BATTERY CHARGER 230VAC Installation and User Manual
Contents
1. Absorbed Maximum Power Battery side Description Symbol Test Condition Value and or Range wwe me omnem ien 9 1 ewedcwem i Eupen lt 02 ma wwe v same Sesam ur meer p Seem Y Thermal compensation of output dU1 dT Phase 2 mV voltage C cell Operating range of Temperature from 20 to 50 Sensor Maximum power supplied u Ut H U1 1 11 model gt D01273 00 VAN 8 Battery charger NG1 Symbol Test Condition Value and or Range from 20 to 450 C ee mese pe er condition Beer Symbol Test Condition Value and or Range General Description Operating range of temperature gt 4 D I Maximum relative humidity Switching frequency Efficiency Maximum size Weight Enclosure class Protection and Safety Description Insulation Insulation Insulation Leakage current IL Supplied equipment F1 Inside the equipment F2 Inside the equipment about 1 2x11 Equipment turn on V cell Um Phase 3 IUla IUIUo At the connection to the Protection Battery provided by EN60335 1 EN60335 2 29 EN55014 1 EN61000 3 3 EN55014 2 EN61000 4 2 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 11 Input fuse Output fuse Minimum output voltage of operation Battery Detector Maximum output voltage Reverse output polarity Thermal protection of semiconductors Temperature of Thermal Alarm Safety Requirements Ru2. Further information can be found in the description of the Charging Curve Alarms Two tone audible message An two tone audible message and the flashing LED shows that an Alarm situation has occurred Condition Alarm Type Description Action Audible message Battery Presence Battery disconnected or not in conformity Verify the RED flash connection and the nominal voltage Audible message Thermal Sensor The thermal sensor is disconnected during the re YELLOW flash charge or it is out working range Verify the connection of the sensor and measure the temperature of the battery Audible message Timeout Phase 1 and or Phase 2 have a duration in excess of GREEN flash the maximal allowed Verify the battery capacity Audible message Battery Current Loss of output Current control Failure of the control RED YELLOW flash logic Audible message Battery Voltage Loss of output Voltage control Battery disconnected RED GREEN flash or failure of the control logic Audible message Selection An unavailable configuration has been selected YELLOW GREEN flash Verify the selector s position Audible message Thermal Overheating of semiconductors Verify the fan RED YELLOW GREEN operation flash When there is an alarm the battery charger stops supplying current Thermal Sensor and or External Indicator Thermal Sensor and External Indicator are Options that have to be connected to the 5 pole socket 180 Unles
3. an intermediate DC DC conversion This is the usual method of operation for the Gis SMPS Switching Mode Power Supply at 1 AC Ipce 3 high power This solution gives a good v 3 Battery performance for minimum costs and physical T DC DC dimensions using switches more faster and y 1 9 powerful modern technology The main advantages of this solution are e High efficiency e Reduced dimensions e Short charge times e Charge independent from the changes of the mains supply e Electronic control that provides the desired charge curve The advent of electrical problems due to commutation has imposed the introduction of adequate filtering to satisfy requirements of EMC 89 336 EEC directive for electromagnetic compatibility Block Diagram ie cot i F2 oU t row z EMI RECTIFIER POWER RECTIFIER EMI AND pO 1 AND 3 Pas N FILTER FILTER STAGE l FILTER FILTER l l l UA l BEER TREI APRE A UT 4 l OOY 1 l RECTIFIER CONTROL AND FILTER LOGIC D01273 00 ZIVAN 4 Battery charger NG1 LED Indicator 100 RED LED shows that the battery is in the initial charging phase ot E YELLOW LED shows that the battery charger has reached 80 of charge 20 80 GREEN LED shows that the battery has reached 100 of charge START
4. ingress of water Do not pour liquids inside the case Verify that the available supply voltage corresponds to the voltage that is stated on the battery charger name plate In case of doubt consult a retailer or local Electric Supply Authority For safety and electromagnetic compatibility the battery charger has a 3 prong plug as a safety feature and it will only fit into an earthed outlet If you can not plug it in chances are you have an older non earthed outlet contact an electrician to have the outlet replaced Do not use an adapter to defeat the earthing To avoid damaging the power cord do not put anything on it or place it where it will be walked on If the cord becomes damaged or frayed replace it immediately If you are using an extension cord or power strip make sure that the total of the amperes required by all the equipment on the extension is less than the extension s rating Disconnect the mains supply before connecting or disconnecting the links to the battery To recharge Lead Acid batteries WARNING Explosive Gas Avoid flames and sparks The battery must be positioned in a correctly cooled place Do not use to charge batteries installed on board of thermal engine cars Avoid recharging of non rechargeable batteries Verify that the nominal voltage of the battery to be re charged corresponds to the voltage stated on the battery charger name plate Verify that the selected charging curve is suitable for the typ
5. EC N 1 Lianhuahe Hutong Beijing 100036 Tel 86 10 63403913 Fax 86 10 63261083 zhoux cneec com cn SWITZERLAND ASMO ENGINEERING AG Glash tte 58 CH 4229 Beinwil SO Tel 41 61 3136400 Fax 41 61 3136401 asmokarts datacomm ch UNITED KINGDOM EZ ELECTROFIT ZAPI LTD Unit 2 Halesfield 17 Telford Shropshire TF7 4PW Tel 44 1 952 582482 Fax 44 1 952 581377 SPAIN VARELEC SCCL C Lope de Vega 10 12 Bajos 08005 Barcelona Tel 34 93 3032565 Fax 34 93 3032565 varelec teleline es BELGIUM BATTERY SUPPLIES n v Lindestraat 89A 8790 Waregem Tel 32 56 617977 Fax 32 56 617955 battery supplies skynet be 10 ZIVAN D01273 00 ZIVAN EBT Euro Batterietechnik hr EBT Euro Batterietechnik GmbH Philipp Reis Str 7 D 81137 Sch neck T 49 6187 9548 0 F 49 6187 9548 29 Mail info eurobatterietechnik de Internet www eurobatterietechnik de D01273 00
6. e of battery to be re charged In case of doubt consult Your retailer ZIVAN S r l will not accept any responsibility in case of mistaken choice of the charging curve that may cause irreversible damage to the battery In order to avoid voltage drop thereby assuring 10096 charge at the battery the output cables must be as short as possible and the diameter must be adequate for the output current In the case of thermal compensation of the battery voltage it is necessary to place the thermal sensor in the area of highest battery temperature Do not try to service the battery charger yourself Opening the cover may expose you to shocks or other hazards If the battery charger does not work correctly or if it has been damaged unplugged it immediately from the supply socket and from the battery socket and contact a retailer D01273 00 ZIVAN Battery charger NG1 Operating principle The battery charger considerably affects battery life and performances which is the main part of every electric vehicle A non controlled traditional battery charger rectifier provides a simple direct AC DC conversion i Disadvantages of this solution are AC O e Low efficiency vA Battery e Large physical size M e Long charge times DC Charge depends on changes in the mains supply with overcharge danger in the final charge phase In modern battery chargers these disadvantages are solved with an indirect AC DC conversion by passing through
7. ed without a written authorization supplied by ZIVAN S r l ZIVAN S r l will be not responsible for inaccuracies contained in this manual due to print or translation errors ZIVAN S r l has the right to make changes or improvements also for the user interest without prejudicing the essential characteristic of operation and safety Copyright 2003 by ZIVAN S r l First Edition 2 ZIVAN D01273 00 Battery charger NG1 Installation and safety instructions Battery charger NG1 has been designed to provide safety and reliable It is necessary to observe the following precautions in order to avoid damage to persons and to the battery charger Read the installation instructions contained in this Manual carefully For further information put the Manual in a proper place Fix the battery charger to a stable surface through the appropriate holes inserted on the fixing flanges In case of installation on a vehicle it is advisable to use antivibration supports Preferably the charger should be installed in the vertical position with fans facing up The horizontal installation is allowed Never install in the vertical position with fans facing down Ensure all ventilation ports are not obstructed to avoid the overheating Do not put the battery charger near heat sources Make sure that free space around the battery charger is sufficient to provide adequate ventilation and an easy access to cables sockets Protect the battery charger from
8. er of elements is calculated by dividing the nominal tension of the battery for the tension of each single element in the table Capacity It is the quantity of electric charge that the batteries can supply to an external circuit before the tension decreases under the final limit value and it is obtained by multiplying the intensity of the discharging current I expressed in ampere A for the discharging time t expressed in hours h C 21 x t The traction battery capacity is normally referred to the discharging system of 5h C5 I x 5h The capacity values that can be recharged by the battery chargers can be found in the description of the Charging Curve this value is not present in the curves able to charge any capacity C This device is in conformity with the Low Voltage directive 73 23 EEC and EMC directive 89 336 EEC and their further modifications D01273 00 IVAN 6 Battery charger NG1 Mechanical dimensions 160 245 Ill IN m 300 N B All dimensions are expressed in mm Drilling details 155 5 Q6 UP 2 8 N D Advised installation N B All dimensions are expressed in mm 2 D01273 00 ZIVAN Battery charger NG1 TECHNICAL FEATURES Ta 25 C unless otherwise specified Mains side Description Symbol Test Condition Value and or Range Frequency a mw n a event Absorbed Minimum Power
9. jA 2 EBT Wa Euro Batterietechnik BATTERY CHARGER 230VAC Installation and User Manual Battery charger NG1 ATTENTION To reduce the risk of electric shock do not remove cover Refer servicing to qualified service personnel Disconnect the mains supply before connecting or disconnecting the links to the battery Read the Instruction Manual carefully before use Verify that the selected charge curve is suitable for the type of battery You have to re charge Explanation of Graphical Symbols The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated dangerous voltage within the equipment s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instructions in the literature accompanying the equipment This product is covered by warranty The relative warranty certificate is attached to the Instructions Manual If the Manual is not provided with this certificate please ask your retailer for a copy For further references please write the serial number in the proper space Serial No Information contained in this Manual relates to ZIVAN S r l property which reserves the right to supply for the exclusive use of customers No other use is allow
10. les EMC Requirements Rules D01273 00 VAN 9 Design production and sales ZIVAN SRL Via della Costituzione 36 42028 Poviglio RE ITALIA Tel 39 0522 960593 Fax 39 0522 967417 info zivan it SALES OFFICES ITALY ZAPI SPA Via Parma 59 42028 Poviglio RE Tel 39 0522 960050 Fax 39 0522 960259 info zapispa it SLOVENIA CROATIA PROTEUS ELECTRIC SRL Via di Noghere 94 1 34147 Muggia Aquilina TS Tel 39 040 232188 232388 Fax 39 040 232440 U S A ELECTRIC CONVERSIONS 215 14th Sreet 95814 Sacramento CA Tel 1 916 4414161 Fax 1 916 4448190 elcon jps net SPAIN JZ RECIELCA S L C Progr s 2 A Gav 08850 Barcelona Tel 34 93 6382383 Fax 34 93 6383166 jz administra terra es GREECE START Industrial Batteries 7 9 Agiou Filippou Street 18540 Piraeus Tel 301 4179 951 Fax 301 4179 950 startbatteries ath forthnet gr Battery charger NG1 FRANCE URMA SARL 30 Rue de Morvan Silic 503 94623 Rungis Cedex Tel 33 1 45609477 Fax 33 1 46750871 urma wanadoo fr HOLLAND SPI Special Product for Industry Vlijtseweg 232 7317 AN Apeldoorn Tel 31 55 5211111 Fax 31 55 5222366 GERMANY ATECH Antriebstechnik GmbH Gewerbepark Lindach D7 84489 Burghausen Tel 49 8677 98090 Fax 49 8677 980920 info atech antriebstechnik de SWEDEN ETP KRAFTELEKTRONIK AB J rningen 15 43323 Partille Tel 46 31 440715 Fax 46 31 449720 battman etpab se CHINA CNE
11. s otherwise stated the compensation of the Battery Voltage in l N function of the temperature of the Thermal Sensor is of 5mV C for N 4 battery cell The control range of the Thermal Sensor goes from 20 C to 50 C Tee The External Indicator reflects exactly the LED Indicator which is placed on the equipment Further information can be found in the description of the Charging Curve D01273 00 ZIVAN 5 Battery charger NG1 Auxiliary Contacts AUX1 AUX2 NC C NO NC C NO Technical Features changeovers contacts 0 3A 125VAC j j 0 3A 110VDC 1A 30VDC 2 3 Connector faston 6 3 x 0 8 mm Unless otherwise stated the auxiliary contacts provide the following functions wm Wem ein Mains Presence When the equipment is switched on the contact Normally Open NO CLOSES and instead the contact Normally Closed NC OPENS End of charge or When the Stop Phase or the No Stop Phase is reached Trickle Phase the contact Normally Open NO CLOSES and instead the contact Normally Closed NC OPENS Battery A battery is characterised by two sizes tension and capacity Tension Nominal Tension 2 V cell NiCd 1 2 V cell NiMH 1 2 V cell NiZn 1 714 V cell Each element has a nominal tension which depends on the type of battery no Type matter what size Pb In order to reach higher tension many elements are connected in series so creating a BATTERY of elements The numb
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