N95-Companion Model 8095
Contents
1. Mask Fit Tester has no power supply of its own but is powered by the PORTACOUNT Plus Respirator Fit Tester Because the N95 Companion Mask Fit Tester increases the load on the PORTACOUNT Plus fit tester use the AC adapter whenever possible for your power supply If you choose to use the optional battery pack be aware that the battery life is significantly reduced when it must supply power for both instruments A maximum fit factor of 200 can be displayed when you use the N95 Companion Mask Fit Tester and the PORTACOUNT Plus fit tester together If you require a higher fit factor you must use the PORTACOUNT Plus fit tester without the N95 Companion Fit Tester Note Fit testing of class 95 respirators requires the use of the N95 Companion Mask Fit Tester Class 99 and class 100 respirators should be fit tested with the PORTACOUNT fit tester alone Fit Test Procedure 1 Have the fit test subject hang the N95 Companion Mask Fit Tester sampling pendant around his or her neck adjusting the neck strap on the assembly to a comfortable position Make sure the TSI logo label is facing outward The sampling pendant should be positioned high enough so that the tubing does not pull the mask off the person s face 2 Attach the sampling tube clear sample line from the pendant to the mask sampling probe Make sure you do this before the subject dons the mask 17 18 Have the subject don the mask without assistan2. Model 8095 N95 Companion Mask Fit Tester to the PORTACOUNT Plus Respirator Fit Tester Operation and Service Manual 1980308 Revision J anuary 2010 CopyrightO TSI Incorporated November 1997 2010 Revision J All rights reserved Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 LIMITATION OF WARRANTY AND LIABILITY effective July 2000 Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for 24 months or the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment E amp Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies d Unless specifically authorized in a separate writing by Seller Seller makes no warrant
3. A fit factor of 200 is the highest number that can be displayed when N95 Companion Mask Fit Tester is in use If the instrument is being used without software the word Fit Factor will flash when a fit factor over 200 is computed A value below 10 suggests that the switching valve inside the sampling pendant is stuck on the ambient side See the chapter on maintenance A Low Particle Count message indicates that the valve inside the sampling pendant is stuck on the sample mask side See the chapter on maintenance A value between 10 and 200 indicates a leak someplace in the system Inspect all tubing and hose connections Periodic Maintenance The following components of the N95 Companion Mask Fit Tester require periodic maintenance Flexible tubing Pendant switching valve Water trap Particle classifier There are no other user serviceable components inside the N95 Companion Mask Fit Tester Do not attempt to adjust any components except those described in this manual or you may invalidate your warranty In addition to the procedures outlined below TSI recommends annual factory service for the N95 Companion Mask Fit Tester Maintenance 23 24 Pendant Switching Valve To perform the purging procedure you will need these tools and supplies e Small dish or cup of warm water e TSI purge kit 1 Assembling the valve purge kit e Remove the cover from the syringe tip e Press the 3 tube on
4. Fit Tester Top Front View Particle Classifier Check Connector for z Button Factory Use Sim l o Only Connector to PORTACOUNT Respirator Fit Tester Figure 1 3 Model 8095 N95 Companion Mask Fit Tester Top Back View Unpacking and Parts Identification 3 Figure 1 4 Model 8095 N95 Companion Mask Fit Tester Bottom View Figure 1 5 Model 8026 Particle Generator Chapter I Figure 1 6 Sampling Pendant Probe Insertion Tools Sampling Probes Figure 1 7 N95 Probe Insertion Kit Unpacking and Parts Identification 5 Pendant Interconnect Tube Pendant Sample Tube N95 Companion Fit Mask Tester Interconnect Tube N95 Companion Fit Mask Tester Interconnect Cable Figure 1 9 Salt Tablets Replacement Parts and Supplies The following items are sold by TSI as replacement parts and supplies for the Model 8095 N95 Companion Fit Mask Tester Table 1 2 Replacement Parts and Supplies Item Description Part Model Sample probe refill kit includes 500 sample 8025 N95R probes and 500 push nuts 1 package Salt tablets 100 each 2918035 Chapter I Chapter 2 Setting Up the Model 8095 N95 Companion Mask Fit Tester Introduction Before you can begin fit testing with the PORTACOUNT Plus Respirator Fit Tester and N95 Companion Mask Fit Tester you must e Select a fit testing location e Set up the particle generator e Set up the instrument e Insert th
5. batch of solution and fill the reservoir Adjust the pressure to a higher setting as necessary Refer to the setup procedure in the Model 8026 Particle Generator Operation and Service Manual Perform the particle classifier maintenance procedure Check the internal and external tubing for kinks or other blockage Check the interconnect tube between the N95 Companion Mask Fit Tester and the PORTACOUNT Plus Respirator Fit Tester If the tube is attached incorrectly reattach the tube and run the fit test again Chapter 5 Symptom Possible Cause Corrective Action Zero count above 1 2 particles cc Very high zero count does not zero when zero count switch is pressed Troubleshooting Leak in the flow system Leak in water trap Restricted flow Pump failure N95 Companion Mask Fit Tester interconnect cable failure Water has been drawn into N95 Companion Mask Fit Tester If you recently cleaned the particle classifier verify that the O ring is in place and the tubing is connected correctly Tighten screw and fittings Check the internal and external tubing for kinks or other blockage Return the instrument to TSI for servicing Make sure the green light comes on and the pump turns on when you plug the N95 Companion tester into the PORTACOUNT Plus tester If not replace the N95 Companion interconnect cable Use water trap Replace sponge with dry
6. must be done in the same sequence as described in step 5 for purging the valve 7 If either side did not appear to allow purge water to run freely e Repeat steps 2 though 6 e If problems persist send the unit in for service 8 Re assemble the N95 Companion Mask Fit Tester sample tube back onto the pendant as before and discard the purge water Note Save the valve purge syringe for future use 9 This procedure is intended to remove salt build up from N95 Companion Mask Fit Tester new and old style pendant valves but not PORTACOUNT fit tester it is recommended that this procedure be done monthly or more often depending on frequency of use Water Trap The water trap contains a sponge to absorb the condensation that occurs during fit testing The trap requires very little maintenance under normal operating conditions Maintenance 27 28 The transparent cover on the water trap allows you to visually inspect the condition of the sponge and the trap s interior If you wish to clean the interior or clean replace the sponge 1 Remove the two screws that hold the cover in place and remove the cover along with the gasket Water Trap 2 Clean the trap and sponge with alcohol to sterilize them 3 Dry the trap and sponge thoroughly before reassembling them to prevent the growth of molds One extra sponge is included with the N95 Companion Mask Fit Tester You can order additional sponges from TSI if ne
7. one Dry out N95 Companion a Leave all components connected including water trap and N95 Companion interconnect tube b Let PORTACOUNT tester and N95 Companion tester run overnight to dry out unit Repeat zero count procedure 35 36 This page intentionally left blank Chapter 5 Appendix A Specifications The Model 8095 N95 Companion Mask Fit Tester specifications when it is used with the Model 8020 PORTACOUNT Plus Respirator Fit Tester are as follows Specifications are subject to change without notice Size Weight Fit factor range Concentration range Test particle size Minimum ambient concentration Typical fit factor accuracy Minimum exercise duration Temperature range Operation Storage Flow rate Carrying case Size Weight with accessories and case Pass Fail setting Factory recalibration interval Warranty 9 5 in x 7 5 in xX 2 3 in 24 cm x 19 cm x 6 cm 2 Ibs 0 9 kg 1 to 200 0 01 to 5 x 10 particle cm gt 0 04 micrometer nominal 70 particles cm gt 10 of reading Approximately 90 seconds 32 to 100 F 0 to 38 C 40 to 160 F 5 to 71 C 700 cm min nominal 19 in x 14 in x 4 8 in 48 cm x 36 cm x 12 cm 14 Ibs 6 4 kg User selectable 0 10 25 50 100 125 166 or 200 One year Two years on workmanship and materials 37 38 This page intentionally left blank Appendix A TSI Incorporated 500
8. or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI s Customer Service department at 800 874 2811 USA or 001 651 490 2811 International or visit www tsi com Patents N95 Companion is patented under U S Patent No 6 125 845 Trademarks TSI TSI logo PORTACOUNT and N95 Companion are trademarks of TSI Inc Tygon is a registered trademark of Norton Performance Plastics Windows is a registered trademark of Microsoft Corporation CONTENTS Safety Information cccccccccccsssssssseeeeseeeeesseeeesseseeeeeeessaaaeeseeeeeeees li Chapters 1 Unpacking and Parts Identification rnnunvvvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 1 Unpacking the N95 Companion Mask Fit Tester Kit 1 Parts Identification for the N95 Companion Mask Fit Tester 2 Replacement Parts and Supplies ccecccssssssesseseeeeeeesseeeeeseeeeeees 6 2 Setting Up the Model 8095 N95 Companion Mask Fit TE Eur 7 ACEO CIC TONG PE A A 7 Selectind 4 Fit T GSUNG LO CANON eek 7 Setting up the Model 8026 Particle Generator erreren 8 Setting up the N95 Companion Mask Fit Tester 9 get NG NG el ge 0 12 Switching the Hardware Configu
9. subject cigarette smoking less than an hour before the test incorrect mask donning technique 7 If you are fit testing with a disposable respirator discard it when the fit test is complete Probed respirators are intended for fit testing only and are never to be reused You may be able to sanitize and reuse other types of respirators Contact the respirator manufacturer for specific information Fit Testing with the N95 Companion Mask Fit Tester and the 19 PORTACOUNT Plus Respirator Fit Tester 20 This page intentionally left blank Chapter 3 Chapter 4 Maintenance Overview The N95 Companion Mask Fit Tester and PORTACOUNT Plus Respirator Fit Tester both require daily and periodic maintenance Refer to the PORTACOUNT Plus Respirator Fit Tester Operation and Service Manual for PORTACOUNT Plus Respirator Fit Tester maintenance information The N95 Companion Mask Fit Tester maintenance information appears below Daily Checks The daily checks are designed to determine if the instrument is working properly They must be done in the order specified There are four daily checks e Particle check e Classifier check e Zero check e Maximum fit factor check Note FitPlus for Windows software can be used to automate the daily checks if desired Performing the Particle Check After you set up the N95 Companion Mask Fit Tester and PORTACOUNT Plus Respirator Fit Tester run the particle generator for at l
10. Cardigan Road Shoreview MN 55126 U S A USA Tel 1 800 874 2811 E mail infoQ tsi com Website www tsi com UK Tel 44 149 4 459200 E mail tsiuk tsi com Website www tsiinc co uk France Tel 33 491 118764 E mail tsifrance tsi com Website www tsiinc fr Germany Tel 49 241523030 E mail tsigmbh tsi com Website www tsiinc de India Tel 91 80 41132470 E mail tsi india tsi com China Tel 86 10 8260 1595 E mail tsibeijinge tsi com 3 Singapore Tel 65 6595 6388 E mail tsi singapore tsi com b Contact your local TSI Distributor or visit our website www tsi com for more detailed specifications P N 1980308 Rev Copyright O 2010 by TSI Incorporated Printed in U S A
11. Here Attach the pendant sample tube using the ends of the tube that are of equal lengths to the sampling pendant The tube barbs are color coded to the tubing colors blue to blue and clear to clear Pendant Sample Tube Pendant Interconnect Tube 3 Attach the pendant interconnect tube to the sampling pendant 4 Attach the water trap using the supplied short tubing to the N95 Companion Mask Fit Tester sampling port This is the left most barbed fitting on the front of the N95 Companion Mask Fit Tester 5 Attach the loose end of the pendant interconnect tube to the water trap Short Tubing Water Trap 6 Attach the cable connector to the N95 Companion Mask Fit Tester 10 Chapter 2 Connect the N95 Companion Mask Fit Tester to PORTACOUNT Plus Respirator Fit Tester interconnect tube between the N95 Companion Mask Fit Tester output the right most barbed fitting on the front of the unit and the PORTACOUNT Plus Respirator Fit Tester sample input marked S on the front of the PORTACOUNT Plus Respirator Fit Tester Interconnect Tube Connect the N95 Companion Mask Fit Tester interconnect cable from the accessory port on the back of the PORTACOUNT Plus Respirator Fit Tester to the matching port on the back of the N95 Companion Mask Fit Tester The cable is the same on both ends 4 Interconnect _ Cable This Port For Factory Use Only Note The black port on the back of th
12. ables from the N95 Companion Mask Fit Tester Remove the top cover by removing the six screws underneath 2 Examine the placement of the thumbscrew clamps on the particle classifier The existing clamp locations are self evident due to the screw scoring marks on the top housing of the classifier 3 Remove each of the three clamps in turn by loosening the thumbscrews and tilting the clamp until it slides off Do not disconnect any tubing or wires pom ee re OS Maintenance 29 30 4 Remove the silicone tubing from the top of the particle classifier Silicone Tubing 5 With the clear tubing still attached rotate the top housing up and out to expose the inside of the particle classifier Inside of the Particle 7 Classifier Chapter 4 6 Using a damp not wet lint free cloth gently wipe off the interior surfaces of the classifier removing the accumulated dust particles Clean Both Surfaces 7 Make sure the O ring is properly positioned in the lower housing groove O ring in Proper Position Maintenance 31 32 8 10 11 12 13 14 15 Rotate the upper housing back into position Note the correct orientation below Correct Position of Upper Housing Replace the three thumbscrew clamps in the original locations Do not overtighten See step 2 for picture Continue to tighten the thumbscrews in sequence until they are finger tight Be careful n
13. ce Fit test results depend on the subject knowing how to properly don the mask All subjects should be trained in proper mask donning techniques before being fit tested Do not allow the subject to adjust the mask during the exercises as this invalidates previous results Start the FitPlus for Windows fit test process If you are not using FitPlus for Windows software refer to the PORTACOUNT Plus Respirator Fit Tester Operation Manual for alternate procedures Also only the basic fit test steps are provided here Refer to the FitPlus Fit Test Software for Windows online help for detailed information a Select the test subject from the People database Create a new record if necessary Click NEXT b Select the respirator to be used from the Respirator database Click NEXT c Type in the mask size and check that the displayed pass fail level and exercise protocol are correct Click NEXT d Click START to begin the fit test Chapter 3 5 Have the test subject follow the exercises one after another when prompted by the software Each exercise takes approximately 90 seconds to complete When the test is complete the overall fit factor is displayed on the screen 6 Review the results a If the fit test passed issue that exact size and model respirator to the test subject b Ifthe fit test failed determine the reason and repeat the test Some common reasons for failure are incorrect mask size for test
14. cessary Particle Classifier The particle classifier requires annual cleaning under normal usage conditions TSI recommends that the N95 Companion Mask Fit Tester receive factory service each year It is best but not a requirement to send the N95 Companion Mask Fit Tester and the PORTACOUNT Plus Respirator Fit Tester to TSI at the same time so the two instruments can be checked out together A problem that appears to be caused by the N95 Companion Mask Fit Tester may actually be caused by the PORTACOUNT Plus Respirator Fit Tester The cleaning procedure that follows should only be attempted in the event of an instrument malfunction It is not a substitute for the recommended annual factory service Low particle counts can be caused by a dirty particle classifier however there are several other possible causes that are much more Chapter 4 likely and should be investigated first Consult the chapter on troubleshooting for details Note The technician attempting this procedure must take special care to make certain that none of the internal tubes become pinched or blocked when the unit is reassembled Pinched tubing is a common problem that will prevent the instrument from working properly after this procedure is completed WARNING Be sure to disconnect the power supply before beginning this procedure to avoid the risk of electric shock To clean the particle classifier 1 Disconnect all tubes and c
15. e N95 Companion Mask Fit Tester is used for factory calibration only Setting up the Model 8095 N95 Companion Mask Fit Tester 11 Installing the Probe 1 Select the mask you wish to test 2 Slide the sampling probe onto the piercing tool As the pointed end of the piercing tool is very sharp be extremely careful when handling it Sampling Probe 3 Choose a location on the mask that is in front of the person s nose mouth region Avoid seams and folds in the mask 4 Pierce the mask at the selected location using the piercing tool with the loaded sampling probe Be sure to pierce the mask from the inside Push Nut Positioned on Anvil Tool Sampling Probe Pushed Through Mask 12 Chapter 2 Push the sampling probe through the mask until the end of the tool point is visible from the outside of the mask Leave a few millimeters of the tool point visible Place the push nut on the anvil tool with the dished side up magnet prevents the push nut from falling off Position the anvil tool with the loaded push nut over the protruding point The mask should now be pinched between the two tools Press the two tools firmly together to force the push nut as far as possible onto the probe The mask material should be tightly pinched and the mask sampling probe and push nut should be joined together as illustrated Push the Tools Together to Fasten the Probes 9 Inspect the sampling probe to be sure it is
16. e probe into the type of mask you wish to test You also must have the Model 8020 PORTACOUNT Plus fit tester with the Revision A modification to use the N95 Companion fit tester Look for 8020A on serial number tag Refer to the following instructions to complete the set up procedures Selecting a Fit Testing Location To obtain valid results using the N95 Companion fit tester with the PORTACOUNT Plus fit tester for fit testing you must conduct the fit tests in a suitable location while running the supplied Model 8026 Particle Generator The N95 Companion fit tester uses a small portion of the room aerosol for fit testing To obtain consistent and repeatable fit tests TSI recommends that you operate the particle generator to supplement the naturally occurring room aerosol For the generator to function properly you must conduct the fit tests in an enclosed area A medium sized room is normally a suitable location The particle generator does not function efficiently in an open area or a very large room Setting up the Model 8026 Particle Generator The purpose of the particle generator is to supplement the naturally occurring particles in the room environment The N95 Companion fit tester requires a minimum count of 70 particles cc to operate The target is 100 to 300 particles cc for optimal performance Follow the steps below to set up the particle generator 1 Fill the reservoir with clean tap water to the fill l
17. east 15 minutes touch the count switch on the PORTACOUNT Plus Respirator Fit Tester The concentration number will appear in the PORTACOUNT Plus Respirator Fit Tester display You must have a particle count of at least 70 to pass this test Note The N95 Companion Mask Fit Tester will not operate at concentrations below 70 particles per cc Do not be concerned if concentrations are higher than 250 to 300 particles cc This may simply indicate a high concentration of naturally occurring aerosol Also if concentrations are this high you may be able to operate the particle generator at a lower setting or not at all Refer to the Model 8026 Particle Generator Operation and Service Manual for more information 21 22 Performing the Classifier Check After you perform the particle check with the PORTACOUNT Plus Respirator Fit Tester still in the count mode press and hold the classifier check button on the back of the N95 Companion Mask Fit Tester for a minimum of 15 seconds This disables power to the particle classifier The PORTACOUNT Plus Respirator Fit Tester display should gradually return to a count of 0 0 This verifies that there are no leaks in the instrument and that the classifier is functioning properly Classifier Check Button Note Do not be concerned with an occasional 0 6 particle cc reading However if the display reads 1 2 particles cc or higher you may need to return the N95 Companion Mask Fit Te
18. g on the generator setting Refer to the Model 8026 Particle Generator Operations Manual for information on changing the output setting 8 Chapter 2 You can save and reuse the solution if you wish However do not mix old solution with fresh solution If you need to mix new solution first discard whatever remains in the reservoir If you wish to reuse solution be sure to detach the reservoir from the generator cover it tightly with the temporary cover and store it in its designated space inside the carrying case Never attempt to store the particle generator in the carrying case with a full or partially filled reservoir attached as the solution will leak out and damage the generator Setting up the N95 Companion Mask Fit Tester L Setting up the Model 8095 N95 Companion Mask Fit Tester If this is the first time you are setting up the instrument remove the rubber plugs from the left and right sides of the PORTACOUNT Plus Respirator Fit Tester to allow it to lock into place on top of the N95 Companion Mask Fit Tester Place the PORTACOUNT Plus Respirator Fit Tester on top of the N95 Companion case When properly positioned the PORTACOUNT Plus Respirator Fit Tester will lock into place as the spring clips on the cover of the N95 Companion Mask Fit Tester connect with the base of the PORTACOUNT Plus Respirator Fit Tester Fa ls he ie gt gt ian oe fay r SER T me gr Remove Rubber Plug
19. generator is Turn on the power to the counts not running particle generator Check fuse The N95 Companion is Verify that all tubes are connected but the twin tube connected correctly is connected directly to the PORTACOUNT instead of the N95 Companion The testing room is If the room is too large or inappropriate not closed select another e It is too large location If the air e tis notaclosed room exchange rate is too high e It has too high an air increase the output of the exchange rate particle generator The switching valve inside Perform the purge the pendant is not procedure on the pendant switching switching valve See Maintenance chapter 33 Symptom Possible Cause Corrective Action Low particle counts cont Red status light Unusual fit test results 34 The atomizer head on the particle generator is clogged The salt solution is mixed incorrectly The salt solution reservoir is empty The particle generator pressure is set too low The particle classifier 1s dirty A potential problem with the internal flows in the N95 Companion Mask Fit Tester The results are unusual although the fit test proceeded correctly Clean the atomizer head Refer to the maintenance procedure in the Model 5026 Particle Generator Operation and Service Manual Refer to the mixing instructions in the Model 5026 Particle Generator Operation and Service Manual Mix a new
20. ine You may use hot water to help the salt tablet dissolve more quickly 2 Drop one salt tablet into the reservoir Each tablet contains 1 0 grams of salt Break the tablet before dropping it into the water to dissolve it more quickly 3 Place the temporary cover tightly on the reservoir and shake it gently to dissolve the salt tablet 4 Once the tablet is dissolved remove the temporary cover and screw the reservoir into the particle generator 5 Place the particle generator at least five feet away from the N95 Companion fit tester and PORTACOUNT Plus fit tester Make sure the ventilation louvers on the back and bottom of the generator are not obstructed as this could cause the instrument to overheat Do not place the particle generator on the table The B internal vibrations in the generator will cause itto move and eventually fall off the table 6 Locate the power cord and connect it to the particle generator and to a grounded wall outlet Turn on the power to the generator The power switch is located next to the power cord receptacle You must run the particle generator in the testing room with the door closed for at least 15 minutes before you begin fit testing to allow the particle count to stabilize You must operate the generator in an upright position at all times and leave it running until all fit tests for the day are complete One reservoir full of salt solution will last from 8 to 16 hours dependin
21. k Fit Tester GMP le Pendant Interconnect Tube 3 Disconnect the N95 Companion Mask Fit Tester interconnect tube EETERMAL EDATE N95 Companion Mask Fit Tester Interconnect Tube a t ee Sl Setting up the Model 8095 N95 Companion Mask Fit Tester 15 16 If desired detach the PORTACOUNT fit tester from the N95 Companion Mask Fit Tester Using your thumbs pull outward on the two spring clips located on the base of the PORTACOUNT fit tester while gently lifting the PORTACOUNT fit tester up Attach the standard PORTACOUNT fit tester twin tube assembly to the blue and clear ports on the front of the PORTACOUNT fit tester The PORTACOUNT fit tester is now ready for fit testing respirators with class 99 or class 100 filters FETE AMLAL By comm Standard PoRTACOUNT Fit Tester Twin Tube Assembly Chapter 2 Chapter 3 Fit Testing with the N95 Companion Mask Fit Tester and the PORTACOUNT Plus Respirator Fit Tester Introduction Before you begin fit testing during the time the particle generator is stabilizing the room environment turn on the PORTACOUNT Plus Respirator Fit Tester and allow it to warm up Be sure to perform the daily checks Refer to Chapter 4 Maintenance for daily check instructions If your fit test subject is a smoker make sure that he or she has not smoked for at least half an hour before starting the fit test Note The N95 Companion
22. nion Mask Fit Tester Kit Component Parts Quantity Item Description Part Model 1 N95 Companion Mask Fit Tester 8095 8095 Sampling pendant 801500 1 Pendant interconnect tube 801502 1 N95 Companion interconnecttube 13900049 1 N95 Companioninterconnectcable 11303522 ne Model 8095 Operation and Service 1980308 Manual Particle generator 8026 1 Particle generator power cord 1303567 Operation and Service Manual Sample probes 1 PORTACOUNT Technical Reference and 1083506 me FitPlus Fit Test software CD a Syringe 10 cc 3 Tygon tubing Reorder refill kit 8025 N95R which includes 500 sample probes and 500 push nuts Tygon is a registered trademark of Norton Performance Plastics Parts Identification for the N95 Companion Mask Fit Tester Figures 1 1 through 1 9 identify the parts of the Model 8095 N95 Companion Mask Fit Tester Please become familiar with these components before proceeding PoRTACOUNT Plus Neck Strap Respirator Fit Tester N95 Companion Sampling 3 Pendant Mask Fit Tester N95 Companion Fit Tester Interconnect Tube Water Trap Pendant Interconnect Tube Figure 1 1 N95 Companion Mask Fit Tester PORTACOUNT Plus Respirator Fit Tester and Sampling Pendant 2 Chapter I Port and FO Connector to PORTACOUNT Sambplin Plus Respirator Pa Fit Tester Pendant Figure 1 2 Model 8095 N95 Companion Mask
23. not plugged Try to rotate the probe with your fingers If it moves freely use the probe insertion tool kit to press the push nut firmly onto the sampling probe and pinch the mask material more tightly Setting up the Model 8095 N95 Companion Mask Fit Tester 13 Note Once you install a sampling probe into a disposable mask the mask cannot be used for respiratory protection Probed masks are to be used for quantitative fit testing only Discard each probed disposable mask after a fit test is completed Switching the Hardware Configuration from the N95 Companion Mask Fit Tester to the PoRTACOUNT Plus Respirator Fit Tester The following steps describe how to convert from N95 Companion Mask Fit Tester fit testing mode to PORTACOUNT Plus Fit Tester fit testing mode 1 Disconnect the N95 Companion Mask Fit Tester interconnect cable from the back connector on the PORTACOUNT Plus Fit Tester N95 Companion Mask Fit Tester Interconnect Cable NN HAL i 1 hi i i ti VELL I bi Wi 14 Chapter 2 Note If the PORTACOUNT fit tester is turned on when the cable is disconnected the PORTACOUNT fit tester screen will go blank for several seconds and then turn back on This is normal The PORTACOUNT fit tester detects that the N95 Companion Mask Fit Tester is no longer connected and resets itself with new timing parameters 2 Disconnect the pendant interconnect tube on the front of the N95 Companion Mas
24. ot to tighten any one screw excessively as this may cause the cover to twist and produce a leak Verify the correct orientation of the top cover the thumbscrew clamps and all the tubing Attach the silicone tubing to the top of the particle classifier Make sure the silicone tubing is not located directly over the thumbscrew as it will pinch when the cover is closed Relocate the thumbscrew clamp if necessary to avoid any interference Re attach the top cover using the six screws Re attach all cables and tubes and turn power back on to the PORTACOUNT Plus Respirator Fit Tester and N95 Companion Mask Fit Tester Perform the daily check procedures to verify that there are no leaks in the system Chapter 4 Chapter 5 Troubleshooting This chapter describes the symptoms possible causes and recommended solutions for common problems encountered with the N95 Companion Mask Fit Tester Always perform the daily checks described in Chapter 4 Maintenance before you begin troubleshooting This will help you to detect most problems quickly Note This information assumes that the PORTACOUNT Plus Respirator Fit Tester is operating correctly The most recent version of this manual and the Model 8026 Particle Generator Operation and Service Manual can be found on the TSI website at www tsi com Some common problems you may encounter include Symptom Possible Cause Corrective Action Low particle The particle
25. ration from the N95 Companion Mask Fit Tester to the PORTACOUNT PER NETTER 14 Fit Testing with the N95 Companion and the PORTACOUNT Plus Respirator Fit Tester ss rsrrrrrrnnnnnnnnnnnnnevnnnnnnnnnnnnneernnnnnnnn 17 Lahago elt onio EE E 17 FETES OC ONG ERE EE auanenmna 17 MAINTE NAN CS siinseid ae 21 OE EE EE aise 21 BE C NECK errena i E E EEE 21 Periodic Maintenance cccccccccccccsssseeeeeceeeeeeeeuuueeeeeeeertesasanaeesess 23 TW FOUDIES MOOG G isisivcsmecvedesiensacessasssesseanissansiviveubenwisenenmcnsaenaisi 33 SPEC MMC ANC NS 37 Visit the TSI web site at www tsi com This page intentionally left blank SAFETY INFORMATION Although the supply voltage to the Model 8095 N95 Companion Mask Fit Tester is low voltage the instrument contains an internal high voltage converter To minimize the danger of shock always unplug the instrument before removing the cover for maintenance or replacement of parts Warning Labels on bottom of N95 Companion Mask Fit Tester ili This page intentionally left blank Chapter 1 Unpacking and Parts Identification Unpacking the N95 Companion Mask Fit Tester Kit Carefully unpack the Model 8095 N95 Companion Mask Fit Tester and accessories from the carrying case Use the tables and illustrations below to make certain that there are no missing components Contact TSI immediately if anything is missing or damaged Table 1 1 Model 8095 N95 Compa
26. ster to TSI for servicing or repair Refer to Chapter 5 Troubleshooting for help in diagnosing the problem before you return the instrument to TSI Performing the Zero Check Put the PORTACOUNT fit tester in count mode You should see a reading greater than 70 particles cc Attach the small HEPA filter provided with the PORTACOUNT fit tester to the clear sample hose coming out of the sampling pendant The particle count should drop to zero within 30 seconds to pass this test An occasional reading of 0 6 is acceptable but the display should read 0 0 most of the time If a zero reading cannot be achieved make sure all tubing is properly attached Check for leaks where the tubing connects to a barb Try a different filter or put two filters in line if nothing else works Chapter 4 Performing the Maximum Fit Factor Check Make sure all previous checks have been completed successfully before proceeding Put the PORTACOUNT fit tester into fit test mode If the small HEPA filter supplied with the PORTACOUNT fit tester is not already attached to the sample hose coming out of the sampling pendant attach it now Do not proceed until the HEPA filter has been on the sample hose for at least 30 seconds Start a fit test by pressing the Test Start Stop key on the PORTACOUNT This causes the instrument to do a fit test on the HEPA filter thereby simulating a perfect respirator The result should be a very high fit factor of at least 200
27. to the syringe tip 2 Filling the valve purge syringe with water e Fill the particle generator cup up to the line with warm water e Draw a full syringe of water from the cup Chapter 4 3 Preparing the fully assembled N95 Companion Mask Fit Tester for the purge procedure e Disconnect the main air sample tube Disconnect 4 To purge the mask sample side silver connector do the following e Connect the valve purge syringe to the now available sample connector e With the PORTACOUNT fit tester and N95 Companion Mask Fit Tester turned off force the entire contents through pendant you will notice the mask sample side draining Connect Valve Purge Syringe Here Maintenance 25 26 5 To purge the ambient side blue connector do the following Refill the valve purge syringe with warm water and reconnect it to the pendant as before Turn on the PORTACOUNT fit tester and N95 Companion Mask Fit Tester After the PORTACOUNT fit tester has completed the initial countdown press start test and begin to force the entire contents through the pendant you will notice the ambient side draining for the first 15 seconds followed by the mask side draining Chapter 4 6 Clear the remaining moisture out of both sample sides with forced air e The mask sample side can be done with the PORTACOUNT fit tester and N95 Companion Mask Fit Tester turned off e The ambient side
28. y with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified
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