Service Manual 06/2004
Contents
1. 19002 Y EZ Ace OOD 96202 MILLL ODHTKO 98202 99205 AS 8702 ATH 1 21 12 STIRAN WI 91 SIAM TI pa xl EH HER HEN JEN HE JE E EM 5 2 a 19 EH mE 8 2 gt M Li LX m i OL 227 Tl o He FYE ree FF ION OQ i 96 i 94 ry rm wa T v il iia lt lt aswa TONS PAU EE nnn 1 4 4 5 4 51 Hussmann Impact Hot Food Merchandiser Figure 15 Model WDCHI 6 2R Sheet 1 of 2 TH 52 Wiring Diagrams Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 15 Model WDCHI 6 2R Sheet 2 of 2 3991 3MIM NOSE 1 Ag 31 0 INSOSSHOVYlJ dNV SIVA 11 BONA ERES ddr AWE SONNE H 11 BOM HOLAS 18 05 5 1540 HALM ENS d r 2 LAE A 9 900002. D BE 45 Hussmann Impact Food Merchandiser Wiring Diagrams Figure 12 Model WDCHI 4 4R Sheet 1 of 2 21 5 37 3 LI Ma WIRES 3e i 20 L iE TBS a EC We Nu ii 46 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 12 Model WDCHI 4 4R Sheet 2 of 2 lI OL 231 HJIH 123NNO2 LON 09 95 T3 SREDA 3572 30 E NIIVH OL ADSZ 1014 PF00014 BOXE 31 0 06 HOT div 2 JONH 1 1 1 1 19 05 anasan 1 3 0 ALON 351 3 14 5531 91 S3HIM 52 ei HE Cx F ij C C ex C 8 n i N JE xw h a ur u ua m opm Hussmann Impact Food Merchandiser Wiring Diagrams Figure 13 Model WDCHI 5 Sheet 1 of 2 WIRE LEGEND BLACK 16 GA 48 Wiring Diagrams Figure 13 Model WDCHI 5 Sheet 2 of 2 Hussmann Impact Hot Food Merchandiser v0 91 daa
3. 5 s HE 7 WDCHI 4 4L Er ATE DRAWN TAH Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 11 Model WDCHI 4 4L Sheet 2 of 2 2 3510 OL 83338 Z 33 1 dz HOT ABI ROOT 650081 32 01 235 WHEL PES 2 ioi MOLLOSSE WHEL Pee INOA PA 3315 225 MHAL Pup 1 d 92 08041 181 ADS jHDIT LOT 21 WOHE Woo gaiwOO INSISSHOT 2 JIN SIA 11 Lw I SCPM i SOL HO ADT UREN FIS 15434 490 045 L b dk uOLTVWLHOZD 08 04 W dE 6500809 1952 ADE OT EH MELIL OOW WO 08200 Mr wrLiL OOHTND 98200 IT MOSUL OONTWL 98200 Oe NO i 0 123223 1 1 23 931 HOH 0 193NNOO LON OQ T at o n UN 10 7 DRE AUTE s cre Sa E EHUA 4 v3 T TALON 39943410 SSJINCO 91 TW ih
4. 33 1 10 3 804 32 1 SONI OL 83438 20 x w 91 8 IN3931 5 OA 20 92 9 3 MA go FOE 0 42018 31 6 LNT 35336 WHEL 33530 BONN 8 5 JONY AHL d 990081 ANG OSH 1074 2 BOWS AB BERIYA TEML AE nn ee LFLS 95005 Orio L1 OL 931 LOSNNOD LON 00 49 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 14 Model WDCHI 6 2L Sheet 1 of 2 Fh 1 E B E 1 apie e a i i HIR Ha 50 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 14 Model WDCHI 6 2L Sheet 2 of 2 Kur 5 56 352 04 vL TT Ol 83438 021 0 EN3 T63MO14 pT BINH J WE SOIL Li Ry FN ADtZ HOLS 211 1 18 05 15408 212 5 We d HOLSWINOO 05104 WOE dt Lie 195 Mcr OOF
5. BONN E del IWISOWMEML SL LL HALAS 3IINLIME 09605 S 5 n aom e L1 01 931 HDH 0001 18002 zH 3 035 LON og 6202 ARO 98200 LH MOLLdP4OS3 nts anes 1 2 SHAMANS 33 Wiring Diagrams 9 1 51 20 10 6 3180 18 1 0L 931 v8 31 33H LISNNOD LON OQ vD 138 043997 Hussmann Impact Hot Food Merchandiser Figure 5 Model TSWHI 6 Sheet 1 of 2 34 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 5 Model TSWHI 6 Sheet 2 of 2 3518 053 710 5531 WO 8 SJAM ig 13 118 arvo S3IHYA i BONE El BONS SGD 182 3031 1N3NOdINO2 35 TIONES 304 Sid Zele m 1 931 IlC 3NNOO CK 1i 1 35 Hussmann Impact Food Merchandiser Wiring Diagrams Figure 6 Model TSWHI 8 Sheet 1 of 2 DO CONNECT HIGH LEG 11 PHASE CONNECTION MODEL Ho 7 01 02 TSWHI 8 DATE DRAWN TAH 36 Wiring Diagrams Hussmann Impact H
6. Hussmann Impact Hot Food Merchandiser 70 10 s po Y i 8i 3TH Z 44 wn gt INPS 352 od PRIVI OL 33434 e xa 1 331 ni y d 183258 3401 eid Saver i BOHM Lw SOFHaM 23111 LvLOSG 1840 EDS ZS LAGFZ F arc HELI 98705 T IL O GOUT 98200 LH QNSO31 1N3NOdO2 SSTH WO 8 S344 i OL 931 HJIH I93NNOO LON 09 Sane _ 32 Wiring Diagrams Figure 4 Model TSWHI 4 Hussmann Impact Hot Food Merchandiser ror KA 10 4 ow oi _ OL 930 HJH pig 1034400 10 OQ TITTEN Wa Cb 33 91 0 395937 SHIM JALON SET WO 9 38 T 87 22n 1SvTWB 53 44 KARR T rM 31 14 ONS 1 33 ESL OAL 39 PUCOZ 1 DJs TEL 5 FEEL uL 1 22 1 8 TOWEL 422006 S AB 12314002 1N325330014 div SIHA 17 BON mm
7. SH3dWnn 9 11 OL 31 HH 2 LON 38 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 8 Model WDCHI 4 GTE 9 E r E mang jul 9 x el A3 dn 379 31 34 13008 AWO AB MAWWO JALON 5521 WO SL SIHA L OF 2313 15 FOE 18 1832839014 SAHNA i1 HON A08 IVISONHSHLI 50001 LL 943937 13020 03 2 4446 J amp SvHd JTONIS 803 5 30 39 Hussmann Impact Food Merchandiser Wiring Diagrams Figure 9 Model WDCHI 4 2L Sheet 1 of 2 WIRE LEGEND 40 Wiring Diagrams Figure 9 Model WDCHI 4 2L Sheet 2 of 2 Hussmann Impact Hot Food Merchandiser rv rae r lames e Ft ct E CUZ Cl eul 1001 18 WI KA zl 138 JOVLIOA 3990 304 OVI OL 83339 gcn QN3931 AOST OJH IHON uxo AB SHA 5 BOON 4 067 50 31 98001 BONN HOLAS JUNIJA 1540 H3OOH HOLAMS 99605 dir HOLSWINOD 090
8. 7 ASS LE i u 8 Prop aO M a PS 8 oler AGE 9 Li TO 010 9 Raising Lowering Glass Using Adjustment Bolt 11 14 a 20 Installing Splashguard And Lower Front 21 mm mmmzrzmrw 21 Bor is T OIT ET m 21 Installing Bottom Rear 22 6 P d C ERR 23 A 23 melde TACO WAY MEM 24 Canopy 25 ANS SCR RTT 26 Diag D e t 27 waw 56 Hussmann Impact Hot Food Merchandiser Introduction Introduction Congratulations You have chosen a Hot Food Merchandiser It consists of thermostatically controlled hot food waterless wells canopy heaters lighting customer side curved glass service door with lift hardware operator side service doors bumpers splashguards and electronic controls This unit is manufactured by which assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Atten
9. PHILLIPS TRUSS HEAD SCREW TERME INSULATION TS IND R 9 The set screw and adjusting bolt are now accessible e The set screw must be backed out before turning the adjusting bolt 1 8 inch set screw The set screw serves as a positive stop e The adjusting bolt should be turned no more than a half turn before inspecting glass position and operation e Turning the adjusting bolt clockwise will raise the front glass e Turning the adjusting bolt counter clockwise will lower the front glass e Once the glass position is set tighten the set screw positive stop 12 Hussmann Impact Hot Food Merchandiser Installation ADJUSTING BOLT 10 Once glass is positioned and operating correctly re install components and hardware removed Note the doorframe is designed to have a tight fit A putty knife between the top of the frame and the insulated panel will help guide it into position 11 Re apply caulk or silicone as required 12 Verify glass is positioned and operating correctly Pivot Support Adjusting Bolt Set Screw Positive Stop 13 Hussmann Impact Food Merchandiser Joining Instructions 1 4 Gasket Pad 3 14 Installation Install the Top Gasket Pad Item 4 and DETAIL F and apply Silicone Item 3 and DETAIL H a Hussmann Impact Food Merchandiser Installation 2 complete line
10. 590092 182 AXE MOO DeNvH3O 1500 9 AT QOHTID 90209 AROZ OCHTI 58200 18 MOdiH2SJ30 ONE 0193557 1 JALON 10 SSN 9 533834 be Gel HE le EH Ll 01 931 193NNO2 LON OQ EZ a sl 4 II 4141 WE A 0 Sy ana VOCE lt ee e FZ fl 31M __ Lag LP ale lk l 55 Hussmann Impact Hot Food Merchandiser Notes Notes 56 Hussmann Impact Hot Food Merchandiser Notes 57 Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110231 0604
11. Figure 2 Model SSWHI 6 CSWHI 6 Sheet 1 of 2 do o LE i 355 244 M Tid i T 29 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 2 Model SSWHI 6 CSWHI 6 Sheet 2 of 2 zea 8 5 0 KEL Ra Tx 315 iid 35 110 35 2 OL 83338 AMT 99008 ADEE O3 BO as 031 90 N3256340 4 4 11 SONH 2 08 1 5 3 56001 ACRE HALAAS 18105 GME W t 108 LAG WHE dE HINES DOWD 990080 180 AGE D IYA 29000 ZH AOZ AAZLLL 96200 AROZ OORT 96200 IH H N 33 23 TALON 351 3 553 WO 91 11 01 931 123NNOO LON Od ead TOM 3 91 gl 3038 41 038 91 038 WO cl HOY 91 0999371 8 30 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 3 Model SSWHI 8 CSWHI 8 Sheet 1 of 2 WO 81 043731 E 1 9 ATTI P T _ 3 31 Wiring Diagrams Figure 3 Model SSWHI 8 CSWHI 8 Sheet 2 of 2
12. Align slots in bottom rear panel with center of legs 2 Drive a hex head sheet metal screw through each slot into each leg 22 Hussmann Impact Hot Food Merchandiser Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Control Plate TEM PART DESCRIPTION CALROD 208V CALROD 240V 1000W CALROD 208V 1112W CALROD 240V 1112W 2 T0095 THERMOSTAT 250V 450 DEG 6 3 JKNOB FORTOO5 4 5014 SWITCH INFINITE 240V 1245W 5 KNOB FOR 50141 0 TERM E 4 TERM BLOCK 4 CONDUCTOR W MTG FOOT TERM BLOCK 2 CONDUCTOR CTR TERM BLOCK 2 CONDUCTOR TERM BLOCK END PLATE TERM BLOCK JUMPER BAR 0004 PILOT LIGHT ROUND 250 Replace 0141 with assembly AN6778710S containing the S0141switch B0058 bracket and NUT282 nut 23 Hussmann Impact Hot Food Merchandiser Replacement Parts Electrical Raceway 1 1804 BALLAST 3XF32T8OR2XF40T8 2 0150 RELAY 4 POLE 208 2406082 3 080065 BREAKER CIRCUIT 2 5A 250V 2Pp_____________ 4 80356 SWITCH ROCKER 16A 250 5 180089 TERM BLOCK MDM10 5 70A 6OOV 0024 TERM BLOCK 2 CONDUCTOR CTR TERM BLOCK 4 CONDU
13. 103 LH 90087 182 ER HALAH SIP YE ND 29000 022 Niii QOHTVO 068205 351MH3HIO 5531 WO SL SIHA MZILL QOHTKO 08200 ZH Y MDOOL QOHTYO 99205 As BRDOOL QOHTKO ON3231 1N3NOdWO2 lI OL 241 193NNOO LON 41 Hussmann Impact Food Merchandiser Wiring Diagrams Figure 10 Model WDCHI 4 2R Sheet 1 of 2 5 582941 seria DO NOT CONNECT HIGH LEG TO L1 MODEL Na 26 02 WDCHI 4 2R ft Eun 2 rent uui anus a de pan 111 42 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 10 Model WDCHI 4 2R Sheet 2 of 2 1NSZSSHOM dT SIMA 17 BONE dF DVLSONHdHI 656001 Wir PF 12 1 06105 LAS WHE LINO 990060 182 H31W3H 29000 v 022 B MELLL GHT IN39 311N3NOdNO2 1 OL 931 123NNOJO LON 00 TALION 38I MA3HIO SS3IM WD BL TT d N 39 37 43 Hussmann Impact Hot Food Merchandiser Figure 11 Model WDCHI 4 4L Sheet 1 of 2 44 Wiring Diagrams BREAKER SIZE 30 or 60 j 4
14. ADEE 31 3 2 35 15000 v 022 Ales 2 96200 3 ARE G OOS 96200 LAD O OOO QOHTVO 88202 E ADODL OQOHTEO 90200 NOLL ASH 33 3 Q310N 35 AH83HLO 55 3 Ya GL SHM TI 1 01 931 1 13 02 LON 00 SHAAN Hussmann Impact Hot Food Merchandiser Figure 16 Model WDCHI 7 Sheet 1 of 2 AL Lan J 3 8 54 Thr RAIDER Te 1 1 20 8 34 OF __ ___ 30 1 Wiring Diagrams PHASE 3o 400 W HEATERS MODEL Na 6 26 02 WDCHI 7 DRAWN EY mH Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 16 Model WDCHI 7 Sheet 2 of 2 49 6462 M OOF OA 20 TN Fa k 04 vL ON OL 33334 La 1641148 13 dZ TEKHIMHIL LBL dZ 22008 981 5 8 5 FLOOIH BOD GSU amp 3wA 11 LVISOMHSHL LL HOLS ALMANI FIO CAE HOLDINGS LMS
15. ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY SHALL APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES ITS TERRITORIES AND POSSESSIONS AND IN CANADA LIMITED NINETY DAY LABOR WARRANTY All labor necessary to repair or replace factory defective parts will be performed without charge to the end user by service personnel of a BKI Authorized Distributor during the first ninety days after the date of installation of the new equipment Replacement parts Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within 90 days from date of original installation will be repaired or replaced without charge F O B Factory Simpsonville S C or F O B authorized distributor Hussmann Impact Hot Food Merchandiser Table of Contents Table of Contents TA DIC Ol 1 lI O elo i ua an a E E iv ew s v r e ese vs we xwar 2 i Tc MUR UNUM n og 2 ala la Ml le gg sya MR UN UND 2 3 ee 5 l LI uuu dw k n dixis a a GR 6 NSF GO CIO E i O 6 LOG AMON MEME UE T T TT 6 42111819 CO D aa B ERE m 7 OR DIDO 7 v 8
16. CTOR CTR TERM BLOCK 4 CONDUCTOR W MTG FOOT TERM BLOCK END PLATE 24 Hussmann Impact Food Merchandiser Replacement Parts Canopy amp Lift Hardware ITEM FLOO40 LAMP FLUORES 5 C0057 CERAMIC HEATER 400W FULL SIZE 220 240V 10029 FIBERGLASS SLEEVING SIZE 2 3 5 105 GAS 400N HUSSMANN IMPACT 108 GAS 100 HUSSMANN IMPACT VH0432 GAS RAM 200 RADIAL HDWE VH0433 GAS 300N RADIAL HDWE To maintain NSF compliance replace with lamps only Requires 110 Installation Tool 25 Hussmann Impact Hot Food Merchandiser Replacement Parts Heated Shelf ITEM PART DESCRIPTION 1 FLO041 LAMP FLUORESCENT GS U83001F25 T8 830 FL0042 LAMP FLUORESCENT GS U83321F32 T8 830 FL0043 LAMP FLUORESCENT GS U84001F40 T8 830 l2 10014 LAMPHOLDER SHROUD HI TEMP 10013 HARNESS LIGHT CHANNEL CALROD 208V 1000W TSW4 8 SHELF CALROD 208V 1500W TSW6 SHELF CALROD 240V 1000W TSW4 8 SHELF CALROD 240V 1500W TSW6 SHELF 2 THERMOSTAT 110 208 300 DEG GUARD FRONT SHELF TSW 48 GUARD FRONT SHELF TSW 72 CASE GUARD FRONT SHELF DRTSW 48 GUARD FRONT SHELF DRTSW 72 7 20109 GUARD REAR SHELF TSW4 8 GO111 GUARD REAR SHELF TSW6 E K0050 KNOB FOR T0006 To maintain NSF compliance replace with BKI lamps only 26 Hussmann Impact Food Merchandiser Wiring Diagrams Refer to the table b
17. Hussmann Impact Hot Food Merchandiser MODEL WDCHI SSWHI TSWHI CSWHI service Manual Serial Numbers 121736 and Higher Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser user that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation instructions or any other events beyond the control of the company will NOT be covered under Warranty The obligation of the Company under this Warranty shall be limited to repairing or replacing at the option of the company any part that is defective in reasonable opinion of the Company The user will have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part INNO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND
18. OBJECTS CLEAR MANTENGA 505 DEDOSY OLTROS OBJETOS FUERA 001015 ET AUTRES OBJECTS THIS AREA WHEN CLEANING GLASS DE ESTA AREA CUANDO LEVANTA EL VIDRIO SECTEUR DURANT L OUVERTURE DES WINES HIO018 REPLACE CYLINDERS USING TOOL 80425326 CYLINDER RODS MUST POINT DOWN 5 REMPLACE LOS CILINDORS USANDO LA HERRAMIENTA 0425326 LOS 5 DE LOS CILINDROS APUNTAR HACIA ABAJO IMPORTANT i TOOL PART NO 0451 UTILISER L OUTIL 80425325 POUR REMPLACER LES CYLINDRES LE BOUT ETROIT DU CYLINDRE THIS MACHINE DOIT ETRE VERS LE BAS INSTALLED EITHER 1 OR 3 PHASE PLEASE NOTE HOOK UP BEFORE APPLYING POWER 1 PHASE CONNECTION IN REAR OF UNIT This machine is intended for use with pre packaged foods only 0516 IN REAR OF UNIT IN REAR OF UNIT Hussmann Impact Food Merchandiser Installation Installation NSF Certification This merchandiser is manufactured to meet ANSI National Sanitation Foundation NSF Standard 7 requirements Proper installation is required to maintain certification Location This merchandiser is designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI NSF 7 specified level and relative humidity is maintained at or below 55 This merchandiser is sensitive to disturbances Air cur
19. SF specifications 99 a Y p 4 4 r 5 p F 2 4 2 4 AMWARNING Use caution when installing fasteners around wiring a Fasten the fronts together using 5 16 18 x 1 Hex Head Cap Screws 5 16 Flat Washers and 5 16 Lock Washers b Fasten the rear of the cases together at two locations shown above using 5 16 18 x 1 Hex Head Cap Screws 5 16 Flat Washers 5 16 Lock Washers and 5 16 18 Hex Nut Fasten the top rear of the cases together using 5 16 18 x 3 1 2 Cap Screws 5 16 Flat Washers 5 16 Lock Washers and 5 16 18 Hex Nut 17 Hussmann Impact Hot Food Merchandiser Installation 7 Apply a smooth continuous bead of silicone over the Exterior Top Joint A of the cases Continue sealing down the Rear Mullion Joint B of the cases and finally seal the Rear Sill Joints C as illustrated below 18 Hussmann Impact Food Merchandiser Installation 8 Install the Splashguard Joint Support Item 25 to the splashguard retainer using 8 x 1 2 Hex Head Sheet metal Screws Item 26 Splashquard Retainer 19 Hussmann Impact Food Merchandiser Installation Wiring AAWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician performs the electrical installation A wiring diagram for the specific model is shi
20. ase 4 Slowly open and close the glass to make sure that it is not hitting the end or adjacent glass If the glass is hitting the end or adjacent glass it may not be positioned correctly from left to right This can be adjusted as follows CLAMP HARDWARE LOOSEN THESE SCREWS ADJUST GLASS AN NCLAMPS FROM SIDE M a Loosen the 2 screws holding the hinge to the clamp hardware Metric millimeter screws b Slide the clamp hardware to either side as needed 10 Hussmann Impact Hot Food Merchandiser Installation c Tighten the screws and check glass for proper operation 5 Slowly open and close the glass to make sure that it is still not hitting adjacent glass Each glass has been shipped with a flexible wiper gasket attached to each side These are designed to overlap each other sealing the gap between the glass and allowing side to side glass adjustment After all glass has been adjusted as defined in Step 4 the flexible portion of one gasket at a joint may be trimmed with a razor knife Be sure that the remaining wiper gasket seals the gap Verify proper operation Flexible Wiper Gasket Glass Raising Lowering Glass Using Adjustment Bolt If the glass still does not open close correctly adjustment of the top frame may be necessary This case is equipped with an adjustment bolt at the top rear of the case to raise or lower the glass This allows for improvements in the glass opera
21. avoided AWARNING could result in death or serious injury AC AUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Hussmann Impact Food Merchandiser Introduction Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in
22. ed Note Once the rider is removed the case must be lifted NOT PUSHED to reposition To remove the rider remove screws attaching each leg to rider Remove screws holding rider cross members then slide cross members out from between sides Once cross members are out slide the sides out Cross Members Sides Screws each leq S Crews Shipping Rider each end for 3 ft Case of each cross meriber Leg Hussmann Impact Hot Food Merchandiser Installation Case Leveling Merchandisers must be installed level to ensure proper operation During all steps of setting joining and leveling cases close attention to glass position and operation must be maintained Please review all steps and photos before making any adjustments DO NOT make any glass adjustments until individual case is set and level Preparation 1 Using store blueprints measure off and mark on floor the exact dimensions locations of the case footprint 2 Snap chalk line for the front and rear positions of the base legs 3 Mark the location of each joint from front to back lines FLOORS ARE NOT LEVEL When working with two or more cases to be joined the whole lineup must be leveled on the same plane left to right and front to back This means that the entire lineup must be brought up to the level of the highest case in the lineup Along the lines previously marked find the highest point of the floor by e Walking the fl
23. elow to find the wiring diagram associated with your unit Wiring Diagram Model SSWHI 4 CSWHI 4 208 220 240 Model SSWHI 6 CSWHI 6 208 220 240 Model SSWHI 8 CSWHI 8 208 220 240 Model TSWHI 4 208 220 240 Model TSWHI 6 208 220 240 Model TSWHI 8 208 220 240 Model WDCHI 3 208 220 240 Model WDCHI 4 208 220 240 Model WDCHI 4 2L Model WDCHI 4 2R 208 220 240 Model WDCHI 4 4L 208 220 240 Model WDCHI 4 4R 208 220 240 Model WDCHI 5 208 220 240 Model WDCHI 6 2L 208 220 240 Model WDCHI 6 2R 208 220 240 Model WDCHI 7 208 220 240 Drawing SB68294600 SB68294700 SB68294800 SB68295100 SB68295200 SB68295300 SB68293600 SB68293700 SB68294000 SB68294100 SB68294200 SB68294300 SB68293800 SB68294400 5 68294500 5 68293900 27 Figure Figure 1 2 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Wiring Diagrams Page 28 29 31 33 34 36 38 39 40 42 44 46 48 50 52 54 Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 1 Model SSWHI 4 CSWHI 4 802 35 2 804 9 1 ONS OL 83438 N3531 381 QEL N 3SUWM3HIO 553180 WO 91 53 TW IHN zi 1 0L 931 5 13301103 LON Od 28 Wiring Diagrams Hussmann Impact Hot Food Merchandiser
24. good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 5 then contact Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Hussmann Impact Hot Food Merchandiser Introduction Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Hussmann Impact Hot Food Merchandiser Introduction Safety Labels 047 FINGERS
25. is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Do not walk or put heavy object on top of merchandisers Damage to the merchandisers and serious personal injury could occur Merchandisers ARE NOT STRUCTURALLY DESIGNED TO SUPPORT EXCESSIVE EXTERNAL LOADING such as the weight of a person Do not place heavy objects on the case Shipping Braces Note Be careful not to damage the factory installed end while moving the case Make sure that tools are positioned past the end and beneath the merchandiser s support bar Move the fixture as close as possible to its permanent location and then remove all packaging and shipping braces Check for damage before discarding packaging Remove all separately packed accessories such as kits and shelves Remove all nut retainers used with shipping braces NSF certification requires the use of ANSI Standard nuts and bolts with not more than 2 threads showing after installation Shipping Rider Each case is shipped on a rider to protect factory installed legs and to make positioning the case easier the rider after the case has been position
26. omed out the length of the handle A bowed handle indicates the glass may not be bottomed out at the center of the handle The handle must be removed before it can be repositioned The handle is held in place with silicone that must be completely removed from the handle and the glass Remove the handle by pulling it away from the glass do not use tools to pry this loose A damaged or bent handle must be replaced Apply new silicone into the handle and firmly press onto the glass GLASS MUST BOTTOMED OUT IN HANDLE 3 Ensure that the glass is seated in the clamp hardware correctly Verify glass is bottomed out in clamp hardware Hussmann Impact Food Merchandiser Installation If the glass is not bottomed out in the clamp hardware it can be re positioned as follows a Remove the glass and clamp hardware from the case by opening the glass and loosening set screws in hinge Metric 3 millimeter set screws OPEN GLASS AND LOOSEN 2 SET SCREWS O ALLOW GLASS CLAMP HARDWARE PrO SLIDE T SET SCREW AT EACH HINGE b Slide the glass and clamp hardware to the side out of the hinges and lay them on an appropriate work surface Note adjacent glass must be closed c Loosen the 8 set screws on the underside of the clamp hardware Push the clamp hardware onto the glass until bottomed out e clamp hardware must overhang the glass by an equal amount on each side f Tighten set screws and re install on c
27. oor and noticing any dips or mounds e Using a string level and e Using a transit Leveler Adjustment Position the first case at the highest point Set a long level 4 ft 1220 mm or more on the upper front panel of the case Use an open end wrench to turn leg levelers until the case is level from end to end and from front to back Check all 6 legs on 8 ft 2438 mm cases 8 legs on 12 ft 3658 mm cases Note To avoid removing concrete flooring begin lineup leveling from the highest point of the store floor Level on Upper Front MINIMUM HEIGHT Adjustable MAXIMUM Leg Leveler HEIGHT P Raise Lower Hussmann Impact Food Merchandiser Installation Attention to glass position 1 critical during the leveling process Adjusting leg levelers will affect the position of the glass Make certain that the glass is square with the case avoiding interference with other glass and case ends If the glass is still out of alignment refer to the following Glass Positioning instructions Glass Glass Movement sam Leg j Leveler MCAUTION Glass must be properly supported when adjusting Glass Positioning Follow the procedures below to improve the opening and closing of the case front glass 1 2 Ensure the case has been leveled according to the Case Leveling procedure Ensure that the glass handle is installed correctly Verify the glass is bott
28. ot Food Merchandiser Figure 6 Model TSWHI 8 Sheet 2 of 2 35 0 291 ON OL 83434 OL bl LANG YFZ dZ HIBA S50082 180 Y 022 AOI 0002 AWO Laz 022 OOHTYO 08203 O ABH GOUT 982020 3 OWN Mid 3031 IN3NOdgHO2 HE im pta TERRAE 52128331 03 08 SS3 Nf 91 SOM if TIR a LI 241 HJIH 3 E uis hb F dua JALLA BALLAST LH BALLAST 133NNOJ LON 00 SD 3 5 3 e FF 65 n 5 301 zaten Dmm a xe 7 om duca i Wiring Diagrams Hussmann Impact Hot Food Merchandiser Figure 7 Model WDCHI 3 081 40 01 59956 BOZ 357 l OL 43338 14 4 5310 H LL GON HOLIMG EME 043937 31M GALON 35011 10 552 91 S3HU E E z 000024 i A a O 2 De oll gt Dg I i a 7 la i
29. pped with the merchandiser The wiring diagram provides electrical specifications an electrical schematic and a parts list Refer to this wiring diagram and the merchandiser serial number plate for electrical information Field wiring must be sized for the components amperes printed on the serial number plate Actual ampere draw may be less than specified All electrical connections should be in compliance with the NEC and all applicable local codes by a licensed electrician Refer to the wiring diagram furnished with your merchandiser for the electrical specifications Follow the steps below to connect the power supply to the merchandiser Refer to the figure below 1 Remove the electrical raceway cover 2 Two 34 x 1 knockouts are provided for routing of power supply wiring Route power supply wiring through the knockout holes 3 power supply terminal block 0083 is located on the electrical raceway Connect the wiring to power supply terminal block 083 according to the schematic provided 4 Reattach the electrical raceway cover 20 Hussmann Impact Hot Food Merchandiser Installation Installing Splashguard And Lower Front Panel Make certain that the end assemblies end splashguards and end panels have been installed according to the End Kit instruction The splashguard and lower front panel are shipped inside each case After merchandisers have been leveled joined and electrical work ha
30. rents passing around the merchandiser will seriously impair its operation Do NOT allow air conditioning electric fans open doors or windows etc to create air currents around the merchandiser The product should always be maintained at 145 F to maximize its display life ACAUTION Read before raising front glass The top cylinders which allow the raising and lowering of this glass have been carefully installed and tested for the proper tension before shipment However during shipment and storage the lubricant inside the cylinders may have settled This settling can cause excessive or uneven tension on the glass to the point of breakage To avoid any damage please do the following before completely raising the front glass 1 Slowly raise and lower each glass section 6 times to a height of 6 in 152 mm 2 Increase the height to about 12 in 305 mm and raise and lower the glass 6 times 3 Then raise the glass to the full extension and lower This should release any settled lubricant in the cylinders and prevent any stress on the front glass Do NOT remove shipping braces until the merchandisers are positioned for AWARNING Installation Hussmann Impact Food Merchandiser Installation Shipping Damage YOU are responsible for filling all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates Is found or if a shortage
31. s been completed install the splashguard and lower front panel Front Splashguard Retainer Bracket BR 4 for 12 fl LH End Panel LH Erel Braclizl Lower Front Panel Tab End 3 for ft Fietalner 4 for 121 E EH End E 2 Splashguard of and Comers End Kit Splashguards 1 Atfront of merchandiser attach a splashguard retainer bracket to each leg with sheet metal screws 2 Position top of splashguard over the top edge of the retainer bracket as shown below 3 Push the lower edge of the splashguard toward the bottom of the bracket until it snaps into place o 7 Splashguard Retainer Bracket Splashguard Lower Front Panel 1 Position the lower front panel with the top angled as shown in the illustration Tabs extending from the upper front assembly are designed to fit into the slots on the top of the lower front panel 21 Hussmann Impact Hot Food Merchandiser Installation 2 Once the top is positioned lift the panel up and drop it into the groove at the top of the splashguard Do not use additional fasteners or sealant to hold splashguards or panels in place To meet NSF cleaning requirements splashguards and panels must be removable without tools Lower Front Panel Leg of Lower Front i Installing Bottom Rear Panel For fixed installation 1
32. tion and sealing The following outlines how to access the adjustment bolt The top must be free to move as the adjustment bolt is turned 1 Loosen joining or end bolts at top of case 2 at each end of case LOOSEN ENO OR CASE JOINING BOLT LOOSEN END OR CASE JOINING BOLT 2 If caulk or silicone has been applied between case joints or ends in the top area it must be removed 3 Remove rear doors 11 Hussmann Impact Hot Food Merchandiser Installation 4 Remove screws at top of rear doorframe The bottom screws do not need to be removed REMOVE 2 SCREWS OF DOOR FRAME DOOR TRACKS E 5 Pull back the top of the doorframe approximately 2 inches This will allow clearance for removal of the stainless steel top liner and trim pieces PULL TOP FRAME BACK AND REMOVE STAINLESS STEEL DINER 6 Some models have Phillips truss head screw holding the stainless steel liner to the trim These screws are visible from the rear of the case to the side of the door frame These must be removed 7 Remove stainless steel top liner by grabbing the rear flange and pulling back Note It is possible to access the adjusting bolt by using a small swivel socket without removing the stainless top liner To do this the stainless steel trim and foam noted in Step 8 must be removed 8 Remove stainless steel trim pieces and foam insulation on each side of the doorframe STAINLESS
33. tion to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 This unit is to be sealed to the floor after installation to conform to NSF requirements Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury This message indicates a potentially hazardous situation which if not
34. up must be leveled to the highest point of the floor After the first merchandiser has been set position the second so the end frames touch Set a long level 4 foot or more on the upper front panel of the merchandisers Adjust case height by rotating the Adjustable Leg Leveler until the merchandisers are flush and level Also check each joint area to be sure that the panels of adjoining merchandisers are flush to each other 15 Adjustable Levels on Upper Front Panel MINIMUM HEIGHT MAXIMUM Leg Leveler A HEIGHT gt Hussmann Impact Food Merchandiser Installation 3 Align the top extrusion and insert Joining Plate 7 Top Extrusion 4 Use 8 18 x 3 8 Truss Head SM Screws Item 8 to fasten the plate using the predrilled pilot holes as shown below Joining Plate Pre Drilled Holes 5 Align the Rear Sill and attach Joining Bracket Item 9 with 10 24 Washer Head Machine Screws Item 10 Use only specified fasteners Longer screws will penetrate the Rear Sill causing damage 10 24 x 1 2 Machine Screw 16 Hussmann Impact Hot Food Merchandiser Installation 6 Bolt the cases together according to the sequence illustrated below Note Make sure that no more than 2 threads are exposed when the cases are bolted together If this does occur the bolt should be shortened replaced with a shorter bolt or capped off according to N
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