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HSV-180S Series AC Spindle Drive Unit
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1. 0 STA 0 Reserved This parameter is used to 0 Normal direction specify the direction of p 2 1 Opposite direction of 1 STA 1 position command pulse or the Sa position command pulse or inversion of speed command speed command input This parameter is used to 0 Allow 2 STA 2 specify whether feedback 1 Not allow break off alarm is allowed This parameter is used to 0 Allow 3 STA 3 ify wheth t specify whether sys em E overspeed alarm is allowed This parameter is used to 0 Allow 4 STA A specify whether position over tolerance alarm is 1 Not allow allowed This parameter is used to 0 Allow 5 STA 5 specify whether system 1 Not allow overload alarm is allowed This parameter is used to specify whether the internal 1 Allow 6 STA 6 SVR ON control start is 0 External enable allowed This parameter is used to specify whether system main 1 Not allow 7 STA 7 power undervoltage alarm is 0 Allow allowed This parameter is used to 3 1 Allow 8 STA 8 specify whether control mode EON 0 Not allow switching is allowed 9 STA 9 Reserved 10 STA 10 Reserved This parameter is used to specify whether spindle 1 Allow 11 STA 11 encoder A B phase exchange 0 Not allow is allowed Thi ter i dt i parame er is used to TENES 12 STA 12 specify whether motor 0 Allow overheat alarm is allowed Command interface uses 1 Spindle encoder feedback spindl
2. to 12000 i 0 to 21 JOG operation speed P S 500 300 1 r min Command pulse input 22 mode P S 0 to 3 1 Select the control mode to the spindle drive 0 the C axis position control mode that receive position pulse input command the external speed control mode that receives the speed analog input Selection of control 3 i 23 P S 0 to 3 1 command mode 2 the external speed control mode that receives the speed pulse input command 3 Internal speed control mode and the internal speed command is set by the movement parameter PA 20 Magnetic logarithm 24 PS 1to4 2 of spindle motor Spindle motor 25 encoder optical P S 0to3 0 electrical resolution 26 Reserved 1 Current control 0 to 27 1 P S 2000 proportional gain 32767 Current control 1 to 28 P S 10 ms integral time 127 0 to 29 Zero speed reached P S 300 10 1 r min 1 to 30 Speed rate S 64 1 64 256 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 31 Reserved 4100 Weak magnetism 50 to 32 d P S 80 adjusting coefficient 150 32767 indicates the 400 to short time maximum 33 Flux current P S 6000 16383 current of the spindle drive Time constant of 50 to 34 spindle motor rotor Ps 1500 0 1 ms 4095 electric Rated speed of 100 to 35 P S 1500 lr min spindle motor 3000 32767 indicates the The minimum flux 100 to
3. 77 6 7 Movement Parameter Setting and Saving ausa vage A UNS RR Un aD 78 6 8 Control Parameter Setting and Savini vies ten eias ipeo tbt Ete eris rne 79 7 Par ameter Sete encoinatoitef suni tco idtm beoe pul duh Cat ter ont eet en Oe ne SP 81 Jl Functio Menus ien Comida teftes ecce o tent algae instal Ser ied 81 7 2 Movement Parameter Mode tutes tian Mop etre iae MERE 82 7 2 1 Parameters Related to Servo Motors oe erbe eater iste sencl eR pba 90 7 2 2 Parameters Related to Movement Control aci rig trttege ttes 95 7 2 3 Parameters Related to Speed Control Mode sss 98 7 2 4 Parameters Related to Output Torque Regulation sss 101 7 2 5 Parameters Related to the Oriented Control iacere tr bte 104 7 9 Control Parameter MOde iei tes erret rad Ro dece Pratis une Vn eN EU RE AT Qu b Ra HERREN pen 109 8 Operatiormapd MOI cation uo oce neto ere odehosiescecco Fide fibre eu 112 8 1 Power Connection Aseje isie ei r seien leet Poets us da ape Tees Ponte iene 112 8 2 Checking Defore R NNING ducere a PHP o pO OU AE 115 8 3 Trial Pera non en seniper mese dap E paste been Vect ote 115 So JOG Running Modes use ipe buie MAD NIU DEN DU M NR D EA 115 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 8 3 2 Internal Speed Running NIOde sio pate gv subdi epa bei TR Urn 116 8 3 3 Position Running Mode Pulse Interface sss 117 8 3 4 Extern
4. external enable is allowed Press S to return to the control parameter mode 4 Setthe control parameter PA 23 to 2 indicates the speed running mode According to the controller output signal mode set the movement parameter PA 22 indicates the command pulse input mode 5 Save the parameter settings to EEPROM 6 Turn off the power wait for 30 minutes and then connect the power again 7 If there are no alarms or abnormal situation the green enable light EN is on which indicates the spindle drive is working properly The motor is activated and in the zero speed state 8 The PC sends pulse command to the 14 15 16 17 pins on the command input output interface XS4 The motor runs according to the command 8 3 6 Spindle Orientation 1 For wiring see Figure 5 16 Figure 5 17 Standard wiring diagram for external speed control mode or Figure 5 18 Figure 5 19 Standard wiring diagram for the switching between external speed control mode and position control mode or Figure 5 20 Standard wiring diagram for spindle encoder in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of the spindle drive is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press IN or y to select the control parameter SAT 6 indicates the state for enabling and Wuhan Huazhong Numerical Control Co Lt
5. 3 indicates the internal speed control mode 0 to 3 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit The internal speed command is set by movement parameter PA 20 42 1 Set parameters to the proportional gain for speed regulator under the position control mode 2 Gain and rigidity will be enhanced as the Speed parameter value increases This parameter is proportional gain 25 to determined by the actual spindle drive system type 2 32767 and the load Generally load inertia grows as the value increases 3 It is recommended that the value be larger if no oscillation exists 43 1 Set this parameter to the speed regulator integration time constant 2 Integration speeds up as the value decreases This parameter 1s determined by the actual spindle 5 to Speed integral f drive system type and the load Generally load 32767 time constant 2 inertia grows as the value increases 3 Itis recommended that the value be smaller if no oscillation exists 46 Flux current for 1 Set parameters to the flux current value under position control position control mode The parameter is specified 10 to mode by PA 33 and PA 46 and the flux current value is 100 PA 33 x PA 46 Parameters setting in the position control mode PA 23 is set to 0 l E um H9 The position loop feature is adjusted by setting PA 0 The speed loo
6. HSV 180S Series AC Spindle Drive Unit Spindle drive External DC24V External DC24V power supply 1 power supply 4 7K External DC24V power ground r Ll L Note 1 The COM signal of the XS4 command input output interface must be connected to the power ground of the external DC 24 V power supply Otherwise the spindle drive may work improperly 2 Input mode NPN The input switch value state is determined by the spindle drive When the input of isolation optical coupler is conducted the input switch value state is ON When the input of isolation optical coupler is turned off the input switch value state is OFF 5 2 2 Switch value Output Interface Figure 5 9 a Relay connection diagram Spindle drive Figure 5 9 b Optical coupler connection Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit vcc max 25v max 50mA Spindle drive 1 The Darlington transistor is served as the output transistor which needs to be connected to a relay or an optical coupler 2 The external power supply is provided by users Make sure that the polarity is not reversed Otherwise it may damage the spindle drive 3 It provides open collector output with a maximum of 50 mA current and 25 V external power supply voltage Therefore the load of the switch value output signal must meet the requirements If the value exceeds the maximum value or the output terminal is directly c
7. Z pulse output to Siemens 801 system Note 1 Pulse output mode can be specified by setting the control parameter STA 13 0 Spindle motor optic electrical encoder Z phase pulse output 1 Spindle encoder Z phase pulse open collector output 19 20 COM Common terminal Public terminal of XS4 terminal switch value input output signal Note COM signal must be connected with external DC 24V power GND signal of XS4 terminal switch value input output Otherwise the spindle drive may work improperly 5 1 6 XS3 ENCODERI Spindle Motor Optic electrical Input Interface NO Terminal Signal Function Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Symbol Spindle motor optic electrical It is connected to the spindle motor 1 A encoder feedback optic electrical encoder A phase A input Spindle motor optic electrical It is connected to the spindle motor t encoder feedback A optic electrical encoder A phase input Spindle motor optic electrical It is connected to the spindle motor 3 B encoder feedback optic electrical encoder B phase B input Spindle motor optic electrical It is connected to the spindle motor i encoder feedback B optic electrical encoder B phase input Spindle motor optic electrical It is connected to the spindle motor i i encoder feedback Z opti
8. and set STA 14 spindle orientation direction according to the actual requirement Note To prevent interference the interface XS2 adopts AM26LS32 differential receiver to receive differential input signal The spindle encoder adopts the differential drive output mode with the AM26LS31 MC3487 or similar RS422 line drive Connect the spindle encoder to a 5V power supply The spindle motor optic electrical encoder orientation is not applicable in the condition of the speed ratio of spindle to motor is 1 1 Zero switch Orientation In the zero switch orientation mode connect A B phase of spindle motor optic electrical encoder to the interface XS3 for feedback disconnect the Z phase of spindle motor optic electrical encoder and connect the Z phase of zero switch to the XS3 Set PA 13 indicates speed ratio numerator of spindle to motor to 1 and PA 14 indicates speed ratio denominator to 1 set PA 25 indicates the spindle optic electrical encoder resolution to 0 indicates that the resolution is 1024 According to the actual requirement set PA 37 PA 38 and PA 39 in this case the range for spindle orientation position is from 0 to 4096 x n n indicates the speed ratio of spindle to motor Set the control parameter STA 13 to 0 and the command interface uses spindle motor optic electrical encoder to feedback In this case the interface XS4 outputs the position of the spindle optic electrical encoder Set STA 15
9. For the specific resistance refer to the parameter spindle drive setting related to spindle motor PA 33 in Table 7 6 The value is effective at any time 1 Set parameters to the overload current of spindle motor 10 to 32000 2 The value is equals to 1 5 x the rated current x 32767 Overload J2 x R x 32767 2000 indicates the 18 current uu short time r R indicates the resistance of the spindle drive unit setting maximum sample resistor E current of the For the specific resistors refer to the parameter spindle drive setting related to spindle motor PA 33 in Table 7 6 The value is effective at any time 1 Set this parameter to the allowable overloading time of the system Overload 2 The value indicates the overloading time per time 19 i 10 to 30000 time unit unit 0 1s For example if the value is 200 the allowable overloading time is 20s 3 The value is effective at any time 1 Set this parameter to the proportional gain of Current current loop control 2 Decrease the value to decrease the loud noise of 27 f 0 to 32767 proportional current during motor operation gain 3 However a small value will decrease the feedback response 1 Set this parameter to the integration time of current Current loop control 28 i 2 Increase the value to decrease the loud noise of 1 to 127 integration i current during motor operation ime 3 A big value will decrease the feedback response
10. In order to reduce the interference to other equipments and improve the anti jamming capability of the spindle drive unit the power input side can connect to an input filter For the wiring see figure 3 8 Figure 3 8 Standard wiring diagram of circuit breaker contactor input AC reactor and input filter Three phase ACS80V gt _ 1596to 1096 f f Braking resistor S0 60Hz Circuit Contactor Input AC Input filtere Spindle drive Spindle motor Breaker Roscio Figure 3 7 Recommended value of circuit breaker contactor input AC reactor Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit and cable Type of drive Power of Circuit Contactor Input AC reactor Main circuit motor Motor Breaker A Cun nci IBdUCiAHCE cable KW A A GB mm HSV 180S 025 2 2 KW 16 10 7 2 0 2 5 3 0 KW 25 16 10 1 4 4 HSV 180S 035 3 7 KW 25 16 15 0 93 4 HSV 180S 050 5 5 KW 32 25 15 0 93 4 HSV 180S 075 7 5 KW 40 32 20 0 7 4 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 4 Installation 4 1 Products Check After receiving products users must check the items as the following table Item Reference Whether the product Check the product appearance to make sure that is damaged the product is not damaged during transportation Whether the product Check and make sure the type of the spindle
11. P S 1 to 4 2 of spindle motor Spindle motor 25 P S 0 to 3 0 encoder resolution 26 reserved 1 Current control 0 to 27 P S 2000 proportional gain 32767 28 Current control P S to 127 10 ms Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit integral time Zero speed reached f 29 PS 0to 300 10 1 r min range 30 Speed rate S 1 to 256 64 1 64 31 Reserved 4100 Weak magnetism 50 to 32 eS P S 80 adjusting coefficient 150 32767 indicates the Flux current 400 to short time maximum 33 P S 6000 16383 current of the spindle drive Time constant of 50 to 34 spindle motor rotor P S 1500 0 1 ms f 4095 electric Rated speed of 100 to 35 i P S 1500 1 r min spindle motor 3000 32767 indicates the The minimum flux 100 to short time maximum 36 P S 600 current 4095 current of the spindle drive The range for spindle 37 1 P Oto 100 10 Pulse orientation finished Spindle orientation 40 to i 38 P 400 1 r min speed 600 Spindle orientation 0 to 39 P 0 Pulse position 32767 Incremental angle for indexing orientation PA 40 x 360 ppr0 8 x the angular ratio for indexing orientation 40 Incremental angle for 7 0 to 0 If SET 13 is set to indexing orientation 32767 0 the value of ppro is multiplying the resolution of spindle motor optic electrical encoder PA 25 by 4 If SET 13 is set to Wuhan Hua
12. S indicates speed control Note Do not modify the reserved parameters which may be applied by the internal system Failure to follow this instruction could result in unexpected consequences Table 7 2 a Movement parameters of the HSV 180S 050 spindle drive configured with the Wuhan Dench GM7 spindle motor GM7103 4SB61 Adaptive Value Default t No Parameter Control Unit Range Value Mode Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Position control mode Position proportional 10 to 0 P 1000 0 01 Hz gain 9999 Torque filter time 1 P S 0 to 499 10 0 1 ms constant d tional 25t 2 pes proportiona S 0 4500 gain 32767 speed integral time 5 to 3 S 40 ms constant 1 32767 Speed feedback filter 4 P S 0 to 4 0 factor 5 Deceleration time s 1 to 40 0 1 s maximum rotary constant 1800 speed P17 6 Acceleration time S 1 to 40 0 1 s maximum rotary constant 1800 speed P17 speed command input 10 to 7 S 6000 1 r min 10 V gain 12000 speed command zero s 1023 to drift compensation 1023 speed command gain 80 to 9 Tx S 100 196 adjusting 120 32767 indicates the Current amplitude ji short time maximum 0 10 limit for maximum P S 30000 25000 current of the spindle torque drive 0 to 11 speed reached range P S 10 1 r min 32767 Test range for 1 to 12 e P 20000 pulse position toleranc
13. and POU 9 are effective The status display for DP POU is 291 6 3 Operation in the Movement Parameter Mode l On the main menu select PA 0 and press fand to enter the secondary menu for the movement parameter mode Senes HSV 180S spindle drive contains 48 movement parameters see Chapter 7 for specific meaning Press 7 and to select a required parameter Press S to display the detailed parameters and you can view modify and set the parameter After modifying or setting parameters press S to return to the secondary menu and then press S again to return to the main menu If the modified or changed parameters need to be saved press M to switch to the EE WRI mode and then press S to save them to the EEPROM in the spindle drive When the saving is finished FINISH is displayed Press M to re select the movement parameter mode or other modes Figure 6 4 Secondary menu for the movement parameter mode Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Press s press v BH 5 press i press PR OH srexsalt press M press t d rcs press t press 6 4 Operation in the Auxiliary Mode 1 On the main menu select EE WRI and press fand n to enter the secondary menu for the auxiliary mode 2 Senes HSV 180S spindle drive contains 5 types of auxiliary modes see Table 6 5 Press fand y to select the required auxiliary mode and
14. and rotary speed control Output Able to set the maximum output 1 10 15 18 to 19 torque torque overload torque overload time 27 to 28 adjustment and current regulator Spindle 13 14 37 to 39 Able to set spindle orientation speed Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit orientation 40 41 44 45 47 orientation position Control 3 Able to select user defined input Function i parameter 0 to 15 output signal and internal control selection i mode function modes 7 2 Movement Parameter Mode Series HSV 180S spindle drive can provide 47 movement parameters For details about the movement parameters see Table 7 2 and Table 7 3 Table 7 2 a describes the movement parameters of the HSV 180S 050 spindle drive that configured with the Wuhan Dench GM7 spindle motor GM7103 4SB61 with a 7 5 KW rated power 1500 rpm rated speed and 18 8 A rated current The parameter with need to be adjusted according to the actual operation Table 7 3 b describes the movement parameters of the HSV 180S 075 spindle drive that configured with the Wuhan Dench GM7 spindle motor GM7103 4SB61 with a 7 5 KW rated power 1500 rpm rated speed and 18 8 A rated current The parameter with need to be adjusted according to the actual operation In the application control mode P indicates position control suitable for spindle position control and spindle orientation
15. 025 15 Use build in braking resistor only HSV 180S 035 20 resistance 68 Q power gt 500 W resistance 68 Q power gt 600 W HSV 180S 050 25 oo resistance 56 Q power gt 1000 W resistance 30 Q power gt 1200 W HSV 180S 075 40 resistance 27 Q power gt 1500 W Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 3 4 Specification of Circuit Breaker Input AC Reactor and Cable Circuit breaker must be connected between the three phrase AC power supply and power input terminals L1 L2 L3 on XT1 so as to cut off the power when the spindle drive motor is over currented or short circuited In order to cut off the input power immediately when the spindle drive unit breaks down an electromagnetic contactor can be installed on the input side of the spindle drive to control the main circuit power on and off But it must avoid frequently turning on and off the main circuit power in a short period of time through contactor less than twice per minute In order to protect the rectifier components from damage caused by the high current s impacting to the input power circuit the power input side need to connect to an input AC reactor and increase its power factor It can effectively eliminate the influence of high harmonics prevent other equipment from damage caused by the voltage wave changes and eliminate the unbalanced input current caused by phase voltage unbalanced
16. 1 control mode switching is allowed Press S to return to the control parameter mode 5 Setthe movement parameter PA 23 to 1 indicates speed running mode 6 Based on the PC output pulse command mode set the movement parameter PA 22 indicates the command pulse input mode 7 Save the parameter settings to EEPROM 8 Turn off the power wait for 30 minutes and then connect the power again 9 If there are no alarms or abnormal situation the green enable light EN is on which indicates the spindle drive is working properly The motor is activated and in the zero speed state 10 Switching between external speed running mode analog interface and position running mode is controlled by the 26 pin Mode SW on interface XS4 indicates the switch input for control mode switching When the Mode SW is OFF the spindle runs under the external speed mode Use PC to output pulse command to the14 15 16 17 pin CP CP DIR DIR on XS4 The motor runs according to the command When the Mode SW is ON the spindle runs Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit under the position running mode Use PC to output pulse command to the 14 15 16 17 pin CP CP DIR DIR on the interface XS4 The motor runs according to the command Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 9 Fault Troubleshooting Caution Maintenance personnel
17. 3 Specification of External Braking Resistor The braking voltage of HSV 180S spindle drive is DC 700 V For the maximum braking current see Table 3 6 A 70 Q 500 W braking resistor has been built in HSV 180S 025 035 050 075 and a maximum of ten times overload is allowed continuing for one second An external braking resistor is required when the drive unit s load or inertia is big The braking time is shorter when the load or inertia is bigger and the resistance value is smaller and its power is bigger However the maximum braking current cannot exceed the drive s maximum braking current Generally the total braking power of the braking resistor is 10 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit to 20 of the rated motor power Connect P and BK terminals of the spindle drive with the external braking resistor if an external braking resistor is used In this case the internal resistor and the external resistor are serial connected Table 3 6 shows the recommended external braking resistor Figure 3 7 Standard wiring diagram of the external braking resistor Spindle drive 40 8182 1 BUYLI RULOIXY 4 The following table describes the recommended value of the external braking resistor of HSV 180S Table 3 6 Recommended value of the external braking resistor of HSV 180S spindle drive Maximum External Braking Resistor Specification Braking Recommended Value Current A HSV 180S
18. Alarm clear 4 5 mete Hes Ed HAEE Spindle forvad fre Ses i Spindle reverse giez NE 2 This rine do mE imas Pe aa Angular nitio for S i duisi oi Sls tq e bas mess i Emig erc E z DIE orientation T5 Zero speed reached aes tt VE Spindle E ies optic jrr electrical Speed reached GET 5 encoder X54 Open collector Z Spindle z phase pulse orientation ORN FIN e p EN E ELE OUT Ti finished 3 GNDDM cons ora KSE yee P gt At spindle motor Failure chain anui ER REEL a a elec Hee B encoder output X84 pert at Command pulze EH uen jn PLUS Wer 82 GND nd DIR eb d dd gt mais shell Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 5 4 2 Standard Wiring for External Speed Control Mode Analog Interface Figure 5 16 Standard wiring for external speed control mode analog interface Spindle drive unit gt PE Dench spindle motor XTI Q EE AC380V is x SQ 60Hz Ls PE No Al 15e410 IS exi GE ce power eat protection raking Q P 13 0H1 onim Y BK supply eat protection xs Seno enable o mr i E Mmea ooe pamm Spindle forward 4 o gt FWD 3 H S Spindle wene oo RETA e ila A Spindle orientation begin pn fs HRS AM26LS3 alae Angular ratio for indexing e sarf 5 fe E 3 B ey incremental orientation INC SeD 6 rs Receiver 415 Hz iube scent UP Tro spered PTH sg las Pe Spindle ready c PR Alarm clear E fg Speed reached iad X
19. Control Co Ltd HSV 180S Series AC Spindle Drive Unit Z output 1 Pulse output mode can be selected by Spindle encoder Z setting the control parameter STA 13 output 0 Spindle motor optic electrical encoder Spindle motor Z phase pulse output optic electrical 1 Spindle encoder Z phase pulse output 34 Z encoder Z output Spindle encoder Z output Z phase pulse open collector output terminal NOTE 1 Pulse output mode can be selected by Z phase pulse 31 ZPLS_OUT setting the control parameter STA 13 open collector output 0 Spindle motor optic electrical encoder Z phase pulse open collector output 1 Spindle encoder Z phase pulse open collector output 1 Switch input terminal for control mode switching Ifthe spindle runs under the Control mode switch external analog speed mode the input Indexing operating mode can be changed to incremental the C axis position control by this 26 Mode SW orientation input switch terminal The effectiveness can be tested by STA 8 STA 8 0 indicates ineffective 1 indicates effective Mode SW ON Spindle is running under the position mode Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Mode SW OFF Spindle is running under the external speed mode 2 Input terminal for indexing incremental orientation In the orientation mode Mode SW is used to control the indexing incremental orientat
20. GND SIGN DIR 17 13 J ESTE j Speed anlaog cormand EIE n AN BRO m UN da GNDAM p Wl l GNDAMQSL I 1 5 4 5 Standard Wiring For the Switching Between External Speed Control Mode Pulse Interface and Speed Control Mode Analog Interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 5 19 Standard wiring for the switching between external speed control mode pulse interface and speed control mode analog interface Spindle drive unit PE XTl xm y C380V W 50 60Hz 15 10 L3 Xm Internal External braking Q power resistor 0 BK supply X 4 Spindle enable HH Alarm clear Pama ALM_RST mez Spindle forward H Spindle reverse REW Spindle orientation begin orn fas SB AM26L Um Angular natio for indading sHs S ei incremental orientation INC Sela 6 fini 24 ceiver OES UN Mode SW Bd spe sp mmi d 14 15 PE Spindle readey p um p Speed reached GET a j i Spindle orientation ORN FIN 31 ZPL OUT H finished E asd ENZ coup coma n ne MC AM26L 31 E Mnet a EO Die ST n ye Comin paba tus eT PLUS Ht ee 24 GNDDM Command pulse RED Tos Shell Shell Wuhan Huazhong Numerical Control Co Ltd Dench spindle motor Open collector Z phase pulse output ND Gl A Spindle motor B spindle optic B electrical Z encoder 7 ouiput GND HSV 180S Series AC Spindle Drive Unit 5 4 6 Standard Wiring for Spind
21. Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit For the 2 2 KW to 11 KW spindle motor the no load current is 40 to 60 of the rated current For the 15 KW to 22 KW spindle motor the no load current is 30 to 40 of the rated current The formula PA 33 the no load current of the motor x V2 x R x 32767 2000 or PA 33 the no load current of the motor the short time maximum current of the spindle drive x 32767 For the short time maximum current refer to Table 7 9 Table 7 9 Short time maximum current of the HSV 180S spindle drive Short time Continuous Maximum Adaptive Specification Maximum Current A Motor Power KW Current A HSV 180S 025 10 15 2 2 KW HSV 180S 035 14 21 3 7 KW HSV 180S 050 20 30 5 5 KW HSV 180S 075 28 43 7 5 KW Note If PA 33 flux current is set too large it will cause saturation flux which could result in motor oscillation and a larger fluctuation in rotary speed e If the value of excitation current is set too small it will cause insufficiency of magnetic flux stimulation which will lead to a great drop of motor output torque loop 4 The value of PA 34 time constant of spindle motor rotor electric can be specified based on the rotor inductance of the motor self inductance leakage inductance and rotor resistance Forthe 2 2 KW to 11 KW spindle motor the time constant is from 1300 to 1800 Fort
22. Indexing incremental orientation angular ratio input selection Input terminal for selecting indexing incremental orientation angular ratio INC Sell INC Sel2 ratio ON ON 4 OFF ON 3 ON OFF 2 OFF OFF 1 7 ZSP Zero speed reached input Zero speed reached input terminal When the running speed is in the specified zero speed range by setting movement parameter PA 29 the zero speed reached input is connected 8 READY Spindle output ready Spindle ready output terminal READY ON indicates proper power supply and no drive alarm The Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit signal is connected READY OFF indicates the main power is not switched on or a spindle drive alarm is reported The signal is disconnected Spindle alarm output terminal ALM ON indicates a spindle drive alarm is reported The signal 9 ALM Spindle alarm output Is connected ALM OFF indicates no spindle drive alarm The signal is disconnected Speed feedback Speed feedback monitor terminal 10 SM monitoring signal Speed feedback analog output Current monitoring Current monitor terminal 11 IM signal Current analog output Analog output Speed analog command input 12 AN terminal Input voltage range is between DC 10 to 10 or between 0 to 10 V Reference terminal for Referen
23. S ce etel pete ttt del Saatchi 57 5 3 Standard AN TING Soest etait ad e a rotae iamen A 58 5 4 1 Standard Wiring for Position Control Mode Pulse Interface 59 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 5 4 2 Standard Wiring for External Speed Control Mode Analog Interface 61 5 43 Standard Wiring for External Speed Control Mode Pulse Interface 61 5 4 4 Standard Wiring for the Switching Between External Speed Control Mode Analog Interface and Speed Control Mode Pulse Interface 62 5 4 5 Standard Wiring For the Switching Between External Speed Control Mode Pulse Interface and Speed Control Mode Analog Interface 63 5 4 6 Standard Wiring Tor Spindle ENCODER s uu pape UEM boni tp Lodo o 65 5 4 7 Wiring for External Braking RESistot cts esee ne een 65 6 Operation arid Displays uc eso td o ec a rro Vie dada sete Reus 67 TO VEeEVIOWss ta saeculo a telo T Ug trodtedctia Paste ott Ete led din 67 6 2 Operation in the Display Modeste etrereasb penu etn Det bo ket Qu sen EQ i e a Deed 68 6 3 Operation in the Movement Parameter Mode sss 73 6 4 Operation in the Auxiliary MOE n onte feritate nin tedontp eA bobectas tov tontris 74 6 5 Operations in the Control Parameter Modle eerte 76 6 6 Operation in the Alarm History Display Mode Operation
24. cable connection is correct 3 Whether the control signal terminal connection is correct Whether the polarity and size are proper 4 Whether the spindle drive and motor are fixed firmly 5 Whether the motor shaft is not connected to over loading 8 3 Trial Operation 8 3 1 JOG Running Mode For wiring see Figure 5 15 and Figure 5 16 in Chapter 5 1 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of the spindle drive is on If an alarm is reported check the connection Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 2 Set JOG running speed Press M to select movement parameter mode Press h or I to select the movement parameter PA 21 specifying JOG running speed and press S to enter the parameter setting mode press it Or f to set the parameter to a non zero value unit 1 r min Press S to return to the movement parameter mode Set the internal enable Press M to select movement parameter mode Press it Or p to select the movement parameter STA 6 indicates the state for enable and press S to enter the parameter setting mode press it Or y to set the parameter to 1 internal enable is allowed Press S to return to the movement parameter mode Save the parameter and disconnect the main circuit power three phase AC 380 V Connect the main c
25. drive type is in accordance unit and motor is in accordance with that in order with that in order Whether the Check the packing list and make sure that the accessories are accessory type and quantity is correct complete Whether the motor Check and make sure that the motor shaft can be shaft can be easily easily turned by hand except motors with brakes turned by hand If there are any problems contact directly with the applier or our company Warning 1 Do not install spindle drive which are damaged or with incomplete parts 2 The spindle drive units must be matched with the compatible spindle motor 3 Do not touch the spindle motor shaft directly which can cause corrosive 4 2 Installation Environment 4 2 1 Environment Temperature The working environment temperature is between 0 C to 40 C If the temperature over 40 C de rating required Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 4 2 2 Humidity Air relative humidity is equal or less than 90 There is no condensation 4 2 3 Altitude Spindle drive units must be installed below 1000 m altitude If over 1000 m altitude de rating required 4 2 4 Vibration and Impulsion Spindle drive is not load bearing and anti collision When installing and working it must be free from oscillation and impact and take measures to control the oscillation below 0 5 G 4 9 m S 4 2 5 Water Spin
26. effective it is an input terminal for indexing incremental orientation In the non orientation mode when the ORN is ineffective it is a switch input terminal for control mode switching Indexing Incremental orientation for spindle encoder The wiring is the same as that in the spindle encoder orientation mode The angular ratio for indexing incremental orientation is determined by the fifth pin INC Sell and the sixth pin INC Sel2 on XS4 Set the movement parameter PA 40 incremental angle and set control parameter STA 13 to 1 at this time the value of ppro is the value of PA 47 The formula for the incremental angle is as follow The incremental angle PA 40 x 360 ppr0 8 x the angular ratio for indexing incremental orientation For example if PA 40 2400 PA 47 4800 INC Sell and INC Sel2 are effective INC Sell and INC Sel2 is connected the incremental angle 2400 x 360 4800 8 x 4 90 When the spindle encoder orientation is finished make ORN spindle orientation begin effective until a indexing incremental orientation is Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit finished and then make Mode_SW the input terminal for indexing incremental orientation effective in this case ORN_FIN spindle orientation finish output is ineffective and the spindle motor rotates a incremental angle along with the spindle orientation direction For example if PA 40 is 2400 PA 47 4800 and IN
27. electric cabinet there must be air blew through the radiator to prevent the ambient temperature of the spindle drive from overheating Figure 4 1 Wall installation diagram of HSV 180S 025 035 050 075 spindle drive without auxiliary devices Screw with pad MAXT GB T9074 B 1988144 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 4 2 Wall installation diagram of HSV 180S 025 035 050 075 spindle drive with auxiliary devices crew with pad X14 GB T9274 8 198B 4 T Figure 4 3 Wall installation diagram for external heat sink of HSV 180S 025 035 050 075 spindle drive Screw with pad M4 x 70 BGB T3074 8 198Bi4 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 4 4 Installation interval of HSV 180S 025 035 050 075 spindle drive Wall installation N N Tnm gt l4mm Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 4 6 Installation intervals of multiple spindle drives YZ W OF Med ED E d o M15 T0 mm gt 16dmm EL LII irr C C T Mill OOOOOC BsB gy m S ig 4 4 Installation of Spindle Motor Warning Do not knock the motor or encoder so as to prevent the motor from oscillation or impact When carrying the motor do not drag the motor shaft leading out wire or encoder Do not overload mo
28. must have related knowledge and abilities Do not touch the spindle drive or motor within five minutes after power off to prevent electric shock or burns e Ifa spindle drive alarm is reported do not use the spindle drive only after the alarm is cleared based on the alarm code Before the alarm reset make sure that the EN signal is ineffective to prevent accidents caused by a sudden start 9 1 Protection and Fault Identification l Series HSV 18S of spindle drive provides 16 different protection functions and fault identification If one protection function is activated alarm information can be displayed through the digital tube on the spindle drive panel the spindle alarm output ALM is connected and the failure chain relay normally open contact on the input output terminal XS5 is disconnected It is required to connect the alarm output ALM or XS5 terminal to the PC When the protection function of the spindle drive is activated the PC can promptly take emergency measures After the fault source is cleared you can turn off three phase main power and then the repower the spindle drive to clear the alarm or enter the auxiliary mode to reset the internal alarm to clear the alarm or reset the external alarm to clear the alarm via the alarm clear input signal ALM RST The protection function with cannot be cleared by resetting the external or internal alarm It can only be cleared by cutting off the power and
29. of 9 10 GNDPP Spindle encoder 5 V the cable is too long you can power ground connect two or more wires in parallel Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 2 PA Spindle encoder position It is connected to the spindle feedback A input encoder A phase 11 12 PA Spindle encoder position It is connected to the spindle feedback A input encoder A phase 3 4 PB Spindle encoder position It is connected to the spindle feedback B input encoder B phase 13 14 PB Spindle encoder position It is connected to the spindle feedback B input encoder B phase 5 6 PZ Spindle encoder position It is connected to the spindle feedback Z input encoder Z phase 15 16 PZ Spindle encoder position It is connected to the spindle feedback Z input encoder Z phase 17 18 PE Shield ground It is connected to the housing 5 1 8 XS5 I O Input output Terminal Terminal NO Signal Function Symbol 1 MCI Failure chain output terminal The relay is connected when the relay is in Failure the Normal Open state and the spindle 2 MC2 chain drive runs properly The relay is disconnected if there is any spindle drive faults 3 COM Reserved 4 BREAK Reserved 5 2 Interface Circuit 5 2 1 Switch value Input Interface Figure 5 8 Switch value input interfaces of HSV 180S Wuhan Huazhong Numerical Control Co Ltd
30. press S to enter the detailed operation mode Table 6 5 Meaning of each symbol in the auxiliary mode No Symbol Operation Mode Description EE WR Saving the changed parameter to j I PEE EAM tae the internal EEPROM The drive unit and motor run in 1 JOG JOG running the JOG mode at the speed that has been specified RST A Alunnt6scting Resetting spindle drive and L clearing alarm DFT P Default settings Restoring the parameter setting to A restoration the original default setting CLR A Alarm history 4 L e Clearing alarm history AUT T 5 a Reserved Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 6 5 Secondary menu for the auxiliary mode press i d t PH gree forges E5t nd prussalt tress Cot AL sump Prose fum oe ence jen Tt EE n press t y t 1 EEPROM mode This method is effective only during the parameter changes and settings After changing or setting parameters you can save the new parameter values by pressing S in this mode When FINISH is displayed the parameter change and setting is completed Press M to switch to another mode or press IN and to select other operations in the auxiliary mode 2 JOG mode This mode is effective only in JOG running When the JOG speed parameter PA 21 is a non zero value on the main me
31. tolerance value the tolerance alarm 1s generated 1 Set parameters to the position feed forward 0 to 100 16 gain Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Position feed forward gain 2 When the parameter is set to 100 the position lag value is 0 at any frequency of the command pulse 3 The high speed response is improved as the feed forward gain of the position loop increased This can cause instability and oscillation 4 If the fast response is not required the parameter can be set to 0 22 Command pulse input mode 1 Set parameters to the command pulse mode 2 Set parameters to one of the 3 types of input mode 0 indicates two phase positive pulse input indicates pulse direction 2 indicates CCW pulse CW pulse 3 CCW is defined as forward for the spindle rotating counterclockwise looking from the axial direction 4 CW is defined as reverse for the spindle rotating clockwise looking from the axial direction 0 to 3 23 Selection of control mode 1 This parameter is used to select control mode for the spindle drive 0 indicates the C axis position control mode receiving the position pulse input command 1 indicates the external speed control mode receiving speed analog input command 2 indicates the external speed control mode receiving speed pulse input command
32. 4 indle orientatio iB Open collector Z aa Vy ENZ BLEPLS OUT L phase pulse output e t 23 GNDDM A GND conjs A s DR Xn Failure chain amasLs31 Essi Ho S Spindle notus MC2 1 Drive spindle optic Len j ee Ih B electrical X54 ps2 YT Z encoderouiput Speed analog command Cf SEEN A Z De to Hov T 4 GNDDM GND GNDAM 5 Dw HOV e GNDAM z L Shell Shell 5 4 3 Standard Wiring for External Speed Control Mode Pulse Interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 5 17 Standard wiring for external speed control mode pulse interface Spindle drive unit OPE Dench spindle motor xTl xm y U Serer Vo AC3BOV Ll wo 50 60Hz gi PE Q 15 10 L3 ied Xe Exiernal braking p P 13 0HT resisior 0 pk Y eat protection n Gua Spindle enable 23 ig 18 19 5V ENC Alam clear ALM RST pis 23 24 GNDPG sof mm INC Sel2 Hg Meer PTET LL MER o Y Diin 5 GHZ RASPER Sar ie amas ra a je Bat econ s foe 15 4 Cartrol node ewitching hdechg ivzenetrl Mode SW 26 E lt HEI a 16 orientation 16 Z Zero speed reached L meirMpese ans LL Spindle ready READY 8 Bey Spi Speed reached GET Sty d a tor Spindle orientation E ipn finished ORN FIN 30 gom 31 IZPLS OUT y Phase pulse A ouiput a GNDDM AL OND i i ja Ele iG i i 6 ajA A Spindle motor Failure chain dm peu stile H ii Pm ak xi E B iin X9
33. 4 35 Z encoder Commandpube CAK Zatz L i 7 9uiput PLUS 4 Dres ps 24 GNDDM GND Command pulse DIR e REP sified 5 4 4 Standard Wiring for the Switching Between External Speed Control Mode Analog Interface and Speed Control Mode Pulse Interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 5 18 Standard wiring for the switching between external speed control mode analog interface and speed control mode pulse interface Spindle drive unit OPE Dench spinle motor XII Q AC3OV L1 50 60Hz L2 15 10 L3 Xm External braking Q P mtemalpower resitor y BK py xs Spindle enable o p EN 1 HES Spindle forward o gt x Bee Spindle reverse 4 00 Frew a LSS Spindle orientation heging Ox 25 E AMOLS Angular ratio forindexing 9 o pf INC Sell s HES 3 incremental orientation NO INC Sela 6 Sfp Receiver Control mode switching oo P Mode SW26 mi ZA indexing incremental anuos reached Hee j Spindle ready IPSE Spindle alarm ALM 9 electrical ET sd E encoder Speed reached GET mi xw Open collector Z irr cen orn Fw 30 Si ZR OUT a lao oue cutr finished mias ENZ cm UTC ad pulse output GNDDM COM ISH i 32 A At xs JERA W minile moi Failure chain AM26Ls31 V Maler 5 spindle optic Drive Hmp LL s electrical X54 7 encoder ouiput Command pulse H CP 14 az J i z PLUS krapa Command pulse pratis
34. 4 4 2 Installation MIetBiod sniene aisn ne piede etico en 34 VER Disi eA rel deed we CL C op mM E PTT 35 Sd Signals and PUNCHONS a sees NER ede eh sa DUO te SURPRIS 35 5 1 1 Terminal Configurations iesse aream M Ta pepe est ael ioaea Ma 35 SA GUXTT Power Input Terminal ss coquere eroe ctio oes eo etate 38 5 1 3 XT2 Heavy Current Output Termtal sodes uc Oase tp pts 38 51 ASL R5252 Serial Interface sante cea ore ete pde aesti EEEa S ee iato 39 5 1 5 X54 COMMAND Input output Interface ntt rti do teirp t 40 5 1 6 XS3 ENCODERI Spindle Motor Optic electrical Input Interface 46 5 1 7 XS2 ENCODER2 Spindle Encoder Input Interface sss 48 5 1 8 XS5 I O Input output Terminal asd oasadactolcduitien iie odd casia Eentedeeth th 49 5 2 Interface CIXQUITau cutn ecdesia rhe side b ng quip eeu etaed Eoi t CELER Dat in osa Vu 49 5 2 1 Switch value Input Interfaeessoietece oko sibimet testo oerte 49 5 2 2 Switch value Output Interfaces tetenteedo vein erento uisendo teneo Mes nait 50 5 2 3 Pulse Command Input Interface 5 net Eee reto AIR bee Pee nde 52 5 24 Spindle Motor optic electrical Encoder Spindle Encoder Input Interface 53 5 2 5 Spindle Motor optic electrical encoder Spindle Encoder Output Interface53 5 2 6 Analog Command Input Interface iie oo Eh EU Hee ete bua 55 5 2 7 Z phase Pulse Open Collector Output Interface sss 56 SI WHN aee ueri ae ea d getto etes E E cael en ttn Late
35. 6000 9000 0 015 25 HSV 180S 35 2 6 GM7103 4SA61 3 7 35 3 10 1000 6000 9000 HSV 180S 35 2 1 GM7103 ASB61 5 5 35 13 1500 6000 9000 0 02 35 HSV 180S 50 2 3 GM7103 4SC61 7 5 35 8 18 8 2000 6000 9000 HSV 180S 75 2 3 GM7105 ASB61 7 5 47 8 18 8 1500 6000 8000 0 032 55 HSV 180S 75 2 3 Rated Rated Rated Rated Maximum Rotating A Weight Adaptive Spindle Motor Type Power Torque Current Speed Speed Inertia 4 n rive Kw Nm A r min r min Kgm GM7107 4SA61 6 3 60 2 19 4 1000 6000 8000 0 032 55 HSV 180S 75 2 2 GM7130 4SB61 5 5 35 13 1500 6000 8000 0 042 78 HSV 180S 50 2 3 GM7132 4SB61 7 5 47 8 18 8 1500 6000 8000 0 042 78 HSV 180S 75 2 3 Note 1 The specifications which are not covered in the above such as power rotary speed can be designed according to customers special requirements 2 means the specification not only related with the motor parameters but also related with encoder parameters It is special mentioned that if configured with encoder made in China or Japan the maximum rotary speed is 6000 r min if configured with encoder made in Germany the maximum rotary speed is 15000 r min Table 3 5 Series GM7 AC servo spindle optic electrical encoder socket 17 pin aviation socket Pin NO Signal PE A none none none Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit none
36. Acceleration d 6 i up from 0 r min to the maximum speed 0 1S to 180S t me constant 2 Acceleration features linearity 1 Set this parameter to the relationship between voltage and rotary speed under analogue speed Analogue command mode speed 7 sommand 2 The value is the speed corresponding to the 10 V 0 to 12000 input gain voltage unit 1 r min 3 The valve is effective under the external speed control mode 1 In the speed control mode this parameter is used to adjust zero drift input by external analogue speed Speed command The method of adjustment is as follows 8 coromane Perform short connection between the eae zero drift 1023 analogue control input terminal and compensation i grounding wire for signal Setthis parameter to the value that stops the operation of the motor Speed 1 In the speed control mode this parameter is used 9 command to adjust the amplification factor of PA 7 80 to ba Py A paii adjusting 2 The value is effective under the external speed Toug factor control mode 11 speed reached 1 Set parameters to speed reached 0 to 32767 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit range 2 In the non position control mode if the motor speed tracking error is less than the value the switch signal for speed reached is connected otherwise it is disconnected 3 In the position control mode this parameter is ineffective 4 Th
37. C Sell and INC Sel2 are set to ON the spindle motor turns 90 degrees After the indexing incremental orientation is finished ORN FIN spindle orientation finished output is effective Ifa further indexing incremental orientation is required make Mode SW ineffective a moment later make it effective the spindle motor rotates to another incremental angle Ifa further incremental fixed angular orientation is not required make Mode SW ineffective The control process is similar to that of spindle orientation Note Indexing incremental orientation for spindle encoder is based on the spindle encoder orientation and it must be performed after the spindle encoder orientation is finished The input switch Mode SW is a dual purpose terminal In the orientation mode when ORN spindle orientation begins is effective it is an input terminal for indexing incremental orientation In the non orientation mode when the ORN is ineffective it is a switch input terminal for control mode switching 7 3 Control Parameter Mode Series HSV 180S spindle drive unit provides 16 control parameters see Table 7 12 For the parameter operation setting modifying and saving see 6 7 Control Parameter Operation and 6 8 Control Parameter Modifying and Saving Table 7 16 Control Parameters NO Parameter Function Description Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit
38. C Sell and INC Sel2 is connected incremental angle 2048 x 360 4096 8 x 4 90 When the spindle motor optic electrical encoder orientation and the zero switch orientation are finished make ORN spindle orientation begin and Mode SW the input terminal for indexing incremental orientation effective until a indexing incremental orientation is finished in this case ORN FIN spindle orientation finished output is ineffective and the spindle motor rotates a incremental angle along with the spindle orientation direction For example if PA 40 is 2048 and INC Sell and INC SeD set to ON the Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit spindle motor turns 90 degrees After the incremental orientation is finished ORN FIN spindle orientation finish output is effective If a further indexing incremental orientation is required make Mode SW ineffective a moment later make it effective the spindle motor rotates to another incremental angle If a further incremental fixed angular orientation is not required make Mode SW ineffective The control process is similar to that of spindle orientation Note b Indexing incremental orientation for spindle motor optic electrical encoder must be performed after the spindle motor optic electrical encoder orientation or the zero switch orientation is finished The input switch Mode SW is a dual purpose terminal In the orientation mode when the ORN is
39. Description of parameters setting Parameters related to the output torque are effective in any control mode Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 2 The setting for PA 10 The maximum current amplitude limit value for output torque is between 1 5 to 2 times of the rated current of the motor The formula is as follow PA 10 472 7 x V2 x2xRx32767 2000 And a more simple formula PA 10 1 5 to 2 x rated current of the motor short time maximum current of the spindle drive x 32767 For the short time maximum current value see Table 7 14 Take the Dench GM7105 4SB61 O spindle motor as an example Z rated current is 18 8 A the maximum current amplitude limit value is between 1 5 to 2 times of 7 therefore PA 10 2x 18 8 43 x 32767 28652 and the value range of PA 10 is from 25000 to 26000 3 The setting for PA 18 The overload current value usually is 1 5 times of the rated current of the motor The formula is as follow PA 18 1 5 x rated current x V2 x R x 32767 2000 And a more simple formula PA 18 1 5 x rated current of the motor short time maximum current of the spindle drive x 32767 For the short time maximum current value see Table 7 14 Take the Dench GM7 105 4SB61 O spindle motor as an example the rated current is 18 8 A the overload current value is 1 5 times of the rated current Therefore PA 18 1 5 x 18 8 43 x 32767 21489 the value range o
40. HSV 180S Series AC Spindle Drive Unit Series HSV 180S AC Spindle Drive User s Manual V2 0 2010 11 Wuhan Huazhong Numerical Control Co LTD Wuhan China Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Contents T oafetyr TOCA OMS peii sep a pa epa etd ep pn atpi ettet Hep eb p AUI 6 1d15ymbols of Safety Precautions tad eee ceperit egit pier ida anti 6 12 Meaning of Safety Precaution Symbols seed pope is end e SU 7 1 3 Explanation of Safety Precaution Symbols e eene rRH be rite Re 7 VA Safety Regul OMS oresar anse bap io no baere tas Ri Rad Ead GE pete b tM nai a 8 ZEA DV OTIC oae uice qutt aieo decedens Ert in ei Cette re AER O pav eldest ids 13 2 Introduction aei eese espe E E sh i mola it tete dtt base 13 2 2 Introduction to Control MOGOeS re d atten iua et RE UO pir pira olei iei ides 14 ox Orden REDI ON ieee Sodas e e red o ete E Vir Mau resp te As 16 3 1 Specifications of Spindle DEVO oodd eae rU omia te dd agri aqu 16 2 Li Speciicadon for HV BUS nd tal tascrasto buste Abs a a EebbS Duet b No teens 16 9042 Current Type oLEIDV IOUS ic prec ingunta ien o Vnd eiua et asp 16 3 1 3 Technical Specification of FIBV 1909 iacere ro tient eo tertiae opem s 16 3 1 4 Dimension and Size of Spindle Drive oreet mein 18 3 2 Specification of Spindle MOOR uro iris Vo ete Notit Det gemi En eid 19 3 2 1 Introduction to Series GM7 AC Servo Spindle Motor sssss 19 3 2 2 Featu
41. Otherwise the insulation properties may be reduced due to overheat Inthe spindle drive large capacity of electrolytic capacitor exists which leads to the remaining of high voltage even after power off Therefore do not touch the spindle drive or motor within five minutes after the power off Terminals P BK on XT2 are connected to the external braking resistor Terminal P and BK cannot be shorted Otherwise it will damage the spindle drive e Shell in the wiring diagram refers to the mental shell of the wiring plug The cable shield must be connected to the metal shell First unravel the shield and avoid twisting together Then loop part of the shield and cut off the rest Last cover the looped shield with casing and weld the exposed shield to the metal shell Avoid too much solder to make sure the plug shield can be covered It will be better if you use a metal cable clip to form a 360 degree access and perform nearby grounded 5 4 1 Standard Wiring for Position Control Mode Pulse Interface Figure 5 15 Standard wiring for position control mode pulse interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Spindle drive unit 4 Dench spindle motor i XTl1 XT U Pr Y cancscosenoenes d Ac BS Wc S0 60Hz L2 PEG PE 1596771096 L Intemal Xn dis am GHI Heat protection External braking Q P y mm s resistor Y BE L ye 4 22 18175 ENC Wed oo yo gruppo Bt m
42. Size of Spindle Drive The following figures show the installation dimension of series HSV 180S spindle drives Figure 3 2 Dimension and size of HSV 180S 025 035 050 075 without auxiliary devices Unit mm Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 3 3 Dimension and size of HSV 180S 025 035 050 075 with auxiliary devices Unit mm 3 2 Specification of Spindle Motor 3 2 1 Introduction to Series GM7 AC Servo Spindle Motor Series HSV 180S spindle drive matched with the series GM7 AC servo spindle motor which achieves the closed loop control and has an excellent performance Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit It is widely used in the fields that require AC servo spindles such as machine tool building material textile light industry machinery and metallurgy industries Series GM7 AC servo drive consists of stator rotor low noise fans high precision encoder and other components Based on the structural optimization design and magnetic circuit optimization it adopts class F insulation structure machine processing and high precision dynamic balance technologies 3 2 2 Features of Series GM7 AC Servo Spindle Motor Compact structure small size light weight high power density Low magnetic vibration low noise high precision rotation large speed range of constant torque and wide constant power s
43. Spindl 1 Set parameters to the spindle orientation speed indle p 2 The value is set by taking the zero pulse position 0 to 4095 39 orientation n of the motor encoder or spindle encoder as a Pulse position reference Incremental Set parameters to the incremental angle for angle for i f 40 indexing orientation 0 to 32767 indexing orientation Parameters setting in the orientation mode l pe E P The position loop feature is adjusted by setting PA 44 The speed loop feature is adjusted by setting PA 42 and PA 43 The current loop feature is adjusted by setting PA 27 and PA 28 The flux current value is specified by multiplying PA 33 by PA 45 For example if PA 33 is 6000 and PA 45 is 60 the flux current value 6000 x 60 3600 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit A Spindle Orientation 1 Spindle motor optic electrical encoder orientation In the spindle motor optic electrical encoder orientation mode connect the encoder to the input interface XS3 for feedback Set PA 13 indicates speed ratio numerator of spindle to motor to 1 and PA 14 indicates speed ratio denominator to 1 set PA 25 indicates the resolution of optic electrical encoder to 0 indicates that the resolution is 1024 According to the actual requirement set PA 37 PA 38 and PA 39 in this case the range for spindle orientation position is from 0 to 4096 Set the contro
44. U Switch value Output Status Display Switch value Output Meaning of Switch value for DP POU Terminal Output Terminal 1 POU 0 Reserved 2 POU 1 System alarm indicator 4 POU 2 Zero speed reached 8 POU 3 Alarm output 16 POU 4 System ready 32 POU 5 Reserved 64 POU 6 System enable indicator 128 POU 7 Failure chain 256 POU 8 Spindle orientation finished 512 POU 9 Speed reached Note Refer to the switch value output status for DP POU in the process of spindle Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit orientation Table 6 4 Meaning of the switch value output status for DP POU in the process of spindle orientation Switch value Output Status Display for DP POU Switch value Meaning of Switch value Output Terminal Output Terminal 291 807 295 807 551 547 291 Pou 0 Reserved 1 1 1 1 1 1 1 Pou 1 System alarm indicator 1 1 1 1 1 1 1 Pou 2 Zero speed reached 0 1 1 1 1 0 0 Pou 3 Alarm output 0 0 0 0 0 0 0 Pou 4 System ready 0 0 0 0 0 0 0 Pou 5 Reserved 1 1 1 1 1 1 1 Pou 6 System enable indicator 0 0 0 0 0 0 0 Pou 7 Failure chain 0 0 0 0 0 0 0 Por Spindle orientation i i i r finished Pou 9 Speed reached 0 1 0 1 1 1 0 1 Before spindle orientation is begin POU 2 POU 3 POU 4 POU 6 POU 7 POU 9 is effective 0 indicates that the output status is effectiv
45. al Speed Running Mode Analog interface sss 118 8 3 5 External Speed Running Mode Impulse interface 119 9 95 06 Spindle OFIenDEOE os ope sinas Go atte tama sul Ete banais Br phe Dl tau dn Ra Deb vEkuk an ir ten 119 8 3 7 Spindle Indexing Incremental Orientation er ere ert rece 120 8 3 8 Switching Between External Speed Running Mode Analog Interface and Position R nning Mod ccs esie iet s anbietet reel na RM dle 121 8 3 9 Switching Between External Speed Running Mode Pulse Interface and Position Running Mode Pulse Interface 5 a iier He rt he derived 123 PATE Troubleshooting atomi iub pM rbd esu tam Rip onae es deo mdi o au 125 9 1 Protection and Fault Id fitficatiob usseco brote trage oerte ied 125 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 Safety Precautions Thank you very much for buying AC spindle drive HSV 180S HSV 180S AC spindle drive unit and spindle motor are applicable to the general industrial environment not to the strong vibrating environment Pay attention to the followings It is inapplicable to the medical equipment which related to life safety The spindle drive is not water proof It must be avoid moisture and direct sunlight Do not perform any change to the spindle drive and drive motor Before installation and wiring read through this manual Before operation understand the
46. arameter setting mode press IN or I to set the parameter to 0 external enable is allowed Press S to return to the control parameter mode 4 Set the control mode switching Press M to select control parameter mode Press h or n to select the control parameter SAT 8 indicates control mode switching and press S to enter the parameter setting mode press IN or to set the parameter to 1 control mode switching is allowed Press S to return to the control parameter mode 5 Set the movement parameter PA 23 to 1 indicating speed running mode According to the actual requirement set the movement parameter PA 7 PA 8 and PA 22 6 According to the controller output signal mode set movement parameter PA 22 indicates the command pulse input mode 7 Save the parameter settings to EEPROM 8 Turn off the power wait for 30 minutes and then connect the power again 9 If there are no alarms or abnormal situation the green enable light EN is on which indicates the spindle drive is working properly The motor is activated and in the zero speed state 10 Switching between external speed running mode analog interface and position running mode is controlled by the 26 pin Mode SW on interface XS4 indicating the switch input for control mode switching When the Mode SW is OFF the spindle runs under the analog speed mode Use PC to output forward or reverse control signal
47. auxiliary mode 6 On the main menu press IN and I to select a parameter number and then press S to display the value of the parameter Press to shift and press IN and I to change the parameter value When a parameter is modified the right decimal point on the LED digital tube lights Press the modification position of the changed parameter moves to the left left cycle and the corresponding decimal point on the LED digital tube light The parameter value increase or decrease 1 every time you press f Or y respectively The parameter value continuously increases or decreases if you press and hold f Or p respectively After the parameter modification is completed Press S to return to the movement parameter mode menu Press it Or p to continue to modify other parameters After changing a movement parameter you can save the parameter change by pressing S to return to the main menu and pressing M to select the auxiliary mode Then press IN and I to select EE WRI and press S to save the changed parameter value to EEPROM The panel displays FINISH indicating that the parameter value is saved Press M to re select the parameter mode or other modes 6 8 Control Parameter Setting and Saving Caution The control parameter setting cannot take effect immediately The new parameter ca
48. c electrical encoder Z phase input Spindle motor optic electrical It is connected to the spindle motor encoder feedback Z optic electrical encoder Z phase input 13 OHI Motor overheat detection Input terminal Motor overheating It is connect to the motor overheat 26 OH2 detection sensor 14 15 PE Shield ground It is connected to the motor housing Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Spindle motor 16 17 optic electrical 5V ENC Connect the spindle motor 18 19 encoder 5 V power optical electrical encoder with 5 V output terminal power supply If the cable is too long Spindle motor use multiple wires to form serial 23 24 optic electrical GNDPG connection 25 encoder 5 V power ground Spindle motor Spindle motor optic electrical encoder optic electrical power feedback 20 21 encoder 5 V 5V MI The spindle drive can automatically 22 feedback input perform voltage compensation based on terminal encoder feedback information 5 1 7 XS2 ENCODER2 Spindle Encoder Input Interface Terminal NO Signal Function Symbol 19 20 5VPI Spindle encoder 5 V It provides the function for power feedback spindle encoder power feedback The spindle drive can make voltage compensation automatically according to the power feedback 7 8 5VPO Spindle encoder 5 V A 5 V power is used in the power input spindle encoder If the length
49. ce terminal for speed analog 13 AN analog input command input 14 CP Command pulse Input terminal for external command 15 CP PLUS input pulse 16 DIR Note 17 Command pulse 1 You can set the pulse input mode by DIR SIGN input setting the movement parameter PA 22 Command pulse characters Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit CCW CW command pulse mode 2 phase command pulse mode Spindle motor A phase pulse monitor output optic electrical differential drive output encoder Note 32 Ac A output 1 Pulse output mode can be selected by Spindle encoder A setting the control parameter STA 13 output 0 Spindle motor optic electrical encoder Spindle motor A phase pulse output optic electrical 1 Spindle encoder A phase pulse output i encoder 33 A output Spindle encoder A output Spindle motor B phase pulse monitor output optic electrical differential drive output encoder NOTE 18 B B output 1 Pulse output mode can be selected by Spindle encoder B setting the control parameter STA 13 output 0 Spindle motor optic electrical encoder Spindle motor B phase pulse output optic electrical 1 Spindle encoder B phase pulse output encoder 36 B B output Spindle encoder B output Spindle motor Z phase pulse monitor output 35 Z optic electrical differential drive output encoder NOTE Wuhan Huazhong Numerical
50. d HSV 180S Series AC Spindle Drive Unit press S to enter the parameter setting mode press IN or I to set the parameter to 0 external enable is allowed Press S to return to the control parameter mode 4 Setthe control parameter PA 23 to 1 or 2 indicates the speed running mode 5 According to the actual operation set the movement parameter PA 37 PA 38 PA 39 PA 47 6 According to the actual operation set the control parameter SET 13 SET 14 SET 15 7 Save the parameter settings to EEPROM 8 Turn off the power wait for 30 minutes and then connect the power again 9 If there are no alarms or abnormal situation the green enable light EN is on which indicates the spindle drive is working properly The motor is activated and in the zero speed state 10 Output the control signal for spindle orientation begins to the 25 pin ORN on the XS4 command input output interface The spindle motor orientate at the preset spindle orientation speed When the deviation between the actual position and preset orientation position is equal or less than the preset range for spindle orientation finished the 30 pin ORN FIN on the XS4 outputs signal for spindle orientation finished When the output signal is absent the state of spindle orientation is finished 8 3 7 Spindle Indexing Incremental Orientation 1 For wiring see Figure 5 16 Figure 5 17 Standard wiring diagram for external speed control mode or F
51. d motor running for a period of time 8 1 Power Connection 1 Power On Sequence Connect the main circuit power three phase AC 380 V and external DC 24 V power supply The digital tube of the spindle drive is light spindle alarm ALM is disconnected and the failure chain relay normally open contact on interface XS5 closed If an alarm is reported power the spindle drive off and check the trouble After 1 second the spindle enable signal EN is received If the spindle drive have no faults and the spindle enabling function is effective the motor is activated and in the state for running If an alarm is reported and the spindle enabling function is ineffective the motor is idle At this time power off the main circuit power and check the trouble Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit In the external speed running mode analog interface the PC outputs the spindle forward FWD or spindle reverse REW control signal to spindle drive And operate PC to send analog command to spindle drive The motor runs according to the command In the position running mode pulse interface or the external speed running mode pulse interface the PC sends pulse commands to the spindle drive The motor runs according to the command For the details see the sequential diagram for power connection and alarm Figure 8 1 Sequential diagram for power connection analog command Main circuit po
52. dicates the short time maximum output current of the drive unit Display the actual magnetic field current unit 4 DP IMF digital 32767 indicates the short time maximum output current of the drive unit Display the magnetic field current command unit 5 DP IMR digital 32767 indicates the short time maximum output current of the drive unit 6 DP PFL Display the low 16 bit of the actual position unit Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit pulse 7 DP PFM Display the high 16 bit of the actual position unit pulse 8 DP SPR Display speed command unit 1 r m Display alarm status 9 DP ALM unit digital 32767 indicates the short time maximum output current of the drive unit Display switch value input status IN 0 spindle drive enable alarm status reset IN 2 CW control IN 3 CCW control IN 4 INC Sell IN 5 INC Sel2 IN 6 spindle orientation control IN 7 control mode switch Z s 10 DP PIN TUM VDD Display the actual feedback value of the U phase 11 DP IUF current unit digital 32767 indicates the short time maximum output current of the drive unit Display switch value output status POU 1 reserved POU 2 system alarm indicator status POU 3 zero speed reached POU 4 alarm output 12 DP POU POU 5 drive system ready POU 6 reserved POU 7 system enable indicator POU 8 failure chain POU 9 spi
53. directly connected to the power supply it may damage the spindle drive 2 The external power supply is provided by the user Make sure that the polarity is not reversed Otherwise it may damage the spindle drive 3 Z phase pulse signal is outputted by the open collector If there is Z phase pulse signal the signal is connected Otherwise the signal is disconnected 4 The Z phase pulse signal is usually very narrow Therefore the PC must use a high speed optical coupler receiver such as 6N137 5 The output must be non isolated output non insulated Figure 5 14 Z phase pulse open collector output interface VEC max 25V 50mA Spindle drive unit ZPLS_OUT 5 3 Wiring 1 Power input terminal XT1 and heavy current power output terminal XT2 a Diameter The terminal diameters of P BK L3 L2 L1 U V W PE on TX1 TX2 of HSV 180S 025 035 050 075 gt 2 5 mm 22 kw The terminal diameters of P BK L3 L2 L1 U V W PEon TXI TX2 of HSV 180S 025 035 050 075 gt 4 mm 3 0 3 7 5 5 7 5 kw Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit b Grounding Grounding wire must be thick The spindle drive and spindle motor must be connected to PE Grounding resistance lt 4 Q c Use cold pre insulated terminals to connect terminals and make sure that the connection is firm d Install the non fuse circuit breaker to promptly cut off the external power when a spindle dr
54. dle drive cannot be installed in the water spray or condensation location 4 2 6 Air Pollution The spindle drive must be free from air pollution It must be installed in the electric cabinet which is resistant to corrosive and flammable gas as well as prevent conductive object mental dust oil mist and liquid from entering to the interior of the equipment 4 3 Installation of Spindle Drive Warning The spindle drive must be installed in the electric cabinet with fine protective function The spindle drive must be installed in accordance with the specified direction and interval to ensure enough cooling The spindle drive cannot be installed near combustibles that may cause fire hazard 4 3 1 Installation Methods 1 Installation Methods There are three types of wall installation directly installed without auxiliary devices with auxiliary devices and external heat sink installation For their Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit installation diagrams see Figure 4 1 Figure 4 2 and Figure 4 3 You can use any of the three methods and install the servo drive vertically 2 Installation Interval For the installation interval of single spindle drive see Figure 4 4 and Figure 4 5 For the installation interval of multiple spindle drive see Figure 4 6 During installation leave enough intervals as possible to ensure a good heat emission 3 Cooling In the
55. e looking from the soldering terminal e w fw m m s s 4 2 Bsp Js psp oj qe pug Dep 83 D e 9 D m f m 9 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Figure 5 3 Plug of XS4 command input output interface plug looking from the plug 1 18 o o 19 36 Figure 5 4 Soldering terminal of XS3 spindle motor optic electrical encoder looking from the soldering terminal 7 s 9 i e s 2 pu pap pee pan e e e 24 AMP connection terminal EE EC CHEESE LES EX ES ERA ES ICE AE ES Esp per sper per quo pner EIC ES ap FCD 3M connection terminal Figure 5 5 Plugs of XS3 spindle motor optic electrical encoder looking from the plug 1 13 o C o 14 26 Figure 5 6 Soldering terminal of the XS2 spindle encoder looking from the soldering terminal Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit e Lal 2 s s a s 24 22 xs Gs 33 Figure 5 7 Plugs of XS2 spindle encoder looking from the plug 1 10 oS o 11 5 1 2 XT1 Power Input Terminal 20 XT1 power input terminal of HSV 180S 025 035 050 075 Terminal NO Signal Function Symbol 1 220B Reserved 2 220A Ground Ground terminal and the ground 3 PE terminal resistance is less than 4 Q 4 L5 Main c
56. e 32767 Speed ratio i 1 to Applicable to 13 numerator of spindle P l 32767 orientation control only to motor Speed ratio to Applicable to 14 denominator of P 1 32767 orientation control only spindle to motor 32767 indicates the Current amplitude s 10 to short time maximum 15 limit for the second P S 5000 32767 current of the spindle torque f drive i6 Position feed forward P 0 to 100 0 1 gain 17 Maximum speed limit P S 1000 to 6500 1 r min Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 16000 32767 indicates the Overload current i 10 to short time maximum 18 setting P S 20000 32000 current of the spindle drive Overload time setting 10 to 19 P S 600 0 1s of the system 30000 8000 to 20 Internal speed S 0 1 r min 12000 21 JOG operation speed P S 0 to 500 300 1 r min Command pulse input 22 P S 0 to 3 1 mode Select the control mode to the spindle drive 0 the C axis position control mode that receive position pulse input command 1 the external speed control mode that receives the speed analog Selection of control input command 23 P S 0 to 3 1 mode 2 the external speed control mode that receives the speed pulse input command 3 Internal speed control mode and the internal speed command is set by the movement parameter PA 20 Magnetic logarithm 24
57. e and correspondingly outputs low level voltage 1 indicates that the output status is ineffective and outputs high level voltage Pay attention to the state of the alarm output switch value When a spindle drive alarm is reported the state of alarm output switch value is 1 when no alarm is reported the state is 0 The state display for DP POU is 291 2 When the spindle orientation input signal from the PC is received the spindle orientation begins Before the spindle running speed get to the speed for spindle orientation POU 3 POU 4 POU 6 POU 7 and POU 9 are ineffective The status display for DP POU is 807 3 When the spindle runs at the spindle orientation speed POU 2 POU 3 POU 4 POU 6 POU 7 and POU 9 are effective The status display for DP POU is 295 4 When the Z phase pulse occurs the spindle begins to orient at the speed lower than the spindle orientation speed In this case POU 9 is ineffective Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit and the status display for DP POU is 807 When the spindle orientation position is not in the range of spindle orientation the POU 8 is effective The status display for DP POU is 551 When the spindle orientation is finished the spindle stops at the required position of orientation and the POU 2 is effective The status display for DP POU is 547 After the PC not sending out the spindle orientation signal POU 2 POU 3 POU 4 POU 6 POU 7
58. e ball bearing double sealed Shaft ends Standard model with key way and key or determined by the customers requirements Vibration level amp Vibration level Level N Alternative level R Rotation accuracy Rotation accuracy Level N Alternative level R Noise 100 and 132 base lt 70 dB A 160 base lt 72 dB A 110 base x 76 dB A 225 base lt 77 dB A 3 2 4 Technical Index of Series GM7 AC Servo Spindle Motor Adhere to the following principles when choosing the spindle drive Generally the maximum current or rated current is equal or greater than 2 For rigid tapping the maximum current or rated current is equal or greater than 3 For the situation that requires low inertia loads and common dynamic response characteristics the maximum current or rated current is equal Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit or greater than 1 6 The following table describes the technical index of series GM7 AC servo spindle motor Table 3 4 Technical index of series GM7 AC servo spindle motor Rated Rated Rated Rated Maximum Rotating Rotary Weight Adaptive Spindle Motor Type Power Torque Current Speed Inertia Speed Kg Drive Kw Nm A r min Kgm r min GM7100 ASB61 2 2 14 6 1500 6000 9000 0 015 25 HSV 180S 25 2 5 GM7101 ASB61 3 7 23 6 10 1500 6000 9000 0 02 35 HSV 180S 35 2 1 GM7102 4SB61 3 0 19 1 8 1500
59. e encoder or spindle 0 Spindle motor 13 STA 13 motor optic electrical encoder optic electrical encoder to feedback feedback 14 STA 14 This parameter is used to set 1 Reverse orientation CW the spindle orientation rotary 0 Forward orientation CCW Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit direction 15 STA 15 This parameter is used to set the spindle encoder orientation or spindle motor optic electrical encoder orientation 1 Spindle encoder orientation 0 Spindle motor optic electrical encoder orientation Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 8 Operation and Modification Caution The spindle drive and motor must be reliably grounded and PE terminal must be connected with the grounded terminal of the equipment reliably The power can be connected only after the wiring is correct Emergency stop circuit must be provided to make sure the power could be stopped at once in case of emergency Ifa drive alarm is reported make sure the alarm is cleared and the spindle enable input signal EN is ineffective before restarting the drive unit After the spindle drive and motor are power off do not touch the spindle drive within 5 minutes to avoid electronic shock Be cautious to prevent burning as the temperature may get higher after the spindle drive an
60. e enhanced as the Speed parameter value increases This parameter is 2 proportional determined by the actual spindle drive system type 25 to 32767 gain 1 and the load Generally load inertia grows as the value increases 3 It is recommended that the value be larger if no oscillation exists 3 1 Set this parameter to the speed regulator Speed integral i integration time constant 5 to 32767 3 time constant 2 Integration speeds up as the value decreases This mS Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit system type and the load Generally load inertia grows as the value increases 3 It is recommended that the value be smaller if no oscillation exists 1 Set this parameter to the features of low pass filter for speed feedback 2 Noise produced by motors and cut off frequency Seed decreases as the value increases If the load inertia is ee r large decrease the value to prevent from slow 4 feedback B 0 to 4 response or oscillation filter factor 3 The cut off frequency increases and speed feedback response becomes faster as the value decreases If high speed feedback response required decrease the value 1 The value indicates the time required for motor Deceleration 5 i slow down from the maximum speed to Or min 0 1S to 180S time constant 2 Deceleration features linearity f 1 The value indicates time required for motor speed
61. e parameter value has no relation to the rotary 17 Maximum speed limit r min 1 Set parameter to the maximum speed limit 2 The parameter value has no relation to the rotary direction 0 to 16000 unit 1 r min 20 Internal speed 1 Set parameters to the internal speed 2 In the internal control mode select the internal speed as the speed command 8000 to 12000 unit 1 r min 21 FOG operating speed 1 Set this parameter to the speed in the JOG mode 0 to 500 unit 1 r min 22 Command pulse input mode 1 Set parameters to the command pulse input mode 2 Select one of the 3 types of input mode by setting the parameter 0 indicates two phase positive pulse input indicates pulse direction 2 indicates CCW pulse CW pulse 3 CCW is defined as forward for the spindle rotating counterclockwise as looking from the axial direction 4 CW is defined as reverse for the spindle rotating clockwise as looking from the axial direction 0 to 3 23 Selection of control mode 1 This parameter is used to select the control mode for spindle drive 0 indicates the C axis position control mode receiving the position pulse input command 1 indicates the external speed control mode receiving speed analog input command 2 indicates the external speed control mode receiving speed pulse input command 3 indicates the internal s
62. e pulse Pulse input Pulse direction CCW pulse CW pulse Position control Two phrase A B positive pulse Control Pulse input Pulse direction CCW pulse CW modes External speed control pulse p 10 to 10 V or 0 to 10 Analog input V JOG control Internal speed control Speed range 1 r min to 10000 r min Control input Run enable Alarm clear Forward and reverse running enable Spindle orientation ready Control modes switch Indexing incremental orientation ratio input selection Spindle ready Spindle alarm Control Spindle orientation finished output Speed reached Zero speed reached Optic electrical encoder line numbers 1000 p r 1024 p r 2000 prr Feedback 2500 p r The precision of speed Speed change less than 5 r min load varies from 0 to 100 stabilization Speed Flux current Torque current Monitoring Motor load current function Switch value input status display Switch value output status display Control mode display Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Provides protection against Over speed Main power over voltage and under voltage Over current Protecting inei Overload Motor over heat Big speed error IPM fault etc Six LED digital tubes two light emitting diodes LED five bottoms Operation HSV 180S 025 035 050 075 3 1 4 Dimension and
63. enable is allowed Press S to return to the control parameter mode 4 Set the movement parameter PA 23 to 3 indicating the internal speed control mode and set the movement parameter PA 20 to 0 at first indicates that the internal speed is 0 rpm 5 Save the parameter settings to EEPROM 6 Turn off the power wait for 30 minutes and then connect the power again 7 If there are no alarms or abnormal situation the green enable lamp EN is light which indicates the spindle drive is operating normal The motor is activated and in the zero speed state 8 Set the movement parameter PA 20 internal speed Press S to enter the parameter setting mode press IN or In to set the parameter to the running speed of the motor unit 1 r min Press S to confirm and then the motor will run at the specified speed 8 3 3 Position Running Mode Pulse Interface 1 For wiring see Figure 5 15 in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of the spindle drive is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press ff or n to select the control parameter STA 6 indicates the state for spindle drive enable and press S to enter the parameter setting mode press IN or to set the parameter to 0 indicates that external enabling fu
64. f PA 18 is from 20000 to 22000 Table 7 14 Short time maximum current of the HSV 180S spindle drive 1 Short time n Continuous s Maximum Adaptive Motor Type c t A Maximum Power KW urren ow Current A HSV 1808 025 10 15 2 2 KW HSV 1808 035 14 21 3 7KW Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit HSV 180S 050 20 30 5 5 KW HSV 180S 075 28 43 7 5 KW 7 2 5 Parameters Related to the Oriented Control Table 7 15 Oriented Parameters NO Parameter Function Value Range Speed ratio 1 Set parameters to the speed ratio of spindle to numerator 13 motor to 32767 of spindle f 2 PA 13 is the numerator and PA 14 is the to motor denominator of the speed ratio During operation if Speed ratio f the spindle makes three turns per time and the denominato i 14 f spindl spindle motor makes five the value of PA 13 is 5 1 to 32767 r of spindle p and PA 14 is 3 to motor 1 Set parameters to the minimum position error Spindle A f range in the spindle orientation finished orientation MN 0 to 100 37 i 2 When the position error is smaller than the finished Pulse value the orientation finished output switch range B ORN FIN is connected Spindle f 1 Set parameters to the spindle orientation speed 40 to 600 1 38 orientation r min speed
65. g interface RX of the transmission controller or PC to achieve the serial communication It is connected to the serial data transmitting interface TX on the Data reception controller or PC to achieve the serial communication GNDD Signal ground Data signal ground 5 1 5 XS4 COMMAND Input output Interface NO Terminal Symbol Signal Function EN Spindle enable input terminal EN ON Enable the spindle drive EN OFF The spindle drive stops working and the motor is idle Note 1 The motor must be static before the spindle drive switches from EN ON to Spindle enable EN OFF 2 Input commands at least 50 ms after the spindle drive switches from the EN OFF to EN ON 3 You can shield this function or you can keep the spindle drive in the state of ON by setting the control parameter STA 6 ALM RST Alarm clear Alarm clear input terminal Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit ACL ON Clear system alarm ACL OFF Keep system alarm 3 FWD Spindle forward rotation Spindle forward rotation input terminal FWD ON Spindle motor running forward FWD OFF Spindle motor stops running forward 4 REW Spindle reverse rotation Reverse rotation input terminal REW ON Spindle motor is running reverse REW OFF Spindle motor stops running reverse 5 INC Sell 6 INC Sel2
66. gulating parameters NO Parameter Function Value range 1 Set parameters to the filter time constant for the 0 to 499 Torque torque command f 1 Indicates the filter time 2 The responding speed becomes slower as the value range is constant increases which may cause instability and oscillation 0 F 9 49 9 ms 3 The parameter is generally set to 10 if a slow response is not needed 1 Set parameters to the current amplitude limit for maximum torque 0 to 30000 2 2 PA 10 72 x 42 x2xRx He Current 32767 2000 indicates the amplitude homes m short time 10 limit for Z indicates the rated current of the motor maximum maximum Capa 2 current of the torque fj indicates the no load current of the motor spindle drive R indicates the resistance of the spindle drive unit sample resistor For the specific resistance refer to the parameter setting related to spindle motor PA 33 in Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Table 7 6 The value is effective at any time 1 Set parameters to the current amplitude limit for the second torque 10 to 32767 32767 Current 2 PA 15 the second current limit x J3 xRx ids indicates the amplitude n 32767 2000 PA 15 x PA 10 4 short time 15 limit for a s d R indicates the resistance of the spindle drive maximum secon sample resistor current of the torque
67. h to the machine on the trial operations after resetting of spindle drive unit Take physical safety into consideration when perform electrical and mechanical design Arrange an external emergency stop device Failure to follow this instruction could result in injury Caution Before operating reconfirm some information such as the use range of the motor and machines Failure to follow this instruction could result in injury Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Do not touch the machine while operating or just cut off the power because the radiator brake resistor motor etc may be at high temperature Failure to follow this instruction could result in burn Ifnecessary arrange external brake Do not touch the machine Failure to follow this instruction could result in injury Do not check signal while operating to avoid damage to the equipment 5 Troubleshooting Danger Do not remove wiring within 5 minutes or touch terminals after power off of a spindle drive unit because the high voltage will last for a while Failure to follow this instruction could result in electric shock Operations such as wiring installation operation remove and maintenance must be performed by the specified professional personnel Failure to follow this instruction could result in electric shock and damage to the spindle drive unit Caution The control circuit b
68. he 15 KW to 30 KW spindle motor the time constant is from 3000 to 4000 Note Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit If PA 34 is set too large or too small it will cause a greater deviation of the magnetic field oriented angle which may cause a great drop of motor output torque loop PA 36 minimum flux current limit is set for preventing the insufficiency of magnetic flux stimulation when the motor running at a high speed Generally PA 36 is set to 0 1 times of the value of PA 33 flux current or smaller 7 2 2 Parameters Related to Movement Control Table 7 10 Parameters related to movement control Value NO Parameter Function Range 1 Set the parameters to the proportional gain of the position loop regulator under the position control mode Position control 2 The greater of the parameter value the greater 10 to mode of the gain and the rigidity and the smaller of the 9999 0 Speed position lag value at the same frequency of the unit 0 01 proportional gain command pulse 1 S Note the value is too large may cause oscillation or overshooting 3 The parameter value is determined according to the type of spindle drive and operating load 1 Set the parameters to the test range for C axis position tolerance 1 to Test range for 12 2 Under the C axis control mode when the value 32767 position for the position tolerance is over the parameter pulse
69. his instruction could result in injury Users shall be responsible for the wiring Do not touch the output terminal directly nor connect external shield to the output wire of a spindle drive unit Avoid short circuit of output wires Failure to follow this instruction could result in electric shock and short circuit Caution Confirm whether the power voltage of the main AC circuit is subject to the rated voltage of the spindle drive unit Failure to follow this instruction could result in injury and fire hazard Do not make withstand test for the spindle drive unit Failure to follow this instruction could result in damage to components such as semi conductor Do not connect power cable to the output U V W terminals so as to avoid Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit damage of spindle drive unit internal parts Caution Do not connect capacitance and LC or LR noise filter to the output circuit so as to avoid damage of spindle drive Do not connect electromagnetic switch and electromagnetic contactor to the U V and W output circuit If the spindle drive running with load surging current could activate over current protection of the spindle drive unit 4 Testing and Commissioning Danger Do not remove or modify anything when the external wirings are made or the power is on Failure to follow this instruction could result in electric shock Do not approac
70. igure 5 18 Figure 5 19 Standard wiring diagram for switching between external speed control mode and position control mode or Figure 5 20 Wiring diagram for spindle encoder in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of the spindle drive is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press IN or to select the control parameter SAT 6 indicates the state for enabling and Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit press S to enter the parameter setting mode press IN or I to set the parameter to 0 external enable is allowed Press S to return to the control parameter mode 4 Setthe control parameter PA 23 to 1 or 2 indicates the control mode selection 5 According to the actual operation set the movement parameter PA 37 PA 38 PA 39 PA 40 PA 47 6 According to the actual operation set the control parameter SET 13 SET 14 SET 15 7 Save the parameter settings to EEPROM 8 Turn off the power wait for 30 minutes and then connect the power again 9 If there are no alarms or abnormal situation the green enable light EN is on which indicates the spindle drive working properly The motor is activated and in the zero speed state 10 Output the control signal for the indexing incremental orientati
71. indle motors Value No Parameter Function Range Set the parameter to the spindle motor magnetic logarithm Ll indicates one pair of spindle motor magnetic logarithm Magnetic 2 indicates two pairs of spindle motor 24 logarithm of 1 to 4 magnetic logarithm spindle motor 3 indicates three pairs of spindle motor magnetic logarithm 4 indicates four pairs of spindle motor magnetic logarithm Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Set the parameter to the encoder resolution of the spindle motor optic electrical encoder 0 indicates that the encoder resolution is Spindle motor 1024 Pulse r optic electrical 1 indicates that the encoder resolution is 25 0 to 3 encoder 2000 Pulse r resolution 2 indicates that the encoder resolution is 2500 Pulse r 3 indicates that the encoder resolution is 1000 Pulse r Weak Set the parameter to the weak magnetism adjusting magnetism 50 to 32 coefficient adjusting 150 coefficient 1 Set the parameter to the flux current value 2 PA 33 motor no load current x J2 xRx 400 to 32767 2000 16383 3 Risthe resistance of the sample resistor of 32767 the spindle drive are indicates the The resistance of the 25 A spindle drive is 94 Flux current short time 33 Q value maximum Theresistance ofthe 35 A spindle drive is 68 current of Q the spindle Theresi
72. ing parameter correctly is the first and foremost a Technical data of Dench GM7105 4SB61 O spindle motor Table 7 7 Technical data of Dench GM7105 4SB61 O spindle motor Item Value Rated power 7 5 KW Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Rated current 18 8A Rated voltage 346 V Rated speed 1500 r min Magnetic logarithm 2 Encoder windings 1024 Rotary inertia 0 032 Kg m2 Maximum speed 8000 r min b Parameter setting of the drive unit related to spindle motor Table 7 8 Parameter setting related to spindle motor NO Parameter Default value Unit Maximum speed limit PA 17 8500 1 r min of the motor PA 24 magnetic logarithm 2 Spindle motor PA 25 optic electrical encoder 0 resolution Weak magnetism PA 32 ME 80 196 adjusting coefficient 32767 indicates the short time maximum PA 33 Flux current 6000 current of the spindle drive Time constant of spindle PA 34 motor rotor electric 1500 0 1 ms PA 35 Rated speed 1500 1 r min 32767 indicates the Minimum flux current short time maximum PA 36 WC 600 limit current of the spindle drive 1 Generally PA 17 is set at the maximum speed 500 r min 2 PA 24 PA 25 and PA 35 must be filled in based on the technical data of the motor 3 PA 33 is the no load current of the rated speed Wuhan
73. ion Each time the Mode SW turned to ON the spindle moves a preset angle along with the orientating direction Theangle is determined according to the value of PA 40 as well as the terminal INC Sell and INC SeD Spindle orientation Spindle orientation ready input terminal ORN ON indicates that spindle output 25 ORN orientation is begin ready input ORN OFF indicates that spindle orientation is cancelled Speed reached output terminal When the speed error is within or less Speed reached 29 GET than the preset speed error range output specified by movement parameter PA 11 the signal is connected Spindle orientation finished output Spindle terminal 30 ORN FIN orientation finished In the spindle orientation mode when the error between the actual spindle position and the preset spindle orientation Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit position specified by movement parameter PA 39 is less than or equal to the preset spindle orientation finished range specified by the movement parameter PA 37 the signal is connected ORN FIN ON When the spindle orientation is cancelled ORN is switched to OFF the signal is disconnected ORN FIN OFF 27 28 GNDAM Analog signal ground Analog signal ground terminal 23 24 GNDDM Digital signal ground Digital signal ground terminal 21 22 Z phase pulse output
74. ircuit power three phase AC 380 V of the spindle drive If there are no alarms or abnormal situation the green enable lamp EN is light which indicates the drive is working properly The motor is activated and in the zero speed state In the auxiliary mode press it Or f to select the JOG mode and JOG is displayed through the digital cube Press S to enter into the JOG mode RUN is displayed through the digital cube Press and hold iti the servo motor runs at the JOG speed Release Iti and then the motor stops and enters the zero speed state Press and hold ll the motor runs at the JOG speed in the opposite direction Release y and then the motor stops and enters the zero speed state The JOG speed is specified by the movement parameter PA 21 unit 1 r min 8 3 2 Internal Speed Running Mode 1 For wiring refer to Figure 5 15 and Figure 5 16 in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of spindle drive is on If an alarm is reported check the connection 3 Set the internal enable Press M to select control parameter mode Press f Or I Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit to select the control parameter STA 6 indicates the state for spindle drive enable and press S to enter the parameter setting mode press f Or f to set the parameter to 1 internal
75. ircuit power supply input 5 L2 Three phrase terminal main circuit Three phrase AC 380 V 50 Hz powerinput Note 6 L1 terminal Do not connect to the output terminal U V W 5 1 3 XT2 Heavy Current Output Terminal HSV 180S 025 035 050 075 XT2 heavy current output terminal Terminal NO Signal Symbol Function Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Build in 70 Q 500 W braking 1 P resistors Ifonly use the braking resistor the terminal P and BK must be Connection disconnected to avoid short circuit terminal for Ifan external braking resistor is external used terminal P and BK must be braking connected to an external braking 2 BK resistor resistor Note Terminal P and BK cannot be shorted Otherwise the spindle drive may be damaged 3 U Three phrase 4 V output It must be linked to the motor U V and terminal of W terminals correspondingly 5 W the spindle drive Ground Ground terminal 6 PE terminal Ground resistance is less than 4 Q D Ground terminal Ground Ground resistance is less than 4 Q terminal Spindle drive housing ground terminal 5 1 4 XS1 RS232 Serial Interface Terminal NO Signal Symbol Function Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit TX It is connected to the serial data Data receivin
76. ive fault occurs e Itis recommended that the power is supplied after passing the input AC power reactor and input filter to improving the anti jamming capability f Itis recommended that shield cable be used to prevent other electrical equipments from interference 2 Control signal XS4 feedback signal XS3 for spindle motor optic electrical encoder and spindle encoder feedback signal XS2 a Diameter Shield cable is used stranded shield cable is the best choice and the cross sectional area is greater than or equal to 0 12 mm AWG24 26 The shielded layer must be connected to the metal shell of the connection plug b Cable length The cable must be short The length of the control signal cable XS4 is not greater than 10 meters and the length of the feedback signal cable XS2 XS3 is no more than 40 meters c Wiring The wiring must be away from the electric power circuit to prevent interference Install surge absorbers with inductive components coils of related circuits Freewheeling diodes are antiparallel connected to the DC coils and RC absorbed circuits are paralleling connected to the AC coils 5 4 Standard Wiring Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Caution U V Won XT2 must be connected to the motor windings in corresponding order and cannot be reversed Cables and wires must be fixed and cannot be near the radiator of the spindle drive or motor
77. l parameter mode 4 Set the control parameter PA 23 to 1 indicates the speed running mode According to the actual requirement set the movement parameter PA 7 indicates the speed command input gain and PA 8 indicates the speed command zero drift compensation 5 Save the parameter settings to EEPROM 6 Turn off the power wait for 30 minutes and then connect the power again 7 If there are no alarms or abnormal situation the green enable light EN is on which indicates the spindle drive working properly The motor is activated and in the zero speed state 8 Use PC outputs forward or reverse control signal to the third pin FWD and the forth pin REW and outputs analog signal to the 27 28 12 13 pin GNDAM AN AN on the command input output interface XS4 The motor rotate forward or reverse Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 8 3 5 External Speed Running Mode Impulse interface 1 For wiring see Figure 5 17 in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the drive unit and then the display of drive unit is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press IN or I to select the control parameter SAT 6 indicates the state for servo enable and press S to enter the parameter setting mode press IN or I to set the parameter to 0
78. l parameter STA 13 to 0 and spindle optic electrical encoder is used for position feedback in this case the command input output interface XS4 outputs the position of the spindle optic electrical encoder Set the control parameter STA 15 to 0 spindle motor optic electrical encoder is used for orientation and according to the actual requirement set STA 14 indicates the spindle orientation direction The spindle motor optic electrical encoder orientation is applicable in the condition of the speed ratio of spindle to motor is 1 1 Spindle encoder orientation In the spindle encoder orientation mode connect the spindle optic electrical encoder to the input interface XS3 for feedback and connect spindle encoder to the interface XS2 for feedback Set the movement parameter PA 25 indicates the spindle motor optic electrical encoder resolution to 0 indicates that the resolution is 1024 and set PA 47 according to the actual used spindle encoder According to the actual requirement set PA 37 PA 38 and PA 39 in this case the range for spindle orientation position is from 0 to the value of PA 47 Set the control parameter STA 13 to 1 and the command interface uses spindle encoder to feedback position In this case the interface XS4 outputs Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit the position of the spindle optic electrical encoder Set STA 15 to 1 indicates spindle encoder orientation
79. le Encoder Figure 5 20 Standard wiring for spindle encoder Spindle drive unit Dench spindle motor OPE XT XII Uo LU f le c waxcc A Ll PE 9 ACS80V 15 10 L3 13 0H1 Hia XI2 Internal Heat protection External braking P powersupply resistor p BK 18 I9 5V ENCH EH Baar SY Spindle enable dof rx 1 HBS 25 NDPG 4 Alarm clear o ALM RET HE amaeis32 1 a I LL 59 2 Spindle forward o FWD 3 M Receiver 7 Ag Spindle reverse o gt REW 4 tS State tt Bate Spindle orientation begin o 25 teles L UNE B J NR ORN STE ee ZA Angular ratio for indexing Ovo E 16 incremental orientation o INC sel2 6 fs TZ eH Zh Control mode switching o gt Mode S126 Es WE Indexing incremental Spindle motor orientatiorZero speed reached p D optic electrical Spindle ready EHA x52 encoder E 4 7 50 Spindle alarm amio ans HAH gr Sn ce L532 aes At spindle Speed reached GET zag Receiv BARY K A encoder p er Te Spindle orientation 13 14 PB f finished B 2 1 I3 4 PR am sou ist asp Ez eMC zl COM 20 5 6 Pz COM 20 PE ar X85 17 18 PE Failure chain MC1 2 X 4 o lle pen collector Z ENZ mE i ai phase pule output i i X84 GNDDM 7 GND ommand pulse CP 14 AM26L 32 At Ate PLUS Hi CAE S s31 ERES Eo 2 Spindle motor Command puls DIR 16 i j AEn E s spindle optic o pulse B ma H Goe ptr s electrical i c3 z encoder ouiput Speed analog com
80. losed loop servo control of spindle motor It has various specifications such as 25A 35A 50A 75A and different ranges of power options Users can configure various types of spindle drive motor and AC spindle motor to form high reliability and performance AC spindle drive systems Characteristics of Series HSV 180S 1 Easy and flexible operation By modifying the parameter you can modify the control methods of the spindle drive and the interior parameters so as to meet the requirements for different environment and conditions and can be compatible with various types of spindle motors 2 Full display of status Series HSV 180S provide a series of status display which enables users to view related status parameters of the spindle drive during commissioning and operation In addition it provides a range of troubleshooting information 3 Various interfaces and flexible control methods HSV 180S spindle drive can provide various interfaces and flexible control methods as follows Pulse input interface Analog input interface Feedback interface of spindle motor optical electrical encoder Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Feedback interface of spindle motor encoder Serial communication interface Programmable I O interface 4 Spindle orientation function Series HSV 180S can provide an independent function for spindle orientation Through feedback devices such as spindle
81. m If the first bit of the digital tube displays A and at the same time the red light emitting diode is on an alarm is generated The follow up bit of the digital tube displays the alarm code After the process of fault diagnosis and troubleshooting you can reset the system by the alarm reset mode under the auxiliary mode or cutting off the power and then re power to the spindle drive When the red light emitting diode is off the system is reset Figure 6 2 Alarm display H 6 2 Operation in the Display Mode 1 On the main menu select DP EPS and press hand y to enter the secondary Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit menu for the display mode HSV 180S spindle drive contains 16 types of display modes see table 6 1 Press it and p to select a display mode as required The display status can only be viewed and cannot be modified or set Press S to display the detailed status then press S to return to the secondary menu and then press S again to return to the main menu Figure 6 3 Secondary menu for the display mode pressE press M Table 6 1 Meaning of each symbol in the display mode NO Symbol Description l DP EPS Display the speed tracking error unit 1 r m 2 DP SPD Display the actual speed unit 1 r m Display the actual torque current unit digital 3 DP TRQ 32767 in
82. mand g p UIS p jo Isa z 1 3 Li Z Dco t Ae or DAE GNDAM zH 24 GNDDM GND 5 4 7 Wiring for External Braking Resistor A 70 9 500 W braking resistor has been built in HSV 180S 035 050 075 and a maximum of ten times overload is allowed continuing for one second An Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit external braking resistor is required when the drive unit s load or inertia 1s big Connect P and BK terminals of the spindle drive with the external braking resistor if an external braking resistor is used In this case the internal resistor and the external resistor are serial connected Figure 5 21 shows the standard connection of the external braking resistor Figure 5 21 Standard connection of the external braking resistor Spindle drive unit External braking resistor Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 6 Operation and Display 6 1 Overview 1 The drive unit panel consists of 6 LED digital displays 5 buttons ft Mi S and 2 light emitting diodes The 6 LED digital displays are used to display various statuses and set parameters The red light emitting diode is an alarming lamp AL When it is on it means drive unit alarm The green light emitting diode is an enable lamp EN When it is on it means spindle drive enable The function of each button is as foll
83. methods it has two forms connection differential connection and single ended connection The range of input voltage is 10 V to 10 V 2 In the differential connection the analog ground wire is connected to the input reference terminal at the side of controller Therefore it needs three wires to connect the controller and drive unit see Figure 5 13 a 3 Inthe single ended connection the analog ground wire is connected to the input reference terminal at the side of the drive Therefore it needs two wires to connect the controller and the drive see Figure 5 13 b 4 The differential connection is superior to the signal ended connection for its good anti common mode interference characteristic 5 The input voltage cannot exceed the range from 10 V to 10 V Otherwise it may damage the spindle drive 6 Itis recommended that the shield cable be used to reduce the noise disturbance 7 Itis normal for the analog input interface has a zero bias which can be compensated by setting the movement parameter PA 8 The analog interface is non isolated 5 2 7 Z phase Pulse Open Collector Output Interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 It provides open collector output with a maximum of 50 mA current and 25 V external power supply voltage Therefore the load of the switch value output signal must meet the requirements If the value exceeds the maximum value or the output terminal is
84. motor optic electrical encoder spindle encoder and zero switch it can realize the spindle orientation control independently 5 C axis function Series HSV 180S achieve the closed loop servo control of spindle motor With the C axis function it achieves the function for rigid tapping and thread cutting 2 2 Introduction to Control Modes Series HSV 180S spindle drive motor provides four control modes 1 Position control mode pulse interface Under this mode HSV 180S spindle drive can set to external position control mode by setting internal parameters It can receive three types of external pulse command such as orthogonal pulse command pulse direction command and positive and negative pulse command 2 External speed control mode pulse interface Under this mode HSV 180S spindle drive can set to external speed control mode by setting internal parameters It can receive three types of external pulse command such as orthogonal pulse command pulse direction command and positive and negative pulse command 3 External speed control mode analog interface Under this mode HSV 180S spindle drive can set to external speed control mode by setting internal parameters It can receives external analog command with amplitude varies from 10 V to 10 V or from 0 V to 10 V 4 JOG mode Under this mode HSV 180S spindle drive can run based on the key setting Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit i
85. n be confirmed by pressing S only in the EE WRI of auxiliary mode and it takes effect after restarting the spindle drive Wrong settings may cause improper operation that leads to accidents Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 Select the control parameter mode on the main menu press IN and p to select a control parameter number and then press S to display the value of the parameter Press IN and I to change the parameter value 2 The parameter value increase or decrease 1 every time you press it Or In respectively 3 After the parameter modification is completed press S to return to the control parameter mode menu Press IN or I to continue to modify other parameters 4 The control parameter setting cannot take effect immediately You can save the parameter change by pressing S to return to the main menu and pressing MI to select the auxiliary mode Then press IN and to select EE WRI and then press S to save the changed parameter value to EEPROM The wire control box displays FINISH indicating that the parameter value is saved 5 The changed control parameter takes effect as a default control parameter after restarting the spindle drive Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 7 Parameter Setting Attention Pers
86. nction is allowed Press S to return to the control parameter mode 4 Set the movement parameter PA 23 to 0 indicates the position running mode and according to the controller signal output mode to set the movement parameter PA 22 indicates the command pulse input mode 5 Save the parameter settings to EEPROM Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 6 Turn off the power wait for 30 minutes and then connect the power again 7 Verify no alarm or abnormal condition is reported The green enable lamp EN is on which indicates the spindle drive is working properly The motor is activated and in the zero speed state 8 PC sends pulse command to the 14 15 16 17 pins on the command input output interface XS4 The motor runs according to the command 8 3 4 External Speed Running Mode Analog interface 1 For wiring see Figure 5 16 in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of the spindle drive is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press IN or f to select the control parameter SAT 6 indicates that external enabling function is allowed and press S to enter the parameter setting mode press it Or y to set the parameter to 0 external enable is allowed Press S to return to the contro
87. ndle orientation finished POU 10 speed reached Display the actual load current unit digital 32767 13 DP IDS indicates the short time maximum output current of the servo drive Display the control mode of the current spindle 14 DP CNT i drive 15 DP LAT Display the number of the feedback pulse of the spindle motor optic electrical encoder 16 DP SPT Display the number of feedback pulse of the spindle encoder Table 6 2 Meaning of the switch value input status for DP PIN Switch value Input Switch value Input Meaning of Switch value Input Status Display for Terminal Terminal Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit DP PIN 1 PIN O Drive unit enable 2 PIN 1 Alarm status reset 4 PIN 2 CW control 8 PIN 3 CCW control 16 PIN 4 INC Sell 32 PIN 5 INC Sel2 64 PIN 6 Spindle orientation control 128 PIN 7 Control mode switch NOTE 1 When the switch value input terminal PIN 0 is effective the drive is enabled You can view the status of DP PIN is 1 2 When the switch value input terminal PIN O and PIN 2 are effective the drive is enabled You can view the status of DP PIN is 5 1 4 3 When the switch value input terminal PIN O and PIN 6 are effective the drive is enabled You can view the status of DP PIN is 65 1464 Table 6 3 Meaning of the switch value output status for DP PO
88. none none 5 V 0 none none Z Z V 3 2 5 Installation Dimension of the Motor The following figure shows the installation dimension of the series GM7 AC servo spindle motor Figure 3 5 Installation dimension of series GM7 AC servo spindle motor CUTI CH BS Type CM7100 647101 647102 643103 6M7105 6487107 647109 uT13 CH BS Type CM71 30 6497131 647132 647133 647135 6493137 Type 647181 6497183 643185 6493187 643189 Type 64722 643223 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 3 2 6 Order Information The following figure shows the order information of series GM7 AC servo spindle motor Figure 3 6 Order information of series GM7 AC servo spindle motor GM7 101 458 B61 0 Y Shaft extention Customer requirement O 1024p r square wave encoder N 2048p r positive cosine encoder Feedback apparatus R Rotate transmit W No feedback apparatus Installation 1 IM B5 3 M B3 6 IMB35 DC bus voltage 3 300 V 3 phrase amp C220V power supply 6 600 Y 3 phrase AC380V power supply Rated speed W 500 r min A 1000 r min B 1500r mm C 2000r min Cooling methods A natural cooling force cooling Motor potarity 4 4 polarities Motor specification codes Center height the mteger number of center height divide 10 Series GM7 AC servo spindle motor 3
89. nstead of external instruction This mode is provided for users to test whether the spindle drive system is correctly installed and connected 5 Internal speed control mode Under this mode HSV 180S spindle drive can run at a present speed in the system without external instruction This mode is provided for users to test whether the spindle drive system is correctly installed and connected Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 3 Order Information 3 1 Specifications of Spindle Drive 3 1 1 Specification for HSV 180S The following figure shows the specification of HSV 180S Figure 3 1 Current type of HSV 180S HSV 180S DOO AAEN T Spindle Drive Current Type 3 1 2 Current Type of HSV 180S 025 035 050 075 Table 3 1 Current Types of HSV 180S spindle drives Ca Short time Peak Maximum Power of Type Applicable Motor Current A Current A KW HSV 1808 025 10 15 2 2 KW HSV 180S 035 14 21 3 7 KW HSV 1808S 050 20 30 5 5 KW HSV 180S 075 28 43 7 5 KW 3 1 3 Technical Specification of HSV 180S The following table describes the technical specification of HSV 180S Table 3 2 Technical specification of HSV 180S spindle drives Item Description Main circuit power Three phrase AC 380 V 15 to 10 50 60 Hz Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Two phrase A B positiv
90. nu press M to select the auxiliary mode and press fi and y to select the JOG running mode JOG is displayed through the digital display Press S R is displayed which indicates that the system enters into the running state Press and hold Iti then the spindle drive and motor run at the speed specified by PA 21 Press Ll then the motor run at the speed specified by PA 21 in the opposite direction Release the it Or lito stop the motor Press S to return to the auxiliary mode Press M to switch to another mode or press it and p to Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit select other operations in the auxiliary mode Alarm resetting mode When the spindle drive unit generates an alarm press S to reset the system in this mode If the fault is cleared the spindle drive unit returns to normal Press M to switch to another mode or press it and I to select other operations in the auxiliary mode Default restoration mode This mode is used to set the parameters to the default values In this mode press S to restore system parameters to default values Press M to switch to another mode or press f and n to select other operations in the auxiliary mode Alarm history clearance mode This mode is used to clear alarm history records In this mode press S t
91. o clear the alarm history records Press M to switch to another mode or press it and f to select other operations in the auxiliary mode 6 5 Operations in the Control Parameter Mode l On the main menu select STA 0 and press and y to enter the secondary menu for the control parameter mode Series HSV 180S spindle drive contains 16 types of control parameters see Chapter 7 for specific meaning Press IN and I to select a required parameter Press S to display the detailed parameters and you can view modify and set the parameter After modifying or setting parameters press S to return to the secondary menu and then press S again to return to the main menu Press M to switch to another mode or press it and In to select other parameters in the control parameter mode Figure 6 6 Secondary menu for the control parameter mode Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit pressM press 6 6 Operation in the Alarm History Display Mode Operation 1 Onthe main menu select HIS 0 and press Nand p to enter the secondary menu for the alarm history display mode 2 HSV 180S spindle drive saves the last ten alarm records See Table 6 6 Press IN and f to select a record of alarm status and press S to display the detailed alarm information For detailed meaning of alarm information see Chapte
92. o4 0 factor 5 Deceleration time S 1 to 40 0 1 s maximum rotary constant 1800 speed P17 6 Acceleration time S 1 to 40 0 1 s maximum rotary constant 1800 speed P17 Speed command 10 to 7 S 6000 1 r min 10 V input gain 12000 1023 Speed command zero 8 S to 0 drift compensation 1023 Speed command gain 80 to 9 M S 100 196 adjusting 120 i 32767 indicates the Current amplitude L 1 MO 0 to short time maximum 10 limit for maximum P S 25000 30000 current of the spindle torque drive 0 to 11 Speed reached range P S 10 1 r min 32767 Test range for 1 to 12 m P 20000 pulse position tolerance 32767 Speed ratio i 1 to Only applicable in 13 numerator of spindle P 32767 orientation control to motor Speed ratio i i 1 to Only applicable in 14 denominator of P i A 32767 orientation control spindle to motor f 32767 indicates the Current amplitude i d 10 to short time maximum 15 limit for the second P S 5000 7 32767 current of the spindle torque drive 16 Position feed forward P 0 to 0 196 gain 100 1000 17 Maximum speed limit P S to 6500 1 r min 16000 32767 indicates the Overload current 10 to short time maximum 18 P S 20000 setting 32000 current of the spindle drive Overload time setting 10 to 19 P S 600 0 1s of the system 30000 20 Internal speed S 8000 0 1 r min Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit
93. oard adopts the CMOS IC When maintaining do not touch it directly with your fingers because electrostatic induction could damage the control circuit board 6 System Configuration Caution Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit The rated torque of the spindle motor must be larger than continuous effective load torque Otherwise the spindle motor could be damaged by long time overload operation The ratio of load inertia and spindle motor inertia must be less than the recommended value Make sure that the motor is properly matching the spindle drive unit Failure to follow this instruction could result in damage of the equipment 7 Others Danger Do not make alterations independently Failure to follow this instruction could result in electric shock and injury Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 2 Overview Series HSV 180S AC spindle motor drive is a new generation of full digital AC servo spindle drive developed by Wuhan Huazhong Numerical Control Co Ltd This product features high performance compact structure easy to use operation and high reliability 2 1 Introduction Series HSV 180S AC spindle motor drive adopts the latest technologies such as special motion control digital signal processor DSP large scale field programmable logic arrays FPLA and intelligent power module IPM and achieves the c
94. on Caution Do not install damaged drive units Failure to follow this instruction could result in injury 2 Installation Caution Hold the bottom of the machine If only hold the panel the main engine may fall off which may result in injury Fit to noncombustibles such as metal Failure to follow this instruction could result in fire hazard If necessary set a cooling fan and keep the inlet air at 45 C or less Overheating may result in fire and other hazards Don t block the inlet and outlet Avoid foreign matter entering into the internal part of the machine It may cause the aging of internal components which can result in malfunction or fire hazard When installing make sure a specified intervals between drive unit and control cabinet or other machines Failure to follow this instruction could result in fire hazard or malfunction 3 Wiring Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Before wiring confirm whether the power is off Failure to follow this instruction could result in electric shock and fire hazard Only electrical engineer can do the wiring Failure to follow this instruction could result in electric shock and fire hazard Make sure the ground terminal grounded Failure to follow this instruction could result in electric shock and fire hazard After the wiring of the emergency stop circuit check whether the wiring is effective Failure to follow t
95. on ratio to the 19 PIN INC Sell and the 21 PIN INC Sel2 to determine the ratio Output the control signal for spindle orientation begins to the 25 pin on XS4 The spindle motor orientates at the preset spindle orientation speed When the deviation between the actual position and the preset orientation position is equal or less than the preset range for spindle orientation finished the 30 pin ORN FIN on the XS4 outputs signal for spindle orientation finished 11 Output the control signal for indexing incremental orientation to the 26 pin Mode SW on the XS4 and the indexing incremental orientation is begin When the orientation is finished the 30 pin ORN FIN on XS4 outputs spindle orientation finished signal When the control signal for orientation begin ORN is absent the state of spindle indexing incremental orientation is finished 8 3 8 Switching Between External Speed Running Mode Analog Interface and Position Running Mode 1 For wiring see Figure 5 18 in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit The display of the spindle drive is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press IN or to select the control parameter SAT 6 indicates the state for enable and press S to enter the p
96. onnected to the power supply it may damage the spindle drive 4 Ifthe load is an inductance load such as relay it must be anti parallel with the freewheeling diode FWD at both ends The FWD cannot be reversed Otherwise it may damage the spindle drive 5 The output transistor is Darlington Transistor When it is conducted the voltage drop between the collector and the emitter Vce is about 1 V which cannot meet the requirement of the TTL low level So it cannot be directly connected to the TTL NOTE The output switch value state is determined by the spindle drive When the output of Darlington Transistor is connected the output switch value state is ON When the output of Darlington Transistor is disconnected the output switch value state is OFF The state ofthe spindle alarm output switch ALM is the exception When the output of Darlington Transistor is connected the state of ALM is OFF otherwise it is ON Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 5 2 3 Pulse Command Input Interface Figure 5 10 a Differential drive mode of the pulse input E wu cmm t PC i Spindle drive CPHL 180 i bem CF I DIR 180 l I I I 2 Xoe Ce 1 Itis recommended that you use the differential drive mode to correctly receive the pulse command 2 It is recommended that you use the differential drive mode especially when the cable is too long which use
97. onnel that set parameters must understand the meanings of the parameters Wrong setting could result in damage to the equipment and injuries e It is recommended that parameter modification be performed under the condition that spindle motor run without load 7 1 Function Menu Users can set various parameters for series HSV 1808 spindle drive to adjust or set the performances and functions of the drive unit This section describes the purpose and functions of these parameters Understanding these parameters is essential for a best use and operation of the drive unit Series HSV 180S spindle drive parameters can be divided into two categories movement parameter and control parameter applicable to movement parameter mode and control parameter mode respectively These parameters can be viewed set and modified by keys or computer serial ports on the wire control box Table 7 1 Description of the two types of modes Mode Group Parameter No Description Motor Able to set parameters related to the parameter 24 25 32 to 36 spindle motor setting Able to set position regulator gain Position 0 12 16 22 to 23 position command pulse input mode control 42 43 46 and pulse frequency dividing Movement frequency doubling parameter Able to set speed regulator mode 2 to 9 11 17 20 f Sai speed acceleration and deceleration time to 21 22 23 29 r f control n speed input output gain modify zero 0 drift
98. ows M used for main menu mode switching un used for entering into the secondary menu returning to the main menu mode and input confirmation used for an increase in number and value or moving to the next option used for a decrease in number and value or moving back to the previous option used for shifting 2 After the control power supply of the spindle drive is connected the six LED digital displays on the panel all display 8 and change to R O a second later 3 Users must operate based on the multi level menus The first level menu is the main menu which includes five operation modes display mode movement parameter mode auxiliary mode control parameter mode and alarm history display mode Each operation mode contains a secondary menu Figure 6 1 shows the operation on the main menu Figure 6 1 Main menu of series HSV 180S spindle drive unit Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Display mode press M Movement parameter mode Auxiliary mode Control parameter mode Alarm history display mode presi 4 Press M to switch the operation mode on the main menu Press S to enter the secondary menu of the mode Secondary menu is the functional menu for each operation mode 5 The 6 bit LED digital tube displays various status and data of the syste
99. p feature is adjusted by setting PA 42 and PA 43 The current loop feature is adjusted by setting PA 27 and PA 28 The value of flux current is calculated by multiply PA 33 by PA 46 There is Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit an example if the value of PA 33 is 6000 and PA 46 is 70 flux current value 6000 x 70 4200 Note In the position control mode the spindle drive can receive three types of pulse command You can select one of the three commands by setting the movement parameter PA 22 indicating the command pulse input mode Table 7 11 Command pulse Pulse Command Pulse Signal Input Mode i A movement EE ror SU parameter PA 22 Setting A A wa E B 0 positive pulse CP XS4 14 CP XS4 15 DIR Du m DIR pulse direction XS4 16 CW cW dd CCW CCW 2 CW CCW CW CCW 7 2 3 Parameters Related to Speed Control Mode Table 7 12 Parameters related to speed control mode 1 parameter is determined by the actual spindle drive 7 Value NO Parameter Function Range 1 Set parameters to the proportional gain for the speed regulator 2 Gain and rigidity will b
100. peed control mode The internal speed command is set by movement parameter PA 20 0 to 3 29 Zero speed reached range 1 Set parameters to the zero speed reached range 2 In the non position control mode if the motor speed is less than the value of this parameter the switch signal for zero speed output is connected Otherwise it is disconnected 3 n the position control mode this parameter is 0 to 300 unit 1 r min Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit ineffective 4 The parameter value has no relation to the rotary direction Parameter setting in the speed control mode PA 23 is set to 1 2 or 3 1 Speed loop feature is adjusted by setting PA 2 and PA 3 Current feature is adjusted by setting PA 27 and PA 28 Flux current value is determined by setting PA 33 Be des ps When PA 23 is set to 1 it can receive the internal analog command with the voltage amplitude no more than 10 V 10 V to 10 V or 0 to 10 V 5 When PA 23 is set to 2 it can receive three types of external pulse commands positive pulse pulse direction positive and negative pulse For the command pulse mode see Table 7 11 6 When PA 23 is set to 3 in the internal control mode the spindle drive running at the speed specified by PA 20 without the external command 7 2 4 Parameters Related to Output Torque Regulation Table 7 13 Re
101. peed range Low rotor inertia and short response time Uniform air gap high precision dynamic balance and small torque ripple Sealed design and the protection grade reached IP54 Adopting class F insulation structure to preventing surge current and corona so as to ensure reliable and long life operation High capability and low price Figure 3 4 Series GM7 AC servo spindle motor 3 2 3 Technical index of Series GM7AC servo spindle motor Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit The following table describes the technical index of series AC GM7 servo spindle motor Table 3 3 Technical index of series GM7AC servo spindle motor Item Description Motor type Full digital AC servo inverter motor squirrel cage AC induction motor Insulation class Class F insulation special insulation structure Feedback component Incremental square wave encoder or incremental sine wave encoder Temperature positive temperature coefficient PTC thermistor protection Force cooling fun Terminal in the terminal box connection optic electrical p Circular socket connector encoder connection Types of mounting Types of mounting IMB5 IMB35 Protection level Protection level IP54 Alternative IP55 Cooling Cooling forced air cooling and air flow from drive end to non drive end Surface paint Flat grey paint or customized color Bearing Deep groov
102. put terminal can adopt AM26LS32 receiver and must be connected to an approximate 330 Q termination resistor 3 The controller ground wire and the drive ground wire must be reliably connected 4 The output must be non isolated output 5 The controller input terminal can also adopt an optical coupler receiver However the receiver must be a high speed optical coupler such as 6N137 Figure 5 12 b Spindle motor optic electrical encoder spindle encoder output interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Spindle drive 6N137 AM26LS31 5 2 6 Analog Command Input Interface Figure 5 13 a Differential analog input interface Spindle drive PC Spindle drive Figure 5 13 c Differential analog potentiometer input interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Controllere R Spindle drive B 3 nmnl E ew 1N VR L 2K vas Ao cc M aw i XX gt HV R AN an d um LI I A 2002W GNDAM L lj Figure 5 13 d Single ended analog potentiometer input interface Controllere Spindle drive L 2002W I e JAN M j ee ante ne 2K 1 2W LAS 9 C H3 t Fw nw p AN ay J T R VN oO LL AU 200 1 2W Bu as GNDAM 1 The analog input interface is differential According to different connection
103. r 9 Fault Troubleshooting If the servo drive does not have ten records of alarm status then the alarm status 1 is displayed You can only view alarm information but cannot change or set alarm information After viewing the alarm information press S return to the main menu to return to the secondary menu Press Figure 6 7 Secondary menu for the alarm history display mode Wuhan Huazhong Numerical Control Co Ltd S to HSV 180S Series AC Spindle Drive Unit press press III l r3 FI preset press Table 6 6 Meaning of each symbol in the alarm history display mode 1 HIS 0 The latest alarm status the tenth alarm status 2 HIS 1 The ninth alarm status 3 HIS 2 The eighth alarm status 4 HIS 3 The seventh alarm status 5 HIS 4 The sixth alarm status 6 HIS 5 The fifth alarm status 7 HIS 6 The fourth alarm status 8 HIS 7 The third alarm status 9 HIS 8 The second alarm status 10 HIS 9 The first alarm status 6 7 Movement Parameter Setting and Saving Caution e The movement parameter setting takes effect immediately after confirmation Wrong settings may cause improper operation that leads to accidents e After changing a parameter you can confirm the parameter change Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit by pressing S only in the EE WRI
104. res of Series GM7 AC Servo Spindle Motor sss 20 3 23 Technical index of Series GM7AC servo spindle motor 20 3 2 4 Technical Index of Series GM7 AC Servo Spindle Motor 21 3 2 5 Installation Dimension of the MOtOr cne tette atteinte tacent tei 23 3 2 6 Order MOR NANO eos ete Qu etta ttu eant tuta Ata cut 24 3 3 Specification of External Braking Resistor sss 24 3 4 Specification of Circuit Breaker Input AC Reactor and Cable 26 2 VANS ea ARNON i edt rn reete it e qoe Re POM Lh decia eq E Aa ica a 28 4 1 Proditets CHEEK ett 28 4 2 Installation Environment Sorores Pasce EE iaai 28 4 2 1 Environment Temperdt te sec icextaneraesntancinsansudcsasavnaassonednces avn UE Recte ida nk ed 28 422 VANCE EET C ERTEN 29 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Ay PSMA UL Os 2 races ta bey dba n 29 4 2 Vibration end InspulsiOlus ide rab Re tee tees ei rs Rec pet Ra iA a 29 425 VALID aed d mte EM d cd imd enam abe 29 426 Ait PolluBopniss oiseau a a a betta delata heard 29 4 3 Installation of Spindle Drive credite uti entere tas e tbe du ete eee olea aei 29 4 1 Installation Methods boc ab coi av inccnd Davie mee Ree fidelibus eos 29 44 Installation of Spindle Mototsen saninin Aii 33 4 4 1 Installation Env tEOTIBIenE ooo orae apt a n ho prc ee pp epe bep etis 33
105. rm Turn off the power three phase main power after the fault source is cleared repower the spindle drive to clear the alarm Some alarm can only be cleared by this method Do not turns off the power after the fault source is cleared and enter the auxiliary mode to reset the internal alarm to clear the alarm After the alarm is reset the red alarm light is off indicating the alarm is cleared the spindle alarm ALM output is disconnected and the failure chain relay normally open contact on the input output terminal XS5 is connected Do not turns off the power after the fault source is cleared reset the external Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit alarm to clear the alarm via the alarm clear input signal ALM RST see Figure 8 4 After the alarm is reset the red alarm light is off indicates the alarm is cleared the spindle alarm ALM output is disconnected and the failure chain relay normally open contact on the input output terminal XS5 is connected Figure 8 4 Sequential diagram for external alarm clear Alarm clear i 1s Spindle alarm output ON OFF 8 2 Checking Before Running After the installation and connection is completed check the following items before power on 1 Whether the strong power terminal XT1 is correct and reliable Whether the input voltage is correct Whether the power lines or motor lines is short circuited or grounded 2 Whether the encoder
106. s AM26LS31 MC3487 drives or RS422 drives 3 The single ended drive mode can reduce the action frequency You can determine the value of R according to a 10 to 15 mA drive current and a maximum of 25V external power supply voltage Generally if the value of VCC is 24 V the value of R is 1 3 K to 2 K VCC 24V R 1 3K to2 K Ifthe value of VCC is 12 V the value of R is 510 Q to 820 Q VCC 12 V Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit R 510 Q to 820 Q Ifthe value of VCC is 5 V the value of R is 82 Q to 120 Q VCC 5V R 82 Q to 120 Q 4 Inthe single ended mode users provide the external power supply Make sure that the polarity is not reversed Otherwise it may damage the spindle drive 5 2 4 Spindle Motor optic electrical Encoder Spindle Encoder Input Interface Figure 5 11 Spindle motor optic electrical encoder spindle encoder input interface Spindle motor optic electrical encoder Spindle drive Spindle encoder xe d Los gt l ANP6LS31 ANDP6LS32 X A BZ 5 2 5 Spindle Motor optic electrical encoder Spindle Encoder Output Interface Figure 5 12 a Spindle motor optic electrical encoder spindle encoder output interface Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Spindle drive unit 1 The encoder signal is outputted by the differential drive AM26LS31 2 The controller in
107. safety information safety precautions and operating instruction of this equipment 1 1 Symbols of Safety Precautions Symbols of safety precautions are displayed on the front panel of the spindle drive Figure 1 1 Symbol of safety precaution for HSV 180S 025 035 050 075 M es 26H ORENT iE e TZR eim 9 5 fo 75 BE HS Se F077 SR A Danger High voltage Do not move cables or touch terminals while applying power Disconnect incoming power and wait 5 minutes before connecting cables or opening terminal cover Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 2 Meaning of Safety Precaution Symbols YN g Safety precaution signage Danger High Voltage Don t move cables or touch terminals while applying power Disconnect incoming power and wait 5 minutes before connecting cables or Fhemeaning of each symbol opening terminal cover ety Precaution 1 3 Explanation of Safety Precaution Symbols It indicates a potentially hazardous situation which if not avoided will result in death Ao It indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or death and damage to the machine Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 4 Safety Regulations 1 Products Confirmati
108. short time maximum 36 P S 600 current 4095 current of the spindle drive The range for spindle 0 to 37 P 10 pulse orientation finished 100 Spindle orientation 40 to 38 P 400 1 r min speed 600 Spindle orientation 0 to 39 Tr P 0 pulse position 32767 The incremental angle for indexing orientation is PA 40 x 360 ppr0 8 x the angular ratio for indexing orientation Ifthe SET 13 is set to 0 the value of ppro is multiplying Incremental angle the resolution of for indexing 0 to spindle motor 40 f P 0 orientation 327767 optic electrical encoder by 4 If SET 13 is set to 1 the value of ppr0 is multiplying the spindle encoder resolution by 4 The angular ratio for indexing incremental orientation is Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit determined by INC Sell and INC Sel2 Speed ratio power of 41 P 0to4 0 the spindle to motor Speed rtional 25t 42 per proportiona P 0 4500 gain 2 32767 Speed integral time 5 to 43 P 40 1 ms constant 2 32767 Position proportional idi o 44 gain for orientation P 1000 0 01 Hz 9999 mode Flux current for 10 to 45 P 60 0 to 100 orientation mode 100 Flux current for YA 10 to 46 position control mode P 100 70 0 to 100 Spindle encoder resolution multiplied 0 to 47 P S 4096 by 4 32767 7 2 1 Parameters Related to Servo Motors Table 7 6 Parameters related to sp
109. stance of the 50 A spindle drive is 47 drive Q The resistance ofthe 75 A spindle drive is 33 Q Time constant 1 Set the time constant of the spindle motor 50 to 4095 34 of spindle rotor electric unit 0 1 Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit value motor rotor 2 The time constant can be calculated according ms electric to the rotor inductance of the motor self inductance leakage inductance and rotor resistance 3 The time constant is effective at any time 100 to 3000 Rated speed of Set the rated speed for the spindle motor when it is 35 unit 1 spindle motor without load r min 100 to 4095 1 Set the parameter to the minimum flux current 32767 value of the motor indicates the The minimum 2 The 0 1 times flux current value is the general short time 36 flux current method to set the parameter maximum value 3 The value must less than the flux current current of the spindle drive Description of the parameter setting Parameters related to spindle motors are effective under all control modes HSV 180S spindle drive adopts the indirect magnetic field orientation control mode which achieves the control for asynchronous motor The key to the magnetic field orientation is the observation for flux in other words it is the calculation of slip angle frequency which is closely related to the motor parameter Therefore sett
110. t or soldering fault j circuit fault occurs 15 A 16 DSP fault A control program execution fault occurs Version history of HSV 180S spindle drive 1 Series HSV 180S spindle drive User s Manual V1 0 2010 1 a Applicable to HSV 180S 025 035 050 075 spindle drive b Software version V 3 5 N Series HSV 180S spindle drive User s Manual V2 0 2010 11 a Applicable to HSV 180S 025 035 050 075 spindle drive b Software version V 3 5 c Remove the control power AC220 V modify the wiring diagram sequential diagram and the corresponding description Wuhan Huazhong Numerical Control Co Ltd
111. then repower the spindle drive after the fault source is cleared Table 9 1 Alarm information Alarm nun No Description Type A 1 Under voltage The three phase main voltage is less than Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit supply AC 200 V 42 Over voltage The three phase main voltage equal or is supply greater than AC 560 V 3 A 3 Inverter fault An inverter power part fault occurs Overworking of the brake circuit that 4 A 4 Brake fault causes the fault Spindle drive The radiator temperature exceeds the 5 A 5 overheat specified maximum temperature 6 Ade Spindle motor The spindle motor temperature exceeds overheat the specified maximum temperature 7 AD Feedback line The spindle motor encoder feedback line disconnection is disconnected 8 A 8 Orientation fault The spindle orientation is unfinished The winding current of the spindle motor 9 A 10 Over current fault Is too large 10 Adi Spindle motor The speed of the spindle motor exceeds over speed the specified maximum speed Ad Overlarge speed The value of speed steady state error deviation exceeds 25 of the specified speed The spindle motor load exceeds the 12 A 13 System overload i specified maximum over current The parameters saved in EEPROM are System parameter 13 A 14 incorrect error 14 A 15 Control panel A control panel elemen
112. to 0 for spindle motor optic electrical encoder orientation and according to the actual requirement set STA 14 indicating the spindle orientation direction Zero switch orientation is applicable in the condition of the speed ratio of Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit spindle to motor is 1 1 Note To prevent interference the drive interface XS3 uses AM26LS32 differential receiver to receive differential input signal The zero switching adopts the differential drive output mode with the AM26LS31 MC3487 or similar RS422 line drive Connect the zero switch to a 5 V power supply 2 Indexing incremental orientation a Indexing incremental orientation for spindle motor optic electrical encoder The wiring is the same as that in the spindle motor optic electrical encoder orientation mode and the zero switch orientation mode The angular ratio for indexing incremental orientation is determined by the fifth pin INC Sell and the sixth pin INC Sel2 on the XS4 Set movement parameter PA 40 indicates the incremental angle for indexing orientation and set STA 13 to 0 at this time the value of ppro is multiplying the set resolution of spindle motor optic electrical encoder by 4 The formula for the incremental The incremental angle PA 40 x 360 ppr0 8 x the angular ratio for indexing incremental orientation For example If PA 40 is 2048 INC Sell and INC Sel2 are effective IN
113. to the third pin FWD and the forth pin REW on XS4 and output analogue signal to the 27 28 12 13 pin GNDAM AN AN on XS4 The motor rotates forward or reverse When the Mode SW is ON the spindle runs under the position running mode Operate PC outputs pulse command to the 14 15 16 17 pin CP CP DIR DIR on the XS4 interface The motor runs Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit according to the command 8 3 9 Switching Between External Speed Running Mode Pulse Interface and Position Running Mode Pulse Interface 1 For wiring see Figure 5 19 in Chapter 5 2 Connect the main circuit power three phase AC 380 V of the spindle drive and then the display of the spindle drive is on If an alarm is reported check the connection 3 Set the external enable Press M to select control parameter mode Press it or to select the control parameter SAT 6 indicates the state for enable and press S to enter the parameter setting mode press h or f to set the parameter to 0 external enable is allowed Press S to return to the control parameter mode 4 Set the control mode switching Press M to select control parameter mode Press h or I to select the control parameter SAT 8 indicates control mode switching and press S to enter the parameter setting mode press it Or y to set the parameter to
114. tor shaft otherwise the motor may be damaged The motor must be firmly installed and prevent loosening 4 4 1 Installation Environment 1 Prevention The spindle motor is not water proof When installing and operating the motor must be guard against liquid spilling and prevent oil mist from entering the motor Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit through motor leads and motor shaft If users need water proof motor make it clear when ordering 2 Temperature and Humidity The environmental temperature must be between 0 degree Celsius and 40 degree Celsius Humidity cannot greater than 90 RH and there is no condensation After long time operation the motor will heat up It is recommended that you use forced cooling or use derating motors if there is less space or the motor is closed to heating equipments 3 Oscillation The motor must be free from oscillation and take measures to control the oscillation below 0 5 G 4 9 m S 4 4 2 Installation Method 1 Installation Method The GM 7 series can be installed vertically and horizontally 2 Installation Notes During installing and removing pulley do not knock the motor or motor shaft to prevent damaging the encoder Use the spiral drawing tools to install and remove the thermal expansion expansion type coupling Series GM7 motor cannot withstand the larger axial load and radial load It is recommended that
115. wer supple Spindle enable inpute OFF ON Spindle ready output OFF ON IS Spindle forward i input spindle reverse OFF ON input 50mS Analog command m Figure 8 2 Sequential diagram for power connection pulse command Main circuit power supply Spindle enable input 1S Spindle ready output OFF ON 1S Pulse command Cs O 50mS Figure 8 3 Sequential diagram for alarming Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit Spindle alarm output OFF ON Spindle ready output ON OFF Note When a spindle drive alarm is reported cut off the external control circuit power immediately based on the spindle alarm output signal ALM or the failure chain input output terminal XS5 2 Power Off Sequence Disconnect the main circuit power three phase AC 380 V of the spindle drive If the spindle enable signal EN keep outputting ON signal A 1 indicates main power low voltage is displayed the green enable light EN on the drive unit panel is off and the red alarm light AL is on indicates alarm After disconnect the main circuit power the internal capacitor storage energy of the spindle drive could not be released immediately Do not connect nor disconnect wire within five minutes Avoid frequently turning on and off the main circuit power in a short period of time which may damage the soft start circuit 3 Alarm Clear There are three methods to clear the ala
116. you use the flexible coupling to connect the load When fixing the motor use spring washer to tighten the bolts to prevent loosening Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 5 Wiring Warning Wiring and wiring inspection personnel must have required capabilities e Wiring and wiring inspection personnel must wait 5 minutes after power off for all wiring or wiring check to prevent from electronic shock Caution Must be wiring in accordance with the terminal voltage and the polarity to prevent from equipment damage or personal injury Spindle drive unit and spindle motor must be reliably grounded Do not directly hammer at the motor shaft when connect or disconnect its mechanic part to protect encoder from being damaged e Try to align the motor shaft to the optimum level to prevent from oscillation or bearing damage 5 1 Signals and Functions 5 1 1 Terminal Configuration Figure 5 1 shows the interface configuration of HSV 180S In the figure XT1 and XT2 are the terminal blocks XS1 is a DB9 socket XS2 XS3 and XS4 are high density sockets XS5 is a wiring terminal Figure 5 1 Interface configuration of HSV 180S Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit XS1 220B 220A PF I3 I2 Ll XT2 g P BK U W PE Figure 5 2 Soldering terminal of XS4 command input output interfac
117. zhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit 1 the value of ppro is multiplying the spindle encoder resolution by 4 The angular ratio for the indexing incremental orientation is by 4 determined by INC Sell and INC Sel2 Speed ratio power of 41 P 0to4 0 the spindle to motor Speed rtional 25t 42 pee proportiona 7 0 4500 gain 2 32767 Speed integral time 5 to 43 P 40 ms constant 2 32767 Position proportional gain for orientation 10 to 44 P 1000 0 01 Hz mode 9999 Flux current for 10 to 45 P 60 0 to 100 orientation mode 100 Flux current for 10 to 46 a P 70 0 to 100 position control mode 100 Spindle encoder i 47 resolution multiplied P S x 4096 32767 Table 7 3 b Movement parameters of the HSV 180S 075 spindle drive configured with the Wuhan Dench GM7 spindle motor GM7103 4SB61 Adaptive Value Default 1 No Parameter Control Unit range value Mode Position control mode lOt 0 0 Speed proportional P 1000 0 01 Hz 9999 gain Torque filter time 0 to 1 P S 10 0 1 ms constant 499 Speed rtional 25t 4 bee proportiona s o 4500 gain 1 32767 3 Speed integral time S 5 to 40 1 ms Wuhan Huazhong Numerical Control Co Ltd HSV 180S Series AC Spindle Drive Unit constant 1 32767 Speed feedback filter 4 P S 0t
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