Installation Instructions
Contents
1. NOTE If you would like to have keyed power to the red with black stripe wire instead of constant power use a test light to find a keyed wire on the bike and attach this wire to it Be sure to cap off the unused butt connector on the Y wire from the fuse holder as in Step 13 Make sure that the added amperage from the trailer accessory will not overload the chosen circuit WARNING WHEN THIS SINGLE RED WIRE WITH THE RING TERMINAL IS CONNECTED TO THE BATTERY IN STEP 15 THE RED ee WIRE WITH THE BLACK STRIPE WILL HAVE POWER AT THE OTHER END OF IT MAKE SURE IT IS CAPPED OFF AS THE TO BATTER POSITVE RED WIRE IN STEP 13 OR ATTACHED TO THE TRAILER PLUG BEFORE ee ATTACHING THIS WIRE TO THE BATTERY BEFORE CONNECTING AND STEP 15 Attach the single red wire from the other end of the fuse holder with the eee CRIMP ring terminal to the positive side of the battery PIC 5 Connect the long PIC 6 NEGATIVE black ground wire to the negative on the battery using the supplied 1 4 ring terminal you will need to crimp this to the black wire PIC 6 STEP 16 On the back of the bike plug the Trailer Isolation Relay Kit to the sub harness four pin connector shown in PIC 4 With the two four pin plugs connected use a test light to check for proper function Turn the key on and test both signals Yellow is left turn and Green is right turn Brake lights Blue and Run light Brown The red wire with a black stripe is2. PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn off the ignition _ ABOUT OUR CATALOG ATTENTION A factory service manual may be helpful in performing this installation ee aie aula koran hei Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician STEP 2 Remove four fasteners that secure the rear license plate panel Older bikes will have a fifth behind the license plate PIC 1 STEP 3 Gently pull off the back panel exposing the wiring harness Red and Blue plugs ATTENTION Kuryakyn recommends the use of dielectric grease on electrical connections 7673 22GL 0212 cont STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEP 10 STEP 11 STEP 12 STEP 13 WARNING cont ee Kuryakyn On the bike disconnect the red plug that has an orange wire Take the supplied harness connect the male and female plug 3 wire plug with a single yellow wire running to it into the disconnected stock red male and female plugs The sub harness acts like a t harness and will go between the stock red plugs PIC 2 On the bike disconnect the blue connector that has a light blue wire Take the supplied harness connect the male and fe
3. INSTALLATION PLUG amp PLAY TRAILER WIRING HARNESS for GL 1800 7673 PARTS INCLUDED CUSTOMER SERVICE 1 Trailer Wiring Isolation Harness and Relay eda 1 GL 1800 Trailer Wiring Sub Harness INSTALLATION QUESTIONS 1 Inline Fuse Y Harness with Heat Shrink Covered Butt Connectors chsupport kt yn 1 Hardware Kit Containing 8 Black Nylon Wire Ties LIMITED WARRANTY 1 4 Ring Terminal lt uiryaky ants that any Kuryakyn products Dielectric Grease Pack 1 X 2 Adhesive Back Hook Strap 1 X 2 Adhesive Back Loop Strap Alcohol Pad 1 Installation Instructions Please read and understand entire instructions before starting installation ENNEK THANK YOU FOR CHOOSING K RYAKYN j IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR Misu PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT WARNING THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY ATTENTION This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and x functionality TOOLS SUGGESTED Set of Hex Wrenches Combination Wrenches Wire Stripper Crimping Pliers Side Cutters Test Light or Multi Meter Electrical Tape STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE ai PRODUCT
4. a power wire that can be used for keyless entry power or interior lighting on the trailer The white wire is ground PIC 7 pm q GROUND RIGHT TURN STEP 17 Wire up any style connector or 5 4 converter needed for your application RUNNING LIGHTS STEP 18 Tie up any excess wire length with the provided cable aca ties Locate an area on the bike that you will be able Pa NOT USED to mount the trailer isolation relay box Take the ni REFER TO gt A A A A WARNING provided 1 x 2 Hook Strap and the 1 x 2 Loop a 1S Strap and place one on the back of the trailer STEP 14 isolation relay and the other on the bike in a good Bun e and safe area that is out of harms way ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat Kiiryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires STEP 19 Re install the battery cover and the seat and secure with the mounting hardware that was removed in step 9 Put the rear panel back on and re install the four or five mounting bolts WARNING ENSURE PROPER TRAILER AND MOTORCYCLE LIGHT OPERATION BEFORE RIDING THE MOTORCYCLE VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS TRAILER OR MOTORCYCLE LIGHT MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY ATTENTION It is the installer s responsibility to ensure that all of the fasteners including pre as
5. h the wires still secured to it Once the wires are pulled far enough to reach the CONNECT TO BLUE battery they can be removed from the wire coat hanger CONNECTERS WITH GREEN WIRES Take the red power wire and connect it to one end of the Y wire attached to the fuse holder with the butt connectors PIC 5 Slide the wire into the end of the butt connector and crimp The red wire with a black stripe is a power wire that can be used for keyless entry power or interior lighting on the trailer If your trailer DOES i NOT need an extra power wire for accessory lighting then DO NOT k connect this to the other Y wire from the fuse holder Wrap the butt connector on the unused red Y wire with electrical tape or heat shrink to prevent an unwanted short as it will have power to it all the time and secure it out of harms way Proceed to Step 16 WHEN THE SINGLE RED WIRE WITH THE RING TERMINAL IS CONNECTED TO THE BATTERY IN STEP 15 THE RED WIRE WITH THE BUTT CONNECTOR WILL HAVE POWER AT THE BUTT CONNECTOR MAKE SURE IT IS CAPPED OFF AS IN STEP 13 BEFORE ATTACHING THIS WIRE TO THE BATTERY PLUG amp PLAY TRAILER WIRING HARNESS INSTALLATION kuryakyn STEP 14 If your trailer DOES need an extra power wire for accessory lighting Take the red with black stripe power wire and connect it to the end of the second Y wire with the attached butt connector PIC 5 Slide the wire into the end of the butt connector and crimp
6. male plug 3 wire plug with the green and brown wires into the disconnected stock blue male and female plugs The sub harness acts like a t harness and will go between the stock blue plugs PIC 2 Locate the blue connecter on the bike that has the green wires Disconnect it and place the two pin connector with the blue wire in to the male and female ends PIC 3 You should have one four pin connector left This connection will be used to supply the power to the trailer Plug this into the isolation relay PIC 4 Remove the four mounting bolts from the passenger handles CONNECT TO RED that secure the seat and remove the seat Remove the battery MALE AND FEMALE cover located on the driver s left hand side just above the PLUGS passenger floorboard i I CONNECT Take a piece of wire or a straight coat hanger to pull the wire TO BLUE through and run it between the frame and saddlebag above MALE AND the battery until you can reach it from the back of the bike The FEMALE wire should come out to the top left of the inside back panel On the supplied Trailer Isolation Relay Kit locate the harness with the red red with a black stripe power wire and black 4 ground wire in the black sheathing Tape the exposed ends of j SINGLE YELLOW the harness to the wire that was run in Step 9 Secure the wire WIRE tight enough that it will not come undone in the routing ee process Pull the wire or coat hanger back toward the front wit
7. sembled are tightened before operation of themotorcycle Kuryakyn will not issue a warranty on components lost due to improper installation Periodic maintenance may be required PAGE 3 PLUG amp PLAY TRAILER WIRING HARNESS _ INSTALLATION
Download Pdf Manuals
Related Search