User Manual
Contents
1. EEE GP E OPATENT BOSK amp Sa I S 4 IA x Pe bes Above view start button green main key switch turn switch disinfection pilot light red pilot light red pilot light red pilot light red closure opening handle closure screwing pilot light green Above view with open cover starts a operating cycle of 3 minutes on off switches the whole current supply on off switches the disinfection during the operating cycle it only lights up if the start key is pressed and if there is a water shortage in water tank Thus you can not open the device disinfection only lights up if there is not enough disinfectant in the disinfection reservoir It is possible to put the device in operation signalizes a fluid loss water disinfection in the lower tub so that the device will switch off automatically motor blockade lights up if the motor is overloaded and switches off the device function with electromagnetic safety interlock and mechanical lock The unit doesn t work with open cover and during the working process it is not possible to open the cover disinfection tank fill pure disinfectant into the tank indicates the state of readiness 5 Operating of the machine The operating of the ECOPATENT Macerator is quite simple and easily practicable after briefing and reading the instruction manual However it is recommendable for the safety of the operat2. Stamp date signature 1 Delivered to customer by on 2 Briefing by on 3 Confirmed by 4 Service customer service Business location Content 1 General information 2 Technical specifications 3 Installation 4 Operating components 5 Operating of the machine 6 Safety Precautions 7 Cleaning and maintenance 8 Dimensions 9 Service customer service Branch Office BOSK Corp Spitzkunnersdorfer Str 8 D 02782 Seifhennersdorf GERMANY Fon 49 3586 36 86 0 Fax 49 3586 36 86 28 Email info boskcorp com Skype ecopatent www ecopatent com Or contact our local partner 10 11 12 13 14 15 1 General information The ECOPATENT Macerator is a device for quick hygienic cost saving and environmentally friendly liquidation and disposal of disposable containers with faecal content The new hygienically immaculate containers bedpans toilet bowls kidney bowls sputum cups urine bottles etc made of pure cellulose are completely biodegradable The ECOPATENT Macerator pulps and liquefies these materials with only a limited amount of water and drains it directly into the sewage system The optimal operation places for this new system are and facilities with an important hygienic issue Especially by using the disposable containers elderly and patients in need of care are provided with a maximum of hygienic safety Using this system infections are not lik
3. connection only cold water connection of device Zo stainless steel flexible pipe 1 5 m Wall supply valve with a external thread 3 Connection cable with standard plug 1 5 m 230 V 50 Hz 16 A socket provided as standard with a circuit breaker switching the device off 4 Locking device for transport 8 bolts 6 x 50 mm will be replaced by the delivered feet when placing the device 9 Service customer service control for maintenance and repair PIP oym UOSJAad y JO JSIUBYDSUI y JO SWEN sued aseds auop XJOM ECOPATENT MEDICAL INNOVATIONS BOSK Corporation Spitzkunnersdorter Str 8 e D 02782 Seithennersdort e Germany Phone 49 3586 36 38 0 Fax 49 3586 36 38 28 Email into boskcorp com Skype ecopatent www ecopatent com
4. necessary to switch off the current supply or unplug the device turn main switch on e press start button check if the device starts properly e disinfection switch on off e start a disinfection cycle without any content once a day and again at the end of the day Pay attention to the duration of residence time of the disinfectant because the process is working with a 1 mix inside As long as it is required open the cover unplug the device and close the water supply e Now fully press the start button The green light flashes and the device starts to operate after a few seconds At first the water will be pumped into the tube approx 30 seconds Only when the pump process is finished the chopping up process will begin This process will take approx 2 minutes Only after the motor stopped the drain valve will open and the chamber will drain As soon as the tube is drained the cleaning cycle starts Water will be pumped into the tube and possible remains will be removed If the cleaning cycle finished the cover interlock will open automatically and new disposable containers can be put inside the tube Start a disinfection cycle without any content once a day and again at the end of the day Pay attention to the duration of residence time of the disinfectant because the process is working with a 1 mix inside As long as it s required open the cover unplug the device and close the water supply 6 Safety Pr
5. ECOPATENT MEDICAL INNOVATIONS OPERATING INSTRUCTIONS USER MANUAL ECOPATENT Macerator 650 3 750 3 750 3 1 750 3 2 Before installing and commissioning the product please read and follow Operating instructions and Safety Precautions EC Declaration of Conformity regarding the Machinery Directive 98 37 EEC Enc llA Herewith we declare BOSK Corp Spitzkunnersdorfer Str 8 D 02782 Seifhennersdorf Germany that the product desginated below corresponds to the relevant basic safety and health standards of the EU Directives based on its concept development and construction as well as the type introduced by us This declaration will be invalid in case of a change in product without our explicit consent Product ECOPATENT Macerator 650 3 750 3 750 3 1 750 3 2 Type Macerator Disposal System Number 650 3 750 3 750 3 1 750 3 2 Relevant directives EC Machinery Directive Directive 98 37 EEC relating to machinery EC Low Voltage Directive 73 23 EWG EC Directive Electromagnetic Compatibility 89 336 EWG as amended 93 31 EWG Applied harmonized standards especially EN 60335 1 1994 EMV EN 55022 EN 55014 Date 23 03 2005 BOSK Corp Gert Sommer Director Information about the ECOPATENT Macerator Name Designation ECOPATENT Macerator Type 650 3 750 3 750 3 1 750 3 2 Serial number Date of manufacture Function control date name EAN Bar Code Specialized Dealer Company stamp
6. ecautions e During operating cycle unauthorized people are In order to debug check the following disturbance not allowed to encroach information e Check all supply lines at regular intervals Water supply water drain power cable 1 Are there any improper objects in the tube e In case of unusual operating noises disturbances 2 What kind of disturbance is signalized by pilot or faulty working immediately switch off the lights device unplug it call the repair service and 3 Are all the conductions free of damage do not use the device until it is repaired 4 Is it impossible to open the cover 5 Overheating burnt smell 6 1 Fault clearance green lamp Pos 10 No current 1 Check if power plug is plugged in does not light up 2 Check whether the fuse is working 3 Key switch in position on If all is checked und the failure isn t cleared inform the repair service red lamp Pos 4 lights No water Respective water 1 Check if the pre inhibiting is open up shortage 2 Check if the hose connection is broken 3 Check if there is pressure in the mains If all is checked und the failure isn t cleared inform the repair service red lamp Pos 5 lights No disinfectant 1 Refill disinfectant into the tank up If the lamp still lights up inform the repair service red lamp Pos 6 lights Leaving of liquids Disconnect the device of mains supply inform the repair service up red lamp Pos 7 ligh
7. ely to happen In contrast to common thermal disinfection equipment this system offers considerable savings of operating costs Furthermore there is a significant time saving for nursing staff 2 Technical specification e Voltage 230 V 50 Hz e Protection class e Protection category IP 23 e Power engine 1 1 KW e Power pump 550 W e Rated speed engine 1 350 r min e Noise level average 59 dB e Dimensions width x height x depth 53 x 92 5 x 65 cm e Weight 104 kg e Water connection KW or 3 4 0 1 0 8 MPa e Drain At the wall or in the floor DN 100 Minimum DN 70 At the device DN 70 At the wall 190 mm over ground floor e Fuse protection max 16A e Water tank 26 Liters e Water consumption per cycle 19 7 Liter e Period per working cycle 3 minutes e Disinfection tank 6 Liters e Connection cable HOSVV F3G 1 5 mm approx 3 m long 3 x 1 5 mm flexible including safety plug with grounding provisions 2 1 Disposable containers recommended for use The advantage of using disposable containers made However if these containers are in the device they will of pure cellulose and completely biodegradable completely liquefy within 3 minutes during operating recycled paper is that the inside surface of these cycle in order to be rinsed through the drain products remains water resistant for at least 24 hours as a result of a special pressure process NT CB 1 Bowl for Toilet Seat SET 4 Bowl
8. for kee Seat with PM 3 Bedpan Bedpan with Lid UB 1 Urine Bottle Urine Bottle with Lid Urine Bottle with Lid and Urine Absorber Urine Bottle with Lid and Measuring Tape EM 2 Kidney Bowl ron 3 Installation The installation of the ECOPATENT Macerator may only be processed by qualified employees or fitters from the producer or distributor Locations The device has to be installed in a proper room which ensures the necessary hygienic requirements and provides e a fused current supply 230 V 50 Hz and a wall socket e a water connection with cut off valve e a connection to the drainage system with min DN70 optimal DN 100 e a flat and water resistant floor with drainage thus the device will be set up absolute horizontal The plastic feet with rubber sole are adjustable via screw thread e floor drainage is installed The device should only be installed in rooms with adequate sound absorbing thus the noise level is not able to pass max 30 dB A in neighbouring rooms Water connection Within the scope of delivery the ECOPATENT Macerator contains an elastic junction hose This hose has a junction screw on both ends The water supply is on the rear side of the device exactly at the right corner of the bottom A backflow valve prevents water from flowing out in case of a detached junction screw According to the DVGW regulations an additional assembled overflow in the water tank a
9. ing staff as there is a risk of infection due to the disposal of faecal waste to adopt protection measures 5 1 The most important operating steps e plug in the connector and ensure current supply e water supply open close cover open close e fill in the disposable containers note max quantity check if there are any foreign substances in the chamber objects which can not be liquefied Workflow of the ECOPATENT Macerator e Check if the current supply and the water supply are ready to operate If necessary plug in the connector switch on the main switch or open the water supply Afterwards turn the key switch a turn right to position on The water tank will be filled up with 26 Liters of water immediately As long as the tank isn t filled up the machine won t start e Open the cover by tilting the handle back down press up at the front e Now you can fill the tube with disposable containers Please note the max filling quantity e Close the cover from above with sufficient pressure until the lock clicks audible e Control if none of the red pilot lights Pos 4 6 and 7 signalizes any malfunction The disinfection switch should be in off position the red pilot light for disinfection can be disregarded during normal operating cycle Attention All objects which are not permitted to be liquefied have to be removed from the tube Before objects will be removed from the tube it is absolutely
10. ssures backflow prevention Acold water connection is sufficient Itis recommended to use a valve with a junction thread as a wall mounting The water supply should be installed if possible close to the ECOPATENT Macerator or behind the device Drain connection The drain at the backside of the device has a nominal width of DN 70 It is recommendable to connect the device via reduction to a drain with a nominal width of DN 100 However the wall mounting must not stand in a higher position than the drain of the device The sewage pipes should be made of stable plastic HT pipe Electrical installation according to DIN VDE 0100 DIN VDE 0107 The isolated ground receptacle which is necessary to connect the device has to be fixed clearly visible and accessible close to the device The electric circuit to connect with the device has to be fused separately max 16A and furthermore protected over a FI protect switch Please note If the plug is not accessible and clearly visible a main switch according UVV has to be installed clearly visible and accessible 200 mm A IO E 300 mm B 100 mm 300 mm 300 mm Ge LS 150 214 mm em DJ 1 an 4 Operating components 10 1 10 23 4567 8
11. ts Motor blockade 1 Check if there are any objects in the chamber which are not permitted up 2 Disconnect current entry unplug power plug if necessary remove these objects 3 Press blue protect switch and try to start the device again If all is checked und the failure isn t cleared inform the repair service Connection cable is If the connection supply is damaged it has to be repaired or replaced by manufacturer damaged responsible repair service or a qualified person to avoid any dangers All other disturbances Unplug power plug close water supply set up sign device out of order and inform the repair service 7 Cleaning and maintenance e Start a disinfection cycle at the end of every day e For normal cleaning unplug the power plug disconnect current entry e When cover is closed spray or wipe the plastic case with customary liquid cleaner Don t use scrubbing powder e Clean the cover gasket when the cover is open Do not use any aggressive cleaning agents which might corrode the material Control the inside of the inner chamber lid wipe the borders e Refill disinfection tank with disinfection cleaner concentrate e Test connection supplies for leaks or any damages 8 Dimensions back side lateral surface top side 1 Drain connection 70 mm HT pipe at the machine drain at the wall DN 70 or 100 minimum 190 mm over ground floor middle drain pipe 2 Water
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