MixRite TF 25
Contents
1. ETA ETE LA 11 KEEL E Wu 4 U JJ 4 J THe i 4 N N vy 9 ANNA C L O D i 3 O VW D 97 EY O OB A QA A Na MY o o Ko ite f Y fr P Ke mi PUDO wae Ge Y ff PAN if VAN RU IW II J AN NN JN IX Y MixRite TF 25 2 BSPT CALON Ro NO Lei WA aS oi N ch N gt Wu OR ui 1 D l dh J 24 J d J NI Y NES E DAS KO O 100 Ny VU wW LE m O EEN 12 www mixriteturkey com Rite TURKEY Mi Y LIMITED WARRANTY Tefen Manufacture amp Marketing Plastic Products 1990 Ltd will replace all parts shown to be defective in material or workmanship during a period of twelve months from the date of purchase by the original purchaser To obtain warranty replacement of a part the MixRite must be returned with original proof of purchase receipt to the manufacturer or authorized distributor and thereafter recognized as defective after examination by the technical services of the manufacturer or distributor The MixRite must be flushed of any chemical and sent to the manufacturer or distributor prepaid but will be returned free of charge once repairs are made if found to be covered by the warranty Any repairs2. To assemble the stand Insert the narrow part of the leg into the opening in the tube in the arched brace Make sure that the holes in the leg are opposite the holes in the arched brace Insert the 6mm bolt and tighten the nut Repeat with the other legs Attach the arched brace to the body of the injector 1 with the 8 mm bolt 2 and tighten the nut 3 Repeat with the other arched brace 3 e L L VAI VAI NAT ry TEW re e Kn WWW miIixXxPITetuPrkeyv com VV VV VV I A I V CU Lu y 1 LU l J m TURKEY IX D Geh Ne any E CO vert 2 YA A LIS 2285 g A O EE 1 IN VU el E 53 lt uy MLA rm E SEKR A A a Q 2 23 2 E ir 5 HOBBES SE y co E25o2Sovo p o S 99 keet i l as n AE E Ego u O vn 2 ou s Zo E SE Ft ecc c o ce os Hoo aver eon Oe Un fer Seet www mixriteturkey com Rite MI Y TURKEY Connection of the injector to a 2 line Note the direction of the water flow Assemble the injector with the arrow stamped on the body of the injector pointing in the direction of the water flow Connect the injector using the plastic couplings For a drinking water line all injectors must have a backflow prevention valve installed in front of the injector on the main water line in a
3. mown Rite MixRite 06 a MixRite o User s Man val MixRite F 25 THE STANDARDS INSTITUTION OF ISRAEL Edition08 08 MixRite Turkey bilgin amp bilgin Bilginler Dan manl k Turkey Head Office Tugayoglu Is Mrk K 4 No 22 Kapaliyol Sarampol Antalya Turkey T 90 242 2487086 F 90 312 4258438 antalya mixriteturkey com Sales Office Mesrutiyet Cad Hatay Sk No 6 C Kizilay Ankara Turkey T 90 312 3229091 F 90 312 4258438 info mixriteturkey com Rite MI D TURKEY MixRite TF 25 Proportional Dosing Injectors We congratulate you on your purchase of one of MixRite s excellent products It is important to devote a few minutes to carefully reading the explanations and recommendations in this user s manual in order to get the most from the proportioning dosing injector Operation of the injector The proportioning dosing injector is fitted on the water line The flow of water passing through the injector activates it and causes the pumping of liquid additive and inserts it in a relative quantity into the water line The MixRite TF 25 proportioning dosing injector will operate in the following conditions The flow rate of the water passing through the MixRite TF 25 is between 2 and 25 m hour 530 6600 gal hour The water pressure is between 1 and 8 bar 14 120 PSI Head loss for MixRite TF 25 Minimum flow 0 1 Bar Maximum flow 1 5 Bar The water amp air tem
4. COMPONENT NAME COVER TF BODY 2 BSPT PISTON TF COVER NUT CYLINDER SUPPORT CYLINDER SUPPORT NUT ADJUSTMENT NUT LATCH NUT CYLINDER 1 MIXRITE TF 25 001 CYLINDER 2 MIXRITE TF 25 002 CYLINDER 5 MIXRITE TF 25 005 CYLINDER SUPPORT SPACER INSIDE BASE LARGE EXIT VALVE 3 CENTRAL VALVE 3 TOGGEL FRAME TOGGEL TOGGEL PIN BRIGE PIN VALVE BRIDGE PIN O RING 35X4 5 O RING 24X4 TOGGEL BEARING PISTON BAR 1 PISTON BAR 2 5 PISTON SLEEVE SUCTION PISTON 1 MIXRITE TF 25 001 SUCTION PISTON 2 MIXRITE TF 25 002 SUCTION PISTON 5 MIXRITE TF 25 005 SUCTION SEAL 1 MIXRITE TF 25 001 SUCTION SEAL 2 MIXRITE TF 25 002 SUCTION SEAL 5 MIXRITE TF 25 005 OPERATION ROD 3501300522 O Ring 12X2 37005852002 O RING 2 206 38022060084 UPPER PISTON SEAL 35023002229 LOWER PISTON SEAL 35024002230 O RING 2 370 38023709231 O RING 6X105 38060610561 O RING 2 337 38023379233 Un amp N LA 0 U1 UI UT YNNN u u lt WOON CH WIN O O O G1 21 S 35012001117 58 59 61 62 63 64 O RING 2 118 65 67 71 72 73 74 7 NUT SS M6 38000001176 EASEL LEG PLUG 38000003277 FILTER 1 GREY 38000000173 V7 INNER VALVE SPRING 38000001148 O RING 2 112 38021129280 81 V7 INNER VALVE LOCKER 35028001181 35029001118 38035459219 3802440922 3502100112 3601611110 3501300522 3501400112 35031014224 35017023124 35017053124 3500001822 3500002822 3500005822 G1 N ES MEN KS EE m
5. R 1 GREY 38000000173 7 INNER VALVE SPRING 38000001148 RING 2 112 38021129280 V7 INNER VALVE LOCKER 35028001181 z gt z 36 37 38 ES O O WlWlWlWIWlWININININININININININININININ NI l ajaja i aleloak AJOIN S Oo o inn Aala AIAI OO N INI OS o co o A O S UT UT m LA LA 3 5 58 59 Ov U1 61 62 63 64 65 A A lt O 67 71 72 70 74 75 76 77 78 79 m O lt nim x ri m z UN Cp oll vlvl vlv gt UT Y O W A 81 DN Wi Ig Z JJ INI Y y a gt S Kap DA 0202038 6 lt ite f Y fr P IX Y MixRite TF 25 2 BSPT 4 IW De Y DN AAAA f y y S MAJO DD 76 o o 50 el E 10 www mixriteturkey com Rite MI Y TURKEY PARTS MIXRITE TF 25 001 28240100000 MIXRITE TF 25 002 28240200000 MIXRITE TF 25 005 28240500000 COMPONENT COMPONENT CODE COMPONENT NAME CODE 35001001301 34 35002151302 35 35003003103 36 35004001804 37 35005003305 38 35006001806 39 35007001807 4 35008001808 41 3503001610 42 RECORD NUT 1 35009026109 4 1 SEAL 35010056109 4 35016003810 4 35011005211 3501200111 3501200111 3501200111 4 35015001115 5 35012001116 56 Z
6. T junction from the main line into 2 lines 5 On each branch there should be fitted a regulation valve 6 the injector a non return valve 7 after the outlet from the injector and a return connection to the main line 8 anti vacuum valve 9 Both sides of the instillation must be identical Connection to the additive tank The suction tube should be connected to the additive tank preferably about 5cm above the bottom diagram A The liquid additive must pass through a chemical resistant filter of 200 mesh which must be cleaned regularly When making the connection to a large additive tank use a chemical resistant valve and a normally closed hydraulic valve to prevent a siphon effect The normally closed hydraulic valve should be connected to a hydraulic command tube If the additive is pumped from inside an open tank diagram B a heavy weight should be attached to the end of the suction tube that will keep the opening of the suction tube inside the additive and prevent the tube from floating and falling outside the tank Make sure that the level of the additive is always below the injector Otherwise uncontrolled flow of the additive may occur Re Ke gt g Y 2 Hydraulic N C valve Rite TURKEY Mi Y Adjustment of metering On the metering cylinder there is a scale indicating the percentage of additives When the injector is not operating and there i
7. Then place the following pressure reducer 4 to protect the injector from excess pressure a valve before the inlet to the injector 5 a valve after the outlet 6 an anti vacuum valve 7 to prevent a siphon effect when the injector is not working and operating valves 8 for the branch lines It is advisable to add a bypass pipe 9 that will permit diverting the water flow through the bypass pipe if there is a need for irrigation without any additives or for dismantling the injector Rite TURKEY Mi Y Installation of the injector on a bypass line It is necessary to fit the proportional dosing injector on a bypass line when irrigating with a flow rate higher than 25 m hour The bypass enables only part of the water flow to pass to the Injector and activate it while the rest passes through the main line Using the choke valve on the main line the flow of water passing through the main line is regulated so that only A proportion of the flow passes through the bypass and activates the injector The metering must be calculated in accordance with the flow rate passing through both lines It is necessary to fit a main valve at the beginning of the line 1 water filter of 200 mesh 2 backflow prevention valve 3 must be fitted to a drinking water line according to local regulations in order to prevent entry of chemicals to the drinking water A pressure reducer 4 a T connection for div
8. ccordance with local regulations Connection of the injector to a 63mm plastic pipeline Note the direction of the water flow Assemble the injector with the arrow stamped on the body of the injector pointing in the direction of the water flow Cut and round the edges of the inlet and outlet pipes The distance between the end of the inlet pipe and the end of the outlet pipe should be 22cm Remove the 63mm nut and the white ring from the injector and fit them on to the pipe a short distance from the end Check that inside the injector there is the seal for 63mm accessories and that the bushing for the 63mm seal closes it from the outside Insert the pipe into the inlet and outlet opening and push hard so that the pipe penetrates and passes the seal and is stopped at the end of the route To ease Insertion apply a little silicon grease to the end of the pipe Push the white ring until it contacts the threaded part and tighten the nut Repeat the process in order to connect the pump to the pipe on the other side Optional Special grip ring for P V C pipes Installation of the injector on a direct line It is recommended to fit a main valve at the beginning of the line 1 and a water filter of 200 mesh 2 A backflow prevention valve 3 must be fitted to a drinking water line in accordance with local regulations in order to prevent entry of chemicals into the drinking water
9. direction to the Fit the injector with the arrows in the direction The injector water flow direction of flow does not The inlet and outlet valves are closed Open the valves work The inlet filter is blocked Clean the filter There is no water flow at the appropriate pressure Open the main valve Open the nut locking the motor cover remove the motor cover and Replace the motor seals The injector remove the mechanism Check if the motor seals are defective has stopped Check if the toggle springs are broken Replace the toggle springs working ee seals above the valves are defective or have been Replace the seals Check if one of the parts of the mechanism is broken Replace the broken part Open and remove the motor cover replace the The leak is from the connection between the body and the cover seal fit the cover and thoroughly tighten the There is a cover locking nut leak from Remove the suction tube replace the defective the injector The leak is from the connection of the suction tube pea lane recone Dismantle the non return valve and replace the The leak is from the non return valve defective seal There is no The suction filter is blocked Clean the filter suction in Dismantle the injector unit and check if the suction seal is defective Replace the suction seal the additive inlet The non return valve is defective Replace the non return valve For advice technical support and purchase of spare
10. ersion from the main line to the bypass a valve 5 on the bypass before the inlet to the proportioning dosing injector a valve 6 after the outlet from the injector on the bypass and a T connector for the return to the main line On the main line between the bypass junction and the return connection a choke valve should be fitted 7 preferably an angled valve to regulate the flow rates between the main line and the bypass After the return connection from the bypass there should be fitted anti vacuum valve 8 and valves for the branch lines 9 A High pressure B Low pressure Mi Y Installation of two injectors in parallel When the water flow rate in the irrigation line is higher than the maximum nominal flow rate of the injectors the water may be divided between two units If the 2 injectors are used for pumping the same type of additive the scales should be adjusted in an identical manner to the same level of metering Two different additives may be metered at different levels The metering Rite TURKEY in each unit must be calculated for each flow rate passing through the two injectors It is necessary to fit a main valve at the beginning of the line 1 water filter of 200 mesh 2 backflow prevention valve 3 must be fitted to a drinking water line according to local regulations in order to prevent entry of chemicals to the drinking water A pressure reducer 4 a
11. g from breach of this written warranty or any implied warranty There are no warranties express or implied which will extend beyond those described above MixRite Turkey bilgin amp bilgin Bilginler Dan manl k Turkey Head Office Tugayoglu Is Mrk K 4 No 22 Kapaliyol Sarampol Antalya Turkey T 90 242 2487086 F 90 312 4258438 antalya mixriteturkey com Sales Office Mesrutiyet Cad Hatay Sk No 6 C Kizilay Ankara Turkey T 90 312 3229091 F 90 312 4258438 info mixriteturkey com
12. made under warranty will not extend the initial warranty period This warranty only covers circumstances where the part has failed due to defects caused by the manufacturing process This warranty is invalid if the defects are found to be due to the product s misuse inappropriate use of tools lack of maintenance or defective installation or environmental accidents or corrosion by foreign bodies and liquids found within or in proximity to the MixRite The seals and O rings are not covered under warranty nor is damage to the MixRite caused by water impurities such as sand A filter 200 Mesh must be used in front of the unit for the warranty to be valid Tefen Manufacture amp Marketing Plastic Products 1990 Ltd declines any responsibility if the MixRite is not used in compliance with the operating instructions and tolerances as indicated herein This warranty gives you specific legal rights and you may also have other rights which vary from state to state But any implied warranty or merchantability or fitness for a particular purpose applicable to this product is limited in duration to the time period of this written warranty or any implied warranty There is no warranty express or implied relating in any way to products used in conjunction with Tefen Manufacture amp Marketing Plastic Products 1990 Ltd The manufacturer or authorized distributor shall not be liable for incidental or consequential damage such as any economic loss resultin
13. parts contact the authorized sales representative in your area Rite MI Y TURKEY PARTS MIXRITE TF 25 001 28250100000 MIXRITE TF 25 002 28250200000 MIXRITE TF 25 005 28250500000 COMPONENT COMPONENT NAME CODE 35001001301 35002251302 35003003103 35004001804 CYLINDER SUPPORT 3500500330 3500600180 3500700180 35008001808 3503001610 35009026109 3501005610 10 3501600381 35011005211 35012001112 35012001113 3501200111 3501500111 3501200111 3501200111 3502900111 3803545921 3802440922 3502100112 3601611110 3501300522 3501400112 3503101422 3501702312 3501705312 3500001822 3500002822 SUCTION SEAL 5 MIXRITE TF 25 005 35000058225 35013005226 3700585200 38022060084 35023002229 3502400223 3802370923 3806061056 3802337923 35018003334 5 35018003335 COMPONENT COMPONENT NAME Bane CHECK VALVE PISTON CONICAL SPRING FOR CHECK VALVE RING 2 211 38060221146 RING 2 132 RING 2 134 41 HECK VALAE NUT 42 ECORD NUT 1 43 1 SEAL 44 RECORD BODY 25X1 5 PRING 1 TF 7 LASSON SEAL 63 48 LASSON 63 LOCK RING 49 LASSON 63 NUT 0 R 35 CLIP 51 3 SEAL HOLDER 52 EJOTE SCREW WN 1412 S WASHER UCTION TUBE 25mm 4 5m RGE EX VALVE SPRING AIR RELEASE PRING 5 AIR RELEASER SCREW 36030284360 O RING 2 107 UT 3 4 RING 2 118 DALRIN RING 7 INNER VALVE MALL EXIT VALVE MALL EXIT VALVE SPRING ASEL LEG TF ASEL BRIDGE TF EX SCREW SS M8x45 UT SS M8 EX SCREW SS M6x35 UT SS M6 ASEL LEG PLUG LTE
14. perature are not less than 4 C 40 F and not more than 40 C 1040F The flow rate of the additive can be adjusted relative to the flow rate of the water in the range of 0 1 to 1 for Model 001 and of 0 3 to 2 5 for Model 002 and in the range of 1 to 5 5 for Model 005 Installation of the injector Option A Wall mounting bracket Supplied as standard The package should contain A proportioning dosing injector to which are attached two couplings for a 63mm plastic pipe Or two 2 threaded couplings A flexible suction tube to which is attached a flat 1 seal and a filter A Bracket 4 SS screws M8 45 4 SS nuts M8 Spanner for TF cover nut User s manual 7777 CLL 20 LD gt IWJ i rH Uu TL LIW WRAY LU bs NA wi SOI e RES 4 om CO www mixriteturkey Rite TURKEY Mi Y Option B With stand Installation of the injector correct installation is with the stand supplied By Tefen OPTIONAL The package should contain A proportioning dosing injector to which are attached two couplings for a 63mm plastic pipe Or two 2 threaded couplings A flexible suction tube to which is attached a flat 1 seal and a filter A stand comprising 4 legs 2 arched braces 4 bolts with 8 mm nuts and 4 bolts with 6mm nuts Spanner for TF cover nut User s manual G
15. s no pressure in the unit turn the adjustment sleeve clockwise to increase the amount of additive or turn counterclockwise to decrease the amount of additive The actual rate should be checked If necessary adjust by increasing or decreasing the adjustment sleeve Servicing The water filter at the inlet to the injector and the additive inlet filter should be cleaned frequently NOTE If it is planned not to use the injector for a long time it should be operated for a few minutes with the suction tube inside a tank of clean water in order to flush away traces of additive from inside the injector and prevent them from adhering to it If there is a drop in temperature below 4 C 40 F risk or a risk of freezing the injector should be drained In order to drain the unit close the inlet and outlet valves properly Unscrew and dismantle the 1 coupling nut that connects the suction tube press on the non return valve insert your finger or a small rod in order to drain all the water trapped in the unit while pressing the air bleed valve at the top of the injector with your other hand Suggested maintenance Replace injection seals every 12 months Kit 1 seals 0 1 1 Catalog No 35000000008 Kit 2 TF seals 0 2 2 5 Catalog No 35000000002 Kit 3 TF seals 1 5 Catalog No 35000000003 Troubleshooting guide Problem Check Solution The injector is fitted with the arrows in the opposite
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