user`s manual and operating instructions
Contents
1. PART NO KEY NO DESCRIPTION RMC KFA210TDGP 02 Quantity 25 6 Pump Body 3541 0050 00 1 25 7 Bolt BH Special 4321 0198 00 2 25 8 Rotor SP KFA1022 1 25 9 Blade See SP KFA1022 4 25 10 Insert See SP KFA1022 1 25 11 End Pump Cover 3531 0008 00 1 25 12 Elbow 3231 0093 00 1 25 13 Lint Filter SP KFA1005 1 25 14 Bolt Flange 4329 0016 00 6 25 15 Output Filter See SP KFA 1005 1 25 16 End Filter Cover 3221 0073 00 1 25 17 Ball SP KFAI010 2 25 18 Spring See SP KFA 1010 2 25 19 Adjusting Screw See SP KFA 1010 2 25 20 Bolt Flange 4329 0016 00 4 25 21 Intake Filter See SP KFA 1005 1 26 Hange Screw 4319 0015 00 4 27 Fan Assembly 2154 0007 00 1 28 Bolt Headless Hex Socket 4323 0004 00 1 29 Pressure Gauge 3740 0049 00 30 BTU Control Valve 2154 0061 00 1 31 Main Assembly 215A 0023 00 32 Screw TH2S 4312 0046 00 2 33 Ignitor 39E0 0014 00 1 34 Side Cover Right 3121 0330 09 1 35 Power Switch 39A0 0153 00 36 Window Display 3231 01 13 00 1 37 Flange Screw 4319 0015 00 4 38 Side Cover Left 3121 0329 00 1 39 Electric Outlet Assembly 39D0 0263 00 1 40 Outlet Cover 3231 0114 00 1 41 Screw Top Table 4319 0042 00 42 Flange Screw 4319 0015 00 4 43 Shell Upper 3111 0215 01 1 4 Fan Guard 3561 0075 00 1 45 Fan Guard Bushing 3351 0010 00 3 46 Flange Screw 4319 0015 00 6 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 1 877 475 56602. 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING CONTENTS OF USER S MANUAL ITEM PAGE PRECAUTIONS SAFETY GUIDE tt 1 i INTRODUCTION neces LR e eH rH OH Renten 2 2 2 3 UNPACKING AND ASSEMBLY ettet ttti 4 4 KEROSENE 1 K OR NO 1 FUEL OIL 6 OVERVIEW OF HEATER DESIGN ma passt dtm aan 5 BURLING YOUR FIBA TE he epe dede 8 F OPER ATION cope ARR RA UU A RA SR ra IER WA RM TA ME Pe 8 8 LONG TERM STORAGE OF YOUR HEATER eem 9 Oc MAINTENANCE 10 10 REPLACING FUSE iii 9 5 14 11 TROUBLE SHOOTING GUIDE 15 cs ieee clea 7 16 13 SPECIFICATIONS 17 14 EXPLODED PARTS DRAWING emma 18 B PARTS LIST DU 20 1 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features I FEATURES Front Guard Hot Air Outlet PUES Upper Shell Lower Shell Fan Guard Cord Wrap 75TDGP 01 Model Only Fuel Tank Side Cover Pressure Gauge Lamp Thermos
3. 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST WHEELS AND HANDLE 1 RMC KFA45DGP 01 75TDGP 01 MODELS KEY NO DESCRIPTION RMCKEMEDGP OI RMCKFATSIDGPOT Handle 3231 0073 00 3231 0073 00 2 Cord Wrap 3221 0041 00 2 Hardware Kit HW KFA 1000 HW KFA1001 1 2 RMC KFA125TDGP 01 210TDGP 02 MODELS KEY NO DESCRIPTION Quantity i RMC KFADSTDGP 01 RMC KFA210TDGP 02 1 Front Handle 3551 0023 00 3551 0022 00 1 2 Rear Handle 3551 0033 00 3551 0034 00 1 3 Wheel Support Frame 3551 0024 00 3551 0025 00 1 4 Wheel 3720 0016 00 3720 0016 00 2 5 Axle 3551 0066 00 3551 0067 00 1 6 Cord Wrap 3551 0042 00 3551 0042 00 2 7 Hardware Kit HW KFA1013 HW KFA1013 1 7 1 Screw S 2 7 2 Screw L 6 7 3 Flange Screw 4 7 4 Nut 12 7 5 Bushing 2 7 6 Cap Nut 2 8 Louver 2156 0043 00 1 877 475 5660
4. 14 EXPLODED PARTS DRAWING RMC KFA 210TDGP 02 Model Only BURNER HEAD ASSEMBLY MOTOR AND PUMP ASSEMBLY 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFA45DPG 01 75 125TDGP 01 Models Only 1 877 475 5660 1 877 475 5660 PART NO ED DESESIETION RMCKFA amp DGP 0I RMC KFA7S1DGP 01 RMCKFADSIDGPAI Quantity 1 Fuel Tank Assembly 2151 0007 00 2151 0007 00 2151 0008 00 1 2 Drain Plug 3331 0051 00 1 3 Fuel Gauge 2156 0005 00 2156 0005 00 2156 0001 00 1 4 Fuel Filter Assembly 2155 0005 00 2155 0005 00 2155 0001 00 1 5 Fuel Cap 2151 0003 00 2151 0003 00 2151 0003 00 1 6 Cord Bushing 3712 0013 00 3712 0013 00 3712 0013 00 1 7 Power Cord 3980 003 1 00 3980 0178 00 3980 0178 00 1 8 Thermostat 38 0 0054 00 38C0 0054 00 1 9 Button Support 3713 0048 00 2 10 Display P C B Assembly 215A 0013 00 Shell Lower 3111 0209 01 3111 0209 01 3111 0210 01 1 12 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 6 13 Clip Nut 3131 0182 00 3131 0182 00 3131 0182 00 6 14 Bushing Grommet S 3231 0120 00 3231 0120 00 3231 0120 00 1 15 Bushing Grommet L 3231 0121 00 3231 0121 00 3231 0121 00 1 16 Air Line 3341 0007 00 3341 0007 00 3341 0002 00 1 17 Temperature Limit Assembly 2153 0003 00 2153 0003 00 2153 0001 00 1 18 Flange Screw 4319 001
5. EARTH C WIRING DIAGRAM RMC KFA210TDGP 02 Model CONTROL PCB p pe LED URAN 2 BLACK NS YAP RED COO MT RED ore CAPACITOR THERMOSTAT TEMP CONTROL ON2 AC2 WHT EARTH AG1 BLK CN5 CN6 BLACK BLUE 8 rene LACI MONGI BLUE IE CELL BLACK mover capacitor UMT FUSE COLOR POWER CONTROL g1 BLACK yeuow Suck TBA 125VAG 75TDGP 01 Rep 12uF 230VAC BLACK n BLACK 5 4 125TDGP 01 WHITE 30uF 250VAC E 3 HITE GREEN EARTH CONTROL PCB QBLACK SPARK PLUG gum 4 A BLACI EARTH BLACK e cN4 POWER LAMP LED MT RED THERNOSTAT TEMP CONTROL ena ho2 wer CN1 C1 BLKES CN5 CN6 Vet BLUE x PEA auck WO sue 5 E FUSE POWER CONTROL SS YELLOW 5 BLACK 3 H iz BLACK GREEN une Alle 1 ELECTRIC ouruer RH EARTH 16 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 SPECIFICATIONS 32 0 813 1 877 475 5660 11 7 297 ma RMC KFA45DGP 01 75TDGP 01 Models 125TDGP 210TDGP 37 5 953 mm 43 5 1105 23 0 584 mm
6. HW KFA1013 Figure 4 RMC KFA45DGP 01 75TDGP 01 MODEL BP 0099 Wraps Hardware Kit Hardware Kit 75TDGP 01 Model Only HW KFA1000 HW KFA1001 Figure 5 RMC KFA125 210TDGP 02 MODELS Screws L amp S Flange Screws 0000 Nuts Bushings Cap Nuts Hardware Kit HW KFA1013 BTU Control Valve 210TDGP 02 Model Only Front Handle Wheel Support Frame Rear Handle Louver 210TDGP 02 Model Only 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 2 ASSEMBLY Frong Guard For RMC KFA45DGP 01 75TDGP 01 Models only Tools Required ja Wedged Portion Medium Phillips Screwdriver 1 Assembling Handle amp Cord Wrap 1 Lift front guard for arrow direction and make sure that guard s wedged portion fits into the slit hole on the upper housing 2 Align the holes in the upper housing with ttwo mounting holes on the handle as shown in Figure 6 3 Secure handel with Screws with provided 4 Insert card wrap into the rectangle holes on the supportor and align the hole on the cord wrap with the mounting hole on the side cover as shown in Figure 6 75TDGP 01 Model only 5 Secure cord wrap with Screws with provided For RMC KFA125TDGP 01 210TDGP 02 Models only Tools Required Medium Phillips Screwdriver Side Cover Knob direction when install valve t
7. hole on the brackets with the hole on the flanges See Figure 8 Page 6 3 Secure each hole with a screw that removed Figure 7 Assembling BTU Control Valve RMC KFA210TDGP 02 Model Only 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Front Handle Flange Screw Cord Wrap Screw S Screw L Nut Rear Handle Air Inlet Wheel Support Frame Wheel Solid Wa lt Figure 8 Assembling Handle Wheel and Cord wrap Louver A CAUTION DO NOT OPERATE heater without support frame assembled to tank NOTE Heater should be inspected before each use and at least annually by a qualitied service person 4 KEROSENE 1 K For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 kerosene has been refined to virtually eliminate contaminants such as sulpher Which can cause a rotten egg odor during the operation of the heater However 1 diesel fuel oil may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 kerosene and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space KEROSENE SHOULD ONLY BE STORED IN BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN A RED CONTAINER Red containers are associated with gasoline NEVER store ker
8. the front of the heater The Safety System A Temperature Limit Control This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Reset Temperature MODELS Plus Minus 10 Degrees Plus Minus 10 Degrees RMC KFA45DGP 01 75TDGP 01 176 F 80 C 122 F 50 C RMC KFA125TDGP 01 230 F 110 C 194 F 90 C RMC KFA210TDGP 02 194 F 90 C 140 F 60 C Once the temperature falls below the reset temperature you will be able to start your heater B Electrical System Protection This heaters electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE All Models 125 volt 8 amps C Flame Out Sensor Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 6 FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should b
9. 1 877 475 5660 INDOOR OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS USER S MANUAL AND OPERATING INSTRUCTIONS US ANSI A10 10 1990 B140 8 1967 MODEL RMC KFA45DGP 01 RMC KFA75TDGP 01 RMC KFA125TDGP 01 RMC KFA210TDGP 02 Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CONSUMER Retain this manual for future reference Questions problems missing parts Before returning to your retailer call our customer service department at 877 447 4768 8 30 a m 4 30 pm CST Monday Friday or email us at customerservice ghpgroupinc com 1 877 475 5660 COMPLIES WITH UL733 AND CAN CSA B140 0 03 AND CSA 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING A DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING A WARNINGS 1 RISK OF INDOOR AIR POLLUTION Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating People with breathin
10. 24 6 625 mm RMC KFA125TDGP 01 RMC KFA210TDGP 02 Models MODEL RMC KFA45DGP 01 RMC KFA75TDGP 01 RMC KFA125TDGP 01 25 0 633 mm 26 6 675 mm RMC KFA210TDGP 02 HIGH 45 000 BTU Hr 75 000 125 000 210 000 LOW N A N A N A 170 000 Fuel Consumption HIGH 0 35 1 32 0 57 2 16 0 95 3 60 1 60 6 10 Gal Hr g Hr LOW N A N A 1 30 4 92 Fuel Tank Capacity Gal 5 0 18 9 5 0 18 9 10 0 37 9 13 0 49 2 HIGH 2 8 0 20 3 8 0 27 5 5 0 39 8 5 0 60 Pump Pressure PSI kgf LOW 6 5 0 46 Volt Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz 120Vac 60Hz Amps 1 6 1 6 2 5 3 7 Phase 1 1 1 1 32 0 117 x16 7 813 297 424 26 5 12 0 Size D xW x Inch mm Weight Lbs kg 32 0 x11 7 x16 7 813 x297 x424 26 5 12 0 17 37 5 x23 0 x25 0 953 x 584 x633 65 5 29 7 1 877 475 5660 43 5 24 6 26 6 1105 625 x675 75 4 34 2 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING RMC KFA45DGP 01 75 125TDGP 01 Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY 18 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS
11. 323 0004 00 4323 0004 00 31 Pressure Gauge 3740 0049 00 3740 0049 00 3740 0049 00 32 Main Assembly 215A 0019 00 215A 0026 00 215A 0023 00 1 33 Screw TH2S 4312 0046 00 4312 0046 00 4312 0046 00 2 34 Ignitor 39E0 0008 00 39E0 0008 00 39E0 0005 00 1 35 Side Cover Right 3121 0192 10 3121 0324 13 3121 0328 05 1 36 Power Switch 39A0 0044 00 39A0 0153 00 39A0 0153 00 1 37 Window Display 3231 0113 00 1 38 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 39 Side Cover Left 3121 0190 00 3121 0350 00 3121 0352 00 1 40 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 41 Shell Upper 3111 0213 01 3111 0213 01 3111 0214 01 1 42 Clip Nut 3131 0182 00 3131 0182 00 2 43 Fan Guard 3221 0050 00 3221 0050 00 3221 0051 00 1 44 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 6 45 Front Guard 3561 0066 00 3561 0066 00 1 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 21 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 1 877 475 5660 15 PARTS LIST RMC KFA210TDGP 02 Model Only PART NO DESCRIPTION RMC KFA210TDGP 02 Quantity 1 Fuel Tank Assembly 2151 0009 00 2 Drain Plug 3331 0051 00 3 Fuel Gauge 2156 0001 00 4 Fuel Filter Assembly 2155 0001 00 1 3 Fuel Cap 2151 0003 00 6 Cord Bushi
12. 5 00 4319 0015 00 4319 0015 00 2 19 Chamber Assembly 2152 0069 00 2152 0043 00 2152 0046 00 20 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 21 Photocell Bracket 3131 0159 00 3131 0159 00 3131 0159 00 1 22 Screw BHI 4311 0068 00 4311 0068 00 4311 0068 00 2 23 Photocell Assembly SP KFA1007 SP KFA1007 SP KFA1007 1 24 Burner Head Assembly 2152 0020 00 2152 0016 00 2152 0006 00 1 24 1 Bumer Head 3531 0015 00 3531 0015 00 3531 0007 00 1 24 2 Nozzle SP KFA1026 SP KFA1027 SP KFA 1003 1 24 3 Washer Nozzle Seal 4349 0016 00 4349 0016 00 4349 0016 00 2 24 4 Spring Nozzle Seal 3431 0010 00 3431 0010 00 3431 0010 00 1 24 5 O Ring 331 1 0002 00 331 1 0002 00 331 1 0002 00 1 246 Nipple 3541 0039 00 3541 0039 00 3541 0020 00 1 24 7 Nipple 3541 0020 00 3541 0020 00 3541 0020 00 24 8 Washer Fiber 4349 0017 00 4349 0017 00 4349 0017 00 1 24 9 Spark Plug SP KFA1008 SP KFA 1008 SP KFA1009 1 24 10 Washer Spring 4342 0009 00 4342 0009 00 4342 0009 00 1 24 11 Bolt Flange 4329 0013 00 4329 0013 00 4329 0013 00 1 25 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 3 26 Fuel Line 3341 0009 00 3341 0009 00 3341 0008 00 1 27 Motor and Pump Assembly 2154 0050 00 2154 0050 00 2154 0049 00 1 27 1 Motor 3970 0034 00 3970 0034 00 3970 0029 00 1 27 2 Capacitor 3820 0142 00 3820 0142 00 3820 0143 00 1 27 3 Motor Support 3121 0189 00 3121 0189 00 3121 0105 00 1 20 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST RMC KFA45DPG 01 75 125T
13. D WHILE BURNING E NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED SEE PAGE 16 Combustion Chamber For RMC KFA75TDGP 01 125TDGP 01 Models Only Remove upper shell See page 10 Remove fan blade See page 10 Remove fuel and air line hoses from burner head Remove ignition wire from spark plug Remove three screws using medium Phillips screwdriver and remove burner head from combustion chamber Remove spark plug from burner head using medium Phillips screwdriver Carefully remove nozzle from burner head using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirty in nozzle Reinstall nozzle into burner head and tighten firmly 80 110 inch pounds Reinstall spark plug in burner head Attach burner head to combustion chamber Attach ignition wire to spark plug Attach fuel and air line hoses to burner head Reinstall fan blade and upper shell For RMC KFA210TDGP 02 Model Only Remove upper shell See page 10 Remove fan See page 10 Remove fuel and air line hoses from adaptor nozzle Remove ignition wire from spark plug Remove four screws using medium Phillips screwdriver and remove burner bracket from combustion chamber Remove spark plug from burner head using medium Phillips screwdriver N Carefully remove nozzle from adaptor nozzle using 5 8 Fuel Line Hose socket wrench Air Line Hose Blow compressed air through face of noz
14. DGP 01 Models Only 1 877 475 5660 PART NO HE DET RMCKFAZSDGPAI RMC KFA7STDGP 01 RMC KFAI25TDGP 01 Q antity 27 4 Nut Hex 4331 0013 00 4331 0013 00 4331 0013 00 2 27 5 Holder Capacitor 3231 0152 00 1 27 6 Pump Body 3541 0022 00 3541 0022 00 3541 0022 00 1 27 7 Bolt BH Special 4321 0198 00 4321 0198 00 4321 0198 00 2 27 8 Rotor SP KFA 1000 SP KFA1000 SP KFA 1000 1 27 9 Blade See SP KFA1000 See SP KFA 1000 See SP KFA1000 4 27 10 Insert See SP KFA1000 See SP KFA 1000 See SP KFA1000 1 27 11 End Pump Cover 3531 0008 00 3531 0008 00 3531 0008 00 27 12 3231 0151 00 3231 0151 00 3231 0151 00 1 27 13 Lint Filter SP KFA 1005 SP KFA1005 SP KFA 1005 1 27 14 Bolt Flange 4329 0016 00 4329 0016 00 4329 0016 00 6 27 15 Output Filter See SP KFA 1005 See SP KFA 1005 See SP KFA1005 1 27 16 End Filter Cover 3221 0029 00 3221 0029 00 3221 0029 00 1 27 17 Ball SP KFA 1006 SP KFA1006 SP KFA 1006 1 27 18 Spring See SP KFA1006 See SP KFA 1006 See SP KFA1006 1 27 19 Adjusting Screw See SP KFA1006 See SP KFA 1006 See SP KFA1006 1 27 20 Bolt Flange 4329 0016 00 4329 0016 00 4329 0016 00 4 27 21 Intake Filter See SP KFA 1005 See SP KFA 1005 See SP KFA 1005 1 28 Flange Screw 4319 0015 00 4319 0015 00 4319 0015 00 4 29 Fan Assembly 2154 0010 00 2154 0009 00 2154 0004 00 1 30 Bolt Headless Hex Socket 4323 0004 00 4
15. HOTOCELL ANNUALLY OR AS NEEDED Remove upper shell See page 10 Remove fan See page 10 Remove photocell from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Disconnect wires from circuit board and remove photocell Install new photocell and connect wires to circuit board Replace switch wires to power switch and side cover Replace fan and upper shell G 12 1 877 475 5660 Ignition wire Burner Head Spark Plug Bracket Burner Bracket Spark Photocell Switch Wire Wires Bracket Photocell Lens Ins tall Photocell e Incorrect eCorrect Figure 21 Photocell Replacement 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING H FUEL FILTER Fuel Filter CLEAN OR REPLACE TWICE A HEATING Ns SEASON OR AS NEED Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Pull fuel line off fuel filter neck Turn fuel filter 90 to counter clockwise and pull to remove RMC KFA45DGP 01 75TDGP 01 Model only Turn fuel filter 90 to clockwise and pull to remove RMC KFA 125TDGP 01 210TDGP 02 Models only Wash fuel filter with clean fuel and replace in tank Attach fuel line to fuel filter neck R
16. ION OR AS NEEDED Remove screws along each side of heater using medium Phillips screwdriver Lift upper shell off Remove fan guard Wash or replace air intake filter Reinstall fan guard and upper shell AIR OUTPUT FILTER LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR Remove upper shell and fan guard See Air Intake Filter Turn Air pressure gauge counter clock wise and remove Remove end filter cover screws using medium Phillips screwdriver Remove end filter cover Replace air output and lint filter Reinstall end filter cover and air pressure gauge Air Output Filter End filter cover Lint Filter Air Intake Filter Reinstall fan guard and upper shell Pressure Gauge D FAN BLADES Figure 15 Air Output Filter Access CLEAN EVERY SEASON OR AS NEEDED Remove upper shell See Air Intake Filter Set screw Use M6 Allen wrench to loosen set screw which holds fan blade to motor shaft Motor Shaft Slip fan blade off motor shaft Clean fan blade using a soft cloth moistened with kerosene or solvent Dry fan blade thoroughly Reinstall fan blade on motor shaft Place fan blade hub flush with end of motor shaft Place set screw on flat of shaft Tighten set screw firmly 40 50 inch pounds 4 5 5 6 N m Reinstall upper shell Figure 16 Fan Assembly 10 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDE
17. cator Lamp is flickering and room temp display indicates 2 Indicator Lamp is flickering and room temp display indicates Room Temp sensor disconnected Sensor Failure Thermostat switch failure Reconnect sensor See Wiring diagram Page 16 Replace sensor See Wiring diagram Page 16 Replace switch See Wiring diagram Page 16 Heater will not turn on Indicator Lamp is off Temperature limit safety device is overheated No electrical power Blown fuse Bad electrical connection between temperature limit safety device and PCB board I5 Turn power switch to OFF and allow to cool about 10 min Check to insure heater cord and extension cord are plugged in Check power supply Replace safety fuse in PCB board Check electrical connections See Wiring Diagram Page 16 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 12 WIRING DIAGRAM 1 877 475 5660 A WIRING DIAGRAM RMC KFA45DGP 01 Model DISPLAY PCB CONTROL PCB 7 BLACK BLACK SPARK PLUG sal MT ORG t ORANGE BLACK RED Fume ware GD cds CAPACITOR GREENT PW W H 12uF 230VAC PW BLK EARTH X CN2 BLACK PHOTO CELL BLACK al POWER POWER LIMIT i 54 CONTROL BLACK 5 BLACK seJ em CE
18. e done outdoors This allows the oils etc used in manufacturing the heater to burn off outside A WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT 7 OPERATION A VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq cm for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example A RMC KFA210TDGP 02 heater requires one of the following a two car garage door raised six inches 15 24 cm a single car garage door raised nine inches 22 86 cm two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm B OPERATION TO START HEATER 1 Fill fuel tank with kerosene or No 1 fuel oil 2 Attach fuel cap 3 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements 6 to 10 feet 1 8 to 3 meters long use 18 AWG conductor 11 to 100 feet 3 4 to 30 5 meters long use 16 AWG conductor 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor 4 Turn THERMOSTAT CONTROL Knob to desired setting Setting range 40 F 110 F 75 125 TDGP 01 210TDGP 02 Models Only 5 Turn control Knob to desired level High or LOW KFA210TDGP 02 Model only See Figure 9 6 Push Power Switch to ON position Power Indicator Lamp will light and h
19. eater will start NOTE Room Temp display indicates as following RMC KFA125TDGP 01 210TDGP 02 Models only when room temp is less than 0 F L when room temp is between 0 F and 99 F Indicates in figure when room temp is more than 99 F Hi If heater does not start the thermostat setting may be too low turn thermostat Control Knob to higher position to start heater If heater still does not start turn power switch to OFF and then to ON position If heater still does not start see Troubleshootiong Guide on pagel5 NOTE User can change BTU LEVEL High or Low while in operation by turnig BTU Control Knob If heater is operated by HIGH BTU LEVEL Turn BTU Control Knob 90 to clockwise If heater is operated by LOW BTU LEVEL Turn BTU Control Knob 90 to counter clockwise Room Temp Display BTU Control Knob Thermostat LED Power Thermostat LED Power Control Knob Switch Control Knob Switch 75TDGP 01 Model Only RMC KFA45DGP 01 75TDGP 01 Models RMC KFA125TDGP 01 210TLDGP 02 Models Fan Guard mele Figure 9 Controls for Models 8 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING NOTICE The major electrical components of this heater are protected by a safety fuse mounted to the PCB board 8 LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN Drain fuel tank through fuel cap opening If yo
20. eplace switch wires to power switch Reinstall side cover Fuel line I PUMP PRESSURE ADJUSTMENT NOTE Low BTU level pump pressure is increased or decreased according to High BTU level pump pressure So In case need Pump pressure adjusting Only adjust high BTU level Pump Pressure Flat blade Screw driver Turn BTU CONTROL Knob to HIGH BTU Level See Operation page 8 RMC KFA2IOTDGP 02 Model only Start heater See Operation page 8 Allow motor to reach full speed Adjust pressure Using a flat blade screwdriver Turn relief valve to clockwise to increase pressure Turn relief valve to counter clockwise to decrease pressure Set pump pressure to correct High BTU level pressure for each model Stop heater See Operation page 8 Figure 22 Fuel Filter Replacement Pump Pressure MODEL High BTU level Low BTU level RMC KFA45DGP 01 2 8 psi N A Pressure Relief Valve Gauge Relief Valve RMC 45DGP 01 RMC 75TDGP 01 RMC 125TDGP 01 Models RMC KFA75TDGP 01 3 8 psi N A RMC KFA125TDGP 01 5 5 psi N A RMC KFA210TDGP 02 8 5 psi 6 5 psi NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of alternate or third party components will void any warranty and may cause unsafe operation condition RMC 210TDGP 02 Model Figure 23 Adjusting Pump Pressure 13 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 10 REPLACING FUSE NOTICE T
21. g problems should consult a physician before using the heater Carbon monoxide poisoning Farly signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol or those at high altitudes e Never use this heater in living or sleeping areas 2 RISK OF BURNS FIRE EXPLOSION NEVER use any fuel other than 1 K kerosene 1 disel fuel oil in this heater NEVER use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION NEVER use this heater where flammable vapors may be present NEVER refill the heaters fuel tank while heater is operating or is still hot A Hot while in operation Do not touch Keep children clothing and combustibles away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or behind of heater NEVER move handle service a hot operating or plugged in heater NEVER transport heater with fuel in it s tank When used with an optional thermostat or if equipped with a thermostat heater may start at an
22. his heater is fuse protected If your heater fails to ignite DO NOT RETURN YOUR HEATER TO THE STORE Please follow the simple instruction below to inspect and change the fuse PROCEDURE FOR REPLACING FUSE A WARNING SHOCK HAZARD To prevent personal injury unplug the power cord before replacing fuse 1 Unplug heater 2 Remove side cover screws using medium phillips screw driver 3 Disconnect switch wires from power switch 4 Remove fuse from fuse holder See Figure 24 5 Replace fuse with enclosed fuse A WARNING FIRE HAZARD To avoid fire Do not substitute with a higher or lower current rating 6 Replace switch wires to power switch 7 Replace side cover Fuse Holder NOTE Specified fuse rating AC 125 8A RMC KFA45DGP 01 Model Figure 24 Replacing Fuse 14 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 11 TROUBLE SHOOTING GUIDE TROUBLE Heater ignites but MAIN PCB assembly shuts heater off after a short period of time Indicator Lamp is flickering and room temp display indicates E1 POSSIBLE CAUSE Wrong pump pressure Dirty Air Output Air Intake or Lint Filter Dirty Fuel Filter Dirt in Nozzle Dirty Photocell Lens Photocell Assembly not Properly installed Not seeing the flame Bad electrical connection between photocell and MAIN PCB assembly Defective Photocell 1 877 475 5660 CORRECTIVE ACTION 1 See Pump P
23. ng 3712 0013 00 7 Power Cord 3980 0179 00 8 Thermostat 38C0 0054 00 9 Shell Lower 3111 0212 01 1 10 Flange Screw 4319 0015 00 6 11 Clip Nut 3131 0182 00 6 12 Bushing Grommet S 3231 0120 00 1 13 Bushing Grommet L 3231 0121 00 1 14 Air Line 3341 0010 00 15 Temperature Limit Assembly 2153 0005 00 16 Hange Screw 4319 0015 00 2 17 Chamber Assembly 2152 0041 00 1 18 Flange Screw 4319 0015 00 4 19 Bracket Photocell 3131 0159 00 20 Screw BHI 4311 0068 00 2 21 Photocell Assembly SP KFA1007 22 Bumer Head Assembly 2152 0031 00 1 22 1 Bracket Burner 3121 0256 00 1 22 2 Nozzle SP KFAI011 1 22 3 Washer Nozzle Seal 4349 0016 00 22 4 Spring Nozzle Seal 3431 0010 00 22 5 O Ring 3311 0002 00 226 Adaptor Nozzle 3131 0287 00 1 22 7 Nipple 3541 0020 00 2 22 8 Retaining Ring 4346 0027 00 1 22 9 Bracket Spark 3131 0286 00 22 10 Washer Fiber 4349 0017 00 22 11 Spark Plug SP KFA1021 22 12 Washer Spring 4342 0009 00 1 22 13 Bolt Flange 4329 0013 00 1 23 Flange Screw 4319 0015 00 4 24 Fuel Line 3341 0019 00 25 Motor and Pump Assembly 2154 0064 00 25 1 Motor 3970 0060 00 25 2 Capacitor 3820 0143 00 1 25 3 Motor Support 3121 0258 00 1 25 4 Nut Hex 4331 0013 00 2 25 5 Holder Capacitor 3231 0152 00 22 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 1 877 475 5660 15 PARTS LIST RMC KFA210TDGP 02 Model Only
24. nstall fuel cap Properly dispose of old and dirty fuel For RMC KFA45TDGP 01 75TDGP 01 Models Only Reinstall Drain Plug as follows For RMC KFA125TDGP 01 210TDGP 02 Models Only See Figure 13 Insert plug s seal head fully into drain hole so that flange is flush to tank s bottom Insert seal cap fully into head hole so that cap flange is flush to head flange Head Flange Drain Hole Cran Tank Head Hole 3 Seal Head Seal Cap Head Flange Cap Flange Rear bottom side Drain Plug of Fuel Tank Figure 12 Drain Plug Removal Figure 13 Drain Plug Reinstall IMPORTANT Reinstall plug fully into hole in tank Otherwise it will not seal completely Store heater in dry well ventilated area Make sure storage place is free of dust and corrosive fumes Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater 9 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 9 MAINTENANCE A WARNING NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR Upper Shell AS NEEDED SEE STORAGE PAGE 9 Air Intake Filter B AIR INTAKE FILTER WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERAT
25. o End Filter Cover gt 19 mm Socket Wrench JH 1 Assembling BTU Control Valve 4 hia Combe i 210TDGP 02 Model only K 1 Align slit hole on body of Valve with Tab on the End Filter Cover as shown in figure 7 2 Insert hooked leg of valve fully into slot of End Filter Incorrect Cover so that hooked leg is completely locked to Slot MO LUE NOTE When install valve to End Filter Cover If valve is assembled for incorrect knob direction Hooked leg is not completely locked to slot 2 Assembling Handle amp Wheel and Cord Wrap 1 Slide axle through wheel support frame Install wheel bushings and wheels on axle 2 Attach Cap Nuts on axle ends and tighten with Socket Wrench 3 Place heater on wheel support frame Align the holes on fuel tank flange with holes on wheel support frame 4 Position the Handles on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frames as shown in Figure 8 and attach nut finger tight after each screw is inserted 5 Align the hole on the handles with the mounging hole on the Cord Wrap Insert Screws through Cord Wrap handles and attach nut finger tight after each screw is inserted 6 After all screws are inserted tighten nuts firmly 3 Assembling Louver RMC KFA210TDGP 02 Model only 1 Remove two screw in each side fore end of upper shell 2 Fit Bracket Right amp Left to each side flange of upper shell and align the each
26. osene in the living space Kerosene should be stored in a well ventilated place outside the living area NEVER use fuel other than 1 K kerosene 1 fuel oil is an acceptable substitute NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATERS DESIGN Fuel System This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out
27. ressure Adjustment Page 13 2 See Air Output Air intake and Lint Filters page 10 See Fuel Filter Page 13 See Nozzle Page 11 Clean Photocell Lens Page 12 Make sure photocell boot is properly seated in bracket Page 12 Check electrical components See wiring diagram Page 16 Replace Photocell Page 12 Heater will not ignite but motor runs for a short period of time Indicator Lamp is flickering and room temp display indicates E1 No fuel in tank 2 Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in Nozzle Water in fuel tank Bad electrical connection between ignitor and MAIN PCB assembly Ignition wire is not attached to spark plug Fill tank with kerosene 2 See Pump Pressure Adjustment Page 13 See Spark Plug Page 12 See Fuel Filter Page 13 See Nozzle Page 11 Flush fuel tank with clean kerosene Page 9 Check electrical components See wiring diagram Page 16 Attach ignition wire to spark plug See Spark Plug Page 12 Fan does not turn when heater is plugged in and power switch was in the ON Position Indicator Lamp is on or flickering Thermostat setting is too low Bad electrical connection between motor and MAIN PCB assembly Turn thermostat control knob to a higher setting Check electrical connections See Wiring Diagram Page 16 Indi
28. tot Knob 75TDGP 01 Model Only LED Power Reset Switch 75TDGP 01 Model Only Power Cord Piggy Back 75TDGP 01 Model Only Fuel Gauge Fuel Cap Figure 1 RMC KFA45DGP 01 75TDGP 01 MODELS 2 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Front Handle Hot Air Outlet Upper Shell Shell Lower Rear Handle a Cord Wrap Fuel Gauge A Fuel Cap L 2 Side Cover t N Pressure Gauge ZZ Lamp Fan Guard Thermostat Knob PLR p Cord ower Cor Room Temp Display Piggy Back LED Power Reset Switch Solid Wheel Drain Plug Figure 2 RMC KFA125TDGP 01 MODEL Electric Outlet Front Handle Louver Hot Air Outlet Shell Lower Rear Handle Fuel Gauge Cord Wrap Mia BTU Control Knob Side Cover Pressure Gauge Lamp Fan Guard Thermostat Knob E ower Cor Room Temp Display Piggy Back LED Power Reset Switch Solid Wheel Drain Plug Figure 3 RMC KFA210TDGP 02 MODEL 3 1 877 475 5660 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX Fig 4 and 5 NOTE Save the shipping carton and packing materials for future storage Wheel Support Frame Axle Front Handle Rear Handle Handle Cord Wrap BTU Control Valve Hardware kit HW KFA1000 Hardware kit HW KFA1001 Hardware kit
29. ur heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start heater EXTRA ELECTRIC OUTLET amp PIGGYBACK POWER CORD A WARNING SHOCK HAZARD A CAUTION RISK OF BURN Never touch or control angle while operating or still Hot Louver s angle can be controlled by turning handle in direction of arrow as shown in Figure 11 Control range Up 28 Down 20 1 2 Always cover electric outlet when not in use Don t plug and use a appliance more than 120V 60Hz 5A current in this outlet LOUVER RMC KFA210TDGP 02 Model Only Louver is Extremely Hot in operation and after shut off For RMC KFA45DGP 01 75TDGP 01 Models Only Remove drain plug from rear bottom side of fuel tank by pulling plug grip downward and drain For RMC KFA125TDGP 01 210TDGP 02 Models Only See Figure 12 Using a small amount of kerosene swirl and rinse the inside of the tank NEVER mix water with the kerosene as it will cause rust inside the tank Pour the kerosene out making sure that you remove it all IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater Rei
30. y time ALWAYS locate heater on a stable and level surface ALWAYS keep children and animals away from heater Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK Useonly the electrical power voltage and frequency specified on the model plate of the heater Useonly a three prong grounded outlet and extension cord ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind ALWAYS unplug the heater when not in use PROPOSITION 65 WARNING Fuels used in gas wood burning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEW YORK CITY RESIDENTS For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval 5034 and 5037
31. zle this will remove any dirt in nozzle Reinstall nozzle into adaptor nozzle and tighten firmly 80 110 inch pounds Reinstall spark plug in spark bracket m Attach burner bracket to combustion chamber JR Nozzle Attach ignition wire to spark plug O Attach fuel and air line hoses to adaptor nozzle Reinstall fan blade and upper shell Screw Ignition Wire Nozzle Face Spark Plug Air Line Fitting Bracket Spark Figure 18 Nozzle Replacement 11 1 877 475 5660 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING F SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED For RMC KFA75TDGP 01 125TDGP 01 Models Only Remove upper shell See page 10 Remove fan See page 10 Remove ignition wire from spark plug Remove spark plug from burner head using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap Reinstall spark plug in burner head Attach ignition wire to spark plug Reinstall fan and upper shell For RMC KFA210TDGP 02 Model Only Remove upper shell See page 10 Remove fan See page 10 Remove ignition wire from spark plug Remove spark plug from spark bracket using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap 0 138 Reinstall spark plug in spark bracket Attach ignition wire to spark plug Reinstall fan and upper shell PHOTOCELL CLEAN P
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