INMARSAT FLEET F77 SHIP EARTH STATION
Contents
1. WL 8 xev NASI 40 Jequinw 8101 7 o o 028 4 juewdinb S 19SDUBH NASI 10 Od 1 1 1 Mou 9 1201 p 816L1604n0 193206 jos 7H09 08 19 0 0 02 01 M TT 2 FN iG Sn i a Ne m som gn 1 2 OV 0 2 001 1 2 0 O dS AA dS OO E 1 uu0t 08 0Z 01 i Xv4 4120 O 9S AAAdS 00 rom 1 0985190208 10 Buiuoou i 1 GND 4 59 a d JeneAuo alqed ozezsy NI oV d asn zezsy 1 66688 vieL E posed eseuedep bog 1 SZ i 099 04 CcSH L __ B 1 PE 11 9190 Ozezsu le 1 270 0 88 8 00 i 139008 TWA v52. HHHHH UJ XN eet gz 080 Xo 060Ez A KT Te S tT 5 FELGOM 70 000 UU Flee F77 00000 I NVARSAT FLEET F77 SES 0000000 000000000 QUIPUT PORT SELECTED BY VT LI TE SOFTWARE QUIPUT SELECTED BY VT LI TE SCFTVARE Ed 10 I SIN CR EQU VALENT CONNECTED xir HHHHHHHHHHHHHH TELEPHONE CR EQU VALENT BE CONNECTED 000000000000000 PORT 15 IN PARALLEL WTH SCREWTERM NALS Nov 12 03 T N SH NO 0000 TELA PORT 15 IN PARALLEL WTH SCREWTERM NALS 6 0000 EID 00 11 1 r HHHHHHHHHH CONNECT ON Q FC911918 52 945 H 19005 TM NOS I JO TNI THAW 553415 OL ij 0000006610000000000 516 4 15 15me 6 mais 8 HA ng 00 0000000 STRESS 9 SI IS np 000 19000000 SEN HANDSET SF 870 TH ANNA SF 370 4 FITTED FACTORY
3. jg FURUNO Fcon Bolt M10 cut to suitable length Angle ad Nut M10 Alternative method brazing solder 1 If the AC plug is not mated to a ship s jack cut the plug and connect to the ship s mains using a junction box shipyard supply 23 2 INSTALLATION BDE Example of local or near by installation The installation includes five ISDN Handsets two w Distress Alert Unit Group 3 and Group 4 telefaxes PC and two analogue telephones CU CONNECTOR PANEL pSENcE L r ISDN r ISDN E E 2 2 ISDN ISDN 4 sess I T3 mm EDs Tie ett REER REE ISDN ISDN THL3 UBB RS 232 R9232 Lnsa42 WL ison Lisin B FURUNO ISDN s Handset ES Analogue telefax G3 PC Radio Room Bridge e 358 Connection Box QUFC 911 918 ISDN Handset bea e e 8 Li L rau
4. 2 Attach the bottom plate to the wall using six wood screws or tapping screws Ensure a free space above and below the CU of at least 10 cm for adequate cooling and to allow removal of the Modem Unit and Power Supply Unit Guess W 27 2 INSTALLATION 3 Mount the Power Supply Unit and Modem Unit Remount the connector panel cover after connection of cables Connecting the antenna cable to the CU 1 Strip the Antenna coaxial cable leaving sufficient slack for connection to the CU 2 Mount the N plug on the cable in accordance with the instructions see next pages From Antenna unit 28 2 INSTALLATION N P 8DFB connector Fabricate the antenna cable as shown below to connect the antenna cable to the communication unit Dimensions in millimeters Outer Sheath Armor Inner Sheath Shield 50 30 Cover with heat shrink tubing and heat Cut off insulator and core by 10 mm Twist shield end Slip on clamp nut gasket and clamp as shown left Clamp Nut Gasket Clamp reddish brown Aluminum Foil Fold back shield over clamp and trim Trim shield here ER DN 1 Cut aluminum foil at four places Insulator 90 from one onother k Fold back aluminum foil onto shield i and trim Trim aluminum tape foil here Expose the insulator by 1 mm
5. SILENCE 44 I Tal D Vat RS 232 B e of oP 1 Distress Alert Unit ISDN wall socket Analogue telephone ISDN Handset ISDN Handset Digital PC w ISDN telefax G4 interface Analogue telefax G3 33 2 INSTALLATION 2 4 Installing option units Connection Box QUFC 911 918 option Inside Connection Box gt 9 E GJ M J2 E 5 me ER e S J1 J6 RJ45 w grounded O 9 O metal housing Holes for fastening Ground this Terminal to ship s body cables with cable tie with 2 5sq wire Note Before installing the connection box connect cables and fasten the cables with cable ties Wiring 34 2 INSTALLATION ISDN telephones equipment ISDN equipment is connected to the ISDN outlets on the CU connector panel either to terminal blocks or RJ45 jacks An ISDN bus can be connected to one of the ISDN outlets Max extension length 100 m min 0 22 mm ISDN bus Screen Local equipment ISDN wall socket ISDN telephone TA telefax gr 4 or pc ISDN cable lengths Total length of ISDN bus 100 Z CU V E The last ISDN wall socket must terminated see next page Up to 8 ISDN
6. 06 02 01 asn 10 L ADALL ngoTvNy 41 20 O gS AA3dS OO L 1 10 A ALL oo 14 4 Ab e8 LO V3INN E 046 145 1exoos UOIBOIuTUUUUOO NGSI I be 1 1 888 100 OLHVEG 1 11 QdVO WIS uoud l 1 Joeolpul 677 Buiuuooul 1 NGSI 1 i Lososa cc PETENS I L6LL6ADQO Jeldepy 181 Z NGSI 0 38 VI NGSI Em un woy oe 02 0 L xe MUR nn Rees 1 euoudejei NASI 1191 NGSI zeor L Helv ssauisiq HIV 5591510 10 FAOAIL 058 YASAZ d N 0001 09 S dQ8d N 09 02 indino pueg peod 2 1 E 028 15 028 18 L 0 1120591 14001 45 NASI 19spueH NOSI sdiuS 0 2200502 140 94 08 09110891 1 5 0 1200502 AO 94 08 VdSdgrd N 001 09 84Q9d N 09 02 ZIN A SYSTEM CONFIGURATION Alddns Jasn jueuudinbe euje xe 549 euopei ysag 141 45 4 48 021 45 186 041 15 LINN VNN3 LNV Kjddns Alddns jeuondo EQUIPMENT LISTS Standa
7. I NSTALLATI ON MATERI ALS 16AM X 9402 HHHHHH 00000000 00 00000 00000000000 O MNS OB IN ERAWNG FCR REFERENCE 0 AS are Na 004 446 500 16AM X 9403 0 CP16 02703 yl I NSTALLATI ON MATERI ALS 00000 LESCRI QTY 1 N P 12D5FA NO 000 136 422 16AM X 9403 HHHHHH 00000000 00 00000 00000000000 O MNS OS IN ERAWNG FCR REFERENCE ONLY 0 Huunu NSTALLATI CN ALS NVAR LABEL 1 NO 430 050 For 8070 2850 HHHHH DESCRI PTI ONS 16 007 6919 0 NO 100 217 010 16 007 6927 0 NO 100 222 480 16 011 3101 1 CODE NO 100 303 181 16 011 3102 0 CODE NO 100 303 190 16 011 3103 0 NO 100 303 200 16 011 3104 0 NO 100 303 210 5X20 SU5304 11 NO 000 802 081 C52 00204 A NO 000 146 784 16A X 9407 2 6 000000 00000000 HHHHH 00000000000000 DO MNS OS IN ERAWNG FCR REFERENCE C5624 M7 C 7 a NO 004 438 410 166 X 9412 0 ma For Tel ephone FC755D1 I NSTALLATI ON MATERI ALS 00000 air DESCR REMARKS SL 16 007 6405 0 LABEL SLI 100 222 470 16 007 6919 0 100 217 010 16 007 6927 0 100 222 480 16 011 7101 1 100 273 831 16 011 7103 0 100 273 940 16 011 7111 0 100
8. ALERT UNT A SH PYARD SUPPLY 90000000 000000000000000000 DOOOO0O 29 11 L1 L2 de Dt zi 893 3977 ANALOG E TELEPHONE DBRA104001 888 HHHHHH DIN 303 _ 40 08 0s8Z DI FOR MC 4800 1101818 2m NECTAR TERM NAL BOARD HHHHHHHHHH GROUND THROUGH CLAMP 10 10000000 B REPRESENTS TH G R WRES SUPPLY LOCAL SUPPLY SPEW B C 0 2x1P 0000000 000 CO 2x1P 99 0 2x2P CO SPEW SE C 0 2OP 10 5 DPAR HHHHHH IV14sd HHHHHHHHHHH GROUND NG WFE V 8sq GROUND NG COPPER STRAP 00000 Pun AO Zu 4910000 FURUNO ELECTRIC CO LTD
9. oww 000000 Tossood JHd BL NOM NG NO 893 3977 008 DN 40 08 gt 94 0G8Z 3 TN Sv EOMNV 000000000 888 000000 Tee D NOM NG ND KK 893 3977 00000 00 00000 as es 0 8 45 139005 TM NOS I 0 8 lJ amp NH NOS A 2 dv 3456 349926 1 9 7207 2190005 TM NSS 9 1 OOOO thos pale Lis Dew a gt 139005 TW NOS I wW 0 8 HHSTNMH NOS FRIT 2999 9 TZOL TPDOS TM NS HHHH 161 IOS TMA NISI 1D 0 8 45 JASON NOS I e kis 9399 8 gt 8 08 AN ND LD LOK WISIZT d N DUOS OE 70 84 G8 WOOT XYN 02 90UO0t WAS AZT IN um 000 AX lt m lt ap E OOK lt b ov im HH UC HOW 120591 690847 Td wex l 8 oda 519 lt lt 080 Xo 060 Z 3 ZT 000001 ees unies ae I
10. E ac EB ga s Analogue 6 telephone Liu aa 10 r3 a Li Li Lu Li 1600 6 TB1 i P je ISDN of o xr Handset 7o J1 J6 RJ45 common w grounded metal ground housing 24 Next page 2 Next page 2 INSTALLATION BDE Example of remote installation The installation includes two ISDN Handsets connected to the ISDN bus via wallboxes with two 8 pin RJ45 jacks and analogue telephone Digital telefax G4 ISDN Handset i Captain s Cabin Saloon Analogue telephone 2 Owner s Cabin ISDN Handset The ISDN Handset is to be plugged into the ISDN socket located on the connector panel of the CU or to the Distress Alert Unit if installed Note It is not recommended to extend the handset cable by more than 6 m 25 2 INSTALLATION Handset holder cradle The handset holder cradle may be desk mounted or wall mounted Desk mounted Wall mounted Attach the holder to the wall or desktop with four 4 mm wood screws or tapping screws Place the Handset on the holder as shown Hook ON magnet 26 2 INSTALLATION Mounting the Communication Unit CU 1 Unscrew the Power Supply Unit and the Modem Unit and pull them carefully out Remove the cover protecting the connector panel
11. sie 0551 JNWEDOL NON3MO gx WW GAB 010 45 0 W09T33 AN 0 TON ap WSWWWA T SNOISNJAIQ 30 39NV 83101 511 IN R 1 cz ALN 78 5310H NH S 0 9LL 0 ONNIN d11 02 21512979 ONNUNA d11 02 215129793 ONNUNA JNIAVM INT HD 20 HAU4ddV VALA d0 08 XV 1 ep za DEMENSION TOL 1550 cx dmm 50412100 imm 52212500 imm 1 TABLE 1 4 5 FIXING HOLES _ 109 APPROX MOUNTING BASE 1 1 2 3 4x16 SUS304 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS 2 RECOMMENDED SERVICE CLEARANCE 3 USE TAPPING SCREWS 4x16 SUS304 FOR FIXING THE UNIT NN Aum c MEME 8 FTELEPHONE BULKHEAD MOUNT OUTLINE DRAWING FURUNO ELECTRIC CO LTD 5 1 008 DN 40 08 3 0G8Z XV4 TN 154 oww 000000000 888 L0OLOTdvdJ
12. 12345 12345678 panel s gt NU e RJ45 DISTRESS ISDN 1 1 H BUTTON terminal 22 mL block RX RX 3 3 10 O 4 ne 2 It 4 4 tg H PELLE 5 TX 5 5 MER 3 RX 6 H 6 LL X 6 RX EM 71H 7 3L gS 0 T TB2 ALARM RE 1e H I A Ee Distress Alert Unit TX 30 or ISDN wall RX socket 4 2 ISDN RJ45 connector 1 12345678 Jom 12345678 NI W Z ISDN MU Handset Apte 1 ER 2 2 2 2 Rx I ox HH 3 3 222 i Te Hs a RX os RX B lt 7 7 7 7 Bf Eel By IS ISDN WALL SOCKET I FAX TEL3 connector RJ45 12345678 ME 777 gt NU Analogue telephone NE C S 1 1 1 1 2 2 2 2 3 8 8 8 i m 5 5 5 5 6 6 6 6 7 7 7 7 8 e sa 8 18 CONNECTION BOX TEL1 3 terminal block 17 2 INSTALLATION Open all boxes supplied and check the contents with the enclosed packing list Inspect units and parts for possible transport damage 2 1 Installing the Above Deck Equipment ADE Unpacking Check that if the antenna unit is damaged by shipment Unpack the antenna unit carefully so as not to damage it Remove hex nut spring washer flat washer large washer an
13. nth Expose the core by 5 mm Pin Clamp Nut hell P Pig Slip the pin onto the conductor Solder them together through the hole on the pin Insert the shell into the pin Solder through Screw the clamp nut into the shell the hole Tighten by turning the clamp nut Do not tighten by turning the shell How to attach the antenna cable connector N P 8DFB 29 2 INSTALLATION N P 12DSFA connector Dimensions in millimeters Outer Sheath Armor 12 Pin Clamp Nut Shell lt Solder through the hole Inner Sheath Shield Remove outer sheath and armor by the dimensions shown left Expose inner sheath and shield by the dimensions shown left Twist shield end Slip on clamp nut gasket and clamp as shown left Expose the insulator by 1 8 mm Expose the core by 4 5 mm Slip the pin onto the conductor Solder them together through the hole on the pin Insert the shell into the pin Screw the clamp nut into the shell Tighten by turning the clamp nut Do not tighten by turning the shell How to attach the antenna cable connector N P 12DSF 30 2 INSTALLATION Distress Alert Unit The Distress Alert Unit is connected to the ISDN bus connector on the CU The maximum number of Distress Alert Unit is limited to two When connected to the Distress Alert Unit in addition to regular ISDN voice service the ISDN Handset will also include the capability for Distress handling Trans
14. 273 850 16 011 7112 0 100 273 860 3X14 SWHI8A MZN 2 C NO 000 800 172 4X16 905304 11 NO 000 802 080 NAR LABEL 1 ra 5 HAPPI NG SCREW 0000 n e J NG BASE 16AG X 9412 HHHHHH 00000000 HH 0080600 00000000000 O MNS OS IN ERAWNG FCR REFERENCE 0 A8 164 OAS 0 For Tel ephone FC755DI I NSTALLATI ON MATERI ALS 00000 DESCRI PTI NAME 000 16 011 7102 0 1 Nn NG BASE 100 273 200 100 273 840 Tr m m 2 NG SCREW qu 000 802 080 16AG 9413 HHHHHH 00000000 00 00000 00000000000 O MNS OS ERAWNG FCR REFERENCE 0 004 446 470 16AM X 9301 0 1 1 SP16 01501 HII i FG SA ACI25V pe CDs ATEM 5 FURUNO ELECIR CO LTD DG NO 16 X 9301 1 1 DO MNS CONS IN DRAWNG FCR REFERENCE Y 9 03 3l i12313 ONNUNA ONIMVAG ANT LEN 0 09001 910 9 709 v 95 LINN VNNALNY hr 89 sw SMI ww x 46 ALPE D ONT E0 6 FW Welds N SNOISNAWIG 30 3ONV33 TOL T AGVL T Rey a Sele Bie 1 M3I 01108 AdJIN 31189 lt 2 84 S EN YE 131091 D
15. XX GND TERMINAL 6 6 3 25 2 2 3 0 5 FIXING HOLES 1 1 2 HM ae NOTE L TABLE 1 INDICATES TOLERANCE OF DIMENSI RECOMMENDED SERVICE CLEARANCE RAW Nov 7 03 T YAMASAKI Nov 7 3 TMATSUGUCHI 1 1003 Z gehi FELCUM 70 2 LEG ar C ICATION 5634 G01 16 016 200G 0 DRAWING FURUNO ELECTRIC CO LTD Q11 31812313 ONNUNA JNMVAO 9 09 09 ON9MO LASCNVH 970 efl KP 33 AV 2 018 5 0 N03133 2 0 OT AN 2104907 IHONINSLYWL SNOKN MI 30 SSLVOIGNI ON IS amp 43010H 135 21414 FAS KY S310H 9NH MUS 09 RN LE 001 gt 1 gt 06 5 JONVYTIOL SNOISN3NIQ 7 WW GAAP ALVIdINYN Bf 21410313 ONNUNA NI va NAO 0 900 910 91 LINN 191 W 5538150 LNG SOMMER ef 009512001 S 00151205
16. devices can be operated with FELCOM 70 35 2 INSTALLATION ISDN ISDN ISDN Part of CU connector panel connector equipment a2 RX al TX ISDN ISDN 4 og RE d x lt o em ISDN ISDN TEL3 ISDN wall socket ISDN bus M from the CU 1 next ISDN wall socket via ff junction box if required ISDN wall socket When the distance between the CU and the last connection box on an ISDN bus exceeds 10m the termination resistors in the last box must be incorporated by setting both slide switches to position The switches in all other boxes should be OFF default setting The two RJ45 jacks are connected in parallel 36 2 INSTALLATION ISDN bus termination When longer than 10 metres the end of the ISDN bus must be terminated by two resistors as shown below Only one bus termination per CU Be aware that only one ISDN cable is permitted to be longer than 10 metres Alternative termination RX 100 ohm ISDN bus end plug TX es 100 ohm RX Analogue telephones 1 3 TEL 4 Part of the CU connector panel CONNECTORS TEL2 TEL4 TEL 3 TEL 3 4 RJ45 1 1 2 2 3 3
17. may be discarded Attach vulcanizing tape supplied to the handset fixture Fasten the handset fixture to the underside of the telephone with a screw 3x14 supplied 2 INSTALLATION The catch in the receiver cradle functions to hang up the handset completely Set the catch in the upward position as shown in left To detach the handset from the hanger slide the handset upward Set the telephone to the four catches in the mounting base and then slide it toward you until you hear a click Attach the SLIDE label supplied to the handset Attach English language label supplied to the telephone Attach the label for compass safe distance 16 007 6927 0 and as shown below Label 16 007 6927 0 Telephone attaching the label 43 A1 1686 X WOT DONS NAHI ap EG IVIH3 L VIN TWOIdAL dO YAANNN JHL S3 LVOIONI CIAN 8 3403 0009 689 LYT 000 I SW RAIN NOLYTMINI INNOIONYwoO 0000000 066 Ltt 100 I 8 T0S9T Zh E SA OSSPDV INITNOINONrwO HHHHHHHH vvv t0 000 76 Occ 00
18. screen which must be terminated to ground both at the antenna pedestal and at the CU The length of the cable can often be more than 40 metres If the ground potential level at the two points differ the current passing through the screen of the coaxial cable can be quite strong The antenna cable screen constitutes a heavy gauge wire which is capable of conducting large amounts of current 14 1 PLANNING Below Deck Equipment The CU must be provided with a good electrical connection to the ship s hull for grounding This is obtained by using copper foil See Installation Location and grounding of units on page 23 Length of copper foil 10 cm should not exceed 300 cm The foil should be connected to ship s hull deck or roof by hard soldering or screws to steel Mains power ground Mains ground is secured to the common grounding point through the external supply It is therefore important to use the same mains branch for additional equipment connected to the CU Fax PC w printer etc Location of the Below Deck Unit for best possible grounding See also INSTALLATION Location and grounding of Units on page 23 CU ao m Desktop max 3m 15 1 PLANNING 1 8 Laying cables General The coaxial cable for connection between the CU and the Antenna Unit should if possible be laid before the equipment arrives Make sure sufficien
19. 0 0 6 97t 00 915 ESS 98 000 S TS86 X WOT 3 0 8 0 0 2 4S HO 00000600 2 a Na 004 446 480 16AM X 9404 4 6 02701 yl 00000 QTY 1 330 16 016 1802 0 NM CAUTI CN FCR 404 COLE NO 100 312 020 IN ANTENNA UN T FI XI NG CTI LH ANTENNA UN T FI XI NG 1 ANTENNA UN T NG M6 SU5304 ANTENNA UN T XI NG NO 000 864 134 M6 SU5304 1 ANTENNA UN T NG NO 000 863 114 6 SU5304 ANTENNA UN T FI X NG 16S0116 0 GROUND FCR ANTENNA Ss UNT em COLE Na 000 132 825 16AM X 9404 00000 00000000 00 00000 00000000000 DO MNI OB IN ERAWNG FCR REFERENCE 0 SF 170 171 I NSTALLATI ON MATERI ALS 00000 DESCRI PTI 12D SFA CV 100M 0 TO BE SELECT 1 NO 000 138 866 8D FB CV 30M TO BE SELECT 1 wo ins 000 111 547 _ p FB CV 50 BE SELECT 1 000 117 500 NO 000 117 599 16AM X 9401 0000 00000000 00 00000000000 O MNS OS IN ERAWNG FCR REFERENCE 0 AA 15A 9402 0 CP16 02702 yl
20. 4 4 15 5 6 6 7 7 8 8 Analogue telephones G3 fax are connected to the TEL1 through TELA outlets For TEL3 and TEL4 RJ45 jacks are provided in parallel See diagrams for RJ11 pin configuration Max extension length 150 m min 0 22 mm 37 2 INSTALLATION Wall socket for analogue telephone telefax gr 3 option Connection CU The telephone and or Box 2 7 I telefax cable can be E terminated in a modular jack as shown Alternative connection RJ45 jacks in parallel with screw terminals Remove approx 3 cm of the jacket from the cable end strip off 1 cm of the insulation from each core and connect to centre terminals 3 and 4 Use the two centre terminals Interchanging of the wires at terminals 3 and 4 has no effect Remote Use the two centre telephone or telfax terminals PC asynchronous data communication TSILENCE 1 al rg1r215 RERER ISDN ISDN 4 e e Go eque ISDN ISDN 34 USB PC serial Max 100 metres PC serial port USB po
21. FURUNO INSTALLATION MANUAL INMARSAT FLEET F77 SHIP EARTH STATION FELCOM 70 p FURUNO ELECTRIC CO LTD NISHINOMIYA JAPAN PRINTED IN JAPAN SAFETY INSTRUCTIONS WARNING ELECTRICAL SHOCK HAZARD power density on antenna aperture Do not open the equipment unless totally familiar with electrical circuits and service manual Only qualified personnel should work inside the equipment Do not approach the ra dome closer than 4 meters when it is transmitting The radome emits radio waves which can be harmful to the human body particu larly the eyes distance 100W m Turn off the power at the mains switchboard before beginning the installation Post a sign near the switch to indicate it should not be turned on while the equip ment is being installed Fire electrical shock or serious injury can result if the power is left on or is applied while the eqiuipment is being installed A WARNING Ground the equipment to prevent electrical shock and mutual interference Confirm that the power supply voltage is compatible with the voltage rating of the equipment Connection to the wrong power supply can cause fire or equipment damage The voltage rating appears on the label at the rear of the display unit Use the correct fuse Use of a wrong fuse can cause fire or equipment damage Keep the following compass safe distances Standard Steering Antenn
22. Secure unobstructed path in all directions The ideal mounting location secures an unobstructed path between the antenna unit and the satellites from horizontal to zenith In order words whatever the direction the antenna unit is pointing there are no interfering objects within the main beam 16 degrees While this might be feasible on some vessels on others it is impossible due to space considerations The antenna unit should be located at least 3 meters away from masts having a diameter less than 15 centimeters Select a location low in vibration The maximum permissible vibration amplitude in three axis direction should be as shown in the table at the top of the next page Consult with the shipyard to determine the mounting location which meets the requirements shown in the table The table at the top of the next page is taken from Inmarsat s System Definition Manual SDM and defines frequency and maximum vibration amplitude Freq Range Max Amplitude 4 to 10 Hz 2 54 mm max 9 8 m s 10 to 15 Hz 0 76 mm max 6 86 m s 15 to 25 Hz 0 40 mm max 9 8 m s 25 to 33 Hz 0 23 mm max 9 8 m s Half Vibration Max amplitudes 1 PLANNING Locate away from passengers and crew Radio waves can be harmful to the human body Since safe distances vary by country and ship construction there is no uniform formula for calculating safe distance However below are general guidelines Personnel should not
23. X 00025120001 0001512008 008512001 53801 NIVSG 1108 9 40 511130 LIMAX YU 1108343 30 511 130 JAY EZB 01 GG LAN 9IN e BI t 1108 91 E 00157 0857 LAN SIN 860154 ddHSVA_ ONIddS 1 At X 1NV 1V3S 3 021115 AlddV WA AERA 3HSVA 1 E 35 8 ONILNNON IxG vGc 51108343 014 13 y 4 HVAdIHS SVd cE dd OY St Shi LON HLIM SAS 890 3015 0915 0015 OIM avra WYOILV1d 40 dMVX 1034167 4 SOL L 118 DNIXIJ 9IW v TE 0015 OIN VAL IS 09219 G0 lm 050 8 0Srv WN3031V Id 4000 pq ALL D 5310 9NIXIJ 00 MT SSIANAOTHL v 3 mm DIMENSIONS TOLERANCE 1 TABLE 2 22 JI NN OS OK OK
24. a Unit 0 65 m 0 30 m Communication Unit 1 00 m 0 60 m Distress Alert Unit 0 30 m 0 30 m ISDN Handset 1 00 m 0 65 m Facsimile 1 30 m 0 80 m 0 40 m Telephone 0 50 m TABLE OF CONTENTS SYSTEM 4 1 2 444 222222 1 1 2 iii EQUIPMENT EIS TS aaa aaa aaa euet usss iv IS VES cmm 1 1 1 Placing the antenna isss i a add AR nae reser 1 1 2 Designing antenna rast soe u uuu a tet teat 3 1 3 Physical characteristics of UNS ss aee the Tota 6 GOO CUONS ISTE III M 8 1 5 Exarmple f installation a a a 10 1 6 PAC Units 12 1 7 Grounding eonsiderallofiS ooi este nati fe 14 128 WEAVING GAS rn Ani usa E 16 1 9 Telephone Wiring 17 2 INSTAELEATIONu 18 2 1 Installing the Above Deck Equipment 18 2 2 Connecting antenna cable to 21 2 3 Installing the Below Deck Equipment 23 2 4 a enint doge ent MERE 34 PACKING LISTS OUTLINE DRAWING INTERCONNECTION DIAGRAM
25. approach an area in which the radiation level is higher than 10 W m i e within 4 m from the radome surface A WARNING Do not approatch within 4 meters of the antenna radome when it is transmiting Microwave radiation can be harmful to the human body particularly the eyes Construct a protection fence around the antenna unit in order that personnel can not approach the antenna unit within 4 m Also to alert personnel not to approach the antenna unit attach the caution labels supplied as installation materials to any bulkhead which is at the position of 4 m from the antenna unit MICROWAVE RADIATION NO ADMITANCE WITHIN 4m Minimum distance from other antennas HF antennas communication navigation antennas The FELCOM 70 antenna should be at least 5 meters from a HF antenna VHF satellite navigation antenna and other communication antennas should be at least 4 meters away Radar The FELCOM 70 antenna should be at least 5 meters away to protect the low noise amplifier in the radar antenna However if this distance cannot be secured be sure the FELCOM 70 antenna unit is not within the radar beam 1 PLANNING m oo More than 5 m 30 E V 20 If installed within 5 m of D radar antenna the antenna unit must not be within the radar beam Distance from antenna radar Compas
26. arate ISDN ports are available on the CU as RJ45 jacks or screw terminal blocks Max cable length 100 m 4 x 0 22 mm See ISDN telephones equipment on page 34 12 1 PLANNING Placing the ISDN Handset as a standard telephone The ISDN Handsets may be installed as standard telephones The units may be installed anywhere onboard the vessel Four separate ISDN ports are available on the CU as RJ45 jacks or screw terminal blocks Placing the telefax option A digital telefax Group 4 can be connected to one of the ISDN outlets or to an ISDN bus for transfer at 64 kbps rate An analogue telefax Group 3 should be connected to the FAX GR3 outlet providing up to 28 8 kbps transfer speed Placing the PC user supply A PC w ISDN card can be connected to one of the ISDN outlets or to an ISDN bus for 64 kbps rate data communication for installation up to 100 m away from the CU With the PC connected to the USB RS 232 RS 422 port it can also be used for control and configuration of the Communication Unit This requires that the vtLite Marine program accessible on the FELCOM 70 CD is installed Connection to the USB RS 232 RS 422 port also allows 64 kbps data transmission See the User Manual Cable lengths SDN port See ISDN telephones equipment on page 34 USB port 3m e RS 232 ports 3m e RS 422 port 100m 13 1 PLANNING Placing analogue telephones option Analogue 2 wire telephones can be in
27. d fixing material to dismount the antenna unit This hardware can be discarded Mounting procedure See next page for illustration 1 Run lifting rope through eye bolts and shackles 2 Cover the portion of the radome which contacts the lifting rope with protective material rubber mat etc to prevent damage to the radome when hoisting it to the mounting location 3 Hoist the antenna unit to the mounting location 4 Fix the antenna unit to the mounting base see note on next page with nuts keeping in mind hatch direction standard direction is stern 5 If necessary replace eye bolts with hex bolts supplied 6 Coat all bolts and nuts with silicone sealant to prevent electrolytic corrosion 18 Lifting Rope Can be supplied together with snackles Radome Protective Material Shake Eye Bolt Eye Bolt Antenna Bottom Mounting Base 2 INSTALLATION Flat Washer T Mounting Base Spring Washer 10 mm Nut Coat here with 13 mm Nut silicone sealant FIXING OF RADOME Note Do not use a rubber gasket on the mounting base The face of the mounting base should be flat as possible tolerance within 2 mm of the horizontal plane If tolerance is more than 2 mm insert a metal spacer between the antenna bottom and the mounting base For earth wiring see Chapter 2 19 2 INSTALLATION Attach electromagnetic wave caution label The label which warn of elect
28. dicate when going from OFF to ON that the PC wants to make a data call The PC clears the call by setting the signal from ON to OFF 109 Receive Signal Indicator Signal from FELCOM 70 that when ON indicates that connection is established and received data will be delivered on circuit 104 Received Data 125 Ring Indicator Signal from FELCOM 70 This signal is used in the Auto answer OFF mode and when ON indicates that an incoming call is in progress The signal will go OFF when the call is answered by the PC by turning circuit 108 Data Terminal Ready ON 39 2 INSTALLATION Mounting the Facsimile FAX 8070P for CE type FAX 2850 Refer to the drawing below Use only the installation materials supplied Note When ship s main is 110 115 VAC the optional transformer E 300 is required 1 Attach four rough hook amp loop fasteners 2 to the bottom of the facsimile as shown in the drawing below BOTTOM Hook amp Loop OF Fastener 2 FAX Facsimile bottom view 2 Attach four smooth hook amp loop fasteners 1 to the facsimile fixing plate as shown below Hook amp Loop Fastener 1 Facsimile fixing plate 3 Attach the compass safety distance label at the right side as shown below Compass Safe Distance Label Facsimile side view 40 2 INSTALLATION 4 Fasten the facsimile fixing plate to the mounting location with five tapping screws 7 Tapping Screw 5 x 20 5 Set the facsimile on top
29. lerance 2 degrees Weld a ground bolt stainless steel M10x40 local supply to the mast within 50 cm of the ground terminal on the antenna unit The length of the ground wire supplied is 50 cm Make four holes on the mounting base to face drain holes of the antenna unit Fixing holes Drain holes Mounting base Mounting base 1 PLANNING 1 3 Physical characteristics of units Communication Unit CU Mass 7 kg ISDN Handset Handset holder cradle for ISDN Handset 54 mm 2000 mm Mass 0 06 kg Mass 0 3 kg Distress Alert Unit Mass 0 24 kg 1 PLANNING ISDN wall socket Connection box option option Incoming indicator option Mass 0 6 kg Terminal Adapter option lt lt 1 PLANNING 1 4 CU connectors Upper connector panel POWER ON OFF SWITCH FUSES INDICATOR SIM CARD BROADBAND DGPS SIM CARD INSIDE WHEN CHANGING MODEM UNIT REMOVE COVER AND TAKE OUT SIM CARD 100 240 AC MAINS SIM CARD L BAND ANTENNA CONNECTOR inside cover OUTPUT CONNECTOR For lower panel see next page 1 PLANNING Lower connector panel Screw terminal blocks TEL 1 4 and RJ45 connectors TEL 3 4 Connection of 2W analogue telephones and 3 fax SILENCE 7 al
30. mit amp Receive 1 Remove the cover of the Distress Alert Unit 2 Mount the unit with two topping screws to a suitable places 3 Connect cables as shown below ISDN Handset lt Clamp the shield section of Distress Alert Unit w cover removed P 4 ALPHA 01 09 15 4 8 Speech N ENN 0 G Strap RJ45 TB1 TB2 Fixing hole connector RX 1 TX 2 TX 3 RX 4 To the second Distress Alert Unit or ISDN wall socket From CU ISDN port 1 To connect second Distress Alert Unit or ISDN wall socket make a hole 8 by using drill 31 2 INSTALLATION Procedure 1 Open the lid of the Distress Alert Unit 2 Remove the printed circuit board a b YY _ 3 Make a hole of 0 8 mm at a b or c position shown in the figure above 4 Remove burrs at the inside and outside of the case 32 Examples of Below Deck Equipment Communication Unit 2 INSTALLATION e ISDN ISDN oa
31. of the facsimile fixing plate 41 2 INSTALLATION Telephone FC755D1 General The telephone can be installed on a tabletop or a bulkhead Select a location where the unit can easily be operated For installation on a wooden table use the mounting base and tapping screws supplied For installation on a steel table fix the telephone with nuts and bolts For bulkhead mounting use the bulkhead mounting base supplied with telephone accessories Mounting location Select a location where temperature and humidity are moderate and stable Secure sufficient space around the unit for ease of operation and maintenance Mounting base Table top Use installation materials Bulkhead Use telephone accessories Secure mounting base with tapping Screws Attach handset fixture here Unfasten this screw Bottom view Mounting base stopper Handset fixture Catch 42 Mounting The mounting dimensions are given in the outline drawing at the back of this manual Determine the mounting location leaving sufficient space around the unit and then fix the mounting base to the mounting location The mounting base is different for bulkhead and tabletop mounting however the mounting procedure is the same for all 1 Fix the mounting base to the mounting location with four tapping screws 4x16 2 On the underside of the telephone unfasten the screw shown in the figure The screw
32. or ISDN connection 10m 0 2x2P 000 120 794 For ISDN connection 20m 000 120 214 For ISDN connection 30m 000 132 827 For ISDN connection 40m 000 132 826 For ISDN connection 50m 1 pair cable CO SPEVV SB C 000 110 681 1 For Analog Telephone 10m 0 2x1P 000 138 789 For Analog Telephone 20m 000 138 790 For Analog Telephone 30m 000 138 791 For Analog Telephone 40m 000 138 792 For Analog Telephone 50m Transformer 0P16 25 004 446 850 1 Transformer E 300 cable 100VAC 220VAC 300VA For FAX 2850 or FAX 8070P Analogue Telephone DBAR 000 147 693 1 104001 888 Terminal Adapter QDGY911912 000 147 698 1 ISDN Wall Socket 102176 000 147 699 1 ISDN Handset SF 870 000 043 252 1 Connection Box QUFC911918 000 147 700 1 Distress Alert Unit SF 370 1 Incoming Indicator KK 893 3977 000 148 478 1 For analogue telephone line Transformer SD 221 1 For facsimile MFC 4800J 1 PLANNING 1 1 Placing the antenna unit General FELCOM 70 is delivered either with mast mounted or deck mounted radome The mast mounted version includes a hatch which provides access for service and repair whereas the deck mounted version must be lifted down Interfering objects especially metallic objects such as masts near the antenna can in the worst case prevent reception or transmission Further RF radiation from the antenna will affect the human body Keep these and the following guidelines in mind when selecting a mounting location for the antenna unit
33. ould satisfy the following requirements t must be able to support radome mass plus at least 2 5 cm of ice and snow Special consideration should be given if the unit is operated in areas of heavy snow or freezing temperature Mast bending moment must be able to withstand expected maximum pitching rolling and wind pressure To prevent resonance at low frequencies about 5 Hz four stays can be fixed between the mast and the mounting base Wind Pressure gt bs Moment Fixing radome Item Mass Antenna unit mass 65 kg 1096 Platform guardrail mass Expected ice and snow at wind speed 75 m s rolling angle 30 degrees including 0 5 G speed added by rolling Maximum wind pressure at wind speed 75 m s 2080 N Maximum bending moment at wind speed 75 m s 1248 Nem Maximum bending moment 1440 Nem at wind speed 75 m s rolling angle 30 degrees Maximum bending moment 1630 Nem 1 PLANNING Mounting base A mounting base is installed between the mast and the antenna unit Below are guidelines for installation of the mounting base 1 The face of the mounting base should be flat as possible tolerance within 2 millimeters of the horizontal plane The mounting base should be parallel with ship s horizontal plane tolerance 1 degree The fixing bolts of the mounting base should be parallel with the ship s keel line to
34. rd Supply Name Type Code No Qty Remarks Antenna Unit SF 171 x 1 SF 170 Communication Unit SF 270 1 ISDN Handset SF 870 1 Distress Alert Unit SF 370 1 Installation Materials CP16 02800 000 043 251 1 Power cable for communication unit CP16 02701 004 446 480 1 for antenna unit CP16 02700 000 043 209 Cable 8D FB CV 30m CP16 02702 CP16 02710 000 043 210 1 Cable 8D FB CV 50m CP16 02702 CP16 02720 000 043 219 Cable 12D SFA CV 100m CP16 02703 CP16 02900 000 043 445 1 Signal cable for Distress alert unit Spare Parts SP16 01501 004 446 470 1 for antenna unit SP16 01601 004 447 160 1 Fuses for communication unit Accessories FP16 00800 000 043 356 1 for ISDN handset FP16 03000 000 043 466 1 CD ROM for communication unit Optional Supply EQUIPMENT LISTS Name Type Code No Qty Remarks Facsimile FAX 8070P 1set For CE type w CP16 02601 FAX 2850 w CP16 02601 MFC 4800J Japanese version Drum Unit DR 10J 000 146 598 1 For above Facsimile Toner Cartridge TN 10J 000 146 599 1 For above Facsimile Telephone FC755D1 1set w CP16 00511 00512 Antenna Cover QB05 1801 100 079 480 1 Modular Jack Box OP16 10 000 043 278 1 Box type OP16 11 000 043 279 1 Flush mount type Modular Jack Set OP16 13 000 043 228 1 Lifting Metal OP16 15 004 442 460 1 2 pair cable CO SPEVV SB C 000 120 792 1 F
35. romagnetic waves is supplied with the installation materials Attach it considering to the following points To the radome mast where it can easily be seen n a conspicuous location in the stairwell leading to the deck where the antenna unit is installed Removing ropes The stabilizer in the radome is tied by the rope and shock absorbing material to prevent damage to it during shipment and installation Cut and remove them after finishing the installation Shock absorbing material 20 2 INSTALLATION 2 2 Connecting antenna cable to ADE ADE Connecting antenna cable to Mast Mounted Antenna 1 Leadin the antenna cable 1100 mm from the cable entry in the antenna base 2 Fixthe cable with cable clamp 3 Connect the coaxial connector and secure it by the cable gland em U I U onnection the antenna cable in here Cable gland Fasten the cable with cable tip Note Bending radius can be 2 D x10 where as D is a diameter of coaxial cable D R gt Dx10 21 2 INSTALLATION ADE Connecting coaxial cable to Deck Mounted Antenna Deck mounted antenna unit is under development 22 2 INSTALLATION 2 3 Installing the Below Deck Equipment BDE Location and grounding of units Antenna Cable To next Distress Alert Unit amp ISDN Handset Communication Unit Distress Alert Unit ISDN Handset FURUNO DISTRESS
36. rt The driver used with the RS 232 B DATA port can be switched to be used with the RS 422 DATA port instead see the User Manual 38 2 INSTALLATION RS 232 connector pin assignments Pin Mne Circuit CCITT Signal number circuit source Dscription CD 109 DCE Carrier detect 104 DTE Received Data 103 DCE Tramsmitted Data 108 DTE Data terminal ready Signal source DTE means that the signal goes from the 102 Signal ground 107 DCE Data set ready PC to FELCOM 70 OO quest ro Send Signal source DCE means 106 DGE Send that the signal goes from 125 DCE Ring indicator FELCOM 70 to the PC Signal descriptions 102 Signal Ground Digital ground return line 103 Send Data Data transmitted from DTE PC to DCE FELCOM 70 104 Receive data Data Received from DCE FELCOM 70 to DTE PC 105 Request To Send OFF requests DCE FELCOM 70 to suspend transmission to DTE PC ON requests DCE FELCOM 70 to resume transmission to DTE PC 106 Clear to send OFF indicates that DCE FELCOM 70 cannot accept data from DTE PC ON indicates that DCE FELCOM 70 is prepared to accept data from DTE PC 107 Data Set Ready Signal from FELCOM 70 that when ON indicates that a data call setup is in progress 108 Data Terminal Ready Signal from PC This signal is used in the Hotline mode and in
37. s 4 reirziz ISDN ISDN 4 m ISDN ISDN TEL3 USB RS 422 ISDN USB serial port for Connectors RJ45 serial data port for connection of Services operation and configuration data equipment 4 8 kbps compressed speech from PC with up to 100 64 kbps speech 64 kbps data service UDI metres cables 64 kbps data service UDI MPDS 56 kbps data service V110 64 kbps audio service 3 1 kHz Note Use shielded ISDN cable RS 232 9 pin serial data ports for operation and configuration from PC software download 64 kbps data service UDI eque 659 RS 232 RS 232 B A 1 PLANNING 1 5 10 Example of installation RF Cable to from Antenna Commun Unit ation e 1 PLANNING Example of cabling arrangement The installation includes five ISDN Handsets two w Distress Alert Unit Group 3 and 4 telefaxes PC w printer Data Equipment and two Analogue Telephones CU CONNECTOR PANEL FS rg ISDN ISDN TEL 4 L s ISDN ISDN 3 USB RSp32 RSp3 2 RS232 USB converter Distress Alert Unit DISTRESS ps Analogue telefax G3 Digi
38. s safe distance Locating the antenna unit too close to a compass can affect compass performance The compass safe distance is 0 65 meters steering compass 0 30 meters standard compass Other mounting guidelines Other important mounting guidelines are Locate the antenna unit away from exhaust stacks foreign material on the radome can interfere with reception and transmission Keep the unit away from heat sources Locate the unit away from places where fuels and chemical solvents are stored Keep in mind the length of the cable from the communication unit is maximum 100 meters 1 2 Designing antenna mast General To facilitate servicing construct a mast more than 1 meter in height from the deck The paragraphs which follow provide guidelines for selection and construction of the mast Refer to the drawing at back of this manual Guardrail platform When the mast is tall fit it with a guardrail and platform or steps for serviceman s safety and convenience For servicing ease the distance between hatch and the deck or platform to the antenna unit should be about 1 meter In most installations the serviceman stands on the platform while checking the radome Thus this distance should be secured for ease of servicing The guardrail should be as high as possible for sufficient safety 1 PLANNING Mast strength The mast material must be sufficiently strong to meet the demands of the marine environment It sh
39. stalled anywhere onboard the vessel Four separate analogue ports 1 3 and FAX GR 3 are available on the CU TELS and FAX Gr 3 are in addition available as RJ45 jacks The analogue telephone DBAR 104001 888 option should be installed on a bulkhead 17 Grounding considerations A successful installation of a maritime satellite terminal must take into account the noisy environment in which the equipment shall operate Electrical noise The electrical environment on board a ship is usually quite noisy Powerful electrical installations cause voltage variations and transients as well as low and high frequency noise Radio and radar equipment radiate radio frequency signals which frequently impregnate cables on board with unwanted interference Ground plane Most ships have a steel hull One should think that the steel construction of the ship would constitute a good ground plane This is often not quite true Rust other forms of corrosion paint and grease often prevent a good ground connection A consequence of this is that high energy power distribution on board a ship can cause significant ground potential differences Antenna unit Adequate grounding of the Antenna Unit depends on the fastening bolts making good contact with the top flange of the mast This is obtained by removing paint and using enclosed toothed washers and nuts Antenna cable The antenna coaxial cable normally has a solid or meshed metal
40. t length of cable is ordered Where exposed to mechanical wear on deck through bulkheads etc the cable should be protected by steel pipes Standard procedures should otherwise be followed for cabling in ship installations Special attention to existing safety regulations is required if the cable passes through zones where there may be flammable or explosive gases Use suitable gasproof cable glands or bushings At the Antenna Unit A free end of approximately 1 5 m of the antenna cable above the radome bottom should be provided for connection to the coaxial connector in accordance with the installation instructions in Connecting the antenna cable to the CU on page 28 At the Communication Unit The coaxial cable from the Antenna Unit should be given a free end of approximately 0 5 m at the CU location ISDN Telephone Distress Alert Unit telefax or analogue telephone Choose the position for the required wall sockets and lay the cables leaving a free end of 0 5 m Also allow a free end of 0 5 m at the Connection Box 16 1 PLANNING 1 9 Telephone wiring Distress Alert Unit CU connector
41. tal telefax G4 Radio Room Connection Box QUFC911918 1 Digital ISDN zm telefax G4 Handset Distress Alert Unit ISDN Handset Analogue telephone Owner s Cabin Captain s Cabin Recommended RS232 USB Converter USB RSAQ2 by DEVICE INC 11 1 PLANNING 1 6 Placing units Placing the Communication Unit CU The Communication Unit should be placed in a ventilated area To ensure adequate cooling of the CU a 10 cm unobstructed space must be maintained above and below the unit A space of 10 cm above the CU is also required to allow removal of units For grounding see 1 7 Grounding considerations on page 14 and Location and grounding of units on page 23 Ambient temperature range 0 45 C The CU is manufactured as a cabinet for wall or desktop installation with dimensions as shown Six holes through the CU mounting plate allows the unit to be secured to the wall or desk top 10 free Space 380mm 92 p Placing the Distress Alert Unit amp ISDN Handset The Distress Alert Unit is operated in conjunction with an ISDN Handset The ISDN Handset functions as a display and communication unit for alert transmission It may also be used for normal voice communication Up to two 2 Distress Alert Units amp ISDN Handsets may be connected in series The units may be installed anywhere onboard the vessel Four sep
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