User`s Manual
Contents
1. vem s os ieron amo jose o s Caution 1 Weight of the device along with the ERGO extraction arm MATRIX 1000 1 99 kg MATRIX 1000 2 110 kg 2 Maximum vacuum amounts 2600 Pa 3 Filtration efficiency 99 5 5 Structure and Function MATRIX 1000 consists of subsequent elements e housing polyester glass composite radial fan zinc coated steel sheet cartridge filter polyester coating of teflon membrane rotary jets to regenerate the cartridge filter support to install the ERGO extraction arm for MATRIX 1000 2 two supports control unit version for manual or automatic control castor assembly to displace or turn the device vacuum cleaner MATRIX 1000 1 is designed for installing one extraction arm of diameter 2160 and workrange 2 meters ERGO L Z 2 R and as standard it is designed for extraction at one welding station see Phot No 1 MATRIX 1000 2 is adapted for two extraction arms of diameter 2160 and workrange 2 meters ERGO L Z 2 R This version is appropriate for applications in non constant cases for low intensive welding ie for schooling purposes MATRIX 1000 is executed in two control options In the standard version the fan has to be operated manually Whereas in the automatic version after the appliance is switched on manually first the electromagnetic valve opens automatically supplying the compressed air to the rotary2. Ingress protection IP20 Glue the mark the housing Connect the motor aeo Ig to the data on the nominal plate of the motor Pa W 17 12 2008 E0724 RAK MATRIX 1000 4 0002 1 POLAND GDYNIA R CERTYFIKAT ISO 9001 2000 V CENTRUM TECHNIKI WENTYLACYJNEJ S Headquarters KLIMAWENT 81 571 Gdynia ul Chwaszczy ska 194 phone 0048 58 629 64 80 058 771 43 40 fax 0048 58 629 64 19 e mail klimawent klimawent com pl Export Department e mail export klimawent com pl 0724 MATRIX 1000 1 S 001 12 2008 EN 0776 MATRIX 1000 1 A 001 12 2008 EN 0777 MATRIX 1000 2 S 001 12 2008 EN 0778 MATRIX 1000 2 A 001 12 2008 EN
3. gt Filtro de aspiraci n Movil Matrix 1000 User s Manual vr z x 7 Ww e 2 u Filtering unit MATRIX 1000 1 S MATRIX 1000 1 A MATRIX 1000 2 S MATRIX 1000 2 A e Tel 976 359 352 gt eMail albis albis net www aspiraciondehumos com KLIMAWENT Centrum Techniki Wentylacyjnej filtering unit MATRIX 1000 Contents l Introductory kuu uu a a ERE NE SU 3 2 PRC ACO uuu u usus A 3 3 Reservations Of 0 4 Technical Data CRG Aid E GE 4 o Ptructure FURCCIOD uuu uuu uu God SN ORE UE 4 6 Assembly and 5 f US 6 8 Trouble Shooting Guide uuu uu to ddus oer ess erer OG ch GOW PO 9 9 Maintenance and Repair 9 10 SAIEIP 9 ll Storage TIfranspOFt uwaza GOO kWh 10 12 Terms Of Warraney 10 filtering unit MATRIX 1000 Introdu
4. User can have access to the connection box A1 by tilting the whole device and unscrewing the four screws see schemes placement of elements ERGO extraction arms shall not cause any hazard provided they are stably installed on the housing of the filtering unit KLIMAWENT Centrum Techniki Wentylacyjnej 9 11 12 KLIMAWENT Centrum Techniki Wentylacyjnej filtering unit MATRIX 1000 Having completed the work leave the extraction arm in the ultimate operational position in case when it constitutes obstacle to personnel User set in into the home position During the operational use follow the general rules of safety and labor hygiene Storage and Transport The device ought to be stored in a dry and well ventilated room The space should be free from aggressive substances During the transport protect the device from overturn and an uncontrolled displacement The transport reloading ought to eliminate the hazard of damage scratching indents of the housing Pay attention that the packages would not get damaged and the markings on the surface would not get obliterated or detached Terms of Warranty The period of warranty for the purchased device is indicated in the Card of Warranty The warranty does not comprise e defects and damages arising during the incorrect use and in application that is inconsistent with the present manual e mechanical damages caused by User e Structural modifications or changes adaptations
5. introduced by User on one s own e mechanical damages being caused during improper storage and transport or incorrect maintenance e inefficiency following from the normal operational exhaustion In case the rules of the present User s Manual are not followed the warranty is losing the validity 10 filtering unit MATRIX 1000 Dwg No 2 Dimensional drawing supply hose of the compressed air diameter minimum mim manual cut off valve connection box At switch 81 View from the bottom Socket G1 View of the device MATRIX 1000 5 of elements 17 12 2008 E0724 7 9 MATRIX 1000 0001 cut off electro magnetic valve ZE supply hose of the compressed alr diameter 016 mm connection box 1 switch 51 View from the bottom socket G1 Mew of the device MATRIX 1000 A piacement of elements 17 02 2008 E0724 7 VOCE ms MATRIX 1000 A 0001 hermetic socket supply voltage with a bolt 230 50Hz P44 protection 1 30mA Protection class Ingress protection IP20 Glue the mark on the housing Gonnect the motor according to the data on the nominal plate 1 1 kW of the motor Connection diagram ZE MATRIX 20985 05 01 2009 E0724 MATRIX 1000 5 0002 1 2 5 Oo hermetic socket supply voltage electromagnetic with a bolt 230V 50Hz O IP44 valve protection dl 30mA periodical runs KT Protection class
6. jets subsequently after several seconds the fan is being switched on automatically filtering unit MATRIX 100 ERGO L Z V zj Pa zm dis o a vacuum 1 cleaner pipes and filtration nozzles of the chamber vacuum cleaner compartment for the hose bags m ee fan chamber switch socket wy Dwg No 1 MATRIX 1000 main view Assembly and Start MATRIX 1000 requires connection to the external compressed air installation of pressure at least 0 6 MPa The pressure hose ought to be of 16 mm diameter Energizing with 230V power proceeds through a 5 meters supply cable with a plug Prior to operational use it is important to put the MATRIX at a place near the workplace Subsequently set the hood of the ERGO extraction arm in distance 20 30 cm from the emission of pollution To start the device use the switch installed in the lower part of the housing of the compartment for vacuum cleaning accessories In standard version the fan is operated immediately after the device is switched on whereas in the automatic version the fan starts in 3 seconds in the meanwhile the filter is regenerated KLIMAWENT Centrum Techniki Wentylacyjnej 0 KLIMAWENT Centrum Techniki Wentylacyjnej filtering unit MATRIX 1000 7 Use Application of the device at a mobile welding post see Phot No 1 Phot No 1 In the filter
7. regeneration process the dusts accumulated on the outer surface of the filter are periodically struck by the rotary jets Standard version MATRIX 1000 1 S and MATRIX 1000 2 S when the flow efficiency drops switch off the device wait until the fan impeller stops rotating subsequently open the ball valve of the compressed air installation slide the lance with rotary jets up and down Phot No 2 the lance is placed in the filter cover System of manual filter cleaning System of automatic filter cleaning Phot No 2 Phot No 3 6 filtering unit MATRIX 1000 Automatic version MATRIX 1000 1 A and MATRIX 1000 2 A when the flow efficiency drops switch off the device in two seconds switch it on The cleaning proceeds automatically the filters are blown through by eight rotary jets Phot No 3 The dust accumulated in the lower part of the filtration chamber ought to be removed periodically by means of a vacuum cleaner attached to the device In order to do this remove the cover along with the lance open the 4 clasps and subsequently pull out the filter see Phot No 4 In case of automatically controlled deice MATRIX 1000 A first take off the coil of the electromagnetic valve with the hose open the hook and take off the coil and then open the clasps Phot No 4 POZWY nozzle for cleanin the filtration chamber KLIMAWENT Centrum Techniki Wentylacyjnej KLIMAWENT Centrum
8. Techniki Wentylacyjnej filtering unit MATRIX 1000 The vacuum cleaning hose along with the accessories is placed in a compartment which is under the vacuum cleaner Having taken off the vacuum cleaner connect it to the 230V socket near the fan switch see Dwg No 1 The dust is accumulating in a single use bag of the vacuum cleaner For the dust cleaning inside the device see Phot No 6 Phot No 6 The vacuum cleaner can also be used for cleaning the workplace after the nozzle is changed see Phot No 7 Phot No 7 7 After the work is completed put the hose into the compartment and the pipes with nozzles place in sockets on both sides of the compartment 8 filtering unit MATRIX 1000 Having placed the vacuum cleaner on the compartment fasten it additionally to the magnetic holder 8 Trouble Shooting Guide problem possiblereason correctiveaction is gradually decreasing the net mesh is clogged It nor a new The filter is not penetrable Clean the filter iim HN Sudden vibrations of the The ERGO extraction Improperly adjusted frictional Increase the pressure of the arm is dropping brake frictional disc of the brake by tightening the adjustment nuts Inefficient filtration The lower sealing of the filter Check the tightness of the smoky air is getting out is not tight to the bottom of sealing remove the eventual into the room the partition of the filtration poll
9. ctory remarks The purpose of the present User s Manual is to give directions within the range of application installation start up and the operational use of the filtering unit MATRIX 1000 Installing start up and operational use are exclusively admissible after getting acquainted with the contents of the User s Manual With regard to continuity of works carried on improvement of our products we reserve for ourselves the revision possibility of the draft and technological changes improving their functional features and safety The construction of MATRIX 1000 meets the requirements of the current state of technology as well as the safety and health assurances included in Machinery Directive 98 37 EC Low voltage Directive 06 95 EC The device has been constructed and manufactured on the basis of following standards PN EN ISO 12100 1 2005 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology PN EN ISO 12100 2 2005 Safety of machinery Basic concepts general principles for design Part 2 Technical principles PN EN 60204 1 2001 Safety of machinery Electrical equipment of machines Part 1 General requirements Application MATRIX 1000 has been developed for cleaning the air from dusts at the mobile welding posts The appliance can be used also for capturing other sorts of dust of relatively small emission of contamination up to 10 c
10. m a day Important is that the dust is dry and do not create explosion hazard Due to the applied cartridge filter with a teflon membrane the device captures very small fractions of dust even smaller than 0 4 um Reservations of Producer A Producer accepts no liability for any consequences following from the operational use that is in contradiction to the purpose of application B It is unacceptable to install on the structure of the unit any additional elements not belonging to its normal construction or accessory set C Any structural changes or modification of the unit made by User on one s own are not permitted D Protect the flexible elements as well as the pipes of the suction duct from mechanical damage E Maintenance and any repair works can exclusively be carried out by an authorized person F Neither use the device for conveying the air containing viscous compounds nor aggressive substances that would damage the filters and dusts creating explosion hazard G In the course of operational use pay attention that any sources of ignition i e glowing cigarettebutts would not get into the filtering chamber KLIMAWENT Centrum Techniki Wentylacyjnej KLIMAWENT Centrum Techniki Wentylacyjnej filtering unit MATRIX 1000 4 Technical Data Table No 1 type mode volume motor supply noise quantity and type flow rate voltage level of the applied extraction arms mh kw V 9 kg proc
11. ution between the sealing chamber and the bottom Noise whistle of the air Weak clamping force of the Tighten the clamp yokes until right beneath the filter filter cover onto the upper the right tightness of the sealing cover sealing of the filter is gained 9 Maintenance and Repair Every 12 months check the technical state of the fan according to the principles of the operational use of the electrical driving devices Replace the cartridge filter every 12 24 months depending on the intensity of the operational use The maintenance of the ERGO extraction arm consists in following steps executed periodically e Incase when the joint system is losing its self supporting properties undertake their adjustment according to the rules referring the states of failure of the ERGO extraction arms e Lubricate periodically the swivel using solid grease by pressing it into the lubrication nipple placed on the swivel flange Servicing of the device is carried out by C T W KLIMAWENT ul Chwaszczynska 194 phone 48 58 629 64 80 10 Safety For the safety reasons connect the device to the power supply according to the being in force regulations within the range of personal protection against the electrical shock and the short circuit and overload effects Any connection works ought to be executed by a qualified person WARNING Prior to opening the control unit housing disconnect the device from the power supply
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