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EC-COM

1. COM HB 2D1972000ZD00 docx 2VF100205FE00 docx USER MANUAL 1 0 COMMUNICATION MODULES 2 7 2 CAN bus and one serial interface The CAN bus and one serial interface are located on the plug in connector The CAN interface is opto decoupled It conforms to the ISO 11898 standard and can be operated up to the maximum baud rate of 1 Mbit s The lowest CAN baud rate which can be set is 50 kbit s plug assignment COM temm CAN Bus RS232 RxD CAN H RS232 TxD CAN L COM CAN Ground CAN Ground A RS485 CAN H A4 RS485 CAN L A 120 O terminal resistor can be connected between the CAN L and CAN H connections This is necessary if the appropriate CAN interface is located at the beginning or end of the relevant CAN bus topology gt Dipswitch serial interface The serial interface is set up by a selection switch Dip switch which is built in between the lateral cooling ope nings The serial interface of the EC COM can be operated either as RS232 or as RS485 A terminating resistor can additionally be cut in for RS485 operation The serial inter face is addressed in the software under the name of COM2 EC COM Dip switch RS485 OFF RS232 ON COM 1 2 RS485 Select Termination 2VF100594DG00 VSD Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 19 2VF100205FE00 docx EC COM HB en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM
2. L 22 Nameplate descriptions 22 3 5 Addresses and Bibliography 23 3 5 1 Addresses 23 3 5 2 Standards Bibliography 11 1 24 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 5 EC COM HB en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES Blank page 6 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 1 General Information Documentation This equipment manual is intended for qualified personnel and contains information regarding mounting installation commissioning and maintenance The information contained in this manual is subject to change without prior notice 1 1 About This Manual This equipment manual is an integral part of the product Make sure the equipment manual is always availa ble near the product s point of employment The manual contains information about the following topics Areas of application Safety Mechanical construction Electrical construction Connections Commissioning Care and maintenance Decommissioning Disposal VUVVVVVVY Berghof Autom
3. berghof com 2VF100592DG00 VSD 2 5 Module view and pin assignment EC COM 02 EC COM 02 p active c Connection 4 to EC1000 M 2 LAN2 ms LAN2 active in EC COM 02 204900500 LAN2 Peet LAN q 4 ee LAN2 COM CAN CAN RxD RS232 TxD RS232 Ground ATRSABD B RSAB5 BB 204900500 Double 1 12 v Reid a amp _ DipSwitch LO oe www berghof com L j 2VF100593DG00 VSD Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100205FE00 docx EC_COM_HB_en_2D1972000ZD00 docx 15 USER MANUAL 1 0 EC COM COMMUNICATION MODULES 2 6 Mounting and connecting 2 6 1 Mounting The modules are intended for mounting rail installation DIN EN 50022 35 x 7 5 mm gt Tosnapona gt Push up the module against the mounting rail from below single module allowing the metal spring to snap in between mounting 2 rail and mounting area as illustrated c gt Push module above against the mounting wall until it snaps in Q Rail mounting of module To interconnec
4. 00 6 4 German EMC Standard Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Standard Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication DIN EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users or ganisation Notice Our Technical Support team will be glad to provide other literature references on request 24 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB 2D1972000ZD00 docx 2VF100055FE04 docx
5. COMMUNICATION MODULES Blank page 20 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB en 2D1972000ZD00 docx 2VF100205FE00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 3 Annex 3 1 Environmental Protection 3 1 1 Emission When used correctly our modules do not produce any harmful emissions 3 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 3 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction gt modules are maintenance free when used correctly gt Clean only with a dry non fluffing cloth gt Do not use detergents 3 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised ser vice engineers 3 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthorised attempts to repair the equipment and or product or in the event of any other form of intervention Bergho
6. E01 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 2 Product description 2 1 Overview The CANtrol EC control system with its EC1000 SPS controller is modular flexible and compactly designed gt Brief description With a module width of just 25 mm the EC1000 controller features a whole range of interfaces The com prehensive basic configuration includes EtherCAT Ethernet USB CAN bus and RS232 If additional inter faces are required communication modules for direct connection to the EC1000 are available under the sys tem designation EC COM The additional EC COM interfaces offer the same best performance as those on the EC1000 They are directly linked to the CPU and thus represent a modular extension to the EC1000 con troller Communication Module EC COM Ethernet Controller 1000 T 02 EC1000 D018 01810046 01810016 LELLES mara M o amp t N A 556 6 ES 566 9 466 V Ik lt 204000000 a Extension Bus EtherCAT E Bus 2VF100595DG00 cdr Mounting The EC COM communication module is connected to the left face of an EC1000 controller with the integra ted plug connector The module is meant for mounting in a switching cabinet and DIN rail installation The power supply is provided by the EC1000 with provision for a maximum of one communication module on the EC1000 Bergh
7. USER MANUAL 1 0 EC COM Communication Modules Interface modules for the 1000 EC COM 01 B n gt Content gt Completeness Copyright Berghof Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of in fringement Disclaimer The content of this publication was checked for compliance with the hardware and software described How ever discrepancies may arise therefore no liability is assumed regarding complete compliance The infor mation in this document will be checked regularly and all necessary corrections will be included in subse quent editions Suggestions for improvements are always welcome Subject to technical changes Trademarks gt CANtrol and CANtrol dialog are registered trademarks of Berghof Automationstechnik GmbH gt Microsoft Windows and the Windows Logo are registered trademarks of Microsoft Corporation in the USA and other countries gt EtherCATS is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany gt CiA9 and CANopen are registered community trademarks of CAN in Automation e V All rights reserved by the individual copyright holders General Information on this Manual This equipment manual contains product specific information valid at the tim
8. al EN 60068 2 27 test Ea Emitted interference EN 61000 6 4 industrial Insensitivity to interference EN 61000 6 2 industrial Protection class Protection type IP20 Energy supply Energy supply Via EC1000 CPU Power consumption Typically 0 2 A Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 13 2VF100205FE00 docx EC COM HB en 2D1972000ZD00 docx 14 USER MANUAL 1 0 EC COM COMMUNICATION MODULES 2 3 Block diagram LAN 1 Vinc only a Ec como2 LAN2 re a Ethernet CAN RS485 Transceiver RS232 Transceiver COM 1 2 RS485 Select Termination 2VF100591DG00 VSD Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com EC_COM_HB_en_2D1972000ZD00 docx 2VF100205FE00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 2 4 Module view and pin assignment EC COM 01 u j EC COM 01 A 2 S LAN i nn nj active MU ER EC COM 01 204900300 B p Cic Cr i COM CAN 85485 204900300 Bum Y R5232 Double COM Sect 1 2 RS48STem _ sen DipSwitch www
9. ationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 7 2VF100185FE01 docx EC_COM_HB_en_2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 1 2 Hazard Categories and Terminology The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property The indications have the following meaning DANGER Immediate danger Failure to observe the information indicated by this warning will result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage No hazard Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Information indicated in this manner provides additional notes concerning the product 1 3 Conformity Declaration Both the standard version of the controller module and the extension modules mentioned below comply with and make allowance for the following directives and standards gt EMP Directive 2004 108 EC gt DIN EN 61131 2 2009 1 Programmable controllers Part 2 Equipment requirements and tests gt DIN EN 61000 6 2 2011 06 Electromagnetic compatibility EMP Part 6 2 Generic standard immunity for industrial environments gt DIN EN 61000 6 4 2011 9 Electroma
10. aud rate etc Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB 2D1972000ZD00 docx 2VF100055FE04 docx USER MANUAL 1 0 COMMUNICATION MODULES 3 5 Addresses and Bibliography 3 5 1 Addresses CAN in Automation international manufacturers and users organisation for CAN users in the field of auto gt mation CAN in Automation e V CiA Am Weichselgarten 26 D 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group gt ETG ETG Headquarters Ostendstra e 196 D 90482 Nuremberg Germany info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin gt DIN EN or Standards VDE Verlag GmbH 10625 Berlin VDE Verlag GmbH 10625 Berlin gt IEC Standards or Internet search www iec ch Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 23 2VF100055FE04 docx EC_COM_HB_en_2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 3 5 2 Standards Bibliography Standard Label 61131 1 EN61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 61131 3 Programmable controllers Part 3 Programming languages 61131 4 EN61131Bl1 Programmable logic controllers Supplementary Sheet 1 User guidelines IEC61000 6 4 EN610
11. ctor 10 pin order no 204802100 Shield connection terminals 2 8 mm order no 204802400 1x14 mm order no 204802500 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB en 2D1972000ZD00 docx 2VF100205FE00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 2 2 Technical data EC COM module data Designation Article no Ethernet interfaces EC COM 01 204900300 EC COM 02 204900500 Number type of interfaces Serial interface 1x 10 100 Mbit per RJ45 switch port of the EC1000 2 x 10 100 Mbit per RJ45 2 switch ports of the EC1000 Number type of interfaces CAN bus interface 1 x serial interface opto decoupled RS232 RS485 switchable RS485 with switchable terminator Number type of interfaces Dimensions and weights 1 x CAN bus interface opto decoupled Dimensions WxHxD mm 25x120x90 CANtrol EC system housing Weight Operating conditions 100 g Ambient temperature 0 to 55 with installation instructions complied with Relative humidity Transport storage 85 non condensing Ambient temperature 20 C to 70 C Relative humidity Shock resistance Max 85 non condensing Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operation mode Shock resistance protection type 15 G approx 150 m s 10 ms duration half sin
12. device markings identifications safety and warning notes attached to the controller module are not removed and are always kept in a legible state gt the national and international regulations for controlling machines and systems which apply at the relevant usage site are observed gt therelevant information about the controller module and its application and operation is always avail able to the users Yvvv V 1 5 1 Working on the controller module Before carrying out work on the controller module you must always gt first ensure that the controller and the system are in secure state gt onlythen switch off the controller and the system and gt now disconnect the controller module from the system Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 9 2VF100185FE01 docx COM en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 10 1 6 Use as Prescribed This is a modular automation system based on the CANbus intended for industrial control applications with in the medium to high performance range The automation system is designed for use within Overvoltage Category I 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage insta
13. e of publication This equipment manual is only complete in conjunction with the product related hardware and software user manuals required for the individual application You can reach us at Berghof Automationstechnik GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 0 49 7121 894 100 e mail controls berghof com www berghof com Berghof Automationstechnik GmbH works in accordance with DIN EN ISO 9001 2000 USER MANUAL 1 0 COMMUNICATION MODULES Update Version Date Subject 1 0 20 06 2013 First Version Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 3 EC COM HB en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES Blank page 4 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com EC COM HB en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES Contents 1 GENERAL INFORMATION 2er ricette ete ccena reine ndo vani S m Eee da Esame 7 1 1 About This Manual e erac edcc eie nacura idcm anne 7 1 2 Hazard Categories and Terminology annee nennt nnns 8 1 3 Conformity Declaration 1eeeseeeeeeseeeeeeeee eene nn nennen 8 1 4 Qualified eene nn nananana nanana 9 4 5 D
14. f Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 21 2VF100055FE04 docx COM 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 3 4 Nameplate Nameplate descriptions example EC1000 MP400 00 1131 vo Num 204900100 8 N Version 0000 SELV 24V DC 12A max OC www berghof com o o oe 2VF100080DG02 cdr Barcode same as identification number Module type plain text name of module Identification no is the unique labeling of the module consists of two elements Part no the first nine digits The designation of this number suffices for ordering a module The delivery takes place in each current hard and software version Serial no five digits behind the hyphen Version defines the design level of the module as supplied ex works Supply voltage Production date year calendar week of the production CE mark NOTICE The Version supply version panel specifies the design level of the 22 module as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then reload their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs b
15. gnetic compatibility EMP Part 6 4 Generic standard electrostatic discharge for industrial environments 8 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB 2D1972000ZD00 docx 2VF100185FE01 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 1 4 Qualified Personnel Only qualified personnel may install operate and maintain the controller module Within the context of this documentation and the safety information it contains qualified personnel consti tutes trained specialists who have the authority to mount install commission ground and identify equip ment systems and power circuits in accordance with the standards of safety technology and who are familiar with the safety concepts of automation technology 1 5 Due Diligence The operator or the processor OEM must ensure that the controller module is only used for the purpose for which it was intended the controller module is only operated in impeccable full working order the user manual is always available in full and in a legible condition only specialists with sufficient qualification and authorisation mount install commission and main tain the controller module these specialists are regularly instructed in all relevant questions of occupational health and safety and environmental protection and that they also know the contents of the user manual and especially of the safety notes therein gt the
16. llation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and appli cations specified in the present documentation and associated user manuals The automation system is to be used only as follows as prescribed in technically flawless condition without arbitrary or unauthorized changes and exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board TUV the VDE Association of German electricians or other corresponding national bodies are to be ob served Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufac turer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular compo nents may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into ac count at system level The advice of the SPC manufacturer should be sought if necessary Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB 2D1972000ZD00 docx 2VF100185F
17. of Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 11 2VF100205FE00 docx EC COM HB en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES gt Scope of supply 12 and accessories Ethernet switch ports The Ethernet interface of the EC 1000 is already provided with a switch The corresponding switch ports are transferred to one EC COM 01 or both EC COM 02 RJ45 plugs of the EC COM module The EC COM saves on the need for an additional switch An Ethernet interface with 10 100 Mbit s is available A highly flexible connection to a visualisation software superordinate control units or the IT infrastructure is enabled by the TCP IP and UDP IP protocols CAN interface With the EC COM the EC1000 controller gets a second opto decoupled CAN interface which is compliant with the CAN high speed standard 18011898 and can be used as CANopen master Serial interface The serial interface of the EC COM can be operated either as RS232 or as RS485 making a changeover switch possible For RS485 operation a terminator may additionally be connected Performance features an overview gt 1 2 Ethernet switch ports for 10 100 Base T interface gt 1 interface gt 1 serial interface RS232 or RS485 optional DIP switch gt Lateral slot for connection to EC1000 Scope of Supply The scope of supply of the controller module consists of gt EC COM Accessories gt Plug in conne
18. rth connector You will normally have to ensure that gt the connection between module housing and DIN rail conducts well gt the connection between DIN rail and switching cabinet conducts well gt the switching cabinet is safely connected to earth In special cases you may attach the earth wire straight to the module Attach cable shield here M3x5 Bolt connec tion Connect DIN rail with operative earth Aluminium profile Earth wires should be short and have a large surface copper mesh Further details has site http en wikipedia org wiki Ground electricity Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 17 2VF100205FE00 docx COM en 2D1972000ZD00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES gt Connection to the network 2 7 Pin assignment 2 7 1 10 100 Base T network connection Ethernet The 10 100 Base T on board Ethernet adapter with RJ 45 connection enables connection to the network The and status LED give information about successful connection to the network in compliance with IEEE 802 3 clause 25 LAN plug in connector assignment LAN T 1 TX 2 1 3 RX RJ45 4 75 Ohm 5 75Ohm 6 RX 7 75 Ohm 8 75 Ohm LNK LED green ON ready to operate RCV LED yellow FLASHING Data Receive Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com
19. t with EC1000 controller After snapping on the EC COM module to the rail snap on the EC1000 module about 1cm away towards the right of the EC COM module Push the second module along the rail towards the first module until you hear the locking device snap in To disconnect two modules Push down the unlock button see figure below of the EC1000 module that you wish to disconnect from the EC COM module to the left of it Push both modules away from one another until they are about 1 cm apart gt Totakedowna single module gt Push the module up and against the metal spring located on the underside of the rail guide gt the module away from the rail as shown in the illustration p od gt module down and out of the mounting rail Unlock botton Uninstalling a module 16 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com COM HB en 2D1972000ZD00 docx 2VF100205FE00 docx USER MANUAL 1 0 EC COM COMMUNICATION MODULES 2 6 2 Connecting Power supply The module is supplied by the EC1000 controller 2 6 3 Earth The module is to be earthed by attaching the metal housing to operative earth Since the operative earth connectors dissipate HF currents it is of utmost importance for the module s noise immunity HF interference is dissipated from the electronics board to the metal housing The metal housing therefore needs to be suitably connected to an operative ea
20. ue Diligence 9 1 5 1 Working on the controller 2 9 1 6 Use as Prescribed u 10 2 PRODUGT DESCRIPTION 11 AMETS E 11 2 2 Technical d ata nain Ire te cene T ace eben 13 2 3 Block diagram iode de a eit i aves reed 14 2 4 Module view and pin assignment EC COM 01 essere nnne 15 2 5 Module view and pin assignment EC COM 02 1 11 1 1 3 nnne 15 2 6 Mounting and connecting e acce 2er 16 2 6 1 MOUNTING 2 23 22 cT PEG c eec x ie etti o ecce 16 2 56 27 ConnectiDg EIC ebat tete uisus 17 2 6 32 Earth zc ote cnt e ett Aet ue 17 2 75 7 Pin assignmert 18 2 7 1 10 100 Base T network connection 18 2 7 2 CAN bus and one serial nennen nnne nnns enin 19 3 ANNEX ecce LA nc ias 21 3 1 Environmental Protection eiie iet tetendit is 21 cm EMISSION ae CL EE 21 3 1 2 DiSPOSAl PTS 21 3 22 ideni dr ede 21 3 3 Hepairs Service er 21 3 941 21 3 4

EC-COM

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