive 2 2 Design EASY TMS10 Type The EASY model is based on 2 DC motors which directly power a spindle on which the screw nuts run The end position shut off is activated by the limit switch In order to achieve a small assembly dimension with a large stroke the two drive units are cou pled to the middle section via a plate The supply cable is fixed to the telescopic actuator in the EASY model The DC drives are protected from thermal and electrical load
4. P1 3 Release both buttons simultaneously Information being saved is confirmed by an acoustic signal 4 Repeat steps 1 to 3 to program the buttons P2 and P3 if necessary Recalling the memory positions To recall the memory position press the corresponding button P1 P2 or P3 of the hand control Fig 12 area B Hold the button down until the drives have reached their desired position Magnetic The Linear Drives Company Page 11 18 Technical Instructions The maximum torque on the shaft entrance may not exceed 0 9 Nm Only in the case of a fault should the drive run onto the safety bolts Otherwise the service life will be reduced or the drive can be destroyed L5312 4100E 2 05 03 TMS Telescopic Drive 4 2 Controlling the TMS00 MECHANICAL Type Drive To control the MECHANICAL drive an appropriate control system can be used for the selected drive It should be kept in mind that the control unit should be equipped with a torque mon itoring device The maximum torque of 0 9 Nm may not be exceeded Otherwise the service life can be reduced or the drive can be destroyed The control unit must also ensure that the safety bolts should only be reached in the case of a fault and the fault condition is recognized Magnetic The Linear Drives Company Page 12 18 Technical Instructions The drive should only be opened and serviced by Magnetic Customer Service L5312 4100E 2 05 03 TMS Telescopic Driv
5. drive e g spiral cable When routing the cable care should be taken that no line could get caught or sheared 3 3 Electrical Connection The power cable must be accessible at all Connecting the Power Cable e 1 times in order to unplug the system from the power supply in the event of failures 1 2 3 4 600063 5 The supply voltage must correspond to that A indicated in the control unit technical infor mation Otherwise the contro unit can be de stroyed or not function Fig 8 Power cable connection Plug in the power cable into the left jack of the control unit If the control unit is con nected to the power supply the power voltage display illuminates with a 2 green light L5312 4100E 2 05 03 Magnetic The Linear Drives Company Page 8 18 Technical Instructions Ensure that the connectors are plugged in correctly in the right position Otherwise the plug in the unit can be destroyed Note shape of connector and arrows must be on one side L5312 4100E 2 05 03 TMS Telescopic Drive Connecting the Control Element s OOOOoe Fig 9 Connection of a control element Plug the D SUB connector of the control element into the control unit jack provided Fig 8 Which control elements are used depends on the system manufacturer requirements Please follow the instructions in the separate customer specific documentation In Fig
6. objects or body parts can get caught Danger of injury In the end application the unit should be pro Y tected against contact and contamination Otherwise the service life of the unit can be reduced J Bb Pee In the event of a fault there is no guaranty N that the profiles will extend and retract equal ly and simultaneously J L5312 4100E 2 05 03 TMS Telescopic Drive 4 Operation During operation the drive must be protected with a proper cover to prevent body parts or objects from getting caught in the machine The drives can be operated with different control elements depending on the require ments cf 3 1 Accessories The following figures for example illustrates the opera tion of hand control EHE6 4 1 Controlling the TMS10 EASY Type Drive Fig 13 Hand control EHEG The drives can be directly controlled with the buttons in area A Fig 12 of the hand control e Button 4 The drive extends e Button x The drive retracts The drive retracts Using buttons P1 to P3 of the hand control Fig 12 area B positions can be reached which were pre programmed in the control unit Here is how to save the desired posi tions 1 Using the buttons 4 and XJ run all of the drives to the position which you would like to save under button P1 Hold down the buttons until the desired position has been reached 2 Press the M button and hold it down and also press button
7. Cao E P mo 119 Jy AO aei a 40 40 gt 25 Fig 16 TMS dimensional drawing TMS10 Easy type drive Dimensions in MM 1 mm 0 0394 inch L5312 4100E 2 05 03 Magnetic The Linear Drives Company Page 16 18 Technical Instructions TMS Telescopic Drive 6 2 Dimensional Drawings TMSOO MECHANICAL Type Pr 1 ium E am ra E Lr ry 2m Um O O 4 J o m o o E Il Y Q J E N o gt 1H 4 e ES 4 x M6 91296 Al i A 4P9 M 980 9 LK 2100 Fig 17 TMS dimensional drawing TMSOO MECHANICAL type drive Dimensions in MM 1 mm 0 02394 inch L5312 4100E 2 05 03 Magnetic The Linear Drives Company Page 17 18 Technical Instructions All work on the units and connectors should only be performed when the power cable is unplugged L5312 4100E 2 05 03 TMS Telescopic Drive 7 Troubleshooting and Fault Remedies Fault Only for drives with power supply master stand alone Cause Remedy Drive does not function No
8. Installation operation and maintenance manual TMS Telescopic pillar Read this manual before installing operating or maintaining this actuator Failure to follow safety precautions and instructions could cause actuator failure and result in serious injury death or property damage SKF Actuation System Liestal AG Oristalstrasse 97 CH 4410 Liestal Phone 41 61 925 41 11 Fax 41 61 921 37 04 E mail actuators skf com Web www skf com L5312 4100E 2 05 03 Technical Instructions TMS Telescopic Actuator Contents 1 General Information occur been shea teeters 2 1 1 Usage of Technical Instructions 00 00sec eects 2 1 2 Explanation of Symbols oscar 2 1 3 Proper Usage uu cs do epe REED E a SUD ARR ER eee 2 1 4 Ambient conditions goi eapi aaea hoia Ie 2 2 FUNCION xe dnte uem TERI ey ae uns ale ba eae RN ere ey RUP 3 2 1 TMS Telescopic Actuator Function Description 0 eee e eee 3 22 DESIGN tl oder ear mor via d wee NA PES ee 4 3 Assembly and Commissioning eeeeee B 5 3 1 Included in the Shipment sseeeeees e 5 3 2 Assembly sistemi ha tr T RU ited B TA RC ROT RI data Pod 6 3 3 Electrical Connection 0 22 05 bees selle RR n ELI D 8 3 4 Commissioning 006 cece eee teen ees 10 4 Operation Ik e Asi 11 4 1 Controlling the TMS10 EASY Type Drive 11 4 2 Controlling the TMSOO MECHANICAL Type Drive 00000 12 5 Service and Maintenance
9. age V Hz 24 DC Current input A DC 2x6 Torque drive shaft Nm max 0 9 Nm Protective system protection class SELV Weight kg 300 mm stroke 64 300 mm stroke 61 L5312 4100E 2 05 03 400 mm stroke 70 500 mm stroke 75 600 mm stroke 80 700 mm stroke 85 400 mm stroke 67 500 mm stroke 72 600 mm stroke 77 700 mm stroke 82 The manufacturer reserves the right to adjust the technical information without any special announcement to reflect technical progress Magnetic AG Liestal is happy to provide information on up dates modifications or supplements Magnetic The Linear Drives Company Page 15 18 Technical Instructions TMS Telescopic Drive 6 1 Dimensional Drawings TMS10 EASY Type To o 9 o D C o a o O E S S 3 30 30 mmm mm 15 90 90 185 A 125 30 lo iam D Dy Dy A g A ma 170 ere
10. copic Drive 1 General Information 1 1 Usage of Technical Instructions The Technical Instructions are aimed at design engineers or specialists who use the TMS telescopic actuator hereafter referred to as TMS in their products as well as fitters who install the drive The technical information contains all relevant instruc tions on this Magnetic product Subject to modifications in the interest of technical progress Please read the technical instructions carefully and follow the safety instructions The Technical Instructions must also be used when drafting the user manual for the end product particularly those instructions which involve the safe use of the product 1 2 Explanation of Symbols Potential hazards and important instructions are identified with the symbols to the left 1 3 Proper Usage The TMS is especially designed to position examination tables for diagnosis and is in conformity with standards EN60601 1 and UL2601 The TMS may only be subjected to one pressure load Tensile forces may not affect it The TMS telescopic actuator is only appropriate for internal applications and may not be exposed to the elements The open construction requires safety device or a cover which protects people from catching body parts and the machine from contamination 1 4 Ambient conditions Operation e Temperature 10 C to 40 C e Air moisture max 85 Storage Transport e Temperature 20 C to 40 C e Air moistu
11. e 5 Service and Maintenance 5 1 Service The TMS telescopic actuator is designed for a service life of 10 years or a 16 000 m running distance with a maximum load according to the name plate load diagram During this time the drive is service free If there are other requirements on the service life self tests are to be performed After achieving a service life of 10 years the drive must be returned to the manufacturer for revision Removing the Plug in Connectors Fig 14 Removing power and unit connectors To remove a power or unit connection cable from the control unit the clamps must be spread open with special key No 140375 This is the way remove the plug cf Fig 13 There is an opening for the special key in the power unit and drive plugs To remove the drive connector proceed according to Fig 14 1 Insert special key No 140375 and turn it approx 30 to the left and unlock the plug cf Fig 14 Sa Fig 15 Removing drive connector 2 Remove the connector from the plug Magnetic The Linear Drives Company Page 13 18 Technical Instructions Care should be taken that no liquid gets into N the drive The drive could be destroyed by the penetration of liquid DA The drive can neither be cleaned nor sterilized L5312 4100E 2 05 03 TMS Telescopic Drive 5 2 Maintenance Protection against Water Cleaning Disinfection The unit is not protected against penetration b
12. ing element should be relieved or the com pensation plate item No 307361 cf Fig 1 is placed between the ground and the bottom user side mounting element The locked areas in Fig 5 must be supported for power transmission Fig 5 Dimensions of upper mounting plate Dimensions in MM Locked area must be supported cf also Fig 1 3 2 3 Assembly of the Control Unit for the TMS10 EASY Type The COME control unit is mounted to the four holes provided Fig 6 All positions are possible Care must be taken when laying the supply cables that no line can get caught in the lifting element High catching and shearing danger 9 13 a L Fig 6 Overall dimensions COM6 control unit Magnetic The Linear Drives Company Page 7 18 Technical Instructions TMS Telescopic Drive 3 2 4 Assembly of a Drive Motor with the TMSOO MECHANICAL Type The user installs the drive motor with the MECHANICAL model The The connection between the drive shaft and the motor shaft must be done with a flexible coupling The connection dimensions are shown in the dimension drawing cf chapter 6 Tech nical Information The maximum torque of 0 9 Nm at 6000 rpm which can be fed into the gear must be maintained LK 100 Fig 7 Flange dimensions type TMSOO for connection to a motor The connecting cable to the motor has to be laid so that it can run through one half of the lifting height with the
13. ks in essentially the same way as the EASY drive unit The difference is that the MECHANICAL drive system has no electrical drive of its own The user must install his own drive The system consists of two spindle systems and a double worm gear The gear drives the two motion nuts which run on the ball screw spindles The ball screw spindles are attached on the upper mounting plate and the bottom plate 2 1 4 Operating Principles for the Control of the TMS10 EASY Drive The main process of the COM6 control unit controls and regulates the connected mo tors The functions in the control program are activated with the hand control EHE6 foot control STH and locking device SPP6 The functions connector pin assignments and options for a control unit are config ured ex works according to the system manufacturer requirements and cannot be changed afterwards Separate customer specific documentation is enclosed with these Technical Instruc tions if necessary An integrated over current cut off protects the connected motors from overload Power Supply Insulation class Il with Function Ground The power voltage is transformed to a low voltage of 24 V with a thermally protected main transformer The integrated rectifier transforms it into DC voltage Economy Circuit Stand By When the drives are in non operating mode an auxiliary transformer maintains the control supply voltage The main transformer is automatically switched off and is
14. nstructions Protective low voltage SELV is the standard A for the TMS With the optional power cable feed through a protective class or Il desig nation is not given because it is strictly a cable feed and is not connected to the unit The power cable feed must be protected with 2 x 6 3A fuses All metal parts have no connection with the protective conductor With the cable feed through option care A must be taken to guaranty that this cable is not pinched into the end unit during and after installation Danger of electric shock L5312 4100E 2 05 03 TMS Telescopic Drive 3 Assembly and Commissioning 3 1 Included in the Shipment The TMS drive consists of the complete lifting column 2transport hooks Optional Features e Power cable feed through max load 250 V 50 60 Hz 6 A The protective earth conductor is only fed through and not connected to the metal parts of the telescope column e Control connection fed through e Cable potentiometer e Limit switch for the TMSOO MECHANICAL type drive Accessories e Hand control EHE Table control foot control Comfodesk Compensation plate below item No 307362 Compensation plate above item No 307361 A 22 mm B 15mm Down Fig 2 Dimensions of lower compensation plate All dimensions in MM Magnetic The Linear Drives Company Page 5 18 Technical Instructions TMS Telescopic Drive 3 2 As
15. power supply Check power supply Poor connector contact Plug in power cable correctly or check clamp connection Plug in control element connector correctly Power cable defective Replace power cable Control element defective Replace control element Internal fuse in control unit defective Send drive to Magnetic service Motor defective Send drive to Magnetic service Drive only runs in one direction Individual function does not work Switch off mechanism is jammed Memory loss Send drive to Magnetic service Move drive to reference point initialization run cf 3 4 Commissioning Greatly reduced speed Motor drive or nut defective Send drive immediately to Magnetic service Greatly increased operating noises Motor drive or nut defective Send drive immediately to Magnetic service Clearance in the guidance system Wear to the sliding elements or overload Send drive to Magnetic service Also follow the directions in the customer specific documentation If you should be unable to remedy a fault please contact Magnetic AG Liestal Additional information is available from our data sheet Telescopic Drives TMS 10 EASY TMSOO MECHANICAL 15322 4100E Magnetic The Linear Drives Company Page 18 18
16. re max 95 Magnetic The Linear Drives Company Page 2 18 Technical Instructions L5312 4100E 2 05 03 TMS Telescopic Drive 2 Function 2 1 TMS Telescopic Actuator Function Description 2 1 1 Guidance System The lifting element was especially designed for small dimension installations and large eccentric loads The possible stroke with minimum assembly dimensions is achieved through two par allel and telescopic linear guides These linear guides guidance system with circula tion balls are reinforced with special aluminum profiles The double telescopic arrangement of the linear guides achieves an optimal stroke overall dimension ratio Assembly dimension 1 2 stroke 176 mm 2 1 2 Drive Unit for TMS10 EASY Type The stroke motion occurs with two parallel spindle systems One spindle system con sists of a ball screw spindle a motion nut a DC motor and a wrap spring brake The motion nuts on the two spindle systems are attached to the middle section One mo tor spindle configuration mounted to the upper mounting plate and the bottom plate Each of the spindle systems takes on one half of the life and the speed of the entire stroke system The motion nuts ball nuts only have one safety catch nut which stops the system in the case of a total failure and prevents a reduction of the load The two DC motors are operated by a control system COMO 2 1 3 Drive Unit for TMS00 MECHANICAL Type The MECHANICAL drive unit wor
17. s by the connected Magnetic control unit MECHANICAL TMSOO Type The MECHANICAL model is based on a double worm gear which drives two extension tubes into which the screw nuts are permanently fixed The screw nuts run on the fixed mounted spindle units The MECHANICAL model does not include a drive and a control unit It is the user s responsibility to define an adequate drive and control system which meets his needs Here the requirements indicated in chapter 3 2 4 must be taken into consideration Control System of the TMS10 EASY Type Drive The D C motor is supplied with power via an external Magnetic control system These components determine the polarity of the D C voltage and the running direction of the drive The drive is activated via the control unit and the connected control elements The drive has extensive protection against faults However first fault safety cannot be guaranteed because unforeseeable defects e g of a control element can result in slow uncontrolled movements Operating Mode e intermittent 10 1 min ON 9 min OFF The drive is designed for intermittent operation When in use for a longer duty cycle please contact Magnetic AG Liestal The EASY type drive is thermally protected by the COM6 control unit A thermal Switch built into the transformer winding switches of the drive off at an elevated temperature with an electrical lock Magnetic The Linear Drives Company Page 4 18 Technical I
18. sembly The main load direction of the TMS is the X direction This should be kept in mind dur ing installation The load values are shown in chapter 6 Technical Information y Fig 3 Main load direction X 3 2 1 Attachment of the Bottom Plate The stroke element must be fixed to the ground before commissioning Here the lifting element is placed onto the lower steel plate bottom plate During assembly the ele ments above such as the screw heads and the spindle end on the ground must be relieved or the compensation plate item No 307362 cf Fig 2 is place between the ground and the bottom plate It is essential that the locked areas in Fig 4 be support ed for power transmission There are through holes in bottom plate 8 for attachment with a diameter of 13 mm which should all be used with M12 8 8 screws A minimal screw reach of 25 mm and a screw stud torque of min 70 Nm must be maintained 170 670 Fig 4 Dimensions of bottom plate Dimensions in MM Locked area must be supported cf also Fig 2 L5312 4100E 2 05 03 Magnetic The Linear Drives Company Page 6 18 Technical Instructions L5312 4100E 2 05 03 TMS Telescopic Drive 3 2 2 Attachment to the Upper Mounting Plate Attachment to the upper mounting place occurs under the same conditions as de scribed in point 3 2 1 During assembly the elements above such as the screw heads and the spindle end on the upper mount
19. y water Even in the case of contamination the drive may not be cleaned Otherwise the serv ice life is reduced 5 3 Guaranty Provided that the operated conditions have been followed and the units show no me chanical damage due to improper usage the guaranty is in effect for 24 periods after date of invoice for all mechanical and electrical components 5 4 Disposal The control components and drives can be returned to Magnetic AG for disposal 5 5 Liability Liability for the function of the unit is transferred in any case to the owner or operate if the unit was incorrectly installed serviced or maintained by persons who are not Magnetic service personnel or if an action is performed which is considered inappro priate usage Magnetic AG is not liable for non compliance with the above instructions The guar anty and liability conditions of the General Sale and Delivery Conditions of Magnetic AG are not extended by the instructions above Magnetic The Linear Drives Company Page 14 18 Technical Instructions TMS Telescopic Drive 6 Technical Information Unit TMS10 EASY TMSOO MECHANICAL Versions Stand alone Stand alone Push force max N 4000 4000 Torque Nm 3000 3000 Operating mode intermittent 10 intermittent 10 1 min ON 9 min OFF 1 min ON 9 min OFF Speed mm s 16 28 20 at 6000 RPM Stroke in increments of 100 mm 300 700 300 700 Retracted length mm 326 526 326 526 Volt
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