User Manual - Truck Utilities Inc
Contents
1. inss id Hurysom WUNWIUILU pa eJ e sea je aney JSNW sou oi neJp u IM suoneoi dde Jayjo Aue JO pesn aq Jou p nous pue sjueujaJinbeJ Bunelado joo sjoo 9I NE Jp H ajuejs uo peseq juo suoneoljdde oo oineJp u 104 pasn aq o papuajul si yeyo siu S9UBUIIOJISA oo wnwxew JINSUI O ja A 9 geidadde uunuuiuiuJ e o aInssa1d y9eq oJnssoJd ul uin1 i dasy o papuajul ae suon epu uluuo5 1 esay ud eynuiu Jed s1 udp amulmu sed suojieb uo peseq syjBua asoy SNOIJEA JOJ SIDJOWEIP esou WNWIUIW p pu uuuuo5 1 smoys yf ay o yeyo oul suo jepuauluo9ay SOH JINDAII MINEIP H 03 JOO BR67 User Manual 9 HTMA REQUIREMENTS TOOL CATEGORY Jf 30Lpm at 138ba d HTMA CATEGORY HYDRAULIC SYSTEM Ge Z REQUIREMENTS TYPE TYPEII TYPE Ill TYPE RR FLOW RATE 4 6 gpm 11 13 gpm 9 10 5 gpm 15 23 Ipm 26 34 Ipm 42 49 Ipm 34 40 Ipm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi At the power supply outlet 145 155 bar 138 bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200 2300 psi At the power supply outlet 145 155 bar 145 155 bar 145 155 bar 145 155 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi At tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu At min operating temperature 82 centistokes 82 centistokes 82 centisto2. stata costruita in conformit con Directive Standards Approved body Richtlinie Standards Pr fung durch Directives Normes 3 Organisme agr Directriz Los Normas Aprobado Direttiva Norme Collaudato ISO 11148 4 2010 Self Noise Directive 2000 14 EC 2005 AkustikNet A S Notified body ID 1585 Frederikssundsvej 179 B DK 2700 Brenshej Denmark Certificate 863 2010 003 Machinery Directive 2006 42 EC 2006 Self 6 Special Provisions None 7 Measurements Measured Sound Power Level 107 LwA Spezielle Bestimmungen Messungen Guaranteed Sound Power Level 110 LwA Dispositions particuli res Mesures Measured in accordance to Directive 2000 14 EC Provisiones especiales Mediciones Annex Ill Part B No 10 m 2 30 Disposizioni speciali Misurazioni 8 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 2 23 11 Signature Unterschrift Signature Firma Firma J Weh Position Position Fonction Cargo Posizione Engineering Manager P N 52574 Rev 7 2 23 2011 2 gt BR67 User Manual STANLEY TABLE OF CONTENTS DECLARATION OF CONFORMITY EPPE 2 SAPETY SYMBOLS nu etudes u amana agite Ee 4 righe i
3. tenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STANLEY BR67 User Manual lt 3 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment A DANGER NOTICE IMPORTANT DT E This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous sit
4. 02835 turn the gauge fully counterclockwise to en sure that the stem inside the chuck is completely retracted 3 Thread the tester onto the accumulator charg ing valve Do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem of the tester by turning the gauge end clockwise until a pressure is read on the gauge charge pressure should be 500 700 psi 34 48 bar 5 If pressure is OK unscrew the gauge end from the chuck to retract the stem then unscrew the entire tester assembly from the accumulator charging valve If pressure is low charge the accumulator as described in the following paragraph 6 Installthe plug 14 gt BR67 User Manual ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator test ing procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if pre ferred remove the tester from the charging valve and connect the charging assembly chuck directly to the charging valve 3 Adjust the snub valve to a charging pressure of 600 psi 42 bar Note While watching the pressure gauge open snub valve slowly until it reaches the proper charge pressure 600 700 psi NOTE It may be necessary to set the gauge at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 4 When the accumulator is fully charge
5. 04067 04067 4 so lee mas BOLT 61 04598 04598 FOOT FOR 04081 OR 04597 HEX 05466 05466 05467 05467 BUSHING INCL 63 amp 64 sd al O FOOT ASSY 1 1 8 x 6 IN HEX 04073 04073 USA amp CE EXCEPT UK MODELS ONLY INCL ITEMS 53 57 58 60 61 63 64 66 70 FOOT ASSY 1 1 4 x 6 IN HEX USA amp CE EXCEPT UK MODELS ONLY INCL ITEMS 53 57 58 60 61 63 64 66 70 04074 04074 05464 05464 34127 34127 04075 04075 n 015537 01837 04984 04984 01744 01744 U W MODEL BR67320 ONLY n s COMPOSITE STICKER CE ONLY 6 al O BR67 User Manual 21 BR67 STD HANDLE PARTS LIST WITHOUT WITH WITHOUT WITH ITEM TRIGGER TRIGGER ITEM TRIGGER TRIGGER LOCK LOCK 73 66655 66655 1 GUARANTEED SOUND 07525 07525 1 FOOTASSY EZ 1 1 8 x 6 HEX POWER LEVEL STICKER 112 USA amp CE EXCEPT UK CE ONLY MODELS ONLY 04050 04050 VALVE CAP ASSY INCL ITEMS 57 58 60 63 64 66 70 81 83 85 87 04052 04052 O RING 07524 07524 FOOT ASSY EZ 1 1 4 x 6 HEX 00844 00844 SPIROL PIN Ence liar Un MODELS ONLY 22691 22891 SPRING PIN INCL ITEMS 57 58 60 63 64 66 70 81 83 85 87 79 04061 04061 1 ACCUMULATOR CHAMBER FOOT ASSY EZ 1 1 4 x 6 1 4 HEX UK MODELS ONLY EN DE 11430 E SPRING INCL ITEMS 53 57 58 60 61 07517 07517 HEX BUSHING 1 1 8 x 6 IN 63 64 amp 66 70 81 83 85 87 FOR 11614 EZ FOOT BUTTON 07518 07518 HEX BUSHING 1 1 4 x 6 IN HANDLE FOR 1161
6. Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal I seals may result e Take caution when changing a tool bit tool bits can get very hot Exposure to crystalline Silica sometimes called silica dust as a result of breaking drilling or hammering of rock concrete asphalt or other materials may cause Silicosis a serious lung disease silicosis related illnesses cancer or death Respiratory protection is highly recommended when working with materials containing Silica Dust Always wear a respirator approved for protection against crystalline silica 6 BR67 User Manual TOOL S TICKERS amp TAGS lease re ertot e arts Illustration orlocationo stic ers EN fe ISSN BR67 BREAKER N SN To avoid serious injury or death Z NN L IM NN WO FLOW 7 9 GPM 26 34 LPM MN W i3 30 LPM Q 138 BAR WW PRESS 1500 2000 PSI Gy EHINACATEGORY A amp 11207 600 PSI 42 BAR NITROGEN Circuit Type C Decal CE Only 58604 Sound Level Decal 28409 CE Only Composite Decal E CE Only Gn os gt SER ON Si y S J tanl Hyd Tool c N N a raul 59028 E NIS M JE Oregon U S A W UI o gt LEDO EE BAR lt on X H oo 3 G S NE 71072 gt CE To
7. source develops a flow of 7 9 gpm 26 34 lpm at 1500 2000 psi 105 140 bar 2 Makecertain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar maximum INSTALL TOOL BIT 1 Rotate the latch on the breaker foot downward pointing away from the tool 2 Insertthe tool bit into the foot and pull the latch up to lock the tool bit in place CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is a good practice to connect return hoses first and discon nect them last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to ensure that fluid flow is in the proper direction The female coupler on the tool hose is the inlet cou pler 4 Move the hydraulic circuit control valve to the ON position to operate the tool NOTE If uncoupled hoses are left in the sun pressure in crease within the hoses may make them difficult to connect When possible connect the free ends of the hoses together OPERATION PROCEDURES 1 Observe all safety precautions 2 Install the appropriate tool bit for the job 3 Place the bit firmly on the surface to be broken 4 Squeeze the trigger to start the breaker Adequate down pressure is very important When the tool bit breaks through the obstructi
8. wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NO
9. 00 2000 psi 104 140 bar POE TR O A M UM NN sss 7 9 gpm 26 34 lpm OD MRA rade RE uuu os entronca us yaasa asua 8 gpm 30 Ipm MAXIMA BACK EE 250 Psi 17 bar a HTMA EHTMA Flush Face Type Male and Female Connect SIZE S I A ee 3 8 in Male Pipe Adapter VV j ssn ih ss Aa Z In N Anna T Handle 67 lbs 30 kg Anti Vibration Handle 75 lbs 34 kg Overall ESO uu u u u T Handle 27 in 69 cm Anti Vibration Handle 29 in 74 cm Overall Width Ee Kiel EE T Handle 16 in 41 cm Anti Vibration Handle 18 in 46 cm Max UNE A mcm E 140 F 60 C s T Ty TM Open or Closed Center PONI 74 ui SAE 8 O ring Guaranteed Sound Power Level 2000 14 EC a senes 110 dBA Sound Pressure Level 1 Meter ISO 11203 cccooccccoccnocococonococonoconnonononononanononnnnnnonnnnonnnnnonannnenannnnnnnnnnnnanos 99 dBA Vibration Level ISO 8662 5 With Uncertainty Z Axis Anti Vibration Handle 13 3 m sec With Uncertainty 3 Axis Anti Vibration Handle 14 6 m sec ACCESSORIES 1 1 8 IN HEX x 6 IN SHANK Moil Point 14 in Long UU PETE E 02333 CRISS POIt E le On UC uu u E 03990 SNES SK M OOO Aces 02334 Glay eS 1211 Bila e u u u u set uuu uuu mm 02331 A poar Wedge Meet 08106 A sntr m 02332 Ground R
10. 4 EZ FOOT LOCK PIN 11230 1 HEX BUSHING 1 1 4 x 6 1 4 IN FOR 12294 EZ FOOT 07514 07514 SPRING TOP PLATE 83 108115 108115 1 COLLAR SUPPORT 1 1 8 IN HEX SHANK STICKER FOR 11614 EZ FOOT UK MODELS ONLY 08116 08116 1 COLLAR SUPPORT 1 1 4 IN RETAINING RING FOR 11614 EZ FOOT 11234 COLLAR SUPPORT 1 1 4 IN SEAL KIT MEHR FOR 12294 EZ FOOT REM 84 28380 1 MODEL STICKER CE ONLY 07522 07522 RETAINING RING 86 12542 t NAMETAG 000 05152 t STANLEYLABEL 87 11614 11614 1 FooOT EZ FOR 07517 OR 07518 BUSHING USA amp CE EXCEPT UK MODELS ONLY INCL ITEMS 64 87 22 gt BR67 User Manual STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty
11. CRIPTION se ours Is SIDERODNUT se fossa ome STOPNUT n lt mes 1 ce STICKER CE ONY WITH 28409 28409 COMPOSITE STICKER CE ONLY 3 66655 66655 1 GUARANTEED SOUND N POWER LEVEL STICKER 112 CE ONLY Jemen won woe wmm fomm E NI N N o oi NO ITEM NO ITEM 1 HEX BUSHING 1 1 4 X 6 1 4 IN FOR 12294 EZ FOOT NO lt jo seme _ o jaa FOR 12294 EZ FOOT 11234 STANLEY LABEL FOOT EZ FOR 11230 BUSHING UK MODELS ONLY INCL ITEMS 64 87 M 70 KN EM LN ba 80 81 E mE WITH TRIGGER WITHOUT ITEM TRIGGER NO LOCK LOCK QTY DESCRIPTION 11638 1 FOOTASSY EZ 1 1 4 X 6 1 4 HEX UK MODELS ONLY INCL ITEMS 53 57 58 60 61 63 64 amp 66 70 81 83 85 87 m r mon s h u HEX SHANK STICKER UK MODELS ONLY RETAINING RING CHECK ITEM 19 TO SEE IF IT USES A SCREW OR RET RING TRUSS HEAD SCREW CHECK ITEM 19 TO SEE IF IT USES A SCREW OR RET RING TRIGGER LOCK USED ON TOOLS WITH AN A OR AA AT THE END OF THE MODEL NUMBER TORSION SPRING USED ON TOOLS WITH AN A OR AA AT THE END OF THE MODEL NUMBER ROLL PIN USED ON TOOLS WITH AN A OR AA AT THE END OF THE MODEL NUMBER SEAL KIT _ N cO _ 11208 ES kB B EE usos 00000 BR67 User Man
12. CTED TO TOOL ST L S ECO EES CO ECTO S TOOLO E TO C C ESO L DO OTCO CE TE D LOSSO OT E TES ES STE ST DES E ED EE ST DESCIE O O E E EE OOT TECT O TO OD E SO L TOOL E OL EE O T ED E SO IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE E ESS O E L CO S STE ST L S ECO O TS STE ET OSE ECTED TO TOOL OT OT C SE E E SE ES LT SE E E ECTO E CE TE TOOLS TO CLOSED LCS SIE S T S ES LT D CT O SO E ED L LC D OSEEE E SO O E O D E D ED O E CE T O E TD DSE CE ED OEL L TE ED D EL 15875 s o n smallert en actual si e BR67 User Manual 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double
13. RECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC Gw SEE OTHER SIDE A al s SEE OTHER SIDE SVl SIHL AAOWSY LON Od O lt H 2 I L gt O LU D O z O O Shown smaller than actual size 8 gt BR67 User Manual STANLEY Y lt O lt O lt LLI O O LLI am LLI Y O L suol9a3UU0 BSOH eoid aunbi RETURN HYDRAULIC CIRCUIT PRESSURE lt lt lt MOTTI N4NL34 NO 14 gt gt gt JUNSSIAUd 0 8 9 0 dn 09 0 0 GL 06 0 00 001 Ov 6L GOL S G 7 o dn GZ o dn CSL or SHOLINANOI 1VPIALD93T3I YVAN ASN LON OQ P EJg 19014 10 pIEJg 9JIM SOH SANPNPUODN SA9NA JOYNM IDn 404 plesg 19014 9SOH 9Annpuo2 uoN Baute ounssaJg BUIMIOM UIA Jojouieiq pisul RETURN PRESSURE LLGP IVS Aq UHOJ jos se suoneoyioeds PIIIXI JO ui snuu sou oinejp u rv Bulnes BAJA jara UIBIS S VI NEIP Y UNW xew ay o jenb
14. S WITH AN A OR fanr p a R Oo 1 1 al cO AA AT THE END OF THE 07493 MODEL NUMBER 20499 20499 21089 ja ll O 2 4 6 7 1 3 5 2 2 2 2 2 T CIRCUIT TYPE D STICKER CE ONLY 29 09546 09546 2 HOSEASSY 2 quem eo 2 enm 18 BR67 User Manual WITH TRIGGER wei ITEM TRIGGER NO LOCK LOCK QTY DESCRIPTION 50 26596 126596 1 ACCUMULATOR VALVE BLOCK 51 26574 26574 1 ACCUMULATOR DIAPHRAGM 26449 26449 ACCUMULATOR PLUG 53 104081 104081 1 HEX BUSHING 1 1 8 X 6 IN FOR 04598 FOOT 04597 04597 1 HEX BUSHING 1 1 4 X 6 IN FOR 04598 FOOT 04067 04067 PUSH PIN 07890 07890 ROLL PIN 04066 04066 AUTOMATIC VALVE BODY 01269 01269 RUBBER SLEEVE 04985 04985 SPRING WASHER m ru s omes omes 1 o 61 04598 04598 1 FOOT FOR 04081 OR 04597 HEX BUSHING INCL 63 amp 64 05466 05466 1 FOOTASSY 1 1 8 X 6 IN HEX USA amp CE EXCEPT UK MODELS ONLY INCL ITEMS 53 57 58 60 61 63 64 66 70 05467 05467 1 FOOTASSY 1 1 4 X 6 IN HEX USA amp CE EXCEPT UK MODELS ONLY INCL ITEMS 53 57 58 60 61 63 64 66 70 e2 ors oars oRNG s foara wo Roomer sa osa osea 1 SEALINSERT s sz bas jous BR67 PARTS LIST BR67 ANTI VIBRATION HANDLE PARTS LIST CONTINUED WITHOUT ITEM TRIGGER TRIGGER NO LOCK LOCK DES
15. STANLEY BR67 HYDRAULIC BREAKER SAFETY OPERATION AND MAINTENANCE USER MANUAL O O 2010 Stanley Black amp Decker Inc Vu New Britain CT 06053 7 U S A 09278 12 2010 Ver 9 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY UBEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA I the undersigned n Ich der Unterzeichnende Weisbeck Andy Je soussigne EI abajo firmante lo sottoscritto Hydraulic Tools Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the eguipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Hydraulic Hand Held Concrete Breaker Kategorie Cat gorie Categoria Categoria 2 Make Marke Margue Marca Marca Stanley 3 Type Typ Type Tipo Tipo BR6713801A BR6717801A BR6717801AA 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura 5 Mass Masse Masse Masa Massa 31 kg Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E
16. T USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REFLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVI SIHL JAON3Y LON OQ SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE INA CLEAN DRY AREA TRAINED IN COR
17. TS ILLUSTRATION 25 Illustration a A OA AA A A gt 6 2 N E 2 EUROPEAN MODELS ONLY ANDLE WITH TRIGGER LOCK ED ON TOOLS WITH AN A AA AT THE END OF THE ODEL NUMBER lt i Ce an d O gt Ju S DA LI Se 55 NS 68 Pi Ll n d NN RA on Y XI PAGE FOR J LJ lt 6 A with Anti Vibration Handle August 2008 STANLEY BR67 User Manual lt 17 BR67 PARTS LIST BR67 ANTI VIBRATION HANDLE PARTS LIST WITH TRIGGER El PP ITEM TRIGGER NO LOCK LOCK QTY DESCRIPTION 1 24007 mos RETANNGRNG oes oos 1 WASHER 5 oss oos RODWIPER a ees oos feus s ome oe forns s oozes 00200 1 forns 7 mew 20515 1 vaiwesroa s owes Io 1 seo s ore ore a owesceEw fio msn men lt juve ee ee 1 HANDLE 12 20502 20502 TRIGGER 58526 TRIGGER USED ON TOOLS 13 29045 29045 1 58529 WITH AN A OR AA AT THE END OF THE es lt eei E a wech A A wech MODEL NUMBER TRIGGER HANDLE 16607 04070 04070 TRIGGER HANDLE USED 24948 ON TOOL
18. a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Establish a training program for all operators to en sure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles gloves ear head and breathing protection and safety shoes at all times when operating the tool e Do not inspect carry or clean the tool while the hy draulic power source is connected Accidental en gagement of the tool can cause serious injury Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in dam age to the quick couplers and cause overheating of the hydraulic system Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may damage the tool Never come in contact with the tool bit the bit can get hot Do not operate a damaged improperly adjusted or incompletely assembled tool Do not weld cut with an acetylene torch or hard face the tool bit To avoid personal injury or equipment da
19. d close the snub valve on the charging assembly hose and re move the charging assembly chuck from the accu mulator tester or tool charging valve 5 If the accumulator tester has been used be sure to turn the gauge end fully counterclockwise before re moving the tester from the charging valve of the tool Install the valve cap UNDERWATER MODEL PREVENTATIVE MAINTENANCE After each use the movable portions of the tool that were exposed to water should be flushed with a water displacing oil such as WD40 Remove any remaining water and debris as follows 1 Turn the tool upside down without the tool bit and spray oil through the drive hex and side holes in the breaker foot assembly to displace any remaining water in the lower piston cavity Spray oil into the On Off valve trigger slot area Dip or spray the entire tool Cycle the tool hydraulically several times before storing away CHARGING THE ACCUMULATOR Charge Fitting Nitrogen Tank Not included in Kit 31254 ACCUMULATDR CHARGE KI Includes Liguid Filled Gauge w Snub Valve Hose Charge Fitting 02835 Tester ad Box not pictured Gauge s 02835 TESTER Chuck R UMU R TESTER CHARGING VALVE ACCUMULATOR TESTER P N 02835 LOCATION OF CHARGING VALVE Figure 3 Charging the Accumulator T Handles STANLEY BR67 User Manual lt 15 SPECIFICATIONS Pressure Range oa 15
20. e back pressure over 200 psi 14 bar Couples or hoses blocked Orifice plug blocked Fluid too hot above 140 F Check power unit for proper fluid temperature 60 C or too cold below 60 F Bypass cooler to warm the fluid or provide cool 16 C er to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250 peu 145 155 bar Hot fluid going through tool Check power unit Be sure flow rate is not too high causing part of the fluid to go through the relief valve Provide cooler to maintain proper fluid temperature 140 F 60 C max Tool gets hot Check the relief valve setting Eliminate flow control devices Fluid leakage on tool bit Lower piston seal failure Replace seal Fluid leakage around trigger Valve spool seal failure Replace seals STANLEY BR67 User Manual 13 CHARGING THE ACCUMULATOR ACCUMULATOR TESTING PROCEDURE To check or charge the accumulator the following equip ment is required e 31254 Charge Kit which includes the following Accumulator Tester Part Number 02835 Charging Assembly P N 15304 15304 in cludes a liguid filled gauge with snub valve hose and fittings e NITROGEN bottle with an 800 psi 55 bar minimum charge Not included in 31254 kit This assembly contains nitrogen under pressure Remove the plug from the handle or handle pivot 2 Holding the chuck end of Accumulator Tester P N
21. e that tool bits are not chipped or rounded on the striking end Never operate a breaker without a tool bit or without holding it against the work surface This puts exces sive strain on the breaker foot Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended TROUBLESHOOTING PROBLEM CAUSE REMEDY Tool does not run Power unit not functioning Check power unit for power flow and pres sure 7 9 gpm 26 34 lpm 1500 2000 psi 105 140 bar Couplers or hoses blocked Pressure and return line hoses Be sure hoses are connected to their proper reversed at ports ports Mechanical failure of piston or Disassemble breaker and inspect for damaged automatic valve parts Tool does not hit effectively Power unit not functioning Check power unit for power flow and pres sure 7 9 gpm 26 34 lpm 1500 2000 psi 105 140 bar Couplers or hoses blocked Low accumulator charge pres Recharge accumulator Replace diaphragm if sure hose will pulse more than charge loss continues normal Fluid too hot above 140 F Provide cooler to maintain proper fluid tempera 60 C ture 130 F 55 C Tool operates slow Low gpm supply from power Check power unit for proper flow 7 9 gpm unit 26 34 Ipm High back pressure Check ene system for excessiv
22. kes 82 centistokes TEMPERATURE Sufficient heat rejection capacity to limit max fluid temperature to At max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER Min full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least 30 gpm 30 gpm 30 gpm 30 gpm For cold temp start up and max dirt holding 114 Ipm 114 lpm 114 Ipm 114 Ipm capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes Premium grade anti wear non conductive VISCOSITY At min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal 10 BR67 User Manual STANLEY OPERATION The recommended hose size is 500 inch 12 mm I D up to 50 ft 15 m long and 625 inch 16 mm I D minimum up to 100 ft 30 m PRE OPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge check that the hydraulic power
23. mage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Never operate the tool if you cannot be sure that underground utilities are not present Do not wear loose fitting clothing when operating the tool BR67 User Manual lt 5 Warning Hydraulic fluid under pressure could cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately Keep all body parts away from the working tool When handling material or the tool bit wear your PPE Personal Protection Equipment Be observant of the hydraulic hoses lying about the work area they can be a tripping hazard Always de energize the hydraulic system when changing a tool bit SAFETY PRECAUTIONS Never use the tool in an explosive atmosphere sparks from the breaking process could ignite ex plosive gas Use proper lifting techniques when handling the tool get help from a co worker and do not over reach Use proper protection from falling or flying debris keep bystanders at a safe distance Do not exceed the rated flow and pressure See
24. od Driver Win E ee BE 04176 1 1 4 in Hex x 6 in Shank Moil Pont 1411 Long UC uuu u u uuu tae eeseees 02336 3 inch Chisel 14 in Long Ann NE nn 02337 e lectae Niro qm 09262 Asphalt Cutter 5 in Wude a a ssi aan a aan asse saa a ssa nnn 02335 Ground Rod Driver 1 Im ROQ RETE Tm tm 04367 AA ee xu E E eee 02338 Heavy DUY Moll E OU Hee 04404 Ann mmm 04405 Detachable Shank Requires 17783 T 17782 Tamping Pad 6 in Requires 17 782 urnas odias 17783 TEST EQUIPMENT PRO CUMMUTAION Tester uuu e o me 02835 Fow and Pressure Test uu uu aia dont tiles 04182 Accumulator Charge Assembly Incl Liquid Filled Gauge w Valve Hose amp Charge Fitting 15304 Accumulator Charge Kit Incl 02835 Tester 15304 Charge Assy and 372047 Charge Kit Box 31254 SERVICE TOOLS Flow Sleeve Removal Tube 04910 A S SSS SILI E 04596 Split Ring ABO Valve Removal u uuu lll u s ie aistia tina 04908 Accumulator o Uu RE 05640 Accumulator Disassembly LOO enanas aotearoa ida acaecida 05508 Spacer Flow Sleeve Installation ee 04909 16 BR67 User Manual BR67 PARTS LIST BR67 ANTI VIBRATION HANDLE PAR
25. ol late 11208 e S an Stic er 12542 or 2920 ame Ta Stic er DANGER L ETO SE D LC OSEL ED S O CO D CT E E S TOOLSO O E ELECT C LL ES DET O SE OS OES OSE LABELED AND CERTIFIED AS NON CONDUCTIVEO O E L ES ES ET E OSE S MAINTAINED AS NON CONDUCTIVE T E OSE SOLD E E L L TESTED O ELECT CC ET LE E CCOD CE T O S ET DE T ET ST CTOS ELED DCE T D LC ES LT Stanley Hydraulic tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 D LCLE O ST C SEOL ECTO TOT E OD O C SEOTE SEE E E SO L 28 76 Stanley Decal ESS E DO NOT E CEED S EC ED LO E O T SIOOL E CESS LO O C SE LE O ST DO NOTE CEED TED O ESS EO D LC OSE SED T T STOOL E CESS ESS E C SE LE O ST C EC TOOL OSECO LES DCO DL O LE S DONOT EEL O LE DS CO T CT T LE L D ESS C ECTO S S T ES LT O SE E E E SO IMPORTANT I READ OPERATION MANUAL AND e ore removal e su est you retaint ista and SAFETY INSTRUCTIONS FOR THIS attac ittot e tool en not in use TOOL BEFORE USING IT T esa etyta 15875 atri tisattac ed to t etool ens ipped romt e actoryead and understand t esa ety instructions listed ont is ta USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE Sa etyla DANGER TE OSES DO EDTO O D DO OTL TO C TOOL OT SE OSE DO OT SE D ED OSE ES E D L C OSES ECTEDTOT ETOOL E O E S STE ESS E OSE E
26. om use with fluid that is too viscous or thick BR67 User Manual 11 TOOL PROTECTION amp CARE NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result 12 gt BR67 User Manual Always keep critical tool markings such as warning stickers and tags legible Do not force a small breaker to do the job of a large breaker Keep tool bit sharp for maximum breaker perfor mance Make sur
27. on or becomes bound release the trigger and reposition the tool bit STANLEY NOTE Partially depressing the trigger allows the tool to run at slow speed Slow speed operation permits easier starting of the tool bit into the work surface 5 To start break an opening hole in the center of the surface After making a hole break portions of the material into the original opening For best produc tivity the breaking should be done around the origi nal hole The size of the broken material will vary with the strength and thickness of the base material and the amount of any reinforcement wire or rebar Harder material or more reinforcing wire or rebar will reguire taking smaller bites To determine the most effective bite start with 2 in 50 mm or smaller bites Bites can then be gradually increased until the bro ken piece becomes too large requiring increased time to break off the piece Sticking of the tool bit occurs when too large a bite is being taken and the tool bit hammers into the mate rial without the material fracturing This causes the tool bit to become trapped in the surrounding mate rial COLD WEATHER OPERATION If the breaker is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluid fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes be fore use Damage to the hydraulic system or breaker can result fr
28. pe E U H 6 TOOLS HORER S TAO 5 eege 7 HOSE d PR o MM EE M ua M EI DEM M 8 HOSE RECOMMENDATIONS LL UU u u ditur Eege 9 FIGURE T TYPICAL HOSE CONNEC TON d diuites ed vea ua u Vettius Und tear intesecx cerro is Kauan mde du 9 gU axes iz yp asta 10 COOPERATION a E M MEE 11 TOOL PROTESHONS CAPE HH ee 12 IROUBL zcu Sel cm 13 CHARGING THE ACCUMULATOR EE 14 FIGURE 2 CHARGING THE ACCUMULATOR ANTI VIBRATION HANDLES 15 FIGURE 3 CHARGING THE ACCUMULATOR THANTDLES sse nnne nnne nennen rrr 15 SPECIFICA TON Sisi mutet tuit D M EIE s E UE UM E 16 IP o 16 BR67 ANTI VIBRATION HANDLE PARTS ILLUSTRATION rr 17 BR67 ANTI VIBRATION HANDLE PARTS LIST ninia ias 18 BRO7 STANDARD HANDLE PARTS ILLUSTRATION s beh a is 20 BRO STD HANDLE PARTS egene Eeer 21 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING THE STANLEY HYDRAULIC BREAKER This manual contains safety operation and routine mainte nance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine main
29. ual 19 BR67 PARTS LIST BR67 STANDARD HANDLE PARTS ILLUSTRATION MRS j with Standard Handle BRO April 2003 E 0 o 66 Je S mat eee lt AXE HANDLE WITH TRIGG CE MODELS ONLY OS N ol Y B do CD Illustration 3 EASI RIDE BREAKER FDOT ASSY Pat No 4614241 20 BR67 User Manual BR67 STD HANDLE PARTS LIST WITHOUT NOE TRIGGER LOCK 04055 04056 04057 01362 00293 04077 04058 11434 imer 04070 ES 1 04051 04051 09349 09349 o NE a 02494 N 11207 01605 01605 01605 09546 09546 30 04350 04350 WITH TRIGGER LOCK DESCRIPTION CIRCUIT TYPE D STICKER CE ONLY gt _ N oO al 04062 04068 LG oos 0000 Lis 02063 04069 m EW 7 Pm LN 12 EN EN 15 K 17 ER 23 24 25 p 28 _ ER ER 90 32 EM EN 35 36 37 ER ER 40 EN zs ITEM TRIGGER TRIGGER NO LOCK LOCK QTY DESCRIPTION FLOW SLEEVE SIDE ROD AUTOMATIC VALVE 2 PUSH PIN ACCUMULATOR CYLINDER SES ACCUMULATOR VALVE BLOCK 04059 04059 ACCUMULATOR DIAPHRAGM CE Cu ACCUMULATOR PLUG 04081 04081 HEX BUSHING 1 1 8 x 6 IN FOR 04598 FOOT 04597 04597 1 HEX BUSHING 1 1 4 x 6 IN FOR 04598 FOOT
30. uation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt BR67 User Manual SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The BR67 Hydraulic Breaker will provide safe and de pendable service if operated in accordance with the in structions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in
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