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2009 Carryall 295 and XRT 1550 with IntelliTach

1. 16 PINK WIO3 BRK 18 YELCWI OO RIGHT 18 WHT WIOI LEFT 101942101 16 BRN W55 18 GRN WHT STP WI L7 LIGHT b 101942101 THERMOSTAT 18 YEL BLK STP WI L4 FAN 1 GLOW PLUG 12 BLUCWI 37 1010224 1012469 18 0RGCWIOA4 AN 7 4 FUEL SENDER FUEL PUMP 1012416 1015220 FUEL SOLENO D 18 8 18 GRAY WI 22 1024213 HOLD COIL FUEL SOLENOID 1024213 PULL COIL OIL PRESSURE SWITCH 14_BLU WI35 16 BLK WHT STP WIOS 16 BLK WHT STP W200 1011567 1012416 1012468 L FUEL SOLENOID COMMON 5 16 JRED WHT STP WI21 FUSIBLE LINK x 12 BLU w133 1019197 18 PUR WI20 ALTERNATOR 18 GRAY WI23 1024213 507 1 S SPLICE o SWS 16 GRN WI28 8 RED WI24 5 16 GRN WHT STP WI 47 START RELAY E 1 19 2 he GR O 18 LHT GRN WI 10 no 4251 STARTER 18 BLK W138 4 3 amp e 5 8 T s 5 8 o 5 ENGINE GROUND z N E d E W A 1 3o 14 BLULWI 45 no 1012301 1012301 iB YELOI46 33 TEL T 7 co 12 RED WI25 16 0RG WHT STP WII5 a 2 5 5 12 BLU WHT STP WII3 2 2 s 5 12 BLK WI32 T4 RED WI 48 2 42 15 gt 254
2. 2 37 102297230 Screw m 6 torx interlock thread esee tenentes tentato tento ttn to tento tentato nto te state nsa D ae 4 38 102866518 Hood Real Tree Camo tette eet tete ce a eve uvae cte 1 39 102866618 Panel Cowl Center Real Tree Camo 1 40 102866718 Panel Cowl Passenger Side Real Tree Camo 1 41 102866818 Panel Cowl Driver Side Real Tree 1 42 102896401 Weldment Hinge Hood 1 43 102896501 RE 1 44 102967901 Rivet Removable Tuflok 1 4 tee ER EE te eU ete pete ette 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 2 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000508 004 COWL ASSEMBLIES XRT VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102292701 Clipzbodystrim etit te 2 102292801 Pin BOW Tie LOCKING 072 3 102297
3. gt A E E i 5 00 5 o 15 056 000788 002 Page 1 30 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC POWER UNIT WITH AUXILLARY COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 Power Unit DC Hydraulic with Auxillary includes items 2 through 11 1 2 102928001 Clamp Hose Worm RSV M Ser sesssssssssscssssessessssssscsscssscsscsussuscssssuscassssesucsacsssssacsaccsscsaceasesscseceasens 1 3 102928101 Plug Resv Breather filler 0 sssssssscsssecssecccssecsnscccssecssecssscesssccsscscssseesueecsuscessscessecesueeesuecsuccessenses 1 4 102928201 Motor Dc 12v 4 5 In aeter onore cont 1 5 102928301 Switch Sol Act Mtr St 12vdC w ccccsccsssssssesssessessesssessessessscsscssesssessessessssessssecenesscsacsencesecsessscsscescaseesess 1 6 102928401 Strap Motor solenoid Conn
4. 2 25 L wer ROPS 2 27 Seat Beltsand ROPS M 2 29 5 P 2 31 l atch Plate and Prop Rod 2 33 Tilt Bed Hinge and 2 35 2 37 Box Bed ertet m 2 39 Side Panels and Rear Fenders 2 41 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 5 Cargo Steel ete e te 2 43 SECTION 3 WHEELS AND TIRES Wheels AIT INS 3 3 SECTION 4 DECALS Satety Decals ds entere PIA rte dea ete e en cia icd eite ee eed 4 3 Safety Decals 4 5 Badging Decals Carryall Vehicles 4 7 Badging Decals XRT Vehicles 4 9 Badging Decals Intellitach 4 11 SECTION 5 BRAKE SYSTEMS Eront Brake Assembly e 5 3 Rear Brake Assembly 5 5 Master Cylinder with Remote Reservoir s
5. 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 31 000036 001 2 32 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List LATCH PLATE AND PROP ROD ITEM PART NO DESCRIPTION QTY 1234 1 1015277 Latch Plate 2 2 1016078 Latch Plate SHIMANO 3 101835601 Locknut 1 4 20 Hex WHIZ eterne 4 4 101958602 Bolt Carriage 1 4 20 X 1 0 4 5 102301401 Rod Prop i estt dti etis deleted iei ed etd 1 6 102323101 Pia BOW LOCK IGE utet iet ie oe eee e RR taie a 1 7 102418101 1 8 102426601 Bumper Bed Mtg Front iai leeren tette 2 9 102493801 Bracket Fateh Bed rn Lectt eee oe idees 2 10 102618301 Bolt Flanged Head M8 X 1 25 X 65 w csscsssscssssccsssccssccsscccssecsseccssccsnsccessccsaseesuesesuscessecessccesuccesseecsaeeesaes 3 11 102618601 Lock Nut Flg M8 X 1 25 Nylon SRR ASRS 5 12 334 Washer 3 8 Type AEA 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 33 000037 001 2009 Carryall 295 IntelliTa
6. 1 7 102866710 Panel Cowl Passenger Side Dark Green 1 8 102866810 Panel Cowl Driver Side Dark 1 9 102896401 Weldment Hinge Hood cssssssssscsssecssccssescsssscsssecssccsssccsssccesscessseccssccessccesseesaeesuceesueeesuscessecesseeess 1 10 102896501 1 11 102967901 Rivet Removable Tuflok 1 4 4 12 N A Option Color XRT Red includes items 13 through 22 1 13 102292701 4 14 102292801 Bow Tie Locking 072 2 15 102297230 Screw m6 torx interlock thread eese eene tenentes tentato tentata to teta tentato tato baton toD ae 4 16 102866515 Hood Red ett tet dept 1 17 102866615 Panel Cowl Center Redstation 1 18 102866715 Panel Cowl Passenger Side Red 1 19 102866815 Panel Cowl Driver Side Red 1 20 102896401 Weldment Hinge Hood aaa 2 21 102896501 Prop HOO e M 1 22 102967901 Rivet Removable Tuflok 1 4 4 23 N A O
7. 6 Shim Injection Pump 0 30 MM qu eessesssecsecsseesseccscccseccseecseccscecseecseecsscessccsscesseesseesseesseesscesseenceseeesees A R 7 N A StU MS X2 5 2 8 102800101 Assembly Fuel Injection Pump includes items 9 through 11 ses 1 9 N A Screw Hollow D722 PUMP sesssescsecsescssecssecssecssecsecssecssccsscccscesscesscesseccscessceesccesccesccencesneesies 1 10 N A Joint Eye rer eet tee 1 11 N A INJECTION mE 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 35 8 36 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000054 002 SPEED CONTROL PLATE ITEM PART NO DESCRIPTION QTY 1234 1 102634501 Gasket Control Plate inicio OES 1 2 Bolt M6 X 1 X 30 a eee dune 2 3 102635301 Gask t 6 m 2 4 N A Bolt D722 Intake Manfld Lower eese tette 2 5 102800401 Assembly Speed Plate includes items 6 through 19 e 1 6 N A Lever Engine Stop M 1 7 N A Speed 1 8 Lever Speed Controli 1 9 10263400
8. 2 7 N A Screw 7 120 qus 2 8 103215901 Kit ROPS Domestic includes items 9 through 11 sssssssssssseseeseseeesesrseeeseereeeeeeeesseereeresreessereeeeee 1 9 102988701 Bolt Flanged M10 X 1 5 X 65 eiiis eet 8 10 103192101 Tube Side Support Short ROPS eese testen ten tto ton ttns tosta tato tta to tosta to sesaos 2 11 103216401 Nut Flanged M10 x 1 5 Black eese testeetten tentent nitent notte tto tto tto stone 8 12 103225801 Asm Top ROPS ee 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 29 5 Page 2 30 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000029 005 ROPS HEAD RESTS ITEM PART NO DESCRIPTION QTY 1234 1 103274602 Kit Head Restraint Black includes items 2 through 4 eene 1 2 102490101 Bolt M10 X 1 5 X 20 Loctite 4 3 103274502 Asm Head Restrairit Black tte aaa 2 4 96741046 Washer MIO ertet ete teres eae eH Ree See Ce Ne RU eee eve 4 5 N A Kit Rear Brace ROPS includes items 6 through 8 4 44444ssss0ssssssssssssssssssssessesesnunnnns 1 6 102988701 Bolt Flanged M10 X 1 5 X 65 SSAA 2 7 103216401 Flanged M10 x 1 5 2 8 103283801 lt
9. 4 15 7473 Locknut 5 16 18 Nylon Insert 4 4 SAAS 8 16 102614101 Plate Back 2 17 103538701 Extr Brkt Hinge 2 18 103538901 3 8 16 3 5 Cart BEE Zh 1 dtt tet ES RSA ae 4 19 8754 Locknut 3 8 16 HERS SSAA 2 20 8755 S rew 3 8 16X 3 375 Hex Cap 2 Note Item not shown 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 35 000158 002 2 36 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ELECTRIC BED LIFT ITEM PART NO DESCRIPTION QTY 1234 1 1010200 Bolt 3 8 16X 425 Hex Head e tecta tede 1 2 1016603 B shing Long etie Ie teet 2 3 1017162 Actuator Assembly Electric 1 4 1017167 Actuator Adapter secet tdt ee DU pec 1 5 1017774 EE ES 8 6 102066001 Washer 3 8 B Hard Flat sesssssssssssscssscssssccssccsseccssecessccessecesueecsscccssccessccessecssseesasecsssecessccenseeeseeees 8 7 102426601 Bumper Bed Front ette 2 8 102465701 Weldment Bracket ActUator iieiaeie aioe 1 9 102614101 Plate Back teer tereti tenet eo ER Qvod 1 10 102618601 Lock Nut Flg M8 X 1 25
10. oeste ere eee 1 3 102764901 Kit Forward Gear Repair includes items 4 through 10 essescsssecsssscsscccnsecsssecssecesseccsseecsneesase 1 4 102696201 Ring Retaining Basic External csssssssssccsssccsssccsssscsssecsseccssccssescsscecsusecsuccessecessecesseeesuecesncesseesses 2 5 N A Washer Thrust 1 007 X 062 ccccccccccssssssssssssscsssccsssssssssssssssssssssssssssssssssssessesssssssssssssssessssessssssssesess 2 6 102696801 a 1 7 102696901 H 1 8 102697101 NCCE 2 9 58 a 1 10 Gear Helical 34 Tooth tette ta trei 1 11 102765101 Kit Neutral Switch Repair includes items 12 through 15 sese 1 12 N A Spring 484X 340X 1 076 ease RSA 1 13 Guide BUEN 1 14 Bullet Detent asset REPRE or 1 15 Switch Indicator POA RSS 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 19 000016 010 12 20 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List TRANSMISSION DIESEL VEHICLES SHIFT SHAFT AND BELL ITEM PART NO
11. 2 4 101898001 arua T 1 5 102355301 Lockwasher 3 8 Stainless Stl 2 6 102442201 ASM 6 Red WITE EE 1 7 102448401 Wire Asm 6 Blk Awd 350 1 8 102448501 Wire Asm 6 Blk Awd 325 1 9 102498201 25 25 LOCHTE 1 10 1241 Washer 5 16 Type A Flat iet 1 11 7473 Locknut 5 16 18 Nylon Insert 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 17 N DIESEL ENGINE CLOSED BREATHER 8 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000025 002 KUBOTA D722 DIESEL ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 1012769 Screw 6 1 00 X 25MM 3 2 101833101 Stud M8 1 25 X 50 mm Two Ended eesssscssssssssssessecsecscsscsucsessessccsecnccsssucsncsecsecsesscencsscsesscseencencenees 1 3 101833201 Stud M8 1 25 X 60mm Two Ended cessessssssessssssessessessessscssessscsscesessscsnecsessscssssscsacsscssessuceucesseaseensess 1 4 102298401 Nut ms all Metal ettet eterne teori
12. 1 7 102867001 Fender Front Drv AWD 1 8 102867602 Fascia Dueal Round W 1 9 102882401 Bracket ate hy DEaW te testet e 2 10 102885001 Headlight 4 In Round 4 11 102895101 Latch Draw Hood te etie intet toe a n nA 2 12 102895401 Screw D50x16 Torx PN Hd PT ou eecsesssssessccscscssssessecsessesscscsecsecsesscescsscsecsesseeseesccacsucsecseesesaceneaneees 6 13 102978801 Grill Hex Cut DS etate Ee ege 1 14 102978901 Gril Hex C t PS 1 15 103213201 Harness Bct huv Restyle Headlight 1 16 103213501 Harness Headlight ttt ae 4 17 103218107 Screw 8 2 00 AB Thd Hex Hd eee etienne tens tontn tato 4 18 808 Washer 3 8 Type B Flat cree ie R 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 3 2 4 B9 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000508 001 COWL ASSEMBLIES CARRYALL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 Option Color CA Dark Grn includes items 2 through 11 eee 1 2 102292701 Clip BOAT e teet tete QI Eee A 4 3 102292801 Pin Bow Tie Locking
13. 1 15 102618101 Nut M6x1 Mech Def Center ceccsessssssssssssecssessssssssssnesssssssssssssssccssscsnecssscssessnscssessnscencsssccesesessesseenss 1 16 103273101 Bolt Shoulder M8 X 70 H ctor eee eee 1 17 96706825 Bolt MOX TX onec 2 18 102618301 Bolt Flanged Head 8 X 1 25 X 65 csssssssssssecsssscsseccssccsssecsssecssseceaseceasecsaecsucesuecessccessecessecesseecsncesaes 2 19 102618601 Lock Nut Flg M8 X 1 25 Nylon cescsscsssscsssccsecccnsccssscessccesscccssscessscessccessccesueecsuccessscesscesaeecsaeesaeesaseesaes 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 9 000090 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 10 INTAKE DUCT AND AIR BOX ASSEMBLY DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102379001 Hose D 722 nete ettet eee 1 2 102395601 Hose Intake Primary Steele alah 1 3 102411209 Clamp Hose Ctb 5 1 4 102411210 Clamp Hose Cth GAMI sienne etie teet oe 3 5 102541465 Bolt M 6 X 1 0 X 65 Hex Flange Head Black eese teen ttenttnnnttnnttttnns 2 6 102621201 Bolt Flanged Head 8 X1 25x 16 with Loctite oo ssssssscsseecsssscssesessescssecessccessecessecesseecsseecsseeses 2 7 102621501 MEX P
14. 1 7 102786301 Shock Coil Over 330 Lb in 2 8 102788701 Bolt Flg 12 1 75 100 Patch 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 6 11 000031 002 6 12 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List REAR SUSPENSION STANDARD ITEM PART NO DESCRIPTION QTY 1234 1 Instl Rear Suspension includes items 2 through 15 esssssscssseccssscsseecssecessecessecessecesseecsseeesneeeees 1 2 1015597 Fitting 1 4 28 Thread Forming Grease 2 3 102274101 Center Cap Rubber cett SERERE re EP 2 4 102393501 Weldment Receiver Rear 1 5 102619801 Washer Strip Swingarm 2 6 102620401 Bolt Flanged Head M12 X 1 75 X 50 crssssscsssscsssccssscsssecsssecsssccsssecessecssseesussesucessccessecessecesueecssseesaee 8 7 102620501 Nut Flg M12x1 75 Nylon Gr TO
15. 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 13 000004 002 12 14 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List REAR DIFFERENTIAL CONTINUED ITEM PART NO DESCRIPTION QTY 1234 1 102765301 Asm Gearcase Upper includes items 2 and 3 e cecsesssssssesssesssecsscsscsssecseesssccsecssscssecsssceseecseeeseees 1 2 N A Gearcase Upper Machined e sesssessssessssssesssecssessssssessucsssessucssscssucssscssscssscssscssscssscssscsssecsncceneesees 1 3 102694001 Vent Upper Housing ertt teer oerte tva 1 4 102765401 Asm Axle Tube RH includes items 5 through 7 essssssssesssccseeccsscccssccsseeesssccsueecsuecessceenseeeseeees 1 5 N A Weldment Axle Tube Rh eee tentent tenente tutta etta 1 6 102463801 Ring Retaining Internal ssssssssssseccseccsseccsseccssscessceesscecssccessccessccessecsssecssscccssccsssccesseeeseesseesesees 1 7 102464301 Bearing 1 8 102765501 Asm Axle Tube LH includes items 9 through 11 1 9 N A Weldment Axle 1 10 102463801 Ring Retaining Internals i e R REE EA 1 11 102464301 Bearing ARR 1 12 102765801 Kit Rear Axle Gear Repair includes items 13 through 17 1 13 102464201 Bearing B
16. 2 25 102921701 Weldment Hydraulic Powerunit 1 26 102923001 Gylinder Hydra lic tete 1 27 102923101 Cylinder Hydraulic Tilt o e bates e RR EE 1 28 96741046 Washer MTO Haid ete Sista iet ee e E RE pee Lat ee 2 29 AM1245401 5 Gal Mobil Dte15m Hyd Fluid ou eessssssssscssccssscccsscccsecssecssscesssccesseceueesueesuscesssecsnecessceessecesnees 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 23 000554 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 24 ACCESSORY HYDRAULICS AUXILIARY ITEM PART NO DESCRIPTION QTY 1234 1 Instl Hydraulic Sys Aux includes items 2 through 38 44 400sssssssssssssssssssnssessssesees 1 2 102491001 Bolt Flanged Head 3 8 16x1 0 with Loctite ee 2 3 102617201 Nut Flg M10 X 1 5 Mech Def 2 4 102618301 Bolt Flanged Head M8 X 1 25 X 65 1440 4 1 1 0 2 0 00 1 00 004 40000000110040000400044 00 1 5 102618601 Lock Nut Flg M8 X 1 25 Nylon csscsssssssecccsscccsscccssscsssccss
17. 1 7 102928501 ASM Ctrlwire 16awg Hs RING seseina iiin 1 8 102928601 Asm Valve 4w 4w Cartridge includes items 9 and 10 sees 1 9 102928901 Coil TOVAC 8 2lead Diode 6 10 1308 Nut 1 2220 Hex aite tests ot eee eto ERE RH RU NERA 6 11 102928701 Valve 4w Section esent treten tenente tette 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 31 000557 001 1 32 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List STANDARD AUXILLIARY HYDRAULIC CONVERSION ITEM PART NO DESCRIPTION QTY 123 4 1 102785401 Kit Hydraulic Aux includes items 2 through 15 sessssssssssecssseccssecsseecssscessscessccesseeesseecsseecsaeeses 1 2 102025401 Tie Wrap Heavy DUY 8 3 102741601 Nut Flg M8 X 1 25 Gr e nte Re E EA UTER TREE EARTH ERE UA 2 4 102784003 Power Unit DC Hydraulic Auxillary 0 esssssssscccssecsseecsscccssccsssscsssecsusecsusccssccessccessecesseccsnecesseeeses 1 5 102785001 Hose 6jic Stf 6jic SEA 1 6 102785101 Hose 6jic Stf 8jic 1 7 102794801 Coupling Female Quick 6 esssssscssssccssecsssecsssecsssccensccsscecsucsessceesuccesuccessecesseccssecessecessccenseeesneess 1 8 102794901 Coup
18. 4 22 102816801 Lirik Drag Wt 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 6 5 2 000534 001 6 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FRONT SUSPENSION RMS ITEM PART NO DESCRIPTION QTY 1234 1 Suspension AWD Wide includes items 2 through 40 242 24 424 249 0 1 2 102022901 l ocknut MT2 1 25 NYON e 2 3 102274101 Center Cap Rubber aa 2 4 102408401 B shing 8 5 102437001 Sleeve MM 4 6 102490801 Bolt Flange Head M12x 1 75x 30 with Loctite eseesssssecsssecsssecsseecssscessecessecessecesuecessecesscesses 4 7 102616301 Bolt Flange Head M12 X 1 75 X 70 4 8 102617501 Nut Flg M22 X 1 5 Mech Def 2 9 102617701 Nut Square M12x 1 75 eet tette te eere de estet 4 10 102617801 Washer BardzM22 sesa tette bere ete p e b t e 2 11 102620501 Nut Flg M12x1 75 Nylon Gr 10 6 12 102791701 Upright Left Hand includes items 13 through 19 1 13 102022901 LOCKOUT M12 1 25 Nylon 1 14 102464301 1 15 102874301 Asm Adjuster Slide includes items 16 through 18 sees 1 16 102361901 Joint Em 1
19. 1 21 Accessory Hydraulic System Standard sssssssscssssccssscsssecsssscsuscessscessecessecesseccssecessccessecsssecessecssecesucesnscessecesuecesueeesaeesseees 1 23 Accessory Hydraulics Auxiliay 1 25 Hydraulic Attachment Angle 1 27 Hydraulic Power Unit Components 1 29 Hydraulic Power Unit with Auxillary Components sesssssescsseeccssscsseecssecssccsscccsscscsucecsueecsuccessccessecessccessecesuecessccesseeesees 1 31 Standard to Auxilliary Hydraulic Conversion eerte 1 33 SECTION 2 BODY AND TRIM Fascia and Fenders Carryall Vehicles sesssssssssssccsssccssscsssscssccsssscsssccsssecssscesscessccessecessecssscecsucessccessecesseccssecesuceessccesseessees 2 3 Cowl Assemblies Carryall Vehilo SS GALAS Ga E AEA A A A 2 5 Cowl Assemblies XRT Vehicles sessssssscsssccsssccsssccsssccssccessecesseccssccessccensecessccesseccssecessccessecssseessceesuesesuscessccesseeesuccesueecsaeesseees 2 7 Cowl Assemblies XRT Vehicles aaa aaa eG 2 9 Front Body Componerits ea reiecit RR Ute E 2 11 DaS mU 2 13 C d m 2 15 Side Stringers 2 17 Floor Mat 2 19 FloorBodatld Geese 2 21 Bucket Seats 2 23 5
20. E 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 11 8 12 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HEAD COVER ITEM PART NO DESCRIPTION QTY 1234 1 102644001 O Ring 30 X BOn bae enin eee eee eroe 1 2 102644101 Plug Oil Filler teet 1 3 102798401 Assembly Cylinder Head Cover includes items 4 through 10 sss 1 4 N A Pipe Water Ret rn 722 rette treaties toi e bee Dee tentiae 1 5 102798501 Gasket Cylinder Head Cove ru essessssscssesssecssecssscssccssccsscesscesscesscessccssecssccsscesscessecsscesneessecsneesnecssees 1 6 1 7 gt m 1 8 N A Cover BEAT GN eere re ricerca a ve re 1 9 N A Screw tete tee e eor boe le UR 4 10 N A Cover Cylinder Head e Oe e edes 1 11 102798701 Bolt Cylinder Head Cover iS eec eerte Rete evt 4 12 N A Tube Breather LEE ED 1 13 N A Clamp Breather Tubes 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 13 8 14 2009 Carryall 295 Intelli
21. 000788 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 28 HYDRAULIC POWER UNIT COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 102784001 Power Unit DC Hydraulic Std includes items 2 through 8 ee 1 2 102928001 Clamp Hose Worm RSV esses reenten tenente tentent tonta tta tto stato 1 3 102928101 Plug Resv Breather filler sssssssscsssesssecccseccsssccsssecsseccsscccssccsscecssceesueecsucessscessecesuecesuecsucesseeses 1 4 102928201 Motor Dc 12v ASIN onore cont 1 5 102928301 Switch Sol Act Mtr St 12vdC w ceessscssssssssssesssecssessecsssccsscssscssecsssecsscsssccssccssccsscssscssscsssccsscsssesssessseeseess 1 6 102928401 Strap Motor solenoid Conn 1 7 102928501 Asm Ctrlwire 16awg Hs Ring 1 8 102928601 Asm Valve 4w 4w Cartridge includes items 9 and 10 1 9 102928901 Coil 10 8 2lead Diode o ceessesssessssssssesssssssesssesssessuscssessnscssesssscssesesscesessssceseessseesecesseesscesse 6 10 1308 Nut 1 2220 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 29
22. 1 11 102930901 Shield Exhaust Clearance 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 10 3 10 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000538 003 EXHAUST PIPES DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102298401 Nut mB8 all Metal LOCK SOSA eae 3 2 102409301 Pipe Exhaust Diesel Main ee obese ee 1 3 102422301 Gasket lt 1 4 102621301 Bolt M8 X 1 25 X 40 with Loctite ee essssssessesssessesseccscssesssssecsessessscesecscaneesesaesescesesanessesaesesceseessess 3 5 102628101 Shield Diesel Exhaust esee tenente tonenon intanto toten inta ta toto 1 6 102731601 Bolt D722 Exhst Manfld Cover 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 10 5 CLUTCHES 11 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000008 002 CLUTCH COVER STANDARD ITEM PA
23. 1 25 N A Ball Crankshaft sert E erc 3 26 N A CranksHiaft eee ad vtta e boca ete button 1 27 102630001 Metal Crank D722 Ernt Std Aas 1 28 N A Metal Crank 722 Frnt 020 ette etes tien 1 29 N A Metal Crank 722 Frnt 040 vcccsccsssssessessssessesssssssssssssesssssssssssssssscssesssssssesssssessessssssssssssssssesseasssssseses 1 30 N A Gear Crank SSR EES ASS OS 1 31 N A kiere 1 32 O RING 23 26 5 deett erste eese Aetna aac aaah aaa cedes 1 33 N A Collar Crankshaft ertet 1 34 102630901 Circlip Piston Pin 6 35 102631001 Pin PESTON seis 3 36 102728101 Piston D722 Std 3 37 102728102 PISTON D722 F02 D eiie nete ee Leu ee deer e eve eee Re heo ee UTER 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 23 8 24 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000049 001 FLYWHEEL ITEM PART NO DESCRIPTION QTY 1234 1 Plate Rear Elide or tech 1 2 102647801 Flywheel includes items 3 and 4 ou sesseesssecssecssecssecsscessccsscessecsscesscccscecssecsceesecesceesecesceescceseceuseessesiee 1 3 N A Gear Ring D722 cede ELIGATUR FIR 1 4 N A Flywheel 1 5 Bolt Flange Head
24. 1012416 18 RED CW39 e 5415 18 RED W30 1012416 x 1011567 z o gt ki 18 RED W38 s TURN SIGNAL 14 YEL WO2 SWI LIGHT SWITCH 1011539 BRAKE SWITCH 16 PINK CWOG HEADLIGHT 16 BLUCWOI1 16 BLU WO3 4257 4251 14 YEL WOT 16 8Lu w09 4257 16 YELCWI2 swi6 4 FOG LIGHT 4257 1012416 1 O ORG W43 4257 HEADL IGHT BUZZER 1010224 18 RED WHT_STPIWIG REVERSE gt 1010224 REVERSE SuiTCI E 8 RED W27 i 18 REDCW27 OPTIONAL WATER TEMP LIGHT 8290 8290 1010224 10224 OIL LIGHT 18 BLK WHT STP WI 7 x 1010224 ZA swi2 a 1010224 18 PUR W42 SW3 18 PUR W29 ros Viet 18 PUR WO4 z 1012416 i 1012416 PARK BRAKE LIGHT a FUEL HR METER E 10102241 9 12 83 2 5 18 BLU W25 5 10102242 10102243 18 BLK W22 10102244 18 WHT WI8 sw2 SWI4 s 2 3 2 gt 2 z 18 BLK W23 5 2 gt 9 E KEY SWITCH 1 08 PUROGT 5 DIODE 1010224 a a a SEE NOTE FRONT DIFFERENTIAL 1024139 2 8290 18 GRAY W34 18 GRAY W33 1024139 8290 SM E POWER POINT 9 74251 16 BLK W36 1024444 4257 14 8LU W52 1024444 6 7 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000662 002
25. 1 28 102601501 Drive ClutchFixed Sheave Tool for 4 4 vehicles eerte teret tentent tete nto tensa tonta tentato senena 1 1 29 102603501 Driven Clutch Spring Compression Base for use with items 30 and 31 for 4X4 8800 1 1 30 102605201 Driven Clutch Spring Compression Collar for use with items 29 and 31 for 4x4 1 1 31 102606101 Driven Clutch Spring Compression Nut for use with items 29 and 30 for 4x4 vehicles eese erento tont stantes ttn etae 1 1 32 102607501 Drive Clutch Spider Removal Tool for Ax4 VENICE S 1 1 33 101831801 Communication Display Module csessssssccsesecsesecsesccsescesecsseecssssesssccesnsceneeceseees 1 34 101641002 Compression Gauge and Adapter 22 12120 1 35 1011273 Continuity Testen 1 1 36 102773801 Cutter Valve Seat F122 ceed etie die 1 37 102773901 Cutter Valve Seat4 115 1 38 102774101 Wrench 505 deret terio don er de oerte 1 39 102774101 Adapter IEWrench ettet tiri eere PEE GIBT 1 40 102675401 Cutter Valve Seat 60 Degree requires item 51 for Honda GX620 Gasoline Engines 1 41 102774201 6 6 e A
26. 4 6 103361701 Weldment seat Support hs rops cecsesssssssesssssssesssssssesssssssesssssssesssscsssssscssscssscssscssscssecssscsssesseesseees 1 7 N A Instl Rear Brace Head Rest includes items 8 through 10 eee 1 8 102988701 Bolt Flanged M10 X 1 5 X OSs 2 9 103216401 Nut Flanged M10 x 1 5 Black ce sessssssssssscccssccssecccssecsssccsssccessccsscscssceesueecsuscesnscessccesueeesueecsnecesscenses 2 10 103377501 Brkt Spprt Rear Rops Fin tentes rene tento tones tton tonta ts 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 27 000560 002 2 28 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SEAT BELTS ROPS ITEM PART NO DESCRIPTION QTY 123 4 1 N A Instl Seat Belt Point includes items 2 through 7 1 2 102324401 Lock Nut 7 16 20 Nylon Black cesssssssssssccsssccsseccsssccssecessccessccsssecesecsuesesuscessecesscesuecesueeesuccesseeeses 2 3 102671201 Screw m12x1 75x30 Thd Form ssi Rese 2 4 103210801 Spacer OF OMX SIA X60 ettet tete d TRE i veia 2 5 103210802 Spacer 69 Od X 5 Id X 20 wccccsscsssssssssssscsssssscssssnssnsssssscsscsssssecsaccsecsscsasesscsussaseaseesceacssscsacsaceescescesees 2 6 103210901 Seat Belt Pt Lock Tongue
27. 2 8 102643001 Pipe Injection haaa 1 9 102643101 Pipe Injection 1 10 102643201 Pipe Injection 1 11 Clamp Pipe deas end 2 12 102643401 Assy Pipe Over Flow includes items 13 and 14 s 1 13 N A Clip uoce Rode ORE ESSERE e EAE RES ERR 2 14 N A Hose Overflow ccc SR i RA E sedie de hoe ette RED tete uen 1 15 102643701 S rew Air Bleeder 1 16 102729701 Kit Holder Nozzle includes items 17 through 19 ssescssccsseccseecsssceseccssccesecessccenscessceesecsesees 3 17 102641501 Assembly Nozzle Holder sssssssssssssscssssccsssccsseccsseccssccessecssecsuecsssccsssecssscessseesueessuccessceesuccenseeeseeess 3 18 102642701 Seal edt xtate t OM LEN RUE M M ATE ER AIDE ERO ERR 3 19 102643601 5 NOZZLE 3 eicere E 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 39 000056 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 40 GOVERNOR COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 102635101 Spring GOVEMNOK eeu E 1 2 N A M5 X 0 75 X 25 CARAS 2 3 102800201
28. 1 8 102914102 Panel Side Molded Passenger Black ssssssscsssscssssscssscsssecsssscsuseesuescsuscessscessecessccessecesueeesneeeses 1 9 103200501 Screw T flok street ee eren ne teta edet ace ade ela 6 10 8251 Screw 1 4 20 X 1 0 Truss Head Machine eee tinte 8 11 N A Instl Panels Fenders Rthwd includes items 12 through 20 seen 1 12 1014306 Wash r 1 4 Type B S 4 13 102491701 WellN t 1 4220 8 14 102913801 l eftRear Fender Black a l 1 15 102913901 Right Rear Fender Black Rs SSSR SRR RESA 1 16 103200501 Screw T flok TOMM 6 17 103289001 Panel Front Kick Realtree 444160 1 18 103289101 Panel Side Molded Driver Realtree 0 1 19 103289103 Panel Side Molded Passenger Realtree Camo sssssssscsssscsssessssecssscsssscessccesseecsueecsseeceseeses 1 20 8251 Screw 1 4 20 X 1 0 Truss Head Machine ouvccccccsssssssccscssesssssssssssssessessesssssssssssssssssssssessssssssesseees 8 21 N A Instl Panels Fenders Moff includes items 22 through 30 eene 1 22 1014306 Washer 1 4 Type B Flat aterert erre 4 23 102491701 Well N t 174 20 e De EE E ARA SR Ret 8 24 102913801 Left Rear Fender Black
29. hecer 1 5 102695701 Spring Compression 5 1 6 102695801 Retainer Spring Outer 1 7 102695901 Ring Retaining External 1 8 N A Driven Clutch Base Sheave 1 9 102385701 Washer Stepped scs rte aiani nala 1 10 102490501 Bolt M10 X 1 5 X 100 Loctite terrier took sa tores epitope rne segete 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 11 11 DRIVETRAIN COMPONENTS 2 000030 003 12 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FORWARD REVERSE SHIFTER ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 Instl Fnr Shifter Dom includes items 2 through 13 cessssccssscccseccseeccsecccssecesscceseccsseecsseeesseeeees 1 2 102298401 N t mg all Metal Lock eA 3 3 102375901 Bushing 1 4 102376001 KNOB FAT RD T 1 5 N A Weldment Shifter Bracket tentent 1 6 102615701 Stud Ball 346 Dia 1 7 102616701 Locknut M10x1 5 Nylon Insert csssssssssscccssccssecccssscsssecssscccssccsscscssceesusecsuscessscessecesseeesucesscesseeeses 1 8 102618301 Bolt Flanged Head M8 X 1 25 X 65 wcssssssssccsss
30. 8 49 ert ci 8 51 Eire RA 8 53 SECTION 9 FUEL INTAKE amp GOVERNOR SYSTEM Fuel System Diesel cett Gee ee P EE 9 3 Fuel Tank Diesel Vehicles 9 5 Cables Diesel Vehicle eet tenen e eter tt tee eee ae etie 9 7 Accelerator Pedal Assembly Style B 9 9 Intake Duct and Air Box Assembly Diesel Vehicles ssesssssscsssscsseccsseccssccessscssseesucecsusecsuecesscessecesseccssccessecessccenseessees 9 11 SECTION 10 EXHAUST SYSTEM Exha st System ene RRA 10 3 Exhaust Pipes Diesel Vehicles debi ret oe Ree eei see bere eeepc sie deseas 10 5 5 SECTION 11 CLUTCHES Glutch GCOver StaRdard Ss AA 11 3 Clutch Cover Sealed e e reete entere 11 5 bI 11 7 Drive Clutch Diesel Vehicles reti eer aaa 11 9 Driven Clutch ab 11 11 SECTION 12 DRIVETRAIN COMPONENTS Forward Reverse Shifter Assembly eese 12 3 Front Differential Mounting Plate sssssseccssecsseccssccessccsssseesseccssccessccessecesuccesssccsssccssscessseesuccesussesuscesuccessecesuecesuecesaeesueees 12 5 Front Differential Output COMPONENTS secssesssecsssessscsssesssesssesssesssesssecssscssscssscssscsssecsuessuccsscceseesscssscessessscessesscessess
31. eee a 1 25 102913901 Right Rear Fender Black cssssssscsssscssscccssssseccsssccsseccssccessccessecesseessscesueeesuscessecessccessecesuecesneessseeses 1 26 103200501 Screw T flok TOMM 6 27 103289002 Panel Eront KICK MOff ASSES 1 28 103289102 Pnl Side Drv Moff 1 29 103289104 Pnl Side Mld Pass 00 0 00 1 30 8251 Screw 1 4 20 X 1 0 Truss Head Machine 8 31 103331201 Closeout EXtPUSIOR 205 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 41 oe fA S a 000038 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 42 5 DESCRIPTION QTY 123 4 1 N A Instl Steel Box XRT includes items 2 through 27 1 2 1010435 Bolt Carriage 5 16 18 X 1 00 13 3 1010436 Bumper Rubber rette 4 4 1014306 Washer 1 4 type B Flat ettet eei eie eti eet ite 4 5 1014415 Screw 1 4 20 X 0 75 Torx Truss Head eese tinte ente
32. 000016 006 12 16 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List TRANSMISSION DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102943201 Transmission Diesel Parallel Shaft includes items 2 through 22 sss 1 2 102693301 Screw hex Flange 8 X 35 u sssscssssccsseccsssccssscsssecsseeccssccsasccssceesueecsuceesuscesuccessecessecesuecessecessceesseeeseeess 11 3 102697801 FOr TRANSMISSION E Tm 1 4 102764201 Asm Gear Case Rear includes items 5 through 10 242121 2 1 5 102694201 Plug Square Skt 1 12 14 Ptf esssssccsssscsssscsssscssccesssecsscccssccessscessccsssecsssccsssccessecessceesseesseeessees 1 6 N A eT MIDI i re fol RR EE 1 7 N A Gearcase NORMA PER NOR RUND TUR VR E TRU 1 8 N A MEC 1 9 N A Screw Tapping 4 10 24 X375 ise tette debido ptis 1 10 102699401 Seal Triple 25 X 35 X ZE RAGGA 2 11 102765201 Kit Reverse Gear Repair includes items 12 through 21 sees 1 12 102696201 Ring Retaining Basic External etes testee tentent neo nttnntton tontos tennis 2 13 N A Washer Thrust 1 007 X 062 wcciccccsccsccssssssssessssssssssessssssssessssssssssssssssssesssssessessssssssssessessessssssseses 1 14 N A Washer 26 231 X 39 167 X 1 57 crcccccssesssssecsesssssssscsesscsscscssssessesseesc
33. 2 8 Sub Asm Swingarm includes items 9 through 11 2 9 102398901 Bushing Pivot Urethane csssccssscssccsseccsssccsscccssseesscecssccessccessccessccsssecsssecssseceasecessceeseeessseessess 2 10 102477001 Re ect pe het ire ee e e ste teens 2 11 103282301 Swingarm Rear 1 12 102682901 Pin Swingarm Weldment ssescssssccsssccseccsssccssecessccessccesseccssccessccessccessecsssecsssccessccsasecenseesseecsaeeessees 2 13 102684501 Washer M12 Hard 10 14 102685601 Nut Flg MT2C1 75 CETO e e eee eei repe 8 15 102737101 Cotter Rue RINGTALES RSS 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 6 13 ELECTRICAL SYSTEM 7 DIESEL VEHICLE 16_BRN 1011567 56 1011567 5 E gt gt
34. 2 13 103243901 PIR SA eS OSES 2 14 103244001 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 9 1 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000555 004 ATTACHMENT BROOM ITEM PART NO DESCRIPTION QTY 1234 1 102930301 Attachment Broom Push includes items 2 through 10 1 2 102926601 Bearing Fiber 12 eletti tete 6 3 102927401 PirizHalr i trt ERE 5 4 102929501 Broom Whisker 60 Rinses see ekes 1 5 102929601 Wldmnt Mount AN GIO dete 1 6 102929701 Wldmnt Mount 5 2 0 tentent tentato statuto teta tentato stato nsa sensato epus 1 7 102929801 Asm Adjust Manual 1 8 103243501 Wldmnt Head Angle cantet ertet esi d ee nete 1 9 103243901 Ping DALIT dette rte 2 10 103244001 3 9 Ini 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 11 1 12 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000555 005 ATTACHMENT MOWER ITEM PART NO DESCRIPTION QTY
35. 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 4 3 A WAR N Read owner s manual HANDBOOK and vehicle safety warnings Study and understand controls DIESEL FUEL EXPLOSION FIRE O If required turn key to PREHEAT and hold for 10 15 seconds key to START and hold until engine starts cause severe injury or death smoking sparks or open flame Stop engine allow to cool before refueling TO OPERATE VEHICLE 102459201 Ensure wheels are turned in desired direction and path is clear Raise attachment to provide adequate ground clearance With vehicle stopped and engine at idle select vehicle direction 4 Foward 4 Reverse Buzzer will sound Release park brake and slowly press accelerator pedal to increase speed All wheel drive will automatically drive appropriate wheel s TO STOP VEHICLE Release accelerator pedal and push brake pedal BEFORE LEAVING VEHICLE A WARNING Lower attachment arm until attachment is flat on the ground CAN CAUSE SEVERE INJURY SC key to OFF and remove key Rotating parts KEEP CLEAR shift lever in NEUTRAL Firmly set park brake CCI 102460201 CCI 103188701 manifold KEEP CLEAR EN JOYSTICK ON OFF A WARNING Negative frame ground Can cause severe injury Do not contact positive battery post or c
36. SRSA RAR 1 14 102438301 Kit Assy Race Output Hub includes items 15 through 19 222 22921 09 47 1 15 N A Pin DOWEL 1 16 102439501 Bearing Needle tette tetendit te ier a Ue ete tede 1 17 N A Race Output Hub Mal 1 18 N A Bushing PermiGlide 55 1 ette titt eet E pee Deben stein 1 19 N A Race Output Hub Female ccscssssssssssssssssscssscssscssscssscsssccsscssscssucsssessscsssecsssssnesssessnecsssssseesseess 1 20 102438401 Kit Assy Clutch includes items 21 through 23 essssssssccsseccsseccssscssscessccessccesseeesececsecesseesees 1 21 102439601 Clutch Hsg Ring Gear Machined 1 22 102439801 Kit Roller contains 14 rollers eeeeeeeeneetentnte 1 23 102439901 Assy Roll Cage includes items 24 and 25 12 4 2 242 22 0 0 90 9 44002000 0 0 080 1 24 Kit H Clip Spring contains 14 clips esee eenn tentent 1 25 N A Roll Cage Plastic x 1 26 102438501 Kit Bolt Contains 7 bolts tenente tenente tentato tenta tentat state eate nth aes 1 27 102438601 Kit Minor Repair includes items 28 through 31 ssesssssscsseccsseccssscsssscsseccssecessecesseeesseecssecesees 1 28 N A Qil c AS 1 29 OAEI ENS MA EAE SEAS E E ETE
37. 1 4 Assembly Governor Fork includes items 5 through 9 4 2444044 44 14 04 0024 000 000000 1 5 N A Holder Fork Lever eene 1 6 Bolt M5 X 0 75 X 1 7 N A Washer 5 1 8 Lever Fork Middle D722 CBee occas See ese 1 9 N A Assembly Governor Fork Level Lower D722 CB includes items 10 through 12 1 10 N A E 1 11 Shaft Fork Lever nie oats tot tie iube deed 1 12 N A Lever Fork End D722 CBee sS 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 41 8 42 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000058 001 STARTER ITEM PART NO DESCRIPTION QTY 1234 1 102645501 N t D722 Startel ede ee eden e db 2 2 102647701 M8 Plate ee eie tele erede eet eed s eee ena 2 3 102648401 sf dcm i aa 2 4 102648501 MOON PETS TRIMESTRE 1 5 102732501 Washer Spring D722 Starter sie 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 43 000062 002 8 44 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List VALVES AND ROCKER ARMS ITEM PART NO DESCRIPTION Q
38. 1 9 Pir Pipe e eec ee retos tede thai 2 10 102726201 Cap Sealing Small 55 REESE 3 11 102726301 Cap Sealing ccavosdsssteccadiqavsleascatsboascauese 5 12 102726401 5 6 aiie 2 13 Gover Camshaft eee ee 1 14 Pl g e ONDE tact et 1 15 N A Block ENGINE 1 16 102600301 8 drm 1 17 102601401 ralis E 1 18 102631601 Bolt MOX TX 20 tt denm deett tote 2 19 N A Plate Engine Block isisisi onina nmn ieies 1 20 102730801 Switch Oll A EES EEO OTEO 1 21 N A Gasket Fuel Pump D722 4 tetto tte 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 5 000040 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 6 OIL PAN ITEM PART NO DESCRIPTION QTY 123 4 1 N A Bolt MEXT X tbe edente biet tale eto 22 2 102606901 Bolt ME X 25 5
39. 2 3 102927301 Bar Fork MOUNT 1 4 102927401 Hall 3e ette eie ie 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 5 1 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000555 002 ATTACHMENT BUCKET ITEM PART NO DESCRIPTION QTY 1234 1 102930101 Attachment 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 7 000555 003 1 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT SNOW BLADE ITEM PART NO DESCRIPTION QTY 1234 1 102930201 Attachment Blade Snow includes items 2 through 14 e 010000 1 2 102926601 Bearing Fiber 12 6 3 102927401 5 4 102929601 Wldmint Mo nt Angle 1 5 102929801 Adjust Man al edet SSRs 1 6 103243001 Bolt Carriage 9 7 103243101 Bolt Carriage 4 8 103243201 N t Pretrq Hex LOCK ett EE ne eee XE eee Dee et 13 9 103243501 Wldmnt Head Angle 1 10 103243601 Wldmnt Blade Snow 1 11 103243701 Edge Cutting 1 12 103243801 Shoe
40. 2 37 103256401 Sleeve L OWet ATI ues ee eee eee ete eee 2 38 103256501 Bushing LOwer Ar sort etit ee re 4 39 103256701 Bolt Flg M12 X 1 75 X 200 10 2 40 103296201 Half Shaft Wide AW iiiter 2 41 103345801 Ring Hog Half ete ertet e rc ipte dives ia 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 6 7 000791 001 6 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List CV BOOT REPAIR KITS ITEM PART NO DESCRIPTION QTY 1234 1 11807 Boxed Outboard Boot Kit includes 2 1 2 N A Half Shaft Boot Instl Instr 1 3 AM11808 Boxed Inboard Boot Kit includes item 4 esee tentent tnte nente ntn tanen tonta tote 1 4 N A Half Shaft Boot Instl Instr 1 5 AM1241201 Kit Outer Boot Gen 2 includes item 6 eee ttn teniente ttn 1 6 N A Instructions Boot Replacement eese eee ttn
41. a eve uvae cte 1 39 102866618 Panel Cowl Center Real Tree Camo 1 40 102866718 Panel Cowl Passenger Side Real Tree Camo 1 41 102866818 Panel Cowl Driver Side Real Tree 1 42 102896401 Weldment Hinge Hood 1 43 102896501 RE 1 44 102967901 Rivet Removable Tuflok 1 4 tee ER EE te eU ete pete ette 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List gt a M 5 Page 2 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000521 001 FRONT BODY COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 N A Instl Cowl Weldmnt Splash Guard includes items 2 through 16 sss 1 2 1016967 Blind Rivet Push sesssssssssssccssscsssecssscccssccsnscccsscesssccsssccesscesscscsasecsussesuscessscessccesueeesuecsnecesseeeses 4 3 102298401 Nutrms all Metal net ded URS 2 4 102298720 M8 1 25x20 Taptite ettet titer tiec teo 2 5 102323501 Washer Flat 3 8 Fin eese eterne tntentnte tonta
42. 1 2 102936801 Breaker Circuit 150 scala ao ee eee 1 3 1031 Wire Harness Control Panel Giclees laa 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 9 5 1010224 TO TERMINAL 2 ON 103193401 FUEL HR METER 1015220 TO 102986101 FRONT DIESEL HARNESS 1010224 10 102977501 SEATBELT LIGHT 1010224 TO TERMINAL 5 ON 103193401 FUEL HR METER 000535 005 7 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List WIRING SEAT BELT REMINDER ITEM PART NO DESCRIPTION QTY 1234 1 103213401 Harness Seatbelt LIRE SRLS 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 11 y ML FE 2 000076 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 12 ELECTRICAL COMPONENT BOX DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1012295 10 Amp teet 1 2 Screw 1 4 20 X 88 Hex Hd ssssessscssscsssssscssssscssecscsssssscssssssssucsuscsscsussaseascesccesceaccasesecsaceacessesecensess 1 3 1015741 Fuse Block 1 4 102420201 Relay SP DT 3 5 SERRE ORS
43. J3oa 9 ACC RELAY S 5 LN 14 RED WI49 5 1015775 10 RED WI26 1019197 1011150 pe 18 BLKCWI 43 12 8LK CUL 12 1019197 GROUND 18 BLKCWI 34 NEUTRAL SWITCH 1024356 1024356 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000662 002 Page 7 3 N Page 7 4 See previous two pages for illustration 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List WIRING DIESEL VEHICLE SINGLE PIECE ITEM PART NO DESCRIPTION QTY 1234 1 102538501 Diode General Purpose 6 0 o sesssesssesssescsessscsssesssessscsssecssecsuccssecssccsscssscssscssscssscssscssscssscsasccesecssceaneesses A R 103277501 Harness Diesel AWD 1 3 103327201 Switch Limit 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 5 CONTROL PANEL HARNESS TILT CONTROL PANEL HARNESS 18 006 77 18 18_YEL_BLK_STP W38 18_LHT_GRN W13 18_LHT_GRN WIT O 18 PUR WS3 LIFT 18080078 18 0RG WI L 180860180 0 16 0860002 x 8 GRAY WO1 18 RED WHITE W82 GRAY WHT WS7 O wy 8_LHT_GRN W22 81 18 BLK W58 T_GRN W23 18_BLK W59 16 0RG W8 60 18 _LHT_GRN W32 8 BLU W48 4 2 O 3
44. 4 800000 1 24 102787701 WIGS Ua 2 25 102787701 WIA SAP ASSESSES AS 2 26 102794801 Coupling Female Quick 6jic ssessssssssssssssecssescssscessccessecesseccssecesssccssccesscecsucsesuccesuscensecenseeesseeessees 1 27 102794901 Coupling Male Quick 6jic rr eee 1 28 102859101 Bolt X 1 50 X 0 siis e ton 2 29 102921601 Pin Glevis 3 4 KA eae sce ede rere 2 30 102921701 Weldment Hydraulic Powerunit 1 31 102922601 Bracket Hydraulic Auxiliary oo sesssssssssseccsscccssscesseccsssccsscessscessccesscecsuceessccessccesseesseeesaecsuseesssecsees 1 32 102922701 FACS M8x1 25x20 Lock Patch tentent tte tta stato tetas aeneo eset ke 2 33 102923001 Cylinder Hydraulic Lift eite 1 34 102923101 Cylinder Hydraulic Tilt tr tt crest ehe eee e Tree eda 1 35 102923801 Nut Lock Hyd Tube 3 4 16 GSAS RRR 1 36 102973501 Cap Quick Connect Female esssessssssseesssessscsssssssesssessscssscssscesscsenccssscesscsssecsecesscesecssesesecssesssscssees 1 37 102973601 Quick Connect Male 1 38 96741046 Washer MTO Hard ttt titer 2 2009 Carryall 295 IntelliTac
45. Aa 2 9 102787101 Mount Fir Tree Cable Tie 1 10 102787201 Mount Saddle be e eie UG 1 11 102787501 2 12 102787601 Asm Hoses Hydraulic includes items 13 through 21 seen 1 13 102784601 Hose 6jic Stf 6jic Stm Td 1 14 102784701 Hose 6jic Stf 6Ji e e t COE He tein 1 15 102784801 Stf 6jic Stf Ed ete ceteris etiaro 1 16 N A Hose 6jic Stf Ojic ett toten tete 1 17 N A Mount Cable Tie 8mm Std Trq 1 2 2 1 18 N A Mount Hd Cable Tie 8mm Bolt 2000 080 1 19 102787101 Mount Fir Tree Cable Tie 1 20 N A Mount Standoff Dual Tie or 1 21 102787701 Me Wide 2 22 102787701 Wide a 2 23 102859101 B6It M TO X 1 50 X ZONES SAA 2 24 102921601 5
46. 1 3 102631401 55 Thermostat ose ee ERE EARS AN al 1 4 102631601 Bolt M6 m P AILmE 2 5 N A Band PIPE E AE 2 6 102633201 Flange Water includes items 7 8 2 11210000 1 7 Pipe Water Return D 1 8 Flange Wate Sak 1 9 102633401 Gasket Thermostat alee ve dedere bee ete eed 1 10 102654701 Gasket Water FIANCE 1 11 N A Bolt Alt D722 Stay tte ite titi 1 12 102731001 Pipe Water Return D722 iia putes 1 13 N A Bolt D722 Thermostat Cover 2 0 00 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 11 000060 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 12 WATER PUMP ITEM PART NO DESCRIPTION QTY 1234 1 Bolt M6 X 1 ARR 4 2 102632701 Gasket Water Pump 1 3 102731201 Water Pump Assembly ettet ettet 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 13 13 14 2009 Carryall 295 IntelliTach D
47. t tel cbe 1 3 102607001 Ge 1 4 102607201 Plug ed 1 5 102607301 Gasket 20 X TIRAR 1 6 102607401 Filter Qil Piek UDP Sa 1 7 102654601 Ring 20 X 17 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 7 E aaa oo 000041 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 8 CYLINDER HEAD ITEM PART NO DESCRIPTION QTY 1234 1 102600301 O RING 1 2 102652801 Bolt Cylinder dte e 14 3 E 2 4 102654101 Gasket Cylinder Head 1 5 5 0 1 6 Bolt Engine HOOK qe 2 7 N A Stay Cylinder Head eee lessee 1 8 102798001 Head Cylinder Complete includes items 9 through 13 esee 1 9 102600801 Plug 3 327 sspe ete eee 1 10 N A Guide Exhaust Valve ott ce E i SS 3 11 N A RIA RR E 3 12 N A 5 1 13 Ca
48. 000520 001 2 18 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FLOOR DESCRIPTION QTY 1234 1 1015392 Rivet 3 16 eed ee rene edere NUN dort 4 2 N A Screw 1 4 20 X 75 Torx Pn Hd tected 2 3 102895701 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 19 000790 001 2 20 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FLOORBOARD ITEM PART NO DESCRIPTION QTY 1234 1 Instl Floorboard includes items 2 through 8 sessssssecsssscsseccsssccssecesseccssecessccessccesseceseceessceesseeeses 1 2 1011578 Washer 5 16 Type RO 1 3 102618601 Lock Nut Flg 1 4 103319601 Floorboard LOWER 1 5 103319701 1 6 103400001 316X TTI Al Rivet Blk 6 7 N A Bracket Support Floorboard rsss ii i 1 8 N A M8 X 1 25 110 p 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 21 000524 001 2009 Carryall
49. ITEM PART NO DESCRIPTION QTY 1234 1 Instl Steering System includes items 2 through 7 1 2 102290120 Bolt M10 X 20 Hex Washer Hd 1 3 102298130 Bolt Flange Head 8 300 00 1 4 102363802 Steering Wheel Viper Hex Hub 442042224244 0 132 0010 00200000 00000446 000000240040000 1 5 102367101 Cap Steering Wheel Viper 0 sescssscssscssscssscsscsssessccsssessscssccsssessccesscesscssscessessscesscesscsncesnecsnsesnecenees 1 6 102618601 Lock Nut Flg M8 X 1 25 Nylon 3 7 102989801 Steering Column includes items 8 through 11 ssessssscsssecsssccsseccsteccsescssecessecessccessecesseceseees 1 8 102298130 Bolt Flange Head M8 X 30 0 sssssssscsssescsssscsssscssscesseccssccessccessccessccessecsssecesscceasecessceesseesaseessees 1 9 102571301 Shroud Steering Column ssesscsscssssccssecssssccsscccssccsssccsscsesseecsuscessscessccessceessecessccessecessccesseeeseeees 1 10 102616801 Bolt qu m 1 11 N A Handle St ering Tilt s Recte elec Bep toe distet 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 6 3 000071 001 6 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated P
50. a 3 21 102670801 Screw M6 X 1 X 25 Thd Form heci etlese 1 22 102710301 Plate Fuel Oil System rice 1 23 96705587 1 25 ES 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 3 9 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000082 005 FUEL TANK DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102952101 Asm Tank Fuel Diesel 4x4 includes items 2 through 16 sees 1 2 1013461 Screw 10 16 Hex Head Hi Lo 5 3 1013462 Sending Unit Fuel Eeyel tei PERI 1 4 1015139 Insulation Grommet e ee 1 5 1015143 Vent Fuel Tank wciccscsccscsscsssscsssssssssesssssssssssessssesssesssssessesessesessesessssessssesessesessesessesessesessssessssesessesessess 1 6 1016 Washer 10 Splitil OCk Ree Ie e ERE RETE NR Doe ves 1 7 N A Wire ASM 170mm cisco e ai 1 8 Wire Asm 170MM 1 9 102406701 Bushing Line detent
51. 1 42 102774301 Pilot 6 62 MM uai tio quo cec ato 1 43 102774401 Pilot 6 65 MM x ERR ettet pe e Do REDS de dg e in 1 Please refer to the maintenance and service manual for proper tool application 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 14 5 14 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 44 1012151 Dry Moly Lubricant eerte therein idera 1 1 1 45 1016627 Flywheel Puller Kit for Kawasaki Engines essent 1 46 102669901 Gauge Carburetor Float Level for Honda GX620 Gasoline Engines e eeeseeentteentennnts 1 47 1016418 C mcce 1 1 1 48 101933101 Governor Shaft Installation Tool for Kawasaki Engine Vehicles 1 49 102169401 Hydraulic Brake Adjuster for Turf CA 272 472 Pioneer XRT 1200 Bobcat 2100 4213 aaa asas Rosa aan n E 1 50 1011478 Hydrometer teet ete eti 1 1 1 51 1013593 Internal Retaining Ring Pliers 1 1 1 52 102248803 IO Display Module IODM Kit IO System and IQ Plus vehicles 1 includes items 54 and 55 53 102248804 IQ Display Module IQDM P Kit IQ System and IQ Plus vehicles 1 includes items 54 and 55 54 102251501 Adaptor Cable to
52. 2 6 102491301 Bolt M10x1 50x100 Black 3 7 102491302 Bolt M10 X 1 50 X WTO Black trt eroi eter a a des 1 8 102491501 Washer 12 9 102617201 Nut Flg M10 X 1 5 Mech 10 10 102618301 Bolt Flanged Head M8 X 1 25 X 65 e 1 44 812 4 1 0000000 2004600044000044040040 40000004 2 11 102935501 Weldment Dash Front w ccciccccccsccsssssssssssssssssssessssssssssssssssesssssssssssssessssssssssesssssessessessssssssssessessessssssseses 1 12 102977201 Bracket Column Steering e ssessssssscsssccseccsssccssccessccessccesseccsscccssccessccesseceseesssecsssccsasecesseceseesaeeeesees 1 13 102983201 Weldment Front Base ROPS Right Hand sssscsssccsssccsesscssecsscceseccessccsseccssecessecessccenscesseeees 1 14 102983601 Weldment Front Base ROPS Left Hand eene tente tte tenen ten tette totis kan 1 15 103296001 Guard Splash Gas Injection ertet 1 16 96715552 Bolt MTO X T 50 X 65 eene ect eese bees tede eaa peces e e 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 11 2 000519 001 2 12 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List DASH ITEM PART NO DESCRIPTION QTY 1234 1 Instl Dash includes items 2 through 19 ssssssscsssecssecsssccsssecsssecssesesse
53. 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 8 ACCELERATOR PEDAL ASSEMBLY STYLE B ITEM PART NO DESCRIPTION QTY 1234 1 102489901 Asm Pedal Accelerator includes items 2 through 17 etes eeenteenttnnn 1 2 102296401 Nut m6x1 0 Fling All Mtl LOCK uc eecsssssssssssccsssccssscccssecsssccsssccsssccsscecsscecsusecsusccsuscesscessceesueecssecessseeses 3 3 N A Pullrod Spring Compression ese aaa 1 4 102442901 Bushing Greaseless tette tete 4 5 N A Spring Comp Pedal Pullrod etes eees eese teenteenttentennttnnttnnn 1 6 N A Washer Retaining Spring 7MM ssesssssscsssecsssecsssscssscccssecsseccssecsssccsssccenssessseesuesessscesssccsaecesaeeesseees 2 7 N A Guide Cable Accelerator eee eee tente tentato tonta stata ena e 1 8 N A rte Rte ti dtc ted dette eite 1 9 N A Weldment Lever Motion LOSt eee tenente ttn tenente tente ttn ttn tento 1 10 N A SRR 1 11 Spring Stop Pedal ene TR ER UERITATEM E 1 12 N A Bolt Stop Pedal itte et te 1 13 N A Pad Grip Tape Accelerator i er ei ERES 1 14 N A Weldment Pedal Accelerator
54. Club Car 2009 Carryall 295 and XRT 1550 with IntelliTach XRT 1550 and Carryall 295 with IntelliTach Diesel Vehicles Manual Number 103472619 Edition Code 0508F0310E USING THE ILLUSTRATED PARTS LIST A WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all 2009 model year XRT1550 and Carryall 295 vehicles equipped with the IntelliTach accessory mounting system The manual is divided into 14 sections Sections 1 through 13 pertain to service parts for the vehicles and Section 14 pertains to tools that are used on all Club Car products Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies The index is divided into numerical and alphabetical listings with the page numbers in italic text There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to
55. 1 30 N A ere 1 31 N A Oil Seal Triple bipped zs ge er o PEOR 1 32 102438701 Retaining Ring Internal re ripetere 1 33 102438801 Plate ArmatUre ttt intei 1 34 102438901 Shim Atmature 1 35 102439301 Bearing Ball tte E e HER AER ROS 12 36 102440101 Kit Assy Drain Plug includes items 37 and 38 1 37 N A Plug Gil erede eise eee eR eR ee RR 1 38 N A Washer Nylon 0 625 x 0 382 x 0 06 10 1 4 0 0 0000 000 00 0 40 000 1 39 102440301 Plug 1 40 Bushing Self Lubricating 80 85 20 42422 2 202 240024 0 60 000000600000440 4001 1 Note This assembly also contains components listed the following two pages 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 7 12 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000010 002 FRONT DIFFERENTIAL INPUT COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 102440201 Kit Assy Input Cover Plate includes items 2 through 4 1 2 102440601 Cover Input Machined ocala 1 3 N A 1 4
56. 1 4 28 Nylon Insert ssscsssssssssccssccssescssescssscccssccessccsssccsssccsssccsssccessecesscessuccesscesaecessecesaeeess 2 30 8990 Ti Wrap 8 NYIOR 8 31 102928301 Switch Sol Act Mtr St 1 32 N A Cover Joystick 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 21 000554 001 1 22 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ACCESSORY HYDRAULIC SYSTEM STANDARD ITEM PART NO DESCRIPTION QTY 1234 1 N A Instl Hydraulic Sys Std includes items 2 through 29 1 2 102491001 Bolt Flanged Head 3 8 16x1 0 with Loctite oe seesssescssseccsssccssecsseecsuccssecensecessccssuecesuecesseeeses 2 3 102617201 Nut Flg M10 X 1 5 Mech Def 2 4 102618301 Bolt Flanged Head M8 X 1 25 X 65 44 44 2 2 4 4 211 00 0 10 1004000000000001001410000000044 1 5 102618601 Lock Nut Flg M8 X 1 25 Nylon csscssssssscccsecccsecccssccsssccssscccssccsscscssceesueeesuscessscessseesuscesucecsucesseeeses 2 6 102784201 Tube Hydraulic 6 180 End 4 2 2 11 1 7 102785501 Barrier Heat PowerUunit 2 44 1 8 102786101 Ring Rue 3 4 Heavy cranii
57. 5 N A Bolt Bearing Case TOP sR 6 6 102609101 Assy Case dicid ER 1 7 102609301 Assy Case Main BIG Races 1 8 N A Bolt Bearing Case BOttoIm sese ak 2 9 102609601 Assy Case Main Brg Third seccade 1 10 N A Assy Cover Bearing Case includes items 11 and 12 eere 1 11 N A eer 1 12 102608501 KILIMSI 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 19 8 20 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000047 002 CAMSHAFT AND IDLE GEAR ITEM PART NO DESCRIPTION QTY 1234 1 Bolt 72 2 CAMERA 2 2 N A Gear Idle includes items 3 4 1 3 N A Bushing D722 Idle Gear issa 1 4 N A er L Toilet 1 5 Shaft Idle GEA ASAS 1 6 3 7 RINA SM use mee 1 8 102605401 Push Rod suddetto t 6 9 102605501 eto ord atero utet asunto tote duct fet 6 10 102605801 Assy Camshaft Long includes items 11 through 15 sesessssecsessssesccsseccseeesseecsseccssecesscceneesseeess 1 11 102605601 Ke
58. Maintenance and Service Rea Maintenance and Service Tools Continued Maintenance and Service Tools Continued Maintenance and Service Tools Continued Maintenance and Service Tools Continued SECTION i INDEX Page4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC ATTACHMENT SYSTEM AND ACCESSORIES 1 2 vi 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List vj 7 000558 001 ITEM PART NO DESCRIPTION QTY 1234 1 N A Instl Handbook Club Car includes items 2 and 3 cccessscsssssesesssssssssessessssssssssssssssssssssssessess 1 2 103237501 Handbook Operator Club ecsessssssssssssesssssssssssesssssssesssssssessnscsssssnscssecssscssssssscesssssseesesssseeseenss 1 3 103237701 Weldment Clip Handbook esesssssssssssssssesssssssesssssenssssssesecssssesesssscssssssscssssesscsascssscesscssscesessseessees 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 3 1 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000555 001 ATTACHMENT FORK PALLET ITEM PART NO DESCRIPTION QTY 1234 1 102930001 Attachment Fork Pallet includes items 2 through 4 1 2 102927201 Fork Pallet eee
59. Park AWD includes items 2 through 14 essssscsssscsssecsseecssecessscessecersecesseecsseeesese 1 2 1010521 5716 24 Flex iuret theta rete de 1 3 1011779 zemyp a 2 4 1013531 Spring Brake reet eet er tee poderes e 1 5 N A Equalizer Bracket 1 6 102052801 5 76 224 1 7 102618301 Bolt Flanged Head M8 1 25 X 65 wssssssssscsssscssssccssecsssecssecssssessesccuceesusecsuscessccessecesueesuecsseeessseeses 1 8 102618601 Lock Nut Flg M8 X 1 25 1 9 102712601 Cable Crank Bell Front 1 10 102763301 Left 1 11 102763401 Cable Noncoated Pbrake 2 1 12 103189001 Cable Crank Bell Main wcccsscssscssscscsccsssscsssssssssssssssscssssesessesssessssesessssessssessssesessesessesessesessesesees 1 13 1035 Cotter Pim 3 32 X 2 14 8639 Tie Wrap T1 Ny ON nette e t eee istos 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 15 000086 002 5 16 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List PARK BRAKE PEDAL ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234
60. broom weldment 1 11 broom push 1 11 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page i 7 brush 2 13 bucket attachment 1 7 bucket seat 2 23 2 25 bullet detent 12 19 bumper 13 9 bed 2 33 2 37 rubber 2 43 bushing 2 37 A arm 6 7 flanged bronze 8 21 forward reverse 12 3 greaseless 5 13 9 9 lowerarm 6 7 nylon 2 39 Permiglide 12 7 piston 8 23 8 53 pivot urethane 6 13 plain 12 9 returnline 9 5 self lubricating 12 7 snap in 2 39 steel 2 35 teflon 6 13 urethane 2 35 button thrust 12 7 cable accelerator 9 7 bell crank 5 15 5 17 brake 5 15 IODM 14 7 main bell crank 5 15 transmission 9 7 roll 12 7 calibration test module 14 3 caliper brake 5 3 5 5 cam installation tool 14 3 camshaft 8 27 camshaft fuel 8 27 canister air filter 9 11 cap air filter 9 11 bolt assembly 8 29 corner 2 39 filler 5 7 fuel 9 5 inlet 11 5 pressure 13 5 radiator 13 3 rubber 6 7 6 13 sealing 8 5 8 9 speed control plate 8 37 steering wheel 6 3 valve 8 45 cap filler 5 9 Page i 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List INDEX cap front corner 2 43 carburetor air vent tube 9 3 carburetor float level tool 74 7 card safety first 14 9 cargo box 2 43 case gear 8 11 12 13 12 15 12 17 governor ball 8 27 main bearing 8 19 case cover bearing 8 19 centerconsole 1 21 center console cover 2 23 2 25 chain transmissi
61. side panel 2 41 side panel weldment 2 39 side stringer 2 17 skidshoe 1 9 slam latch 2 43 sleeve Page i 12 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List INDEX crankshaft 8 23 governor 8 27 lowerarm 6 7 uppersuspension 6 7 slide adjuster 6 7 slide pin 5 3 5 5 slide adjuster 6 7 slinger oil 8 23 snapring 6 5 snow blade 1 9 snow blade weldment 1 9 solenoid stop 8 31 spacer engine 8 3 key switch 7 15 spacer block differential 12 5 spanner wrench 14 9 speed plate 8 37 spider 11 9 splash guard 2 11 spray battery terminal protector 14 3 spring brake caliper return 5 5 brakereturn 5 15 compression 11 9 11 11 detent bullet 12 19 exhaust 10 3 governor 8 41 idle apparatus 8 29 latch tilt 2 39 pedal 9 9 pedal stop 9 9 rack guide pressure 6 5 return 8 37 rockerarm 8 45 start 8 9 8 41 torsion 9 9 valve 8 11 8 45 spring latch 2 43 sprocket 12 17 start spring 8 41 startermotor 8 43 stay cylinderhead 8 9 spring 8 11 stop solenoid 8 31 steel bushing 2 35 steering column 6 3 steering column bearing presstool 14 9 steering column bracket 2 11 steering column cover 6 3 steering column retaining ring tool 14 9 steering gear housing 6 5 steering pinion dust seal 6 5 steering rack 6 5 steering wheel 6 3 steering wheel pullertool 14 9 stem valve 3 3 stop solenoid stay 8 31 stopper camshaft 8 21 stopper fuel camshaft 8 27 strap fueltank 9 3 stringer side 2 17 strip FNR brush 2 13 stud
62. 102375401 102375901 102376001 102376602 102376603 102377501 102377601 102377801 102377901 102379001 102380301 102380601 102381701 102382401 102385601 102385701 102393501 102395601 INDEX 14 7 14 3 14 7 6 7 6 13 12 13 13 9 2 3 2 13 9 3 13 9 6 3 2 3 2 5 2 7 2 9 2 5 2 7 2 9 5 11 9 9 5 11 11 3 11 5 2 3 2 5 2 7 2 9 2 13 2 23 2 25 6 3 2 11 2 23 2 25 5 9 8 3 10 5 12 3 2 13 2 11 10 3 13 9 2 33 2 33 2 11 5 17 2 29 14 9 7 17 6 7 6 3 6 11 6 3 5 3 11 11 8 3 8 3 8 3 12 11 12 7 12 11 11 7 7 15 12 3 12 3 12 13 5 11 13 9 13 9 13 3 13 3 9 11 13 3 5 13 12 5 8 3 11 9 11 11 6 13 9 11 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 102398901 102399201 102399202 102402801 102402901 102406701 102406801 102407801 102408401 102409301 102409501 102410001 102410301 102410602 102410603 102410801 102411203 102411204 102411205 102411206 102411207 102411208 102411209 102411210 102411301 102414501 102414801 102418101 102420201 102420401 102420501 102422301 102426301 102426601 102426901 102427501 102427601 102430001 102430101 102430201 102430301 102430401 102434601 102434701 102434801 102435001 102436701 102437001 102438201 102438301 102438401 102438501 102438601 102438701 102438801 102438901 6 13 5 5 5 5 5 7 5 7 9 5 9 5 5 11 6 7 10 5 10 3 13 11 13 3 9 3
63. 31 102061101 Seat Holder Cup ertet tiet 1 32 102458901 Decal Hot Surface Warning 1 33 103267002 Seat Bucket Black 1 34 451 Lockwasher 1 4 Helical Split cccssssssssssssssscssscssscssscssscssscssscssnssssesssssssecssssssecenscesecesecesscssesseeesseess 1 35 332 Washer 1 4 Type A Narrow Flat scsssssssssssecssscsssscssscsssscessecesusccsuccsssccsssceessecsuseccusceessccenscenseeesseessnees 2 36 96742515 Bolt M6 X 12645 ied oel 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 25 5 Page 2 26 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000560 001 LOWER 5 DESCRIPTION QTY 1234 1 Instl Lower includes items 2 through 6 cssessssssccsssccsseccsseceseecssccessecessccessccesseeesseeesseeeees 1 2 102491301 Bolt M10x1 50x100 Black cccssesssscssssssscssssssssssesssssssecssssssscssssssecssscesecsuscssecsnscssecssesssecessceseessseeseenss 4 3 102491501 Washer 0 lac 4 4 102617201 Nut Flg M10 X 1 5 Mech Def a 4 5 102718101 Washer Hard M10 Zn Ni BIK 100040 4 20 1 13 0 00 00000 8
64. 8 3 9 3 9 3 13 5 13 9 13 5 13 9 13 9 13 3 13 9 13 3 13 9 9 11 9 11 11 3 11 5 13 3 11 5 8 3 2 33 1 21 7 13 7 13 7 13 8 51 10 5 9 3 2 33 2 37 2 35 13 5 13 9 9 3 9 3 9 3 9 3 9 3 9 3 9 3 9 3 13 9 13 3 6 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 102439101 102439201 102439301 102439501 102439601 102439801 102439901 102440101 102440201 102440301 102440401 102440501 102440601 102442001 102442201 102442901 102447901 102448001 102448401 102448501 102449101 102456001 102458901 102459001 102459101 102459201 102459301 102459401 102459501 102460201 102462301 102462401 102462501 102463501 102463601 102463801 102463901 102464001 102464101 102464201 102464301 102464401 102464501 102465701 102465901 102466201 102473501 102473601 102473701 102474301 102475701 102475801 102475901 102477001 102478501 102480501 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 9 12 7 12 9 12 9 12 9 1 21 2 23 2 25 7 17 5 13 9 9 7 13 7 13 7 17 7 17 12 13 2 23 2 25 2 23 2 25 4 5 4 5 4 5 4 5 4 3 4 3 4 5 4 5 8 3 12 5 8 3 12 13 12 13 12 15 12 15 12 15 12 15 12 15 6 7 12 15 12 15 12 15 2 37 8 3 9 3 2 23 2 25 2 23 2 25 2 23 5 11 5 11 9 7 5 11 2 23 2 25 6 13 9 5 13 9 102481001 102481201 102481301 102488001 102489901 102490101 102490201 102490301 102490501 102490801 102491001 102491101 10249130
65. 8 3 8 35 8 49 13 15 idle adjustment 8 29 self clinching 2 39 2 43 stud ball 12 3 support yoke steering 6 5 support structural 2 13 swingarm 6 13 switch 1 21 1 29 1 31 indicator transmission 12 19 key 7 15 lightrocker 7 15 oil pressure 8 5 switch rocker 1 21 2 37 T 12 volt battery 7 17 tab coolant pipe mounting 13 7 tachometer 14 9 tachometer probe diesel 14 9 tailgate 2 39 2 43 tailgate angle 2 39 2 43 tailgate latch wear plate 2 39 taligate 2 39 tank fuel 9 5 tank fuel diesel 9 5 tape 2 17 tape grip accelerator pad 9 9 tape vinyl foam 2 35 13 3 tappet 8 21 tee coolant fill 13 3 temperature indicator light coolant 7 15 tester continuity 14 5 tether 2 43 thermometer battery 14 3 thermostat 13 11 thread forming grease fitting 6 13 thrust button 12 7 thrust plate 12 7 tierodend 6 5 tiewrap 1 21 2 37 5 11 5 15 6 5 9 7 12 3 tiltbed 2 35 tiltbed frame 2 35 tiltlatch hand grip 2 35 2 39 tire 3 3 tire assembly black 3 3 tire mud 3 3 tool accelerator pedal adjustment 14 3 belt tensioning starter generator 14 11 brake adjustment 14 3 brake cable release 14 3 brake pedal adjustment 14 3 brake pedaltension 14 3 cam installation 14 3 carburetor float level 14 7 charger bezel 14 3 clutch alignment 14 5 cT wrench 14 5 drive clutch fixed sheave 14 5 drive clutch holder 14 5 drive clutch spider removal 14 5 driven clutch spring compression base 14 5 driven clut
66. 8 33 1 9 1 9 1 9 1 9 1 11 1 9 1 9 1 9 1 9 1 11 1 9 1 11 12 5 7 9 12 17 12 17 2 13 6 7 6 7 6 7 2 23 2 25 2 13 5 13 9 9 2 31 2 31 6 7 6 7 7 5 6 13 2 31 2 41 2 41 2 41 2 41 2 41 103289104 2 41 103293201 5 7 103296001 2 11 103296201 6 7 103305001 5 17 103305101 5 17 103319601 2 21 103319701 2 21 103319901 4 5 103320601 11 3 11 5 103327201 7 5 103331201 2 41 103345801 6 7 103355401 1 15 103361701 2 27 103376101 5 9 103377501 2 27 103379401 2 39 103400001 2 21 103409001 1 33 103418701 5 5 103418801 5 3 5 5 103538701 2 35 103538901 2 35 95293643 12 11 96701412 8 3 96704176 13 9 96704416 13 9 96704721 8 3 96705199 13 3 96705587 9 3 96706825 9 9 96715552 2 11 96718978 8 3 96727003 1 15 96741038 8 3 96741046 1 23 1 25 2 31 8 3 96742515 2 23 2 25 A arm 6 7 accelerator cable 9 7 accelerator pedal 9 9 accelerator pedal adjustmenttool 14 3 accessory receptacle 7 15 actuator 2 37 adapter actuator 2 37 cable IODM 14 7 tube 9 3 adhesive guide ring 14 3 adjuster hydraulic brake 14 7 adjuster forward aft 2 23 2 25 adjuster slide 6 7 adjuster slider 2 23 2 25 aircleansupport 9 11 air filter 9 11 air filter canister 9 11 air filter evacuator 9 11 alternator 8 33 alternator belt 8 33 arbor 14 3 arm A 6 7 rocker 8 45 arm attachment 1 17 arm swing 6 13 assembly accelerator pedal 9 9 adjusting bolt 8 29 bearing case cover 8 19 brake line 5 11 brake pedal 5 1
67. 9 5 1016416 14 3 1308 1 29 1 31 1013462 9 5 1016417 14 3 1631 1 21 1013531 5 15 1016418 14 7 7049 2 39 1013582 14 3 1016551 14 11 7173 1 21 1013593 14 7 1016552 14 11 7174 1 21 1013734 2 23 2 25 1016553 14 11 7310 33 1013746 9 3 1016554 14 11 7473 2 35 2 43 7 17 1014063 1 21 1016603 2 37 7973 2 39 1014115 14 9 1016627 14 7 8233 2 13 2 39 2 43 1014161 14 9 1016630 7 15 8251 2 41 1014162 14 9 1016916 2 13 8639 5 11 5 15 1014259 14 9 1016967 2 11 8717 1 21 12 3 1014264 14 9 1017162 2 37 8754 2 35 2 37 1014305 14 3 1017167 2 37 8755 2 35 2 37 1014306 2 41 2 43 5 7 1017774 2 37 8797 9 5 1014321 2 39 101802601 7 15 8990 1 21 2 37 6 5 9 7 12 3 1014375 7 17 101804301 2 13 1010200 2 37 1014387 2 39 101808401 14 3 1010434 2 39 1014415 2 39 2 43 101809101 14 5 1010435 2 35 2 39 2 43 1014471 2 35 13 3 101813202 14 3 1010436 243 1014496 14 5 101823101 14 9 1010521 5 15 1014497 14 5 101824401 9 3 101082903 5 7 5 9 1014498 14 5 101831801 14 5 1010934 2 39 7 17 1014507 14 5 101831901 14 3 1011084 97 1014508 14 5 101833101 8 3 1011273 145 1014510 14 5 101833201 8 3 1011478 147 1014537 2 39 2 43 101835601 2 33 2 35 1011480 14 11 1015139 9 5 101856102 11 5 1011553 43 1015143 9 5 101871001 14 3 1011578 2 3 2 21 13 9 1015245 2 39 101879401 6 5 1011652 2 23 2 25 1015246 2 39 101879701 6 5 1011767 143 1015277 2 33 101879801 6 5 1011779 5 15 1015313 2 39 101879901 6 5 1015363 2 39 101880201 6 5 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated P
68. BOX ITEM PART NO DESCRIPTION QTY 1234 1 102867202 Cover Storage Dash AW eessssssssssscssscssscsescssccnccssccnccesscesscessecsscessecssccusecssecsseessecsnecssecssecsseestees 1 2 103182701 katem PUSH Closes SA TANS 1 3 103182702 tateh PushiClose ete ae 1 4 103182801 Keeper batch PUSH Close 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 15 2 000527 001 2 16 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SIDE STRINGERS ITEM PART NO DESCRIPTION QTY 123 4 1 N A Instl Stringer Black includes items 2 through 7 sessssscssssccsssccsssccstecsssecessccescecseeceseesseeesseceees 1 2 102185401 Tape 3M VHB 4950 ea reet teet A R 3 102950402 Bolt 3 8 16 X 3 Carriage Blk 4 4 102950503 Stringer Side 734925 Black eie ettet tenete 2 5 357 Washer Lock Hel Sp 3 8 Reg ssssssssssscssecseecssecssscssccsscccsscesecssseesecsssceuccesscenccsssesscesssesnecssecsneesseessees 4 6 706 IE 8 16 SOARS MH 4 7 808 Washer 3 8 Type B Flati tte tete Debit 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 17 2
69. Coolant Lower ES ite 1 9 102411204 Clamp Hose CUB 15 areca sealed 4 10 102411205 Clamp Hose C TB 22rmtri renneri esee 1 11 102411206 Clamp Hose 1 12 102411207 Clamp Hose Ctb 35 mir saa neo bon eos iei 5 13 102411208 Glamip Hose Cth 38MM 1 14 102427601 e 1 15 102435001 Hose Vent Tube Eng COOIRSS ASAR 1 16 102480501 Hose Coolant Return Engine ccsscssssssscccssscssecccssecssecssscccsscesscscssceesueeesuscessscessecessecesueeesuecesseeeses 1 17 102618601 Lock Nut Flg M8 X 1 25 NYO OSCR 3 18 102684901 Bumper 19min Stud ee RSEN RR SR 2 19 102946701 Bracket Radiator Support ssscessssssscsseccssccessccessccesseccssecessccessecsssecessecsueesuscessscessccesuecesueeesueesseeeses 2 20 N A Bolt MEX 1 25 XITO 1 21 96704176 N t Flg M6 X TSerrat d sensein 2 22 96704416 Nut Flg M8 X 1 25 SETAE ss Soa RSS 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 9 000059 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 10 WATER FLANGE AND THERMOSTAT ITEM PART NO DESCRIPTION QTY 1234 1 102410001 Sensor Coolant RE T RR ERR ERE t entre 1 2 102631301 Cover Thermostat
70. M8 125 X 22 Hex Head sass 4 21 1013734 Lockwasher 8mm Split cte RR Ee eoe oce 4 22 102023703 Pan Seat Passenger 1 23 102047001 Rivet 1 4 X 438 Blilid et RR RR RERO E ER edt 4 24 102059401 Screw 6m 1 00 X 10mm Hex Head ouccccccsccscssssssssssccssssssssssssssssssssssssssesssessssesssssssssessssssessesesseseeees 1 25 102061101 Seat Holder Cup 1 26 102458901 Decal Hot Surface Warning 1 27 103267001 Seat Bucket Gray ii eed RE dee ir p ed ive 1 28 451 Lockwasher 1 4 Helical Split ccsssssssssssesssecsscssssssscssscssscssnecsnsssssssnssssessnssssessnecssessnecssecsscssseesseess 1 29 102670601 Bracket Seatbelt Bolt On 1 30 102718101 Washer Hard M10 Zn Ni BIK vcccscsccssssescssessesscssessessssssssssessssscsssssssessssssssssssssssssesssssssesssssessessesessssesses 2 31 102732401 Bolt M10 X 45 Zn Ni Black eese ten ttetenttnttntontenttentnattn 2 32 102763701 Cover Center Console 1 33 102967901 Rivet Removable Tuflok 1 4 4 34 103216401 Nut Flanged M10 x 1 5 tee trahere 2 35 332 Washer 1 4 Type A Narrow Flat sssssssss
71. Oil Seal EfeTe o c 1 5 102440401 Shaft Pinion Machined 1 6 102440501 LI M 1 7 N A Bushing Plain 16 1 Note This page contains a list of components internal to the front differential See the previous pages for other front differential components 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 9 12 NT E y 7 LS b Aaa A M 7 SS See 000091 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 10 5 5 DESCRIPTION QTY 1234 1 N A Inst Prop Shafts Awd includes items 2 through 4 eese tteenttnnnttntcis 1 2 102371701 Prop Shaft Front siete e tede tea edu tet best edet de 1 3 102372101 Prop Shaft REAL rte sre er ERRARE EEUU 1 4 95293643 Spring 5716 X T 1 2 HA eite tette ett tei 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 11 000004 001 12 12 2009 Carryall 295 I
72. RES A RES Rt eed 1 9 102375401 Light Indicator Coolant Temp 2 1 10 102869401 Switch Rocker Eight e E 1 11 102977501 Light Indicator Seat Belt 1 12 103180101 Cover Hole Switch Rocker 3 13 103193401 Gauge Fuel hr seatbelt Timer ou essessssssscssscsssecssssccsscccnsccsseecssseccssccsssccensscsseeesueeessscessscesseesaeeesaeees 1 14 103208801 Keyswitch 12 Diesel tette tee ie 1 15 103234401 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 15 000077 002 7 16 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List BATTERY DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 1010934 Screw 5 16 18 1 00 Hex ccscsssssssssecsecsecsccscsscsscsscsecsccsscecsesscascsecsseuccucssessenscsecsccucsscsscsucasensenceaces 1 2 1012328 Battery 12 VOlt 1 3 1014375 Screw 3 8 16 X 0 50 Stainless Steel Hex Head
73. Self Retaining 4 12 102436701 Fan Cooling 12 In Elect 1 13 102490301 Bolt MEX IX T6 ee tea EA 8 14 102685001 Isolator 510 rrr 2 15 102855501 Shroud RadiatoP Fabii c ete teet ere ve PR RE 1 16 96705199 Washer MO teet tente ete idee o et pep tete M E e 4 Note Item not shown 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 3 3 1 000540 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 4 COOLANT EXPANSION TANK ITEM PART NO DESCRIPTION QTY 1234 1 Asm Coolant Bottle includes items 2 through 8 ssssssssscssseccsecssscceneecssseesseecssscessseesseeeseeeeseees 1 2 102411204 Clamp HOSE CUB A STANTS 2 3 102411205 Clamp Hose GTB 221 reinicia aiia ER 1 4 102427501 Cap Radiator 1 5 102973201 Bottle Coolant retten dese 1 6 Hose C t 5 8 P LR 1 7 N A Hose Cut Coolant ZOO te 1 8 N A Hose Cuts Coolant 1100 eet 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 5 13 6 200
74. armature 12 7 back 2 35 2 37 cover output 12 7 electrical 7 13 engine block 8 5 engine mounting 8 3 fuel oil 9 3 hinge 2 23 2 25 latch 2 33 shroud 8 25 speed 8 37 speed control 8 37 tailgate latch wear 2 39 thrust 12 7 plate closeout 2 41 pliers internal retaining ring 14 7 pistonring 14 9 retaining ring 14 9 plug 1 29 1 31 12 17 drain 8 7 driven clutch puller 14 5 engine block 8 5 8 9 8 11 12 13 expansion 8 5 gearcase 12 13 12 17 glow 8 39 hole 7 15 oildrain 12 7 oil fill 12 7 oilfiller 8 13 power unit hydraulic 1 31 1 33 pressweldment 14 5 proprod 2 33 prop shaft 12 11 prop hood 2 5 2 7 2 9 protector spray battery terminal 14 3 puller bearing 14 3 clutch 14 3 drive clutch 14 5 drive clutch hub 14 5 driven clutch cam 14 5 flywheel 14 7 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List seal 14 9 specialusetool 14 9 pulley fan drive 8 33 water pump 8 33 pullrod compression spring 9 9 pump fuel 9 3 fuelinjection 8 35 oil 8 17 water 13 13 push broom 1 11 push rod 8 21 R rack guide pressure spring 6 5 rack steering 6 5 radiator 13 3 radiator 13 3 radiator pipe 13 7 reamer valve guide 14 9 receiver rear 6 13 receptacle accessory 7 15 relay 1 21 7 13 relay connector 7 13 remover bearing oil seal 14 3 reservoir brake fluid 5 7 reservoir remote 5 7 restraint head 2 31 retainer spring driven clutch 11 11 valve spring 8 45 retaining ring pl
75. bed and distribute Maximum attachment arm load 500 Ib 227 kg load plus gross trailer weight evenly side to side Secure load y Do not ride in cargo bed Includes attachment weight plus attachment load Maximum payload is reduced by the weight of On uneven or steep terrain reduce speed and load Maximum trailer hitch tongue weight 150 Ib force 667 N optional equipment Avoid stopping or backing down steep hills Avoid top heavy loads See owner s manual cc 102930801 000561 002 Page 4 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SAFETY DECALS ITEM PART NO DESCRIPTION QTY 1234 1 1011553 Decal 1 2 101609401 Decal Crush Area Warning aiaeeiiee 2 3 102224001 Decal Rotating Parts Warning acs 1 4 102459301 Decal Bed Crush Area Warning 1 5 102459401 Decal Young Driver Warning 1 6 102926101 Decal Attachment Locking essa 1 7 102930801 Decal Loading Intellitach 1 8 102950601 Decal Hydra PUMP 1 9 102961201 Decal Warning AWD 1 10 103188601 Decal Warn Rollover amp Att ch 1
76. cover joystick 1 21 Cover steering column 6 3 cowl panel 2 5 2 7 2 9 cowl panel driver side 2 5 2 9 cowl panel passenger side 2 5 2 9 crank 8 23 crankshaft 8 23 C type stop ring 6 5 cup holder 2 13 cup holder seat 2 23 2 25 cutter valve seat 14 5 14 11 11 11 cover 11 3 CVT cover sealed 11 5 CVT cover kit unsealed 11 5 cylinderhead 8 9 cylinder head cover 8 13 cylinder master 5 7 5 9 D dash 2 73 decal 4 4 4 7 4 9 bed 4 9 bed warning 4 3 CA295 4 7 Club Cartailgate 2 43 crush area warning 4 3 driver passenger 4 5 ground warning 4 5 hot manifold warning 4 5 hot surface warning 2 23 2 25 4 5 hydraulic controls 1 21 hydraulicpump 4 3 IntelliTach 4 11 joystick on off 4 5 locklever 1 19 4 3 on off 4 5 Operating instructions 4 5 rollover warning 4 3 ROPS warning 4 3 rotating parts 4 3 rotating parts and hot manifold 4 5 rotating parts warning 4 5 tailgate 2 39 trailer hitch 4 3 under 16 warning 4 3 deflector oil 12 17 diesel tachometer probe 14 9 differential housing 12 15 differential front 12 7 diode 7 5 dowel 12 7 draglink 6 5 drain cock 8 5 drive belt 77 7 drive clutch fixed sheave tool 14 5 drive clutch holdertool 14 5 drive clutch hub puller 14 5 drive clutch puller 14 5 drive clutch spider removal tool 14 5 drive clutch moveable 11 9 drive shaft 12 11 driven clutch base sheave 11 11 driven clutch cam puller 14 5 driven clutch puller plug 14 5 driven clutch sp
77. the numbers on the illustration part descriptions and quantity of parts used Note that a part description may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page part that is indented to level 2 is a component of the level 1 part assembly that it is listed under A level 3 part is a component of the level 2 part that it is listed under and a level 4 part is a component of the level 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a level 7 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 or 706 863 3000 extension 3887 Club Car ji O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated p
78. 0 engines only 1 84 102674601 Valve Guide Driver for Honda GX620 Gasoline Engines eese eeeetteenttennnis 1 85 101641201 Valve Guide Reamer FE290 FE350 and 400 1 86 102674401 Valve Guide Reamer 6 6 mm for Honda GX620 Gasoline Engines sese eeentteentttnnnis 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 14 9 Page 14 10 ooo BBJ WAVETEK 5XL 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED QTY QTY QTY ITEM PARTNO DESCRIPTION DIESEL GAS ELEC 1234 87 1016552 Valve Seat Cutter Guide 1 88 1016551 Valve Seat Cutter T Wrench 1 89 1016553 Valve Seat Cutter 45 32 mm diameter for FE290 engines only 1 90 1016554 Valve Seat Cutter 45 30 35 mm diameter eerte 1 91 101641101 Valve Spring Compressor 1 92 1011480 Volt ORM 2 tcr ots toten veia etos oa eoe cote 1 1 1 93 102570401 Tool Tensioning Starte
79. 0201 Collar Alternator Assy D722 cscssssssscssseccssscsssecsssscssecsssccessccssseesusecsuecessecessecessecessecesuecessecessccenseesseeees 1 6 N A Bolt Alt D722 Adj ster 1 7 N A Bolt Alt D722 Drive Pulley 1 8 N A Bolt D722 Drive Pulley eter eet rti SRS 4 9 102732501 Washer Spring D722 Starter esssessssssssssscssescssesccsseccsscccssccessecesscessucccssccessccessecssseesssecessecessecenseesseeees 1 10 102800701 Bolt Alternator 1 11 102801001 Washer Alternator Upper 2 12 102934701 Alt rnat r 60 Amp tre tiet tinere oer ties iei ires itp tenido rediret 1 13 102934801 Brkt Alt D722 60 mp ce RR NERA ERRARE e re Re ER RET 1 14 102934901 Belt Acc Drive D72260 Amp tte e TRO iaaa 1 15 103239901 Guard Acc Belt ee e e ipee OC iie DE 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 33 000053 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 34 INJECTION PUMP ITEM PART NO DESCRIPTION QTY 1234 1 N A Bolt Hex Head M5 X 0 75 X mrenani E ie i N lens 2 2 102640601 Washer Spring 6 D222 44 t 4 3 N A Nut Special 2 4 102640901 Shim Injection Pump 0 20 mm 5 102641001 Shim Injection Pump 0 25
80. 02562401 Charger Bezel essssscsssscsssscsssecsssccssssesscecsssecsssesssccessccessecssseesssecessecessecenseesseees 1 19 102686101 Clutch Removal Tool for 4x4 vehicles eerte 1 1 Please refer to the maintenance and service manual for proper tool application aire Special order item available upon request 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 14 3 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 14 4 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 20 1014510 Clutch Tool Kit includes items 21 27 1 21 1014498 Clutch Alignment Tool for pre unitized transaxle vehicles built prior to 1997 model year sse 1 22 1014496 Drive Clutch Puller for Kawasaki engines only 22 2 1 23 1014497 Drive Clutch Hub Puller for Kawasaki engines only 1 24 1014508 Driven Clutch Cam Puller for Kawasaki engines only 1 25 1014507 Driven Clutch Puller Plug for Kawasaki engines only 1 26 1015524 Drive Clutch Holder Tool Assembly for Kawasaki engines only 1 27 101809101 Press Weldment for Kawasaki engines
81. 03180101 103182701 103182702 103182801 103185501 103185801 103185901 103187501 103188601 103188701 103189001 103191201 103191301 103191401 103191501 103192101 103193401 103200501 103208801 103210801 103210802 103210901 103213201 103213401 103213501 103215201 103215901 103216401 103218107 Page i 6 3 3 103218213 3 3 103218901 13 9 103225801 2 17 103227001 2 17 103233001 4 3 103233410 9 5 103233415 4 3 103233417 12 15 103233510 12 15 103233515 12 15 103233517 12 15 103233614 1 21 2 5 2 7 2 9 2 23 2 25 103233617 13 5 103233714 1 25 1 33 103233717 1 25 1 33 103234201 2 11 103234401 7 15 103234503 2 3 103237501 2 3 103237701 2 11 103239501 2 11 103239801 2 27 2 29 2 31 103239901 6 3 103243001 5 11 103243101 2 13 103243201 2 13 103243501 7 15 103243601 2 15 103243701 2 15 103243801 2 15 103243901 11 9 103244001 11 9 103244701 11 9 103245801 12 3 103250301 4 3 103250401 4 5 103253801 5 15 103256401 2 39 103256501 2 39 103256701 2 39 103267001 2 39 103267002 2 29 103268001 7 15 103273101 2 41 103274502 7 15 103274602 2 29 103277001 2 29 103277002 2 29 103277501 2 3 103282301 7 11 103283801 2 3 103289001 1 21 103289002 2 29 103289101 2 23 2 25 2 27 2 29 2 31 103289102 2 3 103289103 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List INDEX 5 7 2 25 2 29 2 37 2 13 4 9 4 9 4 9 4 9 4 9 4 9 4 7 4 7 4 7 4 7 4 7 4 9 7 15 3 3 1 3 1 3 12 21 12 21
82. 0400 4000044 00410 0 0033 2 9 102618601 Lock Nut Flg M8 X 1 25 Nylon ou cessscsssscsssscsscccsscccsscesseecsssccsssccesscesscccsscsesuesesuscessscessecesseeessseesneeessseeees 2 10 103218213 Screw 10 3 50 Ab Thd Hex Hd ssa tentes tte teen tta AEREA ER 1 11 103293201 Hose Reservoir Brake Fluid eene tente tente tinta tentato 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 7 5 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000792 001 MASTER CYLINDER WITH INTEGRAL RESERVOIR ITEM PART NO DESCRIPTION QTY 1234 1 101082903 1 2 102176901 1 3 102298401 Metal lock ect 2 4 102618401 Bolt Flanged Head M8 X 1 25 35 2 2 20 0 4 44 7 40000000000400 00 833 2 5 103376101 Cylinder Master Integral Res ssssssssssscssscssecssscssccncccscccnscesscesscesscessccssecssecusecssccasecssecssecssecsneesseessees 1 6 N A Filler Cap Asm Integral Res 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 9 000015 003 2009 Carryall 295 IntelliTach Diesel Vehicles Illustr
83. 067 001 FRONT BRAKE ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 102367601 Brake Caliper Front with Brake Pads sssssssssssssssssesssssssssssssssssscssassssessssssscsesssssessssssnessseceseseseeesees 2 2 102488001 Bolt Banjo MTOXTX T9 rette etel SAR 2 3 102491601 Washer Copper M10 Crush 4 4 102493301 Bolt Flange Head 3 8 24 750 with Loctite essscssescssssccseccsssscsseecsseecsuscessecessecessecesseecsseeesaseeses 4 5 102714001 Service Kit Brake Pad 4 Pads 1 6 103418801 Ping Slide 7 106 e ee o OE 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 3 000068 001 5 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List REAR BRAKE ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 102399201 Caliper Brake Hydro Mechanical LH essssscsssscsssecssccsssccssseesusessusessuccessccessecesseccsuscesuscessccenseesseeees 1 2 102399202 Caliper Brake Hydro Mechanical esssssscsssecsssecsssccsssccssssesssessusesssscessscessecessecesuccesuccessccenseesseeees 1 3 102488001 VOX TH teta ee E E E rete 2 4 10
84. 072 iiia 2 4 102297230 Screw m 6 torx interlock thread essere tenente tentato senten tutto tentato eaten tates tasse 4 5 102866510 Hood Dark Green wiccccccsccscssssscssesssssssssssssssssssessessssssssssessssssssssscsssssssessessssssssessssessesssssssessesssssessssssssssseses 1 6 102866610 Panel Cowl Center Dark Green 2 20 0 1 7 102866710 Panel Cowl Passenger Side Dark Green 1 8 102866810 Panel Cowl Driver Side Dark Green 1 9 102896401 Weldment Hinge Hood c sssesssssscsssecsssccsssscsssscsssscsssecsssccessccesscesssecsssccessccesseesaseesuseesueeesuecessecesseeess 1 10 102896501 ENS 1 11 102967901 Rivet Removable Tuflok 1 4 4 12 N A Option Color CA Dark Gray includes items 13 through 22 1 13 102292701 Glip body tritm Sea ao eR 4 14 102292801 Pin Bow Tie EOCKING Z072 2 15 102297230 Screw m6 torx interlock thread eese tenentes tentato 4 16 102866514 Hood Dark Gray ente etaed 1 17 102866614 Panel Cowl Center Dark Gray cescsssscsssssssssssssccssscesssecsssccssscessccesscsesucecsuccessccessecesseesseecsasecssseceaes 1 18 102866714 Panel Cowl Pass
85. 1 102491302 102491501 102491601 102491701 102492201 102492301 102493301 102493801 102494401 102494701 102495801 102498201 102498601 102498801 102522001 102538501 102541465 102555501 102562401 102570401 102571301 102600001 102600301 102600701 102600801 102601001 102601401 102601501 102602701 102603501 102604801 102605201 102605401 102605501 102605601 102605701 102605801 102606101 102606501 102606701 102606901 102607001 102607201 INDEX 11 5 11 5 11 5 5 3 5 5 9 9 2 31 8 3 8 3 13 3 8 3 11 11 6 7 1 23 1 25 12 5 12 5 2 11 2 27 2 11 1 15 2 11 2 13 2 27 5 3 5 5 2 41 7 13 7 13 5 3 5 5 2 33 8 3 9 5 9 7 7 17 8 3 9 11 9 7 9 5 7 5 9 11 14 3 14 3 14 11 6 3 8 5 8 5 8 9 8 51 8 5 8 5 8 9 8 5 8 11 8 5 14 5 8 11 14 5 8 27 14 5 8 21 8 21 8 21 8 39 8 21 14 5 8 17 8 15 8 7 8 7 8 7 102607301 8 7 102607401 8 7 102607501 14 5 102607601 8 23 8 53 102607602 8 23 102607801 8 23 102607901 8 23 102608101 8 23 102608501 8 19 102608801 8 23 102608804 8 23 102609001 8 23 102609101 8 19 102609301 8 19 102609601 8 19 102609801 8 23 102610001 8 23 102614101 2 35 2 37 102614401 2 43 102615701 12 3 102615801 9 7 102616003 11 5 102616101 11 5 102616301 6 7 6 11 102616501 11 9 102616701 12 3 102616801 6 3 102617001 1 19 102617201 1 23 1 25 2 11 2 27 102617501 6 7 102617701 6 7 102617801 6 7 102618101 5 13 9 9 102618301 1 23 1 25 2 11 2 33 5
86. 1 102618301 Bolt Flanged Head M8 X 1 25 X 65 w cssssssscsssscssssccssccseccsssecsssccessccessecensccssecsuesessscessccesseeesseeesueeesaeeesacs 3 2 102618601 Lock Nut Flg M8 X 1 25 Nylon Rae 3 3 102751501 Asm Sub Bracket Park Brake includes items 4 through 12 sees 1 4 102323501 Washer Flat 3 8 BIKE tecto e eee e ederet 2 5 102716001 Cable Crank Bell 1 6 102741501 BoltFlg M8x1 25 X 35 Gr OO SaaS 2 7 102741601 Nut Flg 8 1 25 6 0 darane 2 8 102751301 Asm Bellcrank UP Der ttti etel eee drei educunt 1 9 N A ASM Bellcrank Lower scosese ieies cosa aa 1 10 103305001 Brkt Bellerank Prk Brk URSA 1 11 103305101 Spacer Pivot Park Brk AWARE R 2 12 1035 Cotter Pin 3 32 x 2 13 102892401 Asm Pedal Brake Hard includes items 14 and 15 eerte tenete nnne 1 14 N A Pedal Brake Paik eee tti tec edet 1 15 102896601 Handle Release Park Brake 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 17 u STEERING AND SUSPENSION 000070 002 6 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List STEERING COLUMN
87. 1 19 1 23 1 25 102921701 102922601 102922701 102923001 102923101 102923201 102923301 102923401 102923801 102925201 102925601 102926101 102926301 102926401 102926501 102926601 102926701 102926801 102927101 102927102 102927201 102927301 102927401 102928001 102928101 102928201 102928301 102928401 102928501 102928601 102928701 102928901 102929501 102929601 102929701 102929801 102930001 102930101 102930201 102930301 102930501 102930801 102930901 102934601 102934701 102934801 102934901 102935501 102936801 102937401 102937501 102937601 102943101 102943201 102943807 102943808 1 23 1 25 1 25 1 33 1 25 1 33 1 23 1 25 1 23 1 25 1 17 1 19 1 17 1 25 1 33 1 15 4 11 1 19 4 3 1 27 1 27 1 27 1 9 1 11 1 27 1 27 1 27 6 7 6 7 1 5 1 5 1 5 1 9 1 11 1 29 1 31 1 29 1 31 1 29 1 31 1 21 1 29 1 31 1 29 1 31 1 29 1 31 1 29 1 31 1 31 1 29 1 31 1 11 1 9 1 11 1 11 1 9 1 11 1 5 1 7 1 9 1 11 1 27 4 3 10 3 8 3 8 33 8 33 8 33 2 11 1 21 7 9 1 21 1 21 1 21 3 3 12 17 3 3 3 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 102943809 102945701 102946701 102950402 102950503 102950601 102952101 102961201 102961301 102961401 102961501 102961601 102967901 102973201 102973501 102973601 102977201 102977501 102978801 102978901 102983201 102983601 102988701 102989801 103174301 103179901 103180001 1
88. 1 21 joystick control box 1 21 joystick cover 1 21 K keeper push close latch 2 15 key feather 8 17 8 21 8 23 8 27 key pair 7 15 key switch 7 15 key switch spacer 7 15 keyswitch nut 7 15 kickpanel 2 41 kit bolt 12 7 brake pad service 5 3 5 5 brake pedal adjustmenttool 14 3 clutch 12 7 cover plate input 12 9 cover plate output 12 7 drain plug 12 7 forward gearrepair 12 19 gasket 8 51 H clip spring 12 7 head restraint 2 31 IO display module IODM 14 7 neutral switch repair 12 19 nozzle holder 8 39 piston rebuild 8 53 race output hub 12 7 rear axle gearrepair 12 15 repair minor 12 7 reverse gearrepair 12 17 rollcage 12 7 roller 12 7 ROPS 2 29 tune up 14 9 kit boot replacement 6 9 knob forward reverse 12 3 L latch 2 15 latch bracket 2 3 latch keeper 2 15 latch plate tilt bed 2 33 latch bed 2 39 latch hood draw 2 3 latch slam 2 43 latch spring 2 43 latch tilt bed 2 35 1 engine stop 8 37 fork 8 41 governor 8 37 lost motion 9 9 speed control 8 37 light oil 7 15 light coolant temperature indicator 7 15 light head 2 3 light seat belt 7 15 line brake reservoir 5 7 link drag 6 5 liquid gasket 14 7 low oil warning light 7 15 lubricant dry moly 14 7 lubricant moly teflon 14 7 M manifold exhaust 8 49 intake 8 47 master cyliner 5 9 mat floor 2 19 Mate N Lockhousing 12 7 Mate N Lockpin 12 7 meter voltohm 14 11 module calibration test 14 3 communication display 1
89. 1 Kit Arm Attachment includes items 2 through 4 sesssssscssecsesccsecesscceseccssecessecesseecssecesseeeses 1 2 102786101 Ring Rus FA AY RASEN RUIN E oet uiu Pe GANE 2 3 102921601 Pin Cl vis 3 4 X4 ci ettet or a 2 4 102923401 ASM Arm Attachment uet eterne rete tae 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 17 000787 001 1 18 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT INTERFACE ITEM PART NO DESCRIPTION QTY 1234 1 102923301 Kit Interface Attachment includes items 2 through 16 sesenta 1 2 102786101 Pic hate tun RAM NOn 2 3 N A Asm Interface Attachment includes items 4 through 14 sse 1 4 102617001 Nut Flg M8 X 1 25 Mech Def 2 5 102789101 Pin 2 6 102789201 tev Release see SSSA AAA 1 7 102789301 Link Chain 2080 2 8 N A Interface tte thee eh be alae et 1 9 102790001 Brac CGrOSS uM 1 10 102790801 Bolt Flg M8 X 1 25 X 20 2 11 102790901 Nut Flg 3 8 16 8 1 12 102791001 Screw Shoulder Hex Skt 1 13 102791301 Spring Ext Interface ee ee 1 14 10292
90. 1 ORINI TIX Mio 1 10 102634101 Plate Speed 1 11 ORIG D arm 1 12 N A COMA Dre peret 1 13 N A Spring 1 14 Cap Speed Cntrl Plate a a ASS 1 15 Pim SPring Speed Plate nte tette ture det eee ie tet te 1 16 N A N t Speed 2 17 N A Bolt Speed Control t ttn e RR Re 2 18 N A DID ESTRENA EA ERA DRE A 1 19 N A Shaft Governor LEVEN ssssssssssssseesssssscsssssseesssssscssssseccesssscreessseeesssscceesssccotsssstteesssstreesssceeesssseeesssseetssssee 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 37 000055 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 38 NOZZLE HOLDERS AND GLOW PLUGS ITEM PART NO DESCRIPTION QTY 1234 1 102605701 Assy Pipe 0722 Fuel Over Flow ssssssssccsssccssecsssecssecsssccsssccssceesueecsussessscessscessecessccssuecessecesuccenscesseeees 1 2 102635301 1 3 102642401 Cord Re n 1 4 102642501 EITHER 1 3 5 102642601 GOW PLUG 5 E 3 6 N A Screw Washer secet rene Ree RE 2 7 N A Clamp Pipe gt
91. 10 1 5 25 2 2 0 4 00 00 0100001000600 00 0 5 6 102728301 BOlt 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 25 8 26 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000050 001 5 DESCRIPTION QTY 1234 1 Bolt 722 2 2 Circlip 1 3 102604801 Stopper Fuel C shaft 1 4 N A Assy Fuel Camshaft includes items 5 through 13 ssssssscssseccsseccseccenseccseeesseecsuecesnscessccesseesseeees 1 5 N A INJECTION PUMP 1 6 Ball Injection 8 7 Sleeve GOVeLTIOI ceti tad or tiis 1 8 Ball GOvertiot aR etd daten 32 9 N A Case Governor Ball eet titolo tere e ante b be bte eae dent ene et oe 1 10 N A a re jopm 1 11 1 12 Key Feather S
92. 1234 1 m 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 13 000552 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 14 ACCESSORY MOUNTING WELDMENT ITEM PART NO DESCRIPTION QTY 1234 1 Instl Weldment Mount includes items 2 through 8 ssescsssscssseccsseccseccscccsecccseeceseeesseceneesaee 1 2 102491501 Washer Hardt TO 4 3 102670701 Nut Flg M T0 X 1 5 NYO aa 4 4 102786101 Ring Rue 3 4 Heavy usse tot 2 5 102921601 Pin Glevis 3 4 X4 deett 2 6 102925201 Bolt Elg M10x1 5x55 Patch eerte cete i A 4 7 103355401 Weldment Front Mount 1 8 96727003 MTO X 1 5 X OSs 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 15 000786 001 1 16 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT ARM KIT ITEM PART NO DESCRIPTION QTY 1234 1 10292320
93. 13 5 15 5 17 9 9 12 3 102618401 5 7 5 9 102618601 1 23 1 25 2 13 2 21 2 33 2 37 5 7 5 13 5 15 5 17 6 3 8 3 9 3 9 9 13 9 102619801 6 13 102620401 6 13 102620501 6 7 6 11 6 13 102621201 9 11 10 3 102621301 8 3 10 5 102621501 8 3 9 11 102626201 5 13 102628001 11 5 102628101 10 5 102628701 13 7 102629001 2 37 102630001 8 23 102630601 8 33 102630701 8 23 102630901 8 23 8 53 102631001 8 23 8 53 102631301 13 11 102631401 13 11 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page i 3 102631601 102631701 102631801 102632701 102633201 102633401 102634001 102634101 102634501 102635101 102635301 102635701 102635901 102637001 102637101 102640601 102640901 102641001 102641501 102642401 102642501 102642601 102642701 102643001 102643101 102643201 102643401 102643601 102643701 102644001 102644101 102644501 102645501 102646001 102646601 102647701 102647801 102648401 102648501 102652801 102653101 102653201 102653301 102653601 102653701 102654101 102654601 102654701 102668801 102669901 102670601 102670701 102670801 102671201 102672101 102672201 4 8 5 8 33 13 11 13 15 13 15 8 51 13 13 13 11 8 51 13 11 8 37 8 51 8 37 8 37 8 51 8 41 8 29 8 37 8 39 8 51 8 29 8 29 8 29 8 29 8 31 8 35 8 35 8 35 8 39 8 39 8 39 8 39 8 39 8 39 8 39 8 39 8 39 8 39 8 39 8 13 8 51 8 13 8 51 8 43 8 47 8 51 8 49 8 51 8 33
94. 17 102722301 Ring Retaining Ext 1 1 4 1 18 102874201 Slide Adjuster 1 19 103277001 Upright Finished Lh 1 20 102791702 Upright Right Hand includes items 21 through 27 1 21 102022901 12 1 25 ttg ed eese eee 1 22 102464301 Beatin distra SOAS KASS 1 23 102874301 Asm Adjuster Slide includes items 24 through 26 eese 1 24 102361901 1 25 102722301 Ring Retaining Ext 1 1 4 1 26 102874201 511 oste 1 27 103277002 Upright 1 28 102792001 Asm A Arm Upper Left includes items 29 through 31 seen 1 29 102361901 Joint 1 30 102722301 Ring Retaining Ext 1 1 4 SSSR Raa 1 31 102927101 Arm Upper Wide Machined Lh 1 32 102792002 Asm A arm Upper Right includes items 33 through 35 bs 1 33 102361901 BEP 1 34 102722301 Ring Retaining Ext 51 41 eR Raa 1 35 102927102 Arm Upper Wide Machined rh scsssesssscssesssesssesssesssesssessscssscssscssscssscssscssscsssecsscsssccssessseesees 1 36 102874501 LOWE isti
95. 230 Screw mo torx interlock thread tette 4 102866518 Hood Real Tree trt certet else eine tonto tta 5 102866618 Panel Cowl Center Real Tree eeeeeeeeeeeettettten tente 6 102866719 Panel Cowl Ps 7 102866819 Panel Cowl Drv MOff ettet iae eene se ete see 8 102896401 Hing Hood tette 9 102896501 Prop Hood et ete ie hd dee eodd ese eese ated 10 102967901 Rivet Removable Tuflok 1 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 7 2 8 B9 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000508 001 COWL ASSEMBLIES XRT VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 Option Color XRT Dark Green includes items 2 through 11 sss 1 2 102292701 CL O AY anie 4 3 102292801 Pin Bow Locking 072 sS 2 4 102297230 Screw m6 torx interlock thread eene ttn tenente tena testo stessa 4 5 102866510 Hood Dark Green wicccccsccccccsssssssssessesscssssssssssessessssssssssessssssssssscssssssssssssssssessesssssssssssssessesssssessesssssssseses 1 6 102866610 Panel Cowl Center Dark Green
96. 2491601 Washer Copper M10 Crush Seeds 4 5 102493301 Bolt Flange Head 3 8 24x 750 with Loctite esesssssscsssccseccsscscssesesseecsucessscessceesseeesseecsseesseeses 4 6 102714001 Service Kit Brake Pad 4 Pads 1 7 103418701 Spring Brake Caliper Return cssssssssssccsscccssscsssecsssecsssccessccssceesueeessesesuccessscessecesseccsuccesuecessccenseeeseeees 1 8 103418801 MIA 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 5 000069 002 ed Parts 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrat Page 5 6 MASTER CYLINDER WITH REMOTE RESERVOIR ITEM PART NO DESCRIPTION QTY 1234 1 101082903 Glevis Pin 5 16 X T xe bend eode UE iy eed ERO 1 2 1014306 Washer 1 4 Type B Flat tle erede tu eere 1 3 102176901 PUM RUE eT 1 4 102402801 Cylinder Master Tandem escalate 1 5 102402901 Assembly Reservoir Remote includes items 6 and 7 14122 200 0 1 6 102051401 Filer Cap t 1 7 N A Reservoir Brake Fluid Without Cap eese 1 8 102618401 Bolt Flanged Head M8 X 1 25 35 4 02 4 4 41 2 0 707 0
97. 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 22 BUCKET SEATS GRAY ITEM PART NO DESCRIPTION QTY 1234 1 101887601 Locknut M6 1 00 Nylon Insert ccsscsssscsssccssccssescssscesssccsusccssccessccessecesscecssccsssccenscesseecsuccessecsuecesseeeees 2 2 102059001 Seat Holder eee RR e i diee ee der Ue dun 2 3 102442001 Pani Genter T E 1 4 102473701 Asm Bucket Seat Adjustable includes items 5 through 17 sees 1 5 1011652 Hinge Plate 2 6 102047001 Rivet 17452438 BINA r ES 4 7 102059401 Screw 6m 1 00 X 10mm Hex Head 1 8 102061101 riduce M 1 9 102298130 Bolt Flange Head 8 300 00 4 10 102298401 NutimiS all Metal 4 11 102456001 Pan Seat Driver Asm 1 12 102458901 Decal Hot Surface Warning 1 13 102473501 Adjuster Forward Aft SSR 1 14 102473601 Adjuster AR 1 15 102475901 Washer Bell an 4 16 103267001 Seat B cket Gray 1 17 451 Lockwasher 1 4 Helical 5 1 1 18 N A Assembly Bucket Seat w Spacers includes items 19 through 28 1 19 1011652 2 20 1012830 Screw
98. 3 5 17 brake rotor 5 11 12 13 bucket seat 2 23 camshaft 8 21 case main bearing 8 19 connecting rod 8 23 cylinder head cover 8 13 drain cock 8 5 fillercap 5 7 fuel camshaft 8 27 fuelcap 9 5 fuelfilter 9 3 fuel injection pump 8 35 fuel pump 9 3 fuel tank vent 9 5 gear case 12 15 12 17 governor fork 8 41 governor fork lever 8 41 idle apparatus 8 29 inner ball joint 6 5 intake manifold 8 47 latch tilt bed 2 35 muffler 12 5 nozzle holder 8 39 oilpump 8 17 overflow pipe 8 39 pinion 12 15 piston ring 8 23 8 53 reservoir remote 5 7 rockerarm 8 45 speed plate 8 37 tailgate 2 43 tether 2 43 thermostat 13 11 tiltbed 2 35 tire 3 3 water pump 13 13 wire 7 17 9 5 assembly sub INDEX gearcase 12 17 moveable drive clutch 11 9 spider 11 9 stationary 11 9 swingarm 6 13 weight clutch 11 9 attachment bucket 1 7 mower 1 13 palletfork 1 5 push broom 1 11 snow blade 1 9 attachment arm 1 17 axle 12 13 axle tube 12 15 axle rear guard mounts 12 13 B ball check 8 21 crankshaft 8 23 governor 8 27 injection pump 8 27 valve 8 11 ball joint 6 7 9 7 ball stud 12 3 band pipe 13 11 13 15 banjo bolt 5 3 5 5 bar clamp 13 9 barb vent 9 3 barrel plastic 2 39 barrier heat 1 23 1 25 base seat holder 2 23 2 25 battery clamp 7 17 battery discharge machine 14 3 battery terminal protector spray 14 3 battery thermometer 14 3 battery 12 volt 7 17 bearing 6 7 12 15 ball steering pinion 6 5 lower pinion 6 5 n
99. 31501 12 15 12 15 1 29 1 33 1 23 1 25 1 23 1 25 1 23 1 25 1 23 1 25 1 25 1 33 1 25 1 33 1 33 1 23 1 25 1 15 1 17 1 19 1 23 1 25 10 3 6 11 7 9 1 23 1 25 1 23 1 25 1 23 1 25 1 23 1 25 1 23 1 25 6 11 1 19 1 19 1 19 1 19 1 19 1 19 1 19 1 19 6 7 6 7 6 7 6 7 1 25 1 33 1 25 1 33 8 9 8 11 8 13 8 13 8 51 8 13 8 29 8 31 8 31 8 31 8 35 8 41 8 37 8 33 8 33 8 45 9 11 10 3 6 5 12 13 102839401 102849801 102850501 102854401 102854501 102854601 102854801 102854901 102855501 102859101 102866510 102866514 102866515 102866518 102866610 102866614 102866615 102866618 102866710 102866714 102866715 102866718 102866719 102866810 102866814 102866815 102866818 102866819 102866901 102867001 102867101 102867202 102867301 102867602 102869401 102874201 102874301 102874501 102882401 102882501 102883401 102885001 102892401 102895101 102895401 102895701 102896401 102896501 102896601 102913801 102913901 102914001 102914101 102914102 102918501 102921601 INDEX 11 9 1 21 1 21 1 21 1 21 1 21 1 21 1 21 13 3 1 23 1 25 2 5 2 9 2 5 2 9 2 5 2 7 2 9 2 5 2 9 2 5 2 9 2 5 2 7 2 9 2 5 2 9 2 5 2 9 2 5 2 9 2 7 2 5 2 9 2 5 2 9 2 5 2 9 2 7 2 3 2 3 2 13 2 15 2 13 2 3 7 15 6 7 6 7 6 7 2 3 2 37 2 13 2 3 5 17 2 3 2 3 2 19 2 5 2 7 2 9 2 5 2 7 2 9 5 17 2 41 2 41 2 41 2 41 2 41 1 21 1 15 1 17
100. 4 O 18 LHT_BLU W68 SPARE FOR 1024192 1101 ACCESSORY Lt 6 RED NOS ACCESSORY RELAY 18 8LKCIGA VEHICLE ADDED TO PANEL E KEY 14 REDOIOB 205 1022149 1101 SWITCH 10221492 0131371101 14 REDOIS2 4 RED WOT 14 REDONOG N o o 1012301 1101 1011150 3101 6 RED WOA 1012301 2101 6 BLK QW3 000535 003 Page 7 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List DC POWER UNIT 18 2 A CIN O O O CI I 1 12 I8_YEL_BLK_STP W73 COIL B OUT 18 BLK W25 O O Cl 2 Get 18 BLU WA COIL C UP 18 BLK W26 ol 18 PUR WOS 18 BLK W27 18 LRT BLUCIGT 18 BLK W28 COIL F UP FLT 18_BLK W29 od 1 6 18 GRAY WO AUX MAL 18_BLK W30 o 2 1 C2 4 18 GRAY WHT W66 AUX FEM 18 BLK QI3I 18_BLU WTI W34 013465_1 01 18_LT_BLU BLK W42 03 NTES814 8294 2101 8294 1101 Q 16 BLK I35 18 BLK W36 DU 04 185401 1026138 2101 1011150 2101 L4 po 6 RED IOS 150A BREAKER 000535 003 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 7 N Page 7 8 See previous two pages for illustration 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List WIRING CONTROL PANEL ITEM PART NO DESCRIPTION QTY 1234 1 102786401 Wire Harness
101. 4 5 moly teflon lubricant 14 7 motor 1 29 1 31 starter 8 43 moveable drive clutch 11 9 mower attachment 1 13 muffler 10 3 12 5 nongrease spacers locker 12 15 nozzle holder 8 39 nut keyswitch 7 15 oil deflector 12 17 oil filter 8 7 8 11 8 7 oil pressure switch 8 5 oilpump 8 17 oil pump drive gear 8 17 oilseal 8 11 8 19 12 7 12 9 oilslinger 8 23 oil warning light low 7 15 operator handbook 1 3 O ring 8 5 8 7 8 9 8 11 8 13 8 23 8 31 8 37 8 51 12 7 12 9 overflow pipe 8 39 paint touch up 14 7 pallet fork 1 5 pallett fork 1 5 pan center 1 21 2 23 2 25 oil 8 7 seat 2 23 2 25 panel centercowl 2 5 2 7 2 9 driver side 2 41 driver side cowl 2 5 2 9 front kick 2 41 left 2 43 passenger side 2 47 passenger side cowl 2 5 2 9 right 2 43 side 2 39 panel front 2 7 2 39 2 41 2 43 panel side 2 41 park brake pedal 5 17 p clamp fuel filter 8 3 9 3 pedal accelerator 9 9 pedal brake 5 13 5 17 clevis 5 7 5 9 dowel 12 7 pin Mate N Lock 12 7 pin piston 8 23 8 53 pin slide caliper slide 5 3 5 5 pinion 12 15 pinion steering 6 5 pipe breather 8 47 coolant 13 7 exhaust 10 3 10 5 INDEX injection 8 39 overflow 8 39 water 13 15 waterreturn 8 73 13 11 pipe band 13 11 13 15 pipeclamp 8 39 pipe coolant 13 7 piston 8 23 8 53 piston pin 8 23 8 53 pistonring 8 23 8 53 piston ring compressor 14 9 piston ring pliers 14 9 plate
102. 50 Dk Grn e a as 1 3 103233510 Decal Bed XRT 1550 Gris PS 1 4 103234201 Decal Badge 4x4 etie tret eee 2 5 N A Instl Decal Bed Xrt It Red includes items 6 through 8 seen 1 6 103233415 Decal Bed XRT 1550 Red Ds SRSA 1 7 103233515 Decal Bed XRT 1550 Red Ps surenin sesane 1 8 103234201 Decal Badge 4x4 erret rere trier e Pe ESSO aaa 2 9 N A Instl Decal Bed Xrt It ntrl includes items 10 through 12 1 10 103233417 Decal Bed XrtT550 Nttl DSs steer ete e Redes 1 11 103233517 Decal Bed XRT 1550 Ntil PS AES 1 12 103234201 Decal Badge 4x4 recente tenter ettent attt ecineepsltben eheu 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 4 9 4 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000562 003 BADGING DECALS INTELLITACH ITEM PART NO DESCRIPTION QTY 1234 1 N A Instl Decal Intellitach includes item 2 eerte ttnnnntententnntentuntnniun 1 2 102925601 Decal Brand eee ettet ette eed eb eet 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 4 11 5 5 5 5 5 2 0 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000
103. 5601 102726201 102726301 102726401 102727701 102727901 102728101 102728102 102728301 102728601 102728901 102729301 102729701 102730201 102730801 102731001 102731201 102731501 102731601 102731801 102731901 102732001 102732201 102732401 102732501 102736901 102737101 102737301 102741501 102741601 102751301 102751501 102763301 102763401 102763701 102764201 102764901 102765101 102765201 102765301 102765401 12 17 12 19 12 17 12 21 12 17 8 11 9 3 12 5 5 15 5 3 5 5 5 17 2 23 2 25 2 27 12 17 6 7 9 11 9 11 8 5 8 5 8 5 8 15 8 17 8 23 8 53 8 23 8 25 8 29 8 29 8 11 8 51 8 39 8 33 8 5 13 11 13 13 8 49 8 49 10 5 8 51 8 51 8 53 8 23 8 53 2 23 2 25 8 33 8 43 3 3 6 13 13 3 5 17 1 25 1 33 5 17 5 17 5 17 5 15 5 15 2 23 2 25 12 17 12 19 12 19 12 17 12 15 12 15 102765501 102765801 102784001 102784003 102784201 102784601 102784701 102784801 102785001 102785101 102785401 102785501 102786101 102786201 102786301 102786401 102787101 102787201 102787501 102787601 102787602 102787701 102788701 102789101 102789201 102789301 102790001 102790801 102790901 102791001 102791301 102791701 102791702 102792001 102792002 102794801 102794901 102798001 102798101 102798401 102798501 102798701 102799501 102799601 102799701 102799801 102800101 102800201 102800401 102800701 102801001 102801201 102810701 102812801 102816801 1028
104. 6101 Decal Attachment Locking a A AE 1 15 102921601 MIA SERERD 2 16 Instruction Kit Attachment 222 000 tente ttn tente 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 19 000553 001 1 20 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC CONTROLS ITEM PART NO DESCRIPTION QTY 1234 1 Instl Controls Hydraulic includes items 2 through 30 sessssescssseccseeccssccesecccseeccsecessecssseesees 1 2 1011931 Washer 1 4 Ea 2 3 1014063 Screw 1 4 20 X 1 00 Hex Head ceccssessessecscssesessessecseesesscsscsessecsessesscsscsscsessssnecscsacsscsscsessesacencaseess 2 4 N A Screw 86 32 X 1 2 Hex Washer Head 40 0 000 4 5 1016103 Screw Pan Hd Tx Taptite 6 32 002 0 2 24 2 0 2 3 680100 6000 0 000 40000020 2 0000 00 20000020 4 6 101932201 Locknut 46 32 Nylon 4 7 102442001 Pan Center Closeout 1 8 102854601 Base Control Box Joystick 1 9 102854801 Console Center InsulatOr 1 10 Asm Controls includes items 11 through 20 esssscsssecssscscsssccnsscsssecsseecssecessccessccessccesseeeseees 1 11 1012438 Locknu
105. 722 040 3 9 102732201 Bushing Piston Pin D72 2sal lois esses 3 10 N A Rod CORRECTING 1 11 102608101 Sleeve Crankshaft SSSR 1 12 102608801 Metal crank Side Std vscccccccssssssscsssssessssssssssssssssessesssssssssscssessessssssssscssessesssssssessssscssesssssssessessssessesss 2 13 N A Metal crank Side 020 O SSA 2 14 Metal crank O Side 3 040 e 2 15 102608804 Metalicrank Side SEA Salsa ie testet den eto etes 2 16 N A Metal crank l Side F 020 nianie eeii 2 17 N A Metall crank Sidet O40 sca 2 18 102609001 Metal Crank Main Rear Std ssessesssssseessssssesssssscesssssecesssssceossssscessssseesssssccoosssceeessssceoesssectssssseeesssecerssssee 1 19 N A Metal Crank Main Rear 020 seseesesessesesssecessecessscesssesssecesscesseceesecessecessscessseesseeesecoesecessecessecssseeesseersee 1 20 N A Metal Crank Main Rear 040 a ae a 1 21 102609801 Metal Crank Main Mid Std tcrtio va eee 4 22 Metal Crank Main Mid 020 2 23 Metal Crank Main 040 2 24 102610001 Crankshaft includes items 25 and 26
106. 8 43 8 25 8 43 8 43 8 9 8 45 8 45 8 45 8 51 8 45 8 45 8 9 8 51 8 7 8 51 8 51 13 11 14 9 14 7 2 23 2 25 1 15 8 3 9 3 2 29 12 13 12 13 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 102672301 102672401 102673201 102674001 102674101 102674201 102674401 102674601 102675001 102675101 102675201 102675301 102675401 102682901 102684501 102684601 102684901 102685001 102685601 102686101 102687801 102689001 102689101 102689102 102690201 102690301 102690401 102690501 102690701 102690801 102691401 102691701 102691801 102693301 102693401 102693501 102693601 102694001 102694201 102694301 102694401 102694502 102694701 102694801 102695401 102695601 102695701 102695801 102695901 102696001 102696101 102696201 102696801 102696901 102697101 102697501 INDEX 12 13 12 13 2 43 14 5 14 5 14 5 14 9 14 9 14 5 14 5 14 5 14 5 14 5 6 13 6 13 12 3 12 3 13 9 13 3 6 13 14 3 6 5 5 11 6 11 6 11 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 11 9 12 13 12 17 12 13 12 13 12 17 12 15 12 15 12 13 12 17 12 13 12 13 12 15 12 13 12 13 11 11 11 11 11 11 11 11 11 11 12 21 12 17 12 17 12 19 12 17 12 19 12 17 12 19 12 17 12 19 12 19 102697801 102698701 102699401 102699601 102699701 102703301 102710301 102711601 102712601 102714001 102716001 102718101 102721501 102722301 102725501 10272
107. 9 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000539 001 5 5 5 DESCRIPTION QTY 123 4 1 102628701 Weldment Group Coolant Pipe includes items 2 through 6 es 1 2 N A Pipe Coolant Upper retient eter eet ee 1 3 N A Pipe Coolant AXES Ree REV eR ds 1 4 N A Tab Rear Mntg Coolant Pipe eesssesssssssssccssssccssecssseccssccessccesseccsscecssccessccessecssseccsucsesuecesaccenseesseeess 2 5 N A Pipe Vent Coolarnt e ai 1 6 N A Tab Cooling Pipe Mount sae Sa 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 7 000542 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 8 COOLING SYSTEM CLAMPS HOSES AND HARDWARE ITEM PART NO DESCRIPTION QTY 1234 1 N A Instl Cooling Sys Diesel includes items 2 through 22 1 2 1011578 Washer 5 16 Type Flat 3 3 1015457 5 0 2 1 4 102288901 Bolt hex Fl M8X 1 25 X 135 essere discrete 1 5 102289001 Screw 8 1 25 30 HEX SSAA ASS 4 6 102298720 8 1 25 20 M 2 7 102377501 Hose Coolant Upper Radara ieee 1 8 102377601 Hose
108. A Gasket Bearing Case osea recte etes ite eque 1 18 N A Gasket 1 19 N A O Ring 23 X 26 1 20 102632701 Gasket Egan dPrbpA E 1 21 102634001 O RING TIX p M 1 22 N A ORIG EE E E E E EE E E S E E A AER 1 23 102634501 Gasket Control Plate eer ree e Ee 1 24 102654601 OVRING 220 XIZ RE 1 25 N A Gasket Idle Apparatus Rear 2 26 102729301 Gasket Gearcase D722 400000002000 eas 1 27 Gasket Fuel Pump D722 itte aR 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 51 8 52 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000066 001 PISTON DESCRIPTION QTY 1234 1 102732001 Kit Piston Rebuild D722 includes items 2 through 6 sessssessssesecseeccsecceneccsseecsseeesseecsseceaeeses 1 2 102607601 ASSY Piston Ring D722 Std rettet ettet eie eee tint 1 3 102630901 Circlip PIStOD PID ea 2 4 102631001 1 5 102728101 PISTON RSS 1 6 102732201 Bushing Piston Pin D722 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 53 FUEL INTAKE amp GOVERNOR SYSTEM 000081 003 2009 Carryall 295 Intel
109. DESCRIPTION QTY 1234 1 102696001 Nut Lock Hex Nylon 5 16 24 SSSR 1 2 N A Ring Retaining External 9 16 02222 4 2 201 2 1 10 01 12006004000000000000 8 0 1 3 N A Washer Flat 58 X 1 08 X 05 1 4 102699601 Seal Dul Lip 88 X 56 X 10 bees 1 IN 5 103239501 Bellcrank 1 6 103239801 Shaft RE 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 21 RADIATOR AND COOLANT SYSTEM DIESEL VEHICLES 000541 001 13 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List RADIATOR ITEM PART NO DESCRIPTION QTY 1234 1 N A Asm Radiator includes items 2 through 16 sessssssssssccsssccsssccsecsssccessccessccsssecsssecsssecessecenseessseees 1 2 1014471 Tape Vinyl Foam 1 8 x 3 4 eae 3 102377801 Hose Coolant Lower Pipe sssini ia i i is 1 4 102377901 Hose Coolant Lower Rad u ccccccsssscssssessssessssessssesssssssssssssssssssssssssssssssesessssssssssssssesssssssssessssesessesssees 1 5 102380301 Teer Coolamt Fill i 1 6 102410301 Exchanger Engine Coolant includes items 7 and 8 ses 1 7 102737301 Cap Radiator 1 8 N A Drain Cock Radiator 1 9 102411207 Clamp Hose 35MA eerte rtt esla 2 10 102411208 Clamp Hose Cth 38MM RAGGA 1 11 102411301 Nut
110. Nylon 2 11 102629001 Tie Wrap 8 00 With Mount ccsscssssssssssscsssccseesssesssesssecssesssesscssccscsssccsscssscssscessccassesscesscssscsseessessees 2 12 102882501 Switch Rocker Spring Return Bed Lift 14 4 4 421 421 4 0 0001 00000440 00440 0000 4 00004 1 13 103227001 Harness AWD Bedlift 1 14 357 Washer Lock Hel Sp 3 8 REG SRA 2 15 8754 Locknut 378 106 Hex SAS AAAS 9 16 8755 Screw 3 8 16 X 3 375 Hex tess ecclissi isles 6 17 8990 Tie Wrap 8 INVIOh stie ete aeter tp eee eee e REANO redd 5 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 37 000532 001 2 38 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List BOX BED ITEM PART NO DESCRIPTION QTY 1234 1 N A Install Box Bed includes items 2 through 43 sssscsssecssesscsecccsesccssecsseecsssecesscccscesseecsseesseeesseeeeses 1 2 1010435 Bolt Carriage 5 16 18 1 00 22 2 20 0 1 0 000 01 00 06 6 388 11 3 1010934 Screw 5 16 18 X 1 00 eite reet 2 4 1014321 Screw 10 Truss Head assesses Guests see ebeka 4 5 1014387 EE 2 6 1014415 Screw 1 4 20 X 0 75 Torx Truss Head oiscsccccssssssssssscssssssssssssssssssssssssssessssss
111. OLD ITEM PART NO DESCRIPTION QTY 1234 1 Bolt M6 X T X E 3 2 N A Bolt D722 Intake Lower 0200 0 040 2 3 Assembly Intake Manifold includes items 4 through 6 esee 1 4 102646001 Gasket Intake Manifold 1 5 N A Pipe Breather 1 6 Manifold RR 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 47 8 48 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000064 001 EXHAUST MANIFOLD ITEM PART NO DESCRIPTION QTY 1234 1 N A Cover Heat Prof 1 2 Stud M6 X 26 3 3 102646601 TTE 1 4 N A Nut Flange M6 UBS i e tee reete ete Doe ese 3 5 N A Bolt Flange Head M6 X 1 X 16 3 6 102731501 Manifold Exhatust D722 1 7 102731601 Bolt D722 Exhst Manfld Cover eese terere tenons
112. ONY ON 2 8 N A Weldment Support Air Cleaner SRSA 1 9 102810701 Filter Air Canister W labe includes items 10 through 13 sees 1 10 102498601 Element Filter Air 5 inocente te 1 11 102725501 Valve Evacuator Filter Air tette tentent tentato statuta tatto tentato state 1 12 102725601 Cap Latch Lock Filter AISA 1 13 N A Body Canister HI PEL 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 11 EXHAUST SYSTEM 2 000538 001 10 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List EXHAUST SYSTEM ITEM PART NO DESCRIPTION QTY 1234 1 Instl Exhaust AWD includes items 2 through 11 sssecssseccsseccssscsseecsseccssecessccessccessecsseecesseeees 1 2 101887601 Locknut M6 1 00 Nylon Insert eessssssssscccseccssecccstecsssccsssccsssccsscecssceesuecsuscessscessccessecesuecsuecesseeeses 1 3 102298720 M8 1 25x20 Taptite 2 4 102409501 Spring Exhaust eic 4 5 102621201 Bolt Flanged Head 8 X1 25x 16 with Loctite 0 2 6 102786201 Pipe Exha st Irit Offset 1 7 102812801 Asm Muffler AWD Homologation includes items 8 through 10 sss 1 8 102409501 jest 4 9 N A eie e ius 1 10
113. Page 11 5 11 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000084 001 DRIVE BELT ITEM PART NO DESCRIPTION QTY 1234 1 102374901 Belt Drive ra dii A eames 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 11 7 000007 004 11 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List DRIVE CLUTCH DIESEL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 102385601 Washer Stepped reste 1 2 102616501 Bolt M10 X 1 5 X T60 ete tete tote teet oa d ep 1 3 103185501 Clutch 4x4 Diesel W cover includes items 4 through 23 sese 1 4 102690501 Screw Shlder Hex 312 X TZ Secteur 2 5 102690701 Nut Lock Hex 1 14 20 2 6 102690801 Sub Assy Wt Clutch Diesel isisisi iiia 2 7 102691401 Spring Compression Primary 1 8 N A Washer Lock H Sprinig 1 4 4 9 102691701 Screw Cap Hex Hd 1 4 X 1 25 4 10 102691801 Shim T 63 X 1 33 11 Subassembly Drive EASA RESA 1 12 N A Subassembly Moveable Drive Clutch sssessssssscsssccsseccssecssccsssccenscessecesseecsuccsseccsascesaceessecssees 1 13 N A Subassembly Spider Utility Diesel
114. ROD 2 12 102047001 Rivet 1 4 X 438 Blind 4 13 102059401 Screw 6m 1 00 X 10mm Hex Head eese eet tette tonta tonta tte ettet tte 1 14 102061101 Seat Holder Cup teet recette 1 15 102298130 Bolt Flange Head 8 X 30 0 eter aa 4 16 102298401 Nut ms all Metal LOCK 4 17 102456001 Seat Driver eee 1 18 102458901 Decal Hot Surface Warning 1 19 102473501 Adj stet Forward Aft eed delent 1 20 102473601 Adjuster Slider eee ga 1 21 102475901 Washer Bell ree 4 22 103267002 Seat Bucket Black detti ete e eve de e Hed 1 23 451 Lockwasher 1 4 Helical Split cccsssssssssssssssessscssscssscssscssscssnesssssssscsnssssessnscesscenecsscsssccsecssssssessseess 1 24 N A Asm Bracket Seat Passenger Blk includes items 25 through 34 22 2 1 25 1011652 Hinge Plate sain nia NTR A 2 26 1012830 Screw M8 125 X 22 Hex Head 4 27 1013734 L ockwasher SMM Split 4 28 102023703 Pari Seat Passenger eerte detentus RAA 1 29 102047001 Rivet 1 4 X 438 Blind 2222222 38 440140 70 4 4000 00001100 040000000 100 00 toa ttn nest enne tenes 4 30 102059401 Screw 6m 1 00 X 10mm Hex Head 1
115. RT NO DESCRIPTION QTY 1234 1 102296716 Screw M6 X16 Tt Hx F HAns a a ANA 7 2 102411210 Clamp Hose CUD GAM eret uror teretes ete ademit e 1 3 N A COVER CV ODER KP 1 4 103320601 Hose OU CVE m 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 11 3 Ou SAC Lp 5 NT S NS 000008 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 11 4 CLUTCH COVER SEALED ITEM PART NO DESCRIPTION QTY 1234 1 102616003 Kit Sealed CVT Cover includes items 2 through 11 sssssscssecsseccseeccsecessecesscecssecesseesseecenseeeees 1 2 101856102 Screw 1 4 15 X 1 50 HERS 3 3 102296716 Screw M6 6 7 4 102411210 Clamp Hose 64mm secret 3 5 102414501 COVER A IAA 2 1 6 102481001 Hose Inlet Cover vicscscsssssssssesssscssssessssessssesessesessssessssessssessssessssesessessssesesscsesscsessssessssesssscesssesessess 1 7 102481201 Bracket Inlet Cover CVT 1 8 102481301 Gasket COVE xat cette tete 1 9 102616101 Cap Inlet Gover Denke dee 1 10 102628001 Filter Inlet Cover CVE Eee Re Eee ree E EE E bei ie er ales Siesta 1 11 103320601 Hose Outlet Cvt 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List
116. SRSA 4 6 102420401 Electrical ERREUR RT 1 7 102420501 Cover Electrical hinoi nn ea E EA ENNS 1 8 102447901 Fastener PUSAN teda etie dn dede Ga 8 9 102448001 RIVE DIVE ents aa een eter d e a ee eeoa Riesaer 2 10 102492201 la E 1 11 102492301 Fuse 30 AMB 2 12 1108 Locknut 1 4 20 Dimpled 2 13 332 Washer 1 4 Type A Narrow Flat sssssssscssssccssecsssecssecssccsssccssseesusecsusssssccenscesasecsuscesascesascesuccenseesseeees 1 Sbecial order item available upon request 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 7 13 000543 005 7 14 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ELECTRICAL COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 Instl Elec Sys 2300 Restyle includes items 2 through 15 seen 1 2 N A tete roter 2 3 1016630 1 4 101802601 Plugi Ole 3 5 101991101 AES 2 6 102051601 Spacer Keyswitch ASS 1 7 102051701 Nut Key Switch 1 8 102198001 R ceptacle ACCessOTy at Pd E
117. TY 123 4 1 N A Bolt M6 XX 2 2 N A Washer D722 Plain Rocker a eR 2 3 Washer Rocker Sale 2 4 Pin Spring D722 Rocker eet tereti eere eee ied esee 1 5 N A Assy Rocker Arm includes items 6 through 8 s ssssssssscsssesssccseecssscccnccssscesseecsuccesncersscesscesseeees 6 6 N A Me 6 7 N A SCKEW 6 8 Armi ROCKET 1 9 Shaft Rocker ATI tiec t etes 1 10 Spring Rocker Arr e e 2 11 N A Collet Valve Spring SE 6 12 Wale 0722 EE 6 13 102653101 6 14 102653201 Retainer Spring 6 15 102653301 SSE SR 6 16 102653601 Valve Exhia st eot tetti ve ede e b e d pde etc e e se 3 17 102653701 Valve 3 18 Bracket Rocker Arm 0722 Closed Breather 3 19 102801201 Bolt 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 45 000063 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 46 DIESEL INLET MANIF
118. Tach Diesel Vehicles Illustrated Parts List 000044 002 DIPSTICK AND GUIDE ITEM PART NO DESCRIPTION QTY 1234 1 102606701 H P 1 2 102727701 Guide Oil Gauge et ed 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 15 8 16 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000045 001 OIL PUMP ITEM PART NO DESCRIPTION QTY 1234 1 N t Flange D722 Oil PUMP ensinei iieri 1 2 Gear Oil PUMP 1 3 N A IMMER 1 4 102606501 Assy PUMP sten e Een 1 5 Gasket EAL SSAA ARKAN 1 6 102727901 Bolt Oil PUMP 35 RR ERR 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 17 8 18 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000046 001 MAIN BEARING CASE ITEM PART NO DESCRIPTION QTY 1234 1 Gasket Bearing CASE scsecsvissccssvvssesstpccacssussansscavsensceatysdesabeccsusenensnsgccbuedseensdabsaneceasdeasssavecendendsetvecaasanrscesete 1 2 N A Gasket COVEN i ceti tonc ie Po ie ont une Ste 1 3 N A e dp ee M m 8 4 N A Bolt M6 X TX ET 8
119. Tire Asm Mud 11 0 In Right Hand includes items 11 through 13 2 11 102945701 Mud 25 ER CESAR 1 12 103234503 Wheel All trail 10 Window Black eene entente tnnt 1 13 7310 VENICE E 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 3 3 DECALS A WARNING A WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH Young drivers may not be able to control vehicle No drivers younger than 16 years old Do not leave Idren unattended on vehicle Do not modify or remove Roll over Protective Structure ROPS Replace ROPS if damaged Do not attempt repair Use seat belts during operation Do not jump from vehicle Keep away from drop offs steep slopes and unstable surfaces CCI 102961201 WARNING A WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read owner s manual and HANDBOOK Rotating Parts Fasten seat belts and remain seated while moving Children requiring a child safety seat must not ride on vehicle cel 102224001 Comply with state and local laws pertaining to child safety Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated One 1 person per bucket seat maximum Operate from driver side only and not on public roads Keep entire body inside
120. able to frame Disconnect negative battery cable first 102459101 ZN WARNING CAN CAUSE SEVERE BURNS Hot Surface CCI 102458901 A WARNING A WARNING CAN CAUSE SEVERE INJURY CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR Hot manifold and muffler KEEP CLEAR CCI 102459501 000561 001 Page 4 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SAFETY DECALS CONTINUED ITEM PART NO DESCRIPTION QTY 123 4 1 102458901 Decal Hot Surface Warning 3 2 102459001 Decal Hot Manifold Warning 1 3 102459101 Decal Frame Ground Warning 1 4 102459201 Decal Diesel Explosion Fire Warning 1 5 102459501 Decal Rotating Parts Hot Exhaust Warning sssessssscsssscsssscsssecssecssccessscesssesssecssecesseecsssecsees 1 6 102460201 Decal Rotating Parts Warning 1 7 103188701 Decal Operator Instructions Intellitach c ssessssssssecssecseecssessecssessscssecssccscsssccsscssecsscsssccsscssseesees 1 8 103319901 Decal Joystick On Off ec tee 1 2009 C
121. all ec 1 14 102464401 Seal Dual Lip 25X62X ECGS ROE 1 15 102464501 Seal 30 62 2 16 Gear RING 33 TOOtl a eer 1 17 N A Asm Pinion W Bearings includes items 18 through 23 eee 1 18 N A PINION lOt Machined eee ete tentent 1 19 102463901 Ring Retaining External 1 20 102464001 Bearing Balls aS E 1 21 102464101 Bearing Needle Drawn Shell uu essssssssscsssscsssccsssesseccsseccssccessecessccessecsssecessccensecessceeseecsaseessess 1 22 102693601 5 2 625 2 367 06 5 1 23 102694502 Shimi 1 50 X 1 189 X 008 ETE UTR RED REN Dee 1 24 102961501 Asm Differential amp Carrier includes items 25 through 30 eee 1 25 102464201 Bearing Ball 5 terit 1 26 102464401 Seal Dual Lip 25x 62x 7tc 1 27 102464501 Seal Dual Lip 30x 62x 8tc 2 28 102961301 Housing Differential Mach sessssssccseccsseccssescssscessscesssecssccessccessscessecsssecsssccsssecsssecssscesseeesssesssees 1 29 102961401 Pin Dowel 4X E See e 1 30 102961601 Asm Locker Nongrease Spacers ssscssssccssscsssecsssscsssccensccsscecsucsessseessscessscessecessecessecesuecessccenseesseeees 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 15
122. arryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 4 5 000562 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 4 6 BADGING DECALS CARRYALL VEHICLES ITEM PART NO DESCRIPTION QTY 1234 1 Instl Decal Bed Cait dkgray includes items 2 through 4 eee 1 2 103233614 Decal Badge 295 Driver Side Dk Gray csscssssccssscssecsssscsssecsueecsueeessccessecesscessuecesnecesseeeses 1 3 103233714 Decal Badge CA 295 Passenger Side Dk Gray sesssssssssessssecsssecsssecsuscsssccesecesseessecessecesseesaes 1 4 103234201 Decal Bade 4 2 5 N A Instl Decal Ca It Stl Ntrl includes items 6 through 8 1 6 103233617 Decal Badge CA 295 Driver Side Ntrl essssssssscssecsssscssscsseccssscessccessccessecessceessecssueccsnecesseeeses 1 7 103233717 Decal Badge CA 295 Passenger Side Ntrl sessesssscsecssecssecssesssecsseesseesseesseesseccsceeseceseeeseeete 1 8 103234201 Decal Bache ey AXALER 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 4 7 4 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000562 002 BADGING DECALS XRT VEHICLES ITEM PART NO DESCRIPTION QTY 123 4 1 N A Instl Decal Bed Xrtit dkgrn includes items 2 through 4 seen 1 2 103233410 Decal Bed XRT 15
123. arts List i 1 101887101 101887601 101894304 101898001 101928701 101932201 101933101 101958602 101963401 101972001 101972002 101972003 101972004 101972005 101972006 101972007 101972009 101972011 101972012 101991101 102010102 102022601 102022901 102023703 102025401 102030101 102030201 102047001 102051401 102051601 102051701 102052801 102059001 102059401 102061101 102061201 102065901 102066001 102169401 102171503 102176901 102185401 102198001 102221301 102221401 102221501 102221701 102221801 102222001 102222101 102222201 102224001 102239901 102241501 102241502 102243402 i 2 14 3 2 23 2 25 2 43 7 17 14 7 1 21 14 7 2 33 2 39 2 43 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 7 15 6 5 6 5 6 5 6 7 2 23 2 25 1 33 2 39 2 39 2 23 2 25 5 7 7 15 7 15 5 15 2 23 2 25 2 23 2 25 2 23 2 25 14 9 2 35 2 37 14 7 2 35 5 7 5 9 2 17 7 15 2 43 2 43 2 43 2 43 2 43 2 43 2 43 2 43 4 3 2 43 14 7 14 7 14 7 102248803 5 11 10 3 102249901 102251501 102274101 102276001 102288901 102289001 102290120 102292356 102292701 102292801 102296140 102296401 102296716 102297230 102298130 102298401 102298580 102298720 102301401 102323101 102323501 102324401 102330901 102355301 102361901 102363802 102365601 102367101 102367601 102369901 102370101 102370501 102370601 102371701 102371801 102372101 102374901
124. arts List STEERING GEAR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 1013042 T2mim FIGx lona ee dert ee E eres 2 2 102010102 Steering Rack includes items 3 through 18 ssccsssecsssecseccssccessscessccsseecsseccsscessecessccessecessseessees 1 3 1013035 Bellows Ree 2 4 1013042 Nut d2rmimiHex 2 5 1013044 Rack Screw ora qa 1 6 1013051 RUNG nee 1 7 1013052 Seal Steering Pinion Dust ou sessssssssssescseccssccsssecessccessccesscecssccessccessecesseesssecsssecsssecessecenscesaeecssseeesees 1 8 101879401 Bearing Ball eee ad 1 9 101879701 5 54 C 1 10 101879801 Rack Guide Pressure Spring SaaS ORGASM 1 11 101879901 Rinj Stop CTYPE edet tette peer ERU HARI tete rer al rta ERE te ER tos dad 1 12 101880201 Irin r Ball GSAS 2 13 Pinion ee 1 14 Bearing Lower PINON 1 15 Screw Rack Guide SE 1 16 N A Housing Steering Gear 1 17 N A Rack Steering coti ec eder ttr esee 1 18 8990 LS eT ur 2 19 102022601 Tie Rod MT2 X 1225 2 20 102022901 Locknut MT2 1 25 NylOn cire tete 2 21 102687801 Bolt Flange Head M10x 1 5 X 40 with Loctite
125. arts list represents the most current information at the time of publication Club Car Inc is continually working to further improve its vehicles and other products These improvements may affect the parts used to service the vehicle Any modification and or significant change in specifications will be for warded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold Copyright 2008 Club Car Inc Club Car is a registered trademark of Club Car Inc This manual effective August 1 2008 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 5 SECTION 1 HYDRAULIC ATTACHMENT SYSTEM AND ACCESSORIES xes SK 1 3 Attachiment Fork Pallet ite dtt ttt tet dee et iade 1 5 Attachment Bucket aeter tate qutt 1 7 Attachment Snow Blade e etie been ca erae 1 9 Attachment BLOOM eee tee 1 11 Attachment MOWER nte Ree ve EA 1 13 Accessory Mounting Weldment 1 15 Attachment Arni Kit Q 1 17 Attachment 1 19 Hydratilic Controls
126. ated Parts List Page 5 10 HYDRAULIC BRAKE LINES AND CLIPS ITEM PART NO DESCRIPTION QTY 1234 1 101887601 Locknut M6 1 00 Nylon Insert ccsscsssssssssccssscssssccsscesseccssscessccesssccssecssscecsscesssccensccsssecsuecesseccsuecesseeses 2 2 102296140 Bolt Flanged Head 6 1 0 40 u essssscssssssssscsssccsssccssescsssecsssccssscessseccsssesueesuscessscessecessccesueecsueesaeeeses 1 3 102296716 Screw M6 X 16 Tt Hx Fl 8 4 102376603 Assy Rotor Brake Front Wt includes items 5 and 6 222 2224 04 00 2 02 74 7 7 0 0 4 4 0 0 0 2 5 N A Rotor Brake Front Wt eese tote te tentent atate tinto state testet tee estote 1 6 102475801 Stud Wheel LUG iuter eene i 4 7 102407801 Assembly Brake Line Reat Leere i 1 8 102474301 Bracket Tee sR 1 9 102475701 Clip Brake Line tr eto boten dre e e RR egi 6 10 102689001 Bracket Line Elydraulic 2 11 103174301 Brakeline Front Assembly SRSA SSSA 1 12 8639 NeWrap TT NYON 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 11 5 12 2009 Carryall 295 IntelliTach Die
127. ch Diesel Vehicles Illustrated Parts List Page 2 34 TILT BED HINGE AND LATCH ITEM PART NO DESCRIPTION QTY 1234 1 1012303 B shing ede eerte diese iens 2 2 1015583 B shing Urethane reete e died 2 3 102065901 Locknut 3 8 16 Flanged Dimple uu cssssssecsssccsseccssccsssecssecsssccsssccsssccssseesuesesuecessccesseeesuceessceesueesaes 4 4 102171503 Tilt Bed Assembly includes items 5 through 15 sssscsssecssecssecseccsssccessecssseesseecsssecenseceneeeeneeees 1 5 1010435 Bolt Carriage 5 16 18 1 00 2 0 2012 4 eseteeeteen ttes ttes ttta itta ttttotttbn tts ssttossttottbons 4 6 1014471 Tape Vinyl Foam 1 8 x 3 4 ccsssssssssssscssscessesessecesseccssscessccessccesscessucecsuccessscessecssseessseccasecessecesseesse A R 7 N A Plate Floor Bed caet tte 1 8 N A Frame Assembly etit eet estere e DRAN cried d ek 1 9 1015391 Extension Spring latos teet P deep ed ea 2 10 1015399 Screw 5 16 18 X 0 88 Torx Truss Head ucccccccssssssssssssessssssssssssssssssssssssssssssssecsssssssssssssssssessssesseees 4 11 1015400 Grip Tilt latch SRO 1 12 101835601 Locknut 1 4 20 Hex WHIZ ou ecccesssssssssessessccscsscssssessesseesecscsscsecsecsesscsscsscsecsesaesseescencsscascseesesaceneaseess 4 13 102426901 Ltch Weld Asmi Tt 1 14 403 Screw 1 4 20 X 0 625 Hex Head
128. ch spring compression collar 14 5 driven clutch spring compression nut 14 5 governor shaft installation 14 7 puller special use 14 9 steering column bearing press 14 9 steering column retaining ring 14 9 steering wheel puller 14 9 transaxle axle seal 14 9 transaxle pinion seal 14 9 transmission 14 9 valve guide driver 14 9 valve seat cutter 14 5 tool kit clutch 14 5 torque converter 11 11 torque roller 11 9 touch up paint 14 7 track proprod 2 33 transaxle axle seal tool 14 9 12 15 transaxle pinion seal tool 14 9 transaxle housing transmission cable 9 7 transmission cable bracket 8 3 12 17 12 17 transmission tool 14 9 transmission chain transmission fork transmission diesel parallel shaft 12 17 tube axle 12 15 breather 8 13 carburetor air vent 9 3 fuel pickup 9 5 ROPS support 2 29 tube hydraulic 1 23 1 25 tune up kit 14 9 T wrenchtool 14 5 U upright 6 7 urethane bushing 2 35 INDEX V yoke support steering valve 1 29 1 31 9 11 breather 8 13 exhaust 8 45 inlet 8 45 seat 8 11 valve clearance adjuster screw 14 9 valve guide driver tool 14 9 valve guide reamer 14 9 14 5 14 11 14 11 valve seat cuttertool 14 5 14 11 valve spring compressor valve seat cutter valve seat cutter guide valve seat t wrench 14 11 valve stem 3 3 vent barb 9 3 vent housing upper 12 15 12 17 14 11 vent transmission volt ohm meter warning light low oil 13 11 13 13 wedge bearing p
129. cseecsssecsssccsssccsscccsaceesuseesuscessscessceesuecesucesueeessseeses 4 6 103244701 ASM Mount Diff Plate 222 4 0 0 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 5 12 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FRONT DIFFERENTIAL OUTPUT COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 1 102371801 Differential Front includes items 2 through 40 e eeeseeeeetteenttennnttnntttnnns 1 2 102438201 Kit Assy Output Cover Plate includes items through 13 2 9 3 1 3 N A Set Screw 10 24 UNC 3A with 0 00 0 0 1 4 102439101 Thrust BUOM uut ttt ente tex b ec eee oc ag cca oet rai 1 5 102439201 Thr stPl te icit 1 6 N A Mate NSLEOCIPIB RATER NER ERE EET e VR ERE vede 2 7 N A Mate N Lock HOUSING ierit ttti 1 8 1 9 1 10 Plate Output Cover seen RT 1 11 N A O Ring xam eR EA RR GU 1 12 N A Coil Pocket Insert esent ttenente tetto tte atate stessa sek 1 13 N A Coil with Press Fit Bobbin
130. cssseccssscsssecssssccssecsscscsscecsueecsucesuecesseeesseeesueessecessseeses 3 9 102684501 Washer M12 Hard 2 10 102684601 Shoulder Bolt m12 X 20 M10 THA u cccsessscssecsesssessessesssessessesessssessecescssccsscsneesesaseescsacsascenesseseesescesees 1 11 103187501 Weldment Shifter c cccssssscsssscssssessssecsssessssssessesesssssssesessssessssesessesessssessssessssessssessssesessesessess 1 12 8717 Locknut 1 4 28 Nylon Insert ue ecsesssscssscssccssscssccsseccsecsseccsecsseccsscsusccssesssecssccssecssecssccusecsecseerseesseeete 1 13 8990 Wrap Ra aaa 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 3 12 12 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000012 003 FRONT DIFFERENTIAL MOUNTING PLATE ITEM PART NO DESCRIPTION QTY 1234 1 102381701 Spacer Block 1 2 102462401 Hose Vent Front Diff etie SSA 1 3 102491001 Bolt Flanged Head 3 8 16x1 0 with Loctite oc csssssssssssscsssccsssecssesesseeessecessecessecessecesececsueecsseeeees 2 4 102491101 Bolt Flanged Head 3 8 16x1 500 with Loctite esssssssssssscsssscsssceseccssscessccessccesseceseecsseessaeeeses 2 5 102711601 Bolt Flange Head M10 X 1 5 25 cssssscsssssssscssssccsssc
131. e and service manual for proper tool application Item 59 is not for use on Surlyn body material which is used on Precedent vehicles 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 14 7 C Page 14 8 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 62 1016414 Piston Ring Compressor Kit FE290 FE350 and 400 engines 1 63 1016415 Piston Ring Pliers for Kawasaki Engines sssssscsssccsseccseccsecccseccesseceseeesseecsees 1 64 102668801 Puller Special Use for Kubota D722 Diesel Engines sss 1 65 1012549 Retaining Ring Pliers 45 External csesssssssssssccsssccssscsssecsssecsscccsscessseceseeessseesaes 1 1 1 66 1012560 Retaining Ring Pliers 90 Internal ssesssssscssssccsssecssecsseecsssecssscecsscessseceseeesseesses 1 1 1 67 101823101 Safety First Card 50 per pack sssscssssccssecsssecsssccssssccssccsssecsueessuscessscesseecsseeesseesaes 1 1 1 68 1012809 Seal RII 1 1 1 69 102330901 Spanner Wrench for coil over shock front suspension vehicles only essssesccseccsececsecessccsssccssscccsscessceesueecsuscessecesssecssecessseesses 1 1 70 1014264 Steering Column Bearing Press Tool 1 1 71 1014259 Steering Column Retaining Ring Tool 1 1 72 102061201 Steering Wheel Pul
132. e kp eost rone eee sedan 7 5 102370101 Spacer Engine Diesel sia 1 6 102370501 Isolator Ring and BUSHING 4 7 102370601 Washer Snubbing Ring N Bush 4 8 102382401 Bracket ENR 1 9 102410603 P Clamp Insulated 312 Reese anata 1 10 N A Plate Engine Mounting Weld Left Hand ou sesssssscsssecssscsssccsssscssssesseecsuscessecessecesuecesseccsseesaeeses 1 11 102414801 Plate Engine Mounting Weld Right Hand 1 12 102462301 Hose Vent Transmission c ccccsscsscsessssssscescssssssssessesssssssssessessssssssesssecsssssssssssesesssssesssaseesesssssssaseesesssesees 1 13 102462501 Cover CVT Inner Diesel 1 14 102465901 Shaft CVT Adapter c e 1 15 102490101 10 lt 55 2010 eee 4 16 102490201 Bolt M8 X 1 25 X 25 LOCtite teniente detecto ne 7 17 102490501 Bolt M10 X 1 5 X 100 Loctite 1 18 102494401 Bracket Transmission Mounting 2 19 102498201 Bolt M10 X 1 25 X 25 LOCHTE ARRAS 8 20 102618601 Lock Nut Flg M8 X 1 25 Nylon itio e eek ctetu 1 21 102621301 Bolt M8 X 1 25 X 40 with Loctite eese tenen
133. ecessees 12 7 Front Differential Input Components secssecssssssesssesssesssesssesssesssesssssssecssscsssccssccssccssccssccsscsssccsscsssessucessessucessessscesecsecessees 12 9 Prop Shafts 12 11 R ar Differential eade de dte ee deeds 12 13 Rear Differential Continued aR 12 15 Transmission Diesel Vehicles ceessssssssssscsssecssecssscessscessccessecssseccssecessecessecesscessscessucessccessecssseesussesuscessscessscessecesseeesuccesseesssees 12 17 Transmission Diesel Vehicles Continued 12 19 Transmission Diesel Vehicles Shift Shaft and Bell 12 21 SECTION 13 RADIATOR AND COOLANT SYSTEM DIESEL VEHICLES Radiator 13 3 13 5 Coolant Pipes 05 13 7 Cooling System Clamps Hoses and Hardware ssssssssssssscsssscssecsssecssecsssccessccessecssecsuseessccessccessscessecsssccessecessecessecesseessees 13 9 Water Flange and Thermostat Water PUMPS EUR A HAE Block Coolant Pipe tases e ces ved EE Vesta SECTION 14 MAINTENANCE AND SERVICE TOOLS
134. ecsuscessecessecesueeesasecsssecenseeees 1 2 1016916 Screw 1 4 20 X 1 50 Hex Head eee eeeeeeeeenteettnn tonta toto stta tos tosta stes tts tesa eost 1 3 101804301 Screw 8 X 0 500 Hex Head HiLo 2 4 N A Cap 1 4 Plastic Screw Head u eessssssssssssssssssesssssssssssssssesssssssssssecsussssssssssesscssssesssssssesssesscesecsncseneesses 1 5 N A Washer 1 4 Id Scalloped Plast sessssssssesssssssssssessessscsssccsecsssccseccssccsscsssccsscsssccsssssscssscsseesssessseeseess 1 6 102289001 Screw M8X1 25 X30 Flex iiie ve rear i 6 7 102297230 Screw m6 torx interlock thread 5 8 102298580 821 25 80 5 1 9 102491501 Washer Hard m T0 eae 2 10 102618601 Lock Nut Flg M8 X 1 25 NYO Nienna aaa 2 11 102867101 Dash Design 1 12 102867301 Support Structural 1 13 102883401 Cup Holder Utility 2 14 103233001 Asm Brush Fnr includes items 15 and 16 ttntetntn tentent ntntentn tentation 2 15 103179901 Eire 2 16 103180001 Holder Brush Strip Fn estre ene 2 17 103253801 Bracket Hood S ppOTFt 1 18 103268001 Rod Connection Dash 1 19 8233 Locknut 1 4 20 Nylon Insert 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 13 EL ALIIS GLOVE
135. ector Spray e sesssssscssescsssccssscessscsseeesseecssscessccssecssteesaeeesses 1 1 1 6 1011767 Battery Thermometer 1 1 1 7 1016417 Bearing and Oil Seal Remover Assembly 1 1 1 8 1016416 Bearing Driver Set ede 1 1 1 9 1012811 Bearing PUES SSSR 1 1 1 10 1012812 Bearing Puller Wedge Attachment eese teen tenntttnntttnnnts 1 1 1 11 1013582 Brake Adjustment Tool used only on vehicles with manually adjusted mechanical brakes essent 1 1 12 102555501 Brake Cable Release Tool 0 ssssssccsssssccssssecsssesceseseccsnseseessescesseesssssseessseeesneesesseeees 1 1 1 13 102249901 Brake Pedal Adjustment Tool Kit used for the Carryall Electric Industrial Truck only includes items 14 and 15 sss 1 14 een Brake Pedal Adjustment 20 2 1 15 ides Brake Pedal Tension Tool 1 16 101887101 Calibration Test Module eene teen teen nttennttnnnntennnttnntttenien 1 17 101808401 Camilnstallation TOOL tte i it dn 1 18 1
136. eedle 12 7 12 15 12 17 12 19 bearing and oil seal remover 14 3 bearing case cover 8 19 bearing case main 8 19 bearing driver set 14 3 bearing puller 14 3 bearing puller wedge 14 3 bed floor plate 2 35 bed latch 2 39 bed latch spring 2 39 bed tilt 2 35 bellcrank 5 17 12 21 bellows 6 5 12 13 belt guard 8 33 belt alternator 8 33 belt drive 11 7 bezel fuel fill 9 3 blade snow 1 9 block differential spacer 12 5 block engine 8 5 block fuse 7 13 bobbin coil with press fit 12 7 bolt adjusting 8 29 banjo 5 3 5 5 boot kit boxed 6 9 boot replacement kit 6 9 boot half shaft 6 9 bottle coolant 13 5 box cargo 2 43 box hydraulic control 1 21 bracket actuator 2 37 bedlatch 2 33 brakeline 5 11 brake pedal 5 13 coverinlet 11 5 drawlatch 2 3 equalizer 5 15 hoodsupport 2 13 hydraulicline 5 11 6 11 muffler 10 3 parkbrake 5 17 radiator support 13 9 rockerarm 8 45 seatbelt 2 23 2 25 steering column 2 11 transmission cable 8 3 transmission mounting 8 3 brake adjustmenttool 14 3 brake cable 5 15 brake cable releasetool 14 3 brake caliper 5 3 5 5 brake caliper return spring 5 5 brake fluid reservoir 5 7 brakeline 5 11 brake line front 5 11 brake pad service kit 5 3 5 5 brake pedal 5 13 5 17 brake pedal adjustmenttool 14 3 brake pedal tension tool 14 3 brake return spring 5 15 brakerotor 5 11 12 13 breaker circuit 1 21 7 9 breathercover 8 13 breather shield 8 13 breathertube 8 13 breather valve 8 13
137. enger Side Dark Gray 1 19 102866814 Panel Cowl Driver Side Gray sssssssscssseccsscccsscccssccssescsssecssscccssccsssccsscsesuesesscessccessecessecesseecsnecesaee 3 20 102896401 Weldment Hinge Hood 2 21 102896501 POD HOO 1 22 102967901 Rivet Removable Tuflok 1 4 ROAR 4 23 Option Color CA Real Tree Camo includes items 24 through 33 4 1 24 102292701 Clip bOdystrlm nette eec acte 4 25 102292801 Pin Bow Tie Locking 072 2 26 102297230 Screw m6 torx interlock thread 4 27 102866518 Hood Real Tree Camo Eb eR RECIEN EE ER ERE Ie ER 1 28 102866618 Panel Cowl Center Real Tree 1 29 102866718 Panel Cowl Passenger Side Real Tree Camo sssssssssssssssecsssecsssecsusecssscessscessecessecssuceesucceseceeses 1 30 102866818 Panel Cowl Driver Side Real Tree eene tenete tinte tente nte tote tnn 1 31 102896401 Weldment Hinge Hood sass 1 32 102896501 Prop Hood 1 33 102967901 Rivet Removable Tuflok 1 4 4 34 N A Option Color CA Dlx Real Tree Camo includes items 35 through 44 1 35 102292701 Glip body trim 4 36 102292801 Pin Bow Tie Locking 072
138. escsncsecsecsesscencsucsesancaeencencenees 1 15 102696801 Bearirig Ball 1 16 102696901 SIE Bi 1 17 102697101 2 18 Sprocket 19 700 eS EROR SENNA AS 1 19 Sprock t 51 TOOtli tite 1 20 Chain 375 75 Wide 60ptch seeccesssesssessessssesssscsnesssscssessnscssesssscssssesscssecsssceseesssessscesseesessse 1 21 102699701 Ring Retaining ERING ee coser Rate hen 2 22 103250301 Asm Case Gear Front includes items 23 through 29 see 1 23 102693501 625 X382 KOO c aae oca ued or 1 24 102694201 Plug Square Skt 1 12 14 Pifres 1 25 102696101 Pin Dowel 6220 ARR T neo EE INR Ead 2 26 N A Gearcase p 910 LER PME 1 27 102699401 Seal Triple 25 X33 X IESG NUES NEUSTEN ERES 1 28 102721501 Seal dte e 1 29 103250401 Pl g 3 4 16 ses ER RR i RARER 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 12 17 2 12 18 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000016 008 TRANSMISSION DIESEL VEHICLES CONTINUED ITEM PART NO DESCRIPTION QTY 1234 1 102697501 Dog ENGAGEMENT neret terree ritieni dere 1 2 102698701 Shaft
139. h Diesel Vehicles Illustrated Parts List Page 1 25 000556 001 1 26 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC ATTACHMENT ANGLE KIT ITEM PART NO DESCRIPTION QTY 1234 1 102930501 Kit Angle Hyd Attachment includes items 2 through 7 eerte 1 2 102926301 Fitting Elbow 90 2 3 102926401 Asm 5 e 2 4 102926501 Cylinder Attach Ang issn 1 5 102926601 Bearing Fiber TASS KRA 4 6 102926701 Couplers Ff Male 1 2 Aas 1 7 102926801 Coupler Ff 1 2 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 27 f A Rc e 19 N 9 5 QR 7 HOSVNOW
140. hort Camshaft cssssssssssssssssecssseccsssccssscesscccsseecsuscsssccessccesseccssecsssecessecessccesseeeseeees 1 13 N A Camshaft F el Short 1 14 N A Bearing ec 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 27 000051 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 28 IDLE APPARATUS ITEM PART NO DESCRIPTION QTY 123 4 1 102635301 6 eee 1 2 102635701 Cap 1 3 102637001 Sp cial ret t e REESE RENTES 1 4 102637101 N t Special pe 1 5 102728601 Assy Idle Apparatus includes items 6 through 11 sessssscssecsssecsseccssecsseecsessneecssccessccensecsseeees 1 6 N A Nut 8 D722 Idle App SPEER 1 7 N A N t M8 0722 1 8 102635901 Assy Bolt Adjusting includes items 9 10 11420 02021 49 0414 4 94 404 12 44 4700 1 9 Spring dle Apparatis ette tbt ssa 1 10 N A Idle Adjustment ettet tie e tei eed 1 11 N A Gasket Idle Apparatus Rear ccsssssssssssssssssssssesssssssssssssssssssssssscsssssssssscsssssssssssssesssssssesscesccsnseeneesses 2 12 102728901 Gasket Idle Apparatus Front ccsesssssssssssssssessssssscsssssssssssssssesssssesssssssssscssscsn
141. i deer 2 10 102406801 Elbow 90 Barbed i tate io e e 1 11 102478501 Pickup Tube Fuel bassa REIR 1 12 102494701 Cap Fuel RRS 1 13 102522001 Gasket Rubber 1 14 N A Tank Fuel Diesel 4XAEAR 1 15 183 Washer 10 Type A Flat 1 16 8797 Nut 310 32 Brass HeX ete terne tote toin 1 Note Must replace fuel sending unit gasket when servicing this component 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 5 5 gt S 0 o n 5 9 alo e lo 0 lo CJ 000536 002 Page 9 6 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List CABLES DIESEL VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1011084 1 4 28 Jam 2 2 102475701 Clip gt 3 3 102495801 Cable TransSimissionm Shite 1 4 102498801 Cable Accelerator Diesel utet tote 1 5 102615801 1 346 01 rette 2 6 8990 Wrap 8 M 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 9 7 000026 001
142. iers 14 9 ring piston 8 23 8 53 snap 6 5 ring gear 8 25 12 7 12 15 ring C type stop 6 5 ring retaining ext 6 7 rivet blind push 2 11 rockerarm 8 45 rocker switch 1 21 2 37 rocker switch lights 7 15 rod connecting 8 23 crank crank rod 8 23 prop 2 33 push 8 21 roll cage 12 7 roller weight 11 9 roller torque 11 9 ROPS front base weldment 2 11 ROPS kit 2 29 ROPS support tube 2 29 ROPS top 2 29 ROPS warning decal 4 3 Page i 11 rotor brake 5 11 12 13 rubber bumper 2 43 S safety first card 14 9 screw valve clearance adjuster 14 9 seal dual lip 12 15 12 17 12 21 heat 8 39 oil 8 11 8 19 12 7 12 9 steering pinion dust 6 5 triple lip 12 17 valve stem 8 45 8 51 seal puller 14 9 seat bucket 2 23 valve 8 11 seat belt light 7 15 seat holder base 2 23 2 25 seat bucket 2 23 2 25 bucket seat 2 25 seatbelt light harness 7 11 sending unit fuel gauge 9 5 sensor coolantlamp 13 11 service kit brake pad 5 3 5 5 shaft CVT adapter 8 3 drive 12 11 forklever 8 41 governor lever 8 37 idle gear 8 21 intermediate 12 19 pinion 12 9 prop 12 11 rockarm 8 45 shift 12 21 shaft half 6 7 sheave drive clutch 11 11 sheave driven clutch 11 11 shield breather 8 13 shield exhaust 10 5 shield governor 10 3 shim 11 9 12 15 shim armature plate 12 7 shim injection pump 8 35 shim latch plate 2 33 shock absorber 6 11 shock absorber coilover 6 11 shoe skid 1 9 shroud fan 13 3
143. iesel Vehicles Illustrated Parts List 000061 001 BLOCK COOLANT PIPE ITEM PART NO DESCRIPTION QTY 123 4 1 102631701 Band Pipe with NUT 2 2 102631801 Pipe Water 1 3 1 4 Pipe Water e 1 5 N A St d 5 AACA SORA 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 13 15 MAINTENANCE AND SERVICE TOOLS 14 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS QTY QTY QTY ITEM PARTNO DESCRIPTION EE CAS ELEC 1 2 3 4 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline electric and or diesel vehicles both past and present models Be sure to carefully examine the tool list for applicability to your vehicle before ordering 1 101871001 Accelerator Pedal Adjustment Tool 1 1 2 101813202 Adhesive Guide Ring 3 Gram Tube 4444444 ssssssssssssssssssssseseseseseesseess 1 3 101641202 AFBOR m 1 4 101831901 Battery Discharge Machine 36 48 Volt 1 5 1014305 Battery Terminal Prot
144. includes items 14 through 20 1 14 102690201 Pin Spring Slotted 1 25 1 0 ius dieere tte eee ete e Rte 2 15 102690301 Pin DOWEL 375 X TSO 2 16 102690401 Roller 4 17 102690501 Serew Shlder STA XLS 2 18 102690701 Lock Hex 1 14 20 Flexle tao e tte iva e eese 2 19 N A Spider Drive CIUtCH mm 1 20 102839401 Sub Assy Roller a aa 2 21 N A Cover Drive GlUtch toit Seetek 1 22 103185801 Cover Clutch 4x4 ii t eec edle te e 1 23 103185901 Gasket Cover Clutch 4X4 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 11 9 HN YAS 000003 001 11 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List DRIVEN CLUTCH ITEM PART NO DESCRIPTION QTY 1234 1 102369901 CVT Secondary includes items 2 through 8 1 2 102695401 Washer Thrust 1 53 X 1 92 snett ainina eiai aiio roi aei Eei 1 3 N A Sheave Driven Clu tch niian 1 4 102695601 RetaiMerS Pring OREOR
145. it 1 55 102241502 Series 2 Cable 1 56 102241501 IODM Series 1 Cable replacement 1 57 101928701 Liquid Gasket transaxle case 1 1 1 58 102243402 Moly Teflon Lubricant 4 oz 113 gram tube sees 1 59 101997201 Paint Touch Up Beige 5 esee eet eterne cett dtes eds 1 1 59 101997207 Paint Touch Up Black 1 1 59 101997212 Paint Touch Up Burgundy 1 1 59 101997211 Paint Touch Up Classic Blue Navy e ssssssssccsssccsssccsseccssecssscccssccssscceseeessseesaes 1 1 59 101997205 Paint Touch Up Dark Gray 1 1 1 59 101997209 Paint Touch Up Dark Green 1 1 1 59 101997204 Paint Touch Up Gray sss trente te 1 1 1 59 101997203 Paint Touch Up Red Rae rie 1 1 1 59 101997206 Paint Touch Up Royal Blue Pacific 2 sess 1 1 59 101997202 Paint Touch Up White sisl 1 1 1 60 102562301 Paint Precedent Underbody Gray 0 1 1 61 102587201 Paint Pen Touch Up Precedent Underbody 1 1 Please refer to the maintenanc
146. ler Tool sesssssssssssssssecsssecsssccssscccssccssteesseecsuscessccesseeesseeesseeesses 1 1 1 73 AM10753 Tachometer includes gasoline engine pick up lead only 1 1 74 AM10771 Tachometer Diesel Probe for use with item 73 1 75 1014162 Transaxle Axle Seal Tool eee ete tenete tento teste sten tato nons 1 76 1014161 Transaxle Pinion Seal Tool cesscsssssessesssssessesssssscssecsscssesseesscsscssessscsscssesssseseeseessees 1 77 1014115 Transmission Tool 1 78 101611003 Tune Up Kit OHV for FE290 FE350 FE400 only includes air filter spark plug oil filter fuel filters not shown sss 1 79 AM11804 Tune Up Kit Gx620 for Honda Engines includes air filter spark plug oil filter fuel filters not SHOWN seen 1 80 AM11805 Tune Up Kit D722 for Kubota Engines includes air filter oil filter fuel filters water separator filter not shown 1 81 AM1220301 Tune Up Kit Precedent for FE290 350 Engines includes air filter spark plug oil filter fuel filters not shown ss 1 82 AM1232401 Tune Up Kit FH680D for Kawasaki V Twin Engines includes oil filter fuel filter air filter and spark plugs not shown s 1 83 1016413 Valve Clearance Adjuster Screw Holder for FE29
147. liTach Diesel Vehicles Illustrated Parts List Page 9 2 FUEL SYSTEM DIESEL ITEM PART NO DESCRIPTION QTY 1234 1 102410801 Pump Diesel F el Electric RERO ERA ERE 1 2 N A Asm Fuel System Kubota includes items 3 through 23 1 3 101313402 Clamp Green Hose TIE 1 4 1013746 Clamp 0 301 ID HOSE Aii 2 5 101587703 Hose Fuel Vent 22 Long 1 6 101824401 Vent Barb SASSER 1 7 102289001 Screw M8X1 25X30 Hex 5 8 102410602 P Clamp Insulated 1 75 Ip uer teet aii 1 9 102411203 Clamp Hose Ctl 14mm 122 20 24 4010100 6 10 102426301 Strap Tank Fuel 1 11 102430001 Hose Tank Prefilter Diesel 1 12 102430101 Hose Fuel Prefilter To Pump 1 13 102430201 Hose FueliP mp To 1 14 102430301 Hose Fuel Filter TOENG uttter tete ree e e eter as 1 15 102430401 Hose 1 16 102434601 Filter Assy Fuel 1 17 102434701 1 18 102434801 90 5 16 2 19 102466201 Bezel F el FILLERS ete eti e RROD 1 20 102618601 Lock Nut 2
148. ling Male 6 alana 1 9 102922601 Bracket Hydraulic Auxiliary 0 cesssssssssscccseccssscccssecsssccsssccsssccssescssceesueessusccsuscessccesuecesucesnecesseeeses 1 10 102922701 Ehcs M8x1 25x20 Lock Patch ciet titre tot ie tote ettet 2 11 N A Instruction Hyd AUX aset RR eodd eed 1 12 102923801 Nut Lock Hyd Tube 3 4 16 ieee hesene teases 2 13 102973501 Cap Quick Connect Female A 1 14 102973601 Cap Quick Connect Male 1 15 103409001 Screw 1 4 20 X 3 5 Hex 3 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 33 BODY AND TRIM 000559 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 2 FASCIA AND FENDERS CARRYALL VEHICLES ITEM PART NO DESCRIPTION QTY 123 4 1 N A Instl Fascia amp Fenders Ca It includes items 2 through 18 eerte 1 2 1011578 Washer 5 16 Type BFA SERSAR 4 3 102289001 Screw IPAE SIUNISCPE 13 4 102292356 Screw 1 4 20x56 Hwh Self Drill eese tentent tentes 2 5 102297230 Screw m6 torx interlock thread esent tenente tentato tenuta tote 4 6 102866901 Fender Front Pass AWD 2 0
149. lock 7 13 G gasket bearing case 8 19 8 51 clutch cover 11 9 control plate 8 37 8 51 cover 8 19 8 51 11 5 cylinder head 8 9 8 51 cylinder head cover 8 13 8 51 drain plug 8 7 exhaust 8 51 10 5 ex manifold 8 49 8 51 fuel pump 8 5 8 51 gearcase 8 11 8 51 headcover 8 51 head cover nut 8 29 8 37 8 39 8 51 idle apparatus 8 29 8 51 intake manifold 8 47 8 51 liquid 14 7 nozzle 8 39 oilpump 8 17 8 51 sending unit 9 5 thermostat 8 51 13 11 waterflange 8 51 13 11 water pump 8 51 13 13 gauge compression 14 5 gauge fuel 7 15 gauge oil 8 15 gear 8 21 8 11 12 13 12 15 12 17 crank 8 23 helical 12 19 8 21 injectionpump 8 27 pump drive 8 17 ring 8 25 12 7 12 15 gear case front 12 17 gear ring engagement 12 19 gearyoke 14 7 glow plug 8 39 glow plug cord 8 39 governor forklever 8 41 governorlever 8 37 governor shaft installation tool 14 7 governor shield 10 3 grill 2 3 grip tape accelerator 9 9 grip tilt latch hand 2 35 2 39 grommet 9 5 12 7 guard belt 8 33 guard splash 2 11 guide accelerator cable 9 9 detent bullet 12 19 exhaustvalve 8 9 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page i 9 inlet valve 8 9 oilgauge 8 15 valve seat cutter 14 11 guide ring adhesive 14 3 H hair pin clip 2 43 half shaft 6 7 half shaft boot 6 9 handbook operator 1 3 handle park brake 5 17 handle tilt steering 6 3 harness 2 3 2 37 7 5 harne
150. lon Insert sseecssescsscccseccsseccesseccsseccssccessccesscecssccsssccessccessceesuccesuccessscessecesseesseeess 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 39 SSS NL Lit J at YN 000518 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 40 SIDE PANELS AND REAR FENDERS ITEM PART NO DESCRIPTION QTY 1234 1 Instl Panels Fenders includes items 2 through 10 sessssssccsseccsecsseeccseccssecessecesseeesseeesese 1 2 1014306 Washer 1 4 Type B Flat eet te ie 4 3 102491701 Well Nut 174220 8 4 102913801 Left Rear Fender Black 1 5 102913901 Right Rear Fender Black sssssssssssscsssscsseccsseccsnscccssecssecsssccessccsscscsaceesusesuscessscessscesueesucecsucessseeses 1 6 102914001 Panel Front Kick Black 4 2 0 5 tento 1 7 102914101 Panel Side Molded Driver Black
151. nte ettet tte to stato stats 8 6 1014537 Stud Self Clinching Flush Head esssscssecsseccsssscsssccssscesscecssccessccessccesseesssccssscesssccesseceaseesseeesasees 4 7 1015399 Screw 5 16 18 X 0 88 Torx Truss Head 18 8 101894304 Box Bed Tailgate Angle rte edi c ete tee e Seit eed 1 9 101963401 Locknut 5 16 18 Hex Flange eee 4 10 102221301 Front Panel Weldment 1 11 102221401 Left Panel Weldment 1 12 102221501 Right Panel Weldment 1 13 102221701 Front Corner Ca o 2 14 102222001 RERO 2 15 102239901 Washer RUBBERS RRS 4 16 102614401 Assembly Tailgate includes items 17 through 24 sssssssssecssssccssscssesesseecsscesscceseecsseeesssees 1 17 1013366 Pin 4 18 1014415 Screw 1 4 20 X 0 75 Torx Truss Head 4 19 N A Tailgate Weld Ment cssscsssscsssecsseccseccensecsseecsssccsssecsssccessecsssecsssecssscsensccenscessseesasecsusecessccenseeeseeees 1 20 102221801 Jether Assembly ttt 2 21 102222101 Spring Latch Ree 1 22 102222201 Spring Lateh 1 23 102673201 Decal Club Car Tailgate bee 1 24 8233 Locknut 1 4 20 Nylon Insert sessssssscsssccsssccssscesssecssccessccessccessecesscecsuccessccensecessccesuceessccessesses 4 25 332 Washer 1 4 Type A Narrow Flat 4 26 7473 Locknut 5 16 18 Nylon Insert eessses
152. ntelliTach Diesel Vehicles Illustrated Parts List REAR DIFFERENTIAL ITEM PART NO DESCRIPTION QTY 1234 1 102831501 Axle Rear Guard Mounts Complete Assembly includes items 2 through 19 1 2 102276001 Eocking Cap N t ote a 2 3 102376602 2 4 102449101 Gearcase Lower Machined 22022 1 5 102463501 Axle Rigbt harid 1 6 102463601 ede 1 7 102672101 Washer counterbored 51 X 30 2 8 102672201 Washer Bellevle 1 063 X 043 12 9 102672301 Washer Belleville 49 X 4 edese 2 10 102672401 Nut Hex M20 X 1 5 Modified 2 11 N A Screw M10 X 25 8 12 102693301 Screw hex Flange M8 X 35 9 13 102693401 Plug 3 8 16 HEX Ela GE ORLA ASA 1 14 102693501 625 5382 lt 602 D ee e ED 1 15 102694201 Plug Square Skt 1 12 14 aiaiai etis 1 16 102694301 Bellows Vent Upper Housing 1 17 102694401 Clamp 5 AER e 1 18 102694701 Screw Hex Fl M12 X 1 75 X 30 12 19 102694801 Cotter 5 32 X 1 25
153. on 12 17 charger bezeltool 14 3 circuit breaker 1 21 7 9 clamp bar 13 9 battery 7 17 breathertube 8 13 hose 9 3 p fuel filter 8 3 9 3 pipe 8 39 clevis 5 7 5 9 clip hairpin 2 43 clip body trim 2 5 2 7 2 9 clip brake line 5 11 9 7 clip return pipe 8 39 closeout 2 41 clutch 11 11 clutch alignment tool 14 5 clutch cover 11 9 clutch housing 12 7 clutch removal tool 14 3 clutch tool kit 14 5 Clutch diesel 11 9 coil pocket insert 12 7 Coil overshock 6 11 Coil with press fit bobbin 12 7 collar alternator assembly 8 33 collar crankshaft 8 23 collar idle gear 8 21 collar lever 8 37 collet 8 45 column steering 6 3 communication display module 14 5 compression gauge 14 5 compressor piston ring 14 9 compressor valvespring 14 11 connecting rod 8 23 connector relay 7 13 console center 1 21 continuity tester 14 5 Control assembly hydraulic 1 21 control box hydraulic 1 21 coolant bottle 13 5 coolantexchanger 13 3 coolantfilltee 13 3 coolantlamp sensor 13 11 coolant pipe 13 7 coolant pipe mounting tab 13 7 coolant temperature indicatorlight 7 15 cooling fan 13 3 cord glow plug 8 39 cornercap 2 43 cotter ruering 6 13 coupling 1 25 1 27 1 33 cover bearing case 8 19 breather 8 13 CCI dash storage 2 15 clutch 11 9 8 3 11 3 11 5 11 9 cylinderhead 8 13 electrical 7 13 fuel camshaft 8 5 heat proof 8 49 input 12 9 rocker switch hole 7 15 thermostat 13 11 cover plate output 12 7
154. p Sealing Head 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 9 O gt b N NU NL q NEZ COUR Y a 000042 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 10 5 DESCRIPTION QTY 1234 1 ORIG TEXTES 3 2 N A Spring Valve 1 3 N A Beall 1 4 MICIMAEITIENO RE 1 5 N A PIPERS ESRAR ME 1 6 N A Washer Plain Special RARE GRO Re re E eer es 1 7 N A 1 60 SSSR eS 2 8 102602701 REIMelm 1 9 Bolt D722 Front Case ettet tede 9 10 N A Bolt D722 Intake Manfld Lower e ert Ee es 1 11 102703301 Filter Engine Oil D722 en ent etc ERR NNI t Maman e ese 1 12 N A Bolt o E 2 13 Bolt Gearcase OWT 1 14 102729301 Gasket Gearcase D722 1 15 102798101 Case Gear includes items 16 through 19 1 16 102601001 Pl g 1 45 2 17 N A Screw Breatlieb ete 2 18 Case Geari assa OR RISO A Nou NOUS 1 19 N A STAYS
155. ption Color XRT Real Tree Camo includes items 24 through 33 sss 1 24 102292701 Clip DOdystrlmi a iei edo 4 25 102292801 Pin Bow Tie Locking 072 2 26 102297230 Screw m6 torx interlock thread 4 27 102866518 1 28 102866618 Panel Cowl Center Real Tree 1 29 102866718 Panel Cowl Passenger Side Real Tree Camo sssssssssssssssecsssecsssecsusecssscessscessecessecssuceesucceseceeses 1 30 102866818 Panel Cowl Driver Side Real Tree wiiccccssssscessscsssssssssssssssssssssscsssssssessessssssssssessesssssssssseees 1 31 102896401 Weldment Hinge Hood sass 1 32 102896501 Prop Hood icc 1 33 102967901 Rivet Removable Tuflok 1 4 4 34 N A Option Color XRT Real Tree Camo includes items 35 through 44 1 35 102292701 Glip body trlm s teer 4 36 102292801 Pin Bow Tie Locking 072 woesessssescssssccssesssececssccssscccssccsssccesscessscesscscsuceesusecsuscessscessccesuecesucecsncesssesses 2 37 102297230 Screw m 6 torx interlock thread esses tontn testate tento tete tentato nto tentato beatae 4 38 102866518 Hood Real Tree Camo tette eet tete ce
156. r Generator For Precedent vehicles 1 94 103601401 Puller Drive Clutch XRT 950 esee tentent tenen tttn tente ttt asses 1 95 103601701 Tool Disassembly Driven Clutch XRT 950 essent 1 96 103600501 Screw Driven Clutch Disassembly M6 XRT 950 sse 1 Note The XRT 950 Drive Clutch Puller requires the use of Screw Driven Clutch Disassembly CCI Part Number 103600501 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 14 11 INDEX Part Number and Page 1011931 1 21 1015390 2 39 10753 149 1011990 2 39 1015391 2 35 10771 149 1012151 14 7 1015392 2 19 11807 6 9 1012295 7 13 1015399 2 35 2 39 2 43 11808 6 9 1012303 2 35 1015400 2 35 2 39 1241201 6 9 1012328 7 17 1015457 13 9 1241301 6 9 1012438 1 21 1015524 14 5 1245401 1 23 1012549 14 9 1015583 2 35 183 9 5 1012560 14 9 1015597 6 13 332 2 23 2 25 2 39 2 43 7 13 1012769 8 3 1015741 7 13 334 233 1012809 14 9 101587703 9 3 357 2 17 2 37 1012811 14 3 1016078 2 33 403 235 1012812 14 3 101609401 4 3 451 223 225 1012830 2 23 2 25 1016103 1 21 706 2 17 1013035 6 5 101611003 14 9 808 2 3 2 17 1013042 6 5 101641002 14 5 1016 95 1013044 6 5 101641101 14 11 1017 1 21 1013051 6 5 101641201 14 9 1032 2 39 1013052 6 5 101641202 14 3 1035 5 15 5 17 101313402 9 3 1016413 14 9 1108 7 13 1013317 2 39 1016414 14 9 1231 239 1013366 2 43 1016415 14 9 1241 747 1013461
157. ring compression base tool 14 5 driven clutch spring compression collar tool 14 5 driven clutch spring compression nut tool 14 5 dry moly lubricant 14 7 E E clip 5 15 elbow 9 5 electric motor 1 29 1 31 end tierod 6 5 engine block 8 5 engine diesel Kubota D722 with closed breather 8 3 equalizer 5 15 exchanger engine coolant 13 3 exhaust installation 10 3 exhaust pipe 10 3 INDEX exhaust valve 8 45 extension spring latch 2 35 F fan shroud 13 3 fan cooling 13 3 fascia 2 3 fastener push in 7 13 fender front 2 3 fender left rear 2 41 fender rear 2 41 filler 5 7 5 9 filter 9 11 fuel 9 3 inlet cover 11 5 oil 8 7 8 11 filter air canister 9 11 fitting thread forming grease 6 13 flange water 13 11 floormat 2 19 floor plate bed 2 35 floorboard 2 21 fluid hydraulic 1 23 flywheel 8 25 flywheel puller 14 7 FNRbrush 2 13 brush strip 2 13 FNR shifter bracket 8 3 fork pallet 1 5 fork pallet 1 5 fork transmission 12 17 Forward Reverse shifter 12 3 frame tilt bed 2 35 front brake line 5 11 front differential 12 7 front gearcase 12 17 front panel 2 7 2 39 2 41 fuel camshaft 8 27 fuelcap 9 5 fuel filter 9 3 fuelgauge 7 15 fuel gauge sending unit 9 5 fuel injection pump 8 35 fuel pickup tube 9 5 fuel pump 9 3 fuel system 9 3 fuel tank diesel 9 5 fueltank strap 9 3 fueltankvent 9 5 fuel tank diesel 9 5 fuse 10 7 13 25 7 13 30 7 13 fuse b
158. rte ttn 1 7 AM1241301 Kit Inner Boot Gen 2 includes item 8 eese tenente tnn 1 8 N A Instructions Boot Replacement eee ieeeeee eee tente tentes tonta tato tta tto sitat 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 6 9 EE FON Ne 000530 003 Page 6 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SHOCK ABSORBERS ITEM PART NO DESCRIPTION QTY 1234 1 Inst Shock Awd Bt includes items 2 through 8 sesssssscsssecsssscsssecsssecssecessscessccesseeesseecsuecesseeees 1 2 102365601 Shock ote oreste tenete 2 3 102616301 Bolt Flange Head M12 X 1 75 X 70 wrssssssscssssccssscsssecsssecssscccsscesscecsscecsusecsuscessccessccesseeesuecsnecesseeses 6 4 102620501 Nut Flg M12x1 75 Nylon Gr TOs s 6 5 102689101 Brkt Line Hyd Shk Mnt Drv 1 6 102689102 Brkt Line Hyd Shk Mnt Pass e
159. ry Diesel Vehicles rer 7 17 Page2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 5 SECTION 8 DIESEL ENGINE CLOSED BREATHER Kubota D722 Diesel Engine Mounting 8 3 MCI GI MH 8 5 POR 8 7 taeda M 8 9 CASO c 8 11 Head Cover 8 13 E ae 8 15 S 8 17 Main Bearing Casa aee dere marce eee REESE QR ee vut eun 8 19 Camshaftand Idle Gear Ss o e reete tet iai b Sask 8 21 Piston and Crankshaft sette ette iere breed edente pede e eee 8 23 8 25 8 27 Idle Apparatus tete pa e Re eti RE 8 29 Stop Solenoid 4 8 31 60 8 33 Injection uS Toe 8 35 Speed Control Plate eta ete e teet dite tee dedere e ee trees oe e e ede eet 8 37 Nozzle Holders and Glow dedi e tec iere ite eerte 8 39 Governor Components 8 41 8 43 Rocker Arms inet eese 8 45 Diesel Inlet Manifold eie ORE ee eU e Re tn eoe Rad 8 47 Exhaust Manifolds slated pte ete
160. sccessecsssecsaseesueesuscessscessccesuecesuecesucessseeses 2 6 102741601 Nut Flg M8 X 1 25 Gr 2 7 102784201 Tube Hydraulic 6 180 End 1 8 102785501 Barrier Heat Poweruhlt ride otto ee enses SA eee ba pe 1 9 102786101 Ring RUG HEAVY PR ole sofort alee 2 10 102787101 Mount Fir ree Cable Tie 2 5 5 coe teet SEAR 1 11 102787201 Mount Saddle Fir Tree 1 12 102787501 Tie B tton Head 2 13 102787602 Asm Hoses Hydraulic W aux includes items 14 through 24 1 14 102784601 Hose 6jic Stf 6ji C Stm Td rte eere ttt etie edle ee e ederet 1 15 102784701 Hose 6jic Sth 6jic STT reitina RGR 1 16 102784801 Hose 6jic SEP 6Jl C Stf ete ee 1 17 N A Hose 6jic Gi Sth eet rte bereit 1 18 102785001 Hose 6jic Stf 6jl C A 1 19 102785101 Hose 6jic Stf 8jic Stf eee 1 20 Mount Cable Tie 8mm Std 1 21 Mount Hd Cable Tie 8mm Bolt 0000 040 1 22 102787101 1 23 Mount Standoff Dual Tie 0
161. sel Vehicles Illustrated Parts List 000088 001 BRAKE PEDAL ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 102380601 Bracket Pedal Brake atROL ARSLAN 1 2 102618101 Nut M6x1 Mech Def Center c sccssesssssssesssesssssssesssssssessscsssecsuccssessscsssessscssscssscssscssscsasessscsanscssccascesseesees 1 3 102618301 Bolt Flanged Head M8 X 1 25 X 65 w csscsssscssssccsssccssccessscsssecsssecensccsnsccsnsccsaeesuesessscessccesseecsuceesseeesseesace 2 4 102618601 Lock Nut Flg M8 X 1 25 Nylon See 2 5 Asm Pedal Brake Hung includes items 6 and 7 1 6 102442901 BUSHING Greaseless eet tto 2 7 102626201 Weldment Pedal Brake Hung sssssssscsssscsssscsssscsssecsssccsssecssseessecsssccessccessecsaeesueeesueessecesseeesseess 1 8 103273101 Bolt Shoulder M8 X 70 HC tinte tuto dal cive ot ede det vo 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 5 13 000533 001 5 14 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List PARK BRAKE SYSTEM ITEM PART NO DESCRIPTION QTY 1234 1 Instl Brake
162. ss control panel wire 7 9 harness headlight 2 3 harness hydraulic power unit 7 9 harness seatbeltlight 7 11 head restraint 2 31 head restraint kit 2 31 head cylinder 8 9 headlight 2 3 headlight harness 2 3 heat barrier 1 23 1 25 heatseal 8 39 helical gear 12 19 hinge plate 2 23 2 25 hinge hood 2 5 2 7 2 9 holder FNR strip brush 2 13 forklever 8 41 holder cup 2 13 hood 2 5 2 7 2 9 hood hinge 2 5 2 7 2 9 hood latch 2 3 hood prop 2 5 2 7 2 9 hook engine 8 9 hose 1 23 1 25 1 33 13 5 coolant 13 3 13 5 13 9 fuel filter 9 3 fuelpump 9 3 fuel return 9 3 inletcover 11 5 intake 9 11 overflow 8 39 vent 8 3 12 5 13 9 hose hydraulic 1 23 1 25 1 27 hose outlet 77 3 11 5 housing clutch 12 7 differential 12 15 Mate N Lock 12 7 steering gear 6 5 hub race output 12 7 hydraulic brake adjuster 14 7 hydraulic control box 1 21 hydraulic fluid 1 23 Page i 10 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List INDEX hydraulic hose 1 23 1 25 1 27 hydraulic power unit 1 29 1 31 1 33 hydraulic power unit harness 7 9 hydraulic tube 7 23 1 25 hydrometer 14 7 idle apparatus 8 29 idle gear 8 21 injection pump 8 27 inlet valve 8 45 insulation heat barrier 1 23 1 25 intake manifold 8 47 internal retaining ring pliers 14 7 IQ display module IQDM 14 7 isolator ring and bushing 8 3 isolator twin stud 13 3 J joint 6 7 9 7 eye 8 35 pipe 8 11 joystick control
163. ssesssssssssssssssssssessssesseees 4 7 1014537 Stud Self Clinching Flush Head essssscssccsssccsssccssccesssecsscccssccessccessecessccsssccssscesssccessecesseeessecsneees 2 8 1015399 Screw 5 16 18 X 0 88 Torx Truss Head eese tiet ttetettn tato te ettet 16 9 N A Box Bed Tailgate Angle eee 1 10 101963401 Locknut 5 16 18 Hex Flange ase 33 11 102030101 Panel EFFORT SSSA SALSA 1 12 102030201 Tailgate Asm includes items 13 through 16 eessssssssccssecsseccsesecssecessscescessseessseccssecessecesseeese 1 13 1013317 LOGO 1 14 1015246 Plate Tailgate Latch Wear sael SRSA 2 15 N A Tailgate Weldrrient 1 16 7973 Rivet 3 16 400 4 17 103191401 Asm Panel Side Left includes items 18 through 28 esee 1 18 1010434 Barrel 1 19 1011990 Washer 3 8 rnit iter eere 1 20 1015313 Latch Tailgate LeftHand 1 21 1015363 BUSHING c t Aiea 1 22 1015390 Compression Spring Latch Tilt essssssssscsseccscccsseccssscsseccsscccssccessscsseeessescsncesssecsaeeeeueeesseees 1 23 1015400 Grip ERE RA RA RN E Ee 1 24 103191201 Weldment Panel Side Left 1 25 1032 B
164. sssecssecsssssssscessccessecesusccsscccsnscessscessceesuecsuscesssccenscensecesseessnees 2 36 96742515 EC 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 23 000524 002 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 24 BUCKET SEATS BLACK ITEM PART NO DESCRIPTION QTY 1234 1 101887601 Locknut M6 1 00 Nylon Insert cssscsssssssssccssccssescsssccsseccsuscessccessecessecessccssscessscesnscesseecsuccesuceessecesseeeses 2 2 102059001 Seat Holder Bas RR e diee e e t UR 2 3 102442001 1 4 102670601 Bracket Seatbelt Bolt On wvsssscsssscscssesesssssssssessssessssessssessssessssesesscsessssessssessssessssesscsessssesesscsesesseess 1 5 102718101 Washer Hard 10 27 0 6 00400 2 6 102732401 Bolt M10 X 45 Zn NIE GIaCK SET 2 7 102763701 Cover Center Console 1 8 102967901 Rivet Removable Tuflok 1 4 4 9 103216401 Nut Flanged M10 x 1 5 Black e sssssssscsssecsseccsssccsssccsssecssecsssccesscesscccsaseesuesesuscesscessccessecesaecsuseesaseeses 2 10 103218901 Asm Bracket Seat Adj Blk includes items 11 through 23 sesenta 1 11 1011652 Hinge Plate ARSE R
165. sssssccsssccssscessscesseccsssccsssccsscecsscecsusecsnsecesscesaseesssecsssccsncesneeeses 31 27 8233 Locknut 1 4 20 Nylon Insert 4 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2 43 WHEELS AND TIRES 3 3 2 FOR DRIVERS OR PASSENGERS SIDE FOR PASSENGERS SIDE ONLY FOR DRIVERS SIDE ONLY 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List STEM 000506 001 WHEELS AND TIRES ITEM PART NO DESCRIPTION QTY 1234 1 102736901 Nut Lug 1 2 20 SAE J2283 i eee e i e reete tel im Ere 16 2 102943807 Black Tire Asm HDAT 10 5 In includes items 3 through 5 4 3 102943101 Heavy Duty All Terrain Tire 25 acacia aca Raa 1 4 103234503 Wheel All trail 10 Window Black 1 5 7310 Valve Stern i iier ierit APTE 1 6 102943808 Black Tire Asm Mud 11 0 In Left Hand includes items 7 through 9 sss 2 7 102945701 M d TIF 25 1 8 103234503 Wheel All trail 10 Window Black sessssssesssssssssessseeesscessseessscsnssrosssressceesscresscessscesssresssresserosseresseess 1 9 7310 Stein 1 10 102943809 Black
166. ssssscsssssnscsseessscsssessseessess 1 13 102799501 Bolt aie 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 29 2 aa a LS gt Tr 000182 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 30 STOP SOLENOID ITEM PART NO DESCRIPTION QTY 1234 1 102640601 Washer Spring M6 D722 ice nter 2 2 N A Bolt Sol noid Stop D722 2 3 102799601 Solenoid 50 1 4 102799701 Stay Stop Solenoid eeu 1 5 102799801 O Ririg St p SOLOMON issa 1 6 Bolt Stop Solenoid sr 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 31 P ax 000057 003 Page 8 32 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 60 ALTERNATOR DESCRIPTION QTY 1234 1 102630601 a eei e eerte 1 2 102631601 Bolt X TX 20 seed tete e e toe iet e e E ER Henn 2 3 102647701 Nut 8 HEN salsa 1 4 N A Pulley Water PUMP 1 5 10273
167. ssssssssssesecssccssscsssscesscsseccssccessecessecessecesseesssccessccesseesssecsasecsssecsnsccesscesaseesaeesaeeests 5 7 Master Cylinder with Integral Reservoir 5 9 Hydraulic Brake Lines and Clips 5 11 Brake Pedal e ela M 5 13 Park System acetate a EROR fee te tese oer tob e nene cede iae dak t pK pe bodie 5 15 Park Brake Pedal Assembly 5 17 SECTION 6 STEERING AND SUSPENSION Steering COLUMN 6 3 Steering Gear Assembly repete 6 5 Front Suspension A Ar PT 6 7 Cv Boot Repair Kits 6 9 SNOK ADSODETS 6 11 Rear Suspension Standard tte etie eb Rp e ERO ct 6 13 SECTION 7 ELECTRICAL SYSTEM Wiring Diesel Vehicle Single Piece on sssssssscsssescssccneccssescssseccsssccssecessecessccssucecsucessccessecsssecsussessscessscessscesseeesueeesaeesaseesaeees 7 5 Wiring Control Panel 7 9 Wiring Seat Belt R minder 7 11 Electrical Component Box Diesel Vehicles e sesssessssssssesssssssssssesssssssssssessnssssssssscssscssscssscssscssscsssecsscsssesssesssccsscesscesessecessees 7 13 aaa ahaa 7 15 Batt
168. t 10 24 Nylon Insert 4 12 1017 Nut 10 24 Stainless Steel Hex Machine 2 13 102420201 Relay Mini ISO SP DT eer eene indere RR DIRE Aen eee eden eee ete 2 14 102849801 Decal Controls Bt etie dtes tre 1 15 102850501 Screw Phillips PA Hd eerie isisi iseis ian 2 16 102854401 Switch Rocker Svr DPDT Momentary 1 17 102854501 Switch Rock r Svr SPDT Ight ttt ani 1 18 102854901 Cover Control Box Joystick 1 19 102918501 Joystick 4 Way W BOOT ASSESSOR 1 20 1631 Screw 10 24 X 0 75 Phillips Pan Head esesssssssesssssssessssessecssecssesssecssessssccsecessecseecssesseeess 4 21 102936801 Breaker Circuit 1 50 c 1 22 102937401 Wire Asm 6 Red 1 23 102937501 Wire Asm 6 Red Bt 1 24 102937601 Wire 6 Black Bt 1 25 102967901 Rivet Removable Tuflok 1 4 4 26 103215201 Switch Rocker Svr On off sees acetic dss eas 1 27 7173 Screw 5 16 18 X 0 75 Hex Head Cap ee ete eeeeee teen tentata tto tes tton tontta tto tta tosta sus 1 28 7174 lockwasher 57 16 Split UR e itae nas 1 29 8717 Locknut
169. te tentent tonta ttt 3 22 102621501 Nut FIG M6 X 1 0 3 23 102670701 NUEEIG MTOX RII 1 24 102934601 Engine Kubota D722 with Closed Breather 60a 22222 42424 1 42124 09 00 0010 1 0 00 08 00 800 1 25 96701412 Washer M12 Hard eterne 4 26 N A Locknut M12x1 75 Nylon Insert 4 27 96704721 M12 X 1 75 X90 rnoes 4 28 96718978 Bolt M8 X 1 25 X BO Sasan 1 29 96741038 Washer 8 EA EAT 10 30 96741046 Washer MIO Hard tete Sa Ses ea A 12 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 3 000039 001 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 4 CRANKCASE ITEM PART NO DESCRIPTION QTY 1234 1 102600001 Engine Block includes items 2 through 15 cesssssssssscsssscsseccssecsssecsssecsuscessscessccssecssscessecsscecsaseeses 1 2 N A Pin Pipe Dia 8 X14 tede eee eet bene te dt bai qe 2 3 N A Pin Straight Dia 5 X ia 2 4 PIR Pipe Dia 7 14e oes a pend etes vede 1 5 N A Pin Straight Dia 8 X 6 2 6 102600701 MVP s 3 7 102600801 3 82 5 8 102601001 Pl g
170. tentato beaten sabe 2 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 49 8 50 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List GASKET KITS ITEM PART NO DESCRIPTION QTY 1234 1 102731801 Kit Gasket Upper D722 includes items 2 through 13 sesssssesseccseccsseccssccsscesssecsseeeseeessecessees 1 2 102422301 Gasket Exha st Diesel bebo ee tet ae bee a eeu 1 3 102600301 SEED M 1 4 102633401 Gasket Thermostat eed iet tees etit e isd eee Ee pee Ode ee eee eee vei 1 5 102635301 Gasket 6CT0 iore Een OD 3 6 102644001 O RING 30 X 30 1 7 102644501 Gasket Head Cover 1 8 102646001 Gasket Intake Manifold 1 9 102646601 Gasket 1 10 102653301 Seal 6 11 102654101 Gasket Cylinder Head 1 12 102654701 Gasket Water Flange 1 13 102798501 Gasket Cylinder Head Cover csesssssssssssscsseccsseccseccssscensecessscsssscesssccssscessceesuesesuccessscessecesseeesseeeseees 1 14 102731901 Kit Gasket Lower D722 includes items 15 through 27 esssscssecsseccseeccseecsssesseeeseecsseeeseeesseees 1 15 N A O RING TEX TIRSA 3 16 N A Gasket Oil Pump t ett ti tede tette ined a e be E e Rd 1 17 N
171. uller 14 3 weight clutch 11 9 weldment 7 15 water flange water pump press 14 5 ROPS base front 2 11 weldment accelerator pedal 9 9 weldment accelerator pedal bracket 9 9 weldment actuator bracket 2 37 weldment air cleaner support 9 11 weldment brake pedal 5 13 weldment coolant pipe 13 7 weldment Forward Reverse shifter 12 3 bracket weldment Forward Reverse shifter 12 3 weldment front dash dash weldment 2 11 weldment lever lost motion 9 9 weldment receiver 6 13 weldment tilt bed frame 2 35 wheel 3 3 wheel steering 6 3 wire assembly 7 17 9 5 2 3 2 37 7 5 wire harness control panel 7 9 wire harness wire harness headlight 2 3 wire harness hydraulic power unit 7 9 1 21 2 37 5 11 5 15 6 5 9 7 12 3 wrench spanner 14 9 wrap tie Y yoke gear 14 7 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 6 5 Page i 13 Ingersoll Industrial Technologies Es Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Int l 1 706 863 3000 Fax 1 706 863 5808
172. ushing NUON 4 2 tret Re e 1 26 103379401 Rivet 1 4 X 0 30 Blind rtt eret ctio a 2 27 N A Asm Tlgt Brkt Ca Eh rete rete eene eeu redu 1 28 1231 Pin 1 8 X 1 00 Split Roll eH e TR NS A a REGES 1 29 103191501 Asm Panel Side Right includes items 30 through 40 seres 1 30 1010434 Barrel Plastic Rte e ERR ERRARE ERE EE EE EE RR 1 31 1011990 Washer 3 8 Flat cc etae EOD 1 32 1015245 Latch Tailgate Right Hand 1 33 1015363 B shing 1 34 1015390 Compression Spring Latch Tilt csssssscsseccsscccsscccssscssecssscccssccenecsseecsseeesnscessscceseesseeeseeees 1 35 1015400 Grip Tilt Lately Hand 1 36 103191301 Weldment Panel Side Right 1 37 1032 B shing z Nylon recettes Rede et e ho ele ee e 1 38 103379401 Rivet 1 4 X 0 30 Blind ctetu detienen 2 39 N A Asm Tlgt Mtg Brkt Ca Rhine 1 40 1231 Pin 1 8 X 1 00 Split Roll e riter ede e MU s e dein 1 41 332 Washer 1 4 Type A Narrow Flat esssssssssecsssscsssscssscccssccsssecsssecsssccessccessccsseeesueesnsceessccenscesaeesasees 4 42 7049 B shing NYIOR pee 2 43 8233 Locknut 1 4 20 Ny
173. vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps and avoid extreme braking in reverse ATTACHMENT ARM CAN CAUSE SEVERE INJURY OR DEATH Keep bystanders away Keep hands and body from under attachment Always carry attachment as low as possible Do not exceed attachment arm rated capacity Do not modify the attachment arm or attachments Before leaving vehicle lower attachment arm until attachment is flat on the ground ci 103188601 WARNING Crush area Can cause severe injury Stay clear when closing bed m FULLY ENGAGE LOCKING LEVER PINS MUST EXTEND THROUGH MOUNTING FRAME HOLES 7 CRUSH AREA D WS 9 NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs 1011553 STAY CLEAR 101609401 lt HIGH PRESSURE FLUIDS COULD CAUSE SERIOUS INJURY OR DEATH 55 Read maintenance and service manual before performing repairs on hydraulic system Do not attempt to repair hydraulic pump or lines while engine or pump is in operation Relieve pressure before disconnecting hydraulic lines or fittings 102950601 WARNING VEHICLE LOADING RIDING IN CARGO BED CAN CAUSE Read owner s manual HANDBOOK and warnings on dash Maximum payload 800 Ib 363 kg PREVENT VEHICLE ROLL OVER EEE AAR ODEN Maximum gross vehicle weight 3200 Ib 1451 kg Includes cargo bed load plus attachment arm Place cargo forward in the cargo
174. y Feather Long Camshaft ccsscsssssssscccsscccssccsssecsssecsssccsssccsssecsuceesusecsuscessccessccesueeesuscessceesaseeses 1 12 N A GOA EET 1 13 N A Stop Per Camis 1 14 N A Scl 1 15 N A Ball Gh ck s oM eate Eur da 1 16 N A Collar Idle Gear te a 1 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 8 21 8 22 2009 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000048 002 PISTON AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 N A Key Feather Short Camshaft ccsssssssscsssssssescsssccssssccssecsssecsssccssscesscscssseesuseesuscessecessccesseeesaecsuceessseeees 1 2 102607601 Assy Piston Ring D722 Std tette 3 3 102607602 Assy Piston Ring 3 4 102607801 Assy Connecting Rod includes items 5 through 10 eese teenttennnttnn 3 5 102607901 Bolt Connecting Rod 6 6 102630701 Metal Crank Rod D722 Std 3 7 N A Metal Crank Rod D722 020 scccccscsssssssssssssssessessssssssssesscssssssssssessessessesssssssssssssessessessssesssssessessesss 3 8 N A Metal Grank Rod D

2009 Carryall 295 and XRT 1550 with IntelliTach

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