man ANG 4008 UNI.pmd
Contents
1. Using the 2 5 mm Allen wrench provided unscrew the locking screw V of the stapling head Remove the head T and eventual jammed wedges Install back the head in the machine and lock the screw V 21 TROUBLESHOOTING GUIDE You will find bellow the answers to frequent questions or troubled experimented by the users of the CS4008 UNI machine Nothing lights up the screen is off when the emergency button is released gt Check for example by connecting another appliance that the electrical outlet on which is plugged the machine is not defective gt Open the machine door and check that the circuit breaker is in the I position If it is off button turned downwards try to turn it back on Ifit switches off again contact your distributor to diagnose the problem For information the internal plug in the electrical cabinet is for connecting a barcode reader Connecting a more powerful appliance can cause the machine to shut off If this is the case unplug the appliance before reinitialising the circuit breaker DO NOT connect an appliance other than the barcode reader to this outlet The machine displays the message alarm air pressure and will not staple gt Adjust the air pressure of the compressor or the machine The machine displays the message nails maintenance gt Refer to the section scheduled maintenance The machine displays the message pedal and pre clamp gt The pre clamping bu2. The quantity of wedges from 0 to 9 is entered after pressing the lower field via the numeric keyboard Proceed the same way for the subsequent positions By pressing on the display of a position dimension the P SEA unit moves directly to that dimension The 3099 enables you to specify ANGLE SPACER BAR TIP SIZE By pressing these buttons you can specify Use or not of spacers Type of tip Angle 45 squares rectangles 30 hexagons 25 octagons Wedge size These elements do not affect the machine cycle They are an optional visual aid for the operator By pressing on the field marked MOULDING WIDTH you can indicate this dimension Entering the moulding width 1s optional It is a visual indication for the operator just like the tip size spacer bars and angle NB When the machine is out of wedges and the moulding width has been entered the post will retract to the moulding width If the moulding width has not been entered or if it is less than the position dimensions the machine will move to the furthest position and will ask you via a message to reload see procedure page 7 Press the staple button to continue 11 After pressing REF JOB the Once the item name has been The joining parameters of the machine will ask you to enteran entered confirm by pressing ENT profile must be saved with the item name using the numeric on the numeric keyboard validation key V keyboard The SEARCH
3. IE Cassese CS4008 UNI NUMERIC UNDERPINNER G Sa gt i N Technical and User Manual Version 3 03 2011 Cassese Communication TOUCH SENSITIVE SCREEN TOP PRESSER SPEED ADJUSTER REBATE CLAMP PRESSURE ADJUSTER AIR VALVE ELECTRICAL CABINET WEDGE LOADING CHANNEL FOOT PEDAL EMERGENCY STOP amp START STAPLING BUTTON BUTTON CS4008 UNI BBE Os DESCRIPTIVE TOP PRESSER BRACKET ADJUSTABLE SUPPORT PRESSER SLIDING TABLE LOCKING LEVER MTC MAGNETIC TIP BACKFENCES INCLINATIONADJUSTERS RI JOINING ANGLE ADJUSTER AS ne Do M 7 gt WEDGE NN SLIDING DISTRIBUTOR mn ak TABLE TC RETRACTIBLE CLAMPS BACK FENCES CS4008 UNT INDEX CS4008 UNI DESCRIPTIVE INTRODUCTION ACCESSORIES SPECIFICATIONS OPTIONS WARRANTY SETUP 1 INSTALLATION 2 CONNECTING TO COMPRESSED AIR 3 START UP ADJUSTMENTS 1 CHOICE OF PRESSER 2 HOW TO USE THE SPACER BARS 3 ADJUSTING THE SLIDING TABLE 4 SELECTING THE STAPLING POSITIONS 5 ADJUSTING ANGLES OF THE STOPS 6 ADJUSTING THE JOINING ANGLE JOINING 1 MEANS OF JOINING 2 LOADING WEDGES 3 JOINING IN MODE 486 a SETTING COUNTER PARAMETERS b MEMORISING JOINING PARAMETERS 4 JOINING IN MODE 3099 a MEMORISING JOINING PARAMETERS b JOINING A FRAME 5 ITEMS MODE MANAGING THE ITEMS DATABASE NETWORK MODE PARAMETERS 6 PARAMETERS 7 SYSTEM PARAMETERS PROGRAMME CHART MAINTENANCE
4. The machine will request a code Enter 0721 then confirm by pressing ENT Re indexing starts This operation can take several minutes as the database can hold up to 3 000 items If none of these suggestions produces the desired result please contact your local Cassese distributor You can also contact us directly at www cassese com 23 Cassese Quality for the world for the world Zone Industrielle F 77390 VERNEUIL L ETANG FRANCE Tel 01 64 42 49 61 Fax 01 64 42 58 90 E mail Cassese sa cassese com INTERNATIONAL SALES Tel 33 1 64 42 49 71 Fax 33 1 64 06 04 19 33 1 64 42 49 72 33 1 64 49 58 94 WebSite www cassese com E mail Cassese xp cassese com SERVICE APRES VENTE AFTER SALES DEPARTMENT KUNDENDIENST DIENST SERVICIO T CNICO 33 01 64 06 24 51 tecsupport cassese com http www cassese com
5. 1 SCHEDULED MAINTENANCE 2 DISTRIBUTION UNIT MAINTENANCE 3 REINITIALISING THE WEDGE MAINTENANCE ALARM 4 ADDITIONAL REQUIRED MAINTENANCE 5 REPLACEMENT OF THE HAMMER 6 EXTRACTING WEDGE CAUGHTIN THE DISTRIBUTOR TROUBLESHOOTING GUIDE ph p p puma Aa U N AS A A A 13 14 15 16 17 17 18 18 18 19 20 21 22 23 INTRODUCTION You have just acquired a CS4008 UNI underpinning machine We congratulate you on your excellent choice and thank you for your confidence The CS4008 UNI benefits from Cassese s recognised expertise in picture framing products It enables joining of all sorts of wooden and plastic mouldings in all shapes and sizes Patent n 7522814 Joining is achieved with specially designed metal wedges ensuring perfect results IMPORTANT Use Only Cassese Masters wedges type UNI ACCESSORIES The CS4008 UNI is delivered with the following accessories inside a cardboard box adjustable presser support 1 ball lock 1 magnetic triangle imprint base Black triangle hardwood l White triangle standard wood l magnetic rubber imprint base 1 Green rubber tip 30 mm hardwood l Yellow rubber tip 30 mm standard wood set of spacer bars for small mouldings 3 Allen keys 2 5 3 5 mm wedge pusher tool 1 spare hammer l tube of grease quick release female connector 1 US male nozzle 1 ribbed nozzle 2 trap door keys 4 heads of wedges distribution 7 10 12 et 15 mm SPECIF
6. PARAMETERS After pressing down on the SYS button you can access the systems parameters Some require a password Authorised adjustments for a basic user are CALIBRATE To calibrate the touchpad follow the instructions e center of the target gt gt on the screen Press the centre of the black circle o lt lt Press 1 Delta HMI Ver 1 082 C 2004 07 i Ti Calibrate ime J k Run Settings Delta HMI ver L 082 C 2004 07 4 i y Ji i Date Time Time Select Year Month Day Hour Minutes Seconds with the left right arrows and change the values with the or buttons Save the settings with the Save button or use Quit to exit without saving changes BACKLIGHT Adjusts luminosity contrast and brightness of the screen CS4008 UNI PROGRAM CHART 486 MODE 3099 MODE ANGLE SPACER PRESSOR SIZE LANGUAGE SELECTION TORTOISE HARE SEARCH NEXT PARTIAL NETLIST 17 MAINTENANCE Important Before any work concerning the mechanical parts of the machine or its electrical cabinet make sure to turn off both the power and compressed air supplies 1 SCHEDULED MAINTENANCE In order to preserve your Cassese machine and all its qualities we recommend periodic preventive maintenance This is why your Cassese machine will display an alarm message after every 50000 wedges asking you to perform maintenance on the wedge distributor T
7. by screwing them firmly under the machine Remove the 3 screws in the plating Vcl Vc2 Vc3 near the pneumatic valve VP with a 4 mm Allen key and open the machine access door PA Cut band L While pushing down the presser arm see fig 2 p A remove wooden block CB Gently release the presser arm For safety reasons related to the transport of your CS4008 UNI a wooden block has been placed between the distributor head and the sliding table Loosen the locking lever MTC of the sliding table and slide table Tc towards the back see fig 2 p A Remove the wooden block 2 CONNECTING TO COMPRESSED AIR Connect the compressed air supply to the hose outside the machine under access door PA Open the AIR VALVE VP the manometer M should show a pressure reading of 6 bars RACCORDS PNEUMATIQUE STANDARD UE ce Z 556 RIBBED NOZZLE Z 675 PRESSURE REDUCING FEMALE QUICK RELEASE Z 701 USA NOZZLE If the pressure indicated 1s not 6 bars Check the pressure at the compressor if pressure 1s correct at compressor then perfom following procedure Remove the 3 screws in the plating Vel Vc2 Vc3 near the pneumatic valve VP with a 4 mm Allen key and open the machine access door PA Pull up the pressure adjustment button RP and turn it clockwise more pressure until the needle of manometer M reaches 6 bars 3 START UP 1 Connect the electrical plug of the CS4008 UNI to a groun
8. process Check the stapling position for stability of the upper presser and that the moulding is properly braced against the table If you are using the machine near a table supporting the frame make sure the mouldings remain level If this 1s not the case adjust the furniture or the machine so they are the same height the machine has adjustable feet gt The pedal was released too quickly Try stapling again keeping the pedal down until the cycle is completely finished The machine blocks with the vertical presser against the moulding then releases the pressure and displays the messages alarm nail up gt Air pressure is too low Adjust the air pressure of the compressor or the machine DO NOT exceed 8 bars gt The wood is too hard You can increase pressure but DO NOT exceed 8 bars Use hardwood wedges gt Try to use lower the hammer is damaged or decrease the number of wedges at the blocking position if stacking gt The hammer is twisted or blocked Perform the procedure described in replacement of the hammer When you have dismantled the distributor check the hammer to see if it 1s split or twisted gt The distance between the presser and moulding 1s too great Adjust the height of the presser support with the pin It should be less than 5 centimetres gt The downward movement of the presser is too slow Use the speed regulator located on the side of the machine to increase it gt The hammer is jammed per
9. the stapling cycles by subtraction Enter the unit of division in the field COUNTER DIVISION DC TEM PO MEE EN WELLE 1 counts the number of assembled corners ONEEURCOMITEUR 4 counts the number of assembled frames etc A text message indicates the state of the machine when there is a problem CLAMPING NAIL ALARM INCIDENT EXEC IN PROGRESS IN EXEC IN PROGRESS _ ACTUAL He a 37 IFA LAST MIND O NO NAIL MAINTENANCE When a cycle is in progress the message cycle in progress appears on the screen and all the buttons are blocked The display of positions and quantities change as the stapling cycle progresses COUNTER _ When an incident occurs the RESET button interrupts the current cycle Perform re clamping again The TORTOISE HARE button is used to set the stapling mode The stapling mode is defined in Parameters 3 6 see page xx The standard default mode is TORTOISE Parameterise the TORTOISE HARE button to obtain a different stapling system for each mode combining the first pressing I slow and boosted pressing 2 rapid For example TORTOISE I 11 for fragile mouldings and HARE 222 for more sturdy mouldings When the machine is out of wedges 1t completely retracts the wedge loading slot and displays a message inviting you to insert a new strip of UNI wedges Insert a new one pushing it until it reaches the distributor window Press the Stapling button to continue The machine con
10. D WHITE PRESSER TRIANGLE SOFT WOOD YELLOW RUBBER TIP 30 mm HARD WOOD GREEN RUBBER TIP 30 mm SOFT WOOD M N Moulding A POSITIONING THE PRESSER POSITIONING OF RUBBER PRESSERS TRIANGLE v B2 B1 B2 Pay attention to position well the triangle T the sides of the triangle must be parallel to stops B1 and B2 B1 7 position fitting for Rubber Pressers and Triangles Supplied with 2 magnetic tips for each presser imprint 2 HOW TO USE THE SPACER BARS SETOF When joining small mouldings SPACER BARS lower than the height of the stops it is necessary to use the set of spacer bars supplied with the machine Presser 3 ADJUSTING THE SLIDING TABLE 1 Turn the pre clamping button to ON 2 Place a moulding against stop BI If the moulding height is lower than the stops you must insert the set of metal spacer bars provided with the accessories before placing the mouldings against them see page 5 3 Move sliding table TC fig 2 p A until clamp Gl fig 2 p A touches the moulding 4 Turn the locking lever of sliding table TC fig 2 p A 4 SELECTING THE STAPLING POSITION The CS4008 UNI is designed to join mouldings in to 9 places with a maximum of 9 wedges for each position This choice 1s based on the width of the moulding its hardness and thickness 2 mm MINIMUM 2 mm MINIMUM 10mm Depth of era 10mm 12 mm 10mm A Maximu Generally a clearanc
11. ICATIONS Minimum moulding width 3 mm Maximum moulding width 150 mm Minimum moulding height 5 mm Maximum moulding height 112 mm Minimum frame size 85 x 85 mm Maximum joining width from the heel of the moulding 175 mm Size of the Cassese Masters UNI wedges 5 7 10 12 and 15 mm softwood 7 10 12 and 15 mm hardwood 3 types of wedges Softwood Hardwood and MDF Weight of the CS4008 UNI 150 kg Overall dimensions Width without base 52 cm Depth 62 cm Height 118 cm Power supply Electricity 220 v single phase 50 60 Hz Pw 500w Pneumatic compressed air 6 7 bars Consumption 5 litres per cycle OPTIONS Head of distribution wedges 5 mm Z22309 Circular rotating table ref Z22662 Adjustable presser ref Z15381 Barcode reader Z21476 contact customer service File storage software for PC Copies item files from the 4008 UNI to a PC and from a PC to the 4008 UNI WARRANTY The CS4008 UNI is guaranteed one year for parts and labour against manufacturing defects Worn parts or those damaged as a result of non compliance with instructions in the present manual are excluded from the guarantee 1 INSTALLATION Remove the two bands CI and C2 To unpack the CS4008 UNI slide the crate up over the top of the machine The machine is attached to its Install the screen unit on transport pallet P by 4 screws underneath VI V2 swivel arm B V3 and V4 Remove them with a 24 mm flat wrench Install the 4 feet supplied
12. R key can be used to call up a known item in this case 3099 03 from the 3099 screen Enter the exact name of the item Confirm by pressing ENT I Then press SEARCH After pressing VERS EXEC the machine executes the item It is possible to create an item directly via the 3099 execution screen Enter the various parameters of the moulding positions and wedge quantities Then enter a name in REF JOB and validate it by pressing V If the item already exists a confirmation screen will be displayed B JOINING A FRAME Once the parameters have been entered in the machine two modes AUTO and MANU can be used to assemble the frame They define how the stapling cycle will be launched MANU Press Pedal clamping Press Staple Button NB we advise you to use this two step method for the first frames in order to check the accuracy of the settings AUTO Press Pedal Clamping Stapling in a single operation When the stapling cycle has been launched the machine will display an execution screen indicating each position as it is completed You can stop the cycle in progress using the RESET button without turning off the machine 12 5 ITEMS_MODE Press F3 to access the ITEMS screen An item consists in the following parameters Item name up to 16 alphanumeric characters Press on the field REF ITEMS and enter the desired name via the numeric keyboard Then press ENT followed by V 1 to 9 stapling positions depe
13. assword is requested when a user tries to modify a given option parameter pages The user level remains active while the machine is turned on Level 1 code 5000 User Level 1 RESET ALARMS SET TIME INTERACTIVE MODIFICATIONS OF FILES AND OR MODIFICATIONS Level 2 code 9059 User Level 2 OFFSET RATIO SPEED TEMPO Level 3 code 0721 User Level 3 management of the ITEM DATABASE parameters page 5 Level 4 code XXXX Total access for CASSESE customer service modification of cycle wedge stats direct read write in the Database ST WT AL MAINT WAIL NT AL MAINT WAIL ACTH Ea p EAT AL MAINT CYC iS mia Pages 1 2 and 3 concern various 50 machine parameters nt E CATAL MAINT CYC ACTU Kary ENTALCARTRIDG E Pita CATALCAATAIDGE ACTU Do not modify without TEMPO 1 authorisation from TENPO CASSESE Customer Service In page 2 are the options to configure the execution counter mode inc count to select increasing or deacreasing counter counter divisor to be set at 1 for corner counting at 4 for frame counting Page 3 enables you to define operational preferences of the machine The main options are 3099 486 MODE preference Manuel Auto default mode when the machine is turned on Stapling mode 111 1212 122 first pressing and boosted pressing The stapling mode will define the use of first pressing gentler and second pressing more powerful 1111 the machine only uses the fi
14. ation of your preferences By pressing EXEC lt you can transfer the execution parameters of the job in progress to the item file MANAGING THE ITEMS DATABASE To SEARCH for a saved item press on the name of the item A numeric keyboard is displayed Enter the name and confirm Then press SEARCH If the item exists 1ts parameters will be displayed Otherwise the message INEXISTENT ITEM will be displayed To DELETE an item from the machine s memory press DELETE To MODIFY an item change the desired parameters and confirm A confirmation screen will appear Confirm or return to the item file To COPY call up the desired item enter its name and then press SEARCH Modify the name then confirm by pressing V Press LIST OF ITEMS and a screen will display the items in the machine s memory by lists of 10 names NETLIST LIST OF ITEMS You can move up and down the index from the page of 10 items displayed by pressing 10 10 items lower 100 100 items lower 10 10 items higher 100 100 higher You can also enter the value of the index displayed directly by pressing IDX You can even go to a predefined value 400 800 1200 1600 2000 2400 2800 using the scroll bar NOTE A newly created item will appear in the first available empty slot A deleted item frees up a slot Therefore items do not necessarily appear in the order they were created To search for an item in the machine s memory using the list enter it
15. ded 220 V single phase outlet 2 Turn the compressed air valve to ON The manometer should show 6 bars see page 3 3 Turn the START STOP button The touch sensitive screen should be displayed COMPRESSED AIR VALVE Cassese 4 HOMESCREEN CASSESE ZI 8 RUE DENIS PAPINS 77390 VERNEUIL L E TANG FRANCE VVWVV CASSESE COM C S 40 0 8 Number of cycles completed since the beginning of operation Total number of staplings since the beginning of operation CYCLES VER ECR 02 00 VER PROG 2 00 Program neos2n08 14 08 versions CHOICE OF LANGUAGE Press the button that corresponds to your language 5 DEFAULT SCREEN PARAMETERS SOMPTEUR AGR r BOMPTEUR CYC SODE PIN Ez TYPE MACHINE NETWORK The default workscreen can be set in 486 or 3099 mode Press F4 PARAMETERS page 3 5 and specify the desired type of screen with the 486 3099 button By pressing the pedal on the touch sensitive screen or during pre clamping the 486 or 3099 workscreen will be displayed 4 ADJUSTMENTS 1 CHOICE OF PRESSER The presser is made up of an adjustable support and magnetic interchangeable tips It is mounted on the arm of the post with pin G and can be set at 7 different distances from the table Pay close attention to the position of the triangle the sides of the triangle should be parallel to stops Bl and B2 see fig 2 page A of the instruction manual BLACK PRESSER TRIANGLE HARDWOO
16. e of 2 mm MINIMUM is 190 mm required above the wedge Wedges that are the Measurement of the width is based on the same size can be stacked in order to avoid diagonal cut from the depth of rebate to the heel changing size of wedge when joining frames The profile width must not exceed 190 mm of various thicknesses NB IN EVERY CASE STAPLING SHOULD BE PERFORMED AS CLOSE AS POSSIBLE TO THE THICKEST PART OF THE MOULDING 5 ADJUSTING ANGLES OF THE STOPS 4 p e gt d RI BUTTONS FOR ADJUSTING STOP ANGLES 1 If the corner has an opening on top turn the two adjustment buttons RI an identical value towards the MINUS sign 1 Fig 2 p A 2 If the corner has an opening underneath turn the same two adjustment buttons RI an identical value towards the PLUS sign Fig 2 p A 6 ADJUSTING THE JOINING ANGLE If the corner is open towards the outside Tighten the adjustment screw AS page A fig 2 amp figure AS below to correct the error and check the quality of the angle by clamping the corner against the stops again Outside Inside If the corner is open towards the inside Loosen the angle adjustment screw AS page A fig 2 amp figure AS below to correct the error and check the quality of the angle by clamping the mouldings against the stops again If you obtain this result check your cutting angle The angle 1s incorrect in this case because it is less than 45 Have the angle of y
17. form the procedure described in replacement of the hammer to unblock the hammer The machine blocks with the vertical presser against the moulding then releases the pressure and displays the message alarm nail down gt The pedal was released too quickly Try stapling again keeping the pedal down until the cycle is completely finished The machine blocks and displays the message start of travel nail The sensor that informs the machine the hammer is in the downstroke position sends information that the hammer has not returned down Perform the procedure described in replacement of the hammer to unblock the hammer The wedge breaks in the wood The wood is too hard Use special hardwood wedges The backs are stained The distributor is full of grease Perform the procedure described in replacement of the hammer and remove any excess grease Do some stapling in scrap mouldings to purge any excess Then wipe off the top of distribution block Handling the mouldings ts difficult The horizontal presser clamps is too tight against the mouldings Repeat the pre clamping procedure described in chapter 3 page 6 The corners are crooked Make sure to place the first moulding against stop B1 See figure 2 page A for more details Make sure that clamping pressure is sufficient Use the clamp pressure regulator to adjust it The message corrupted database ts displayed Press F4 then select page 5 Press re index database
18. he message nails maintenance means it s time to clean the wedge distributor Follow the maintenance procedure described in the chapter entitled Block H Maintenance Then reinitialise the alarm as explained in reinitialising the nails maintenance alarm 2 Distribution unit maintenance To clean the distribution unit or merely to unjam the machine we recommend following this procedure Use the 2 5 mm Allen wrench that comes with the machine With the 2 5 mm Allen wrench unscrew the screw V from the stapling head T in place then pull upward to remove it from its housing Remove the staples from the distribution groove Clean using a clean cloth Replace the stapling head and tighten the distributor s locking screw using the 2 5 mm Allen wrench 3 REINITIALISING THE WEDGE MAINTENANCE ALARM After performing maintenance on the wedge distributor AT AL WANT HAIL block press F4 in order to access the parameter pages ENTALMANT NAL ACT of the machine In page 1 press the button RESET a NAILS ALARM The machine will request an access NTALCARTRIOGE code type 5000 and confirm by pressing ENTER to an reinitialise the alarm message MA cone l TEMPO 1 TEMPOS WAM SPEED 18 4 ADDITIONAL REQUIRED MAINTENANCE We recommend keeping the machine clean Check the ventilation filter of the electrical cabinet as well as the general state of the cabinet If it is dirty use a vacuum clea
19. nding on the cutting angle and for a maximum width of 190 mm Enter the position after pressing on POS 1 to 9 wedges per position enter the number of wedges after pressing on each QTY field Moulding width from 0 to 190 mm maximum from the depth of the rebate Creation date Press DATE DMY or modify each field of the date displayed Joining angle scroll down the different angles by pressing button A Use or not of spacer bars select the desired option by pressing B Type of tip Choose one of 4 tips then press C Wedge size Choose the size after pressing button D 7 NORMAL WOOD NAILS All these values can be changed at a later date by pressing the A pm Gal a S z corresponding button or display Modifications only affect JE A Ae eel HARD WOOD NAILS EN w w EN HW am A the item and not execution in progress The CS4008 UNI can record up to 3 000 items To Create a new item press NEW All the parameters are cleared The date is reinitialised Enter your parameters enter the item name and validate V If an item with the same name already exists a warning will be displayed Confirm replacement of the existing item or cancel and continue the procedure with a different name S 4 p E a WA e 7 gt kam i ip a de aes ie wl SEARCH NEW DELETE VALIDATE 10 bars a Exec EXece By pressing gt EXEC you can transfer the T parameters of the item file to the execution screen 486 or 3099 depending on parameteris
20. ner on the inside of the cabinet Do not use compressed air There is a filter on the ventilator outlet Remove and inspect it Eventually clean it with water Dry 1t completely before installing it back in the machine to avoid any contact with water To clean the CS4008 UNI table or body do not use water based solutions prefer WD40 or silicone sprays which can be used to clean grime and glue residues Do not douse the machine Spray the product on a soft cloth and use it to clean the machine Do not use solvents The two tables of the machine are made of a composite material The advantage is this material does not suffer from corrosion and wood adhesive does not stick to it To clean the table avoid sharp tools that could damage the surface This can make the table porous and make glue stick more easily The mechanical unit used to move the stapling position forward and back does not require any special maintenance Only the vertical column that supports the post must be lubricated use 15W40 motor oil Place a few drops of oil at the base of the column and do some stapling to help the oil penetrate the shaft Lubricate this area at least once a year and more often during intensive use Like any machine that includes mechanical and electrical parts it is strictly forbidden to expose it to water The machine should be used and stored in a temperate room away from humidity cold or excessively high temperatures Using unsuitable or other brand
21. our cutting machine corrected JOINING 1 MEANS OF JOINING For greater reliability and productivity over time use only Cassese R Masters TM wedges type UND with your CS4008 UNI Joining is performed using metal wedges specially designed to ensure perfect corners Five standard sizes are available 5 7 10 12 and 15 mm On special order 3 mm wedges are available for Slips fillets 2 LOADING WEDGES Sa Turn the button WEDGES LOADING to the ON position The wedge loading slot 5 Cretracts Slide the wedge strip CS in ARRET all the way to the distributor window a Turn the button WEDGES LOADING to a CHARGEMENT AGRAFES the OFF position The slot returns to its mnnn S normal position j LOADING WEDGES IMPORTANT TURN THE MACHINE OFF AND DISCONNECT THE AIR INTAKE The CS4008UNI comes with 4 stapling heads each corresponding to a specific staple 1 e 7 10 12 and 15mm The following procedure 1s to be followed for installing replacing the stapling head on the machine Using the 2 5 mm Allen wrench provided unscrew the locking screw V of the stapling head and place on the machine Detach the stapling head T by pulling it upwards The staples in place are held magnetically Insert the stapling head corresponding Push them back to free them to the staple size chosen E f y E Sg Y Attach the new stapling head with Insert a bar of staples in the s
22. rst pressing soft mouldings 1212 the machine for each wedge will use normal an great pressure it gives a progressiv increase of pressure on top of the moulding can be usefull for some soft mouldings 1222 the machine for the first wedge will use normal an great pressure so the bung moves down gently then for stacked wedges will run directly with great pressure so it goes faster and helps penetration of the wedge 222 only the main pressure saves time with very hard would Eo SERAN SENS A ae J k ie kermana 0000 0000 0000 0000 0000 x1 Y1 SIEF DIR 1 uoni ENE EXPORT HORT rd oor x2 PRECLAMP Y2 ENASLE f TO SUC TO CON NIT PRINTE ooo1 X3 O POSITION Y3 ip J eat N CALF TEST PRINT Bee eTAPPUNG y5 CLAMPING BATABASE SIZE Sr Y6 15T PRESSURE EU F E o Ea AT NA ccNeoR _Y7 2ND PRESSURE A EOT Y10 MOTOR POWER MN e 0 A fi X9 EOT WEDGE gt X10 BP CARTRIDGE vs B50 50 0 3 2 6 100 B cnrf TEST PRINT OBINEXEC PLC 0004 RAY Loan son e fnr OSTAMBLE 0001 P xii 12 PUSH CARTRIDG VERPROG 2 00 asad VERSCR aoe On 26 36 ee Se ee es Y 56 66 Doc Page 4 enables visualisation of Input Page 5 is used to manage the items Page 6 1s used for the Output This page 1s functional even database parameterization of the printer during continuous operation of the Use only at the request of machine CASSESE Customer Service 16 7 SYSTEM
23. s name after pressing ITEM NAME and confirm using the ENT button on the numeric keyboard Then press SEARCH to call up the item among the 3 000 files in the database Press on one of the 10 names in the list to call up the file of the selected item Then press gt EXEC to execute it You can search for any item using part of the name Example 3099 and 3099 02 are two different items Using the PARTIAL button you can search for all items starting with 3099 14 NETWORK MODE This system only functions if the machine is connected to a PC SERVER that dispatches jobs to a network of machines The system is based on the following principle The PC Server records a list of orders and organises a list of Jobs according to various priorities The server proposes depending on the type of machine saw joiner and a job database a queue of 10 jobs A job is defined by e Its NAME e Its joining Parameters when appropriate e The Quantity requested e Its Status FREE waiting MACHINE REQUEST GET REQUEST ACKNOWLEDGED ACK COMPLETED DONE The quantity already completed The machine requests a list of Jobs in the queue The PC SERVER sends back a list of 10 Jobs from the list of orders according to different parameters and priorities The operator selects GET Request for Job 1 to 10 Jobs can be requested by a single machine The PC SERVER sends back the list of 10 Jobs with the response ACK if the request is accepted It could be ref
24. s of wedges instead of Cassese genuine Masters UND wedges may cancel the warranty Without special authorisation any dismantling of the machine other than the procedures in this manual by an unqualified person also cancels the effect of the warranty The following parts are considered as consumables and their wear is not covered by the warranty Their life cycle depends directly on the proper use of the machine Z22003 hammer Z1783 yellow elastomer 30 mm Z1791 green elastomer 30 mm Z1813 white triangle Z1814 black triangle We recommend having your Cassese equipment serviced once a year by your Cassese distributor This interval can be shortened in cases of intensive use The cost of this service is not covered by the warranty It is normal maintenance procedure 19 5 Replacement of the hammer Before to perform any maintenance on mechanical or electrical parts to ensure your safety unplug the machine from air pressure and electrical supply Unlock the V screw of the wedge s distribution block T see fig 2 p A with the Allen de 2 5mm that is supplied with the machine Pulling the head up remove 1t from the machine Inside the machine using the 2 5mm Allen key remove the two screws A and B holding the hammer Open the access door of the mechanic install the pin G of the bung support against the axe of the piston AV as shown in upper picture Lift up the pressor arm to be able
25. taple distribution groove A the 2 5 mm Allen wrench second bar of staples can be inserted after 1t The staple loading operation is complete 3 JOINING IN 486 MODE The 486 workscreen is displayed by pressing Fl If this screen has been set as the default workscreen it will automatically be displayed by pressing on the homescreen A flashing message indicates the machine must be placed in the pre clamping position a ape NO NAIL MAINTENANCE OFF ON y ALARM INCIDENT PRE SERRAGE Seas Turn the button PRE CLAMPING towards ON Reset at 0 if necessary all the position fields POS and quantity fields QTY using the CLEAR button RAZ CLAMPING HAIL The post stapling joining P SEA see fig 2 p A is initialised and aranm imcimenr MO MANS MAINTENANCE moves to position 1 near the clamps Place the profile against UVA stop Bl and adjust the Sliding Table see page 6 At this point the stapling positions and quantity of wedges for each point will have been defined By pressing the buttons lt back and gt forward you can visually change the position of the P SEA unit Field C provides the position of the P SEA joining in mm the 0 position being near the clamps Movement follows the cutting angle You can move directly to a given dimension by pressing field C of position dimension A numeric keypad 1s displayed Enter the desired position from 0 to 190 Press ENTER to confirm the dimension By pressing se
26. tinues the stapling cycle where it left off ey EDGES EGA ADING B MEMORISING JOINING PARAMETERS See 3099 Mode page 10 The joining parameters in 486 Mode can be found on the 3099 Mode screen Follow the memorisation procedure on this screen Or switch to Items Mode using F3 and press the button FROM EXEC The parameters previously displayed on the 486 screen can be found on the Items screen see item memorisation page 11 10 4 JOINING IN 3099 MODE After turning the machine on press F2 the 3099 screen 1s displayed A message invites you to perform pre clamping To clear all of the positions and quantities press CLEAR RAZ the post SE stapling unit is initialised and moves to the default position near the clamps Parameters of the points position and the quantity of wedges for each position are set in the following manner Each stapling point is numbered from to 9 and includes the distance from point 0 clamps and the quantity of wedges inserted EPRESERRAGE 3099 POSITION Po PESETA JE EAS We DIMENSION Moa a To o QTY OF STAPLES FOR THE POSITION POSITION N POSITION SELECTION KEY There are 2 methods for entering the POSITION parameters either using the arrows lt back and gt forward which visually move the P SEA to the desired position or entering values via the numeric keyboard which is displayed after pressing on the upper field be careful to confirm each value by pressing ENTER
27. to catch the hammer and take 1t out of the ma chine Apply some grease on the Inside the machine tighten new hammer and insert it back the screwsAandB y back inside the machine as with the Allen key of indicated in attached picture 2 5mm Remove excess of grease Check the hammer installa tion it must be able to Slide with no hard point then remove the pin G Install back the needed distribution head and lock it using the Allen key of 2 5mm 20 If once block H has been unlocked it 1s still impossible to pull it up this is because the hammer is still locked in position by screw Z1394 There is no need to dismantle the blocking screw A simple operation will enable you to unblock the hammer To do this place your hands flat on the aluminium post that houses the presser Press firmly down several times if needed A snapping sound indicates that the screw has unlocked the hammer You can remove the distributor block and perform the maintenance procedure described in Block H maintenance 6 Extracting a wedge caught in the distributor During the joining process it is possible for a wedge to enter the distributor and not be pushed into the moulding for example if the pedal is suddenly released or pressure is too low In this case the top of the wedge remains visible at the distributor exit and the cartridge cannot be removed The message Alarm Nail Up or Alarm Nail down can appear on the screen
28. tton is still in the ON position during an attempt at joining by pressing the pedal Turn it to OFF before pushing the pedal When I push the pedal the machine blocks the mouldings with the clamps but then releases them and does not shoot the wedge The message safety clamping is displayed gt The table has moved back handle not tightened enough and proper clamping of the mouldings is not possible Repeat the pre clamping procedure gt The pre clamping procedure was not performed correctly Try again following the instructions in chapter 6 The machine appears to be inserting the wedges normally but the reload nails message is displayed gt The wedge channel is empty Reload wedges and try joining again gt The hammer is broken Perform the procedure described in replacement of the hammer When you have dismantled the distributor check the hammer to see if it 1s not damaged 22 The machine appears to be inserting the wedges normally but the wedges are not completely inserted gt The hammer 1s broken Perform the procedure described in replacement of the hammer gt The moulding is too low or too narrow Therefore the vertical presser cannot block it correctly against the stops Use the set of spacer bars to join the moulding see page 5 gt Air pressure 1s too low Adjust the air pressure of the compressor or the machine gt The moulding is not properly clamped to the table during the stapling
29. used for example 1f the order has been cancelled or another machine has already taken the job The machine executes the entire job or part of it The operator enters the quantity completed and then makes a DONE request DONE can only be executed if the job has been requested and acknowledged Several jobs may be DONE at the time of the machine request The PC SERVER records the job even if it is partially completed deallocates the Jobs Done and creates a new list with the next 10 Jobs in the queue and so on NETLIST LIST OF ITEMS Starting from the item file press NETLIST 1 000 Press UPDATE to update the list i hs ws Make a GET ACK or DONE request REFNETJO IM status Press UPDATE to update the list askep aTy MN DONE QTY ji Execute the job and then press UPDATE to update the list You can use the execution parameters in the NETLIST To visualise the parameters of a job press on the job name Then press gt EXEC The machine is adjusted according to the Job parameters in NETLIST Otherwise you can execute the Job using your own parameters or those of an item in the machine s memory You can still use DONE DATE DD MM Y THESE NETWORK FUNCTIONS ARE DESTINED TO EVOLVE SEE EVOLUTION OF Cassese Barcode 15 6 PARAMETERS o E Pressing F4 provides access to the PARAMETERS Access to various parameters of the CS4008 UNI is organised in a hierarchical manner according to user level A p
30. veral times on POS you can move to positions 2 3 and so on up to a maximum of 9 After position 9 back to position 1 You can go directly to a given position by pressing the position number field P A numeric keypad 1s displayed Enter the desired position n from to 9 Press ENTER to confirm Pawan iweienr O NAIL By pressing several times on QTY you can specify the quantity of wedges for the position 1 2 3 and so on up to a maximum of dE 9 After 9 back to 0 You can specify directly the quantity of wedges for a position by pressing the wedge quantity field Q A numeric keypad is displayed Enter the desired quantity from 0 to 9 The selection buttons Manu Auto define the way the frame 1s assembled CLAMPING NAIL ALARM INCIDENT MO NAIL MAINTENANCE MANU Press Pedal clamping Press Stapling Button NB we advise you to use this two step method for the first frames in order to check the accuracy of the settings AUTO Press Pedal Clamping Stapling in a single operation E 9 The COUNTER field indicates the number of cycles completed By pressing this field a numeric keyboard 1s displayed enabling you to attribute a value the counter can be Incremental or Decremental see below a SETTING COUNTER PARAMETERS Press F4 the parameters screen is displayed then the button at the bottom of screen 2 6 Specify using the button M Mode INC COUNT counts the stapling cycles by addition or Mode DEC COUNT counts
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