PID multi-regulator board with PWM output Connections and setting
Contents
1. TCS251 PID multi regulator board with PWM output Connections and setting with dancer arm SERVICE MANUAL Warner Electric MC557 gb 0506 WARNER ELECTRIC EUROPE T l 33 0 2 41 21 24 24 Fax 33 0 2 41 21 24 00 www warnerelectric eu com Dancer arm control Ce mode de fonctionnement vous permet de r gler la position du bras danseur et indirectement la tension en ajustant la pression appliqu e l int rieur du piston du rouleau Le r gulateur TCS 251 re oit le signal analogique indiquant la position du rouleau danseur la vitesse de la machine et la vitesse de la bobine ou le diam tre et puis fournit en sortie 2 signaux analogiques couple et vitesse pour commander un driver moteur en cons quence le bras danseur reste toujours la position d sir e con signe Programming Une liste de br ves descriptions sur les fonctions de programmation de l appareil sont donn s ci dessous Pour une description d taill e des fonctions de programmation demander Warner Electric To enter the programming environment press the a key for approximately 3 seconds The number of the func tion F1 will then appear on the display To scroll the programming function menu use the SE and keys To modify the parameters belonging to a function call up the number of the desired function on the display press the lt key and the function value set is displayed Change the se2. some trouble on supply the function can be automatically set to 0 That means the output is in maximum braking to protect people To restart set the F72 to 1 Function Value Description F3 99 9 proportional band F4 0 integral band F5 0 derived band F14 999 Max output adjustment F53 0 AIN2 input 0 10 volts F55 100 AINO full scale F56 min volt on AINO input Calibrating min signal on AINO F57 max volt on AINO input Calibrating max signal on AINO F64 min volt on AIN2 input Calibrating min signal on AIN2 F63 max volt on AIN2 input Calibrating max signal on AIN2 F66 0 output enable for F14 value F72 1 input enable for AIN2 analog signal Wiring OV e 0 10 V SIGNAL Powder brake 18 VAC 24VDC AOUTI AOUTO AIN2 AINI ANO OV DIN2 DINI DINO PWM PWM 112131415161718 49 10 TI 12 lt 4 Warner BTCS 251 112131411516 Yy y Optional supply BTCS 252 a ch De 90 260 VCA 24 VCC B z A WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex T l 33 0 2 41 21 24 24 Fax 33 0 2 41 21 24 00 www warnerelectric eu com Sous r serve de modifications sans pr avis SM571 gb rev1006
3. g 10V Press lt again Press the db and the word YES flashes on the display then the number of the function F 57 is displayed key to move onto the next function WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex MC557gb rev 05 06 3 6 Electric wiring TCS251 with dancer arm 10K Po y SW1 Electromagnetic Brake Y y DINO nn Auto Stop aouri AOUTO ov AIN2 aint ano ov pine DIM DINO Pwu pwm 1121314561 7 8 9 10 1 12 Warner TCS 251 Electric 1213141516 4 Y y gt 20 gt Oo gt 20 o oQ 25 gt gt CN a O S 2 Recommended setting for dancer arm F3 P F57 Up calibration for AINO F4 Turn the sensor to have max voltage between pin F3 D 6 and 7 and push Note You must start with these values P 40 1 0 D 0 F71 ONotuse F55 full scale often 100 F72 ONotuse F56 Down calibration for AINO F14 Holding torque when stop Turn the sensor to have O volt between pin 6 and 7 and push lt e if F66 0 then PWM output constant e if F66 1 then PWM output last output value before to go in stop mode WARNER ELECTRIC EUROPE Rue Champfleur B P 200
4. 95 F 49182 St Barth lemy d Anjou Cedex MC557gb rev 05 06 4 6 Analog and digital 1 0 descriptions Digital inputs Pin DINO Function AUTO STOP It is active if F73 1 If the input is in the HIGH logic state 24 Vdc the device switches to the AUTO state otherwise it is in the STOP state When F 73 0 the switchover between the STOP and AUTO states and vice versa takes place automatically when the line speed goes above or below the value set at F 68 Pin DIN1 If F 60 0 Function ZERO If the input is in the HIGH logic state 24 Vdc the device switches to the ZERO state zeroing the brake control output voltage N B The ZERO state is applied only if the device is in the STOP state If F 60 1 Function ACC If the input is in the HIGH logic state 24 Vdc the device switches to the ACC state performing adjustments with the set of PID acceleration parameters F 6 F 7 and F 8 The following diagram illustrates the correct activation sequence of the digital inputs for passing from the STOP to the AUTO state through the acceleration state DIN O LLLLLL DIN 1 DIN 2 STATE STOP ACC Pin DIN2 If F 60 0 Function ACC or DEC If the input is in the HIGH logic state 24Vdc the device switches to the ACC state if it was initially in STOP to the DEC state if it was initially in AUTO The following diagram illustrates the correct activation sequence of the digital inputs f
5. ng the software settings in particular lf F 53 0 0 10V If F 53 1 0 5V Sorties analogiques Pin AOUTO Function Analog output for the motor speed command This supplies an analog speed reference for the motor It must be connected to the motor driver speed analog input The type of signal accepted can be altered during calibration by changing the software settings in particular f F54 0 0 10V 10mA max f F54 1 5 5V 20mA max f F54 2 4 20mA Rioad 330 Ohm max Pin AOUT1 Fonction Analog output for the motor torque command This supplies an analog torque reference for the motor It must be connected to the motor driver torque analog input which allows modulation of the current in the motor armatures The analog reference type is 0 10V 10mA max WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex MC557gb rev 05 06 6 6 BTCS251 REGULATOR WITH POTENTIOMETER Function setting After wiring enter these values in the Function Value Description control Please respect this order F3 99 9 proportional band F4 0 integral band Be careful F72 is overload function if F5 0 derived band the power is off and after on with Ee 999 Max output adjustment some trouble on supply the function F53 2 AIN2 input 0 10 volts can be automatically set to 0 F55 109 AINO full scale F56 min volt on AINO input Calibrating min signal on AINO That mean
6. or passing from the STOP to the AUTO state through the ACC state and vice versa from the AUTO to the STOP state through the DEC state Dno DUG ASS DIN 1 DIN 2 STATE STOP ACC AUTO DEC STOP WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex MC557gb rev 05 06 5 6 Analog inputs Pin AINO Function Dancer analog input This accepts an analog signal proportional to the position of the dancer It is connected to the dancer position sensor output The type of input accepted can be altered during calibration by changing the software settings in particular fF51 0 0 10V fF51 1 0 5V fF51 2 0 20 mA Pin AIN1 Function Line speed analog input This accepts an analog signal proportional to the machine line speed It is connected to the output of a dynamo or of an analog encoder which detects the speed of rotation of the machine MASTER motor The type of signal accepted can be altered during calibration by changing the software settings in particular If F 52 0 0 10V IfF52 1 0 5V Pin AIN2 Function Coil speed or diameter analog input This accepts an analog signal proportional to the coil speed F 60 1 or coil diameter F 60 0 It is connected to the analog output of a dynamo which detects the speed of rotation of the coil or of a diameter reader a Warner Electric US sensor or probe The type of signal accepted can be altered during calibration by changi
7. s the output is in maximum F57 max volt on AINO input Calibrating max signal on AINO braking to protect people F64 min volt on AIN2 input Calibrating min signal on AIN2 F63 max volt on AIN2 input Calibrating max signal on AIN2 To restart set the F72 to 1 F66 0 output enable for F14 value F72 1 input enable for AIN2 analog signal Wiring LINEAR POTENTIOMETER BTCS254 10 10K Powder brake AOUTI AOUTO OV AIN2 AINI ANO OV DIN2 DINI DINO PWU PWM 2 Warner BTCS 251 to y y Optional supply fo To ae BTCS 252 3 gt gt 90 260 VAC 24 VDC On a Q gt 0 WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex Subject to alteration without prior notice T l 33 0 2 41 21 24 24 Fax 33 0 2 41 21 24 00 www warnerelectric eu com SM563 gb rev0306 BTCS251 REGULATOR WITH ULTRASONIC SENSOR _ Function setting After wiring enter these values in the Function Value Description control Please respect this order F3 99 9 proportional band F4 0 integral band Be careful F72 is overload function if F5 0 derived band _ the power is off and after on with F14 999 Max output adjustment some tro
8. t 2 0 52 Selecting AIN1 input type O 1 0 53 Selecting AIN2 input type 01 0 54 Selecting output type 0 2 0 55 Setting AINO input full scale 0 999 100 56 Zeroing AINO input E 4 57 Calibrating AINO input ig i 60 Selecting DIN1 input function 01 1 61 Using coil diameter or speed for determining adjustments O 1 1 62 Adjusting rewinder or unwinder O 1 0 63 Maximum diameter 0 gt 999 100 64 Minimum diameter 0 gt DMax 9 65 Calibrating diameter DMin gt DMax 50 67 Setting torque saturation constant 0 gt 999 150 68 Speed for AUTO STOP switchover 1 gt 999 20 69 Display brightness 0 10 2 70 Displaying operating mode s 73 Setting AUTO STOP switchover mode 0 gt 0 To exit the programming environment scroll the function menu until you reach function 73 then press the key or move onto function 1 and press the key Fast set up This section describes the installation and test procedures that must be carried out if you wish to set the instru ment up quickly It also includes the wiring diagrams and a description of how to use the digital inputs For more detailed descriptions please consult Warner Electric 1 Fit the control device 2 Make the electrical connections as illustrated in the Wiring diagrams on page 4 3 Connect the instrument to a power supply 4 The word HI should appear on the display and it should get steadily brighter 5 Enter the programming environment the number of the f
9. tting to the desired value by pressing the and keys and then press the lt key to confirm Operating functions Function Description Value Factory range setting 1 Entering the password 0 gt 999 0 2 Accessing calibration i 3 Setting proportional band in AUTO 0 gt 99 9 10 0 4 Setting integral band in AUTO 0 gt 9 99 0 30 5 Setting derived band in AUTO 0 gt 9 99 7 00 6 Setting proportional band in ACC 0 gt 99 9 10 0 7 Setting integral band in ACC 0 gt 9 99 0 30 8 Setting derived band in ACC 0 gt 9 99 7 00 9 Setting proportional band in DEC 0 gt 99 9 10 0 10 Setting integral band in DEC 0 gt 9 99 0 30 11 Setting derived band in DEC 09 99 7 00 12 Setting proportional band in STOP 099 9 0 0 13 Setting derived band in STOP 09 99 0 00 14 Setting tension when machine is stationary 0999 0 15 Emergency stop 0999 600 16 Display filter 0 99 75 17 AINT input filter 0 99 10 18 AIN2 input filter 0 gt 99 10 19 Setting password 0 gt 999 0 20 Setting decimal point 0 gt 3 0 21 Setting tension setpoint O gt FS 50 23 Percentage variation in proportional gain 0 gt 100 0 24 Percentage variation in derived band 0 gt 100 0 WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex MC557gb rev 05 06 2 6 Fonctions de calibrages Function Description Value Factory range setting 50 Function reset j 51 Selecting AINO input type 0 g
10. uble on supply the function F53 0 AIN2 input 0 10 volts can be automatically set to 0 F55 100 AINO full scale F56 min volt on AINO input Calibrating min signal on AINO That means the output is in maximum F57 max volt on AINO input Calibrating max signal on AINO braking to protect people F64 min volt on AIN2 input Calibrating min signal on AIN2 F63 max volt on AIN2 input Calibrating max signal on AIN2 To restart set the F72 to 1 F66 0 output enable for F14 value F72 1 input enable for AIN2 analog signal Wiring SIGNAL Y AOUTI aouo ov AIN2 am ano OV DIN DIM DINO PwNe Pwu 1 2 3 4 5 6 7 8 9 10 1 12 HSCUA 130 OR HSCUA 140 Warner BTCS 251 1 2 3 4 5 6 y Optional supply BTCS 252 ee Je 90 260 VAC 24 VDC 253 gt gt sa 2 gt 2 WARNER ELECTRIC EUROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex T l 33 0 2 41 21 24 24 Fax 33 0 2 41 21 24 00 www warnerelectric eu com Subject to alteration without prior notice SM564 gb rev0306 BTCS251 REGULATOR WITH 0 10 V SIGNAL Function setting After wiring enter these values in the control Please respect this order Be careful F72 is overload function if the power is off and after on with
11. unction that is currently selected F 1 is shown on the display 6 Using the SP key select function 2 Press and the word CAL will appear on the display and flash three times then the calibration functions needed for the 02 operating mode fast set up are given in sequence 7 Function 51 appears on the display Use this function to select the type of input for the dancer AINO Press lt and the function value set is displayed Using the SP or key set the value to O for a 0 10V input to 1 for a O 5V input and to 2 for a mA input Press lt to confirm and TE to move onto the next function 8 Function 55 appears on the display Use this function to set the position full scale for the dancer which is normally set at the factory value 100 Press lt and the function value set is displayed Using the T or key set the value to the desired position full scale Press lt to confirm and E to move onto the next function 9 Function 56 appears on the display Position the dancer so that it supplies the maximum voltage e g OV Press lt and the word YES flashes on the display then the number of the function F 56 is displayed again Press the key to move onto the next function 10 Function 57 appears on the display Position the dancer so that it supplies the maximum voltage e
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