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1. Microswitch Service Kit Shower Hose Kit white 2 O Rings 1 1 5 m Hose Assembly Shower Hose 2 1m White 2 O Rings 2 2 1 m Hose Assembly Shower Hose Connection Service Kit White 4 O Ring 2 Outer Collar 2 Hose Ferrule Combo Handset Beige 1 O Ring 1 Handset Elegance Long Spout Beige 1 O Ring 1 Gland Screw 1 Handset Service Kits and Accessories AS5089 Elbow Single Tap Service Kit Contains 1 Elbow Piece Assembly AS5626 Tap Shower Upgrade Kit Beige Contains 2 Knobs and spindles 1 Ring Blue 1 Ring Red AS5146 Shower Hose 2 BSP White Contains 1 2 s Bsp Shower Hose 2 1m 1 7m AS5148 Hose for Swim n rinse Contains 1 2 s Bsp Shower Hose 2 1m AS5050 Shower Elbow Service Kit Contains 1 Ring 1 Shower Elbow 1 O Ring AS5645 Shower Hose Kit Beige Contains 4 O Rings 1 Shower Socket 1 Bush 1 Hose 1 5m 2 Outer Collar 2 Hose Ferrule AS5649 Shower Hose Connector Beige Contains 4 O Rings 2 Outer Collars 2 Hose Ferrule Elite Taps amp Showers Spares Kits AK6310 Replacement Spout Chrome Contains 1 Nozzle 2 O Rings 1 Spout AK6350 Replacement Spout White Contains 2 O Rings 1 Nozzle Gold 1 Spout RT9000 Replacement Microswitches X 2 AK7208 Contains AK7209 Contains EM9402 Contains EM9403 Contains EM9406 Contains EM9407 Contains AS8836 Contains AS8839 Accessories In Line Pressure Switch Service Kit 1
2. Note that these periods may be further enhanced through special offers or revisions Please see your product documentation for details Warranty Q DISCLAIMER All Products are rated and appropriate for use with water unless otherwise specified by the Company Compatibility and suitability for other liquids should be verified in writing by the Company prior to such use All specification information on Products included in Product literature is based on tests using clean cold water unless otherwise specified Any performance specification figures shown have been calculated using standard testing procedures Where maximum output is stated such maximum output refers to pumps acting at zero lift and zero head Actual performance may vary depending on the application installation and environmental factors Neither the accuracy nor completeness of the information contained in any Product brochure is guaranteed by the Company and may be subject to change at its sole discretion The Company may at its sole discretion change the technical performance dimensions or appearance of any of its Products without prior notification to purchasers The Company shall not be liable to a purchaser for any indirect or consequential loss or damage whether for loss of profit loss of business depletion of goodwill or otherwise costs expenses or other claims for consequential compensation whatsoever howsoever caused which arise out of or in connection with the
3. Product Information Typical Applications Model Specifications Model Self Venting Portable Submersible Pump Kit Product Code GP1642 Voltage TAV CG Fuse Size 5 amp Automotive Power Connection Crocodile Clips and Cigar Light Plug Weight 0 70 kg Materials Stainless Steel Nitrile PVC Polypropylene ABS Performance Data Discharge Head Flow Rate and Current Draw Om Oft 15 8 Itrs min 8 8 amps 3m 9ft 12 8 ltrs min 8 5 amps Before switching on place the pump in water and shake for a few seconds to release trapped air This Warning Please note the Whale Portable Pump Kit is not suitable for petrol low flash will ensure successful priming point liquids or aggressive chemicals This pump must not be used for pumping petrol or any highly inflammable or corrosive liquids Superfil Pump Kit Product Information Water Pumps and Supply 5 5 The Easy Way to Fill Caravan Motorhome In board Water Toilet Tanks from an External Water Supply e Easy to use e Compact for storage e Reliable 13 Itrs min flow rate submersible pump Kit includes e 12Vd c premium submersible pump e 1 5m black hose and 1 38m cable e Two pin plug and 12 V d c socket for installation e Full step by step installation instructions Easy to store non kink fee hose fy Model Specifications Model Superfil 2 k _ Product Code GP1332 F j a Voltage Vde 1 a Pump Submersi
4. 4 Screw Grubs i ere PAA a ntr r nity and or Neer cere oss of contracts or opportunity and o insofar as is permitted by applicable law damage to property of the AS8839 Cap and Gasket Dual Connector Buyer or any third party Service Kits and Accessories Continues overleaf gt The Company shall under no circumstances be liable for any breach of its obligations hereunder and or under any contract governing sale and purchase of the Products Contract resulting from causes beyond its control including but not limited to fires strikes lockouts insurrection or riots terrorism or civil disorder embargoes wrecks or delays in transportation requirements or regulations of any governmental authority tempest earthquake or other natural disaster flood bursting or overflowing of water tanks failure or shortage of power fuel or other utilities or loss of data and or communications due to causes such as those referred to in this paragraph This statement sets out the Company s entire liability in respect of the Products and the Company s liability under this statement shall be in lieu of all other warranties conditions terms and liabilities express or implied statutory or otherwise howsoever except any implied by law which cannot be excluded All warranties conditions and other terms implied by statute or common law save for the conditions implied by section 12 of the Sale of Goods Act 1979 are to the fullest extent permitted by l
5. quiet lightweight design suitable for use with pressure switch and microswitch systems Ideal for use pumping from external water containers Standard Pump 10 Itrs min GP1002 e Simple compact and an economical solution e deal for basic one outlet applications Premium Pump 13 Itrs min GP1352 e Reliable general purpose and suitable for multiple outlets e Long life very quiet with low power consumption e An inexpensive way to update a manual to an electric system HighFlow Pump 16 Itrs min GP1652 e Market leading submersible pump for flow performance suitable for showering Product Information Water if amp flow Water Standard Submersible Pump High Flow Premium Submersible Pump Submersible Pump Whale Pumps and Supply Whale Pumps and Supply 4f Product Information Model Specifications Model Standard Premium High Flow Voltage T2 CG IAV GG 24V d c 12V ele Pump Sub Sub Sub Sub Submersible Pump Old Model GP8015 GRESIS GP8825 GPrieaZ Submersible Pump New Model GP1002 GP1352 GP1354 GP1652 Fuse Size 5 amp automotive 5 amp automotive 3 amp automotive Weight 0 15kg 0 3 Ibs Connection to Flexible Hose 10 mm bore hose Suits 10 mm or 13 mm Bore Hose Connection to 12 mm Quick Connect Plumbing WU1211 Stem Adaptor 11mm 12 mm see page 59 Materials in Contact with Liquid Pump Body ABS Seals Nitrile Strainer Polypropylene Impeller Stainless Steel Please note New model code
6. O ring valve ABS 1 Valve Stem BSP 1 Microswitch Ft 1 Valve Spring 1 O ring tailpiece Kg 1 Diaphram Ibs 1 Valve Itrs min Inline Pressure Switch Service Kit ltrs for grooved stem version suitable for 12mm Quick Connector mm 1 O ring valve m 1 Valve Stem 1 Microswitch PBT 1 Valve Spring PVC 1 O ring tailpiece 1 Diaphram V d c 1 Valve 7 Aquasource Mains Connection Adaptor to connect to service towers Aquasource Mains Extension 7 5m lay flat mains hose 3 Hose fitting connectors Aquasource Mains Connector 1 Push fit female mains connector 1 Tap connector Aquasource Plug Adaptor Adaptor compatible with Truma Crystal II and Compact Sockets Dual Connector Plug Assembly Kit 1 Retaining Screw 2 O Rings 1 Plastic Plug 4 Screw Grubs 4 Contact Pins Cap and Gasket Dual Connector 93 Abbreviations Acrylonitrate Butadiene Styrene British Standard Pipe Thread Feel Kilograms Pounds Litres per Minute Litres Millimetres Metres Polybutylene Terephthalate Polyvinyl Chloride Voltage Direct Current Inches Continues overleaf gt Accessories Warranty Q 5 AK7208 In Line Pressure Switch Abbreviations Service Kit c EO ABS Acrylonitrate Butadiene Styrene ontains ring valve MUNSTER SIMMS ENGINEERING LIMITED AND WHALE WATER SYSTEMS INC 1 Valve Stem BSP British Standard Pipe Thread a subsidiary of Munster Simms Engineering Limited Company 1 Microswitc
7. Water System Preparation Follow this guide to prepare your leisure vehicle for the new season After following this guide change your water filter If you have a Whale AquaSmart system change your Whale WF3000 Water Filter Why should I follow this Guide Over the winter months bacteria can grow in your water system Particles of minerals and dirt gather in joins and any undrained areas To check the system hasn t suffered any frost damage over the winter and floods your van If you have an in line filter in your plumbing system Whale recommend you your plumbing system Whale recommend you use WF1230 Aquasource Water Filter Close all drain valves in your van s water system Re attach your shower head Ensure all taps and showers are positioned over sinks and drains Check condition of leisure battery if it is below 12V please connect to mains electricity supply C VAN Rinse out fresh and waste water tanks with water add a non caustic cleaning and purifying agent M HOME Add a non caustic cleaning and purifying agent to the fresh water tank Completely fill your fresh water tank with tap water Leave the hot tap that is furthest away from the water heater fully open close all remaining taps and showers Turn on isolation switch for water pump normally found on the control panel or in a menu within the control panel s software You should hear the pump running or the pressure coming from the open hot tap Water w
8. and a Whale Space Heater is fitted select 500w electric and set temperature to frost protection USER TIP Fully drain empty holding tank and flush tank of toilet in accordance with the manufacturer s instructions USER TIP Ensure the gas is turned off at the bottle USER TIP Do not close the fridge door tightly leave ajar to prevent mildew forming USER TIP To maintain the battery periodically charge throughout the winter Please note Where wet heating systems are fitted please refer to the manufacturer s instructions for winterising These winterising tips are intended as a general guide only For servicing and product advice for your specific vehicle please contact Whale Customer Support Tel 44 0 28 9127 0531 Fax 44 0 28 9146 6421 Email info whalepumps com www whalepumps com Please note this winterising information is intended as a general guide only For servicing and product advice for your specific vehicle contact Whale Support tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 email info whalepumps com Adjusting your Pressure Switch Your pressure switch is factory set and should not normally require adjustment However adjustment may be required if the power supply voltage has varied from the previous setting either due to battery drainage or higher voltage being supplied when the battery charger is operating In the event that your pump doesn t switch off when you close the taps or it pu
9. braided hose Code MT0140B MT0144B Taps and Showers Elegance Tap Range Ideal for use with Pressure Switch or Microswitch Systems e Easy installation e deal where installation space is limited e Connects directly to Whale Quick Connect 12 mm plumbing e Full range of mixer and cold only taps e For systems operating at up to 2 4 bar 85 psi e Mixer tap standard outlet comes with combined tap and shower outlet see page 72 Bright white finish j 4 Code RT2007 Mixer Long Outlet Easy to use swivel spout High quality ABS Easy to use controls Taps and Showers Product Information Model Specifications Model Description Colour Hose Connections Materials in Contact With Fluid Base Plate mm Depth Beneath Surface Connection to Quick Connect 15 mm Connection to 10 mm s Flexible Hose Connection to 13 mm 1 2 Flexible Hose Service Kits Taps and Showers 1 RT1010 RT1210 RT2010 RT2210 RT2007 Single Tap Mixer Tap Mixer Tap Cold Only Standard Outlet Long Outlet White 12 mm Vp Threaded 12 mm Vp Threaded 12 mm Body ABS Spout and Valves Acetal Seals Neoprene 113 x55 113 x55 164 x55 171 x62 164 x55 4 As x 2 4 As x 2 1 6 76 x 2 1 4 6 34 x 3 4 6 7 6 x 2 1 4 92 mm 3 1 5 60 mm 2 3 92 mm 3 60 mm 2 3 92 mm 3 4 WU1512 WX1532 WU1512 WX1532 WU1512 WU1280 Not WU1280 Not WU1280 WU1204 Applicable WU1204 Appl
10. plug adaptor to the plug which will allow water to flow Please note To use the Aquasource Mains Water Hook Up with an onboard pump the inlet strainer if included with the pump must be removed Portable Pump Kit The Versatile Portable Pumping Solution The Versatile Self Venting Portable Pump Kit now includes battery clips and a cigar lighter plug to make electrical connection even easier e Great performance low voltage pump e Easy to maintain with a wipe clean hose and nozzle e Suitable for cold and warm water diesel light oils and water based fluids including most water based pesticides The kit now includes Low voltage high flow submersible pump Nozzle with adjustable on off fine spray or a jet of water 3 75m 12 5 ft food quality clear hose 3 75m 12 5 ft cable with battery clips and cigar lighter connector Can be used in a variety of applications e Wash down for car caravan motorhome or boat e Suitable for pumping diesel e Showering spraying and garden watering e Storm water clearance Adjustable nozzle e Filling on board water tank for fine spray or jet Food quality clear hose z Compact easy storage non kink hose gt n i alt Pu f 7 BA s 2 a Battery clips Cigar lighter plug High quality submersible pump 1 Year Warranty Electric Pumps Electric Pumps 5 3 Pumping Diesel Wash down Spraying Filling on Board Tank
11. pressure e High integrity single piece moulding ensures the strength of the fittings e Outer sleeve incorporates collet cover thus preventing accidental pipework release e Collet clips are not necessary and therefore reduce installation time e Pipework includes measured cut marks designed to be a visual guide to ensure that fittings are pushed fully home Plumbing Product Information Equal Tee WU1202 Equal Elbow WU1208 Equal Straight WU1204 End Plug WU1208 Adaptor 11 12mm WU1211 Tap Tail Adaptor 3 3 BSP Male WU1213 Adaptor 1 2 BSP Male WU1214 Tank Fitting WU1212 Stem Reducer 15 12mm WU1215 Stem Elbow WU1222 Adaptor 1 2 BSP Female WU1232 Stem Adaptor 1 2 BSP 12mm Male WU1264 Mounting Clip WU1265 Plumbing 59 Shut Off Valve WU1270 3 Way Valve WU1271 Stem Tee WU1205 Non return valve FV1300B Stem Shut off valve WU1272 Stem Adaptor 3 s Hose For Elite Taps WU1280 Stem Adaptor 1 2 Hose 12mm For Elite Taps WU1282 Adaptor 15 12mm WU1512 Pipework 12mm Blue 30m WX7112 For cold water Pipework 12mm Red 30m WX7114 For hot water Pipework 15mm Blue 30m WX7152 For cold water Pipework 15mm Red 30m WX7154 For hot water WX7950 Pipework Cutters must be used to cut Whale Semi Rigid Pipework Typical Whale Plumbing Installation Please note This illustration is intended as a guide only and represents a
12. pump e Low power consumption and very quiet e ideal for two or three outlets e Fits unsupported into pipework neatly e Operates with a microswitched tap pressure switch or with a separate switch e Designed for use inline above a submersible electric pump See pages 46 and a manual foot pump see page 56 57 Reliable watertight seal Water flow Narrow design to fit neatly into pipework Whale Pumps and Supply 49 Product Information Model Specifications Model In Line Premium In Line Premium In Line High Flow Product Code GP1392 GP1394 GP1692 Voltage 12 V 6G 24 V d c 12 Cle Recommended Fuse Size 5 amp automotive 3 amp automotive 5 amp automotive Weight 0 15 kg 0 3 lbs Connections to Flexible Hose Suitable for 10 mm or 13 mm 2 Bore Hose Connection to 12 mm Quick WU1211 Stem Adaptor 11mm 12 mm see page 59 Connect Plumbing Materials in Contact with Pump Body ABS Seal Nitrile Impeller Stainless Steel with Liquid Performance Data Flow Rate Per Minute Current Draw Discharge Head Om 0 ft PAIS 18 2 Mirs 15 75 Irs 3 6 amps 1 8 amps 3 8 amps 1m 3 ft 11 75 ltrs 11 75 ltrs 14 75 ltrs 3 3 amps 1 6 amps 3 7 amps 3m 9 ft 9 75 ltrs 9 75 ltrs ISIS 2 9 amps 1 45 amps 3 0 amps Please note Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan motorhome IN LINE 36mm 1 7 16 88mm 3 7 16 For best performance install the p
13. that all water is removed from the caravan motorhome s pipework taps and appliances will reduce the risk of frost damage occurring Frost damage can occur when water left in the system freezes and expands causing pipework and appliances to split crack or burst Ideally position caravan motorhome so the drain valves are at the lowest point i e tilt the caravan motorhome or park on a slope Turn the pump off Open all taps mixers in the mid position including the external shower if fitted Remove shower handset including the external shower if fitted and shake water out Open water heater drain valve and leave open Open on board tank drain valve if present and leave open Where grey waste tanks are fitted remove all sink plugs and open the drain tap Open any other drain points if present External water components shake water out of pump AquaSource Aquasmart filter assembly and store inside the van Internal pump turn on and allow to run to expel additional water for 2 minutes If internal pump is accessible disconnect outlet pipe and turn on pump to purge water into an adequate basin Only reconnect pump when water system is to be used Before following this guide ideally carry out this procedure prior to moving the caravan motorhome to its winter storage location The movement of the vehicle will encourage residual water to drain from the system USER TIP If mains electric hook up is available
14. A Whale ee aa and Motorhome We help create great leisure experiences Expertise in pump and heating solutions for leisure Investing in innovation Providing reliable products to improve your van experience Highest levels of support and service Heating and Water System Range 2013 Proud to manufacture in the UK Whale still leading innovation Whale offers a professional and personal service The company s expertise has been built on over 40 years of manufacturing high quality products for the recreational vehicle market Quality Every product fully tested every time Innovation Award winning designs Service Tried and tested trusted for decades Meet the Whale Team 7 Plumbing Systems 58 Whale Support Elite Tap and Shower Range 66 i Van Intelligent Control Panel 12 Elegance Tap and Shower Range 68 Watermaster IC Pump Controller 14 Swim n Rinse Exterior Shower 74 Water System Accessories Space Heater Range 18 Water Heater Range 30 Pressure Switch 77 T i i At Whale we consistently strive to Aquasmart Water Filter 79 f Water Pumps and Supply Aqua Source Clear Water Filter 78 provide our customers with innovative Surge Damper 80 Aquasmart Pressurised Water One Wav Val 81 y Valves market leading products with professional Delivery System 38 rO 7 NEW Watermaster Onboard proactive Support services Freshwater Pump Range 40 Watermaster Freshwater Whale Supp
15. Code Pipe System Used Fitting Required WF1230 Quick Connect 12 mm Connects Directly Using Whale Quick Connect 12 mm Fittings WF1530 Quick Connect 15 mm Connects Directly Using Whale Quick Connect 15 mm Fittings WF1230 10 mm Flexible Hose Stainless Steel Hose Clips WF1530 13 mm 2 Flexible Hose Stainless Steel Hose Clips Maximum Pressure 4 bar 60 psi For guide to drain the filter for winterization see page 85 Please note This is NOT a bacterial filter Accessories 8mm 12 1 8 gt ja 2 15mm 54mm 218 AquaSmart Water Filter accessories f O Removes unpleasant tastes and smells from water e Simply lift out of water container and twist off on Code to replace WF3000 e 3000 litres of filtered water e Silverized carbon filter e For details of the complete AquaSmart System please see page 38 Product Information 1 Year Warranty Typical Installation outside caravan pump under seating inside caravan filter It is recommended that you change your AquaSmart water filter every 3000 litres or after approx 30 days of use as smells and debris will build up in the filter and effect the pump s performance Allow filter to sink to bottom of water container before use Easy change filter Please note This is NOT a bacterial filter Surge Damper Smoothes Water Flow p e Helps reduce noise and pulsations in the water system e Protects the pressure switch in pre
16. DX6511 DX6531 DX6521 26 Space Heating Space Heating 2 Simple to Use Control Panel e Simple to use with position stops to prevent accidental adjustment e Three Heat Settings Quiet Night Time Setting on electric 500W Heat Boost Setting on electric 2000W Frost Protection Setting e Easy to mount e One 3 5m cable with modern connectors Range of Ducting Fittings e For standard 65mm air ducting for cold air inlet and hot air outlet E E End Cap Fitting Straight Fitting T Fitting Y Fitting DX6501 DX6502 DX6503 DX6504 Contact Whale Support for list of available spares 0845 217 2922 For advice on your Water heater or for details of your local Whale Authorised Dealer Whale Support 0845 2172922 Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Water Heater High Capacity More hot water for longer Gas and Electric Storage Water Heater 13L High Capacity e Compact design e Highly durable burner design More internal living space e Robust polypropylene insulation e Easy installation Retains heat for longer e Choice of settings Shorter re heat times Fast heat up or low current draw e Simple to use ON OFF control panel e New flue design e 13 litre capacity Easily installed no cover required e Weighs only 10kg dry weight e
17. Fira rnu Wee Dia Lii IR VESTOR IF HIPLE Space Heating Patent and Design Registration Applications SPACE HEATER WATER HEATER RANGE pages 16 to 35 International PCT Patent Application WO 2011 029826 WHALE WATER HEATER RANGE pages 30 to 35 DUAL ELECTRICAL ELEMENT WITH SINGLE THERMOSTAT Patents pending in Europe 10705275 5 Australia AU 2010213125 and New Zealand NZ 595169 WATERMASTER EXTERIOR RANGE page 40 to 41 Patents pending in Europe 11184422 1 and the United Kingdom 1117353 1 AQUASMABRT page 38 to 39 This product is protected by the following granted patent United Kingdom Patent No GB 2 409 708 AQUASOURCE page 50 to 51 This product is protected by the following granted patent United Kingdom Patent No GB 2 289 747 WATERMASTER IC PUMP CONTROLLER page 14 to 15 Patents pending for water supply for a mobile home in UK Patent No GB2409703B WATERMASTER ON BOARD page 40 Patents pending 1214335 0 WATERMASTER IC page 14 This product is protected by tyhe following pending Patent Application Patent UK Application No 1017025 6 GBO07 72122 GB94 3543 GB04 62920 Customer Support Services Whale employees are committed to providing excellent customer service product installation and maintenance advice produced and created by treehouse communications t 44 0 28 9022 4522 Whale Customers Say find it very refreshing that Whale water systems obviously cares for its c
18. PP Ie WIO 7a tepals e Supplied with 1 2 taptails e Securing Kit includes Rubber 2mm i Code TT1211 Cuh aea an reded e Securing Kit includes Rubber C washer l oe ao metal C clamp threaded bar with nut and SAE One bar with nut and sealing O ring Chrome Tap sealing O ring e For use in pressurised systems only e For use in pressurised systems only EN SC niGIS ere laeS NIC anle NaNEe e Quality chromed brass with ceramic valves 4 7271 a demon Z Lee I Single Lever Vanity Chrome Tap o Code TT1311 foo e Easy to operate single lever action i ea r a fa 5A allows precise m EE ap a flow and temperature control e Simple to install with a single round hole mounting e Supplied with 1 2 taptails e Securing Kit includes Rubber C washer metal C clamp 2Year Warranty winterization see page 85 ar iran Reo For guide to drain the filter for threaded bar with nut and sealing O ring e For use in pressurised systems only STI e Quality chromed brass with ceramic valves a 7 For all TT Metal tap models Please note These taps are intended for use in freshwater Pl a E Use i t systems in recreational vessels vehicles only and are A 15 Se In pressurised systems only 7 m Torn 7 iS H designed for pressure systems only Please note These taps are intended for use in freshwater systems in recreational vessels vehicles only Taps and Showers Hh SiC ematclare Attract
19. Pressure relief valve with drain a g g function Drain water system faster Micro Processor For typical l Controlled installation Including Fault see page 34 Diagnostics Hot Water Outlet Whale 12 mm Robust Quick Connect Insulation Efficiently Retains Heat Safe Stainless Steel Braided Heater Hose Unique Twin y Low Voltage Element Design Connection Plug Patent Pending New Gas Fitting No Additional Connections Required Cold Water Inlet Whale 12 mm Quick Connect Plumbing Fittings Pressure Relief Valve Incorporating Drain Function gt Water Heating Product Information Water Heating 3 1 Vehicle Side Wall Po ae Vehicle Side Wall Hot Water Out 385mm 40 Cutout in Wall Vehicle Floor Cold Water in Plan View 470mm Side View Front View Please note for water heating accessories see page 35 Model Specifications Model WH1302 Water Capacity 13 litres Pressure relief valve setting 2 6 bar Maximum water inlet pressure 1 9 bar Gas Gas Type Butane and Propane CAT 13 29 37 CAT 3B P 80 Heat Input net 1 25kW Gas Consumption 93 g hr Gas Connection 8mm compression fitting Electricity Supply 12V d c 230V a c 50 Hz Electric lowest Eco Setting 600W Electric highest setting 1500W Max Current Consumption 12V 0 36 Amps 0 01 Amp on standby Max Current Consumption 230V 2 6 5 2 Amp Approximate heat up times 15 to 70 degrees C Gas Operation 43 mins El
20. at occur can be cured by following the trouble shooting eee FK2020 2m Flue Pipe AS8092 Superfil Socket amp Gasket Service Kit below which may help you diagnose the fault and provide a solution Ducting Fittings Range Contains 1 Socket DX6501 End Cap Fitting 1 Cover amp Gasket DX6502 Straight Fitting DX6503 Tee Fitting UH0814 Aquasmart plug and Filter Combo DX6504 Y Fitting Manual Pump Service Kits Vent Range DX6511 Directional Fitting Beige AK0618 V Pump Service Kit Using and Changing Your Water Filter WF3000 g DX6521 Directional Fitting Black Contains 1 Handle Buffer It is recommended that you replace your water filter twice a Gaii DX6531 Directional Fitting Cream 1 Cup packing season after 30 days of continuous use or 3000 litres of water Par DX6516 Fixed Fitting Beige 1 Buffer aeaa a ea tf et DX6536 Fixed Fitting Cream 1 Valve eae laa lanka clade ea a a DX6526 Fixed Fitting Black 1 Valve Stem your water inlet socket the carbon container should always be placed into the water before pushing connection into the socket This minimizes the risk of trapped air when fitting 1 Gland U Packing Water Heater Accessories 3 O rings After fitting a new filter elements of carbon may appear in AK1203 Universal Adapter Plate AK4615 Babyfoot Pump Service Kit your water run a generous amount of water through the AK1202 Control Unit Extension Cable Contains Diaphgram system until the water runs clear Valves Elect
21. ate the end of the tubing with silicone Temperature Settings WARNING To prevent scalding regardless of the water heating method or the control devices used the temperature for the hot water supplied to the taps and showers should be controlled in the range of 43 C to 60 C 110 F to 140 F with a fail safe set at 82 C 180 F CAUTION Ideally the temperature should be set at 46 C 115 F for health and safety reasons higher settings will increase the risk of scald injury Those at greatest risk of scald injury include children the elderly disabled and diabetics Minimum Storage Temperature The minimum dry storage temperature is 40 C 40 F Please note It is vital that the system is fully winterized to prevent frost damage Taps and Showers High quality lightweight taps and showers Modern stylish designs Range includes metal or plastic models for micro switched or pressure switch water systems Modern Style Chrome Taps Taps ana showers G B 3 Code TT1111 Single Lever Swan Neck Single Lever Kitchen Chrome Tap e Single Lever Kitchen Kitch Ch T e Easy to operate single lever a Chrome Tap ienen rome tap E A Caner ee i e Easy to operate single lever action allows pe a Si 5 Mp nard x ponn precise flow and temperature control Fa e Sal zn Fi eee n AR pi e Simple to install with a single round i round hole mounting _2Year Warranty A hole mounting or SU
22. ater system is to be used Continues overleaf gt Onboard Pump Guide Tips and Guides 89 Fault Cause ec SS supply No power to pump Attach leads clean connections vI BRATIONS Fuse has blown PR OO ce Ampadomoie automotive Higher powered onboard pumps naturally tend to be more noisy than smaller external pumps recommended fuse size of 5 However some steps can be taken to minimise this as follows MN Blockage in pipework Check pipework for kinks Regularly replace the i st filter E i at set es a as excessive restrictions in Check that water tank is not empty e system can cause the pump to work harder eee Pump runs but no water No water getting to pump Check strainer is not blocked appears Check all connections from tank to inlet of pump are secure any air leaks will prevent prim Air in the system can cause additional noise Refill the water tank regularly to avoid pumping air through the system and ensure the o rings and joints on the suction side of the system are in good condition Water leaking at outlet side of Check pipework fittings for Pump runs but will not switch off pump leaks and repair Ensure pipework does not vibrate against the floor or walls by moving it clear Water leaking at outlet side of Check pipework fittings for leaks and repair Grey pipe insulation can sometimes be used to achieve this pump Check system drain plugs are closed Earlier pumps where fitted with black hard rubber feet grey s
23. aw excluded from the Contract Subject to the remaining provisions of this Statement of Limited Warranty the Company s total liability in contract tort including negligence or breach of statutory duty misrepresentation restitution or otherwise arising in connection with the performance or contemplated performance of the Contract and supply of the Products shall be limited to the Contract price Nothing in this Statement of Limited Warranty shall operate so as to exclude or restrict the Company s liability for death or personal injury caused by its negligence The Company shall NOT be liable for any condition warranty or representation made by a distributor or other person acting on behalf of the Company unless expressly confirmed by the Company in writing This Statement of Limited Warranty shall be governed and construed in accordance with Northern Irish law and all disputes arising in connection hereto shall be submitted to the exclusive jurisdiction of the Northern Irish Courts Table 1 Product type 2 years 3 years 5 years 10 years Smartflo amp Watermaster On Board Pump vV Chromed metal taps TT vV Smartbail Bilge Pump Orca Bilge Pump Supersub Bilge Pump Space Heater Water Heater Manual Bilge Pump Manual Freshwater Pump vV Manual Toilet Pump vV Quick Connect Plumbing fittings vV WhaleX tubing M KIKI IS The period of such Additional Warranty shall commence automatically the date the Standard Warranty expires
24. ble 2 pin plug Fuse size 5 Amp Automotive Weight 0 15 kg 0 3 Ibs Materials in Contact Pump Body ABS Seals Nitrile with Liquid Impeller Stainless Steel Hose PVC and Polyprolene Service Kit Socket Gasket AS8092 See page 91 High quality submersible pump V Pump Vertical Self Priming Hand Pump e ideal where space is limited e Suitable for pumping freshwater e Angled spout and adjustable height provide various options for installation e Capacity is 8 ltrs per minute e Narrow mounting base allows installation between two sinks e Delivers a smooth flow on each stroke up and down e deal as aback up pump for electric freshwater systems Product Information Code GP0650 f 90mm 390mm 3 12 15 5 6 E 125mm 5 Side View Model Specifications Model V Pump Product Code GP0650 Hose Connections Suitable for Quick Connect 15 mm plumbing and 13 mm 1 2 Flexible Hose Weight 0 26 kg 0 6 Ibs Materials Pump Body Acetal Pump Barrel Anodized Aluminium Alloy Seals Neoprene Nitrile Fasteners Stainless Steel Maximum Suction Lift 3m 10 ft Maximum Discharge Head Alaa ESE Maximum Output 8 ltrs per Minute Service Kit AK0618 Service Kit for V Pump Mk 5 Mk 6 Mk 7 Models see page 91 Manual Pumps Babyfoot Pump Manual Pumas Sf Self Priming Compact Foot Operated Freshwater Pump e Smooth and easy operation e Easy to install compact design Code GP4618 e deal for installat
25. cations Watermaster Service Kit AK8834 see page 91 Model 4OL water tank ES5000 Whale socket with Microswitch white Product Code WT4100B ES5001 Whale socket with built in pressure switch White Construction Tri wall Polyethylene Electronic ES5002B Whale socket for motorhome Foam Polyethylene Control Module Polyethylene Drain Handl i Capacity 38 5 ltrs 7 PR Easy fit replacement lid kits allow you to replace lost broken TEE T Bt oie ry Weight KY l F covers without replacing the entire socket Teg Tank Chassis cc E N S Brack Ivani p eS sities Upper level upport Bracket 3mm galvanized stee Water level W HE B float switch i NS i i i O j 6 D ES ai Control Module Float Switch Body Polypropylene probes a ae NEW a Easy Drain Handle ABS l Easy Drain Stem Acetal an L PE Level Sensor Housing Stainless steel Electrical plug oe Hi e float switch See page 14 connection Automatic for New Watermaster IC High Flow Optional Extra If internal pump change over Pump Controller for use Submersible Pump not already fitted miele Wes i sich wae with EP1612 pump and pump Voltage 10V d c to 14 2V d c SS o o OoOO ES1001 ES5001 Sockets i i ee Nominal current Draw 3 5 amps vehicle manufacturers only not Fuse 5 amps automotive i available as a retail product 44 Water Pumps and Supply Pump body ABS Submersible Freshwater Pump Range Higher Flow Rates and Greater Life Compact
26. covered b Wisi Seta this warranty Sa S S PVC Polyvinyl Chloride 1 O ring tailpiece All Products are covered by a 1 year limited warranty detailed below from unless otherwise extended in advance in 1 Diaphram V d c Voltage Direct Current writing by the Company date of purchase Standard Warranty In addition to the Standard Warranty some individual 1 Valve Inches Products are covered by a further warranty as detailed in Table 1 below Additional Warranty In the event that any of the warranties offered by the Company are breached the Company shall at its discretion repair EM9402 Aquasource Mains Connection replace or issue a spares kit for the defective Product subject to prior examination at Company premises If the Company Contains Adaptor to connect to service towers complies with this paragraph it shall have no further liability for a breach of the warranties in respect of such Products Adjustment or replacement of defective parts made under this warranty will not extend the warranty period applicable EM9403 Aquasource Mains Extension either under the Standard Warranty and or the Additional Warranty Contains 7 5m lay flat mains hose The Company shall not bear any costs of removal installation transportation or other charges that may arise in connection 3 Hose fitting connectors with a warranty claim by the Buyer Such costs shall be the Buyer s sole responsibility 3 No claim i t of defective Products will b lid un
27. d serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor 20 Space Heating models available to vehicle manufacturers only Space Heating 2 1 Product Information Cold Air Hot Air 172mm i i Inlet Outlet WIHHEA i z n 431mm ae i Front view Side view IE 121mm SH2211B Underfloor Gas Only Model 110mm Exhaust Flue A Combustion Air Inlet Plan view SH2212B Underfloor Gas and Electric Only Model Cold Air Inlet Hot Air Outlet 288mm Front view Plan view Exhaust Flue Combustion Air Inlet Please see page 24 for specification details Please note for space heater accessories see page 26 Space Heater Range Gas and Electric Space Heaters Installed inside the vehicle e Choose from gas only or gas and electric models e Simple and intuitive to use e More compact installation e Better insulation e mproved service access e Lightweight unit from only 5 4kg e No internal flue or chimney required e No wiring simply plug in Lightweight Microprocess Space Heater controlled includes SH2201 fault diagnosis Internal Gas Model Internal Installation HOT AIR OUTLET DUCT Easy install mounting feet PE a oP i l k COMBUSTION AIR INLET space Heater VEHICLE FLOOR St PR SH2207 EXHAUST FLUE Internal Gas and Electric Model Typical Installation Low voltage connector plug Please
28. design a CO l e No chimney or flue covers required ked Tad am _ x mp in af F x z 1 e Intuitive and simple controls a P lt a Figs YE a TE Sal More Internal Living Space Higher Heat Output Quick Connect M eal a e Easy to mount Uses gas and electric Electrics ihevehicie e Simple to use with position simultaneously Low voltage stops to prevent accidental Nodal 5H4312B tunderioordas lected connection plug adjustment Gas Gas Type Butane amp Propane Lightweight yet e Six Variable Heat Settings Heat Input Gross 2 9kW _ l Gas Connection 8mm Compression fitting robust Galvanised Low Quiet Night Time Current Consumption 12V 1 8 Amps lt 22W and tae Shad Setting 0 01 Amps on stand by Meee ee Medium Heat Setting Electricity Supply 12V d c 230V a c 50 Hz High Heat Setting Heat Input Gross 2 0kW Boost Setting Max Current Consumption 230V 9 Amps 2kW settings f Circulation fan setting Max Current Consumption 12V 2 2 Amps 2kW settings z Gas Only Setting Gas amp Combined 12V d c 230V a c 50 Hz Electric Certified to ECE_R 122 Versatility Easy to mount Flue Mounting Options Flexible e Flexible ducts for easy installation Ease of Installation mounting Micro Processor Controlled Flue pipes mounted underfloor for safe Rapid Heat Supply Fits standard 65mm and options With built in fault diagnostics and discreet space saving P New twin ducting system fomm air ducting i i
29. e Available in 0 75m FK2075 1 25m Re l FK2125 and 2m FK2020 lengths e T i eg rg Hy F i Please note All Whale Space and Water Heater products must be installed and serviced by a l qualified gas engineer in accordance with the appropriate installation instructions Underfloor Please note For space heating accessories see page 28 Space Heating models available to vehicle manufacturers only Space Heater Range Gas and Electric Space Heaters Underfloor Models External location more internal living space Features and Benefits e External location most compact installation option More internal living space e Lightweight yet robust e Built to withstand harsh external conditions e Weatherproof body galvanised and sealed e Flue system redesigned for shorter depth more clearance underneath the vehicle e No flue vent through the floor removes the risk of water ingress e Quiet night time setting available on electric model SH2211B Underfloor Cold air in fits saat aid Gas Only Model standard 15mm proot body sto 3 Year Warranty airducting Underfloor Installation COLD AIR INLET Maximizes HOT AIR Living Space OUTLET Side flues for eee ee a a Mounts with added ground arr screws or bolts Clearance press en R Le SH2212B Underfloor am ee Typical Gas and Electric Model EXHAUST FLUE Installation Please note All Whale Space and Water Heater products must be installed an
30. e through the leak and will cause water damage to your van Contact your local dealer to rectify the leak s If the pump continues to run intermittently for short bursts this can indicate a leak as pressure is being lost Follow all the water pipes and check if there is any water leaking from joints or if a pipe is burst I Should you find a leak at a joint tighten the joint or push the pipe fully into the Quickfit fitting to dry up the water and wait to see if the problem persists I If you find a burst pipe or damaged tap shower we recommend that you contact your nearest Caravan Motorhome dealer l After the cleaning agent has remained in the system for the required time purge the system by running 2 or 3 full tanks of water through the system using all taps and showers in the mixed position Change your filter Finally your system is ready for use Note These pre season tips are intended as a general guide only For servicing and product advice for your specific vehicle contact Whale Support Tel 44 0 28 9127 0531 Fax 44 0 28 9146 6421 Email info whalepumps com If you have successfully carried out this guide please check your water heater is functioning correctly to do this please follow the manufacturers instructions Enjoy the new season Tips and Guides 85 Getting Ready for the Winter Follow this guide to prepare your leisure vehicle for winter Do you own a Caravan or Motorhome Ensuring
31. ections Fittings included for s and 1 2 flexible pipework Materials in Contact Glass filled Polypropylene Monprene Nitrile with Liquid Stainless Steel PBT PVC Carbon ABS Service Kits Microswitch AK1317 Plug amp filter combo UH0814 Replacement pump head AK1318 see page 91 Maximum Head 20 metres 66 ft Maximum Lift 3 metres 10 ft Typical Installation Water Pumps and Supply 39 When the system is first used or if air is sucked into the system when emptying or refilling your water container e Open one hot tap e g kitchen sink Place carbon filter which is fitted to hose into the water container Insert plug into wall socket and close lid to lock plug in place Switch on 12V d c supply to pump When water is flowing smoothly close hot tap and open cold tap to expel remaining air Use hose retaining clip in plug to hold hose and carbon filter off the ground when not in use If you do not change your carbon filter as recommended this will invalidate the pump warranty It is recommended that you change your AquaSmart water Adaptor for connecting to Truma Crystal Il and Truma Compact Sockets filter every 3000 litres or after approx 30 days use as debris will build up in the filter and effect the pump s performance Allow filter to sink to bottom of water container before use Dust cover to protect water supply For guide on caring for your Quick Connect fittin
32. ectrical Operation 32 mins Gas amp Electrical Operation 22 mins Certified to the following directives Low Voltage Directive 2006 95 EC Gas Appliance Directive 90 396 EEC EMC Directive 2004 108 EC Directive 74 483 EEC including 2006 96 EE Vehicle Type Approval Suitable for Caravans Motorhomes and Mobile Applications Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Water Heater Rapid Heat Compact design fast heat up times Gas and Electric Storage Water Heater Product Information Water Heating 33 SL Rapid Heat e Compact designs More internal living space e Easy installation e Choice of settings Fast heat up or low current draw e New flue design Easily installed no cover required e Pressure relief valve with drain function Drain water system faster Highly durable burner design Robust polypropylene insulation Retains heat for longer Shorter re heat times Simple to use ON OFF control panel 8 litre capacity Weighs only 8kg dry weight Micro Processor Controlled Neat And Compact Design Maximises Storage Space Robust Insulation In A Bunk Efficiently Retains Heat Unique Twin Element Design Patent Pending For typical installation see page 34 Pressure Relief Valve Incorporating Drain Function Cold Water Inlet Whale 12 mm Quick C
33. en the locknut until it is tight keeping the adjustment screw in position THREE GOLDEN RULES 1 NEVER allow the pump to run dry 2 NEVER allow the pump to run continuously for more than 15 minutes 3 The pump assembly MUST be unplugged BEFORE putting the pump back into the refilled water container Pump running continuously even with tap closed If undiscovered could result in pump failure and flat battery Most likely causes are that present voltage is significantly lower when last adjusted or water container is empty CURE Re adjust switch or refill container Pump runs intermittently ON OFF ON OFF etc Seen as pulsing flow from tap or as inability to set constant water temperature water goes hot cold hot cold instead of constant warm Most likely cause is that present voltage is significantly higher than when last adjusted CURE Re adjust pressure switch if problem persists add a Whale Surge Damper WS7205 Pump continues to run for up to 30 seconds after tap is turned off This is not a problem This is a characteristic of pressure switch systems caused by the dampening effect of the hot water heater or surge damper on the cold side Please note this Pressure Switch information is intended as a general guide only Never adjust your pressure switch For servicing and product advice for your specific vehicle contact Whale Support again NEW Watermaster IC tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 email info whalepump
34. g in the direction of the water flow e The one way valve is for maintaining prime over short periods of time The low restriction design will have a small drip return Electric Solenoid Valve Solenoid Valve used for Controlling Potable Water Whale hel D you o O caravanning and motorhoming e Ideal for redirecting water flow for on board tank filling e Can be connected to existing 12 mm plumbing e Fitted with 12 mm Whale Quick Connect fittings for direct connection e Valves remains closed until 12 V d c is applied 1 Year Warranty e Hints and tips guides to help you get ready for the season prepare for winter Code WU1273 e Extra tips to get the best from your Whale products 1 2 BSP Threaded re We are here to assist you 7 Er o e When installing the solenoid with contact Whale Su pport today 2 po ee mals a float switch for automatic tank Ba heen a ba Debris Filter filling cut off Ar i el Ti o we recommend that a relay is Flow Direction M I Fi used to ensure that the solenoid i rt a current draw does not damage O the float switch fo WARNING During operation the Saino wale Crt a ae solenoid coil can become hot Do i pa WU1273 h i Fi not leave activated for extented oye periods of time more than 15 mins since the solenoid coil will 1 9 io ae become hot and unnecessary 12mm Quick Connection battery drain may occur WU1232 Accessories Pre Season
35. gs on board pump see page 87 wut 280 X 2 for 3 3 outside caravan flexible hose pump under seating inside caravan fi ilter g Easy to replace filter WF3000 for replacement filter Water Pumps and Supply NEW Watermaster On Board Water Pump Delivers smooth consistent flow and runs dry without damage 20 lighter than a Whale Smartflo Plus 8L of water per minute B Lightweight Smooth constant flow from specifically designed diaphragms Quick Connect 12mm ports 7 Sent rr om ti yk he k HY n Re ppa pria i al i e l Plan View Side View Vertically mounted to fit into tight spaces yy F F Tri E a te ee ee Fully sealed i protective motor cover Rubber feet to absorb vibration When the system is first used or if air is sucked into the system when emptying or refilling your water container 1 Open one hot tap e g kitchen sink 2 Place hose into the external water container onboard tank Insert plug into wall socket and close lid to lock plug in place Switch on 12V d c supply to pump When water is flowing smoothly close hot tap and open cold tap to expel remaining air Please note Following these instructions will maximize the performance of your pump Please note Pump s performance will depend on the plumbing system and restrictions on outlets in your caravan motorhome Based on tests carried out in the Whale Laboratory info
36. h Ft zea 1 Valve Spring STATEMENT OF LIMITED WARRANTY 1 O ring tailpiece Kg Kilograms The products manufactured and supplied by the Company Products are warranted to be free from material defects 1 Diaphram in design workmanship and material under normal use Defects for unless otherwise extended in advance in writing Ibs Pounds l 1 Valve by the Company a period of 12 months from date of purchase save that this warranty shall not apply where the Defect Itrs min Litres per Minute is attributable to defective materials supplied by third parties In such event the only remedy of the buyer of the Products AK7209 Inline Pressure Switch Service Kit ltrs Rene Buyer will be against that third party for grooved stem version 7 This warranty applies only to Products that are properly installed and used in accordance with all oral and written suitable for 12mm Quick Connecter mm Millimetres maintenance and operation instructions provided by the Company The Company shall not be liable for a breach of any Contains 1 O ring valve ae Metres of the warranties in this Statement of Limited Warranty if the Buyer makes any further use of the Products after giving the 1 Valve Stem Company notice of any Defect or the Buyer alters or repairs such Products without the written consent of the Company 4 Microswitch PBT Polybutylene Terephthalate Products that have been disassembled or modified without prior written approval of the Company are not
37. hose and pump from EP1622 and EP1612 Watermaster the ground while not in use with High Flow Pump with higher flow rate for showering Simply squeeze and pull to disconnect The plug on EP1322 EP1622 incorporates an easy release mechanism to disengage plug from retaining wings simply push in sides for easy release Water Pumps and Supply Underfloor 40L Water Pumps and supply Qh Watermaster Exterior Water Pump Socket Range Fresh Water Tank Replacement Sockets are available to easily retro fit Maximises capacity while saving space with underfloor fitting Whale Sockets Watermaster Socket Eletronic went e Tri wall construction control module Drain handle Helps delay freezing Electronic control module Monitors water level Easy fill with float switch cut off No water wasted when filling from outside Aquaroll e Automatic float switch change Side View over system bam 85mm Switches to outside Aquaroll Front View automatically e Whale easy drain hands off operation Simply drained by lifting amp rotating handle inside the vehicle je 98mm Tri wall tank WLWW96 Product Codes Watermaster Range Descriptions ES1000 Whale socket compatible with microswitch taps and AquaSmart system for Submersible pump systems ivory ES1001 Whale socket with built in pressure switch ivory Watermaster Socket Microswitch Service Kit AS5005 see page 65 Model Specifi
38. icable WU1204 WU1282 WX1532 WU1282 WX1532 WU1282 WU1204 WX1584 WU1204 WX1584 WU1204 RT9000 Micoswitch Service Kit see page 92 Mixer Faucet Long Outlet Front View For guide on winterization see page 64 Use with Pressure Switch or Microswitch Systems Please note These taps are intended for use in freshwater systems in recreational vessels vehicles only Elegance Combination Mixer Shower Unit Combined Model with Tap and Shower Functions e deal where shower installation space is at a premium e Retractable hose makes for neat storage when shower is not in use e Water flow can be temporarily shut off at shower head to maintain mix setting e One unit can be used as either a worktop mounted tap or a pull up style shower e 1 7m 5 7 long hose e Connects directly to Whale Quick Connect 12 mm plumbing e For systems operating at up to 2 4 bar 85 psi Bright white finish Neat storage when shower not in use Easy to use knobs Save water with turn off on hose Code RT2498 RT2010 RT2210 Mixer Tap Standard Outlet Combination Mixer Shower Easy pullout I 1 Year Warranty shower Code RT2500 Combination Mixer Shower Unit 1 Year Warranty products in Light Weight Taps and Showers Product Information Model Specifications Model Description Colour Hose Connections Base Plate mm Depth Beneath Surface Connection to Quick Connect 15 m
39. ill pop and splash as it comes from the hot tap it will take some time for a flow of water to arrive as the water heater needs to fill up first Once an even flow is achieved work back towards the water heater opening the next furthest away hot tap until all have been opened and there is a smooth water flow The next stage is to close all hot water taps and open the cold water taps in the same order as the hot taps beginning at the furthest away cold tap When an even flow is achieved through all the taps in your van close all the taps The pump should turn off after a few seconds if it is a pressurised system Remain in your van after the pump has stopped and inspect all the taps and shower heads for leaks You may need to dry them down first to spot any leaks If there is access to the underside of the taps check for water leaks Have you found a water leak NO YES If there is a water leak coming from the connections on the underside of the tap try to push them home or tighten them with a spanner depending on the connections If the leak originates from a crack or an unknown source check the rest of the taps While checking the taps and showers you may hear the pump turn on and off a few times If you hear this turn on and off all the taps for 10 seconds individually to remove any trapped air from the system and showers before turning off the water pump Then drain the water system as the water pressure will continue to escap
40. ineer Representative Stanley McFarland Chris Ragg David Smyth Mark Walmsley John Matchett Engineering Director Project Engineer Design Engineer Product Manager Quality Engineer Whale Out and About CARAVAN CAMPING SHOW 121 200 AE Whale Support At Whale we always do our best to back up all products with the highest level of customer service Need water and heating system advice For advice on your Whale heating system call our support line Call us today 0845 217 2922 Find your nearest retailer or accredited service engineer www whalepumps com rv where to buy aspx Choose a region for a list of retailers and accredited service engineers Whale Support UK tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 Whale Heater Support 0845 217 2922 info whalepumps com whalepumps com Call us directly for product and installation advice A Support Experience and understanding Whale go caravanning We go caravanning and it helps us to understand what you need when you are on site At Whale we really live and breathe the leisure lifestyle Whale go rallying We attend caravan rallies around the UK so that you can get advice whatever the weather Our Whale vans Our company caravans are a great way for our design team to test installations and prototypes as well as an opportunity for all employees to enjoy caravanning holidays A Lifetime of caravanning Our team include avid caravanners a
41. ion where space is limited e Angled design ensures more comfortable operation e idealas a priming pump for use with Whale In Line electric booster pumps See page 48 e Suitable for pumping freshwater and saltwater 6 Product Information 5 V2 Front View Side View Plan View Model Specifications Model Babyfoot Product Code GP4618 Hose Connections Suitable for 13 mm 2 Flexible Hose Weight 0 3 kg 0 7 Ibs Materials Pump Body Nylon Ports Acetal Seals Neoprene Fasteners Stainless Steel Service Kit AK4615 Service Kit for Babyfoot Pump See page 91 Maximum Suction Lift 1 5 m6 m Maximum Discharge Head 3m 10 ft Maximum Output 8 ltrs per Minute Quick Connect Plumbing System Whale Quick Connect fittings ensure a high integrity reliable plumbing system solution specifically designed for use in mobile applications Save Time and Money by Using Whale Quick Connect Fittings and pipework design ensures easy installation and re usability of components The simple two step installation procedure does not require special tools to make a watertight connection Features and Benefits e Unique Double Gripper design provides secure lifelong pipework retention even at high pressures e The innovative cage collet eliminates leaks where fittings are installed close to tight bends e Collet has internal support ring ensuring o ring seal is held in position and does not distort or leak under
42. ive lightweight modern domestic style with superb flow e Easy to operate single lever action allows precise flow and temperature control e Simple to install with a single round hole mounting e Lightweight and easily plumbed e 12mm Quick Connect plumbing connections built in e deal for installation where space is limited e Adaptor plates available e Retrofits to Whale Elegance taps by using chrome mounting plate MT01 12 Easy touch swivel lever Stylish shine chrome finish Swivel spout Light Weight Taps and Showers Taps and Showers 6 Product Information Model Specifications Model Long Spout Short Spout Finish Chrome Chrome Product Code With Microswitch MTO111 MT0113 Product Code Without Microswitch MT1111 MT1113 Diameter of Mounting Hole 48 mm 1 7 8 Materials in Contact with Liquid Tap Body Noryl Spout ABS Tap Body Noryl Spout Brass Connection to Quick WU1215 or WU1512 Adaptor 15 mm to 12 mm Connect 15 mm Plumbing Connection to 10 mm 3 Flexible Hose WU1280 Stem Adaptor s Hose Connection to 13 mm 2 Flexible Hose WU1282 Stem Adaptor 2 Hose Service Kit Replacement Microswitch RT9000 See page 92 Elite Long Spout Model Elite Short Spout Model 226mm 168mm p 8 7 8 6 5 8 150mm Side View 150mm 5 7 8 5 7 8 150mm Side View 5 7 8 Side View 28mm 1 48 Y 28mm 1 ve Y_ 427mm 187mm 7 3 8 ji 5 For guide on winteriza
43. lation The inlet strainer included with this product is ONLY suitable for caravan and motorhome installations that ONLY PUMP FROM AN ON BOARD WATER TANK It is not suitable for mains water connections Typical Installation Manual System for use with on board water tanks Watermaster Pump 3 Way Valve WU1271 For guide on caring for your Watermaster pump see page 87 ON BOARD TANK Watermaster Exterior Water Pump Range water Pumps and supy QS Model Specifications Watermaster l The Name Says It All IE eer i ea Fuse 5 amp Automotive e Simplifies the connection between an outside water container into the caravan Materials Pump Body ABS Seals Nitrile Top performance DUMP Strainer Polpropylene Impeller Stainless Steel PBT e Kink resistant wipe clean hose for easy storage Cables VG Giese Seek Nine f f f Wire PVC insulated copper Hose PVC Plug PBT e Suitable for microswitch or pressurised systems e Anti airlock design Easy push Easy to store non eo Performance Data Flow Rate Per Minute Current Draw kink hose Ty gt eo Ne fon Model Premium High Flow 3 Easy push 7 S Product Code EP1312 amp EP1322 EP1612 amp EP1622 P a in plug E x Discharge Head strainer ra y Om 0 ft 13 2 ltrs 15 8 ltrs AE 5 omy Cait ale prevents _ e Dh aie ee ee a i 1m 3 ft 11 75 It 14 8 It cea c from debris i m SO TS 8
44. lators Heat Input Gross 2 0 kW Gas Connection 8mm Compression fitting Current Consumption 12V 1 6 Amps lt 20W 0 01 Amps on stand by Electricity Supply TAV elC 230 aC 50 Z Heat Input gross 2 0 Kw Max Current Consumption 230V 9 Amps 2kW settings Max Current Consumption 12V 2 2 Amps 2kW settings Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor models available to vehicle manufacturers only Contact Whale Support for details of your local Whale Authorised Dealer Whale Support 0845 217 2922 Space Heating Whale Support UK tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 Whale Heater Support 0845 217 2922 info whalepumps com whalepumps com Call us directly for product and installation advice Space Heater Accessories Flue Mounting Flexibility e Flexible ducts for easy installation e Flue pipes mounted under floor for safe and discreet space saving e Available in various lengths 0 75m FK2075 1 25m FK2125 2m FK2020 3 Pin Plug e Simply plug in no wiring required Choice of Vent Colours e To suit your interior decor Beige Black and Cream e Range includes fixed and directional options Ss Directional Fixed Fitting Directional Fixed Fitting Directional Fixed Fitting Fitting DX6516 Fitting DX6536 Fitting DX6526
45. less the alleged defective Product turned at the Buyer EM9406 Aquasource Mains Connector o claim in respect of defec Ne ro ue s will be vali un ess the alleged defective Products are returne i at the Buyer s c Push fit f expense to the Company for inspection together with proof of purchase Non stock special order items are non ontains 1 Push fit female mains connector returnable by the Buyer in any circumstances and this warranty does not apply to prototype models 1 Tap connector EXCLUSIONS EM9407 Aquasource Plug Adaptor The Company shall not be liable for any indirect loss or for any special incidental punitive or consequential damages Contains Adaptor compatible with Truma Crystal II suffered by the Buyer and or any third party whether this loss arises from breach of a duty in contract or tort or breach and Compact oTe ofa statutory duty or in any other way including einer limitation loss arising from the negligence default breach of duty non delivery delay in delivery or defects or errors in the work undertaken by the Company pursuant to the terms of i this Statement of Limited Warranty or in connection with any other claim arising in connection with manufacture and or AS8836 Dual Connector Plug Assembly Kit supply of the Products Contains 1 Retaining Screw 2 O Rings In particular the Company shall not be liable without limitation for 1 Plastic Plug Loss of profits increased production costs or other economic injury or loss
46. ll Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Water Heater Range Water Heater Typical Installation Vehicle Floor Flue cover One Control Panel Includes Easy to Mount and Use Control Panel e One model 5 settings e Simple to use Control Panel e One 3 5m cable with simple connectors One model 5 running options e Gas only setting e Electric low setting 6OOW 2 6A e Electric high setting 1200W 5 2A e Gas and electric low setting e Gas and electric high setting Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Contact Whale Support for details of your local Whale Authorised Dealer Whale Support 0845 217 2922 Water Heating Water Heater Accessories Easily Assembled Flue e New aesthetically designed flue In line with type approval e Innovative design No cover required 3 Pin Plug e Simply plug in no wiring required Contact Whale Support for list of available spares 0845 217 2922 Water Heating 3 5 Ideal Retro fit Replace your existing water heater By using our universal adaptor plate AK1203 Quick Connect Plumbing Whale 12mm Quick Connect Pre Assembled Plumbing e Quick connection to hot and cold wa
47. lses on and off rapidly when the taps are fully open follow these guidelines to re adjust the pressure switch setting Which Pressure Switch do you have In Line Pressure Switch e ine nix Internally located within the id Integral Pressure Switch ene NU water system pipework a Located on the back of the p water inlet socket Pressure Switch Pressure Switch A TF Pressure Switch Setting Ensure the system including the heater is full of water and all taps are closed Refer to your user manual Tighten the adjusting screw clockwise until the pump comes on For integral socket based pressure switches first loosen the pressure switch locknut in an anti clockwise direction Open any tap until you have a smooth flow of water then close the tap You should hear the pump running and the pump running light if fitted will be on Return to the pressure switch and turn the pressure switch adjustment screw slowly anti clockwise until the pump has stopped Turn the screw a further half turn 180 degrees anti clockwise Check for correct operation by opening and closing all taps individually The pump should turn on when the cold tap is opened and switch off immediately when the cold tap is closed NB There will normally be some pulsations at low flows The hot side may take about 10 seconds to react both on and off due to cushioning effect in the water heater For integral socket based pressure switches carefully tighten carefully tight
48. ltrs for New Watermaster E ae salii 3 3 amps 3 7 amps Pump Controller for use lt with EP1612 pump and aa 25 Ii 1248 li debris a ry cane os ee ES1001 ES5001 Sockets Watermaster EP1322 EP1622 Watermaster EP1312 EP1612 Please note Pump performance may vary depending on the plumbing system Compatible with Truma Sockets Compatible with Whale Socket and restrictions on outlets in your caravan Aquasource Clear Whale s Product Codes Watermaster Range Descriptions Inline Water Filters see EP1322 Watermaster with 12 V d c Premium pump and plug compatible with page 78 Truma Crystal lle amp Compacte socket light blue hose Whale Tap Range EP1622 Watermaster with 12 V d c High Flow pump and plug compatible with REE Pages eo Truma Crystal lle amp Compact socket light blue hose EP1312 Watermaster with 12 V d c Premium pump and plug for Whale Socket Watermaster Socket Hose holder keeps hose clean dark blue hose when refilling Aquaroll EP1612 Watermaster with 12 V d c High Flow pump and plug for Whale Socket dark blue hose To lubricate O ring and make connection of plug to socket easier use a EP1322 and EP1312 Watermaster water based lubricant such as silicone grease Please note Do not use vaseline EP1322 and EP1622 ae with Premium Pump recommended to lubricate O ring Models Feature i for multi outlet applications Whale Easyplug a N The plug on EP1312 EP1612 incorporates a clip to hold
49. ly Santoprene is a registered trade name of Advanced Elastomer Systems LP an Exxonmobil Chemical Affiliate Delrin Teflon and Neoprene are registered trade names of Dupont Neumeurs and Co Monprene is a registered trade name of Technore Apex Truma Crystal II Compact are registered trade names of Truma GmbH amp Co Affiliations and Accreditations Recreational Vehicle Builder Technical Partnership Our technical support team of highly skilled engineers work in partnership with recreational vehicle builders around the world This collaboration delivers bespoke systems that are ideal for each builder saving both time and money Quality Assurance All Whale electrical products have the appropriate CE Mark hence conforming to the relevant European Union Standards It is not advisable to install electrical products which do not carry the CE Mark Our company aims to consistently provide the highest quality products and customer service delivered through efficient engineering and production processes Our success has been recognised through gaining ISO 9001 2008 Quality Management System and IS014001 2004 Environment Management System and BS OHSAS 18001 2007 Health and Safety Management System Whale Trade Names Whale Babyfoot AquaSmart Smartflo i Van Whale IC IC Logo Device Watermaster are trade names of Munster Simms Engineering Limited Bangor Northern lreland Also trading as Whale
50. m Connection to 10 mm s Flexible Hose Connection to 13 mm 2 Flexible Hose Service Kits RT2500 Mixer Combination Tap Shower with Wall Bracket 12mm 164 x 55 6 6 x 2 8 108 mm 4 Ya WX1512 WU1280 WU1204 WU1282 WU1204 RT2500 ion Mixe RT1470 Cold Only Combination Tap Shower White Threaded 164 x 55 6 7e XD 14 80 mm 3 WX1532 Not Applicable WX1532 WX1584 See page 91 92 om Taps and Showers 3 RT2498 Mixer Combination Tap Shower Threaded I7 x2 6 34 x 3 80 mm 3 1 WX1532 Not Applicable WX1532 WX1584 Hrga Pra Cold Oriy ivi i ike zir Eiza r FA Please note These taps are intended for use in freshwater systems in recreational vessels vehicles only Swim n Rinse External Shower Product Information Tap Sand Smowers r 5 Model Specifications Mixer Shower Designed For External Use e For easy washdown outside the motor home Model Cold Only Cold Only Hot and Cold Hot and Cold no cover cover included Mixer Mixer e Handset design allows water to be set to the desired temperature no cover lockable and closed minimising water wasted cover included 4 i Product Cod RT1648 RT1649 RT2648 RT2662 e Hinged cover provides a neat finish to the unit E lockable cover version also available Sagu Vte B Plat 167 6 1 2 X 292 11 72 e Connects directly
51. nd motornomers who have enjoyed a lifetime of caravan experience as well those who have recently bought vehicles This experience means we understand what you need on site What is Whale IC Whale Intelligent control A new innovation in system control The latest in a long line of innovation from Whale Whale s IC products offer advanced technology systems for caravans and motorhomes Intelligent Control is built into these products to offer you our most advanced trouble free water and heating supply ever i Van intuitive touch screen control panel The easy way to control your living environment Wireless Control of Whale Water heater Space Heater and water pump optional Find out more page 12 Our New Watermaster IC Pump Controller e Ensures that you never need to adjust your pressure switch again enjoy a smooth constant water supply e Never let your pump run dry e Protect and prolong your submersible pump life Find out more page 14 EE zy a vg b The easy way to control your living environment Simple intuitive touchscreen display Easy to set programmable timer Simple Intuitive icons Wireless Proven home automation technology Intelligent Easy to use Control Easy to set timers and boost functions Hub One control panel for water heating room heating and water supply Water heater control Room heater control Timers Clock Pump running Maximum Amp usage re
52. note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor Space Heating models available to vehicle manufacturers only Space Heating 2 3 Product Information Cold Air Fits standard Net gt 65mm 75mm airducting Hot Air Outlet gt Plan view 157mm Front view SH2201 Gas Model Installed inside vehicle SH2202 Gas and Electric Model installed inside vehicle Side view Cold Air Inlet Fits standard 65mm 75mm airducting Hot Air ee Outlet 257mm 270mm Exhaust Flue Amm Combustion Air Inlet Side view 78mm 157mm 121mm 137mm Front view Plan view 634mm Please see page 24 for specification details Please note for space heater accessories see page 26 Intuitive and simple controls e Electric settings SOOW 1000W 2000W e Gas setting e Circulation fan setting Certified to the following directives e Low Voltage Directive 2006 95 EC e Gas Appliance Directive 90 3896 EEC e EMC Directive 2004 108 EC e Vehicle in Motion approved for motorhomes Model Specifications Model MODEL SH2201 Interal Gas Only see page 22 23 MODEL SH2202 Interal Gas and Electric see page 22 23 MODEL SH2211B Underfloor Gas Only see page 20 21 MODEL SH2212B Underfloor Gas and Electric see page 20 21 Gas Gas Type Butane and Propane 29 37 or 30mbar regu
53. ns out the pump will continue to run on This drains the battery and may reduce the life of the pump Until now the only solution has been to manually adjust the pressure switch Watermaster IC Pump Controller with Intelligent Control EP1632 Voltage range 9 5V d c to 14 5V d c normal operation Voltage range 8 5V d c to 9 5V d c limited operation Nominal Current Operating 3 7 Amps Standby 0 007 Amps Recommended fuse size Watermaster IC Pump Controller eliminates these problems and the need for pressure switch Weight adjustment Innovative electronic control circuitry monitors the level of battery voltage and compensates 5 amp Automotive 0 65kg Materials Pump body ABS Seals Nitrile Strainer Polypropylene for any surges reductions in battery voltage that can occur It also cleverly senses when the water 5 l l r n tainer runs dry and switches the pump off Impeller PBT Cable PVC Grease Seal l Nitrile con Wire PVC insulated copper Hose PVC Plug PBT Watermaster IC Polycarbonate carvice fet Accessories WF1230 12 mm in line water filter available separately Kit Includes one step s ae d Service Kits Watermaster IC Pump Controller is not a serviceable part calibration e S Replacement high flow submersible pump EP1612 Watermaster IC Unit B Ser nence Wat ter Hich aa Protect and atermaster Alg F prolong Data 13 6V pump life Discharge head Flow rate per minu
54. nsing changes in water system pressure E e Recommended for use with Whale submersible and in line booster pumps see pages 48 49 K lt 1 Year Warranty Code WU7207 i Product Information Model Specifications Model Pressure Switch Product Code WU7207 Weight 0 063 kg 0 14 Ibs Hose Connections Suitable for Whale Quick Connect 12 mm and 10 mm Flexible Hose Current Rating 10 amp 12 V d c systems 5 amp 24 V d c systems Maximum Pressure 2 bar 30 psi Materials Body Acetal Seals and Valves Nitrile EPDM Spring Phosphor Bronze Fasteners Stainless Steel Service Kits AK7208 See page 93 For guide on adjusting see page 86 e Direction of arrow indicates the direction the water should flow e Pressure Switch must be set when running on battery power po 12V d c 4 Side View Plan View 35mm 1 3 4 AquaSource Clear Water Filter For That Refreshing Taste Removes unpleasant tastes and smells from water from in board tanks Simple installation free clips included Silverised carbon filter Maintenance free design Can be mounted vertically or horizontally Suitable for use with Whale Quick Connect and flexible pipework Lasts one full season or 4500 litres Installed in the freshwater plumbing pipework usually under the sink see page 60 Slimline design fits easily into pipework under sink i Product Information Model Specifications Code WF1230 WF1530 Product
55. ofter feet which j j j j AE Check water supply level absorb the vibrations more effectively are available as a replacement free of charge Please contact Whale Support for details contact details overleaf Pump cycles on and off nt periodically when all taps are Water leaking at outlet side of SECIS AE ITO 121 1G Eine CEI CeO PRIMING YOUR SYSTEM closed Normal with a partially pump eye len aie a One ae ceed ned t To maximise the performance of your pump follow these guidelines of how aia to re prime your pump every time the water supply is reconnected Open one hot tap e g kitchen sink Place AquaSmart carbon filter WF3000 into the water container Possibly caused by dirt particles in the valves This may be cleared by flushing through with clean water Alternatively the pump head can be Leai De disassembled and the valves carefully cleaned Pump cycles on and off excessively when tap s are open Check pipework for kinks and filters etc are clear Check shower rose taps for blockage and repair Insert plug into wall socket and close lid to lock plug in place Excessive back pressure Switch on 12v d c supply to pump Noisy Operation Pump drawing air e ae Se a When water is flowing smoothly close hot tap and open cold tap to expel remaining air Repeat for all other hot and cold taps 8 5 mm minimum bore recommended Bore of pipework connection Check for kinks in pipework Ouse too small Check pipework is n
56. onnect Water Heating Including Fault Diagnostics Hot Water Outlet Whale 12 mm Quick Connect Stem Fitting Safe Stainless Steel Braided Heater Hose Low Voltage Connection Plug Front And Rear Mounting Feet For Easy amp Quick Installation Plumbing Fittings Vehicle Side Wall Vehicle Side Wall 11 240 Cutout in Wall ee Cold Water in Hot Water out 137mm Cutout in Wall Maes gn Plan View 391mm Side View Front View oo o Please note for water heating accessories see page 35 Model Specifications Model WH0802 Water Capacity 8 litres Pressure relief valve setting 2 6 bar Maximum water inlet pressure 1 9 bar Gas Gas Type Butane and Propane CAT 13 29 37 CAT 3B P 30 Heat Input net 1 25kKW Gas Consumption 93 g hr Gas Connection 8mm OD copper tube Electricity Supply 12V d c 230V a c 50 Hz Electric lowest Eco Setting 750W Electric highest setting 1500W Max Current Consumption 12V 0 36 Amps 0 01 Amp on standby Max Current Consumption 230V 6 5 Amps 1 5kW settings Approximate heat up times 15 to 70 degrees C Gas Operation 26 mins Electrical Operation 20 mins Gas amp Electrical Operation 12 mins Certified to the following directives Low Voltage Directive 2006 95 EC Gas Appliance Directive 90 396 EEC EMC Directive 2004 108 EC Directive 74 483 EEC including 2006 96 EE Vehicle Type Approval Suitable for Caravans Motorhomes and Mobile Applications Please note A
57. ormation on i Van features instructions and video guides Simple Wireless Intelligent Touchscreen Control Hub Please note i Van is available to vehicle manufacturers only Intelligent Control 7 5 i Co i im For use with Whale Watermaster sockets with built in pressure switches as pictured above ES1001 ES5001 Intelligently controls the submersible pump for trouble free operation and peace of mind Exterior pump Watermaster IC connecter Pump Controller Mags e Never adjust your pressure switch again Enjoy a smooth constant water flow Fes e Never let your pump run dry Socket H Advanced electronic ne qm Protect and prolong your a A inside van Not compatible with Inline pressure switch systems submersible pump s life l Watermaster IC Easily retrofitted to a Whale Pump Controller unit Watermaster pressure switch socket fits easily to back ES1001 or ES5001 of socket Product Information How does Watermaster IC Pump Controller work In a pressure based water system a surge in battery voltage can cause the internal pressure switch in the socket to fluctuate This leads to pulsations in water flow Similarly if the battery voltage drops the pump Part No may be unable to produce enough pressure to activate the pressure switch and the pump may run on Voltage continuously Also if the external water container ru
58. ort cs nie gia E 7 Pre season Preparation 84 nderfloor resh Water Tan l Getting Ready for Wint 85 In achieving this our employees will Submersible Freshwater Pump Range 46 j ii es sins In Line Booster Freshwater Pump Range 48 Ana eee jii Onboard P Guid 87 consistently act with Integrity and honesty Aquasource Mains Water Connection 50 i oar alia i oner o m Service Kits and Accessories 91 and radiate a passion for our company P emER Affiliations and Accreditations 98 Superfill Pump Kit 54 l Customer Support Services 100 our culture and for customers Manual Pumps Patrick Hurst Managing Director V Freshwater Pump 56 Babyfoot Freshwater Pump or Fit Whale throughout your van Whale manufactures high quality reliable water and heating systems for caravan and motorhomes Our products are lightweight durable and proven to provide reliable heating and water supply to allow you to have great leisure experiences All this is backed up by a dedicated Whale Support team on hand to provide spares and technical assistance when you need it j i al Ti a ru j Ti d a th av Hi _ Ar Dalinhi 14 Cari nin NANNAN hih Efficiency Light Weight Reliability oerviceability Typical Whale Water and Heating Installation WHALE QUICK CONNECT PLUMBING WHALE TAPS AND SHOWERS Whale modern style taps and PAlianhlaA nhimhina calit Ana Reliable plumbing solutions either mici CI wi
59. ot blocked User Tip It is important that the o rings on the suction side of the pump are kept in good condition and well lubricated This will make the connection of the plug to socket easier and Check power supply to pump uses correct gaugewire 2 5mm2 AWG 13 to give full voltage at pump Check battery is not discharged Pipework connections Replace damaged connections clips crushed due to overtightened jubilee will help keep the water system in good working order To lubricate the o rings use a water based lubricant such as silicone grease DO NOT use Vaseline or cooking oil as this will corrode the rubber Power supply to the pump Please note these tips are intended as a general guide only For servicing and product advice for your specific P E tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 anelee e h n ean eaa email info whalepumps com Water leaking at outlet side of Check pipework fittings for leaks and repair Check pump system drain plugs are closed E E E T Remove clear lid rinse and replace to main p og strainer body retain strainer mesh to lid Tips and Guides Continues overleaf gt Service Kits and Accessories On Board Pump Guide ie Servicing Flue Pipe Range FK2075 0 75m Flue Pipe AS8090 Superfil Plug amp Gasket Service Kit Contains 1 Plug 1 Cover amp Gasket Onboard Pressure pumps are robust products that experience few failures FK2125 1 25m Flue Pipe Most problems th
60. quired Pump power on off Battery status Settings and options Home Glows red when gas is lit Pump control module is only available on IV1002B Please note i Van is available to vehicle manufacturers only o Intelligent Control Intelligent Control 1 3 Modern and stylish intelligent control panel for Whale Water heaters Soace Heaters and Water Pumps How does Whale i Van work The intuitive touchscreen control panel communicates wirelessly with Whale Water and Space Heaters creating your ideal living environment with ease It simply guides you through setting your water heating and air temperature controls and also allows you to set automatic timers up to 3 per day for each unit individually Ee Product Code Description IV1001B i Van with water and space heater control IV1002B i Van with water heater space heater and pump control Available to manufacturers only Easy to set programmable heaters timers Up to 3 programmable settings per day per unit Control temperature and power separately Foam Timer Setlings Water Timer Settings 1100M O00 G00 Po WW B30 200 Suir 11 00 14 00 Sacer 12 00 14 00 TOO Haaa 16 00 77 00 EPAM HESA 16 00 79 00 Example timer settings shown are based on a site with amp usage limited to 10 Amps approx 2300W and allows for other powered equipment to run simultaneously e g kettle toaster etc Visit www whalepumps com for more inf
61. ric Pump Service Kits O Rings AK1318 On Board Pump Springs Replacement Pump Head Fasteners for Smartflo or Watermaster On Board AK8834 Watermaster Exterior Pump Service Kit Contains 4 O Rings Elegance Taps amp Showers PES PE i gt a AK5030 Tap Shower Service Kit i Contains 8 O Ring There are three serviceable components for the Smarttlo io Somer aves 2 Valve Washer 1 AK1318 Full Head Assembly Replacement Er a AKIO EO Board Pump MIEroSwitEh Kit a for Smartflo or Watermaster On Board 4 Screw Cover Large White 2 AK1317 Microswitch Replacement Contains 1 Microsuiich 4 Screw Cover Beige 3 AK1320 Inlet Strainer Replacement 4 Screw No 6 csk AK1320 On Board Pump Strainer Service Kit for Smartflo or Watermaster On Board Contains 12mm Smartflo Quick Connection Filter Assembly 4 Screw No 6 pan AS5005 Watermaster Exterior Pump Socket Microswitch Service Kit Contains 1 Microswitch 1 Microswitch Contact Strip 90 Tips and Guides Continues overleaf gt AS5122 Contains AS5123 Contains AS5020 Contains AS5125 Contains RT9000 AS5145 Contains AS5147 Contains AS5149 Contains AS5623 Contains AS5625 Contains Tap Shower Upgrade Kit White 2 Knobs Spindles 1 Ring Blue 1 Ring Red Combo Handset White 1 Handset 1 O Ring Elegance Short Outlet White 1 O Ring 1 Gland Screw 1 Combo Shower Head Elegance Long Spout White 1 O Ring 1 Gland Screw 1 Handset
62. rmation is correct Sept 2012 Product Information Model Specifications Model Watermaster On Board P2V 8 Litre Capacity Product Code FP0814 Open Flow Rate per Min 8 ltrs Voltage EN 0G Cut Out Pressure 2 bar SOpsi Recommended Fuse Size Weight 1 48 kg 8 21 Ibs Inlet Outlet Size 5 amp automotive Whale Quick Connect 12 mm Female Hose Connections For 2 flexible hose use WU1282 supplied with pump For s flexible hose use WU1280 not supplied with pump For Whale Quick Connect 12mm NO ADAPTOR REQUIRED 12mm semi rigid pipe WX7112 not supplied with pump Semi rigid Pipework System Connections Materials in Contact with Liquid Glass filled Polypropylene Monprene Nitrile Stainless Steel Microswitch KIt AK1317 Full head service kit AK1318 Strainer replacement AK1320 see page 91 2 5 mm 13AWG 20 m 66 ft 3 m 10 ft Service Kits Maximum Wire Size Maximum Head Maximum Lift Watermaster On Board Pump Typical uses e Providing water from tank to taps e Filling the on board tank from the outside Typical Installation Standard System Whale Quick Connect Fitting WU1204 J Watermaster Pump Whale Quick Whale Quick Connect Fitting Connect 12mm WU1204 tubing Wall WX7112 Socket WU1271 Equal Tee WU1202 Water Pumps and Supply 4 1 ONLY 8 Itr pressurised pumps are suitable for caravan or motorhome instal
63. s are direct replacements for old model codes Please note Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan motorhome Flow Rate Per Minute Current Draw Performance Data Model Standard 12V d c 12V d c Premium 24V d c High Flow 12V d c Discharge Head GP1002 GP1352 GP1354 GP1652 O m Oft LOIS 18 2 lirs ISAS 18 8 hirs 2 4 amps 3 6 amps 1 8 amps 3 8 amps 1 m 3ft 8 75 ltrs 11 75 rs 11 75 ltrs 14 8 ltrs 2 2 amps 3 3 amps 1 6 amps 3 7 amps 3 m 9ft 5 15 ls 9 75 ltrs 9 75 ltrs 12 8 ltrs 2 0 amps 2 9 amps 1 45 amps 3 5 amps Please note Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan motorhome For best performance Maximum continuous operation should not exceed 15 minutes Do not run pump dry as it will cause pump damage 129mm 5 1 4 88mm 8 7 16 aa eee eee Front View Front View Do not use to pump water that is 5 1 4 over 600c We recommend the pump stands vertically in the tank Before switching on place the pump in water and shake for a few seconds to release trapped air This will ensure successful priming and should be repeated after refilling the water tank Add an in line pump into a system to boost water flow see page 48 Highflow Premium Standard Submersible Pump ubmersible In Line Booster Pump Boosts Flow in Manual or Electric Pump e Simple compact and low cost
64. s com Tips and Guides Pump Controller page 14 Tips and Guides 87 Onboard Pump Guide WINTERISING If water is allowed to freeze in the system it can expand causing pipework and appliances to split crack or burst To best avoid this damage completely drain the water system using the guideline below Ideally carry out this procedure prior to moving the caravan motorhome to its winter location The movement of the vehicle will encourage residual water to drain from the system Ideally position the caravan motorhome so the drain valves are at the lowest point i e tilt the caravan motorhome or park on a slope Turn the pump off open all taps mixers in the mid position including the external shower if fitted Remove shower handset including the external shower if fitted and shake water out Position manual valve handles as shown below i E ma I s Open the water heater and on board tank drain valve if present and leave open Where grey waste tanks are fitted remove all sink plugs and open any other drain points if present and leave open External water components shake water out of pump AquaSource Aquasmart filter assembly and store inside the van Internal pump turn on and allow to run to expel additional water for 2 minutes User Tip If internal pump is accessible disconnect outlet pipe and turn on pump to purge water into an adequate basin Only reconnect the pump with w
65. ssurised systems e Suitable for installation into soft hose system e Supplied complete with mounting clips 1 Year Warranty e Designed to be mounted in a vertical position e Connects directly in line to Whale Quick Connect Plumbing e For typical installation see page 60 Code WS7205 i Product Information Model Specifications Product Code Pipe System Used Fitting Required WS7205 Quick Connect 12 mm Connects Directly Using Whale Quick Connect 12 mm Fittings 10 mm Flexible Hose Stainless Steel Hose Clips Capacity 150 ml pint Maximum Pressure 4 bar 60 psi 50mm 1 15 6 215mm 8 3 Install as close to the outlet of the WS7205 pump as possible or as close to the outlet side of the pressure switch WU7207 See page 60 12mm Front View Accessories One Way Valves accessories amp Help Maintain Prime in Manual or Electric Systems e Available in Plastic and Chromed Brass e ideal for use with electric submersible pumps See page 46 Water Wz Code FV1227 Code FV1235 Product Information Model Specifications Product Code FV1227 FV1235 Hose Connections Suitable for 13 mm 1 2 Flexible Hose Materials Body ABS Chromed Brass Spring Phosphor Bronze Seal Nitrile Weight 0 04 kg 0 9 Ibs 0 22 kg 0 5 Ibs 45mm fa p oh A 14mm 14mm lt an 6 x FV1227 FV1235 Side View Side View e Ensure the valve is installed with the arrow pointin
66. tch systems Surge lani BETIS WHALE PUMPS AND WATER SUPPLY WHALE WATER HEATING Our wide range of pumps are Ir range er heaters WHALE SPACE HEATING A fi full ange of blown i ena fer smo alri tant c P IIOU j 1c 27 A7 a a ai h a es SUL pI I p ly Pe age J J0 side the van e 1C OB i ag s 1 0 J n See our latest Intelligent Control Range pages 11 15 eer Quality Every product fully tested every time At Whale we pride ourselves on applying sophisticated manufacturing technology coupled with the latest design techniques Whale employees are committed to providing excellent customer service Innovation Award winning designs Whale s proven pioneering technology has led the way for decades Innovations in pumps plumbing systems heating technology and advanced electronics have resulted in ground breaking products such as Whale Underfloor Space Heating and a new Intelligent Control range Service Tried and tested trusted for decades Our strong reputation for reliability has been built on decades of experience in UK manufacturing We support our products with advice and service kits many years after the original fit The Team Meet the Whale leam i j i a h F Sarah Baird Steed Barbour Alex Duggan Richard Bovill Aiden Devlin Commercial Manager Customer Support Customer Support Engineering Manager Customer Service Engineer Eng
67. te current draw ame Om Oft 15 8 ltrs 3 8 amps f Built in 1m 3ft 14 8 ltrs 3 7 amps pressure switch Flow Submersible Pump adjustments diagnostics 3m oft 12 8 ltrs 3 5 amps system Compatible For use with Whale High Flow pumps Watermaster v EP1612 ONLY Operating temperature range 30 C to 40 C Intelligent Control Storage temperature range 30 C to 60 C For advice on your space heater or for details of your local Whale Authorised Dealer Whale Support 0845 2172922 Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor models available to vehicle manufacturers only NEW High Output Space Heater space teaing O NEW 4kW High Output Underfloor Space Heater gee my Higher heat output maximum performance i gaenen Bs New boost setting balances gas and electric inputs E seme ra to effectively and efficiently adjust the heat output D ae aain e Maintains a comfortable living environment ene whe aT scvemmcrves O Hhh s F p a E 1 4 El e Uses both gas and electric for higher powered heating Dier Thc i TS t i i i e New twin ducting system for more installation options Typical Installation Tt diir and higher heat output DRA i j i in Hm i 3 1 e Mounted underfloor more space inside Control Panel a a e Lightweight
68. ter pipework e Adaptors for other pipework systems included e For details on our full plumbing range contact Whale Support Maintenance Diagnostics system for easy fault finding Easily accessible components Water Pumps and Supply Whale s wide range of Water Supply products include manual and electric pumps plumbing and accessories all manufactured in the UK to the highest quality standards Our renowned Watermaster range now includes water pumps for fitting outside van or mounting on board the vehicle AquaSmart Onboard Fresh Water Pump System Superior showering through improved consistent flow rate and temperature e Better all round flow rates in your caravan e Self priming pump pressure switch and carbon filter all on one unit e Compatible with Whale Watermaster Truma Crystal II and Truma Compact sockets e Upgrades existing microswitch pressure switch systems e Runs dry without damage e Easily replaceable carbon filter removes nasty tastes and impurities WF3000 see page 79 for details Pump Quick Connect fittings WU1282 X 2 a for 1 2 flexible hose Hose Plug Product Information Model Specifications Model AquaSmart Product Code AQ0814 Open Flow Rate per Min 5 5 ite Voltage 12 V ale Cut Out Pressure 2 bar 30 psi Recommended Fuse Size 5 amp automotive Weight 2 5 kg 5 5 Ibs Inlet Outlet on Pump Connections 12 mm Quick Connect Hose Conn
69. tion see page 85 Use in pressure switch and microswitch systems aC with easily replaceable microswitch Please note These taps are intended for use in freshwater systems in recreational vessels vehicles only Elite Shower Range Product Information Tapsand Sheets 6 9 Single Lever Showers e Easy to operate single lever action allows precise flow and temperature control Model Specifications e Simple to install with a single round hole mounting Model Shower fe Lightweight and easily plumbed Colour Chrome and Diamond White PTN Product Code With Microswitch MT0140B e 12 mm Quick Connect plumbing connections built in Product Code Without Microswitch MT0144B e For use in pressure switch and microswitch systems with replaceable microswitch Connect to Quick Connect 15 mm Plumbing WU1215 or WU1512 Adaptor 15 mm 12 mm e Ideal for installation where space is limited Connect to 10 mm Flexible Hose WU1280 Stem Adaptor 3 s Hose Connect to 13 mm 2 Flexible Hose WU1282 Stem Adaptor 1 2 Hose e Retrofits to Whale Elegance taps by using mounting plate See page 70 Beles en Hose Length 1 25 m 4 Ve ft Service Kit See page 92 Fine nozzle spray Easy grip handset Elite Shower 111mm 4 3 Swivel handle allows you to adjust temperate and flow Please note These taps are intended for use in freshwater systems in recreational vessels vehicles only Light Weight Flexible
70. to Whale Quick Connect 15 mm plumbing see page 58 sete M eas coal i ii Depth Beneath Surface 88 mm 3 1 2 e Mounting hole 125 mm 4 15 16 X 250 mm 9 7 s Hose Connections Yo Male Threaded BSP NPT Connection to Quick WX1582 Adaptor Female 1 2 15 mm Connect 15 mm Plumbing Hose Length 2 1m 7 ft Service Kits AS5123 Combo handset white AS5122 Tap Shower Upgrade see page 91 z l Crisp white finish ji 350mm 13 1 4 10mm 180mm 7 8 Secure door cover for a neat finish 167mm 6 12 88mm 3 eH 22mm eje 22m Pullout shower Front View 292mm 298mm Side View handle AE a Code RT2658 RT2662 i C Easy way to control temperature 1 Year Warranty For guide on winterization Use with Pressure Switch or Microswitch Systems see page 64 ave Please note These taps are intended for use in freshwater systems in recreational vessels vehicles only Taps and Showers Water system Accessories Complete your water system with high quality Whale accessories Fit Whale throughout your van s water system for a reliable constant smooth water supply In Line Pressure Switch Accessories f f Allows Regulation of the Pressure in your Water System e Adjustable cut in cut out pressure setting e Suitable for installation into 12mm Whale Quick Connect or 2 flexible hose systems a gt e Controls the pump turning it on and off by les se
71. typical caravan water and heating system installation For advice on your specific installation contact Whale support Whale Quick Connect Semi Rigid Pipework Whale Quick Connect colour coded semi rigid pipework is available in 12 mm Medium Density Polyethylene MDPE 15mm is also available in high performance Whalex material The pipework s flexibility enables tight bends to be formed hence reducing both the number of fittings and time required at installation Whale Quick Connect semi rigid pipework offers the integrity of metal but the usability of plastic and is fully tested and recommended for use with the complete range of Whale fittings Minimum Bend Radii Recommendations All grades of Whale Quick Connect semi rigid pipework are flexible and can be bent into a tight radius to facilitate easy installations This reduces the number of fittings required and the cost of the total water system Plumbing Plumbing 61 oe Bend radius for 12mm pipework amp ve gt bend radius for 15mm pipework is 75mm Installation Guide Step 1 Cut pipework to length by making a straight clean cut using Whale cutters WX7950 see fig 1 Step 2 Simply push the pipework length into the fitting to the second internal stop see fig 2 Step 3 To release pipework Push back the grey collet into the fitting then hold the collet in and pull out the pipework length see fig 3 and 4 Please note Do not lubric
72. ump in the suction pipe between the foot pump 135mm 5 1 4 and the water tank not between the foot pump and tap Front View Aquasource Mains Water Hook up The Easy Way to Connect to Mains Water e No need to carry heavy water containers e Allows a reliable continuous supply of water e Delivers water without using battery power e Suitable for use with caravans and motorhomes with either microswitch or pressure switch systems e Regulates mains water pressure to nominal 1 5 bar max 1 8 bar e ideal for use in UK and European Parks with mains water hook up facilities e Lay flat hose for easy storage o __ Easy fit plug Adaptor for connecting to Truma Crystal Il and Truma Compact Sockets Tap to hose Easy storage flat hose 7 5 metres connector extension hose available separately Part No EM9403 Product Information aieh FREE Plug adaptor included Model Specifications Water Pumps and Supply 5 1 Typical Installation Product Code EM 9401 Weight 0 9 kg 1 91 Ibs Hose Connections 3 4 bsp threaded Hose Length om Max Mains Water 8 bar 116 psi Supply Pressure Accessories 7 5 m hose extension EM9408 see page 93 Ensure your mains tap is turned off when not in use or when van is unattended Ensure Aquasource Mains Hook Up is kept ina Clean dry storage area away from direct sunlight when not in use Can be used as a hose pipe by fitting the
73. use of a Product Where dimensions are stated such dimensions are for guidance only Inch measurements are conversions from millimetre dimensions and are shown to the nearest 1 16 US gallons volumes are conversions from litres and are also shown for guidance purposes only to the nearest 1 16 Please contact the Company directly if precise measurements are required Please note All products shown in this brochure are designed for use in caravan recreational vehicles and are not suitable for installation in domestic applications Unless otherwise stated in your manufacturers user information Whale s policy is one of continuous improvement and we reserve the right to change specifications without prior notice Illustrations are for guidance purposes only Whale 2013 All rights reserved Whale is a registered trademark of Munster Simms Engineering Ltd trading as Whale Please note that by contacting Whale Support you will be indicating your consent to receiving product updates recall information help guides and appropriate marketing messages from us via post email or telephone unless you indicated an objection to receiving such messages 2013 Copyright Munster Simms Engineering also trading as Whale all rights reserved Copyright Whale 2013 All rights reserved Whale s policy is one of continuous improvement and we reserve the right to change specifications without prior notice Illustrations are for guidance purposes on
74. ustomers over the smallest detail Geoffrey Beaven It is refreshing to find a manufacturer that not only supplies first rate products but also gives excellent back Up service Brian Jarvis Caravan Owner This has got to be the finest after sales service have experienced What a superb company to deal with Rodney Grainger Caravan Owner Whale tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 Whale Heater Support i info whalepumps com Whale inc l whalepumps com Munster Simms Engineering Ltd Old Belfast Road Bangor BT19 1LT N Ireland tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 info whalepumps com whalepumps com Ref cok_180 52 v8 0113

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