- APY Engineering Co.,Ltd
Contents
1. F 08 100 of rated current 100 Yo of rated current F 09 100 of rated current 100 of rated current F 10 4 of rated current 4 of rated current F 11 12 5 sec 2 rps sec 8 3 sec 2 rps sec Sp 1200 bitssec F 17 Deceleration to stop Note 1200 bits sec Ca S 10 ms D SEC Deceleration to stop 4kHz User can see compressor model in Table 1 ser can not change the above parameter by keypad or MODBUS communication f user want to change it please contact A P Y ENGINEERING Co Ltd 8 PROGRAMMABLE PARAMETERS OF BLDC COMPRESSOR DRIVER CODE PARAMETER DATA DEFAULT P 03 Hold frequency Address 3 60 00 360 00Hz 60 00 P 04 Hold frequency time Address 4 0 0 6000 0 sec ma Note User can change the above parameter by MODBUS communication Address 3 and address 4 ENGINEERING BL 1 9 Revision Date 19 Jul 2010 20 35 9 EXPLANATION OF NON PROGRAMMABLE PARAMETERS F 00 Minimum frequency F 01 Maximum frequency Output frequency of compressor driver can be limited by minimum frequency and maximum frequency F 00 and F 01 Output frequency Frequency command via RS485 If frequency command lt F 00 output frequency 0 stop Frequency command via analog command 0 10 Vdc If frequency command lt F 00 output frequency F 00 Frequency command Hz Fig 9 1 F 02 Acceleration time 1 start interval F 03 Acceleration time 2 no2. Address 1416 O C 1 8 3 14 15 NO 6 Fault code O T OC A OC C OC d Reserve PFC oc_A HE 7 oc C oc_d Reserve Err 1 Description IPM module over heat 100 125 C PFC module over heat gt 95 C Over current or output short circuit during Speed acceleration hardware trip Over current or output short circuit during Speed steady state hardware trip Over current or output short circuit during Speed deceleration hardware trip DC bus under voltage 220V series 1 5Vdc 380V series 310Vdc DC bus over voltage 220V series 400Vdc 380V series BOOVdc PFC Converter fault only F002i 2PHB F003i 2PHB F007i 2PHB and F008i 2PHB Over current or output short circuit during Speed acceleration Software trip Output current exceeded the electronic thermal overload level for a long time 150 of rated in 60 sec Over current or output short circuit during Speed steady state software trip Over current or output short circuit during Speed deceleration software trip Modbus communication loss time out Heat sink temperature sensor error only F002i 2PHB FOO3i 2PHB F007i 2PHB and F008i 2PHB BL 1 9 Revision Date 19 Jul 2010 Corrective action Check cooling fan Check ambient temperature Check motor coil resistance Check motor insulation Check the same as OC A Check the same as OC A
3. Check input voltage level Check power source and wiring Check pre charge contactor Check input voltage level Check power source and wiring Check reactor inductance Check reactor insulation Check bus voltage capacitor Check the same as OC A Reduce the load compressor Increase the capacity of driver appropriately Check the same as OC A Check the same as OC A 1 Check signal of TxRx TxRx Pin4 5 of Modbus connector 2 Check communication signal of outdoor controller 1 Check heat sink temperature sensor wiring ENGINEERING Address Fault Description Corrective action 1416 code 2 AbnC Abnormal condition frequency decelerate to stop by current 1 Check cooling fan limit protection or heatsink temperature protection 2 Check air condition system Remark OC A OC C and OC d are hardware trip The trip level depends on IPM power module oc A oc_c and oc_d are software trip The trip level are as following F005i 4THB 10 Arms 380V 25 Apeak instantaneously F008i 4THB 14 Arms 380V 35 Apeak instantaneously FO10i 4THB 18 Arms 380V 50 Apeak instantaneously FO15i 4THB 25 Arms 380V 50 Apeak instantaneously FO20i 4THB 34 Arms 380V 75 Apeak instantaneously F002i 2PHB 9 Arms 220V 20 Apeak instantaneously F003i 2PHB 13 Arms 220V 30 Apeak instantaneously FOO7i 2PHB 22 Arms 220V 50 Apeak instantaneously F008i 2SHB 25 Arms 220V 50 Ape
4. 360 460 V Voltage 10 15 Frequency 5 Operating 10 130 rps depend on motor specification see table 1 PWM Revolution Fin over heat Over current Under over voltage Overload Compressor connection loss Communication loss PFC converter fault Method Asynchronous Half Duplex Communication Baud rate 1200 bps Format 8 N 1 8 data bits none parity bit 1 stop bit Size mm Under Under 314x165x170 314x165x170 372x215x150 372x215x150 372x215x150 372x215x150 372x225x190 372x215x150 334x215x150 334x215x150 372x215x150 WxHxD developed developed Structure E KK Cooling AL Fin C EE and Forces Air Cooling Ambient 20 to 70 C 30 to 80 RH Don t condense don t freeze Temperature Environment Storage 20 to 80 C 25 to 85 RH Don t condense don t freeze Temperature Max 5 9 m s 0 69 10 to 55 Hz The drive is designed to meet applicable requirements of the following codes standards EN61800 5 1 Adjustable speed electrical power drive systems P 5 1 Safety requirements electrical thermal and energy Agency Marked for all applicable European Directives EMC Directive 89 336 EEC Certification Emissions EN 61800 3 Adjustable Speed electrical power drive systems Part 3 Immunity EN 61800 3 Second Environment Restricted Distribution Low Voltage Directive 73 23 EEC APY ENGINEERING BL 1 9 Revision Date 19 Jul 2010 11 35 220V Series 10 Input F002i 2PHB F
5. Install the driver securely with screws or bolts in the vertical direction Do not turn the driver upside down or install in a horizontal position The cooling air should flow through heat sink reactor and box of driver to extend lifetime of driver See Fig 6 1 b e Since heat is generated during drive operation the spaces shown in Fig 6 1 a are required to ensure sufficient cooling Do not install the driver beneath a device sensitive to heat as heat radiates upward S The heat sink and reactor may reach a temperature of 90 C and 125 C during driver operation Ensure that the material surrounding the product can withstand this temperature e Consider ventilation inside the cabinet to prevent the drive s ambient temperature from exceeding the specified value Do not install the product in an area from which heat can not be sufficiently released If two or more driver must be installed in the same cabinet arrange the units horizontally to minimize the effect of heat If two or more driver must be installed vertically place an insulated plate between the driver to minimize the effect of heat BL 1 9 Revision Date 19 Jul 2010 14 35 Clear area 10cm 294 Minimum Condensing Unit ia Air Fl Air Conditioner aan DC Reactor Ka Som 1 977 FRECON BLDC Heat Sink DRIVER Minimum 10 cm 3 947 Minimum Fig 6 1 6 3 Wiring Method 6 3 1 Wiring of the main circuit 1 Crimping terminals with insulation slee
6. A d V 9 35 19 Jul 2010 BL 1 9 Revision Date 3 2 Product warranty This product is guaranteed against defects in workmanship for 12 months from the purchasing date However the troubles caused by the following reasons are not covered by this warranty even in warranty period 1 Problems caused by incorrect operation or by unauthorized repairs or modifications 2 Problems resulting from using the driver in the range outside the standard specification 3 Damage to the driver after purchase or during delivery 4 Damage caused by earthquakes fire floods lightning abnormal voltage fluctuations or other natural disasters and secondary disasters 5 Damage caused by water 6 Damage caused by animal or insect 7 The external case or parts are damaged 8 Damage caused by intention accident or carelessness BL 1 9 Revision Date 19 Jul 2010 10 35 FRECON BLDC COMPRESSOR DRIVER SPECIFICA TION 4 BLDC COMPRESS DRIVER SPECIFICATION 220V series 380V series Inverter type F002i 2PHB F003i 2PHB F005i 2SHB F007i 2PHB F008i 2PHB F008i 2SHB F010i 2SHB FO10i 2THB F005i 4THB F008i 4THB F010i 4THB F015i 4THB F020i 4THB 1 Diode 1 PFC 1 PFC 3 Diode Inverter Converter 1 Diode Rectifier 3 Diode Rectifier MAX 16 Arms MAX 20 Arms Rectifier MAX 30 Arms MAX 36Arms Rectifier Control 3 IPM Inverter method Method Sensorless Vector Control Method Voltage 1 200 240 V 3 200 240 V 3
7. Address of slave 1 247 2 FUNCTION Read or write function 3 DATA Data that correspond to read or write function 4 ERROR CHECK Data for checking the communication error 12 4 3 FUNCTION in MODBUS Frame 1 Read Holding Registers Code 03 Read data of 16 bit register from slave This function can read maximum 255 registers in the continuous address at one time In the FRECON driver the maximum 18 register can be read when reading Register 1408 1425 Master Query Slave Response Slave Address Slave Address Function 3 Function 3 Start Address Hi Data Byte Count Start Address Lo Data 1 Hi No of Register Hi Data 1 Lo No of Register Lo Data 2 Hi Error Check Data 2 Lo Data N Hi Data N Lo Error Check BL 1 9 Revision Date 19 Jul 2010 ENGINEERING 2 Preset Single Register Code 06 Write single data to 16 bit register of slave Master Query Slave Response Slave Address Slave Address Function 6 Function 6 Register Address Hi Register Address Hi Register Address Lo Register Address Lo Preset Data Hi Preset Data Hi Preset Data Lo Preset Data Lo Error Check Error Check Fig 12 4 3 Preset Multiple Register Code 16 Write multiple data to 16 bit registers of slave This function can write maximum 8 register in the continuous address at one ti
8. CT AA TANG BL 1 9 Revision Date 19 Jul 2010 23 35 F 12 Node address for MODBUS The address of inverter for MODBUS communication See more detail in communication Protocol F 13 Baud rate Baud rate is the rate of transmission or receiving data See more detail in communication Protocol F 14 Data format Data format is the format in a frame of transmission receiving data The format 8 N 1 can be shown as following 8 8 bits data length N none parity bit 1 1 stop bit See more detail in communication Protocol F 15 Reply interval When the inverter receives data command from communication there is some delay time before the reply of inverter This delay time is reply interval F 16 Communication loss time out It is the time that the inverter will remain in communication loss before implementing the action in F 17 F 17 Time out action for MODBUS It is the inverter s response to a loss of the communication connection or excessive communication errors F 18 Switching frequency User can adjust motor noise by changing the switching frequency A reduced switching frequency will decrease leakage current but increase motor noise 10 EXPLANATION OF PROGRAMMABLE PARAMETERS P 03 Hold frequency P 04 Hold frequency time Start up frequency of compressor is 0 5Hz The frequency increase from 0 5Hz To hold frequency P 03 And remains stable for hold frequency time P 04 After that the frequency w
9. Connectted Jumper External run operation amp Frequency Command via 0 10 Vdc Grounding Removed Jumper RS485 operation start stop amp Frequency Command via RS485 Modbus RTU communication Fig 6 4 6 3 5 Power Cables Connection Connect to the commercial power supply Connect to BLDC compressor Connect the driver chassis case to earth BL 1 9 Revision Date 19 Jul 2010 18 35 6 3 6 Control terminal connection 6 3 7 Terminal Layout Interface with APY Outdoor Control Board External Run Fault Output Open Collector 100mA max Frequency Command 0 10Vdc Connect Jumper external Run amp 0 10V Command RS485 MODBUS RTU Communication Pin4 5 TxRx TxRx Remove Jumper Modbus operation Address 1408 1409 da Earth Fig 6 5 APY maa TOO ENGINEERING BL 1 9 Revision Date 19 Jul 2010 19 35 7 NON PROGRAMMABLE PARAMETERS OF BLDC COMPRESSOR DRIVER O gt gt CODE PARAMETER For Compressor 4 Pole For Compressor 6 Pole 30 00HZ or 60 00HZ 20 00HZ Minimum frequency depend on compressor model F 01 Depend on Compressor model F 02 12 5 sec 2 rps sec 8 3 sec 2 rps sec F 03 12 5 sec 2 ros sec 8 3 sec 2 rps sec F 04 12 5 sec 2 rps sec 8 3 sec 2 rps sec F 05 12 5 sec 2 ros sec 8 3 sec 2 rps sec Se Te Te 20 00Hz P O 30 00Hz or 60 00Hz F 07 Stop frequency depend on compressor model
10. Date 19 Jul 2010 1 35 10 60 0102 20 Aa 09 08 001 0c VIN VIN De L 02 OE LO OG 1 02 ajog x sdu paads ZH Aduanbas and auey pasde Buneiado peo ON SJUEJINPU eus saweg 1Wxa IL abed JEGENY JEPFENY JEEENY JEEANY UNAM LINO LINE UN Iida LNSS LW UNC LINNGI LNDO LINN LNM LNA ALS LABS UHT UC 1Waa LINS4 LAN LN LID UC LADM LWra iwaal LALS UNS LSS Wo3 UO LAM LNG LAHA LNO LUS UO LWvo uwsa Lwaa 4ZPENY LHGT RIRT G66T 8I8TAN 99 XV OLOV 667 8 18740 99 PL Or 0 JOYSueg ney Suooy 1294 pousueg Juemy py IEMESYNS TO EMESIS 105 p OOP 1 6 ALT OO ININAANDONA A d V LAN LAWNS LWWO ANHO LNOO LAND BLIEN japo sossaidwa5 1NSI LINGO LAD JECANY NDC lg 101 uoneoijoads JojoN I alael INIHFINIINT 8 35 19 Jul 2010 BL 1 9 Revision Date 10 60 0107 ZO ay 3j0g X sdi paads zy Asuenbasy4 paads WNWXEN DB KEW N9XEW13 sug JUBUNT peo ON SJUBJINPU BUILLUE 9 02 le aseud Jag SIUEISISSH aDE jOA LALO LAD LS LINDT LAND LINO LINAS LWA 1H93 1HED LWA LHOW LINDH LAHTLINST LIAHP LW BWEN japo JossajdWog ZEN JELLENS JELLENS JOELENS JOZZENL JOZSENL 399ENY NOG TG 404 UoHeoyIosdgs JOION aqel aie abed L66T 8 I 8T 9667 8 187 0 99 XV OLNV 667 8 187 40 99 TL INI HTINIINT Oriol YO dupe TLS Fuooyyp JOU powszueg ZURMY DA IEMESANS CO IEMESANS 109 F OOTY 6 GLT OO INIIHANLONA
11. Other Instructions WARNING Never modify the product Electric shock or injury may result BL 1 9 Revision Date 19 Jul 2010 5 35 2 8 Conformity to Low Voltage Directive in Europe CAUTION The ground terminal should be connected to ground Use a crimp terminal to connect a cable to the main circuit terminal or driver ground terminal Use a single cable to connect the driver ground terminal Do not use more driver ground terminals Use a molded case circuit breaker MCCB and magnetic contactor MC that conform to EN or IEC standards Operate the driver under over voltage Category Ill conditions and maintain pollution Degree 2 or better as specified in IEC664 To maintain Pollution Degree 2 or better install the driver in a control panel structure level NEMA 3 or higher which is free from water oil carbon dust etc To ensure safety install an optional AC reactor DC reactor as follows 1 Install inside an IP4X cabinet or barrier if electrical parts are exposed 2 Install inside an IP2X cabinet or barrier if electrical parts are not exposed 2 9 General Instructions For clarity some figures in this manual may show the driver without covers for explanation purpose Do not operate the device until all such covers have been replaced The time required for the capacitors to discharge after the removal of power from the equipment Capacitor discharge time Min 5 minutes BL 1 9 Revision Date 19 Jul
12. Run mode Bit 1 Normal Trip mode 0 Normal mode 1 Trip mode Bit 2 Steady state O Not steady state 1 Steady state Bit 3 Acceleration state 0 Not Acceleration state 1 Acceleration state Bit 4 Deceleration state O Not Deceleration state 1 Deceleration state Bit5 11 Reserve Bit 12 Compressor oil return state O Not complete 1 Complete Bit 13 Compressor speed decelerate by protection O Not active 1 Active Bit 14 Compressor is not connected warning O Normal 1 Warning Bit 15 Reserve BL 1 9 Revision Date 19 Jul 2010 30 35 NC Warning Flow chart Normal Operation Run mode lt 2 496 of Irated Yes Count up timer Clear timer 0 Timer 2 30 sec Warning NC Run mode Fig 12 7 2 Trip Type Address 1416 Value 0 Not trip Value 1 Heatsink over heat Value 2 Over current at acceleration state Hardware trip Value 3 Over current at steady state Hardware trip Value 4 Over current at deceleration state Hardware trip Value 5 DC Bus under voltage Value 6 DC Bus over voltage Value 7 8 Reserve Value 9 PFC Converter Fault only F002i 2PHB F003i 2PHB F007i 2PHB and F008i 2PHB Value 10 Over current at acceleration state Software trip Value 11 Over load fault Value 12 Over current at steady state Software trip Value 13 Over current at deceleration state Software trip Value 14 Reserve Value 15 Comm
13. external run switch is opened the frequency will be decreased to zero immediately emergency stop see Fig 11 4 The outdoor controller can receive fault signal from OP1 connector See detail in Wiring Diagram of BLDC driver Customer development ppm GG GG EE N EE n em p EE N ME im n em rem r eg mp ME per EE N EE per er EE n em N mm r et Indoor Unit Outdoor Unit FRECON Evaporator temp Remote control d sosa ma e E es ms E es e mm Ss e so oma o pr Ss me o es zs PE Neutral G Controller Controller Driver ds uez Joopu f Jojow dags Josuas dua ane AEM F UE JOOPINO SA EA uoisuedx Fig 11 2 APY ENGINEERING BL 1 9 Revision Date 19 Jul 2010 25 35 Frequency Command Hz 220Hz F 01 I i i I I i 1 l i I I i I i H I I I I Analog Command V 0 0 91V 10V When analog command lt 0 91V Frequency command is 20Hz F 00 a Example for compressor model TNB220FLHMT Minimum frequency 20Hz Maximum frequency 220Hz Speed rps Emergency stop The external run switch is opened and analog command is less than minimum frequency 0 91V or 1 67V or etc depend on compressor mode Frequency Command Hz 360Hz F 01 Analog Command V 0 1 67V 10V When analog command lt LOV Frequency command is 60Hz F 00 b Example for compressor model ANB42FBEMT Minimum frequency 60Hz Maximum
14. follows WARNING Improper operation may result in serious personal injury or death CAUTION Improper operation may result in slight to medium personal injury or property damage Note that the CAUTION level may lead to a serious consequence according to conditions Please follow the instructions of both levels because they are important to personal safety 2 1 Instructions on Use WARNING This driver is designed to drive a brushless dc compressor and is not suitable for a single phase motor or others as fire may result This driver may not be used as a component of a life support system or other medical device directly affecting the personal welfare of the user Safety equipment must be installed or the failure of this device may result in personal injury property damage or if there is a risk of accident 2 2 Instructions on Installation WARNING Mount this driver on an incombustible material such as metal Installing the inverter directly on or near a combustible or flammable material could lead to a fire CAUTION Do not hold or carry this driver by its cover it may fall off Do not drop the driver as injury may result Ensure that the driver and heat sink surfaces are kept free of foreign matter lint paper dust small chips of wood or metal and dust as fire or accident may result Do not install or operate a damaged driver or an driver with missing parts as electric shock or injury may OCCU BL 1 9 Revisi
15. frequency 360Hz Fig 11 3 lt Normal stop The external run switch is opened slope 2 rps s Time sec Fig 11 4 APY maa CS ENGINEERING BL 1 9 Revision Date 19 Jul 2010 20 35 12 RS485 MODBUS RTU COMMUNICATION See more information in www Modbus org 12 1 Interface Circuit Driver side Outdoor controller side SN75176 R Ve RE B A GND Fig 12 1 The communication system must be wiring be wiring by the 2 line cable It s recommended to use the shield cable for noise reduction and may connect the termination resister which has the value matching to the cable normally 1209 at the beginning and the end of the communication line if necessary the communication link in quite long 12 2 Transmission Type O om Asynchronous Half Duplex 1200 bps a Ha IE 12 3 Data Format HN sr o e oe oe 06 os os 107 or ST Start Bit DO D Data Bit SP Stop Bit Fig 12 2 BL 1 9 Revision Date 19 Jul 2010 21135 12 4 MODBUS RTU Protocol e Master Slave communication e Master Communication Starter Outdoor controller e Slave Receive and Response to Master Driver 12 4 1 Transmission Frame START ADDRESS FUNCTION DATA ERROR CHECK END T1 12 13 14 8 BITS 8 BITS N x 8 BITS 16 BITS T1 12 13 14 11 12 13 14 Wait time 3 5 of 1 bytes transmission 12 4 2 Data in MODBUS Frame 1 ADDRESS
16. gt Time sec ie jfk es gun ae it Vn tS a st pa he eel gt 1 45 sec lt ig P 04 gt l 0 0 sec F 02 amp F 03 F 04 gt i f L Fig 9 3 F 08 Thermal overload level The electronic thermal overload protection in the inverter detects motor overheat due to overload If the thermal overload level F 08 is 100 of rated current when a current more than 100 of rated output current flows inverse time characteristic cause the electronic thermal overload protection to be activated to stop the inverter output overload immunity 15096 of rated currentin 1 minute Operating time Motor current 96 APY ENGINEERING BL 1 9 Revision Date 19 Jul 2010 22 35 F 09 Current limit with frequency level F 10 Band of current limit F 11 Deceleration time when current limit active Current limit with frequency protection will be activated when compressor current more than rated current F 09 100 of rated current The protected operation and condition to stop protection can be shown as following Current limit Protection gt lrated F 09 Decrease Frequency With Decel Time in F 11 Current limit Freq Freq com Inactive normal operation Hold Frequency lrate Rate current Compressor current Imin 100 band in F 10 x Irated 100 Freq Operating frequency Freq com Frequency command Fig 9 5 APY maa
17. 003i 2PHB F007i 2PHB F008i 2PHB Power Module Power Source 10 220V50 60Hz Fig 5 1 220V Series 10 Input FO05i 25HB F008i 25HB F010i 25HB Power Module ma Power Source 18220V50 60Hz7 Taano APY BL 1 9 Revision Date 19 Jul 2010 12 35 Power Source 30 220v 50760Hz 380V Series 30 Input F005i 4THB F008i 4THB FO10i 4THB FO15i 4THB F020i 4THB Power Source 3 380V50 60Hz 220V Series 3 Input FO10i 2THB Diode Module De Power Module E Circul 1 VE F j aire ULA LEA OS Diode Module Mag 5W DCL Power Module Fig 5 4 Fault ha FM Driving Circuit EG icrocontrolle APY BL 1 9 Revision Date 19 Jul 2010 13 35 6 INSTALLATION AND WIRING 6 1 Operating Environment Install this driver in location that meets the conditions as follow Specifications Inside the cabinet a well ventilated room 20 C 10 4700 4 F to ien 30 to 80 Don t condense don t freeze The driver must not be exposed to dust direct sunlight corrosive gas explosive gas inflammable gas oil mist vapor or water There must be minimum salt content in the Atmosphere atmosphere Do not store where condensation may occur as a result of sudden changes in temperature 1000 m 3300 feet or lower After that derate by 3 for every extra 500 m up to 3000 m Altitude 88 Vibration Max 5 9 m s 0 69 10 to 55Hz 6 2 Installation Method
18. 2010 6 35 3 INTRODUCTION Thank you for choosing this FRECON BLDC compressor driver This driver uses 32 bit CPU for multi function in a variety of applications 3 1 Driver inspection Please inspect the following points after unpacking your driver If you have any problems or questions regarding the driver please contact A P Y Engineering Co Ltd or the distributor you purchased the unit from 1 Check the nameplate on the driver cover to ensure that the specifications correspond to those you ordered 2 Inspect visually if during shipping the unit have got any damage or disconnection on the parts or bent on cover on main unit panels Ordering Information MODEL F015i 4THB 01A INPUT AC 3PH 360 460V 50 60Hz OUTPUT AC 3PH 0 460V 60 360Hz 25A SERIAL NO 15452101314THB Tel 66 0 2818 2995 FAX 66 0 2818 2996 TOT NM O OW gt H H Series X X Series F 015 i 4 T H B 01 A Maximum Speed 130 rps FRECON Maximum Speed 120 rps Size of Inverter 2HP 20HP Maximum Speed 110 rps Maximum Speed 95 rps SR Maximum Speed 90 rps 2 Power Supply 220V Maximum Speed 80 rps 4 Power Supply 380V Maximum Speed 60 rps S Input Supply Single phase Diode Rectifier en eee ee T Input Supply Three phase Diode Rectifier ie RE P Input Supply Single phase PFC Converter A For AC Induction compressor B For DC Induction compressor Fig 2 1 0008 ENGINEERING BL 1 9 Revision
19. 24 d 4 I Ordering Information Ordering Code of Driver Compressor model Maximum speed T Standard Specifications Add inverter type F002i 2PHB FOO8i 2PHB 11 i a 10 11 NON PROGRAMMABLE PARAMETERS OF BLDC COMPRESSOR DRIVER 20 F 00 F 01 F 07 13 OPERATION MODE SELECTION External operation Fig 11 3 and Fig 11 4 25 26 Trio Type Address 1416 PFC Converter Fault 31 Heatsink temperature sensor error OT Add IPM or PFC module Temperature Address 1420 only F002i 2PHB 32 F003i 2PHB F007i 2PHB and FOO8i 2PHB 16 Add IPM or PFC module temperature limit protection flow chart 33 17 Explanation of Driver s Fault Fault code OH 1 PFC Err1 34 l M BL 1 9 Revision Date 19 Jul 2010 2 39 Revision Date 25 Dec 08 25 Dec 08 25 Dec 08 25 Dec 08 25 Dec 08 09 Dec 09 09 Dec 09 01 Mar 10 01 Mar 10 01 Mar 10 19 Jul 10 19 Jul 10 19 Jul 10 19 Jul 10 19 Jul 10 19 Jul 10 19 Jul 10 2 SAFETY INSTRUCTION This instruction manual gives handling information and precautions for use of this inverter Incorrect handling might cause an unexpected fault Read this manual carefully before installing connecting wiring operating servicing or inspecting the inverter Familiarize yourself with all safety features before using this inverter In this manual safety messages are classified as
20. Qe FRECON soe Ee A P Y ENGINEERING CO LTD i 9 1 Moo 4 Soi Suksawat 62 Suksawat Rd Kwang Bangmod Khet Thoong Kru Bangkok 10140 THAILAND TEL 66 2818 2995 FAX 66 2818 2996 2818 2997 ENGINEEAING Web site http www apyeng com E mail apy apyeng com MANUAL Version E15 CONTENTS 1 Eo FOF CHAN ENNO BLDC COMPRESSOR DRIVER SPECIFICATION o N OO A O N THE FUNCTION BLOCK DIAGRAM OF FRECON COMPRESSOR DRIVER APETI IN TRUC HON E NR MOR WEE INGTALEATON AND WIRING AA AA NON PROGRAMMABLE PARAMETERS OF BLDC COMPRESSOR DRIVER sesse sees PROGRAMMABLE PARAMETERS OF BLDC COMPRESSOR DRIVER eise sees sees ee ee EXPLANATION OF NON PROGRAMMABLE PARAMETERS eie esse ee ee ee ee ees ee ee se ee ee ee ee 10 EXPLANATION OF PROGRAMMABLE PARAMETERS ee ee es ee sesse ee ee ee eek ee ee ee ees ee ee ee ede 11 PENNER Nede 12 RS485 MODBUS RTU COMMUNICATION 13 E PEANE TIEN OE ERT UV BL 1 9 Revision Date 19 Jul 2010 11 12 14 20 20 eh 24 25 27 34 1 LIST OF CHANGE External operation When analog command lt 1 05V frequency 29 26 command is 20Hz F 00 for FOO3i 2SHB and F003i 2PHB External operation When analog command lt 1 6 V frequency 25 26 command is 60Hz F 00 for other model External operation Emergency Stop 25 26 Address 3 Hold frequency 60 00 360 00Hz 60 00Hz 20 24 Ee Address 4 Hold frequency time 0 0 6000 0sec 0 0sec 20
21. ak instantaneously F008i 2PHB 25 Arms 220V 50 Apeak instantaneously FO10i 2SHB 34 Arms 220V 75 Apeak instantaneously FO10i 2THB 34 Arms 220V 75 Apeak Instantaneously The difference between over current OC A OC C OC d oc_A oc_c and oc_d and overload OL is Over current is the instantaneous trip Overload is not instantaneous trip Please see detail in manual page 22 35 F 08 LED indicator on main board shows as following Stop mode slow blink ON 1 sec OFF 0 5 sec Trip mode Fast blink ON 0 2 sec OFF 0 2 sec Run mode ON all time BL 1 9 Revision Date 19 Jul 2010 35 35
22. er current protective circuit operates because of inrush Current BL 1 9 Revision Date 19 Jul 2010 15 35 9 The driver should not be operated stopped by opening closing the magnetic contactor at the input side of the driver Frequent switching may cause the driver to malfunction 10 When rewiring after operation make sure that the power lamp has gone off and when more than 10 minutes have elapsed after power off check with a tester that the voltage is zero After that start rewiring work 11 AC reactor should be connected under the following condition The capacity of the power supply transformer exceeds 500kVA and exceeds the rated capacity of the drive tenfold See Fig 6 2 Used to prevent the driver over voltage trip from occurring when the power factor capacitor in the power line is switched on and off When the voltage imbalance exceeds 3 Yo Imbalance rate between phase 26 Max voltage V Min voltage V 3 phase average voltage V Power supply capacity kVA vu aan Reactor is needed 500 No Reactor fis needed Inverter capacity kVA Fig 6 2 12 Do not run the power cables input and output of the driver and signal cables of the driver in parallel with each other and do not bundle them 13 If the cable from the in driver to the compressor is very long a high frequency current may be generated by stray capacitance between the cables and result in an over curre
23. failure to do so may restart the compressor suddenly Do not touch driver terminals when energized even if the driver has stopped Electric shock may result BL 1 9 Revision Date 19 Jul 2010 4 35 CAUTION Do not start or stop the driver using the main circuit power Failure may result Do not touch the heat sink because they become very hot Burns may result The driver can be easily set for high speed operation Before changing its setting examine the performance of the compressor and machine Injury may result The electronic over current protection does not guarantee protection of the compressor from overheating Before running the driver which had been stored for a long period always perform inspection and test operation 2 5 Instructions on Maintenance Inspection and Replacement WARNING Wait a minimum of 5 minutes after power has been turned off before starting inspection Also confirm that the charge lamp is off and that DC voltage between terminals P and N does not exceed 25V Electrical shock may result Only authorized personal should perform maintenance inspection and replacement operation Remove all metal jewelry such as watches and rings Use insulated tools only Electric shock or injury may result CAUTION Do not carry out a megger insulation resistance test on the control circuit of the driver 2 6 Instructions on Disposal CAUTION Treat as industrial waste when disposing of driver 2 7
24. ill accelerate to the target with 2 rps sec Freq Hz Time sec ee P 04 BL 1 9 Revision Date 19 Jul 2010 24 35 11 1 RS485 operation with MODBUS RTU Remove Jumper MD on main board see wiring diagram The FRECON driver has ability to communicate with the MODBUS RTU protocol via the RS485 communication link which is one of the favorite industrial communications In this mode the driver receives frequency and control command from outdoor controller in order to drive the BLDC compressor See detail in Communication Protocol Customer development Line i Tx Rx Indoor Unit Neutral Outdoor Unit FRECON E Controller Controller Mein Driver Compressor RS485 mm _ s s s ee gt ee mm sm s mm n mmm dam n mm N mm N pan m aIle SIE IS lle O OD O 3 D a e S a CG 2 lt Q ar 3 BS Hi o lt g 3 3 3 5 w 77 lt v i o Fig 11 1 11 2 External operation Connect Jumper MD on main board see wiring diagram In this mode the driver has 2 inputs and 1 output connector to command compressor The frequency command 0 00 maximum frequency receives from analog command 0 10Vdc see Fig 11 3 The compressor can be run by closing the external run switch and stop compressor or reset fault by opening this switch When the analog command 0 10Vdc is less than minimum frequency 0 91V or 1 67V or etc depend on compressor model and the
25. me Master Query Slave Response Slave Address Function 16 Start Address Hi Start Address Lo No of Register Hi No of Register Lo Data Byte Count Preset Data 1 Hi Preset Data 1 Lo Preset Data 2 Hi Preset Data 2 Lo Preset Data N Hi Preset Data N Lo Error Check BL 1 9 Revision Date 19 Jul 2010 Fig 12 5 2939 Slave Address Function 16 Start Address Hi Start Address Lo No of Register Hi No of Register Lo Error Check ENGINEERING 12 4 4 Read Write Register List 1 Frequency command Address 1408 User can write this register when jumper MD on main board has been removed see operation mode selection 0 36000 0 00 360 00Hz 2 Control Command Address 1409 User can write this register when jumper MD on main board has been removed see operation mode selection Bit 0 Run Stop compressor 0 Stop 1 RUN Bit 1 Emergency stop O Disable 1 Enable Bit 2 Reset fault O Disable 1 Enable Bit 3 15 Reserve Speed rps XXX rps Normal stop Emergency 3 Address 1409 bit O 0 stop enable slope 2 rps s address 1409 bit 1 1 Time sec Fig 12 6 3 Reserve Address 1410 1414 12 4 5 Read Only Register List 1 Outdoor unit Status Address 1415 Bit 0 Stop Run mode O Stop mode 1
26. nt trip of the driver an Increase in leakage current or a reduction in current indication precision BL 1 9 Revision Date 19 Jul 2010 16 35 6 3 2 Grounding instructions 1 Leakage currents flow in the driver To prevent an electric shock the driver and compressor must be grounded 220V class class 3 grounding grounding resistance 1009 maximum 380V class special class 3 grounding grounding resistance 109 or less Use the dedicated ground cable E to ground the driver When using several driver units side by side ground the units as shown in a or b of Fig 6 3 Do not loop the ground wires as shown in c INV 1 FINV 2 INV 3 V4 b Fig 6 3 6 3 3 Wiring of the control circuit 1 Separate control circuit wires from main circuit wires and other power cables to prevent erroneous operation caused by noise interference Use twisted shield or twisted pair shielded wire for the control circuit line and connect the shielded sheath to the ground A wiring distance should be less than 20 m BL 1 9 Revision Date 19 Jul 2010 1435 6 3 4 Wiring Diagram 8 MCCB Single phase power supply 200 to 240V 5 0 60 Hz Three phase power supply 360 to 460V 50 60 Hz BLDC COMPRESSOR Fault signal output open collector 100 mA max External run operation 6 TO 4 Frequency Command ST via 0 10 Vdc Ca A ma RS485 TxRx Modbus RTU TxRx Communication a KA
27. on Date 19 Jul 2010 3 35 2 3 Instructions on Wiring 2 4 WARNING Connect the driver to power via a line protection molded case circuit breaker or fuse as fire may result Always connect a ground wire as electric shock or fire may result A licensed specialist must perform all wiring work as electric shock may result Turn off the power before wiring as electric shock may result Always install the driver before wiring as electric shock or injury may occur CAUTION Confirm that the phases and rated voltage of this driver match those of the AC power supply as injury may result Do not connect the output cables U V W to the AC power supply as damage may result Do not fit capacitive equipment such as a power factor correction capacitor noise filter or surge suppressor to the output of the driver The connection orientation of the output cables U V W to the compressor will affect the direction of rotation of the compressor Ensure that the noise generated by the driver compressor or wiring does not adversely affect peripheral sensors and equipment as accident may result Instructions on Operation WARNING Be sure to install the front cover before turning on the power Do not run the driver with the front cover removed Electric shock may occur Do not operate switches with wet hands as electric shock may result Make sure that the start signal is off before resetting the inverter alarm A
28. rmal operation F 04 Deceleration time 1 normal operation F 05 Deceleration time 2 deceleration to stop F 06 Start frequency F 07 Stop frequency Acceleration time A time to accelerate frequency from 0 00Hz to 50 00Hz reference frequency Deceleration time A time to decelerate frequency from 50 00Hz reference frequency to 0 00Hz Example User want to increase frequency from 0 00Hz to 100 00Hz within 5 sec the acceleration time must be set 2 5 sec or user want to decrease frequency from 100 00Hz to 0 00Hz within 10 sec the deceleration time must be set 5 sec Output frequency Hz 100 50 Time BL 1 9 Revision Date 19 Jul 2010 21 35 The start frequency of compressor is 0 5Hz F 06 The frequency increase from 0 5Hz to 15Hz within 1 45 sec After that it increases from 15Hz to hold frequency P 03 60 00Hz by acceleration time1 F 02 and remains stable for hold frequency time P 04 0 0 sec before reaching to the target frequency by acceleration time2 F 03 When the target frequency is decreased the frequency will be decreased by deceleration time1 F 04 When the compressor is stopped frequency will be decreased to stop frequency F 07 by deceleration time2 F 05 After that the compressor is free run Refer to the diagram below Frequency Hz farget 1 gt SG II EENEG EST Ceci egent PA EE 60 00H2 F 07 4 15 00Hz wee eee ee eee F 06
29. unication loss time out Value 16 Heatsink temperature sensor error only FOO2 2PHB F003i 2PHB F007i 2PHB and F008i 2PHB Value 17 19 Reserve Value 20 Abnormal condition ENGINEERING BL 1 9 Revision Date 19 Jul 2010 31 35 3 Operating Frequency of compressor Address 1417 O 36000 0 00 360 00Hz 4 IPM or PFC module Temperature Address 1420 only F002i 2PHB F003i 2PHB F007i 2PHB and F008i 2PHB 200 1800 20 0 180 0 C 5 Compressor Current Address 1422 0 450 0 0 45 0 Arms 6 Output voltage Address 1423 0 400 0 400 Vrms 7 DC Bus voltage Address 1424 O 800 0 800V 8 Estimated speed Address 1425 0 36000 O 360 00Hz PANA EE EE EE EE EO EE EE EE OE EE OE EE EE EE EE EO EE EE EO EE EL EE OE EE EE EL RRE EIER EE EIS ER 1408 1417 Speed To Compressor Frequency i Operating Controller command Frequency Speed Estimator APY BL 1 9 Revision Date 19 Jul 2010 32 35 IPM or PFC module temperature limit protection flow chart EE Temperature limit Protection Y T gt 90 C Decrease Frequency With Decel T gt 85 C Time in F 11 Temperature limit Freq Freq com gt Inactive normal operation Hold Frequency T IPMor PFC module Temperature address 1420 Freq Operating frequency Freq com Frequency command Fig 12 9 BL 1 9 Revision Date 19 Jul 2010 33 35 13 EXPLANATION OF DRIVER S FAULT
30. ves are recommended for use with the power and compressor cables 2 Check that the power supply voltage is within the maximum allowable voltage marked on the nameplate of the driver Connect the AC power input cables R S T or L N to the power supply via a mold case circuit breaker for circuit protection 3 Check that the voltage current and power of compressor are within the maximum allowable capacity marked on the nameplate of the driver Connect the driver output cables U V W to a 3 phase compressor in correct phase sequence 4 Power supply must not be applied to the output cables U V W of the driver Otherwise the driver will be damaged 5 After wiring wire off cuts must not be left in the driver Wire off cuts can cause a fault failure or malfunction Always keep the driver clean When drilling mounting holes in a control box etc exercise care to prevent chips and other foreign matter from entering the driver 6 Use cables of the recommended size for wiring to make the voltage drop 2 96 or less If the wiring distance is long between the driver and compressor a cable voltage drop will cause the motor torque to decrease especially at the output of low frequency 7 Do not install a power factor correction capacitor or surge absorber in the output side of the driver 8 Do not connect a magnetic starter or magnetic contactor to the output side of the driver If the load is connected while the driver is running the driver ov
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