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Patriot Chop Check Putty System Manual

1. ii MPH 2541 2 SPRINGHOUSING PILOT VALVE i Sa E 7 8 DIA PISTON ROD XX ROD 2 STROKE P H AT O RING 7 EISE ODER oe i PAT PH 3206 ME VPH4254 ER ogiis_ o O 2 og1i21 o o y O 2 MPH 3261 EE HNOS O f 6 PAT PH 5009 1 PAT PH 5008 a PAT PH SO11 4 F HB 06C 24 GR8 f 4 F HB 05C 12 2 PAT PH 3201 1 PAT PH 3202 ri PAT PH 3205 Di MPH 2517 D2 0 u 204 90 2 gis o o 2 G nn _ 2 MPH 3262 EE oB020 EE X XXX 35 JF 5S 832 02 5S 4 SET SCREW 36 FCS 04C 32 SS 4 SOCKET HEAD CAP SCREW ALVE EXHAUST PORT 1024 06 55 Wi IC ka ii F Ka SUE gege XIX HOSE ADAPTER 2 HE BOLT 2 D LOCK WASHER 1 RESET STEM ASSEMBLY ao SEAL o 2 FLAT WASHER 3 X ASTERISKS DENOTE PARTS INCLUDED IN PAT PH 4250 SK SEAL KIT MAGNUM VENUS PLASTECH 4 1 4 PATRIOT POWER HEAD PAT PH 4250 REV A 05 24 11 MagnumVenusProducts Rev 10 2014 Page 41 Patriot Putty Unit Operations Manual This page left blank intentionally D MagnumVenusProducts Rev 10 2014 Page 42 Patriot Putty Unit Operations Manual PART OF 2 PART OF 2 MAGNUM VENUS PLASTECH Pro Putty Gun with Mixer CPP 6000 REV 02 08 08 BT2 REV A ADDED ITEMS 10 11 12 13 AND 14 03 13 08 BT2 D MagnumVenusProducts Rev 10 2014 Page 43 Patriot Putty Unit Operations Manual Pro Putty Gun Assembly CPP 6000 PARTS LIST
2. 12 JPAT RA 5008 PUMP MOUNT WELDMENT 13 F HB 06C 44 HEX BOLT 14 JF SW 06 LOCK WASHER 15 JF HN 06C HEX NUT 16 JF HB 06C 28 HEX BOLT 17 107233 MALE POLV ELBOW 18 07241 MALE POLV RUN TEE 19 7701 3 19 BULKHEAD FITTING 20 JF CB 06C 20 CARRIAGE BOLT 27 28 O B 332 O RING AAR A 00 A NIN eNe IN N NIN N MAGNUM VENUS PLASTECH RAM ASSY MINI CHOPCHECK PAT RA 5000 REV 01 30 08 D MagnumVenusProducts Rev 10 2014 Page 54 Patriot Putty Unit Operations Manual MAGNUM VENUS PLASTECH FOLLOWER PLATE ASSEMBLY PAT RA 5021 REV A 01 28 2014 SHEET 1 2 10 8 2007 D MagnumVenusProducts Rev 10 2014 Page 55 Patriot Putty Unit Operations Manual Plastic Boot for the Patriot Chop Check Putty Ram Piston Plastic Boot 26 660mm diameter with 6 153mm diameter hole in the center Polyethylene Sheet material D MagnumVenusProducts Rev 10 2014 Page 56 Patriot Putty Unit Operations Manual Revision Information Revision Description Jan 2009 Added Plastic Boot information for the Follower Plate Updated the drawings section Rev 07 2012 Updated the manual format and Address Added the Terms amp Conditions of Sale section to the manual Rev 10 2014 Updated the Address name logo and the Terms amp Conditions of Sale Removed references to Plastech ty MagnumVenusProducts Rev 10 2014 Page 57 Patriot Putty Un
3. PAT CCP 0521 1 ADAPTER SHAFT 7 PAT CCP 0522 4 ADAPTER TIE ROD 8 PAT CCP 0503 i TRANSITION PLATE 9 F HB 06C 24 4 HES BOLT 10 IF SW 06 8 LOCK WASHER 11 MPH 3261 i SNAP RING EXTERNAL 12 PAT CCP 0517 i MID BUSHING 13 F HN 06C 4 HEX NUT MAGNUM VENUS PLASTECH PUMP ASSEMBLY PAT CCP PA 2300 REV 01 30 08 D MagnumVenusProducts Rev 10 2014 Page 38 Patriot Putty Unit Operations Manual Ci NOTE A LIGHT COAT OF SUPER O LUBE IS RECOMMENDED O ON THE UPPER AND LOWER SIGNAL VALVES H e gt INSTALL ITEM 7 FLANGE DOWN gt INSTALL ITEM 7 FLANGE UP gt INSTALL ITEM 47 WITH COUNTERBORE DOWN gt USE REMOVABLE LOCTITE ON THREADS OF ITEM 19 MAGNUM VENUS PLASTECH 4 1 4 PATRIOT POWER HEAD PAT PH 4250 REV A 05 24 11 D MagnumVenusProducts Rev 10 2014 Page 39 Patriot Putty Unit Operations Manual B USE REMOVABLE LOCTITE ON THREADS OF ITEM 25 MAGNUM VENUS PLASTECH 4 1 4 PATRIOT POWER HEAD PAT PH 4250 REV A 05 24 11 D MagnumVenusProducts Rev 10 2014 Page 40 Patriot Putty Unit Operations Manual 4 1 4 POWER HEAD PARTS LIST PARTNUMBER DESCRIPTION ITEM PART NUMBER QTY e see OPTIONAL PARTS AND ASSEMBLIES MPH 2540 di 2 MPH2540 2 INLET ROD PILOT VALVE A QTY DESCRIPTION SE peo p 6 E AE MPH 2542 1 RESET PUTTON ASSY PAT PH SB 1 SHIFT BLOCK ASSY 9 JMPH2539 2 VALVESTEM PILOTVALVE 10 MPH 2511 01 2 STEM SEALASSY PILOT VALVE
4. 7 PAT CCP 0515 1 x 8 JO E 032 2 O RING 9 PAT CCP 0508 ji 10 PAT CCP 0507 1 12 PAT CCP 0511 1 BALL STOP 14 PAT LS 1010 SPRING 15 VLS 2427 Bs CHROME BALL 16 JO E 022 O RING 18 JPAT CCP 0530 VALVE STOP 19 JPAT CCP 0529 1 20 PAT CCP 0533 1 21 JPAT CCP 0532 1 1 1 jua Raja m 22 JPAT CCP 0531 23 PAT CCP 0518 24 PAT CCP 0520 4 TIEROD 25 JPAT CCP 0523 l 26 JPAT CCP 0528 2 JBACKUP WASHER XI 27 PAT CCP 0525 1 x 28 PAT CCP 0524 1 29 F HB 04F 08 1 30 F HN 06C 4 HEX NUT 31 JO E 140 32 JPAT CCP 0504 XI 33 PAT CCP 0536 FOOT VALVE SEAL 35 CV CCP 1 CHECK VALVE 37 7702 2 1 BALL VALVE 38 JPF SE45 02 SS 45 DEG STREET ELBOW REPAIR KIT PAT CCP LS 0590 RK ASTERISKS DENOTE PARTS IN KIT MAGNUM VENUS PLASTECH MINI CHOPCHECK LOWER SECTION PAT CCP LS 0590 REV 11 10 08 BT2 MagnumVenusProducts Rev 10 2014 Page 36 Patriot Putty Unit Operations Manual MAGNUM VENUS PLASTECH PUMP ASSEMBLY REV 01 30 08 D MagnumVenusProducts PAT CCP PA 2300 Page 37 Rev 10 2014 Patriot Putty Unit Operations Manual Parts List ITEM PART NUMBER QTY DESCRIPTION i PAT CCP LS 0590 1 LOWER PUMP SECTION ASSY 2 PAT PH 4250 i POWER HEAD ASSY 4 25 IN 3 PAT PA 9109 i SHELL RETAINER 4 JAPP 9096 2 HALF SHELL 5 F ER 1 00 HD 1 GU E RING HEAVY DUTY 6
5. MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended ty MagnumVenusProducts Rev 10 2014 Page 14 Patriot Putty Unit Operations Manual Introduction This manual provides information needed to properly operate and perform simple maintenance and repair on this equipment Q Step by step operations procedures are provided A This manual includes Installation Start up and
6. REPAIR KITS ITEM PARTNO QTY DESCRIPTION PART NO DESCRIPTION 1 58603 3 1 GUN HANDLE CPP 6000 RK MAJOR REPAIR KIT 2 58604 1 S 1 ACTUATOR ASSEMBLY 3 CPP 6100 1 GUN BLOCK ASSEMBLY 4 01443 2FT POLY TUBE 5 8407 6 1 1 BALL VALVE 6 MPH 2539 3 POLY ELBOW 7 58670 1 1 TRIGGER GUARD 8 02806 2 1 SCREW 9 58671 1 1 DRIP SHIELD 10 07552 1 FEMALE GUN ADAPTER 11 07550 1 MIXER 12 04409 1 MIXER HOUSING 13 F HB 04C 08 1 HEX BOLT 14 F SW 04 1 LOCK WASHER OPTIONAL PARTS AND ASSEMBLIES PART NO DESCRIPTION 58676 1 TRIGGER GUARD ASSEMBLY 52301 1 MIXER ASSEMBLY INCLUDES 10 11 amp 12 MagnumVenusProducts Rev 10 2014 Page 44 Patriot Putty Unit Operations Manual ACTUATOR STEM SCREWS INTO SIDE WITH THREAD RELIEF SMALL HOLE MUST BE ON THE CATALYST SIDE MAGNUM VENUS PLASTECH CLASSIC PRO PUTTY GUN BLOCK CPP 6100 REV 02 07 08 BT2 REV A REMOVED MIXER ITEMS PLACED ON CPP 6000 DRAWING 03 13 08 BT2 D MagnumVenusProducts Rev 10 2014 Page 45 Patriot Putty Unit Operations Manual PRO PUTTY GUN BLOCK CPP 6100 PARTS LIST REPAIR KIT ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 5104 1 1 1 GUN BLOCK CPP 6100 RK REPAIR KIT 2 5104 10 1 1 CENTER SPACER 3 5104 11 1 1 ACTUATING STEM 4 5104 12 1 1 MIX HOUSING SEAL 5 5104 13 1 1 INJECTOR SEAL 6 5104 14 1 1 PLUNGER RETAINER 7 5104 15 1 1 INJECTOR BODY 8 5104 16 1 1 INJECTOR PLUNGER 9 5104 18 1 1 FILLED RESIN DISTRIBUTION RING 10 5104 2 1 1 VALVE ROD 11 5104 20 1 1 MIX H
7. Shut Down instructions U Step by step assembly and disassembly procedures are included for each component Please read this manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself Major Components The Patriot Putty Unit consists of the following major components U PATRIOT CHOP CHECK FLUID SECTION MANUAL PAT CCP LS 0590 U PATRIOT METERING PUMP MANUAL PAT CP 0245 O PATRIOT POWER HEAD MANUAL PAT PH 4250 LI CLASSIC PRO GUN REPAIR MANUAL D MagnumVenusProducts Rev 10 2014 Page 15 Patriot Putty Unit Operations Manual Description of Controls for Unit Familiarize yourself with the Air Manifold controls which consist of the following regulators and gauges Q PUMP PRESSURE gauge and regulator This controls the main air pressure to the resin pump Air Motor Q PRIMING BUTTON push button control This control allows the pump to operate without opening the gun The Priming Button sends an air signal to the pump control valve which allows control air to the power head Q RAM EXTRACT PRESSURE gauge and regulator This controls and displays the air pressure that is use to remove the piston from the empty pail This is the air pressure that is put between the ram piston and the inside of the pail a RAM EXTRACT VALVE this ball valve turns On Off the Ram Extract air pressure Q RAM AIRLIFT PRESSURE gauge and regulator This controls and displays the air pressure used to lif
8. WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS 4 CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE
9. in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used y MagnumVonusProducts Rev 10 2014 Page 10 Patriot Putty Unit Operations Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it s
10. pail stop and position to the barrel piston 6 Install the Plastic Boot to the follower plate and seals to protect the seals and help keep the follower plate clean Center the plastic boot on follower plate and seals and secure as desired Be sure to leave the air bleed ball valve exposed for easy access and operation see fig 14a 7 Open the air bleed ball valve located at the top of the barrel piston this will allow air trapped between the barrel piston and the material to escape see fig 14 MagnumVenusProducts Rev 10 2014 Page 23 Patriot Putty Unit Operations Manual 8 To lower barrel piston down into the pail move the ram up down handle to down position see fig 15 NOTE Allow time for air to be pushed out of the air bleed off valve at the top of the barrel piston 9 Once barrel piston has come to a complete stop and a small amount of material starts to come out the bleed off valve close the bleed off ball valve see figure 14 10 Remove mixer assembly and mixer plug for the front of the gun if it has not already been removed 11 Position the gun over an appropriate waste container to allow priming of lines 12 Pull and lock the gun trigger into the ON position 13 Slowly turn up pump pressure to 20 psi 1 2 bar see figure 16 Fig 16 14 The Pump should begin to stroke check for leaks on all hose connections Material will flow to the gun 15 Secure leaks if any 16 Allow Pump to continu
11. rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area y MagnumVenusProducts Rev 10 2014 Page 11 Patriot Putty Unit Operations Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administerin
12. the purchase price provided that such Goods must be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller i
13. to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms 8 Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms 8 Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on
14. Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and c
15. FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms 8 condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the B
16. List ITEM PART NUMBER OTY DESCRIPTION 1 PAT CCP PA 2300 i PUMP ASSY 2 PAT SD 3100 1 SLAVE DRIVE ASSY 3 PF SE 08 i STREET ELBOW 4 PF HN 08 08 i HEX NIPPLE 5 JPAT CP 0245 1 CAT PUMP ASSY 6 PAT RS 0590 024 i RATIO STICKER MAGNUM VENUS PLASTECH PUMPING SYSTEM PAT CCP 2300 REV 01 30 08 D MagnumVenusProducts Rev 10 2014 Page 50 Patriot Putty Unit Operations Manual RAM ASSEMBLY MOBILE PAT RA 5000 M REV 01 30 08 D MagnumVenusProducts Rev 10 2014 Page 51 Patriot Putty Unit Operations Manua Parts List DESCRIPTION AXLE TIRE amp RIM 10 F FW 12 SAE FLAT WASHER F CP 02 24 COTTER PIN PAT RA 5011 FRAME PAD PAT SD 3105 KNOB PAT HAN 2 HANDLE PAT RA 5000 RAM ASSY MINI CHOPCHECK F HB 06C 16 HEX BOLT F HN 06C HEX NUT MAGNUM VENUS PLASTECH RAM ASSEMBLY MOBILE PAT RA 5000 M REV 01 30 08 D MagnumVenusProducts Rev 10 2014 Page 52 Patriot Putty Unit Operations Manua MAGNUM VENUS PLASTECH RAM ASSEMBLY PAT RA 5000 REV 01 30 08 ty MagnumVenusProducts Rev 10 2014 Page 53 Patriot Putty Unit Operations Manual Parts List PART NUMBER DESCRIPTION PAT RA 5001 FRAME WELDMENT PAT RA 5003 CYLINDER CAP O B 231 O RING 02007 ROD WIPER PAT RA 5005 PISTON PAT RA 5004 BUMPER PAT RA 5006 PISTON SHAFT F HB 10F 24 HEX BOLT PAT RA 5007 SUPPORT BAR gt N e Nie BW ul R R A N N N N N N
17. Make sure Ram Air lift control levers are in neutral see fig 8 Fig 8 5 Open the recirculation valve on the catalyst manifold to the ON position see figure 9 Fig 9 Y MagnumVenusProducts Rev 10 2014 Page 21 Patriot Putty Unit Operations Manual Fig 11 12 Fig Open main air feed ball valve and listen for air leaks The ball valve has a safety relief port and air will leak from the port until the valve is fully open or closed see fig 7 Secure all fittings and correct air leaks if found Fill Flush Tank with appropriate cleaning agent at least 3 4 full Close the relief valve on the top of the Flush Tank Slowly turn up regulator pressure to Flush Tank to 50 60 psi 3 5 4 bar see figure 10 10 Secure all solvent leaks Test flush system on gun block by pressing the flush button test both solvent and air purge see fig 11 11 MagnumVenusProducts Rev 10 2014 Page 22 Patriot Putty Unit Operations Manual Priming of Putty Chop Check Pump 1 Fill solvent cups with throat seal liquid see figure 12 Fig 12 NOTE Do not install static mixer tube to gun at this time 3 To raise the Pump Ram slowly increase air pressure on the regulator marked air lift to 15 to 20 psi see figure 13 4 While the barrel piston is going up check that hoses are moving freely and no hoses are kinking 5 Slide 5 gallon 20 liter pail of material onto the unit against the
18. OUSING 12 5104 21 1 1 FLUSH VALVE SPLIT SEAL 13 5104 22 2 1 FLUSH VALVE NECK 14 5104 23 1 1 FLUSH SEAL BODY 15 5104 24 1 1 FLUSH VALVE BODY 16 5104 25 1 1 FLUSH VALVE BUTTON 17 5104 26 1 1 FLUSH VALVE SEAL 18 7701 3 6 1 CATALYST HOSE FITTING 19 5104 32 1 1 PLUG 20 5104 3 1 2 SECONDARY SEAL 21 5104 4 1 2 SPACER 22 5104 5 1 1 TEFLON RESIN SEAL 23 5104 6 1 1 TEFLON CATALYST SEAL 24 5104 7 1 2 PACKING RING 25 5104 8 1 2 PACKING NUT 26 5104 9 1 1 RESIN FITTING 27 MPH 2539 1 POLY ELBOW 28 7102 1 6 2 SOCKET HEAD CAP SCREW 29 O S 3 903 1 O RING 30 O E 008 1 O RING DO NOT GREASE THIS O RING 31 O E 3 904 1 O RING 32 O S 5 125 1 O RING 33 O E 007 1 O RING 37 9203 2 3 1 COMPRESSION SPRING 38 CPP 6107 1 MIXER PLUG 39 9203 2 2 1 SPRING OPTIONAL PARTS AND ASSEMBLIES ITEM PART NO QTY DESCRIPTION 30B O K 008 1 O RING 44 5104 03 01 1 INJECTOR ASSEMBLY MagnumVenusProducts Rev 10 2014 Page 46 Patriot Putty Unit Operations Manua NOTE USE BLUE LOCTITE PA THREADLOCKER WHEN 28 18 ad l LINKAGE TO SHAFT ATTACHING BALL JOINT DON e 47 Ki AGS ITEM 15 SN INSTALLS E LIP DOWN 8 eg i KN N l a AO a 23 2 o er Gelee IN NOTE USE BLUE LOCTITE INSTALLS 4 4 11 THREADLOCKER WHEN upup N on ATTACHING PISTON TO SHAFT a i 6 o NL G TA Ka Ma ON a e Sa mO E ad O ex So Lo MAGNUM VENUS PLASTECH PATRIOT CATALYST PUMP PAT CP 0245 REV A 02 22 13 D MagnumV
19. PATRIOT CHOP CHECK PUTTY UNIT Operations Manual IMP PAT CCP MP 5 God MagnumVenusProducts Rev 10 2014 Patriot Putty Unit Operations Manual ETA MagnumvVenus Products CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 10 2014 Page 2 Patriot Putty Unit Operations Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 UNIT REQUIREMENTS amp ASSEMBLY 17 PRIMING UNIT 21 MIXING AND DISPENSING 26 CHANGING THE EMPTY PAIL 28 DAILY START UP amp SHUT DOWN 30 TESTING AND ADJUSTING 31 PARTS DRAWINGS 34 REVISION INFORMATION 57 ty MagnumVenusProducts Rev 10 2014 Page 3 Patriot Putty Unit Operations Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that
20. all 9 If you are using a disposable mixer assembly check for blockages or hardened material build up inside the mixer tube and replace as necessary see figure 20 Disposable Mixer Mixer Plug Fig 20 10 Turn main air off to system see figure 7 11 Relieve the air pressure from the flush tank by lifting the relief valve ring MagnumVenusProducts Rev 10 2014 Page 27 Patriot Putty Unit Operations Manual Changing the Empty Pain 1 Turn Air Lift control lever to neutral position see figure 21 2 Open the ball valve connected to the gauge and regulator marked Ram Extraction see figure 22 3 Slowly turn up Ram Extraction regulator to 25 psi see figure 22 Fig 22 4 Turn Air Lift control lever to up position see figure 23 y MagnumVenusProducts Rev 10 2014 Page 28 Patriot Putty Unit Operations Manual 5 Adjust pressure regulator marked Air Life to 20 psi 6 Hold pail down if it beings to lift close and open the Air Lift lever intermittently to raise follower and pump out of pail 7 It may be necessary to adjust both ram Air Lift and ram extraction pressures accordingly to necessitate removal without lifting the pail 8 After pump and follower are removed inspect seal and dispose of Plastic Boot if necessary 9 Clean any build up of material on seals as well as follower plate 10 Replace with new pail and refer back to procedures for primin
21. be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pre
22. e be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING
23. e pumping until there is a steady air free flow of material 17 Close the gun trigger M MagnumVenusProducts Rev 10 2014 Page 24 Patriot Putty Unit Operations Manual 18 Position outlet of the gun over a flush container 19 Press air purge button a sudden purge of material from dispensing head is likely and could splash so be cautious see fig 17 Fig 17 20 Allow air to flow for 3 4 seconds see fig 17 21 Press flush button to solvent purge for 3 4 seconds and again watch for splashing 22 Repeat flush process several times as needed Priming the Catalyst pump 1 Fill the catalyst jug at least 3 4 of the way full 2 Check for leaks and be sure all fittings are tight 3 Place the catalyst recirculation valve in the ON position see figure 9 4 Remove the Quick Pin from the slave arm assembly 5 Hand pump the catalyst using the slave arm until a steady flow of air free catalyst flow back into the jug 6 Position the gun over an appropriate container and lock the gun in the ON position 7 Close the catalyst recirculation valve on the catalyst manifold 8 Again hand pump catalyst through the catalyst hose until there is a steady flow of air free catalyst coming from the front of the gun 9 Release the gun trigger and properly flush and clean the gun 10 Now hand prime the catalyst pressure to approximately 200psi 14bar MagnumVenusProducts Rev 10 2014 Page 25 Patriot Putty Unit Ope
24. either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms 8 Conditions and the enforceability or validity of the remaining provisions of these Terms 8 Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES a MagnumVenusProducts Rev 10 2014 Page 5 Patriot Putty Unit Operations Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Mag
25. enusProducts Rev 10 2014 Page 47 Patriot Putty Unit Operations Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 JPAT CP 0202 1 INLET BODY 2 PAT CP 0504 1 BALL JOINT LINKAGE 2 F HN 04F 1 HEX NUT 4 4101 8 1 1 INLET FITTING 5 0 S 013 2 O RING 6 4101 1 1 1 JLOCKNUT x 7 O S 014 1 JO RING 8 PAT CP 0203 1 JOUTLET BODV 9 PAT CP 0208 1 JFLUIDROD 10 ISPR C 1003 1 SPRING 11 JPAT CP 0212 1 PISTON BODY x 12 PAT CP 0214 1 PISTON GUIDE 13 PAT CP 0213 1 SEAL RETAINER 14 JPAT CP 0215 1 PISTON SEAL x 15 PAT CP 0201 2 ROD SEAL ASSY 16 PAT CP 0207 1 LEAK SPACER 17 PAT CP 0206 1 RETAINING NUT 18 PAT CP 0210 1 ROD ADAPTER 19 51501 1 1 JOUTLET FITTING 20 JPAT CP 0505 1 FITTING BODY 21 4105 5 1 1 LOCK COLLAR 22 JO S 010 1 O RING 23 9201 1 4 1 SS BALL 1 8 24 PAT CP 0209 1 BALL CAGE 25 JO F 008 1 O RING 26 9201 1 7 1 SS BALL 7 32 27 PAT CP 0211 1 PISTON STOP 28 JMS 1022 1 BALL JOINT FEMALE REPAIR KIT x PAT CP 0245 RK ASTERISKS DENOTE PARTS IN KIT MAGNUM VENUS PLASTECH CATALYST PUMP ASSEMBLY PAT CP 0245 REV A 02 22 13 lt J MagnumVenusProducts Rev 10 2014 Page 48 Patriot Putty Unit Operations Manua MAGNUM VENUS PLASTECH PUMPING SYSTEM REV 01 30 08 D MagnumVenusProducts PAT CCP 2300 Page 49 Rev 10 2014 Patriot Putty Unit Operations Manual Parts
26. ere is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored
27. f air 30cfm and at least 100 psi 2 We require a 1 2 inch 12 13mm inside diameter air hose minimum Use caution when using quick disconnects as they may restrict air flow 3 Preferably the air will be clean dry and oil free Assemble the unit 1 Attach the Catalyst Jug Bracket and Catalyst Manifold to the upper support bar see figure 1 Fig 1 q y MagnumVenusProducts Rev 10 2014 Page 17 Patriot Putty Unit Operations Manual 2 Attach the Flush Tank Bracket to the main post and install Flush Tank see figure 2 Fig 2 3 Loosen the two Locking Knobs and adjust the Handle Hose Bracket to desire position see figure 3 Fig 3 4 Loosen the U Bolts holding the Accumulator in place and raise the Accumulator to it the proper position see figure 4a amp 4b A Os 2 Fig 4a Fig 4b MagnumVenusProducts Rev 10 2014 Page 18 Patriot Putty Unit Operations Manual Hose Connections 5 Connect the Resin Hose from the Pump Outlet to the Accumulator see fig 4b 6 Attach Flush Tube solvent to the gun to the outlet SOLVENT side of the flush tank see fig 5 7 Attach inch poly air hose from the air manifold to the flush tank regulator AIR see fig 5 8 Connect the Resin Hose from the gun to the outlet side of the Accumulator see fig 5 Fig 5 Fig 6 MagnumVenusProducts Rev 10 2014 Page 19 Patriot Putty Unit Operations Manual 10 Connect blue Catalyst Ho
28. g Ram Extraction pressure gauge and regulator 7 Ram control valve and Ram Air Lift gauge and regulator Fig 51 MagnumVenusProducts Rev 10 2014 Page 29 Patriot Putty Unit Operations Manual D Daily Start up amp Shut down e DAILY STARTUP 1 Check and refill all components and materials 2 Close the relief valve on the flush tank lid 3 Open the main air supply lockout ball valve to pressure up the system Bleed off any water check the system for leaks and damage replace or repair items as needed 4 Check that Air Lift pressure settings and pump pressure settings are set to the appropriate settings If needed press and hold the priming button and adjust the pump pressure 5 Apply a small amount of red grease 7607 2 1 to the threads of the mix chamber 6 Reassemble and attach mixer assembly 7 Check flush system for proper operation The system is ready for use e DAILY SHUT DOWN 1 Drain water trap filter daily 2 Thoroughly flush and clean the mix chamber 3 Remove mixer and mixer plug from the mix chamber 4 Remove the mix chamber and clean with solvent 5 Wipe clean the front of the gun block and check for any damage 6 Close the main lockout ball valve to relieve air pressure from the system 7 Lift the relief valve on the flush tank lid to release flush tank pressure NOTE Do not leave barrel piston in material if the system will be idle for more than two weeks y Magnu
29. g first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information mup MagnumVenusProducts Rev 10 2014 Page 12 Patriot Putty Unit Operations Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can
30. ght be noticeable compared to the volume delivered in the middle of the stroke see figure above Indicates Low resin at the top T and bottom B of the pump stroke Probable Cause There is no or improper accumulation effect in the resin svstem Solution Resin accumulator full of hard material or has a blockage Clean resin filter and reinstall Incorrect accumulator installed Pump pressure is too high lower resin pressure Start Pour Test Direction of gun travel End Pour Test Z Z Z mZ 0 Result 3 Material delivered at the top and bottom of the stroke is not curing or curing more slowly than the material delivered in the middle of the up and down stroke see figure above Indicates Low no catalvst at top T and bottom B of the pump stroke Probable Cause There is no or improper accumulation effect in the catalvst svstem Normallv this is only a problem at high pressures Solution Check to be sure vou are using the proper catalvst hose with or without core Install a catalvst accumulator if needed Check for a restriction in the catalvst svstem q Y MagnumVenusProducts Rev 10 2014 Page 32 Patriot Putty Unit Operations Manual Result 4 Material delivered at the top and bottom of the stroke is hot curing very rapidly Also thin areas of material might be noticeable compared to the volume delivered in the middle of the stroke see figure above Indicates Low resin at the top T and bottom B of the pu
31. harges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 2 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Se
32. hould be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to
33. ire great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will bu
34. it Operations Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Included with this operations manual are the following component manuals PATRIOT CHOP CHECK FLUID SECTION MANUAL PAT CCP LS 0590 PATRIOT METERING PUMP PAT CP 0245 PATRIOT POWER HEAD MANUAL PAT PH 4250 CLASSIC PRO GUN MANUAL OOOO God MagnumVenusProducts Rev 10 2014 Page 58
35. l be limited to repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER
36. ller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of
37. mVenusProducts Rev 10 2014 Page 30 ei Patriot Putty Unit Operations Manual Testing and Adjusting Pour Testing The same process and results that are used for testing the spray can be used for testing a pour system By pouring a bead of material in an up and down zig zag pattern and observing the results Note that depending on the length of the mixer there will be a delay in the metering issue and where it appears on the pattern Start Pour Test Direction of gun travel End Pour Test Start Pour Test Direction of gun travel End Pour Test cael T T T e Result 1 Material delivered at the top and bottom of the stroke is not curing or curing more slowly than the material delivered in the middle of the up and down stroke see figure above Indicates Low no catalyst at top T and bottom B of the pump stroke Probable Cause There is no or improper accumulation effect in the catalyst system Normally this is only a problem at high pressures Solution Check to be sure you are using the proper catalyst hose with or without core Install a catalyst accumulator if needed Check for a restriction in the catalyst system y MagnumVenusProducts Rev 10 2014 Page 31 Patriot Putty Unit Operations Manual Start Pour Test Direction of gun travel End Pour Test ec T Result 2 Material delivered at the top and bottom of the stroke is hot curing very rapidly Also thin areas of material mi
38. mp stroke Probable Cause There is no or improper accumulation effect in the resin system Solution Resin accumulator full of hard material or has a blockage Clean resin filter and reinstall Incorrect accumulator installed Pump pressure is too high lower resin pressure a MagnumVenusProducts Rev 10 2014 Page 33 Patriot Putty Unit Operations Manual Y Parts Drawings PAT CCP LS 0590 CHOP CHECK FLUID SECTION ASSEMBLY PAT CCP PA 2300 COMPLETE CHOP CHECK PUMP ASSEMBLY PAT PH 4250 AIR MOTOR ASSEMBLY CPP 6000 PRO PUTTY GUN ASSEMBLY CPP 6100 CLASSIC PRO PUTTY GUN BLOCK PAT CP 0245 PATRIOT CATALYST PUMP PAT CCP 2300 PUTTY PUMPING SYSTEM PAT RA 5000 M MOBILE RAM ASSEMBLY PAT RA 5000 RAM ASSEMBLY PAT RA 5021 PATRIOT RAM ASSEMBLY ty MagnumVenusProducts Rev 10 2014 Page 34 Patriot Putty Unit Operations Manual ITEM 3 rae O Te LIP DOWN Ss 7 me ITEM 33 INSTALLS LIP UP 40 ITEM 2 INSTALLS LIP UP MILL LI bb gt eS 1 A Be O MAGNUM VENUS PLASTECH MINI CHOPCHECK LOWER SECTION PAT CCP LS 0590 REV 11 10 08 BT2 D MagnumVenusProducts Rev 10 2014 Page 35 Patriot Putty Unit Operations Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 PAT CCP 0501 1 OUTLET BODY K 2 PAT CCP 0514 1 JPISTON SEAL ASSV x 3 PAT CCP 0516 2 ROD SEAL ASSY 4 PAT CCP 0505 1 5 JPAT CCP 0519 l 6 PAT CCP 0513 1
39. n the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability
40. nized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards y MagnumVenusProducts Rev 10 2014 Page 6 Patriot Putty Unit Operations Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local reg
41. num Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety 8 Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recog
42. osive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions y MagnumVenusProducts Rev 10 2014 Page 9 Patriot Putty Unit Operations Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact Th
43. ply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corr
44. rations Manual Mixing and Dispensing 1 Attach static mixer to gun apply lubricant to threads prior to attachment see fig 17 Fig 17 2 Trim the end of the disposable mixer to the desired diameter 3 To build fluid pressure on the pump push the priming button located on the air manifold while slowly adjusting the pump to the desired pressure see figure 18 Priming Button Fig 18 4 Once pump has come to a stop release priming button 5 Pull the trigger on the gun and allow mixed material to flow out of mixer into a container for 4 5 seconds 6 Begin dispensing a bead of material and check for mix by reviewing uniformity of color see fig 19 Refer to the Testing and Adjusting Manual for more details Fig 19 MagnumVenusProducts Rev 10 2014 Page 26 Patriot Putty Unit Operations Manual Flushing Cleaning and Shutdown 1 When finished with dispensing it is necessary to flush and clean mixer and mix housing 2 Open trigger the gun momentarily to allow the pump shafts to run to full down position 3 Release the gun trigger 4 Position outlet of mixer into approved waste container 5 Slowly open 3 way flush valve to air and allow air to purge for 4 5 seconds 6 Then turn 3 way flush valve to solvent purge for 4 5 seconds 7 Repeat steps 4 and 5 8 We recommend at this point removing the mixer plug and mix housing from the front of the gun for cleaning Clean thoroughly and reinst
45. rst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other ha
46. se from the gun to the bottom of the catalyst manifold see fig 6 11 Connect the Catalyst Hose from the Catalyst Pump the side of the Catalyst Manifold see fig 6 12 Install the Relief Valve and Return Valve tubes into the top of the Catalyst Jug see fig 6 13 Install the tube from the Catalyst Seal to the top of the Catalyst Jug see fig 6 14 Connect the Catalyst Feed tube from the Catalyst Jug outlet to the Catalyst Pump inlet see fig 6 15 Install the proper fitting into the Main Air Supply Ball Valve and connect the air supply The Ball Valve comes with a 1 2 NPT Female port see fig 3 Pre Startup Instructions 1 Check all hoses for wear or damage from shipping replace if necessary 2 Check to be sure you have appropriate quantities of Resin Putty and Catalyst to complete the job 3 Check and repair or replace any damaged items before starting a job 4 Be sure all fluid connections are tight all catalyst fittings all resin fittings all solvent fittings g MagnumVenusProducts Rev 10 2014 Page 20 Patriot Putty Unit Operations Manual Priming the Unit Priming of Unit Air and Solvent 1 Close the main inlet air valves on the main air manifolds see fig 7 Connect the air supply to the supplied fitting 1 2 npt Fig 7 2 Connect 1 2 inch main air supply to the Air Manifold see fig 7 3 Turn all regulators counterclockwise to full off and close all ball valves on the unit 4
47. ssure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve ty MagnumVenusProducts Rev 10 2014 Page 13 Patriot Putty Unit Operations Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wir
48. t the pump out of or press the pump into the putty material Q RAM AIRLIFT CONTROL VALVE this controls the direction of the Ram Air Lift Pressure Up Neutral Down Placing the valve in the up position will cause the Ram to lift Placing the valve lever in the center position will turn the air off to the ram cylinders Placing the valve lever in the down position will cause the Ram to be pushed down into the material Q SOLVENT PRESSURE gauge and regulator This is the gauge and regulator located on the top of the flush tank and sets the solvent flush pressure a MAIN AIR INLET VALVE This is the main air inlet ball valve This ball valve is used to turn off air supply to the unit It also releases the air pressure in the unit Note Open the Main Air Ball Valve in one full stroke open or closed if partially opened air will leak from the exhaust port on the valve D MagnumVonusProducts Rev 10 2014 Page 16 Patriot Putty Unit Operations Manual Unit Requirements amp Assembly Please make sure all appropriate personal protective equipment is used before start up of this unit Refer to and follow the requirements of the Material Safety Data Sheets supplied by your coating material manufacturer for solvent adhesive and activator CAUTION Always wear proper safety equipment glasses gloves respirator etc when working on the dispensing equipment Air Requirements 1 The system requires a supply o
49. to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods a MagnumVenusProducts Rev 10 2014 Page 4 Patriot Putty Unit Operations Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shal
50. ulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards y MagnumVenusProducts Rev 10 2014 Page 7 Patriot Putty Unit Operations Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which requ
51. uyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms A Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally
52. zardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames y MagnumVenusProducts Rev 10 2014 Page 8 Patriot Putty Unit Operations Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the sup

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