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Installation instructions for fuel dispensers SUNNY-XE

1. T DULL i pis Figure 7 Location of production labels on a dispenser 1 type 2 orientation 22 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO Table 5 Info from a dispenser type label TATSUNO EUROPE TATSUNO EUROPE a s Name an address of the fuel dispenser producer C This dispenser marking means that was designed produced and marked in compliance with the European Commission directives The dispenser undergoes certification and type testing according to the directive 2004 22 ES MID performed by the notified body No 1383 MI Brno C This dispenser marking means that was designed produced and marked in compliance with the European Commission directives The dispenser undergoes certification and type testing according to the directive 1994 9 EC ATEX performed by the notified body No 1026 FTZ Ostrava Radvanice LIQUID FUEL DISPENSING Purpose of the appliance Type Marking of the dispenser type see chapter 2 5 EC type certificate No of the metrological ES certificate of the measurement appliance
2. Parameter Description Default setting 186 Description of the amount display 0 not display 187 Description of the volume display 0 do not display 188 Description of the price display 0 do not display 1811 Advertising message No 1 0 do not display 18 12 Advertising message No 2 0 do not display 18 13 Advertising message No 3 0 do not display 18 14 Advertising message No 4 0 do not display 18 15 Advertising message No 5 0 do not display 18 16 Advertising message No 6 0 do not display 18 17 Advertising message No 7 0 do not display 18 18 Advertising message No 8 0 do not display 18 19 Advertising message No 9 0 do not display 18 20 Description in case of a pre selection by amount 0 do not display 1821 Description in case of a pre selection by volume 0 do not display NOTE Parameter 18 is functional only for the graphic proportional display PDEDCU For the other types of displays it does not work 49 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 1 21 DISPLAYING A DISPLAY SEGMENT ERROR CODE 19 This function allows switching on off the displaying of a display segment error 1 by the processor Table 25 Displaying a display segment error P17 Parameter Description 19 0 The display segment error will not be shown 19 1 The display segment error will be shown The default setting of the paramet
3. Before any maintenance on the mechanical hydraulic or electrical elements the power supply must be turned off and you need to ensure that the power cannot be restarted 188 DO NOT REMOVE THE COVERS OF THE DISPENSER WHEN IT IS RUNNING p ep Figure 23 Dispenser SDA 2222 without its cover 61 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Vale THE BELT BETWEEN THE ENGINE AND THE PUMP OR VACUUM PUMP IS ANTISTATIC IT CANNOT BE REPLACED WITH A DIFFERENT TYPE Y d 0 DO NOT OPEN THE DISTRIBUTION BOX LID IF THE DISPENSER IS UNDER POWER TATSUNO Bien C ROZVODN KRABICE RK 002 6 Figure 24 Distribution box lid 6 1 1 MAINTENANCE OF THE DISPENSER COVER The covers of the dispenser bodywork made of laminate varnished steel or non rusting steel reguire regular maintenance Especially it is important during winter when the chloride aerosols from road sprinkling salts can permanently damage the bodywork varnish if it 1s not treated properly Covers made of non rusting steel can cause inter crystalline corrosion Regular maintenance of bodywork elements is done with water or a solution of detergent and with normally available automotive cosmetics 6 2 TROUBLESHOOTING If there are any problems with the fuel dispenser first study the Table 27 What to do if There are described the most frequent questions of the dispense
4. ene eee fe ebur 3 4 2 2 1 Hydraulic UNIT OF FUEL DISPENSERS 2 2 2 EleCtronIC GOUNT ER 2 2 3 AMBIENT CONDEFION 2 3 CERTIFICATES AND PERMITS DiS MCT OLOBY 2 3 3 EleCtromagnetic COMPATIBILITY EMC 2 4 DISPENSER MODEL IDENTIFICATIO 2 4 1 conventional marking of the dispenser 2 5 STANDARD MODELS OF THE SUNNY XE EURO DISPENSERS 2 6 NAMES OF THE BASIC ELEMENTS OF A DISPENSER eene eee eee 2 7 PRODUCTION LABELS INSTALLA L3 4o 1133022232 BOE o 25 3 1 INSTRUCTIONS FOR SAFETY OF eee O R A A 3 2 RECEIPT TRANSPORT UNPACKING ccccecscscsosresssenscosteossesssesecuasevedesseberssessscessesecesdnevetcesnsensdesteosserrcetesses 3 3 DISPENSER LOCATION entere eror rers eo re three po t Ye ERU FOE FEE Dr So E 3 3 I GENERAL eie ertet ee 3 3 2 SINGLE SIDED DISPENSER ORIENTATION 3 3 3 DISTANCE OF THE DISPENSER FROM THE station FUEL TANK 3 3 4 STATION FUEL TANK TYPE 3 3 5 DISTRIBUTION
5. 9710100 As the supply cables there can be used only cables which meet the requirements of the European norm EN 13617 1 2009 Among the basic attributes of these cables is resistance to oil petrol and petrol vapours 30 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 3 3 8 DISPENSER SATELLITE To all SUNNY XE EURO type fuel dispenser there can be attached a satellite It is an extra dispensing point a column with a dispensing hose and gun which is placed on the other side of the refuge island A satellite can be used to refuel trucks so the hoses of the main dispenser and the satellite can be used to fill both side tanks in one truck at the same time The satellite column has no own control electronics or hydraulics and it is fully dependent on the master dispenser An image of a satellite its layout and base frame can be seen in Attachment 1 3 4 MECHANICAL CONNECTION OF THE DISPENSER The dispensers are attached to special base frames with anchoring bolts supplied along with the dispensers The dispenser s base frame is not part of the standard dispenser accessories but it can be ordered extra The base frame is concreted to the refuge island then we remove the front and rear cover of the dispenser place the dispenser on the base frame and fix with the bolts Wiel Due to safety and environmental protection it is necessary to install a leakage tray under the dispenser t
6. Figure 10 Example of connection between the dispenser and the underground tank Legend 1 dispenser 2 elektric supply cables and a data line 3 sensor of liquids located on the bottom of the leakage tray 4 piping for vapour removal recuperation 5 suction fuel pipe 6 check valve 7 suction basket without a check valve 8 underground fuel tank 12 leakage ECO tray with a base frame of the dispenser 13 connection element bellows with a flange If the dispenser is connected to the underground tank it is necessary to insert a check valve into the suction piping to secure that when the dispenser is idling the fuel column is not broken because this would then lead to suction of air when another fuel drawing is started An independent check valve does not need to be installed if the suction basket is already equipped with one check valve see Figure 10 CAUTION If the dispenser is connected to a surface tank due to safety reasons the suction piping must involve a 27 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com check valve to ensure that the pump of the dispenser generates an under pressure ca 0 03 MPa We recommend a valve V316 XX The producer of these valves is ZPA Slavi n At the lowest point of the piping there should be installed a stop and bleed valve which can be closed by the operator whenever the dispenser is out of operation If there aren t such valves any leakage in the
7. error persists call the authorised service Error of the electromechanical meter Turn the power supply to the dispenser off and on If the E10 NFAT i error persists call the authorised service Error of the thermal sensor Turn the power supply to the dispenser off and on If the E11 NFAT error persists the authorised service Invalid value of fuel density Error of the thermal adjustment appliance Turn the power supply to the dispenser off and on If the BM FATAL The PDEINP unit is not connected or its checksum is wrong error persists call the authorised service Programme error error of the metrology or programme Turn the power supply to the dispenser off and on If the E13 FATAL checksum error persists call the authorised service Credit unit error Error in the communication between the counter and the PDECRE credit unit Turn the power supply to the dispenser off and on If the E16 ALERT A 6 error persists the authorised service Check if two dispensers do not have the same address Check the mechanical connection of the data line Check the function and setting of the data converter Use the monitor to check the communication progress Controlling computer is not connected or the Data line error communication cable is not connected properly Check Error in the serial communication line loss of the setting of parameter P76 Check the data converter communication funct
8. 1 e when fuel pumping has been completed the guns are hung in their places and all sales have been completed There are two access modes Operator mode intended for the staff it allows only reading the values of the electronic meters and values of the basic parameters of the dispensers The values cannot be changed or reset Manager mode intended for the petrol station manager it allows not only reading values from the dispensers but also resetting the daily meters and setting basic operational parameters of the dispensers Access to the manager mode is protected with a password 4 1 1 PDERT REMOTE CONTROLLER DESCRIPTION For dispensers with a PDEX counter there must be used an infra red remote controller to read values from the dispenser s displays meters to change the dispenser s operating mode or to set various parameters of the counter The keyboard of the remote controller has the following keys and layout Figure 16 38 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO Zapnut osv tleni vytap ni Switch ON lighting heating Tla tko p edvolby stky 1 Amount preselection button 1 Nof Tla tko p edvolby objemu 1 Volume preselection button 1 1 Odblokov n stojanu Unlock dispenser Zru bez ulo
9. 4 1 10 ERROR MESSAGE HISTORY CODE00 ii itte teinte trece rere rtr ebbe be pe i Ie es ee eR E ER e ERR TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 1 11 HistorY OF THE RECENT FUEL 4 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 421 13 MAINTENANCE HISTORY CODE uo ant 4 1 14 OPERATING MODE OF THE FUEL DISPENSER CODE 12 4 1 15 ERROR STATISTICS CODE 13 sse 4 1 16 PRESENT OPERATING TEMPERATURE CODE 14 4 1 17 RESET OF THE DAILY METERS CODE 15 4 1 18 OPERATING CHECKSUM NUMBER CODE 16 4 1 19 DISPLAY SUBLIGHTING INTENSITY CODE 17 4 1 20 Text MESSAGES IN A GRAPHIC DISPLAY CODE 18 A 4 1 21 DISPLAYING A DISPLAY SEGMENT error GODE 19 5 ennt veces eite oe Ee EE aii 42 TBELTX COUNTER 85 ELLE 4 2 1 FUEL UNIT PRICE 4 2 2 READING OF ELECTRONIC METERS 42 3 OPERATING MODE di 5 53 S INSTRUCTIONS FOR SAFE USE ordear 53 5 2 COMMISSIONING OF T
10. No of the European norm according to which the dispenser was approved Power supply to the engines 3x400 230V 50Hz P 0 75kW I 2A Power supply to the electronics 230V 50Hz 23 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 24 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 3 INSTALLATION 3 1 INSTRUCTIONS FOR SAFETY OF WORK A A A e This appliance must be installed only by qualified authorised staff in compliance with relevant norms directives and local limitations and according to this manual e Inthe immediate vicinity of the dispenser it is forbidden to smoke or use open fire e Always follow the procedures set for manipulation with petrol and diesel oil e Monitor any leakage in the dispenser In case of fuel leakage disconnect the power supply and contact the service e Electric installation must be performed by qualified experts e Make sure that a properly working fire extinguisher is available e When manipulating with the equipment use proper protection aids 3 2 RECEIPT TRANSPORT UNPACKING The customer will conclude a contract with the producer to organise the dispenser delivery If the delivery is to be ensured by the company TATSUNO EUROPE a s it will transport the product to the agreed location The producer has sufficient experience with manipulation and transportation If the delivery is to be ensured
11. TATSUNO EUROPE INSTALLATION INSTRUCTIONS FOR THE FUEL DISPENSERS SUNNY XE EURO Document Installation instructions for fuel dispensers SUNNY XE EURO File INO31 CZ 00 SunnylnstalacnilnstrukceRev00 Revision amp Date Version 00 20 October 2011 Pages 68 including the cover Prepared by Ing Milan Berka TATSUNO EUROPE a s Pra sk 2325 68 678 01 Blansko Czech Republic tel 420 516 428411 http www tatsuno europe com TATSUNO EUROPE a s Pra sk 2325 68 67801 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 e mail info Qtatsuno europe com http www tatsuno europe com CS TATSUNO EUROPE Copyright This manual and its parts must not be copied without the consent of TATSUNO EUROPE a s Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE CONTENTS 8 INTRODUCTION P 5 1 INTRODUCTORY 7 THE MANUA I BIRS ee noe 8 12 FERMITTED USE 8 2 EURO FUEL DISPENSERS iie eee eere eater eue YR EYE nos 9 2 1 FUEL DISPENSER DESCRIPTION 9 2 2 BASIC TECHNICAI
12. kiosk contains a control station which is used by the operator to release pumping at a dispenser and after the end of the pumping it collects information about the guantity of the consumed fuel and its price Progress of pumping The customer comes to the dispenser and takes the dispensing gun of the product he intends to use The dispenser asks the control centre in the kiosk for a release The control centre sends to the dispenser the unit price of fuel maximum amount volume of fuel drawing and allows pumping The display will get reset approx 2 sec from lifting the gun and the pump engine gets started After refuelling the vehicle s tank the customer puts the gun back and goes to the kiosk to pay the price and receives a tax document receipt for the payment The dispenser is immediately ready for another customer Because in the automated mode the dispenser is remotely controlled the fuel unit price does not have to be set manually Proper unit price is automatically set by the controlling computer for all dispensers ofthe station Note Immediately after the pumping is released the dispenser s display gets reset The time from lifting the gun to zeroing the display and starting the pump can differ significantly due to the used control system and petrol station configuration it can range from 2 to 5 seconds Change from automated to manual mode As a standard the fuel dispensers are installed and set according to the specific petro
13. right after the dispenser type designation e g SDB 4441 E 1L is a left sided single sided four product dispenser and SDB 4441 E Is a right sided single sided four product dispenser The dispenser orientation 1s described from the view of the incoming vehicles see Figure 8 and Figure 9 3 3 3 DISTANCE OF THE DISPENSER FROM THE STATION FUEL TANK The producer recommends that the maximum distance of the dispensers from the station fuel tanks should be 50 meters and the suction head max 5 5 meters Otherwise the suction performance of the dispenser may worsen which may lead to lower pump performance nominal flow and increase the dispenser noise level All technical requirements for the petrol station must be governed by a professionally prepared and duly approved petrol station project consulted with the producer of the dispensers The producer recommends that the distance of a single sided dispenser from a wall should be at least 1m 3 3 4 STATION FUEL TANK TYPE The SUNNY XE EURO dispensers can be connected to underground fuel tanks or surface fuel tanks On the shaft out of which the suction pipe goes from the storage underground tank there will be horizontally installed and concreted a steel base frame The dispenser will be attached to this frame To the shaft to the dispenser there must lead not only the grounding conduits but also the following supply cables e 4 core cable feeding the three phase electro motors
14. A dispenser can have 1 to 6 displays 20 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO 2 6 NAMES OF THE BASIC ELEMENTS OF A DISPENSER Position 1 10 11 12 13 14 15 740 Pump engine Engine belt Pumping mono block Pump belt Adjustable console of the engine Connection element bellows Delivery coupling Measurement apparatus Pulser impulse generator Solenoid valve Fuel pipe Hook for hose winding Dispenser hose Tear connection Cylinder sight glass 41 Figure 4 Basic parts ofan SUNNY XE EURO dispenser Position 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 Eguipment Dispenser gun Gun cover coffin Magnetic sensor of dispensing gun position gun cover Distribution box Connection cube hose outlet V belt antistatic Electronic counter Preset keyboard Display unit Electromechanical meter Dispenser base Column Hydraulics roof Mask Metal sheet of the mask wide 21 Position 32 33 34 35 36 37 41 42 43 44 TATSUNO EUROPE Equipment Metal sheet of the mask narrow Latch lock Door Roof lid Roof cover Blinding cover Latch lock Upper fin Bottom fin Disp
15. Black3 Backup Black4 Backup Green yellow Not used ST Shielding Shielding For the communication line there must be used at least 4 core shielded data lines with minimum cross section of conductors 0 5 mm The cable jacket must be self extinguishing and resistant to petrol vapours As a standard the SUNNY XE EURO dispensers are equipped with a PDE data line which is a RS485 line with a PDE communication protocol At the customer s request we can complement the dispenser s counter with a data converter which converts the PDE data line to a line of a different type and different communication protocol such as PUMA LAN ER4 IFSF LON TATSUNO Party Line etc This will also change the roles of the individual conductors in the data cable Marking of the conductors in the most used data line types is stated in Table 10 Table 10 Marking of conductors for various types of data lines Marking of conductors in the cable FABER KABEL CY JZ 5 x 0 75 for various types of data lines conaueror PDE Easy Call puma Lan PUMA LAN ER4 DART ACTL colour probes Black1 A D TX TX YA A Tx Black2 B D RX RX ZA B Tx Black3 GND YB Rx Black4 Backup LLO ZB Rx Green Not used Not used Not used LL1 Not used Not used Not used yellow Shielding ST ST ST ST ST ST ST 3 5 4 SERVICE LINES Service lines are for special purposes These lines are not necessary fo
16. en Cancel without save Pomocn kl vesa Shift Keyb Shift Shift P edchoz parametr Previous parameter napamerep P edchoz podparametr Previous subparameter TATSUNO EUROPE Tla tko p edvolba stky 2 Amount preselection button 2 2 Vypnut osv tleni vytap ni Switch off the lighting heating Tla tko zru en p edvolby Cancel preselection button p edvolby objemu 2 Volume preselection button 2 No2 Potvrzen Zm na Enter Edit Mana er re im vstup opu t n Manager mode enter exit Dal parametr Next parameter napamerep Dal podparametr Next subparameter Figure 16 Description of keys on the remote controller PDERT 40 When using the IR remote controller the controller must be approx 1 meter from the centre of the fuel dispenser display see Figure 17 The setup mode 15 triggered by the lt R gt key manager mode or by consequent pushing of the keys lt S gt and lt R gt ope
17. 134438 561 4438 56 tot 1 j 2 On the bottom line there will appear the gun number The upper and bottom line shows the meter value the upper line shows the higher digit positions 3 The buttons 1 and 2 allow changing the gun number 4 The meter can be cleared off the screen by pushing the 4 button Cancel NOTE The dispensing hose gun marking system of the dispenser is described in 2 4 1 4 2 3 OPERATING MODE CHANGE The fuel dispenser operating mode must be changed when the dispenser is to be disconnected from the control system e g when the control system malfunctions so the dispensers must be operated manually or on the contrary when the dispenser was operating in manual mode and now we need to connect it to the remote control system param value Operating mode change procedure 1 Switch the power to the dispenser counter off and on again 2 During the counter test countdown to zero push and hold the buttons and 4 simultaneously until the TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 3 4 5 6 7 8 9 letter P starts blinking on the bottom line It signals start of the setup mode After the counter test there will appear the 00 parameter number on the bottom line On the middle line there appears the value of this parameter You can open the parameter for editing by pushing the 3 key Enter After opening the parameter f
18. 2 L 4 8 8 2 40 80 SSB 4882 E R 2 L 4 8 8 2 40 80 SDB 4442 E 1L 1R S 1 L 4 4 4 2 40 80 SSB 4442 E 1L 1R R 1 L 4 4 4 2 40 80 SDB 4884 E S 2 L 4 8 8 4 40 80 SSB 4884 E R 2 L 4 8 8 4 40 80 SDB 4443 E 1L 1R S 1 L 4 4 4 3 40 80 SSB 4443 E 1L 1R R 1 L 4 4 4 3 40 80 SDB 4886 E S 2 L 4 8 8 6 40 80 SSB 4886 E R 2 L 4 8 8 6 40 80 One sided dispensers can be left side ending 1L or right side 1P version Depending on the order of products Nominal standard pumping performance Increased pumping performance The ending H H2 H3 and H4 means the number of diesel pumps with increased performance Notice The pumping performance depends from the real conditions at the petrol station i e the quality and length of the suction piping suction head etc 16 TATSUNO EUROPE Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO Table2 List of SUNNY XE EURO models in narrow version frontal location of dispensing guns xxx U1U4 1 H 1ndino xx Utui 1 1 6 sBuimoap fo oN s e dsip 1915611 ON Aqyiquonb Duisuadsip suns jo ON JO ON s12npoad fo sduund on aNviSI apis 3N v1 1u04f 1 uonisod ung auo T papis 1 7 55922 IW34 24nssaud u 12ns uonons s Dispenser model SDA 1111 E 1L 1R SSA 1111 E 1L 1R SDA 1222 E 80 80 80 80
19. 3 3 6 dispenser location based on outer influences 3 3 7 PRESSURE SYSTEM set 3 3 6 DISPENSER SATELLITE ciccssssscsesssiecesesaresessvaeeVesesssstsndvesnstiieveretestes 3 4 MECHANICAL CONNECTION OF THE DISPENSER rapa 3 5 ELECTRIC WIRING OF THE FUEL DISPENSER 3 5 1 POWERING THE ELECTRIC 5 5 5 3 5 2 POWER SUPPLY TO THE ELECTRONIC COUNTER AND SWITCHING ELEMENTS 3 5 3 Data communication line 3 5 4 ServiCE LINES GABLE ATTRIBUTES a opt itr ba dua Ag Se AE SAFER EV BASIC FUNCTIONS AND SETTINGS OF A 38 4 1 PDEX COUNTER qe EE 38 4 1 1 PDERT REMOTE CONTROLLER DESCRIPTION a Ra Te ae aes VH a KOKA E onde ak I Ras eR TOU P 38 4 1 2 DISPLAY OF DATA IN THE SETUP MODE 4 1 3 OperATOR 4 14 ManaGERMMODE tot etit iier 4 1 5 NON RESETTABLE VOLUME METERS CODE 01 4 1 6 Daily METERS code 02 4 1 7 unit prices of fuel products code 03 4 1 8 CURRENT DATE AND TIME CODE 04 4 1 9 DISPLAYING THE PROGRAMME VERSION AND THE CHECKSUMS CODE 05
20. 80 80 80 80 80 80 80 80 40 40 40 40 SSA 1222 E 40 40 SDA 2221 E 1L 1R SSA 2221 E 1L 1R SDA 2442 E 40 40 SSA 2442 E 40 40 SDA 2222 E 1L 1R SSA 2222 E 1L 1R SDA 2444 E 40 40 SSA 2444 E Table 3 List of SUNNY XE EURO models narrow version guns located on sides xxx U1U4 1 H 1ndino ulw sBuimoap fo oN sAe dsip 1915611 jo ON Anuonb Guisuadsip suns ON JO ON s12npoad fo on sduund jo oN GNvI1SI apis I 3Nv 1 1u04 1 uonisod ung auo T papis o z 55922 IN34 24nssaud u L9ns uonons s Dispenser model SDA 1111 E S 1L 1R SSA 1111 E S 1L 1R SDA 1111 E S SSA 1111 E S 80 80 80 80 80 80 80 80 80 80 80 80 40 40 40 40 40 40 40 40 40 40 40 40 SDA 1222 E S 1L 1R SSA 1222 E S 1L 1R SDA 1222 E S SSA 1222 E S SDA 2222 E S 1L 1R SSA 2222 E S 1L 1R SDA 2222 E S SSA 2222 E S 17 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com One sided dispensers can be left side ending 1L or right side 1P version Depending on the order of products Nominal standard pumping performance Increased pumping performance The ending H H2 means the number of diesel pumps with increased performance Notice The pumping performance depends from the real conditi
21. Parameter Description 17 20 Sublighting of the display is unregulated 17 1 100 PWM value of the display sublighting The standard default setting of the parameter is 70 4 1 20 TEXT MESSAGES IN A GRAPHIC DISPLAY CODE 18 If the dispenser has a graphic proportional display PDECPU this function allows adjusting the length of text messages which appear in the screen Text messages can be classified in two groups e Descriptions of the display e Advertising message The parameters reserved for the description of the display can have the value 0 and 1 When the value is 0 the message is not shown on the display When the parameter value is 1 the message is shown The parameters reserved for advertising texts can have the values 0 1 2 through 9 When the parameter value is 0 the advertising message is not shown on the display when the value is 1 2 3 through 9 the advertising the advertising message remains on the screen for 1 2 3 through 9 seconds according to the parameter value The advertising messages are shown on the display in the order 1 2 through 9 but only during the time when the dispenser is idle after the last fuel drawing has been paid The advertising message disappears as soon as the dispensing gun is lifted and the fuel drawing starts The list of used parameters and their meaning can be seen in Table 24 Table 24 Text messages of a graphic display P17
22. Single sided dispenser left 1L Prod 4 Prod 3 Prod 2 Prod 1 t 14 7 Meter 4 Meter 1A Meter 2A Gun4A Gun3A A Gun2A GunlA Single sided dispenser right IR Direction of vehicle arrival to the dispenser Location of the type label on the dispenser shows the position of product 1 and gun Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 2 5 STANDARD MODELS OF THE SUNNY XE EURO DISPENSERS models of the dispensers SUNNY XE EURO can be divided into several groups a b d According to pumping method suction SUCTION have their own pumps pressure REMOTE with no pumps only filters According to the dispenser width wide WIDE width 1280 mm narrow NARROW width 914 mm According to the location of the gun dispensing gun located on the front of the dispenser LANE ORIENTED dispensing gun located on the side of the dispenser ISLAND ORIENTED According to the access to the dispenser double sided accessible from two sides TWO SIDED single sided accessible from one side only ONE SIDED Figures 1 and 2 show examples of the use of dispensers at a petrol station Island Oriented Figure 2 Narrow double sided dispenser with guns on its sides Figure 1 Wide double sided dispenser with guns on its sides NARROW ISLAND ORIENTED WIDE LANE ORIENTED 15 TA
23. again 44 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 4 1 9 DISPLAYING THE PROGRAMME VERSION AND THE CHECKSUMS CODE 05 This function shows the number of the dispenser counter programme version number and various check sums These values serve for the inspecting metrology authorities and authorised service technicians Table 18 POS parameter values description Parameter Description 051 Program version edition e g 1 03 7 052 Check sum W amp M 20260 053 Check sum of the programme e g 52359 054 Check sum of the memory of parameters P20 P99 e g 34567 055 Check sum of the appliance for thermal compensation e g 47644 056 Time and date of programme creation e g 19 07 2011 07 56 17 4 1 10 ERROR MESSAGE HISTORY CODE 06 This function serves to show the history of the last ten error messages for malfunctions of the fuel dispenser The error message table can be found in section 6 2 1 06A0 After getting to parameter the display will show the code of the last error message on the A side of the dispenser e g 41 E41 hose 1A pulser error see Error message table in Attachment 3 After pushing the key ENT it shows the time and date when the error occurred After pushing the lt gt key the display shows the code of the last error message ofthe B side of the dispenser See more in table 19 Ta
24. and setting the current unit price i e the price of one litre of fuel for all fuel products These fuel unit prices are set on the display after the gun 15 lifted and the display is zeroed in case the dispenser works in manual mode The setup is carried out by pushing the Ent key entering the price in the CCCC format and confirming with the Ent key again Decimal point is not used For instance the price 1 03 Euro L will be written as 0103 the price 34 15 CZK L will be written as 3415 etc 43 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Table 16 P03 parameter value description Parameter Description Default setting 031 Unit price of fuel product 1 0 00 CZK L 03 2 Unit price of fuel product 2 0 00 CZK 033 Unit price of fuel product 3 0 00 CZK L 034 Unit price of fuel product 4 0 00 CZK L 035 Unit price of fuel product 5 0 00 CZK L NOTE The number of fuel products listed in parameter 03 depends from the dispenser configuration The system of fuel product marking is described in chapter 2 4 1 When the unit price setting is changed it will take effect only after the subseguent lifting of the gun The values set in the parameter are valid only in the dispenser s manual mode If the fuel dispenser is connected to the station s central system the fuel unit price is set directly by the control system prior to every fuel drawing The PO3 parameter
25. and vacuum pumps is done by means of contactors inside the fuel dispenser All the SUNNY XE fuel dispensers have contactors and each motor in the dispensers is protected with a thermal residual current device Switching of motors of pumps and vacuum pumps is carried out so that at any moment no more than two motors of pumps and two motors of vacuum pumps should be connected to the power supply cable Table 6 Marking of conduits in a cable powering the electro motors of pumps and vacuum pumps Marking of conductors in the cable FABER KABEL Y JZ 4 x1 5 marking colour description L1 Black 1 1 12 Black 2 Phase 2 L3 Black 3 Phase 3 PE Green yellow Protective conductor eyile For the termination of the supply cable 3x400V in the distributor we recommend using a special engine circuit breaker type PKZM 0 10 from the company Moeller Kl ckner This circuit breaker serves as a 32 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO switch and it contains a short circuit and thermal protection After installation in the distributor s door this circuit breaker can be complemented with a control head IP65 with an extended spindle type RH PKZO TATSUNO EUROPE NOTE For switching of motors of pumps and vacuum pumps in the dispensers there are used motor contactors DIL EEM 10 and DIL EM 10 GI with thermal residual current devices of type ZE 2 4 and ZE 0 6 from the company Moell
26. by the customer in another way the producer will only ensure professional loading but will not be responsible for the transport In general the dispenser must be transported properly packed fixed to the frame In the transport vehicle the dispenser must be secured against damage covers paints motion and tipping Any manipulation and transport must be done in a vertical position the dispenser must not be placed on its the covers WARNING During manipulation it is allowed to use fork lift trucks only If other manipulation methods are used TATSUNO EUROPE a s does not provide warranty for any damage 3 3 DISPENSER LOCATION 3 3 1 GENERAL 25 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com The producer recommends placing the dispensers on the refuge islands of the petrol station in such a way that the direction of the vehicle arrival complies with the arrows in Figure 3 Numbering of products at the dispenser 15 also shown there 3 3 2 SINGLE SIDED DISPENSER ORIENTATION i Figure 9 Orientation of a left sided dispenser Figure 8 Orientation of a right sided dispenser SDB 4441 E IL at a petrol station SDB 4441 E at a petrol station Single sided dispensers are marked with letters 1L and 1L left and IR
27. len Pra sk 2325 68 678 01 Blansko Czech Republic HOT LINE 420 602 562277 0 00 24 00 TEL 420 516 428423 7 00 15 00 FAX 420 516 428410 e mail info tatsuno europe com 68
28. material Every fuel dispenser is tested at the production plant concerning its function safety and metrology The delivery of each fuel dispenser includes certificates needed by the operator as documentation for the authorities Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 2 SUNNY XE EURO FUEL DISPENSERS 2 1 FUEL DISPENSER DESCRIPTION The SUNNY XE EURO dispensers serve to pump liguid fuels and oils ethanol and petrol mixtures max E85 to vehicles and for commercial purposes The dispensers are eguipped with high guality Japanese hydraulics made by the TATSUNO Corporation and an efficient and reliable electronic counter by the Czech company TATSUNO EUROPE a s the fuel dispensers can operate in a manual mode individually off line or in an automated mode remotely controlled from the petrol station kiosk and connected to the cash desk POS via a data line The SUNNY XE EURO series fuel dispensers have their enclosure cover door lid etc made of a varnished metal sheet or non rusting metal sheets The supporting elements of the dispenser framework are made of varnished steel sheets of 0 8 2 5 mm thickness of from non rusting metal sheet Standard colour of the dispensers is white Every dispenser is equipped with hydraulics pumping mono block piston measurement by the Japanese company TATSUNO Corporation It is a proven type of hydraulics popular all over the world with h
29. the counter s memory from where they can be recalled using the P06 Error history and P13 Error statistics parameter Table 28 Types of error message of PDEX and TBELTX counters Message type Method of dispenser blocking Method of dispenser unblocking LOCK operational blocking Blocks only a part of the dispenser Hang the dispensing gun back and the message will disappear from the display ALERT warning Blocks only the part of the dispenser where the error occurred The message code is recorded in the history and statistics The message disappears from the display once you repair the cause of the error NFAT non fatal error FATAL fatal error Blocks only the part of the dispenser where the error occurred The message code is recorded in the history and statistics Blocks the whole dispenser and the message code is recorded in the history and statistics Hang the dispensing gun back and the message disappears from the display It is possible to unblock the dispenser and cancel the error by means of a remote controller Or by unblocking the dispenser via the data line The cause of the error must be repaired The power supply to the dispenser s counter must be turned off and on Table 29 Error message codes in a dispenser with PDEX or TBELTX counter Message type FATAL LOCK NFAT Message code Cause of the error message Supply power blackout Supply power bl
30. www tatsuno europe com Figure 14 Checking the direction of the pump motor revolving see the arrow 3 5 2 POWER SUPPLY TO THE ELECTRONIC COUNTER AND SWITCHING ELEMENTS The counter and the switching circuits are powered by a 3 core cable FABER KABEL type Y JB 3 x 2 5 or type CMSM 3C x 2 5 see Table 8 which leads from the main distributor in the kiosk to the first module of the fuel dispenser in its power supply distribution box The wiring of the power supply distribution boxes is described in Attachment 2 From the distribution box the power leads through a cable FABER Y JB 3x2 5 to the head of the dispenser s electronics where it ensures stabilised power supply to the electronic counter switching elements and to any heating units Table 8 Marking of conductors in the cable of the counter and switching elements power supply Marking of conductors in the cable FABER KABEL Y JB 3 x2 5 Marking Colour Description L Brown Phase N Blue Zero conductor PE Green yellow ee Power for the counter leads from the dispenser to the main distributor where it is connected via a circuit brea
31. 2 Pushand hold the button 2 along with button 4 over at least 3 seconds PricE L 1140 Altered No blinking 3 On the middle line there will appear the number ofthe gun product which is being adjusted on the bottom line there will be a unit price The price is altered digit by digit The currently adjusted digit is blinking 4 Button 1 allows changing the value of the blinking digit 50 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 5 Button 2 allows moving from one digit place to another 6 Button 3 allows changing the gun number for which the price is adjusted 7 Price setup is terminated by pushing the button 4 NOTE The fuel product marking system in the dispenser is described in 2 4 1 4 2 2 READING OF ELECTRONIC METERS The counter TBELTx is equipped with electronic volume meters for each dispensing gun hose The value of these meters can be found using the preset keyboard or by a command sent via the communication line The meter can be reset to zero by means of the P18 configuration parameter The metes can be zeroed only if the switch SW1 1 is m the OFF position Electronic meter reading procedure The value of the meters can be shown on the counter s display only if all guns are hanging and once the last fuel drawing has been paid 1 Push and hold the button 3 and 4 simultaneously over at least 3 seconds Meter value
32. A and 4A On display B the electromechanical meters are marked with numbers 1 2 3 4 corresponding to hoses 1B 2B 3B and 4B The system of marking the guns hoses and fuel products in a dispenser is described in chapter 2 4 1 5 3 3 PETROL FUMES EXHAUST At the customer s request the SUNNY XE EURO dispensers can be equipped with a petrol fume exhaust so a vacuum pump sucks the fuel fumes except diesel oil and bio diesel out of the dispensing gun s outlet to the petrol tank In case of fume exhaust in a single product dispenser the vacuum pump is powered directly by an electromotor of the dispenser s pump In case of multi product dispensers each side of the dispenser has its own vacuum gt pump powered by an electromotor The quantity of exhaust fumes is regulated according to the fuel flow volume It means that if fuel is not pumped to the tank the exhaust function is off The exhaust function is monitored by a fume flow meter VRS1 M installed at the outlet of each exhaust vacuum pump The flow of fumes through the system is signalled either by a green diode lit on the display panel or by lit display segments on the first symbol of the unit price display When the fume exhaust mechanism is set properly the signalisation of the exhaust activity is activated whenever the fuel is pumped and when the exhausted fumes go through the exhaust pipes i e the fume flow sensor VRS1 M is active A part of the hydraulic modul
33. AN Data line with the interface Kienzle ER4 TATSUNO Party Line or Autotank ATCL Outlet of pulses gun and signal RELEASE to connect to Tankautomat TA2331 Outlet of pulses and gun to connect to the terminal ALX ALX 308 Note In case of single sided dispensers it is necessary to indicate if it is a right 1R or left side 1R version to avoid interchanging of the fuel products 13 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 2 4 1 CONVENTIONAL MARKING OF THE DISPENSER PARTS The illustrations below show the system of marking of the main displays dispenser guns hoses products pumps and measuring apparatuses in the fuel dispenser In the interest of simplification the rule is that product No 1 and gun 1A are the nearest to the column of the dispenser on which the type label is situated Gun 1 Gun Gun Gun 2A Display 3 4A ww A ww Meter 1A Meter 2A Meter 3A Meter 4A Prod I t Prod 2 4 Prod 3 Prod 4 Meter 1B Meter 2B Meter 3B Meter 4B A Display A Gun 1B Gun2B B Gun 3B Gun4B eK Double sided dispenser A Legend Pump Piston meter Solenoid valve Dispensing gun Main display unit 1A 14 Prod 1 4 Prod 2 4 Prod 3 Prod 4 Meter 4A Meter 1A Meter 2A Meter 3A M Display GunlA Gun2A A Gun 3A Gun4A
34. ER INFLUENCES Hazardous areas are defined according to SN EN 60079 10 1 2009 in the surroundings of the fuel dispenser Fuel dispenser of the SUNNY XE EURO series must not be located in areas with the risk of an explosion i e in hazardous areas defined by the norm CSN EN 60079 10 1 2009 Electronic counters used in these dispensers do not have any cover they are located in areas with no risk of explosion and they are separated from other areas with a partition of type 1 according to CSN EN 13617 1 29 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 3 3 7 PRESSURE SYSTEM The SUNNY XE EURO fuel dispensers can be connected not only to a classical suction system where the fuel is sucked out of the fuel tank by the force of pumps located in the dispensers but it can also be connected to a pressure system remote system where the fuel is pushed to the dispensers right out of the tanks which have central pumps such as the RED JACKET system The advantage of the pressure system is low noise operation of the dispensers but the disadvantage is high demand for the quality and sealing of the fuel piping In the pressure system the dispenser has no pumping monoblock The fuel piping is connected via an emergency stop valve which is under the fuel dispenser and is firmly attached to its base frame From there the fuel goes to the filter and 15 distributed via measurement appliances and control valves to the dispensin
35. HE FUEL 54 5 3 OPERATION OF THE FUEL DISPENSER 54 E M 55 23 2 EleCiromechanicAE LITRE METERS 4 55 233 EXHAU 56 3 3 4 OPERATION MODES OF THE FUEL DISPENSER ettet n ek st Vita deka Z od SERE e anv Re ERR T ToS eL REA Re v ku REEE 57 X23 PRESET KEYBOARD 58 23 6 FUORNING OFF THE FUEL DISPENSERS scssvcsccscavecantassveoccasevavseasavenstecsvaescedastenedabecsesiasvadseasdeasniazserssvvaauvassedasesaevanevuensigesvacvsaetvegsvense 60 6 MAINTENANCE AND SER VICE sccssscciscssscccseissivevectsssecdvsveesscescestusssuseucestecaedsvsusvesceccensvauseves 61 6 1 KEY MAINTENANCE RULES FOR THE FUEL DISPENSER esessssssesssrscsnscsescececececececececeeecececeeeceeeeceeeceeeceessesseeneeeness 61 6 1 1 MAINTENANCE OF THE DISPENSER COVER tote seit 62 6 2 TROUBLESHOOTING ES 62 6 2 1 erroR MESSAGES in DISPENSERS WITH THE PDEX OR TBELTX COUNTER sisse eene 64 SERVICE m 67 ATTACHMENT 1 FOUNDATION LAYOUT AND FRAMEWORK ATTACHMENT 2 ELECTRICAL WIRING OF THE DISPENSERS Instala n instrukce pro v dejn stojan
36. IFICATES AND PERMITS The SUNNY XE EURO fuel dispensers comply with all European directives about safety and metrology 2 3 1 METROLOGY The appliance was certified by the Czech Metrology Institute in Brno a notified body No 1383 The assessment of the appliance compatibility used the procedure B type testing D ensuring production quality according to government decree No 464 2005 Coll setting technical requirements for measuring apparatuses and implementing in the Czech Republic the directive of the European Parliament and European Council No 2004 22 ES There was issued an ES type certificate MID certificate for the fuel dispensers petrol diesel oil ethanol and their mixtures TCM 141 11 4863 of 26 8 2011 The certificate is based on the testing report No 6015 PT P0086 11 The tests were made according to OIML R117 1 OIML R118 and OML D11 On 24 10 2007 the company TATSUNO EUROPE a s received a quality management system certificate No 0119 SJ C006 07 from the Czech Metrology Institute and thus met the qualification requirement for declarations of conformity of type based on ensuring measurement apparatus production quality according to attachment No 2 procedure D chapter 6 of the government decree No 464 2005 Coll The certificate is reviewed by audits every year 2 3 2 SAFETY The dispensers were certified by the authorised entity No 210 The Physical Technical Testing Institute in Ostrava Radvan
37. O with recommended vehicle arrival direction and the order of the fuel products 19 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com All models of the SUNNY XE EURO fuel dispensers differ by the following features 2 Ouantity of dispensing points A dispensing point is the part of dispenser where the customer draw fuel mdependently According to the dispenser type each dispensing point has one to five hoses so the customer can choose the fuel type he wants with at least one display At one dispensing point only one fuel type can be drawn at the same time The SUNNY XE EURO dispensers are eguipped with one or two dispensing points as a rule At the customer s special request we can equip the dispenser with even four dispensing points 4 separate dispensing points 4 displays Dispenser orientation All dispensers can be classified according to their orientation into single side or double side dispensers Double sided dispensers allow that there can be a car and fuel drawing from both sides of the dispenser Single sided dispensers allow vehicle arrival and fuel drawing from one side of the dispenser only Concerning the arrival to the dispenser the single sided dispensers can be classified into left side the hose is on the left side as viewed from the arriving vehicle and right side type Qty of fuel products According to the type the fuel dispenser can draw one to four different fuels Qty of dispensing hose
38. P14 depends from the fuel dispenser s configuration The system of marking of the fuel products in the dispenser is described in chapter 2 4 1 4 1 17 RESET OF THE DAILY METERS CODE 15 This function serves to zero all daily meters ofthe dispensing hoses guns After setting the value of parameter 1 and confirming it lt ENT gt 1 lt ENT gt all the meters which are part of parameter P02 are reset to zero 4 1 18 OPERATING CHECKSUM NUMBER CODE 16 This function allows displaying a 6 digit operating check number and setting the operating code if the dispenser 1s blocked or if it 1s started in a trial period This parameter has the following layout of data in the display The first line of the display shows a numeric code operating 674359 Price checksum needed to unblock the dispenser remotely The other line shows the number of days in trial operation after FQ Litres which the dispenser will be blocked If the first line is empty and if there is 0 on the second line 16 CZK I the dispenser is in a standard operating mode 48 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 4 1 19 DISPLAY SUBLIGHTING INTENSITY CODE 17 This function allows adjusting the intensity of the LED sublighting of the graphic proportional display PDEDCU This parameter does not work with other types of displays Table 23 Intensity of sublighting of the display P17
39. TSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Tables 1 2 3 and 4 show a list of standard models of the dispenser SUNNY XE EURO Figure 3 shows models of the dispenser SUNNY XE EURO with its basic dimensions Table 1 List of SUNNY XE EURO models wide version and frontal location of the guns Q S 5 58 5 5 a S 9 2 gt S Sa 5 5 S 5 9 g T c ou 2 o 0 5 5 BSS 28 5 aS 85 d x 9 Es tv 43 ees 83 al Et Z ST ou oS as 00 3 5 ac 55 W o 5 E 5 a g 5 5 o o o o o o o ce 21i 56 55 22 25 22 85 B2 SDB 2221 E 1L 1R S 1 L 2 2 2 1 40 80 SSB 2221 E 1L 1R R 1 L 2 2 2 1 40 80 SDB 2442 E S 2 L 2 4 4 2 40 80 SSB 2442 E R 2 L 2 4 4 2 40 80 SDB 2222 E 1L 1R S 1 L 2 2 2 2 40 80 SSB 2222 E 1L 1R R 1 L 2 2 2 2 40 80 SDB 2444 E S 2 L 2 4 4 4 40 80 SSB 2444 E R 2 L 2 4 4 4 40 80 SDB 3331 E 1L 1R S 1 L 3 3 3 1 40 80 SSB 3331 E 1L 1R R 1 L 3 3 3 1 40 80 SDB 3662 E S 2 L 3 6 6 2 40 80 SSB 3662 E R 2 L 3 6 6 2 40 80 SDB 3332 E 1L 1R S 1 L 3 3 3 2 40 80 SSB 3332 E 1L 1R R 1 L 3 3 3 2 40 80 SDB 3664 E S 2 L 3 6 6 4 40 80 SSB 3664 E R 2 L 3 6 6 4 40 80 SDB 3333 E 1L 1R S 1 L 3 3 3 3 40 80 SSB 3333 E 1L 1R R 1 L 3 3 3 3 40 80 SDB 3666 E S 2 L 3 6 6 6 40 80 SSB 3666 E R 2 L 3 6 6 6 40 80 SDB 4441 E 1L 1R S 1 L 4 4 4 1 40 80 SSB 4441 E 11 1 R 1 L 4 4 4 1 40 80 SDB 4882 E S
40. ack and start new fuel drawing You interrupt fuel drawing for some time e g to change the canisters and after a moment the pump turns off The display shows the message STOP This message means that fuel drawing was suspended due to interruption longer than 60 seconds Hang the gun back and start new fuel drawing After lifting the dispensing gun the dispenser s display shows the error message E30 counters PDEX TBELTx F30 counters ADP ADPMPD This error code means that the unit price of the fuel is zero gt Ifthe dispenser operates in manual mode with no remote control it means the unit price is wrongly set You need to set the fuel s unit price see chapter 4 1 7 4 2 1 and 4 4 1 gt If the dispenser operates in a remote controlled mode you need to check the setting of the fuel unit prices in the control unit of the station computer controller Before every fuel drawing the fuel unit price is automatically transmitted to the dispenser 63 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 6 2 1 ERROR MESSAGES IN DISPENSERS WITH THE PDEX OR TBELTX COUNTER After each error of a dispenser with a PDEX or TBELTX counter the fuel drawing is suspended and the display shows an error E error code Based on the message type either the whole dispenser gets blocked fatal error or only the part is blocked where the error occurred The important error messages are recorded in
41. ackout longer than approx 3 5 periods t 100ms Maximum time for pumping suspension exceeded Error of display malfunctioning LCD display segment or error of an electromechanical display reel Error of display discrepancy between the real qty of displays and the set qty in the P31 parameter Fume exhaust error Fume exhaust flow sensor error on side A Fume exhaust error Fume exhaust flow sensor error on side B Error of display error in communication with the display or with the electromechanical meter 64 Remedy for the error message The power supply to the dispenser s counter must be turned off for approx 10 seconds and then turned on The message disappears once you hang the dispensing gun back Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE Message code Message DE Cause of the error message Remedy for the error message Turn the power supply to the dispenser off and on If the NFAT
42. age indication Check the functionality of the tank leakage indication system Check the functionality of the pipe leakage indication system Warning labels and tables Check the warning labels prescribed by SN EN Distribution pipes Check leakage of all single jacket product piping Dispensers Check leakage of hydraulics and exhaust connections Tighten the connections of electric conductors of the electronic counter Check leakage of cable bushings and glands Check marking and binding of cables Check and strain the antistatic V belts replace if necessary Check the measurement of 20 I of product from each dispensing hose if the dispensing shows any deviation out of permissible tolerance readjust the meters Check and adjust the efficiency of petrol fume exhaust Distributor Tighten the conductor connections check the terminal boards Check the cable marking and description of the individual electric circuits Check the completeness of documentation prescribed according to SN Grounding point Check the marking prescribed by SN Overfilling signalisation Check and test the tank maximum level and tank overfilling signalisation system 67 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com If you should have any technical questions contact our service centre 3 TATSUNO EUROPE TATSUNO EUROPE a s Servisn odd
43. akers of the pump and vacuum pump motor power supply Turn off the 230V circuit breakers of the stabilised power supply to the dispenser s electronic counter Turn off the UPS backup power source located in the kiosk Use the switch on its rear panel the green light on the UPS will go out 60 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 6 MAINTENANCE AND SERVICE 6 1 KEY MAINTENANCE RULES FOR THE FUEL DISPENSER Keep all functional units of the dispenser clean so that any malfunction could be easily seen and repaired Check regularly all connections to monitor any leakage Tighten the connections or change the sealing if necessary Check proper strain on the V belt and adjust it if needed using the engine s tilting console Check the screws connecting the electromotor to the console Adjust if needed 2 Check the dispensing gun condition According to the severity and type of defect decide if it is to be repaired or replaced Regularly check the dispensing hose condition In case of mechanical damage to the dispensing hose jacket ensure its immediate replacement Check the function of locks and mechanisms for hanging the dispensing gun 2 Maintain outer cleanliness of the dispenser especially clean the glass of the counter Regularly use the sludge pump to remove sludge water and other impurities from the petrol station s fuel storage tanks ey Y
44. before reaching the preset target value a Example of preset in the Czech currency The customer comes to the dispenser and wants to spend CZK 250 that is 250 CZK on the fuel 58 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 2 On the preset keyboard he uses the keys to enter the value 250 pushing the key lt 100 CZK gt twice and the key lt 10 CZK gt five times He chooses the product to draw takes the gun off the dispenser and inserts it into the vehicle s fuel tank The dispenser will pump fuel worth exactly the amount that was preset and then it will stop automatically The customer puts the gun back to the dispenser and goes to pay b Example of preset in litres The customer comes to the dispenser and wants to get 20 litres of fuel On the preset keyboard he enters 20 twice pushing the button lt 10 litres gt He chooses the product to draw takes the gun off the dispenser and inserts it into the vehicle s fuel tank The dispenser will pump fuel in the preset volume and then it will stop automatically The customer puts the gun back to the dispenser and goes to pay c Example of getting a full tank with final pumping to reach a round financial amount AN AN AN The customer comes to the dispenser and wants to draw fuel in order to have a full tank He chooses the product to draw takes the dispensing gun and inserts it in the vehicle s fuel
45. ble 19 P06 error messages history Parameter Description 06A0 Code of the last error of the dispenser on side A 0680 Code of the last error of the dispenser on side B 06A1 Code of the last but one error of the dispenser on side A 06B1 Code of the last but one error of the dispenser on side B 06A9 Code of the tenth recent error of the dispenser on side A 06B9 Code of the tenth recent error of the dispenser on side B If there are two errors of the same time with the same error code immediately after each other only the last one will be stored in the counter memory 4 1 11 HISTORY OF THE RECENT FUEL DRAWING CODE 07 This function serves to show the history of the last ten fuel drawings on each side of the dispenser This parameter has the following data layout on the display 45 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com CZK I After switching to parameter P07 the display will show the code of the last fuel drawing on the A side of the dispenser e g 310 CZK 10L The price per litre alternates in the display with the parameter number After pushing the key lt ENT gt it shows the time and date when the fuel drawing was completed After pushing the lt gt key the display shows the code of the last error message of the B side of the dispenser See more m table 20 Table 20 P07 last fuel drawings history Parameter Description 07A0 Last fuel drawing on the
46. ctric cables must be resistant to petrol vapours and must have good insulation attributes 31 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com because they will be under long term influence of explosive environment This is why the producer recommends using cables FABER KABEL Y JZ Y JB and CY JZ cables resistant to petrol vapour An example of electric wiring of the fuel dispensers is shown in Attachment 2 NOTE To allow for easy installation cable ending in a distribution box it is reguired that all cable terminations entering the fuel dispenser must have sufficient length each end at least 3 m above the ground Concerning the used voltage and function the cable can be divided into power supply cables and signal cables Power cables e Supply power to electric motors of pumps and vacuum pumps e Supply power to counters and switches Signal cables e Communication line e Additional service lines pulse outputs engine blocking liquid level meters etc 3 5 1 POWERING THE ELECTRIC ENGINES OF PUMPS AND VACUUM PUMPS Powers supply to electro motors of pumps and vacuum pumps in all types of dispensers is carried out by a 4 core cable FABER KABEL Y JZ 4 x 1 5 see Table 6 which leads from the main distributor in the kiosk to each fuel dispenser in its distribution supply box see Attachment 2 In the distributor the cable is connected to fuses and a switch Switching of individual motors of pumps
47. customer and operator During standard maintenance and fuel drawing it is recommended to protect hands with gloves e g gloves made of ecological foil When the skin comes into contact with fuel it should be washed with soap and water asap If eyes are hit with fuel search for medical attention immediately During refuelling avoid inhalation of petrol fumes 5 2 COMMISSIONING OF THE FUEL DISPENSER Fuel dispensers are switched on and off at the main distributor of the petrol station where the power to the dispensers leads Each fuel dispenser has two power supply points from the main distributor e Power supply to the electro motors of pumps and vacuum pumps 3x400V e Power supply to the electronic counter of the dispenser and switching circuits 230V stabilised Both the supply points are protected with adequate circuit breakers that switch the dispensers off and on Turning the dispenser on should be carried out as follows 1 on the backup power source UPS located in the kiosk a green light will come on the UPS 2 Turn on the 230V circuit breaker for stabilised power supply to the electronic counter of the fuel dispenser an automatic test of all display segments will be performed and on the dispenser s display there will be shown the values of the last refuelling 3 Turn on the 3x400V circuit breakers of pump and vacuum pump motors Now the fuel dispenser is ready to start pump
48. d on EM NEST Pulser error error in channel of pulser 2 2 If the error persists call the authorised service E33 NFAT Pulser error error in channel of pulser 3 3A E34 NFAT Pulser error error in channel of pulser 4 4 65 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Message Message code one Cause of the error message Remedy for the error message E35 Pulser error error in channel of pulser 5 1B 5A E36 Pulser error error in channel of pulser 6 2B 6A E37 Pulser error error in channel of pulser 7 3B 7A E38 Pulser error error in channel of pulser 8 4B Pulser error wrong connection of pulser 1 1A Several times lift the gun and put it back Turn the supply power to the dispenser off and on Pulser error wrong connection of pulser 2 2 If the error persists call the authorised service Pulser error wrong connection of pulser 3 3A Pulser error wrong connection of pulser 4 4A Pulser error wrong connection of pulser 5 1B 5A Pulser error wrong connection of pulser 6 2B 6A Pulser error wrong connection of pulser 7 3B 7A Pulser error wrong connection of pulser 8 4B Check the fuel level in the storage tank and leakage of the supply fuel pipe If the error persists call the authorised service Pump filled with air The aeration sensor of the pump is active Check the fuel level in the storage tan
49. ding UH UH2 means the number of guns with very high performance 130L min the ending H marks the number of guns with increased performance 80L min Notice The pumping performance depends from the real conditions at the petrol station i e the quality and length of the suction piping suction head etc 18 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE i i 1 AE i E E E 1LUR 5 OBS 1 a ae E E E E 1LUR E 1LUR m g 1 C i i ii y N SZ ES E E S LUR E 1116 E H TLUR E H H H H TLUEF m m he 1 1 E 4 i a ANI IEEE 1 E UH H F T H i Figure 3 Standard models SUNNY XE EUR
50. dispensing gun when the fuel still flows and is not stopped The fuel flow may be turned off also when the fuel stream flowing out of the gun hits the wall of the car fuel tank orifice In that case you need to find a different optimal position 5 3 2 ELECTROMECHANICAL LITRE METERS At the customer s request the SUNNY XE EURO dispensers can be equipped with mechanical meters to monitor the total consumed fuel in each dispensing hose The meters are on the display of the fuel dispenser For each dispensing hose or gun there is one seven digit meter which states the quantity of whole litres pumped in the given hose For multi product dispensers the electromechanical meters are listed on the display from top 55 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com down or from left to the right and are numbered with the hose numbers Variants of the layout of the electromechanical meters on the fuel dispenser display masks are shown in Figure 20 T leur 13 20 Tota 5 EUR 13 20 ToTAL EUR 13 20 tora 1 0 00 voLume t 10 00 VOLUME L 10 00 VOLUME Eur 1 320 price 1 EUR 1 320 PRicE1 EUR 1 320 iL TTO TEO TTUN NOTE On display A the electromechanical meters are marked with numbers 1 2 3 4 corresponding to hoses 1A 2A 3
51. e of the SUNNY XE EURO dispenser with an electromotor an exhaust vacuum pump and VRSI M sensors is shown in Figure 21 Figure 21 Exhaust of fumes with flow sensors VRSI M Petrol station operation conditions Directive 355 2002 Coll Attachment 12 56 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE fuel dispensers must have a clear inscription informing the customers about the need to fully insert the dispensing gun into the filling orifice of the motor vehicle petrol tank odu zajisteni spravne zpetneno ds v n benzinov ch par e nutn pln zasunout v dejn pistoli hrdla n dr e motorov ho vozidla Figure 22 Example of an info label about fume recuperation according to Directive 355 2002 Coll In order to ensure proper functioning of the fuel vapours exhaust the dispensing gun must be fully inserted into the orifice of the vehicle s fuel tank insert as far as possible Petrol station operation conditions Directive 355 2002 Coll Attachment 12 The functionality of the system of fume exhaust from the fuel dispensers is checked by the operators of the petrol station in regular intervals at least once every shift In dispensers with an optical signalisation of the vacuum pump functionality the operator checks the functionality of the signalisation light during petrol drawing 09 f you suspect that the
52. ensing point number TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 2 7 PRODUCTION LABELS Each SUNNY XE EURO dispenser is equipped with a type label and an orientation label On the type label there are all data about the dispenser concerning its metrology and safety according to the WELMEC 10 5 and the norm EN 13617 1 article 7 4 The orientation label serves for the metrology inspection as the official metrology labels prove that the measurement system was reviewed I TATSUNO EUROPE TATSUNO EUROPE mee nae FUEL DISPENSER HYDRAULIC SCHEME STOJAN KAPALNA PALIVA Type SBD 4882 E EC type ceritificate TCM 141 11 4863 Ex approval No FTZ 11 ATEX 0246 Serial No Year 5032 11 Liguid temp range 20014505 Ambient temp range 20 C 40 C Minimum pressure 0 16 0 20 MPa Maximum pressure 0 40 MPa Accuracy Mech Elmag class 0 5 M1 E1 A GASOLINE BENZIN MMQ 2L X Qmax 50L min Qmin 5L min MMQ 2L X Omax 50L min Omin 5L min BIODIESEL MMQ 5L X Qmax 80L min Qmin 5L min i I BIODIESEL MMQ 10L X Qmax 130L min 100 3x400 230V 2A 230 50Hz 0 75kW File si 2G AT3 EN13617 1 C 1026 MO02018 DAW 4411 1997 Figure 5 Type label Figure6 Orientation label
53. eous fuel drawings or the number of main display units is a constant It marks the European variant of the Japanese dispensers SUNNY XE y is anumber from to 8 showing the total number of meters dispensing guns X is a number from 1 to 4 showing the total number of fuel pumps No of products is a letter A B C F marking the dispenser type concerning its construction and output A dispenser of width 914 mm type NARROW with a standard or increased output 40 80L min B dispenser of width 1280 mm type WIDE with a standard or increased output 40 80L min C dispenser of width 914 mm type NARROW with a very high output 130L min for diesel oil pumping F dispenser of width 1280 mm type WIDE with a very high output 130L min for diesel oil pumping is a letter D or S marking the type of dispenser concerning the fuel drawing method D sucking type of dispenser the dispenser has pumps inside S pressure type of dispenser the dispenser has no pumps inside the pumps are in the station s fuel tank S is a constant The letter marks the dispenser series SUNNY XE After the main type marking of the dispenser there may follow additional abbreviations See the list of abbreviations below Note The fuel dispenser can have main display MASTER or auxiliary display units SLAVE Auxiliary display units show only a copy of the values shown in the master display Examples e SDB 4882 E is a f
54. er Kl ckner or motor circuit breakers of type PKZM 0 0 4 from the same producer In Figure 13 there are shown the reaction times of the used residual current devices of the ZE type 40 A 100 16 40 20 g x 6 PRSU 10 EA 2 i 1 1 EEE es A 40 g 6 2 2 E 1 25 3 354455 6 7 8910 0 6 X Einstellstrom 1152 34 681015 20 X proudov nastaven Figure 13 Reaction times of the motor residual current devices of the ZE type Electromotor parameters Table 7 provides basic parameters of two electromotor types used in the SUNNY XE EURO fuel dispensers Table 7 Parameters of electromotors Pump electromotor Vacuum pump electromotors 1MA7083 4BA10 8N51 BA240TRII AR R Asynchronous motor Asynchronous motor 230 400V 50Hz 230 400V 50Hz Current 2 05 A Consumption 0 75 kW Current 1 1 A Consumption 0 37 kW 1395 RPM 2840 RPM la i 4 8 thermal IP55 IP 54 tc 16 sec T3 cos 0 75 cos 0 8 Ex II 2 G Ex e II T3 Ex II 2G Ex d IIB PTB 01 ATEX 3335X 03 ISSeP 08 ATEX 041X ozila After connecting the power supply to the electromotor check the proper direction of its turning The proper direction is marked by the arrow on the pump s belt see Figure 14 33 TATSUNO EUROPE TATSUNO EUROPE a s
55. er value is 1 4 2 TBELTX COUNTER The electronic counter TBELTXx for fuel dispensers produced by the company TATSUNO EUROPE a s Is setup by means of a 4 button keyboard or by a preset keyboard if it 1s installed on the dispenser This allows the following e Setup unit prices of fuel products in case of manual operation e Read non resettable electronic litre meters of all dispensing hoses 4 2 1 FUEL UNIT PRICE SETTING If the dispenser is in manual mode the spent amount calculation uses unit prices of the products stored in the counter memory where each pump is matched to a single fuel unit price Any change in the unit price of fuel on the counter s display comes into effect only after the dispensing gun is lifted From the production there is set a zero default price for all fuel products A non zero price must be set otherwise an error message E30 zero price will be displayed and the fuel drawing will not start If the dispenser is in automated mode the calculation of the drawn amount uses the product unit prices which are sent by the station s control computer when releasing every fuel drawing The prices stored in the parameter of the counter s memory is not functional in this case Fuel price setting in manual mode The price can be changed only in the time between switching the counter s power on and the first fuel drawing from the dispenser 1 the power to the counter off and on
56. er via a data line The dispenser is fully controlled by the remote control unit counter control panel etc release of the dispenser for fuel drawing blocking of the dispenser setting the fuel price and the maximum amount volume for each drawing etc Shortly after interruption of communication between the computer and the dispenser the display will show an error message E18 Once the communication is restored the E18 error message is cleared away Ifthe parameter P12 value equals 3 the dispenser operates in a purely manual mode The dispenser is fully independent not remotely controlled The data line is blocked The unit price of the fuel 15 controlled by the 03 parameter Unless there is set a special manual mode with blocking after fuel drawing or a mode with the RELEASE signal controlling the fuel drawing starts immediately after the gun is lifted and the display reset 4 1 15 ERROR STATISTICS CODE 13 The function serves to show the statistics about the errors occurred on the dispenser since its initialisation or counter reset This parameter has a different data layout in the display The first line of the display shows the dispenser error code 01 through 59 the other line shows the freguency of error occurrence since the dispenser was commissioned or since a t of the statisti ice technician _ Litres reset of the statistics made by a service technician You can scroll the er
57. es Use of this manual is in the full responsibility of the user any operations which are not descried here must be considered forbidden An operator who performs such operations will take all responsibility for the impact of such actions The manual is organised into individual sections which have their subsections so each topic is separated and corresponds to the logic of the operations learn prepare use maintain The manual properly reflects the technical situation at the moment of sale of the dispenser and it cannot be deemed faulty if there are subsequent changes and updates to the latest status and new information fesse Keep this manual and enclosed documents over the whole service life of the appliance for future reference 1 2 PERMITTED USE The dispensers of the SUNNY XE EURO series are intended for stationary use for dispensing of petrol kerosene and diesel oil in specified quantities from the storage tank to the vehicles The dispenser is a complicated appliance which must provide a lot of demanding functions This is why before commissioning the tanks and pipes must be cleaned and the cleanliness of the fuel must be verified dirty filters in the dispenser cannot be considered as a reason for warranty repair Before commissioning the electricity wiring and proper connections must be reviewed to prevent electric shock injury and to ensure explosion protection the fuel is class I flammable
58. es Terms used in this manual which require special attention Violation of these requirements may create conditions which may lead to injury or death of persons or to substantial damage to property WARNING Violation of these requirements may lead to injury of persons and or damaging of the dispenser D eyg ei3 This text informs about legal and or statutory requirements concerning the installation and use of the dispenser Violation of these requirements may create a hazardous situation and or it may lead to damaging of the dispenser NOTE This text informs about installation procedures techniques and operation methods etc which are important for securing of proper installation and operation of the dispenser and which if violated may lead to damage failure or bad performance of the dispenser TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 1 1 STUDY THE MANUAL FIRST Before installing or using the dispenser first study the relevant parts of the installation and user manual Take into account all the hazards warning and notes in the manual The producer provides this installation and user manual in order to present all the necessary information and instructions for full and efficient installation use and maintenance of our dispensers of the SUNNY XE EURO type series This manual was created by the producer and it forms an inseparable part of the dispenser accessori
59. es 0142 227 Auxiliary code Parameter No 4 1 3 OPERATOR MODE The operator mode is triggered by pointing the infra red remote controller at the fuel dispenser s display in the distance approx 1 m from the dispenser s display centre and push the button R All guns of the dispenser must be hanged and the sale at the dispenser must be completed paid before you start 40 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE After triggering the operator mode there is displayed the value of the first parameter To navigate to the following parameters and their items use the keys lt gt gt and lt gt see Figure 16 The operator mode allows displaying but not changing the value of the parameters shown in Table 12 Table 12 List of parameters for the setup operation mode Parameter Description 01 Non resetable volumetric meters 02 Daily volume and money meters resetable 03 Unit price of products in manual mode 04 Current time and date 05 Program version and checksums 06 Error message history 07 Latest fuel drawing history The individual parameters will be described in the following chapter The operator mode can be terminated by pushing the button lt R gt The mode also gets terminated automatically if no remote controller button is pushed over 60 seconds 4 1 4 MANAGER MODE Use the remoter controller in the distance appro
60. exhaust may not work or that the signalling is broken the operator must immediately inform the service provider to carry out an inspection and to repair any malfunction 5 3 4 OPERATION MODES OF THE FUEL DISPENSER The fuel dispenser has two basic operation modes 1 manual mode 2 automatic remote mode Manual mode is a condition when the dispenser works independently separately without any remote control Progress of fuel pumping The customer comes to the dispenser and takes the dispensing gun of the product he intends to use The display will get reset approx 1 5 sec and then the pump engine will switch on now the dispenser is ready to start pumping After refuelling the vehicle s tank the customer puts the gun back and pays the fuel to the operator The dispenser is immediately ready for another customer Because in the manual mode the dispenser is not controlled in any way the fuel unit price must be set manually at the dispenser see chapters 4 1 7 4 2 1 The quantity of pumped litres per work shift is measured as the difference between the electronic or electromechanical meter status at the beginning and at the end of the shift Automated mode is a condition when the dispenser is remotely controlled PC programme control console station controller etc Automated mode allows remote regulation of pumping from the petrol station kiosk The 57 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com
61. f meters for dispensing hoses shown in parameter PO1 depends from the dispenser configuration The system of hose gun marking in the dispenser is defined in chapter 2 4 2 4 1 6 DAILY METERS CODE 02 The electronic daily meters for all dispensing hoses guns are stored in the memory of the electronic counter These meters can be reset anytime using the P15 parameter see the description below They state what total volume and total amount of money was drawn by the individual hoses up to the time of their latest reset Table 15 02 parameter value description Parameter Description 02L1 A Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 02 1 A Amount drawn by hose 2 on side A in the currency unit 0215 A Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 02C5 A Amount drawn by hose 2 on side A in the currency unit 0211 B Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 0261 B Amount drawn by hose 2 on side A in the currency unit 0215 B Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 0265 B Amount drawn by hose 2 on side A in the currency unit NOTE The number of meters for dispensing hoses shown in parameter PO2 depends from the dispenser configuration The system of hose gun marking in the dispenser is defined in chapter 2 4 1 4 1 7 UNIT PRICES OF FUEL PRODUCTS CODE 03 This function allows displaying
62. fuel system may cause uncontrolled fuel leakage see Figure 11 RES 24 QE SOBER ORIN RK REPRE gt PEK 4 LE Figure 11 Example of connection between the dispenser and the surface tank Legend 1 dispenser 4 piping for vapour removal back recuperation 5 suction fuel pipe 7 suction basket without a check valve 8 surface fuel tank 9 overpressure check valve 10 bleed and stop valve 11 back piping from the dispenser pump separator 12 leakage ECO tray with a base frame of the dispenser 13 connection element bellows with a flange concerning surface tanks The pumping monoblock of the dispensers is constructed with an air separator permanently open into the air bleeding chamber formed by the area in the monoblock body and the monoblock lid In the upper wall of the lid there is a hole with an installed DN6 connection to connect the air bleeding pipe To prevent overfilling of the pumping monoblock bleeding chamber and outflow of the medium into the dispenser interior and its surroundings while the dispenser is out of operation in case there is any leakage or if the check valve is blocked the pumping monoblock air separator outlet must be connected to the storage tank The connection may be the pipe 10 x 1 DN8 connected to the pipe connector DN8 The pipe connector is screwed over the seal in a M12x1 5 hole in the monoblock lid uppe
63. g hoses and guns According to the European norm EN 13617 1 2009 the dispenser SUNNY XE EURO connected to a pressure system must have an emergency stop valve which will shut off the pressure intake in case the dispenser it torn off The emergency stop valve is not a part of the standard delivery of fuel dispensers The dispenser producer recommends using the valve OPW 10BF The fuel intake to the dispensers is through a pipe with a cap nut with an internal thread G1 The position of the intake piping is shown in Attachment 1 where you also can see the recommended connection to the pressure piping 97100010 It is necessary to ensure that at the fuel intake to the dispenser the maximum permitted pressure 0 40 MPa is not exceeded To the shaft under the dispenser there must lead not only the grounding conduits but also the following supply cables e 4 core cable feeding the three phase electro motors we recommend FABER KABEL type Y JZ 4 x 1 5 This cable is necessary only for the dispensers which have vapour exhausts the cable supplies power to the electro motors of the exhausts vacuum pumps 7 core cable for switching of electro motors of pumps located in the tanks we recommend FABER KABEL type Y JZ 7 x 1 e 3 core cable feeding the counter and the dispenser s switching circuits we recommend FABER KABEL type Y JB 3 x 2 5 e 4 core shielded cable for a data line we recommend FABER CABLE type CY JZ 5 x 0 75
64. ice a notified body No 1026 for the use in areas with explosion hazard according to the directive 94 9 ES The fuel dispensers were confirmed to comply with the European norm on the construction of fuel dispensers No EN 13617 1 There was issued an ES type certificate ATEX certificate for fuel sale dispensers No FTZ 11 ATEX 0246 All parts of the dispensers located in areas with explosion hazard comply with the European directive ATEX No 94 9 ES On 28 7 2002 the company TATSUNO EUROPE a s received an announcement on quality assurance No FTZ 02 ATEX Q030 from the Physical Technical Testing Institute in Ostrava Radvanice about the fuel dispensers and accessories The certificate is reviewed by audits every year 2 3 3 ELECTROMAGNETIC COMPATIBILITY EMC The fuel dispensers were tested by the Czech Metrology Institute in Brno a notified body No 1383 The appliance compliance was assessed according to the directive of the European Parliament and European Council No 2004 108 ES and in compliance with OIML R117 1 OIML R118 There were issued test reports No 1013 PT 9019 07 1013 PT 9020 07 8551 PT E0151 10 11 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 2 4 DISPENSER MODEL IDENTIFICATION This section explains the marking coding system of the fuel dispensers SUNNY XE EURO Commercial marking of the dispenser has this basic form Sab xyyz E z is a number from 1 to 6 showing the number of simultan
65. igh reliability and long service life The pumping mono block has an intake and outlet filter gas and vapour separator check valve and a rotation pump with the option of operation pressure regulation The four piston measurement can be regulated with a single piston Each flow measurement apparatus includes a highly reliable two channel measurement impulse sensor with an anti explosion protection Each fuel dispenser has an electronic counter with an own diagnostics and displays showing the pumped amount in CZK fuel quantity in litres and the fuel unit price in CZK litres Displays of dispensers for non public sale show only pumped fuel quantity in litres The dispenser hoses are made of high quality petrol resistant rubber with antistatic protection As a rule the dispensers are delivered with an automated stop gun The main benefits of the SUNNY XE EURO fuel dispenser series are e high efficiency and guaranteed quality e high variability by installing selected accessories you can convert the low cost basic versions into luxurious fuel dispensers with plastic cover features e easy maintenance and servicing simple construction e wide thermal range of operation 45 C 50 e option of thermal volumetric correction of the pumped fuel at the referential temperature 15 C 20 C e controlled vapour exhaust with the option to block pumping when the exhausts do not work properly vapour flow sensor pumping control using propor
66. ing fuel 5 3 OPERATION OF THE FUEL DISPENSER aizo 7 The operator is responsible for the operation of the petrol station and must monitor the progress of fuel drawing If a customer at the self service dispensers violates the required procedures the operator must inform the customer about the proper rules The operator also has to mark the risky area with warning symbols in Czech no smoking no open fire direction of arrival to the dispenser There must be openly accessible operation rules displayed in Czech for the customer if he or she should need any info about the basic requirements 54 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE The fuel dispenser is started by taking the gun out of the holder which also causes a data reset on the electronic counter The electro motor of the pump starts and now the fuel can be drawn The refuelling speed is regulated with the dispensing gun The refuelling is terminated by closing the gun release of the control lever and its hanging back to the holder which also turns the pump electromotor off The data about the drawn fuel quantity remains on the display until the next lifting ofthe gun or until the amount is paid 5 3 1 REFUELLING The liquid dosed by the meter is taken to the dispensing hose and dispensing gun screwed on its end For self service operation of the dispensers there are used stop guns with a safety shut off The con
67. ion Use the monitor to check the communication progress Data line error Error in the serial communication line The control computer fails to send confirmation in time lt ACK gt E17 NFAT E18 ALERT Loss of power supply during fuel drawing The latest fuel drawing was terminated unexpectedly due Check power supply to the dispenser and any to a power blackout or due to processor reset caused by interferences in power supply an interference NFAT Data initialisation Faulty data in the RAM and EEPROM memory invalid Call the authorised service checksum FATAL Error of electronic meters FATAL Electronic meters are wrong The checksum is wrong Call the authorised service ALERT The TOTAL STOP key is pressed The message disappears once the button is unblocked In parameter 16 enter the authorisation code The producer blocked the fuel dispenser Turn the power supply to the dispenser off and on If the error persists call the authorised service E27 FATAL Wrong password Enter the correct manager password NFAT Wrong password was used to enter the manager mode If the error persists call the authorised service Set the fuel unit price at the cash desk P1270 or in LOCK parameter P1223 The fuel unit price is zero E31 NFAT Pulser error error in channel of pulser 1 Several times lift the gun and put it back Turn the supply power to the dispenser off an
68. k and leakage of the Pump filled with air supply fuel pipe If the error persists call the authorised The maximum qty of tests of separation exceeded service 66 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 6 3 SERVICE The company TATSUNO EUROPE a s offers regular annual reviews of the petrol station in the scope of Table 30 Table 30 Scope of activities performed during the annual review Scope of activities performed during the annual review of petrol station Done according to CSN EN 650202 article 8 8 and 8 9 YES NO Note Fuel tank shafts Dismantle clean and conserve the corner safeties Tighten the screws of all connections and tank fitting flanges Check the leakage in end screws of tank fittings Check the presence of water using an indication paste Visual check of shaft leakage Check the paint and prescribed labels in the individual shafts Check the hinges of shaft lids including the greasing Visual check of seals in the distribution cable channels Check the grounding of shaft lids Fuel drawing shaft Dismantle clean and conserve the recuperation safeties Check the leakage of end point screws replace if necessary Check the colour marking and labels on products Check and grease the shaft lid hinges repair if needed Fuel tank ventilation Dismantle clean and conserve the end point safeties Leak
69. ker 230V 230V 6A to a bus shared by all the fuel dispensers From there the power for all dispensers leads to a stabilised backup power source which can power the dispenser s counter for 3 5 minutes in case of a power blackout 65 To ensure trouble free operation of the fuel dispensers their producer recommends to backup the stabilised power supply for the dispensers with a backup power source UPS Uninterruptible Power Supply Power blackouts strong interference or voltage drops during voltage peaks especially in winter are frequent phenomena in the electricity grid All these problems can be eliminated by the use of a proper power backup 34 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE UPS There are essentially two types of power backups suitable to provide backup power for the dispensers UPS of the line interactive type and UPS of the on line type Petrol stations connected to a stable electricity grid without voltage drops and interference can do with the line interactive UPS type to stabilise their power supply In other cases there must be used the on line UPS type Interference voltage drops or blackouts can cause freguent blocking of the dispensers errors in the communication between the computer and the dispensers computer errors data loss etc 3 5 3 DATA COMMUNICATION LINE The data line serves to control the fuel dispenser and to transfer data from
70. l station If the petrol station has a control system the dispensers will be set into an automated mode If the petrol station does not have a control system the dispensers will be set into a manual mode If we need to switch the dispensers from automated mode to manual mode e g due to a malfunction of the control system proceed as follows Counter PDEX Using the IR controller change the P12 parameter value from 0 to 3 and change the unit prices in parameter 03 see chapter 4 1 7 and 4 1 14 2 Counter TBELTx Using the 4 key keyboard change the parameter value from 0 to 1 and check the unit price setting see chapter 4 2 1 NOTICE Changing from automated to manual operation mode must always be consulted with a service technician in advance 5 3 5 PRESET KEYBOARD The SUNNY XE EURO dispensers can be equipped with a preset keyboard which allows the customer to preset the amount or the quantity of fuel he she wants right at the dispenser Before starting refuelling his vehicle the customer can set what volume of fuel or what amount of money he wants to spend The preset value can be cancelled by pushing the button lt Zru gt i e Cancel before the pumping starts Then you can choose a different preset value or draw petrol normally without a preset NOTE If you use the preset keyboard the dispensers must be equipped with slow down valves which ensure safe slowdown of the fuel flow in advance
71. nge its mode from automated to manual mode see 4 1 14 or 4 2 3 If the dispenser operates in manual mode the problem must be in the controlling computer After lifting the dispensing gun the display is reset but the pump fails to start up It means the electromotor of the dispenser was not started It may be due to a turned off circuit breaker in the electromotor s power supply It is on the main distributor Or the protection of the electromotor inside the dispenser may be disconnected gt At the main distributor of the station check the position of the circuit breaker of the three phase power supply to the dispenser motor The dispenser s display shows the error code E18 counters PDEX TBELTx or F10 counters ADP ADPMPD It is an error message of the dispenser which informs about loss of communication between the dispenser and the control unit computer station controller control console etc gt Check proper function of the control unit turn on the computer turn on the data converter etc gt Check the connection of the data cable At the beginning of the fuel drawing the customer lifts the dispensing gun but he does not start drawing the fuel immediately e g while he is opening his car s fuel tank After a moment the dispenser s pump turns off The display shows the message STOP This message means that fuel drawing was terminated due to an interruption longer than 60 seconds Hang the gun b
72. o avoid leakage of fuel Then we connect the dispenser to the suction piping using bellows suction piece which is part of the dispenser delivery In Attachment 1 you can see the base frames and layouts of all dispenser types with marked location of the suction piping and petrol vapour exhaust pipes from the dispensers The delivery piping of vapour recuperation is connected to the piping with a lid G 1 NOTE The lid G 1 is part of the dispenser delivery The recuperation piping must end with an internal thread G1 3 5 ELECTRIC WIRING OF THE FUEL DISPENSER Electric wiring of the SUNNY XE fuel dispensers requires protection against contact voltage according to the norm SN 33 2000 4 41 Electro technical regulations Electrical equipment Part 4 Safety Chapter 41 Protection against electrical shock published August 2007 which complies with the international norm HD 60364 4 41 2007 and it requires that appropriate electrical cables must be led to each dispenser It is necessary that all fuel dispensers at the station must be interconnected with a grounding conduit and connected to a grounding system As the grounding conduit there can be used the green yellow conduit of at least 4 mm diameter or a special flat conduit The grounding conduit must be connected to a central grounding clamp of the fuel dispenser located in its base bolt M10 identified with a grounding mark egile the ele
73. of the fuel dispensers is carried out by means of a set of setup parameters which regulate the functional parameters of the fuel dispenser and which can change the mode and behaviour of the dispenser in various situations According to the type of the installed electronic counter the parameter values can be viewed and changed by a remoter IR controller a service keyboard or by the preset keyboard on the dispenser The setup method of the dispenser differs according to the used counter in the head of the dispensers In the following chapter there will be described the basic functions and setup procedures for the counters PDEX and TBELTx 4 1 PDEX COUNTER The electronic counter PDEX for the fuel dispensers made by the company TATSUNO EUROPE a s is setup by a remote IR controller For the service technology authorised by the dispenser producer there 15 used the yellow service remote controller PDERT xS which allows full setup of all parameters of the dispenser For managers of the petrol stations there is used the white remote controller PDERT xO which allows e Reading of non resetable litre meters of all dispensing hoses e Reading and reset of daily electronic litre and money meters of all hoses e Setting up individual product prices in case of manual operation e Reading and setup of the dispenser s operating parameters The setup mode can be changed in the dispenser by the above method only in a situation when the fuel dispenser is idle
74. ons at the petrol station i e the quality and length of the suction piping suction head etc Table 4 List of SUNNY XE EURO model for pumping of diesel oil with high performance 130L min m a v S gt gt 5 i 5 5 EP a c Ba 12 3 S o 352 T T ou lt 2 7 Su 5 aS 88 B 5 c W o 3 ep 359 G 5 c SM S 83 9 ms EE ST x a T 5 5 W o S S a 9 5 5 o o S o o 35099 3 5 S 53 Dispenser model a Ds 45 oz zs a SDF 4222 E S UH2 1L S 1 4 4 4 2 130 SSF 4222 E S UH2 1L R 1 4 4 4 2 130 SDF 4222 E S UH2 S 2 4 4 4 2 130 SSF 4222 E S UH2 R 2 4 4 4 2 130 SDF 4222 UH2 S 2 L 4 4 4 2 130 SSF 4222 E UH2 R 2 L 4 4 4 2 130 SDC 2222 E S UH H 1L S 1 2 2 2 2 130 80 SSC 2222 E S UH H 1L R 1 2 2 2 2 130 80 SDC 2222 E S S 2 2 2 2 2 130 80 SSC 2222 E S UH H R 2 2 2 2 2 130 80 SDC 2222 E UH2 S 2 L 2 2 2 2 130 SSC 2222 E UH2 R 2 L 2 2 2 2 130 SDC 2111 E S UH 1L S 1 2 1 1 2 130 SSC 2111 E S UH 1L R 1 2 1 1 2 130 SDC 2111 E S UH S 2 2 1 1 1 130 SSC 2111 E S UH R 2 2 1 1 1 130 SDC 2111 E UH 1L 1R S 1 L 2 1 1 1 130 SSC 2111 E UH 1L 1R R 1 L 2 1 1 1 130 One sided dispensers can be left side ending 1L or right side 1P version Depending on the order of products Nominal standard pumping performance The en
75. or adjustments its value starts blinking The value parameter can be changed with keys 1 and 2 to the value 0 for automated mode or to 1 for manual mode You can store the new parameter value by pushing the key 3 Enter The parameter setting mode is terminated by holding the key 4 for at least 2 seconds Cancel 52 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 5 OPERATION 5 1 INSTRUCTIONS FOR SAFE USE The fuel dispenser is a complicated piece of equipment which must perform a lot of demanding functions This is why before commissioning there must be ensured cleaning of tanks pipes and the cleanliness of the fuel must be verified Before commissioning the electric wiring and connections must be reviewed to avoid electric shock and to avoid the risk of explosion No smoking No open fire No use of mobile phones AUTOMOBILOV BENZ N MOTOROV NAFTA Figure 19 Recommended position of the info label Figure 18 Information label Liquid fuel A Inthe vicinity of the fuel dispenser it is forbidden to smoke and use open fire A The smoking ban applies even to people inside cars A Inthe vicinity of the fuel dispenser it is forbidden to use mobile phones A Itis forbidden to refuel the car while the engine is running 53 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com WARNING The fuel dispensers are hygienically clean for the
76. r the own operation of the dispenser but they are used in situations when selected functions of the dispensers are to be controlled remotely or when we need to transmit some signals out of the dispenser Always consult the technicians of TATSUNO EUROPE a s whether service line installation is necessary For service lines we recommend using multi core shielded cables FABER KABEL CY JZ 1 mm 3 5 5 CABLE ATTRIBUTES 36 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE For the installation there must be used cables which are resistant to common chemicals oils and which have sufficient thermal and mechanical resistance These are attributes for instance of FABER KABEL type CY JZ Y JZ Y JB The main attributes of the FABER KABEL cables are listed in Table 11 Table 11 Cable attributes No of RI D G C bl t F ti max Anom cores A 0 km mm kg km Y JZ4 x 1 5 Power for motors 4 18 13 3 8 1 117 Switching of pumps in Y JZ7x1 tanks in the pressure 7 15 19 5 8 3 146 system Y JB3x2 5 Power for the counter 3 26 7 98 9 2 148 2 5 0 75 Data line 4 9 26 9 4 183 Legend l 4 Current carrying capacity according to VDE 0298 3 Tab 9 RI resistance Danom outer diameter of the cable specific weight Impulse surges can form in any conduit when a lightning strikes within several kilometre distance or due to indus
77. r users concerning problems occurring at a petrol station In case of a dispenser malfunction the electronic counter which controls the dispenser will show an error message in the form of a numeric code The error codes for the individual counter types are listed in Table 29 62 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE Table 27 What to do if The dispenser does not respond to lifting the gun from the holder and the display fails to Show any error message It means the dispenser is without electric power or the dispensing guns are improperly hanged or the dispenser is blocked by the control system gt Check proper hanging of all guns gt Check if the fuel consumption at the dispenser has been paid at the cash desk gt If the dispenser is in a manual mode try unblocking it with a remote IR controller push the 0 key gt Turn the dispenser counter power off and on gt Check the power supply to the dispenser after switching the power on the display must undergo a test sequence gt Check the position of the single phase 230 V power circuit breaker of the dispenser at the main distributor of the station gt Ifthe dispenser is connected to a controlling computer the blocking of the dispenser may be caused by the control system which fails to release the dispenser to allow fuel drawing or blocks the dispenser Turn the power to the dispenser off and on and cha
78. r wall The pipe outlet must lead to the lid of the storage tank using a corner pipe DN8 see Figure 12 28 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE Figure 12 Example of suction piping connecting the dispenser to a surface tank Legend 1 check valve DN according to the suction piping 2 suction piping from the tank DN40 Q 40L min or DN50 0 80 130L min 3 lid of the tank 4 pipe 10 x 1 DN8 for bleeding of air from the air separator of the dispenser 5 corner pipe connector DN8 63 6 6 sealing ring 14 x 18 7 sealing ring 12 x 16 3 3 5 DISTRIBUTION PIPES The dispenser producer recommends installing distribution pipes so from each dispenser pump there should be a separate pipe to the respective fuel tank NOTE There is also the option of a backbone fuel distribution where several dispensers pumps are connected to a single supply pipe from the tank The dispenser producer does not recommend this backbone distribution type due to the risk of instability in the fuel suction from the tanks If the designer should decide to use backbone distribution type anyway the dispenser producer requires inserting disc valves in the suction piping so the individual dispensers could be functionally isolated Disc valves such as CO9 DN32 are produced by the company Armatury Group a s Kravare 3 3 6 DISPENSER LOCATION BASED ON OUT
79. rator mode The values to be set or read are shown in the display During reading of the electronic summary meters there apply the dispenser parts marking rules described in chapter 2 4 2 and shown in the Figure 17 NOTE Except setting up and reading of values the keys A1 A2 L1 L2 and CLEAR can also be used to setup the options on the dispenser The ON key allows testing the function of display heating The key 0 allows unblocking a dispenser after an error or in the operating mode which ensures blocking after refuelling 39 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Figure 17 Range of the remote control and marking of hoses and products of the dispenser 4 1 2 DISPLAY OF DATA IN THE SETUP MODE data in the setup modes are displayed in the fuel dispenser s display When using the remote control the data is shown in the display of the side from which the setup mode was triggered by the remote control The individual parameters are shown in the display as follows Parameter number 01 F Item number 2 order of the dispensing hose 000032 Price Auxiliary code A dispenser side Parameter value 327890 13 volume in centilitres 7 8901 3 Litr
80. ror statistics by keys lt gt and lt gt 13 Table of the error messages is in Attachment 3 4 1 16 PRESENT OPERATING TEMPERATURE CODE 14 This function shows the present temperature measured by the thermal sensor in the processor board of the counter or the current temperature of the thermal sensors Pt100 located in the dispenser s hydraulics if installed 47 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com This parameter has the following data layout on the display The first line of the display shows the temperature on the counter s processor board in decimals of degree Celsius 26 8 C The second line shows the temperature of the fuel product No 1 in the dispenser s hydraulic system in decimals of degree Celsius 14 6 C You can scroll the fuel products by using the keys lt gt and lt gt Table 22 Present operating temperature 14 Parameter Description 141 Temperature around the counter s processor and temperature of the fuel product No 1 142 Temperature around the counter s processor and temperature of the fuel product No 2 143 Temperature around the counter s processor and temperature of the fuel product No 3 144 Temperature around the counter s processor and temperature of the fuel product No 4 145 Temperature around the counter s processor and temperature of the fuel product No 5 NOTE The number of fuel product listed in the parameter
81. s guns Each dispensing point of the dispenser has one to four dispensing hoses ending with dispensing guns A dispenser can have 1 to 8 dispensing hoses guns Pumping performance Pumping performance is the maximum achievable fuel flow in the dispensing gun It is measured dm litres per minute The SUNNY XE EURO dispensers provide three levels of pumping performance standard 35 to 50 L min increased 70 to 90 L min and high 120 to 150 L min The real pumping performance depends from real conditions at the pumping station quality and length of the supply pipe suction head etc Display type According to the displayed values the displays can be divided into litre displays and displays for public sale Litre displays show only the pumped quantity of fuel in centilitres and are used in dispensers for non public fuel dispensing i e internal company pumping station Displays for public sale show not only the pumped quantity but also its cost amount in CZK and the unit price of the fuel product According to the display technology the displays can be divided into standard LCD displays and proportional graphic LCD displays Unlike the standard displays the proportional ones can also show text information for the customers such as advertisements during the meantime when no pumping 15 taking place Display quantity The quantity of the displays depends from the dispenser orientation and the quantity of dispensing points in the dispenser
82. side A of the dispenser 07BO Last fuel drawing on the side B of the dispenser 07A1 Last but one fuel drawing on the side A of the dispenser 07B1 Last but one fuel drawing on the side B of the dispenser 07A9 Tenth recent fuel drawing on the side A of the dispenser 07B9 Tenth recent fuel drawing on the side B of the dispenser NOTE y the memory bank for the fuel drawing history is empty i e there is no fuel drawing data stored in the memory the display will only show this 4 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 This function allows displaying and changing the access password for the manager mode The default access password set from the production is 1111 4 1 13 MAINTENANCE HISTORY CODE 09 This function allows showing the codes of the latest 10 service remote controller used to set parameters of the counter 4 1 14 OPERATING MODE OF THE FUEL DISPENSER CODE 12 This function defines the type of the operating mode of the dispenser Table 21 Operating mode of the dispenser P12 Parameter Description 12 20 Automated mode with remote control 12 23 Manual mode The parameter can have the value 0 and 3 46 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE If the parameter P12 value equals 0 the dispenser operates in a purely automated mode i e it is connected to the control comput
83. sion and checksums 06 Error message history 07 Latest fuel drawing history 08 Manager mode access password 09 Maintenance history 10 not used 11 not used 12 Fuel dispenser control mode 13 Statistics of errors 14 Current operating temperature 15 Reset of the daily meters 16 Operating referential number 17 Display sub lighting intensity 18 Text messages 19 Display segment error The manager mode can be terminated by pushing the button lt R gt The mode also gets terminated automatically if no remote controller button is pushed over 60 seconds 4 1 5 NON RESETTABLE VOLUME METERS CODE 01 Electronic meters for all dispensing hoses guns are stored in the electronic counter memory These meters are not resettable and they state what total volume was drawn by the individual hoses Table 14 POI parameter values description Parameter Description 011A Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 012A Fuel volume drawn by hose 2 on side A in centilitres x 0 011 015A Fuel volume drawn by hose 5 on side A in centilitres x 0 01L 011B Fuel volume drawn by hose 1 on side B in centilitres x 0 01L 012B Fuel volume drawn by hose 2 on side B in centilitres x 0 01L 42 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE Parameter Description 015B Fuel volume drawn by hose 5 on side B in centilitres x 0 01L NOTE The number o
84. tank When the tank is almost full he takes the gun out and on the preset keyboard he pushes a key with the financial amount the multiplication of which he wants to spend lt 10 CZK gt He starts the gun again and lets the dispenser to pump some more fuel to reach the full financial amount e g 320 0 CZK or 400 0 CZK He puts the gun back to the dispenser and goes to pay d Example of getting a full tank with final pumping to reach a rounded volume value AN AN 2 m 2 The customer comes to the dispenser and wants to draw fuel in order to have a full tank He chooses the product to draw takes the dispensing gun and inserts it in the vehicle s fuel tank When the tank is almost full he takes the gun out and on the preset keyboard he pushes a key with the volume the multiplication of which he wants to draw e g 1 L gt He starts the gun again and lets the dispenser to pump some more fuel to reach a rounded volume value e g 25 00 L or 128 00 L He puts the gun back to the dispenser and goes to pay Note Examples c and d are possible only at the SUNNY XE dispenser with electronic counter PDEX and an activated preset keyboard function during fuel pumping 59 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 5 3 6 TURNING OFF THE FUEL DISPENSERS 2 A 2 5 When turning off the dispenser the producer recommends proceeding as follows Turn off the 3x400V circuit bre
85. the dispenser remotely when the dispenser is in the automated mode The dispenser is controlled with a single purpose console a station controller or directly by a computer in the petrol station kiosk If the dispenser operates in manual mode only this data line needs not be installed To install a data line it is necessary to bring a shielded communication cable to each fuel dispensers specifically a 4 core cable FABER KABEL type CY JZ 5 x 0 75 see Table 9 The data cable must lead in a ray shaped layout from the petrol station control room kiosk control panel to the first module of each fuel dispenser into its communication distribution box The wiring of the communication distribution boxes is shown in Attachment 2 From the communication distribution box the cable FABER KABEL type CY JZ 5 x 0 75 connects the data line to the head of the dispenser s electronics and is connected to its counter Station Contraler oaair Figure 15 Ray like layout of data lines to the dispensers Table 9 Marking of conductors in the PDE data line Marking of conductors in the cable FABER KABEL CY JZ 5 x 0 75 35 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Marking Colour Description A Black1 data A B Black2 data B
86. tional solenoid valves 24Vss allowing continuous flow control TATSUNO EUROPE 2 2 BASIC TECHNICAL DATA TATSUNO EUROPE a s www tatsuno europe com 2 2 1 HYDRAULIC UNIT OF FUEL DISPENSERS Pumping output standard increased H very high UH Accuracy class Maximum operating pressure Electromotor of the pump Solenoid valves 2 2 2 ELECTRONIC COUNTER Power supply Performance Display volume amount unit price 2 2 3 AMBIENT CONDITIONS Operating temperature Pumped liquid temperature range Pumped liquid type Pumped liquid dynamic viscosity range Mechanic environment class Electromagnetic environment class Relative humidity 10 40 dm min 30 50 dm min 80 dm min 70 90 dm min 130 dm min 120 150 dm min 0 5 0 5 0 18 MPa 1 8bar 0 25 MPa 2 5bar for H or UH three phase 3x400V 0 75 kW 1395 RPM 24VDC max 1A or 230V AC 50 Hz 5W 230 VAC 10 15 50 Hz 5 Hz max 300 VA from 0 01 to 9999 99 dm from 0 1 to 99999 9 CZK from 0 01 to 99 99 CZKF dm from 20 to 40 standard dispenser model from 40 C to 50 C special model with heated displays from 20 C to 50 C petrol diesel oil bio diesel max E85 petrol ethanol mixture 0 5 10 mPa s 0 5 10 cp MI El from 5 to 95 non condensing Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 2 3 CERT
87. trial activities The strength of the impulses due to induction from a lightning is enough to completely destroy an electronic apparatus This is why there are used surge protections which lead the overvoltage impulse energy to a grounding conductor and thus protect the given electric appliance The producer of the dispensers recommends protecting the main distributor or the secondary distributor which supplies the dispensers electronic equipment computer cash desk etc and data lines with overvoltage protections and lightning arresters The producer does not provide any warranty for damage caused due to insufficient protection of the cables For trouble free operation of the fuel dispensers it is necessary to separate the signal cables from the power supply cables If there are power cables near the signal cables there forms an interference and this may cause problems with the control of the dispensers or it can even destroy the electronic appliances installed in the dispensers and in the kiosk This is why any crossing or shared installation in a single cluster of signal and power cables must be avoided It can be solved by putting signal cables and power cables into their own channels metal pipes The producer does not provide any warranty for damage caused due by improperly solved cable connections 37 TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 BASIC FUNCTIONS AND SETTINGS OF A DISPENSER Setup
88. trol level allows regulating the flow speed or even stopping it In the basic version the dispensing gun is delivered with a lever arrest At the customer s request we can supply a dispensing gun without any arrest In this case the lever must be constantly pressed during the refuelling When the lever is released or when the dispensing stop gun falls out of the car fuel tank opening the flow of fuel stops The stop function also works when the car tank is full as soon as the sensor opening in the gun is filled with fuel In this case the flow will stop even when the control lever is pressed The safety function helps also against improper handling of the gun When the outflow extension is pointed more than 15 degrees off the horizontal level the flow stops even when the lever is pressed After the application of the stop function and safety function the control lever must be released to automatically revert to its default position Table 26 Positions of the dispensing gun during refuelling a vehicle Proper position of the dispensing gun during refuelling The dispensing gun is almost in a horizontal position the ball does not prevent the flow of air and the fuel flows Improper position of the dispensing gun The dispensing gun is diverted from the horizontal position the ball stops the flow of air and the fuel stops flowing Since the orifices of fuel tanks of various cars differ you must find the optimum position for the
89. type approval MI Ex approval No No of the ES certificate about type testing ATEX certificate FTZ Serial Number Year Production number of the dispenser ordinal No year of production Liquid temp range Temperature range of the pumped liquid for which the dispenser was designed and approved Ambient temp range Temperature range of the environment for which the dispenser was designed and approved Minimum pressure Minimum operating pressure Maximum pressure Maximum operating pressure Accuracy Mech Elmag class Accuracy class Mechanical class Electromagnetic class A B C D Measurement system types metrology parameters A Petrol with max performance Qmax 50L min min consumption MMO 2L B Diesel with max performance Oma 50L min min consumption MMO 2L C Diesel with max performance Oma 80L min min consumption MMO 5L D Diesel with max performance Qmax 130L min min consumption MMO 10L x 2G Marking of the non explosive electric appliance protection method 2 equipment for areas with explosion hazards except underground mines probability of explosive atmosphere formation zone 1 G explosive atmosphere formed by gases vapours or fog group of gases the least dangerous T3 max temperature of the electric appliance which might cause ignition of the ambient atmosphere 200 C EN 13617 1
90. uel dispenser of width 1280mm WIDE a suction type of the series SUNNY XE EURO It has 4 pumps 8 metets 8 guns and main displays which show two simultaneous independent fuel drawings SSA 2222 E S is a fuel dispenser of the width 914mm NARROW a pressure type of the series SUNNY XE EURO It has 2 products 2 meters 2 guns and two main display units showing two simultaneous independent fuel drawings The guns ate located on the sides of the dispenser After the basic code of the dispenser there may follow these additional abbreviations 12 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE Abbreviation S AL 1R VR VR2 NR3 VRA H2 H3 H4 UH UH2 MAS MAS2 SAT HOOK LON DART LOG ERA TATPL ATCL TA2331 ALX Description The hose outlet and the gun holder are on the side of the dispenser Single side dispenser left L and right R Fume exhaust for one two three or four fuel products Increased output for diesel in one two three or four pumps 70 90 l min High output for diesel pumping in one or two dispensing hoses 120 150 l min Main dispenser MASTER with an outlet for one or two auxiliary dispensers SLAVE A satellite dispenser connected to a MASTER dispenser with no own hydraulics A dispenser with hooks to hang hoses with non standard length Data line with the interface IFSF LON DART or Logitron PUMAL
91. value is not functional in this case 65 The fuel dispenser does not allow drawing fuel for zero value of the unit price In that case after lifting the dispensing gun the display of the dispenser will show an E30 error message and will not start pumping 4 1 8 CURRENT DATE AND TIME CODE 04 This function allows showing and setting the current time and date The first line of the display shows the time in the format 1 53 51 1 HHMMSS hours minutes seconds the other line shows the date in the format DDMMY Y date month year for example 15 35 11 24 12 2011 241211 Setting is made after pushing the lt Ent gt key by entering the 0 4 1 time date in the proper format and confirming by pushing lt Ent gt again Table 17 Description and setting of the P04 parameter value Parameter Description Default setting 041 Setting the date format DDMMYY e g 241211 24 12 2011 1 1 2001 042 Setting the time format HHMMSS e g 153511 15 35 11 0 00 00 NOTE The time and date is displayed in the graphic proportional display and it is used in the parameters PO6 and P07 to record the time of an error and time when the fuel drawing was completed 65 48 hours after an interruption of power supply to the fuel dispenser the internal clock gets reset The time and date values will change to the default setting and then they must be set to the current date
92. we recommend FABER KABEL type Y JZ 4 x 1 5 26 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE e 3 core cable feeding the counter and the dispenser s switching circuits we recommend FABER KABEL type Y JB 3 x 2 5 e 4 core shielded cable for a data line we recommend FABER KABEL type CY JZ 5 x 0 75 Wel As a supply cable there may be used only a cable which complies with the requirements of the European norm EN 13617 1 2009 Among the basic attributes of these cables is their resistance to oil petrol and petrol vapours Wiel Due to safety and environmental protection it is necessary to install a leakage tray to catch any leakage of fuel Then we use bellows to connect the dispenser to the suction pipe The dispenser foundations layout is in Attachment 1 of the installation instructions The connections to the dispenser must be sealed so no flammable liquids or their vapours could get inside or outside In the shafts under the dispenser there can be used only cable connectors resistant to flammable liquids Cable glands may be used only for one cable unless they are glands designed for more cables
93. x 1 m from the dispenser s display centre and push the button lt R gt All guns of the dispenser must be hanged and the sale at the dispenser must be completed paid before you start After triggering the manager mode the display will ask you to enter a 4 digit access password In order to keep the password secret the input numbers are EB Pri ce displayed as dashes only The default access password set from the factory 15 1111 Push the keys lt 1 gt lt 1 gt lt 1 gt lt 1 gt and lt ENT gt COdE NOTE If the petrol station manager forgets the valid password the only help is to call an authorised service that will set a new password 41 TATSUNO EUROPE 002348 2 435698 The manager mode allows displaying and changing the value of the parameters listed in Table 13 Table 13 List of parameters in the manager mode TATSUNO EUROPE a s www tatsuno europe com After entering a valid access password the display will show the value of the first parameter 01 Now you can scroll through the parameters using the lt gt gt key or by entering the search parameter number and confirming with the key lt ENT gt to directly move to the required parameter Parameter Description 01 Non resettable volumetric meters 02 Daily volume and money meters resettable 03 Unit price of products in manual mode 04 Current time and date 05 Program ver
94. y OCEAN BMP4000 0 EURO TATSUNO EUROPE INTRODUCTION This manual is for users of the TATSUNO dispensers of the SUNNY XE EURO series as well as for designer studios who design petrol stations The TATSUNO company recommends thorough studying of the manual including its attachments The manual must be available to the dispenser operators during installation and regular maintenance e Keep this manual with its attachments over the whole life time of the dispenser e Make it available to other owners and users as well e Perform updates of the regulations see www tatsuno europe com At the time of publishing the attachments properly reflected reality The producer reserves the right to change technical conditions of the equipment or its attributes without a written notice due to the continuous development and improvements All rights reserved No part of this manual may be reproduced or transmitted without a written consent of the company TATSUNO EUROPE a s TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Document revisions Revision No Date Change description Made by 20 10 2011 Basic version of the document Ing Milan Berka Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO TATSUNO EUROPE 1 INTRODUCTORY INFORMATION Symbols used in this manual A A Beware of Warning Explosion hazard electrical appliance No smoking No open fire No mobile phon

Installation instructions for fuel dispensers SUNNY-XE

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