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Manual - LOCTITE Equipment
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1. The MAXIMUM Current The MAXIMUM Voltage 12A 125 VAC 7A 250 VAC 7A 30 VDC Page 22 Operating Manual Section 5 Specifications 5 1 2 Ext Control Connector The assignments for the external control connector are as follows Pin 4 Description Start Signal Start Signal Door Switch COM Door Switch NC Door Switch NO Emergency Stop Emergency Stop 23 Operating Manual Section 5 Specifications 5 1 3 Output Signals Pin 4 Description 14 DISP START OUT 15 OUT 42 16 OUT 3 17 OUT 44 18 OUT 5 19 OUT 6 20 OUT 47 21 OUT 8 22 RESERVE 23 RESERVE 24 24V 25 24V Output Type Photo coupler Output Power Output signals able to provide a maximum of 24 volts Output signals are able to provide a maximum of 250 milliamps per pin Function When the output signal is closed the circuit between the output pin pin 14 21 and the 24 Volt power supply pin 24 25 is closed output pin pin 14 21 is connected to the power supply GROUND Pins 24 25 are all the same They are all connected to the 24 volt power supply Page 24 Operating Manual Section 5 Specifications IMPORTANT NOTES 1 Output signals should be used only to drive external relays Do not power external devices
2. O POWER PURGE PROGNO RUN TEACH Teach Pendant O USB Ext control Dispenser Henkel Corporation Loctite 3000 Benchtop Robot 2222222222222 lt Serial 9 001 Voltage 120 240V 50 60Hz 1 2 Amps Warning Disconnect Power Cord Before Servicing Power Inlet Q o Power Switch 2 7 Operating Manual Section 1 Introduction 1 4 3 400D Front View 4000 Robot ose 5551 PURGE PROGNO RUN START TEACH Teach Pendant RS 232 9 1 1 1 Lou Rear View Voltage 120 240V 50 80Hz amp Waming Poser Cond Before Servicing Power Inlet Power Switch Henkel Corporation G Loctite amp 4000 Benchtop Robot 9 9 9 No 1452396 O Serial No 001 1 vo e RoHS N Page 8 Operating Manual Section 1 Introduction 1 4 4 500D Front View Rear View Votage 120 00V50 60 ares A Waming roms use Ext control Dispenser Power Switch o 3 Henke 5 Loctte amp 5000 Benchtop Robot o No 1578317 o vo o a j m ae Page
3. Henkel Japan Ltd 27 7 Shin Isogo cho Isogo ku Yokohama 235 0017 JAPAN Henkel Corporation Automotive Metals H Q 32100 Stephenson Hwy Madison Heights 48071 USA Henkel China Company Ltd No 928 Zhang Heng Road Zhangjiang Hi Tech Park Pudong Shanghai China 201203 www equipment loctite com Loctite is a trademark of Henkel Corporation U S A Copyright 2006 Henkel Corporation Teflon is a registered trademark of DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8902566 Rev B Date 07 2011 Page 42
4. THREAD 3 PLACES 10 000 254 00 7374 203 044 2 997 4 THREAD re oww 2 PLACES 1 181 30 044 1 688 50 19 185 079 487 34 129 0 5 661 143 88 BACK PANEL MEW STROKE 100 014 STROKE Page 30 Operating Manual Section 5 Specifications 5 3 2 300D Dimensions UNIT millimeters mm Page 31 Operating Manual Section 5 Specifications 5 3 3 400D Dimensions UNIT millimeters mm Page 32 Operating Manual Section 5 Specifications 5 3 4 5000 Dimensions UNIT millimeters 20 4 0 ess gen aJ 33 Operating Manual Section 5 Specifications 5 3 5 Work Table Dimensions 200D Work Table Dimensions UNIT millimeters mm 10 60 30 30 10 9 M4xP0 7 Dimensional drawing of z axis plate Page 34 Operating Manual Section 5 Specifications 300D 400D 500D Work Table Dimensions UNIT millimeters mm 190 40 4 160 245 141 7 20 4 0 7 O O N gt Mes Dimensional drawing of z axis plate o Page 35 Operating Manual Section 6 Maintenance Accessories amp Spare Part SECTION 6 Maintenance Accessories amp Spare Part Page 36 Operating Manual Sec
5. Current 50 mA 250 mA Example IO PORT Switch In Port Out Port INI Photo Sensor 24V Relay Page 28 Operating Manual Section 5 Specifications 5 2 System Specifications Working Area X Y Z mm Load Worktable Maximum Speed X amp Y Z mm sec Repeatability Resolution Data Memory capacity Processor Display Drive System Stepping Motor Motion Control Linear Circular Interpolation Teaching Method Signals External Interface Power Supply Working Temperature Relative Humidity no condensation Dimensions WxDxH mm Weight 200D 300D 400D 500D 200 200 50 300 300 100 400 400 100 500 500 100 3 0kg 2 0kg 10 0kg 5 0kg 400 200 600 320 0 04mm Axis 0 01mm Axis 0 02mm Axis 0 001mm Axis 4000 points program 100 programs 32 Bit Teach Pendant LCD Micro stepping 3 Phase PTP amp CP 3 axes Teach Pendant 8 Inputs 8 Outputs RS232 Auto switching AC95 132V 240W AC180 250V 240W 0 40 20 90 350 x 330 x 490 485 x 500x600 585 x 600 x 600 685 x 701 600 18 kg 32 kg 40 kg 45 kg Page 29 Operating Manual Section 5 Specifications 5 3 Machine Dimensions 5 3 1 200D Dimensions 13 858 552 0uw 1 181 97 197 5 0 52 4 10 am 13 190 324 04 1 18 1 E 1 575 18 0 40 0004
6. Repe t iude aaa a aa o Pe PE aaa rai arte E Ea 19 4 4 Unlock Progr m hd e pte de rer eer al a Annee 19 4 5 Address Over Memory 20 4 6 RE erit 20 47 SV SECIS THOT NE 20 4 8 Over Speed Error ace ene re i e e rre ea d afl na tipa ded 20 SECTION 5 lt 5 21 21 5 1 SPECIFICATIONS Eu 22 5 2 SYSTEM SPECIFICATIONS dba cita aper aset am produ Gans 29 5 3 MACHINE DIMENSIONS 2 6 2 30 SECTION 6 MAINTENANCE ACCESSORIES amp 5 36 6 1 MAINTENANCE ga aa patit a n a a als 37 6 2 ACCESSORIES 4 SPARE PARTS au ui ae VU eps equa tv TE ped IN PARE ten 39 SECTION 7 EQUIPMENT 2 4 4 4 40 7 1 EQUIPMENT WARRANTY aan neue 41 Page 2 Operating Manual Section 1 Introduction SECTION 1 Introduction Page 3 Operating Manual Section 1 Introduction 1 1 Introduction Welcome to the Henkel Benchtop Robots operation manual this manual is an instructional guide designed for system operators technicians a
7. 9 Operating Manual Section 2 Machine Setup SECTION 2 Machine Setup Page 11 Operating Manual Section 2 Machine Setup 2 1 Unpacking the Robot e Always lift the robot from its base Never lift the robot from the cross member Remove all accessories from the shipping package before attempting to remove the robot Place the robot on a stable workbench before operating If you can do not discard the packing material as these items may be needed if the robot is shipped or moved in the future 22 Setup The robots are available with different configurations The setup of each machine with its accessories will depend on the customer s application Connect the external start stop box and door switch or light curtain to the External Control connector on the main unit For further information see SECTION 5 1 2 External Control Connector If an enclosure is NOT being used the enclosure door switch may be bypassed by connecting the plug labeled SHORTED included in the robot accessories box to the External Control Connector Remove the shipping bracket by removing the screws that secure it Keep the shipping bracket and screws in a safe place for future use Connect one end of the Teach Pendant cable to the Teach Pendant and the other end to the Teach Pendant connection on the robot Connect the power cord of the robot to the power socket on the robot Be sure to use the correct power cord and power
8. NED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Page 41 Operating Manual Section 7 Equipment Warranty Henkel Corporation One Henkel Way Rocky Hill CT 06067 3910 USA Henkel Capital S A de Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos MEXICO Henkel Loctite Korea 8F Mapo Tower 418 Mapo dong Mapo gu Seoul 121 734 KOREA Henkel Canada Corporation 2225 Meadowpine Boulevard Mississauga Ontario L5N 7P2 CANADA Henkel Singapore Pte Ltd 401 Commonwealth Drive 03 01 02 Haw Par Technocentre SINGAPORE 149598
9. Operation Manual REV LOCTITE BENCHTOP 24V D ROBOTS OPERATION MANUAL Operating Manual REV A Table of Contents SECTION 1 INTRODUCTION 3 1 1 INTROBUCHION aa aa D a ad na e d 4 1 2 SAFETY PR CAUTIONS 5 3 ois tiec a 4 1 3 PACKAGE CONTENTS u x vii D E Nu i NI eds NI biata eo weenie 5 1 4 CONNECTOR AND SWITCH LOCATIONS eese ne nene eee eniin 6 SECTION 2 MACHINE 5 11 2 1 UNPACKING THE ROBOT 12 2 2 12 SECTION 3 EQUIPMENT 13 3 1 USING THE TEACH 00 0000 ess esse ke esee teretes eee 14 3 2 CHANGING THE PROGRAM 2 0 setis ee eee aaa nana ae eee 17 3 3 CHANGING FROM TEACH MODE RUN MODE 17 SECTION 4 BASIC ERROR MESSAGES AND RESOLUTION 18 4 1 Point Closed Error a st cp delt doi e da ela au a da alta da 19 4 2 Need Line Start ter carta dc eoi e eet eek ee eb ters eid Sts 19 4 3 Need Step amp
10. directly through output signals Electrical noise will damage the output signal relay 2 If inductive load such as a relay is connected to an output signal be sure to install a diode as shown to prevent damage to the output photocoupler RELAY OUTPUT PIN GND DIODE 24 VOLTS Page 25 Operating Manual Section 5 Specifications 5 1 4 Input Signals Pin Description 1 IN 1 2 IN 2 3 IN 3 4 DISP READY IN 5 IN 5 6 IN 6 7 LOW LEV IN 8 IN 8 9 RESERVE 10 RESERVE 11 COM GND 12 COM GND 13 COM GND Notes 1 To close an input signal short the circuit between the input pin 1 8 and a GND ground pin any pin 11 pin 13 Input signals are powered by the robot internal power supply 24 volts maximum 50 mA Check the status of an input signal using the SET command see Error Heference source not found Error Reference source not found When the input pin pin 1 8 is connected to a GND pin pin 11 13 the value of the input is 0 Page 26 Operating Manual Section 5 Specifications 5 1 5 Input Output Schematic InPut Page 27 Operating Manual Section 5 Specifications 5 1 6 Input Output Power Specifications 2000 3000 4000 5000 Inputs Outputs Internal Power Supply Internal Power Supply MAXIMUM Voltage 24 VDC 24 VDC MAXIMUM
11. first the LED on the Shift key will be flashing then press the desired key For example to select the Speed function press and release Shift then press the Speed key When a number is required the teach pendant will automatically switch to numeric entry mode The number represented by each key is shown in the lower right corner of the key Page 14 Operating Manual Section 3 Equipment Operation 3 1 2 Key Assignments Menu Keys Opens the Point registration menu Select the options shown on the display Opens F2 Menu Select the options shown on the display Opens F3 Menu Select the options shown on the display Opens the F4 Setup menu Select the options shown on the display E Jog Keys Jogs the X axis in the left direction Jogs the X axis in the right direction Jogs the Y axis in the backward direction Jogs the Y axis in the forward direction Jogs the Z axis UP Jogs the Z axis DOWN Accelerates jog speed used with X Y Z Up 2 Down Navigation Display Moves forward 1 memory address Moves backward 1 memory address dU 8900998 Page 15 Operating Manual Section 3 Equipment Operation 3 1 3 Navigation Menu Once the menu is open use the up and down arrows to move through the A items on the menu Y Use left and right arrows to change to the next page or previous page
12. ive action Tilt or deviation of machine e Robot working position is tilted or inclined e Setthe machine in proper vertical position Status of cables and hoses e Electrical cables and pneumatic hoses are excessively twisted bent or squeezed e Air leakage between pneumatic hoses and fittings e Remove the causes of twisting bending or squeezing e Cut away the damaged parts of hoses and make connections Appearance e Damage on the robot s head from clashes during operation Pay attention to working area of robot and remove any obstacle Stability on work bench e robot is too close to the edge of the work table Rearrange the position of the robot on the table Remove sources causing table vibration Motor running condition e Infiltration of grease e Performance degradation due Replace motor see agent to overload Motions connections and e The axes are not moving e Grease up joints smoothly e Noises vibrations and or Reset and adjust gains shakes contact agent for setting Unfastened loose bolts and e Loose or broken bolts and e Tighten loose bolts and Screws nuts nuts Take corrective action to remove the cause Internal wires and connectors e Stripped or damaged external cover or shield on cable and or connectors Replace the damaged cables or connectors with new ones see agent Accuracy and precision e Zrun out
13. kel shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within twelve months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT EXCEPT FOR THE EXPRESS WARRANTY CONTAI
14. nd engineers It provides a complete tour for how to operate the Henkel Benchtop Robot Please check the Henkel Benchtop Robot software manual 8902886 if you need instructions for how to program 1 2 Safety Precautions In order to meet the requirements of the European Community CE safety directives the robot must be placed an enclosure supplied by Henkel 1 1 Make sure the robot is connected to a properly grounded power source before operating 1 2 Keep away from any moving parts while the robot is running 1 3 Loading and unloading of parts and material must only be done when the robot is at a complete stop 1 4 Changing of fixtures or tooling must be done with the power source disconnected 1 5 The robots should only be operated in an environment between 0 and 40 degrees Celsius with humidity of 20 to 95 percent and no visible condensation 1 6 Do not store or setup the robot in an area where it is directly exposed to sunlight 1 7 Do not operate the robot where electrical noise is present 1 8 Only use a neutral chemical for cleaning the robot Do not use alcohol benzene or thinner as it may damage the paint on the robot light curtain enclosure or safety door enclosure will prevent the operator entering the robot s work area and will generate an emergency stop signal if the light curtain is interrupted or the enclosure s door switch is opened while the robot is running Page 4 Operating Ma
15. nting Bracket Kit 1034030 98601 98665 976418 and 976420 LED Mounting Bracket Kit 3 5 and 10ml Syringe Adapters 98320 10ml Adapter for Use with 98316 98321 5ml Adapter for Use with 98316 98322 3ml Adapter for Use with 98316 360 Degree Rotation Kit 98325 360 Degree Rotation Kit Tip Locator Brackets 98332 Tip Locator Bracket for 30ml Syringes 98333 Tip Locator Bracket for 300ml Cartridge 98334 Tip Locator Bracket for 98009 and 98013 Valves 98335 Tip Locator Bracket for 97113 and 97114 Valves 98407 Tip Locator Bracket for 983914 and 986300 Poppet Valve Z Height Adjustment Plate 98357 Z Height Adjustment Plate 929541 Z Height Adjustment Plate Posi Link 200 400 Nests Mounting Rails 98328 334 Inch Bar with Two Cap Screws 98329 834 Inch Bar with Two Cap Screws 98330 12 Inch Bar with Two Cap Screws These are sized for 25 gauge needles and must be modified by the user for larger gauge sizes Page 39 Operating Manual Section 7 Equipment Warranty SECTION 7 Equipment Warranty Page 40 Operating Manual Section 7 Equipment Warranty 7 1 Equipment Warranty For Loctite D Series Benchtop Robot Henkel expressly warrants that all products referred to in this Instruction Loctite D Series Benchtop Robots hereafter called Products shall be free from defects in materials and workmanship Liability for Hen
16. nual Section 1 Introduction 1 3 Package Contents In addition to this operating manual the following items should be included with the robot Main Unit 2000 3000 4000 5000 Syringe Holder 30 55ml Fixed External Control Shorted Connector Dispensing Cable Mounting Screw for Syringe Holder Power Cord USB memory stick Dd Om M pepe Page 5 Operating Manual Section 1 Introduction 1 4 Connector and Switch Locations 1 4 1 2000 Front View LOCTITE 200D Benchtop Robot PROG NO RUN Teach Pendant dU ays TEACH Rear View Made in Taiwan R O C Ext Control M Loctite 2000 Benchtop Robot Dispenser ps Item No 1328352 X Serial No 001 5 21 USB 1 O PORT EO RoHS 1 Compiant o A Warning Voltage 120 240V 50 60Hz 0 5 1 Amps Disconnect Power Cord Before Servicing Page 6 Operating Manual Section 1 Introduction 1 4 2 300D Front View 300D Benchtop Robot Ne ooo
17. of the menu x x Press ENTER to select the current item Enter 3 1 4 Jogging The tip is jogged by pressing the jog buttons If the FAST button is pressed and held first then one of the jog buttons is pressed the axis will be jogged at the maximum jog speed If one of the jog buttons is pressed first then the FAST 23 button is pressed the jog motion will accelerate If the FAST button is released the jog motion will decelerate 3 1 5 Data Entry If a numeric value is required the teach pendant will automatically switch to numeric mode Use the keys 0 9 and the minus sign to enter numbers 3 1 6 Running a Program End Pr Press the key to run the program Page 16 Operating Manual Section 3 Equipment Operation 3 2 Changing the Program Number The program number is selected by the program number selection switches on the main unit s control panel E PROG 0 Press the and buttons to select the program number Note Program 99 is designed for autorun on Run mode When starting the robot with this program the robot starts automatically without pressing the Start Home key for initialization 3 3 Changing from Teach Mode to Run Mode To change from Teach mode to Run mode change the position of the mode switch on the main unit s control panel When the machine is in Run mode the teaching box teach pendant is not
18. over X or Y larger than 0 2mm e Wear on timing belt e Contact agent e Replace timing belt see agent Ball screw worm assembly LM guide slide guide e Lack of grease on shaft LM guide and or slide guide surfaces e Deflection of the shaft Apply grease on grease hole of worm LM guide and slide guide surfaces see section 9 2 Replace the shaft contact agent Overhaul e Diagnose the whole system and make decision for the overhaul e Contact agent Page 38 Operating Manual Section 6 Maintenance Accessories amp Spare Part 6 2 Accessories amp Spare Parts Loctite Item Description Number Accessories 1328355 Teach Pendant D Series Robot 1329222 Interface Cable D Series Robot 1461974 I O Junction Box D Series Robot 24V 988000 Solenoid Valve Module 24V D Series Robot 1569523 Needle Calibration Kit Mounting Bracket 1328355 Syringe Holder 30 55ml Fixed 98316 30ml Syringe Mounting Bracket Kit 98318 300ml Cartridge Mounting Bracket Kit 98326 98009 and 98013 Valve Mounting Bracket Kit 98327 97113 and 97114 Valve Mounting Bracket Kit 98406 983914 and 986300 Poppet Valve Mounting Bracket Kit 98441 98520 Spray and 98084 Micro Needle Valve Mounting Bracket Kit 98646 Universal Syringe Bracket for Posi Link 98647 50ml Dual Cartridge Bracket for Posi Link 98669 98591 and 98595 LED Mou
19. required Programs can be selected and run using the switches on the front control panel of the main unit To get detail information for how to programming and more help for the software please read Henkel D Robot Software Manual 8902886 17 Operating Manual Section 4 Basic Error Messages and Resolution SECTION 4 Basic Error Messages and Resolution 18 Operating Manual Section 4 Basic Error Messages and Resolution 4 1 Point Closed Error This message occurs when two adjacent line or arc points are registered at exactly the same XYZ location Resolution Do not register two line points one after the other at exactly the same XYZ location 4 2 Need Line Start Point An attempt was made to register a Line Passing point an Arc point or a Line End point without first registering a Line Start point Resolution Register a Line Start point before registering a Line Passing point Arc point Line End point 4 3 Need Step amp Repeat The Expand Step amp Repeat command was given but there is no Step amp Repeat instruction currently in the display Resolution Select the Step amp Repeat function you want to expand before selecting Expand Step amp Repeat 44 Unlock Program An attempt was made to edit a program in Teach mode which is locked The program cannot be edited until it is unlocked Re
20. solution Unlock the program in F2 Menu gt Utility Menu gt Lock Program 19 Operating Manual Section 4 Basic Error Messages and Resolution 4 5 Address Over Memory An attempt was made to copy data but the copy would exceed the maximum memory address Resolution Reduce the data to be copied 4 6 Move Over Memory An attempt was made to move data but the move would exceed the maximum memory address Resolution Reduce the data to be moved 4 7 System Error This message indicates a problem with the Main PC Control Board Resolution Please contact your dealer 4 8 Over Speed Error This message indicates the setting speed of the address showed on the screen are over the maximum allow speed for the robot This error may caused by high speed running for very short path shaft corner or small arc circle Note When an error occurs it will be displayed on the Teach Pendant If the Teach Pendant is not connected to the robot you will first have to turn off the robot then connect the Teach Pendant to the robot for it to properly function Page 20 Operating Manual Section 5 Specifications SECTION 5 Specifications Page 21 Operating Manual Section 5 Specifications 5 1 I O Specifications 5 1 1 Dispenser Connector Notes SIC Pin 4 Description 1 2 3 EARTH
21. source for the robot model you are using 110 V or 220 V Tie back all cables and air lines so that they will not interfere with the robot s motion when the robot is operating Be sure that the cables and air lines do not restrict the motion of the robot s head and the robot s table and make sure that they can not become jammed as the robot moves through the work area robots are shipped from the factory with a shipping bracket installed The shipping bracket secures the worktable to the X Z head to prevent movement and damage during shipment Page 12 Operating Manual Section 3 Equipment Operation SECTION 3 Equipment Operation Page 13 Operating Manual Section 3 Equipment Operation 3 1 Using the Teach Pendant The teach pendant enables the user to jog robot to input program data LOCTITE 1328356 Teach Pendant C C CJ Speed 2 Disp 555 Line Set End Pr Disp OFF 2 2 Enter abel P N 8901993 3 1 1 Key Selection There are several functions assigned to most keys on the Teach pendant When a key is pressed alone the function shown in the dark grey colored area on the key is executed For example Ins Del Jump Clear and Esc are the default key functions which are executed when that key is pressed alone To access the function shown in the light grey area at the top of a key press and release the Shift key
22. tion 6 Maintenance Accessories amp Spare Part 6 1 Maintenance 6 1 1 General Consideration is essential to correctly and periodically inspect and maintain the robot to prevent unexpected failures or malfunctions thus ensuring safe operation and lengthening the machine s life The outside parts of the machine should be kept clean Use vacuum cleaner or soft cloth to clean the machine Do not use compressed air or chemical products to clean the machine as they can damage the internal cables timing belts and other components of the unit Use only the greasing materials recommended by the manufacturer of the machine 6 1 2 Check Cycles and Points The check cycles of the machine are classified in the following categories e Daily check e Weekly check Check after every 3 months of operation Check after every 3 years of operation The checkpoints are as follows CHECK CYCLE CHECK POINT Every Daily Weekly Tilt deviation of machine Status of cables and hoses Appearance Stability on the work bench Motor running condition Motions connections and joints Unfastened loose bolts and screws Internal wires and connectors Accuracy and precision Ball screw assembly LM guide slide guide Overhaul Page 37 Operating Manual Section 6 Maintenance Accessories amp Spare Part 6 1 3 Check Methods Check point Check action See if Correct
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