MINI-TACH WITH SHIFT LIGHT - Harley
Contents
1. Insert the terminal on the orange white wire of the mini tach wire harness until it stops Refer to a nearby factory installed terminal for comparison to verify proper orienta tion and depth 4 See Figure 7 Install the 2 Amp fuse 8 from the kit into the P amp A IGN fuse cavity to complete the circuit 5 Slide the fuse block into the mounting slots in the fuse block bracket until it clicks firmly into place Place the bracket and fuse block assembly into position and fasten with the two hex head screws removed earlier Tighten securely Install the fuse block cover 6 Proceed to For ALL models in this section For 1994 2003 FLHR models The tachometer power source is an orange white O W main harness power lead inside the right side cover near the top 1 Cutoff and discard the terminal on the orange white O W mini tach wire harness power lead 2 Obtain a sealed splice connector 6 from the kit Carefully slice open an area of the main harness wrap and cut an orange white O W main harness power lead at an accessible point See Figure 1 the 2 into 1 splice configuration Splice the mini tach wire harness power lead to the main harness power lead according to the instructions in the service manual appendix 3 Proceed to For ALL models in this section For 2004 and later FLHR models EXCEPT 2007 The tachometer power source is an open fuse position on the fuse panel See the FUSES section of the service manual2. bracket to the vehicle frame per the instructions in the service manual Install the left hand side cover For ALL models Check to be sure there is sufficient slack in the orange white lead so that handlebar movement will not be restricted Proceed to the next section for the specific model 5 of 9 PINK LEAD CONNECTION TO TACHOMETER SIGNAL SOURCE Use the service manual wiring diagrams to locate the tacho meter signal source for a specific model and year vehicle For 1984 1999 Softail and 1996 1998 FKDWG models The tachometer signal source is the coil primary terminal with the pink PK or blue BE wire lead attached 1 Cut off and discard the terminal on the pink PK mini tach wire harness signal lead 2 Select the correct ring terminal from the kit to fit the coil stud diameter 3 Crimp the ring terminal to the end of the wire according to the Packard instructions in the service manual appendix 4 Remove the nut from the coil primary terminal with the pink PK or blue BE wire attached Place the ring ter minal from the pink PK mini tach lead to the coil terminal and tighten the nut to 4 7 in lbs 0 4 0 9 Nm 5 Proceed to For ALL models in this section For 2000 2003 Softail and 1999 2003 FKDWG models The tachometer signal source is the pink PK wire either tucked inside or terminated and cable strapped to the conduit at the speedometer connector 39B inside the fuel tank console 1 Cut off and d
3. connector 6 from the kit Carefully slice open an area of the main harness wrap and cut an orange white O W main harness power lead at an accessible point See Figure 1 the 2 into 1 splice configuration Splice the mini tach wire harness power lead to the main harness power lead according to the instructions in the service manual appendix 3 Proceed to For ALL models in this section rare iso2049 ie 1 Power O W lead in main harness 2 Ground Figure 2 Wire Harness and Ground Location 2003 or earlier XL For 2007 and later XL Custom models The tachometer power source is an open fuse position on the fuse panel See the FUSES section of the service manual and the correct wiring diagram in the service manual appendix 1 Remove the left hand side cover from the vehicle Loosen the H bracket per the instructions in the service manual and pull it away from the frame to gain access to the back side of the fuse block 2 Locate the fuse cavity indicated as P amp A IGN 2A MAX There should be a wire feeding one side of this circuit but no mating wire or fuse will be present Insert the terminal on the orange white wire of the mini tach wire harness until it stops Refer to a nearby factory installed terminal for comparison to verify proper orienta tion and depth 3 See Figure 7 Install the 2 Amp fuse 8 from the kit into the P amp A IGN fuse cavity to complete the circuit 4 Fasten the H
4. discard the terminal on the pink PK mini tach wire harness signal lead 2 Obtain the signal adapter wire lead 13 and a sealed splice connector 6 from the kit 6 of 9 AANE OF J FDU 1 Instrument connector 7 cavity Figure 5 Instrument Lights Connector 20 2003 XL Custom shown NOTE Most 1996 1998 models will have an AMP Multilock connector in this position while most 1999 2003 models will have a Deutsch connector Verify connector type before proceeding 3 See Figure 2 and Figure 3 Cut the un needed socket terminal from the signal adapter wire lead close to that terminal Splice the signal adapter wire lead to the mini tach wire harness signal lead according to the instructions in the service manual appendix 4 Follow AMP or Deutsch instructions in the service manual appendix Insert the signal adapter wire lead terminal into cavity 7 of instrument lights socket housing 20B Figure 6 Speedometer Connector 39 2004 FXST shown J04106 For ALL OTHER models The tachometer signal source is the 3 cavity in the connector 39B on the back of the speedometer See Figure 6 Follow the Packard Micro 64 instructions in the service manual appendix Insert the socket terminal on the pink PK mini tach wire harness signal lead into cavity 3 of connector 39B For ALL models Determine if there is sufficient slack in the pink lead so that handlebar movement will not be
5. fine adjustments to the desired shift point a lf the desired shift point is exceeded by use of the individual clicks on the circuit board button press and hold the button to cause the needle to move to full scale then swing to 0 and continue to advance until the button is released b Release the button as the desired shift point is approached and again use individual clicks to reach the desired shift point 7 When the desired shift light trigger point has been selected release the button and allow the programming sequence to timeout approximately three seconds The shift light will flash rapidly three times indicating that the desired shift point has been successfully entered 8 Turn the ignition key switch to OFF 9 Follow the instructions in the gauge housing kit and press the gauge housing into the isolation gasket capturing the grommet in the housing cutout Fasten the housing to the mini tach with the flat head screw from that kit 10 Check the seal of the isolation gasket around the entire perimeter of the housing FINAL ASSEMBLY NOTES During assembly check the wire harness along its entire length for clearance from moving parts heat sources sharp edges and pinch points Flex the front suspension and turn the front forks to the full left and right stops to check for smooth and free operation and pulling or binding of the harness J04106 w For all models except FLHR Follow the instruction
6. als Use recommended torque values Over tightening battery ter minal bolts could result in damage to battery terminals 00216a NOTE Verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the negative battery cable 1 Verify that the ignition key switch is in the OFF position Vehicles with main fuse Refer to the service manual and follow the instructions to install the main fuse 7 0f9 Vehicles with main circuit breaker Refer to the service manual and follow the instructions to attach the negative battery cable Apply a light coat of Harley Davidson electrical contact lubricant Part No 99861 02 petroleum jelly or corrosion retardant material to the negative battery terminal 2 Locate the black rubber plunger on the back of the gauge The plunger is a programming tool that also acts as a hole plug when not in use 3 Gently pull the plunger from the back of the gauge Rotate the plunger and insert the long end back into the hole to act as a tool to reach the programming button on the circuit board inside the mini tach 4 Turn the ignition key switch to ON to power the mini tach but do not start the engine 5 Using the plunger tool press and hold the circuit board button until the shift light on the gauge face flashes once and the tachometer needle moves to the current set point 6 Use single clicks on the circuit board button to advance the needle upward by
7. and the correct wiring diagram in the service manual appendix 1 Remove the left hand side cover fuse block and dust cover per the instructions in the service manual 2 Locate the fuse cavity indicated as P amp A IGN 2A MAX There should be a wire feeding one side of this circuit but no mating wire or fuse will be present 4of9 Remove the three existing fuses in this row noting their location 3 Gently remove the orange plastic secondary lock from the fuse block 4 See Figure 7 Obtain the orange white power adapter wire 7 from the kit Insert the terminal on the adapter wire into the P amp A IGN 2A MAX cavity until it stops Refer to a nearby factory installed terminal for comparison to verify proper orienta tion and depth Install the secondary lock 5 Cut the excess length from the orange white wire of the mini tach wire harness to within easy reach of the orange white adapter wire installed in Step 4 6 Using asealed splice connector 6 from the kit splice the two orange white wires See Figure 1 the 1 into 1 splice configuration 7 Install the 2 Amp fuse 8 from the kit into the P amp A IGN fuse cavity to complete the circuit Install the three fuses removed in Step 2 into the proper cavities 8 Install the dust cover onto the fuse block and install the fuse block per the instructions in the service manual 9 Proceed to For ALL models in this section For 2007 FLHR models The tachom
8. cMOTOR HARLEY DAVIDSON WY J04106 INSTRUCTIONS REV 2011 02 15 MINI TACH WITH SHIFT LIGHT GENERAL Kit Numbers 69827 06 matches Nostalgic Face gauges 69828 06 matches Spun Aluminum Face gauges 69829 06 matches Black Face gauges Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Separate purchase of a gauge housing and a mini tach mounting bracket is needed in order to complete this installa tion See the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only for available gauge housing and mini tach mounting bracket kits and model fitment information 2011 and later Softail models will require separate purchase of an Electrical Connection Kit Part No 72673 11 Tools and Supplies Required An UltraTorch UT 100 Part No HD 39969 Robinair Heat Gun Part No HD 25070 with Heatshrink Attachment Part No HD 41183 or other suitable radiant heating device is required for the proper installation of this kit Installation of this kit will also require the use of a terminal crimping tool and other parts and supplies Electrical Contact Lube Part No 99861 02 or equivalent is required after battery cable disconnection These items are available from a Harley Davidson dealer J04106 amp Many Harley Davidson Parts amp Accessor
9. ce configuration 4 Insert the terminal and pink PK lead into cavity 3 per the Deutsch instructions in the service manual appendix 5 Proceed to For ALL models in this section For 1999 2003 FLHR models The tachometer signal source is the pink PK wire near the speedometer connector 39B either tucked underneath the conduit or terminated with a single connector and cable strapped to the outside of the conduit 1 Cut off and discard the terminal on the pink PK mini tach wire harness signal lead 2 Obtain the signal adapter wire lead 13 and a sealed splice connector 6 from the kit See Figure 4 Cut the Deutsch socket terminal from the signal adapter wire lead close to that terminal Splice the signal adapter wire lead to the mini tach wire harness signal lead according to the instructions in the service manual appendix is02801 1 Deutsch socket terminal discard 2 Multilock socket terminal Figure 4 Cut Deutsch Terminal From Adapter Lead 3 Free the pink PK tachometer signal source wire from the conduit on the vehicle and connect the signal adapter wire lead to the tachometer signal source wire 4 Proceed to For ALL models in this section For 1996 2003 XL Custom models See Figure 5 The tachometer signal source is the 7 cavity of the instrument lights connector 20 The connector is located under the fuel tank or in the handlebar riser cover on XL Custom models 1 Cut off and
10. eter power source is an open fuse position on the fuse panel See the FUSES section of the service manual and the correct wiring diagram in the service manual appendix 1 Remove the right hand side cover fuse block and dust cover per the instructions in the service manual 2 Locate the fuse cavity indicated as P amp A IGN 2A MAX There should be a wire feeding one side of this circuit but no mating wire or fuse will be present Remove the three existing fuses in this row noting their location 3 Gently remove the orange plastic secondary lock from the fuse block Insert the terminal on the orange white wire of the mini tach wire harness until it stops Refer to a nearby factory installed terminal for comparison to verify proper orienta tion and depth Install the secondary lock 4 See Figure 7 Install the 2 Amp fuse 8 from the kit into the P amp A IGN fuse cavity to complete the circuit Install the three fuses removed in Step 2 into the proper cavities 5 Install the dust cover onto the fuse block and install the fuse block per the instructions in the service manual 6 Proceed to For ALL models in this section For 1996 2003 XL Custom models The tachometer power source is an orange white O W main harness power lead inside the side cover or under the seat J04106 1 Cut off and discard the terminal on the orange white O W mini tach wire harness power lead 2 See Figure 2 Obtain a sealed splice
11. ies are made of plastics and metals which can be recycled IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Electrical Overload NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious in
12. ion of the mini tach to the motorcycle Find the instructions for a specific model in the sections that follow and refer to the service manual appendix for proper wire spli cing procedures 2of9 IWIN NIN Be sure to follow manufacturer s instructions when using the UltraTorch UT 100 or any other radiant heating device Failure to follow manufacturer s instructions can cause a fire which could result in death or serious injury 00335a e Avoid directing heat toward any fuel system component Extreme heat can cause fuel ignition explosion resulting in death or serious injury e Avoid directing heat toward any electrical system com ponent other than the connectors on which heat shrink work is being performed e Always keep hands away from tool tip area and heat shrink attachment For 2011 and later Softail models Proceed to the next sec tion For ALL OTHER models Proceed to BLACK LEAD CON NECTION TO VEHICLE GROUND for the specific model HARNESS CONNECTION 2011 AND LATER SOFTAIL MODELS NOTE Requires separate purchase of Electrical Connection Kit Part No 72673 11 1 Install the Electrical Connection Kit per the instructions in that kit a Locate the Digital Technician connector 91A under the seat Place the Electrical Connection Harness at the Digital Technician connector but DO NOT connect them at this time b Route the mini tach wires over to the Electrical Con nection Harness Cut the mini tach w
13. ires to a suitable length to easily reach the sealed splice connectors on the Electrical Connection Harness c Splice the orange white mini tach wire to the red yellow wires in the Electrical Connection Har ness d Splice the black mini tach wire to the black wires in the Electrical Connection Harness e Use a heat gun or suitable radiant heating device to shrink the connector to the wires f Use the heat gun or heating device to seal the open end of the sealed splice connector on the red blue wires in the Electrical Connection Harness g Pull the rubber boot out from the gray Digital Techni cian pin connector 91A h Connect the socket housing of the Electrical Connec tion Harness to connector 91A i Insert the rubber boot into the open pin connector of the Electrical Connection Harness j Proceed to PINK LEAD CONNECTION TO TACHO METER SIGNAL SOURCE For ALL OTHER models J04106 BLACK LEAD CONNECTION TO VEHICLE GROUND For 1996 through 2003 XL models 1 Refer to the service manual appendix for proper wire splicing procedures and wiring diagrams 2 Use a sealed splice connector 6 from the kit to splice the black lead from the mini tach harness to one of the black BK wire leads coming from the instrument cluster con nector 20 See Figure 1 the 2 into 1 splice configuration 3 Proceed to For ALL models in this section is02055 1 1 into 1 splice 2 2into 1 splice 3 3int
14. iscard the terminal on the pink PK mini tach wire harness signal lead 2 Obtain the signal adapter wire lead 13 and a sealed splice connector 6 from the kit See Figure 3 Cut the Multilock socket terminal from the signal adapter wire lead close to that terminal Splice the signal adapter wire lead to the mini tach wire harness signal lead according to the instructions in the service manual appendix is02802 1 Deutsch socket terminal 2 Multilock socket terminal discard Figure 3 Cut Multilock Terminal From Adapter Lead 3 Free the pink PK tachometer signal source wire inside the fuel tank console and connect the signal adapter wire lead to the tachometer signal source wire 4 Proceed to For ALL models in this section For 1994 1998 FLHR models The tachometer signal source is the ignition or ECM harness connector 8 under the right side cover 1 Cut off and discard the terminal on the pink PK mini tach wire harness signal lead J04106 2 Remove the pink Pk lead from the ignition or ECM har ness connector cavity 3 according to the Deutsch instructions in the service manual appendix Cut the lead about 1 0 inch 25 4 mm from the terminal 3 Obtain a sealed splice connector 6 from the kit Splice the mini tach wire harness signal lead and two segments of the pink PK lead from cavity 3 according to the instructions in the service manual appendix See Figure 1 the 2 into 1 spli
15. jury 00310a This mini tach kit requires up to 315 mA additional current from the electrical system Kit Contents See Figure 7 and Table 1 Please dispose of materials responsibly INSTALLATION Preparation NOTE For vehicles equipped with security siren Verify that the Hands Free Fob is present e Turn the ignition key switch to IGNITION For EFI models INN NIN To prevent spray of fuel purge system of high pressure fuel before supply line is disconnected Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00275a Follow the instructions in the service manual to purge the fuel supply of high pressure gasoline and remove the fuel supply line For ALL vehicles with main fuse WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions to remove the main fuse Remove and retain the seat and all seat mounting hard ware For ALL vehicles with main circuit breaker WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Refer to the service manual and follow the instructions to remove the seat and disconnect the negative black bat tery cable from the negative battery terminal Retain all seat moun
16. ndlebar shroud and bracket components 7 See Figure 7 Select the rubber isolation gasket 1 from this kit NOTES Lubricating the gasket with soapy water will make gasket installation easier Orient the attached grommet toward the bottom of the gasket 8 Fit the perimeter groove in the rubber isolation gasket to the inside edge of the bracket and the grommet tab A of the isolation gasket to the square cutout in the bracket HARNESS ROUTING NOTES Kit 69829 06 Black face gauge contains ring terminals and wire leads see Figure 7 and Table 1 that allow installation on certain models that were manufactured only with black face gauges Kits 69827 06 Nostalgic face gauge and 69828 06 Spun Aluminum face gauge do not contain these additional items Installation of a Nostalgic or Spun Aluminum face kit on these vehicles may require separate purchase of one or more of these items See a Harley Davidson dealer for further informa tion 1 Obtain the mini tach wire harness 2 from the kit and route as follows a Route the three unterminated leads B of the mini tach wire harness through the front forks and upper fork bracket triple clamp toward the mini tach bracket b Route the terminated end C of the harness back along the frame backbone toward the seat Follow existing wiring where practical HARNESS CONNECTION GENERAL Splicing of black orange white and pink wire leads is neces sary in the installat
17. o 1 splice Figure 1 Splice Configurations For all models EXCEPT 1996 through 2003 XL 4 Locate the main harness chassis ground connection on the frame See the service manual for this model and year vehicle for specific location 5 Remove the ground screw or nut from the chassis ground 6 Select the correct ring terminal 3 or 4 to fit the ground screw or stud 7 Cut the black wire on the mini tach wire harness to easily reach the ground location and crimp the ring terminal to the end of the wire according to the Packard crimping tool instructions in the service manual appendix 8 Install the ring terminal to the ground connection and secure per the torque specification in the service manual For ALL models Check to be sure there is sufficient slack in the black lead so that handlebar movement will not be restricted Proceed to the next section for the specific model 3 of 9 ORANGE WHITE LEAD CONNECTION TO POWER SOURCE Use the service manual wiring diagrams to locate the tacho meter power source for a specific model and year vehicle For 1984 1995 Softail models The tachometer power source is the 15 Amp accessory circuit breaker with two orange white leads inside the fuel tank con sole 1 Cutoff and discard the terminal on the orange white O W mini tach wire harness power lead 2 Select the correct ring terminal from the kit to fit the circuit breaker stud diameter 3 Crimp the ring te
18. restricted TACHOMETER INSTALLATION 5 ALL models At the front of the vehicle lubricate the mini tach harness conduit with soapy water and pull the three unterminated leads and conduit up through the grommet at the bottom of the isolation gasket 6 Obtain the mini tach 11 from the kit Orient the face of the gauge so it reads upright and slide the mini tach into the bracket and isolation gasket from the front side 7 Obtain the three small ring terminals 5 from the kit and crimp the terminals to the mini tach harness wire ends according to the Packard crimping tool instructions in the service manual 8 Install the ring terminals to the back of the mini tach matching the wire colors to the proper terminal posts as follows a Orange white power to post marked b Black ground to post marked G c Pink signal to post marked S NOTE Over tightening the nuts may damage the mini tach 9 Use the nut and lock washer on each post to secure the ring terminal to that post Tighten the nuts to 4 7 in lbs 0 4 to 0 9 Nm Verify that the ring terminals or wire leads are not grounding against each other 10 Use cable straps 9 from the kit to secure the mini tach wire harness to the vehicle harnesses SHIFT LIGHT PROGRAMMING Prior to installing the gauge housing to the back of the mini tach the shift light setting must be programmed into the gauge NOTICE Do not over tighten bolts on battery termin
19. rminal to the end of the wire according to the Packard crimping tool instructions in the service manual appendix 4 Remove the nut from the circuit breaker terminal with two orange white O W wires attached 5 Place the ring terminal from the orange white O W mini tach lead to the circuit breaker terminal and tighten the nut securely 6 Proceed to For ALL models in this section For 1996 2003 Softail and FXDWG models The tachometer power source is the 2 cavity in the tail lamp connector 7 under the seat 1 Cutoff and discard the terminal on the orange white O W mini tach wire harness power lead 2 Remove the orange white O W lead from the tail lamp pin housing 7A cavity 2 according to the AMP Multilock instructions in the service manual appendix Cut the lead about 1 0 inch 25 4 mm from the terminal 3 Obtain a sealed splice connector 6 from the kit See Figure 1 the 2 into 1 splice configuration Splice the mini tach wire harness power lead and two segments of the orange white O W lead from cavity 2 according to the instructions in the service manual appendix 4 Insert the terminal and orange white O W lead into cavity 2 according to the AMP Multilock instructions in the ser vice manual appendix 5 Proceed to For ALL models in this section For 2004 and later FXDWG models The tachometer power source is an open fuse position on the electrical caddy See the ELECTRICAL CADDY section of the se
20. rvice manual and the correct wiring diagram in the service manual appendix 1 Remove the electrical caddy from the vehicle per service manual instructions 2 Locate the fuse cavity indicated as OPEN on the elec trical caddy There should be a wire feeding one side of this circuit but no mating wire or fuse will be present Insert the terminal on the orange white wire of the mini tach wire harness until it stops Refer to a nearby factory installed terminal for comparison to verify proper orienta tion and depth J04106 3 See Figure 7 Install the 2 Amp fuse 8 from the kit into the OPEN fuse cavity to complete the circuit 4 Install the electrical caddy and cover onto the vehicle per the instructions in the service manual 5 Proceed to For ALL models in this section For 2004 2010 Softail models The tachometer power source is an open fuse position on the fuse panel See the FUSES section of the service manual and the correct wiring diagram in the service manual appendix 1 Remove the fuse block cover Remove the two hex head screws fastening the fuse block bracket and pull the bracket and fuse block assembly away from the motorcycle frame 2 Press the tab retaining the left hand fuse block and slide the block out of the mounting slots 3 Locate the fuse cavity indicated as P amp A IGN on the fuse block cover There should be a wire feeding one side of this circuit but no mating wire or fuse will be present
21. s in the service manual to install the headlamp housing For FLHR models Follow the instructions in the service manual to install the handlebar shroud WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 2 Install the fuel tank Refer to the correct section Carbur eted or EFI Engine in the service manual WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3 Refer to the service manual and follow the instructions to install the seat NOTICE Do not run the engine at extremely high RPM with clutch disengaged or transmission in neutral Running an engine at high RPM can result in engine damage 00177a NOTES Refer to the OPERATING RECOMMENDATIONS in the owner s manual for the maximum recommended engine speed for a specific model Allow the engine to reach normal operating temperature before checking that the desired shift light trigger point has been successfully programmed into the mini tach gt A Turn the ignition key switch to ON and start the engine a With engine idling the mini tach should indicate idle RPM 950 to 1150 RPM b The mini tach should respond to changes in the throttle set
22. ting hardware For carbureted models IWIN NIN Gasoline can drain from the carburetor fuel line when disconnected from fuel valve fitting Gasoline is extremely flammable and highly explosive which could result in death or serious injury Wipe up spilled fuel immediately and dispose of rags in a suitable manner 00256a 2 Turn the fuel supply valve to OFF Remove the fuel line from the valve For ALL models AWARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a J04106 3 Follow the instructions in the service manual to remove the instrument console from the fuel tank 4 See the correct section Carbureted or EFI Engine of the service manual for fuel tank removal instructions 5 For FLHR models or 1986 and later FL Softail models with Chrome Headlight Nacelle Kit Part No 67907 96 Follow the instructions in the service manual and the mini tach bracket kit purchased separately to remove the handlebar shroud For ALL OTHER models Follow the instructions in the service manual to remove the headlamp housing Mini Tach Bracket Installation 6 Forall models except FLHR Install the mini tach bracket components per the instructions in that kit For FLHR models Follow the instructions in the service manual and the mini tach bracket kit to install the ha
23. tings a Align the headlamp per service manual instructions D Ride the motorcycle until the engine has warmed up When the engine has reached normal operating temperature increase engine RPM to the selected set point The shift light should illuminate There is a built in timer to turn off the shift light if the gauge stays at the set point RPM for an extended time N If the shift light does not illuminate at the desired point refer to the SHIFT LIGHT PROGRAMMING section of these instructions to again enter the desired shift point SERVICE PARTS is02605a Figure 7 Service Parts Mini Tach Gauge Kit Table 1 Service Parts Kit Item Description Quantity Part Number Common items 1 Gasket mini tach isolation 67952 96 for ALL kits 2 Wire harness mini tach 67245 04A 3 Ring terminal 18 22 AWG 1 4 in stud 9858 4 Ring terminal 18 22 AWG 5 16 in stud 9859 5 Ring terminal 18 22 AWG 6 stud 3 9856 6 Butt splice connector 18 20 AWG red 70585 93 7 Wire lead power adapter 4 inch 102 mm long Orange White Not sold separately 8 Fuse blade type 2A 54305 98 9 Cable strap 6 10006 10 Bulb mini tach 52425 98 Kit 69827 06 11 Gauge mini tach with shift light Not sold separately Nostalgic face additional contents Kit 69828 06 11 Gauge mini tach with shift light Not sold separately Sp
24. un Aluminum face additional contents Kit 69829 06 11 Gauge mini tach with shift light Not sold separately Black face 12 Ring terminal 18 22 AWG 10 stud 3 9857 additional contents 13 Wire lead signal adapter 24 inch 0 6 m long Pink Not sold separately 14 Wire lead signal extension 32 inch 0 8 m long Pink Not sold separately Items mentioned in text but not included in kits A Grommet tab on isolation gasket B Unterminated end of mini tach wire harness C Terminated end of mini tach wire harness J04106 9of9
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