Club Car DS Pt.1 - Specialty Cartz & Partz
Contents
1. 1 10 101696219 Body with Taillight Opening 1 10 101696220 Body with Taillight Opening Classic Blue Navy 1 10 101696221 Body with Taillight Opening Burgundy a 1 11 1017748 Clip Body Keeper iii 2 12 1012047 Screw Self Tapping 48 32 x 3 8 2 13 7847 Screw Hex Head Cap 1 4 20 x 3 4 4 14 1017936 von te eere ere 2 15 1017141 Support Front Body iii 1 16 1015032 Mat S S oi ie pa e A 1 17 102221201 Wear ms tutae 2 2001 2002 DS Golf Cars Illustrated Parts List Page 1 7 Page 1 8 2001 2002 DS Golf Cars Illustrated Parts List REAR BODY AND FENDER ELECTRIC VEHICLE ITEM O O1 GQ NNN pk enc eri cR o cds pmi mr cd cob uode ob Sl ee de NM OO OO O OO O OO O O O Q O1 O1 O1 O1 O1 O1 O1 O1 4 ND O PART NO 8251 101904101 1017141 1012412 332 8233 1017936 1014306 1017814 1012159 7479 1017815 1017748 1012047 101693301 101693302 101693304 101693306 101693309 101693310 101693311 101693312 101693313 101696201 101696202 101696204 101696206 101696217 101696218 101696222 101696223 101696224 1013032 1013140 1015525 1015032 102221201 DESCRIPTION 1 2 8 4 Screw Phillips Head2. O O Q Q NN PART NO 102238301 102238302 102238304 102238305 102060501 102060502 102060504 102060505 102237001 102236601 102236703 101910401 1010921 1015075 7473 1013935 1010434 1010413 1013754 1017774 102076701 8418 1015075 1014482 8233 7479 1241 7818 102242401 102237903 DESCRIPTION 1 2 3 4 This manual includes two seat back styles Not all parts are interchangeable so it is important to identify the correct seat back style for your vehicle Earlier and later seat back styles can be distinguished most easily by differences in the sweater basket design Before ordering parts from this page compare your vehicle s sweater basket to those shown on pages 1 12 and 1 14 Order from the page that corresponds to the sweater basket style of your vehicle Assembly Seat Back Buff includes items 2 and 3 Assembly Seat Back White includes items 2 and 3 Assembly Seat Back Black includes items 2 and 3 Assembly Seat Back Gray includes items 2 and 3 Cover Vinyl Seat Back Buff Cover Vinyl Seat Back Cover Vinyl Seat Back Cover Vinyl Seat Back Gray I
3. 2 2001 2002 DS Golf Cars Illustrated Parts List Page 8 7 2001 2002 DS Golf Cars Illustrated Parts List Page 8 8 GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY O O1 NN hi cs gt D 101832501 101832401 1013700 1016546 101832301 1012285 1016202 1015408 1014413 101832201 1015845 101903501 7174 1011697 1234 Cable Accelerator cet ah neal 1 Cable ziii eorr tte edat ect a tam Pw 1 Clamp Cable Retaining iii 2 Nut Flanged Hex M8 x 1 25 iii 2 Bracket Accelerator Support ii 1 Screw Thread Rolling 1 4 20 5 4 E ooo nata 3 Pin Governor Cable uuueneeeeeeeeeeeeeeeeeseenesnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnen 2 Pin Hair Spring Cotter 1 8 1 0 x 5 8 2 Bracket Support ii e rcd een fat a 1 Bracket Governor Cable Engine ss 1 Screw Hex Head Cap M8 x 1 25 x 24 mm sse 1 Washer Lock O O r ca re EC ves a ee ace din 1 Washer Flat DO don ooi a 1 2001 2002 DS Golf Cars Illustrated Parts List Page 8 9 Page 8 10 2001 2002 DS Golf Cars Illustrated Parts List INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 101821501 Assembly Air Box incl
4. a 1 Hase 9 8 nr cesta in GAs et de Re 1 The total fuel line length for the DS Golf Car is 47 inches 119 4 cm 2001 2002 DS Golf Cars Illustrated Parts List Page 8 3 Page 8 4 2001 2002 DS Golf Cars Illustrated Parts List CARBURETOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 101905601 Assembly Carburetor includes items 2 11 a 1 2 1016501 Assembly dt e E Peg eo ng 1 3 Assembly Pilot Air Screw 1 4 101973101 Jet Pilot 340 as eee Pet tet dt 1 5 1016486 Assembly Float Oe Le gan TO er ER 1 6 101973201 Malin it eet ee d eee od tete t 1 Standard Jetting 7 101642582 Jet Main 0 3 000 feet a 1 7 101642580 Jet Main 3 000 5 000 feet A R 7 101642578 Jet Main 5 000 8 000 feet vete rre re e eerie rye ao enter A R 7 101642575 Jet Main 8 000 10 000 feet A R 7 101642572 Jet Main 10 000 Feet and Above A R 8 1016437 Gasket Float Chamber u nennen shape 1 9 1017461 Assembly Float Chamber includes item 10 1 10 1016499 Assembly SCr w sic de ir 1 11 1016585 Assembly Bolt tecnica pare ee 1
5. Bracket RPM Limiter geiis aaa a oaa daaa eraa A AEE EETA QTY cl cl l l l l1 l ca 2001 2002 DS Golf Cars Illustrated Parts List Page 7 5 Page 7 6 2001 2002 DS Golf Cars Illustrated Parts List FE290 ENGINE OIL CIRCULATION ITEM PART NO DESCRIPTION QTY O O1 GQ NN pe e a ee me an D 1016467 1016502 1016457 1017507 1016570 1016576 1016432 1017456 1016484 1016435 1016473 101648203 1016429 1016537 1016581 1 2 3 4 Oil Filter s m u Ot e LS Bracket uu rita erc nacida Bolt Flanged Hex Head M6 x 1 x 40 Plug au ama ve O Ring Oil Filter Mount Plug Drain FE290 u u det ie Gasket Drain Plug nn Screw Flanged Hex Head M6 x 1 x 12 Cover PUMP raa TM MR NT Nr mi EA ee TT rentes ae eua Plate Oil Pump utana Ra dde Pump Oil and Rotor Seat tiva Co EP P sa FER T Ball Steel Pressure Relief verat san A A O 2001 2002 DS Golf Cars Illustrated Parts List Page 7 7 Page 7 8 2001 2002 DS Golf Cars Illustrated Parts Li
6. a 1 26 101890501 Gear Case driver 89 1 27 101926901 Bolt Flanged M8 x 1 25 x 40 mm 15 28 1012896 Pili DOWel aii wawa mua e e ee er aer as See ea oe avi 2 29 1013759 Plug Drain includes item 30 2 30 1016432 Gasket mE 1 31 1012711 Breather utet Raten Unt 1 32 101928701 Gasket Liquid 8 8 oz 250 grams A R 2001 2002 DS Golf Cars Illustrated Parts List Page 11 3 Page 11 4 2001 2002 DS Golf Cars Illustrated Parts List
7. a 1 LL 1 Insulator F Terminal ccccccsesseccccccecesseceeseeeeesseceeeseesenseceeeeenseaseeeseetsneaeeceseets 2 Package Terminal Hardware F1 and F2 2 ins lator DF Tetminal e 1 Package Terminal Hardware DF 1 Holder Brush includes item 22 a 1 Spring Brush eat 4 Package Terminal Hardware A1 2 2 Cover Brush Inspection Port Set of 4 includes item 25 1 Cover Brush Inspection Port with Drain 1 End Bell COMMUtATO ws 1 Bolt Clamp M6 x 1 x 180 2 Package Brush includes 4 brushes 4 screws 4 washers 1 radiata tc nho 2 A Connector set Of 2 nennen nnne nennen nnns 1 PUEY pts e IE 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 11 2001 2002 DS Golf Cars Illustrated Parts List Page 6 12 STARTER GENERATOR MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 101833701 Starter Generator clockwise rotation naar cnn 1 2 101524001 Bracket Mounting FE290 ss 1 3 101916701 Belt Starter Generator 1 4 1016883 Bracket Adjusting dad 1 5 8754 Nut Nylon
8. 4 Retainer Cable 5 bentes rine t eve t av DES eu Pa EE TONER 1 Washer dt a Marien Ban br Eee pee e 4 Bracket Transmission Cable Support sse 1 Screw Thread Rolling 1 4 20 x 5 8 3 2001 2002 DS Golf Cars Illustrated Parts List Page 6 5 TYPICAL 2 PLACES QA a REFERENCE C ACCELERATOR CABLE ORANGE WIRE aj Z 5 Op 2 x TYPICAL 2 PLACES TYPICAL 2 4 PLACES I 8 2 PLACES TO FRAME GROUND TYPICAL 2 PLACES Ron OF lt Go VEHICLE pal AG AAA S WS Page 6 6 2001 2002 DS Golf Cars Illustrated Parts List ELECTRICAL COMPONENT BOX GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 101992601 Box Electrical Component Complete includes items 1 25 1 1 1015372 Cover Electrical Component 1 2 1015752 Screw Hi Lo 312 16 X 5 8 5 3 1013589 Ring Retaining acts e 1 4 1015373 Gam Electrical BOX usr cn err Em rer T 5 1014145 Bushing Bronze sued tede Le 2 6 1014065 Washer s anu nanaq a biasa uui hap aa Shu 11 at h asss 1 7 1010954 5108 74528 ps Bit v At 1 8 101821301 Assembly Bell Crank and Shaft a 1 9 8717 Nut Nylon Lock
9. Unitized Transaxle Differential and Axles SECTION 12 ELECTRICAL SYSTEM ELECTRIC VEHICLE Electrical Components Front Body Electric Vehicle Wiring V Glide 36 Volt Vehicle sisi Forward Reverse Switch V Glide 36 Volt Vehicle Wiper Switch V Glide 36 Volt Vehicle usine Resistor and Board Assembly V Glide 36 Volt Vehicle Batteries Charger Receptacle Solenoid V Glide 36 Volt Vehicle Forward Reverse Switch PowerDrive System 48 Vehicle sse Batteries Charger Receptacle PowerDrive System 48 Vehicle Computer Controller and Solenoid PowerDrive System 48 Vehicle Multi Step Potentiometer PowerDrive System 48 and PowerDrive Plus 2001 2002 DS Golf Cars Illustrated Parts List CONTENTS Motor Controller Output Regulator MCOR iii 12 23 Wiring PowerDrive System 48 Vehicle with Multi Step Potentiometer 12 25 Wiring PowerDrive System 48 Vehicle with Motor Controller Output Regulator MCOR 12 27 Wiring PowerDrive Plus Vehicle with Multi
10. Bolt Stud 8 x 1 25 x 29 mm ssec E PRETEREA PUSI apk E Washer Flat M12 u sunan ymi saa uuu mun ymi h nhu Circlip Type E tee eee nied ae ate Bolt Flanged M8 x 1 25 x 45 MM Gasket Head a k psi a Kit Gasket FE290 not shown contains one each of all internal gaskets for the FE290 engine nn QTY 2001 2002 DS Golf Cars Illustrated Parts List Page 7 9 2001 2002 DS Golf Cars Illustrated Parts List Page 7 10 FE290 ENGINE CRANKCASE CAMSHAFT AND OIL SENSOR ITEM PART NO DESCRIPTION QTY 1234 1 1016535 Connector Gord tits dt tl d testo at 1 2 1016538 inn adi lid da 1 3 1016506 CAMP PEE 1 4 1016544 Screw Cross Pan Head Self Tapping M5 x 8 x 12 mm 1 5 1016564 EE 2 6 1016565 Bearing Ball din eine 7 1016567 Seal Grankshatt teeter 1 8 1016584 Bolt 2 Ended M8 x 1 25 x 69 mm 2 9 1016458 Bolt Flanged M8 x 1 25 x 45 mm sse 6 10 1016520 Cover CTANKCASE uta ed eee ta ceu eee edad 1 11 1016446 Gasket Crankcase Cover noren aaea e a ea aa aa aaa aa anaa E 1 12 1016456 Bolt Flanged M6 x 1 x 12 mm eene nnne nnn 2 13 1016510 Bracket O
11. Ring Set Piston 25 mm Oversized Ring Set Piston 50 mm Oversized Assembly Connecting Rod Standard includes 2 each of item 8 Assembly Connecting Rod 50 mm Undersized includes 2 each of item 8 Screw Hex Head Cap M7 x 1 x 36 Crankshaft FE290 left hand thread includes items 10 11 and one each of item 12 Gear Heli Cal Gear Assembly Rod includes one each of item 13 Bearing Plain iii Key Shim Crankshaft 1 13 mm Thick Shim Crankshaft 1 18 mm Thick eese Shim Crankshaft 1 23 mm Thick a nnns Shim Crankshaft 1 28 mm Thick eese Shim Crankshaft 1 33 mm Thick Shim Crankshaft 1 38 mm Thick Shim Crankshaft 1 43 mm Thick Shim Crankshaft 1 48 mm Thick Shim Crankshaft 1 53 mm Thick PAC AE Bolt Stud M6 x 1 22 Nut Flanged MO A 1i dan mE Shaft Counterbalance Guide iii O RING AAA Weight Counterbalance is QTY gt gt cl dl cl cl c
12. O O1 GQ N N D N S N Q N N gt a SO O DOAN O Q Q ND O Y O QI N O PART NO 101833701 101875201 101875101 101875001 1013001 1013005 101939901 1013003 101876501 N A N A N A 101896501 101874901 101875301 101875401 101875501 101875601 101877601 101875701 101877701 101301102 101878101 101876001 101876301 1017653 101876402 101879001 101869302 101876202 101875802 1014289 DESCRIPTION QTY 12 3 4 Starter Generator clockwise rotation includes items 1 30 1 HOUSING Field Coll iodo aia 1 Assembly Armature includes items 6 1 Retainer Bearing phe HU eet m den 1 Ball Bearing Output Shaft a 1 Commutator Ball Bearing 1 Spacer 5 162 ma ee Dro E 1 Key Woodr ff de EL De eT 1 Kit Pulley Nut and Screw includes items 9 12 1 Washer Lock Mid ci ea creen dier huy Ea n 1 Nut Flex 2 e remet E e 1 Screw Cross Recessed M5 8 x 18 3 Screw Cross Recessed 5 x 8 x 16 mm with lock washer 2 Bell Qutp t Shaft sorer ne oer trn 1 Set Pole set of 4 ud RE eet Ee E ie hate 1 Screw Pole Piece set of 4
13. ee nene ree enhn enda ee a epe e ve ee hen 14 3 Motor PowerDrive System 48 Vehicle iii 14 5 Motor PowerDrive Plus Vehicle sise 14 7 Motor IQ System Vehicle iii 14 9 SECTION 15 TRANSAXLE ELECTRIC VEHICLE Transaxle Type G Electric Vehicle issue 15 3 Transaxle Type Electric Vehicle u uu uu ue is 15 5 SECTION 16 MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools 16 3 Maintenance and Service Tools Continued 16 5 Maintenance and Service Tools Continued 16 7 SECTION i INDEX 2001 2002 DS Golf Cars Illustrated Parts List BODY AND TRIM Front Body TYPICAL 2 PLACES TYPICAL 2 PLACES Page 1 2 2001 2002 DS Golf Cars Illustrated Parts List BODY TRIM ITEM O OQ GQ NN N S Q N Q OI D Q ND Oo O PART NO 1013344 101660404 101802601 1013343 1015032 1014645 N A N A N A N A 7973 101708301 7847 1016952 101768202 1010434 1017079 1016379 1016875 7473 1011697 1016876 101706702 1010434 102221201 DESCRIPTION 1234 Component Driver Side Dash Black Panel Center Dash Black ur ter temi ld cie Plug Ho
14. 2001 2002 DS Golf Cars Illustrated Parts List Page 4 3 ah Qa s 2001 2002 DS Golf Cars Illustrated Parts List Page 4 4 BRAKE PEDAL AND CABLE ASSEMBLY ITEM O OQ GQ NNN ste OQ Q NN O 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO 101990801 1241 1013531 1010921 7473 102022101 1011779 101878201 7716 1013869 1010878 1028 101953101 101953001 7473 101187702 N A 1017029 1010877 1010805 1010932 1010933 1010927 1011402 1011418 1032 8626 1013876 1013870 1242 DESCRIPTION 1234 Equalizer i Ge Washer Flat Orsini uui ae o P a ts Spring Brake Return Screw Hex Head Cap 5 16 18 2 1 2 Nut Nylon Lock 5 16 18 ss Kit Brake Cable includes item 7 and Items 13 and 14 on page 4 3 E Clip 1 2 Kit Brake Pedal includes items 9 and 10 Screw Slotted Hex Washer Head 10 16 1 2 Pad Brake Pedal B mper Rubber au INE TEI OX 17 4220 Rod Equalizer ie ee Bolt Hex Head Shoulder 3 8 x 1 Nut Nylon Lock 5 16 18 Kit Park Brake Latch includes items 16 20 and Item 25 on Page 4 7 Rod And Pawl Pin Cotter 7 64 x 1 2 Nut Push 5 16 en ar Econ Slee
15. level den rente eae ut 1 5 Rear Body and Fender Gasoline Vehicle sisi 1 7 Rear Body and Fender Electric 1 9 Seat Bottom and Arrest uec tre d a ee 1 11 Seat Back and Bag Hoop Earlier Style ins 1 13 Seat Back and Bag Hoop Later Style iii 1 15 ne een sek lei 1 17 SECTION 2 WHEELS AND TIRES Wheels and Tires ee q E tee a ae So ee 2 3 SECTION 3 DECALS Decals Gasoline Vehicle oooccconnnnnccncccnnnacccnnnononanacanonononanaccnn nono nana ncnn nono 3 3 Decals Electric Vehicles uy re ebd a ua i et o Be ls 3 5 SECTION 4 BRAKES PEDAL AND CABLE ASSEMBLIES Brake Assembly ooi niacin te e eur EE EE 4 3 Brake Pedal and Cable Assembly 4 5 Accelerator Pedal Assembly sise 4 7 SECTION 5 STEERING FRONT AND REAR SUSPENSION Steering a tee e de Dal E La edt cete 5 3 Steering Gear Assembly 5 5 Front Suspension Upper ee iaa 5 7 Front Suspension Lower soseen 5 9 5 5 510 ut inus 5 11 SECTION 6 ELECTRICAL SYSTEM GASOLINE VEHICLE Wiring Gasoline Vehicle iii 6 3 Forward Reverse Shifter Assembly Gasolin
16. 2001 2002 DS Golf Cars Illustrated Parts List Page 8 5 x PN 1 F I o CX d CN N i ed Parts 2001 2002 DS Golf Cars Illustrat Page 8 6 CARBURETOR INSTALLATION ITEM O OQ GQ NNN J gt more ee ile hi le S O O1 D PART NO 1016440 101648102 1016439 1016444 101820201 1011697 101887601 1016441 1016582 101905601 1013746 1017466 1015137 1016572 1016438 1016480 101649002 1016547 DESCRIPTION 123 4 Gasket Od vetas Insulator Garburelor a c nt nassen iii Gasket Carburetor Insulator to Throttle Bracket Bracket Throttle etc eter tentus velie des coco o ete epu e a ve Guard cede Ee cet rra way eg Washer Flat Otitis ee tte p eie ra ec eo a og e pedet m dn Nut Nylon Lock M6 x 1 Gasket Throttle Bracket to Carburetor ss Spring Throttle Return iii Assembly Carburetor uu a aaa ae a seras ih Clamp Hose gray it ete rte e Clamp Hose bronze iii Line Bulk Vent available by the foot QTY cl cl cl l l oo c Tube Crankcase atte e enisi 1 Gasket Carburetor to Intake Manifold Pipe Intake Screw 2 Ended Stud M6 x 1 x 90 mm 2 Nut Flanged 6 1
17. PART NO 101960601 101825101 101621601 101959901 101959902 1013496 101610901 101952401 101908601 101931501 DESCRIPTION 123 4 Decal Driver Passenger Warning Decal Key Switch han Decal Operating Instructions nnns Decal Motor Braking PowerDrive Plus vehicle Decal Motor Braking IQ System vehicle Decal Resistor Warning V Glide 36 Volt and PowerDrive Plus Decal Potentiometer Caution a Decal Ingersoll Rand Gold for 2001 vehicles only Decal Tow Run Switch PowerDrive Plus and IQ System vehicles Decal Electrical Component Cover IQ System vehicle QTY cl 2001 2002 DS Golf Cars Illustrated Parts List Page 3 5 BRAKES PEDAL AND CABLE ASSEMBLIES 2001 2002 DS Golf Cars Illustrated Parts List Page 4 2 BRAKE ASSEMBLY ITEM NN N ON O O1 GQ D PART NO 101823301 101823302 101824001 101824002 101816501 101816502 101823901 101823801 1010850 101823201 1011466 101816301 101815501 101815502 1013924 1014153 102022101 1010829 1035 1011779 101900801 1
18. 2 20 1015545 Shaft Steering Column aaa 1 21 1016622 Column Aluminum Steering iii 1 22 1014214 FRING R taining ren lH Nissen 1 23 1016263 Cover Steering Column a 1 24 1016156 Wheel Steering oodd eee n nt natin e enr Deae a eere 1 25 1017273 Nut Nylon Lock 5 8 18 iii 1 26 1016219 Assembly Scorecard Plate includes items 27 30 1 27 1012565 Screw Round Head 412 14 x 1 sise 2 28 1012566 Spring Tapered Compression a 2 29 1016214 Grip Pericil 2 41 er RE Hr Lee rr e PR Pea db ERR ene 1 30 1016154 Clip Scorecard e rame teen OR Gere ds 1 1014216 Kit Steering Column Rebuild not shown A R 2001 2002 DS Golf Cars Illustrated Parts List Page 5 3 K q Th A Se l AN PICAL 3 PLACES lt of SS 5 4 2001 2002 DS Golf Cars Illustrated Parts List STEERING GEAR ASSEMBLY ITEM O Q GQ NN N N D N S N RNA SO O DOAN O Q Q ND O O QI GQ ND O PART NO 101878302 1013035 8990 101880201 101880301 N A N A N A 101879401 101879901 1013051 1013052 101879701 101879801 1013044 N A N A 101879501 101879601 101880001 101880101 1035 7540 1015597 7602 1011930 7
19. a 1 12 1012382 Wire Assembly 6 Black e eaae nennen 1 13 N A Wire Assembly 18 Black ss 1 14 N A Wire Assembly 18 Black part of reverse buzzer kit 1 15 N A Wire Assembly 16 Orange part of the electrical component box 1 16 1015920 Wire Assembly 6 Braided Ground 1 17 1015737 Wire Assembly 10 Red part of the electrical component box 1 18 1015332 Wire Assembly 10 Braided Ground a 1 19 101837301 Wire Assembly 6 Green ree 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 3 a 3 6 4 2001 2002 DS Golf Cars Illustrated Parts List FORWARD REVERSE SHIFTER ASSEMBLY ITEM 0 O O1 GQ N DD NN N ID NS RNA HA lt o O O OQ ND O NO QI O PART NO 1016947 1012594 8057 1012431 101979101 1014807 8058 1013591 1014145 1014727 1016342 1014089 1014065 1013590 1013589 8717 1013587 1010954 101951501 7893 1012333 1013198 1012987 8248 8233 1016201 8251 101855801 332 101922601 1012285 GASOLINE VEHICLE DESCRIPTION QTY 1234 Assembly Forward Reverse Shifter includes items 1 17 1 Screw Machine 4 40 x 1 1
20. seen 1 2 1012285 Screw Thread Rolling 1 4 20 x 5 8 3 3 1013061 Nut Nylon Eock 3t10 32 u e tn ee 1 4 183 Washer Elat 10 wur it 1 5 1010954 Stud Ball 1 4 28 x 9 16 nennen nnne nennen nnns 1 6 1016341 Lever Transmission Shifter u rr eg sehn 1 7 1017082 Screw Hex Washer Head 10 32 x 3 4 1 8 8717 Nut Nylon Lock 1 4 28 1 9 1017231 Key WoodrUuff 1 10 101834801 Arm Governor Lever siasa Pre nes 1 11 101886101 Screw Square Head 1 4 20 1 nennen 1 12 1014007 Washer Type 1 19 8233 Nut Nylon Lock 1 4 20 ie 1 101833601 Unitized Transaxle includes items 14 88 a 1 14 101890201 Shaft Shifter 5 dt 1 15 101927301 Ring Snap sche et hele Aa 1 16 101892901 Washer Flat A 1 17 101927201 errem 1 18 101890101 Lever Shifter 1 19 1012752 Oll 2 5 pete test e Seat iat 1 20 101928601 Pin Cotice 1 21 1016513 Washer Flat int 1 22 101927101 Seal mb ee 1 23 101893801 RE eet ar tenia 1 24 101891301 PIVOT uis Sak fed A HAT dt n nente 1 25 101890601 Gear Case passenger side
21. 1 Screw Hex Head Cap 5 16 18 x 3 4 1 Washer iD TO conecte itera et 2 Nut Nylon Lock 5 16 18 iii 2 Screw Thread Forming 5 16 18 x 3 4 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 15 FE290 ENGINE 7 2001 2002 DS Golf Cars Illustrated Parts List Page 7 2 FE290 ENGINE SHROUDS AND BRACKETS ITEM O Q NN J th k mil k wk N PART NO 101953901 1016507 1016512 1016524 1016456 1016547 101909701 1016526 1017221 101915601 1016525 1016443 1016539 1016536 1016531 101887601 1015332 1015969 1015649 DESCRIPTION 1234 FE290 OHV Gasoline Engine clockwise rotation with Carburetor does not include items 15 through 18 Bolt 2 Ended M6 x 1 x 29 mm Washer Flat 6 mpm nete ue reet Shroud Engine FE290 u a Bolt Flanged M6 x 1 x 12 mm Nut Flange MOXI e doi ee Bolt 2 Ended M6 x 1 x 27 mm Shroud Engine FE290 lower ss Bolt 2 Ended M6 x 1 x 46 mm Housing FAN eT es Shroud Engine FE290 Upper sisi Bracket nn ONO coin TUBES Oil FINS cubes ARA T Nut Nylon Lock
22. Tire Unmounted Premium Tread 18 x 8 50 8 Carlisle Tire Unmounted Extra Traction 6 Ply Rated 18 8 50 8 Stem Valve sie ote te avevi deta Dee ee QTY GAS QTY ELEC 16 16 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2001 2002 DS Golf Cars Illustrated Parts List Page 2 3 DECALS B Z WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated KEY SWITCH Read Owner s Manual and safety warnings located on dash panel prior to driving Two 2 persons per seat maximum Study and understand controls DECAL Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle shift lever or switch in desired position F Forward N Neutral Reverse
23. FUEL SYSTEM ITEM O Q GQ NN FO O O Q Q NN PART NO 1016003 1015188 1015143 1015139 1015137 101896901 1013746 101824401 101824401 1014928 1013746 1014523 1014524 1017203 101987701 8233 1014116 1011988 1013692 102003201 1012649 8248 1013687 DESCRIPTION QTY 1234 Kit Fuel Tank includes items 2 8 a 1 Cap Fuel Tank Nonvented iii 1 Assembly Fuel Tank Vent issu 1 Grommet INSULATION nen 1 Line Bulk Vent available by the foot A R Valve Fuel Pickup Tube with Shut Off 1 Clamp HOSE ie RE 2 VEN taste Ca 1 Barb ios eae ina EIE cette 1 Assembly Rear Fuel Strap iii 1 Clamp HOSE E 2 Pump Fuel Impulse tet 1 Rebuild Kit Fuel Impulse Pump ss 1 Screw Round Head Square Neck 1 4 20 1 2 eese Qua A nh A 1 Nut Nylon Lock 1 4 20 2 Nut U Type Speed 1 4 20 iii 2 Screw Phillips Truss Head 1 4 20 x 2 sss 1 Line Bulk Fuel available by the foot a A R Filter aces cos des 2 Clamp Hose red i u ir 9 Screw Phillips Truss Head 1 4 20 x 3 4
24. Black Body Front with Headlight Opening Classic Blue Navy Body Front with Headlight Opening Burgundy Trim Front Screw Round Head Square Neck 5 16 18 x 1 Washer Flat 5 16 rete Screw Flange Lock triente ee ttes etat T Nut Slab Base package of 4 Bumper Side Guard Trim a Screw Hex Washer Head 8 18 x 3 8 Mat eter teta enacted tice Nut Nylon Lock 5 16 18 is Emblem IR Golf Car for 2002 vehicles QTY GAS QTY ELEC a N ON od NON NN 2001 2002 DS Golf Cars Illustrated Parts List Page 1 5 AEL lt gt A ar 2 PLACES lt Y TYPICAL UL si N _ _ _ ee lt VA 7 l e TYPICAL W TYPICAL EACH SIDE 2 PLACES OF VEHICLE TYPICAL 2 PLACES TYPICAL EACH SIDE Page 1 6 2001 2002 DS Golf Cars Illustrated Parts List REAR BODY AND FENDER GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1
25. Cap Seat Back Black Weldment Support Seat Basket SWealer zs de ditare aste mu sk Screw Self Tapping 5 16 18 x 1 1 4 Screw Cap Hex Head 5 16 18 2 1 2 Washer Flat 5 16 lma anton eae aes Nut Nylon Lock 5 16 18 Assembly Bag Hoop includes items 11 13 Fastener Plastic Barrel Strap Bag A asado ope eire SU EE Buckle Bag SH8B7 rete tte ee Spacer Body i n dine tede bateau dali doi Screw SEMS with Patch 1 4 20 x 1 3 4 Screw Phillips Truss Head 1 4 20 x 1 1 2 Washer Flat 5 f6 vor P ed Spacer Nylon iii Nut Nylon Lock 1 4 20 Screw Hex Head Cap 1 4 20 x 1 1 4 Washer Flat DO unida pv ea evo e qukasha Screw Round Head Square Neck 5 16 18 x 1 1 2 Nut Nylon Insert with Cap 1 4 20 Kit Seat Back Retrofit not shown converts the earlier style seat back to the later style back includes items 3 4 and 5 QTY GAS QTY ELEC gt cl ld
26. oe u y WI Y 2001 2002 DS Golf Cars Illustrated Parts List Page 5 10 REAR SUSPENSION ITEM O OQ GQ NN H o O Q O Q N N O PART NO 1012304 7569 8754 1012303 1015583 1010145 1013164 1014236 1011415 N A N A 1012180 1012324 1010974 1014555 8755 1012182 1012181 101900801 1013207 DESCRIPTION 12 3 4 Shackle Rear Spring gasoline vehicle Shackle Rear Spring electric vehicle not shown Nut Nylon Lock 3 8 16 Bashing Steel tte ede p k Bushing Urethane iii Nut UNFH amp X e Pr b Kit Shock Absorber includes items 7 9 and 10 Shock Absorber Rear u n Kit Shock Absorber Cushion includes 2 each of items 9 and 10 Retainer Shock Absorber Cushion ss Cushion Shock Absorber sss Spring Rear Leaf gasoline Spring Rear Leaf electric vehicle Nut Nylon Lock 7 16 24 Screw Hex Head Cap 3 8 16 x 3 3 8 Pad Spring Pad Spring Passenger Side Hanger Brake Cable gasoline Hanger Brake Cable electric vehicle QTY QTY GAS EL
27. 2001 2002 DS Golf Cars Illustrated Parts List Page 7 13 REFERENCE ENGINE SECTION 7 TYPICAL 2 PLACES I I gt TYPICAL Pu 4 PLACES d 22 we lt bw E TYPICAL S 2 PLACES 19 TYPICAL 4 PLACES C TYPICAL G 65 4 PLACES af O s Q a TYPICAL 4 PLACES REFERENCE UNITIZED TRANSAXLE SECTION 11 Page 7 14 2001 2002 DS Golf Cars Illustrated Parts List ENGINE MOUNTING ITEM O O1 NNN M i gt w D PART NO 1012164 1013924 101834601 101827101 101833001 101884801 101833301 101833201 101832101 101832901 1012571 101855901 101832701 DESCRIPTION 1 2 3 4 SNUDDE tats Nut Hex Lock 5 16 24 diei adan alada citada Plate MOUNTING uu ker eur rs ete a Dr ee ash ay Nut Flange M8 x Ti Ducado aiii Screw Hex Washer 5 16 24 x 7 8 Screw Hex Head Cap M10 x 1 25 x 30 mm sse Stud x 1 25 X 60 mimi u a een b LRL oO de aL used Washer Heavy Flat 5 16 sis Screw Hex Head Cap M8 x 1 25 x 43 mm sss stiffener Flywheel Side er nir race teri t neun QTY 2001 2002 DS Golf Cars Illustrated Parts List Page 7 15 FUEL INTAKE AND GOVERNOR SYSTEMS Page 8 2 2001 2002 DS Golf Cars Illustrated Parts List
28. cl c DONNE ND HA ND H BKM RAD 2 oo a a 2001 2002 DS Golf Cars Illustrated Parts List Page 1 15 TYPICAL 2 PLACES REFERENCE SEAT BACK SUPPORT WELDMENT 10 TYPICAL 2 PLACES Page 1 16 2001 2002 DS Golf Cars Illustrated Parts List CANOPY ITEM NN he wl D PART NO 102099101 102155501 102063901 102065501 102064601 102076701 101835601 324 332 8233 102061301 102061302 102198301 DESCRIPTION 1 2 3 4 Screw SEMS with patch 5 16 18 x 1 Kit Support includes items 10 Weldment Windshield Support Rear Canopy driver side Support Rear Canopy passenger side Screw Sems Nut Flange 1 4 20 with patch 1 4 20 x 1 3 4 Screw Hex Head Cap 1 4 20 2 1 2 Washer Was rete d Nut a nen a Canopy White Canopy Beige Pad Mounting windshield frame QTY GAS QTY ELEC 00 N N NN OO 2001 2002 DS Golf Cars Illustrated Parts List Page 1 17 WHEELS ANDTIRES B STANDARD PREMIUM EXTRA TREAD TREAD TRACTION Page 2 2 2001 2002 DS Golf Cars Illustrated Parts List WHEELS AND TIRES ITEM Q PART NO 1010984 101570501 101570502 101570507 101570508 10
29. 1 4 20 x 1 Plate Body Kick e ett teg Ee Support Front BODY sitas eite efte Plate Body ane er ri Washer Flat 1 4 genie en pi a bat eee cts Nut Nylon Lock eo een Fender Ane Ft ata dotada Washer Flat Type 1 4 s DETENERSE EREE ENT EEEE E EEA EEA ONE AE TEE Screw Hex Head Cap 1 4 20 X 2 3 4 iii Screw Hex Head Cap 1 4 20 X 1 1 4 Spacer 1 2 iea Clip Body Keep r credencial Screw Self Tapping 8 32 iii Body Baiga uuu md en dedu e dei nied Dee ee e ab eet Body While ee eise Eee Rea eR Body Gray u a ASEN a dd one men er een mien ie Body Red en OP pert Body Royal Blue Pacific Blue Body Dark Green euin Body Black 3 5 Body Classic Blue Navy iii Body Burg ridy EFE SNR REA DRE RARE Body with Taillight Opening Beige a Body with Taillight Opening White a Body with Taillight Opening Gray Body with Taillight Opening Red a Body with Taillight Opening Royal Blue Pacific Blue Body with Taillight O
30. 1 4 28 uuu uu ove nie 1 10 8057 Nuit Hex 440 tere ae ets and ahs dee estes 4 11 8058 Washer LOCK ai e 2 12 1014807 Switch LIMIT itecto beens ta 1 13 1014808 Switch Emil eee dt te 1 14 1012431 Washer Flat Hoi A 2 15 N A Wire Assembly 16 Orange sse nennen nnns 1 16 1015878 Screw Hex Head Machine 44 40 x 1 5 8 2 17 101856102 Screw Hex Washer Head Hi Lo 1 4 15 x 1 1 2 1 18 1015777 Assembly Voltage Regulator u u u enn 1 19 7893 Nut Hex 3 10232 oi a 2 20 1242 Nut Flex 5 16218 etn 2 21 1013609 Solenoid 12 Volt ante 1 22 1012295 BUSES TO AMP a r 1 23 1015737 Wire Assembly 10 1 24 1015741 nitent fte ett anten niet 1 25 1015371 Box Electrical Component sise 1 26 1015405 Screw Round Head Square Neck 5 16 18 2 1 27 1241 Washer Flat 5 16 en bec ca tede 2 28 7473 Nut Nylon Lock 5 16 18 issues 2 29 7818 Screw Round Head Square Neck 5 16 18 1 1 2 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 7 AS SEEN FROM FRONT DRIVER SIDE BODY REMOVED ato Wy NI Boos 3 a K Page 6
31. 2 ii nnne nnn 2 Nut Hex Head u u fp e eec 4 Washer Flat ann Petre ed be eoa d dc 4 SWIICh u vae PEL FEE ETE dks 1 Switch eee a laica 1 Washer Lock 4 2 Pin Roll Bai a beads Boel aoe Mt at D 1 Bushing Bronze ad Nas nui cara ieee 2 Washer Nylon Flat uu nern 2 Base Forward Reverse Shifter iii 1 Kit Neutral Lockout Cam includes item 12 1 Washer Flat verbere rites Co ang eyed ed 1 Spring Forward Reverse Cam ss 1 Ring Retaining 4 ie e 1 Nut Nylon Lock 1 4 28 1 Weldment Forward Reverse Bell Crank ss 1 Stud Ball 1 4 28 1 4 u u ua Aaa nennen nennen a nnn nnne 1 Cable Transmission includes items 19 and 20 1 410 32 cd eei onn e e e bee eR E Sur 2 Joint Balls atada 2 Screw Phillips Oval Countersunk Machine 8 32 x 5 8 1 Handle Forward Reverse Switch nn 1 Screw Phillips Truss Head 1 4 20 x 3 4 4 Nut Nylon Lock 1 4 20 a 8 Washer Wave 3 8 uu u uu E are tania Evo Pea ei es E raw as Date 1 Screw Phillips Head 1 4 20 1
32. 8 2001 2002 DS Golf Cars Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY GASOLINE VEHICLE ITEM O OQ GQ NN hi J k D 9 PART NO 1016859 1016849 1016851 N A 1011229 1015720 101830601 101826301 101851101 101830701 101834502 1012505 1016630 101900901 DESCRIPTION 1 2 3 4 Kit Reverse Buzzer includes items 2 and 4 Screw Pan Head Hi Lo 4 24 x 5 16 Buzzer Reverse de ii uris adi Wire Assembly 18 Black sai gaa la nnns Nut K Eock 6 32 caer an rne end ET n d Tre Screw Hex Washer Head 6 32 x 1 2 ss Assembly Screw and Washer suis SM MEET Washer CARD EMT I Nut esie TR Cap Key Switch black us Key palt inte m pe CB b t de re EE aed RIBERA ERE Eight Oil Marning inae es ee Ende RetainerFlamess aiv eva di QTY 2001 2002 DS Golf Cars Illustrated Parts List Page 6 9 24 TYPICAL TYPICAL 3 PLACES 2 PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 2 PLACES AT A1 AND A2 TERMINALS TYPICAL 2 PLACES Page 6 10 2001 2002 DS Golf Cars Illustrated Parts List TYPICAL 4 PLACES TYPICAL 4 PLACES 65 De TYPICAL 2 PLACES AT F1 AND F2 TERMINALS Ya STARTER GENERATOR ASSEMBLY ITEM
33. Cuca 2001 2002 ILLUSTRATED PARTS LIST rut IL DS GOLF CARS GASOLINE ELECTRIC MANUAL NUMBER 102189901 EDITION CODE 0801B0602A USING THE ILLUSTRATED PARTS LIST WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all 2001 and 2002 Club Car DS Tranquility DS V Glide 36 Volt DS PowerDrive System 48 DS PowerDrive Plus and IQ System vehicles The manual is divided into 16 sections Sections 1 through 5 pertain to both gasoline and electric vehicles sections 6 through 11 pertain to gasoline vehicles only sections 12 through 15 pertain to electric vehicles only and section 16 pertains to tools that are used on all Club Car products Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gasoline or electric vehicle only or to both the gasoline and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies
34. Lock 3 8 16 is 2 6 1015075 Washer Flat 5 16 ciao iii 1 7 705 Screw Hex Head Cap 3 8 16 1 1 4 2 8 1012830 Screw Hex Head Cap M8 x 1 25 x 22 sese 2 9 7174 Washer 5 A 3 10 1016074 Screw Torx Head M8 x 1 25 x 18 mm 1 11 1015932 Screw Round Head Square Neck 5 16 18 1 1 12 1242 Nut 5 16 18 1 13 101837301 Wire Assembly 6 Green iii 1 14 1015920 Wire Assembly 6 Braided Ground sse 1 15 7473 Nut Nylon Lock 5 16 18 issues 1 16 1241 Washer 516 tain Gaia wasn anna 1 17 7173 Screw Hex Head Cap 5 16 18 x 3 4 nennen 1 2001 2002 DS Golf Cars Illustrated Parts List Page 6 13 S SEEN FROM A NF PASSENGER SIDE Page 6 14 2001 2002 DS Golf Cars Illustrated Parts List BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY OMAN O O1 ON 1012328 1014374 1014375 1010934 101898001 7173 1241 7473 1014288 1234 Battery 12 Volt a EU eee h 1 Spacer Battery Terminal Bolt 1 nennen 2 Screw Hex Head Cap Stainless Steel 3 8 16 x 1 2 2 Screw Hex Head Cap 5 16 18 x 1 sss 1 Clamp Battery a li RE
35. M6 x 1 nennen nennen nins nnns Wire Assembly 10 Braided Ground Screw Pan Head M6 x 1 x 14 mm I rasara ShrOoUd Earn sense d eve terae pe aee t c QTY gt gt cl cl l l l1 cl c 2001 2002 DS Golf Cars Illustrated Parts List Page 7 3 FE290 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM O O1 GQ NN S Q N Q OI ND N O PART NO 101915701 101915801 1017448 1016548 1016505 1017455 1016562 1016455 101909201 1016578 1016588 1016493 101881101 1016456 1012981 1016579 1016586 101909401 1016445 101909501 1016497 1016544 1016561 1016587 101909301 DESCRIPTION 1234 a ele ede A Far Flywheel Gray e ep taxes Screw Flanged Hex Head M6 x 1 x 10 Washer Flat 16 mifi a oec sr ai Nut Hex 16 lt 1 5 u Q ee ec Plate Flywheel uuu kaun IAE Bolt Flanged M5 x 8 x 25 mm ii Coil Ignition with GIOMMEL EUR se et han Assembly Pl g Gap u u nO RH GU Cg Plug Spark i t errechnet one len Damper RPM Limiter iii Limiter RPM OHV
36. Step Potentiometer 12 29 Wiring PowerDrive Plus Vehicle with Motor Controller Output Regulator MCOR 12 31 Forward Reverse Switch Tow Run Switch PowerDrive Plus Vehicle 12 33 Batteries Charger Receptacle PowerDrive Plus Vehicle sse 12 35 Solenoids Energy Displacement Module PowerDrive Plus Vehicle 12 37 Controller Onboard Computer PowerDrive Plus Vehicle Us 12 39 Wiring IQ System Vehicle with Motor Controller Output Regulator MCOR 12 41 Forward Reverse Switch Tow Run Switch IQ System Vehicle 12 43 Batteries Charger Receptacle IQ System Vehicle a 12 45 Computer Controller and Solenoid IQ System Vehicle 12 47 SECTION 13 BATTERY CHARGER Accu Power Charger Domestic V Glide 36 Volt Vehicle VU 13 3 Accu Power Charger Export 230 Volt V Glide 36 Volt Vehicle VU 13 5 Accu Power Charger Export 100 Volt V Glide 36 Volt Vehicle VU 13 7 PowerDrive Charger Domestic reser ted Der keep seta 13 9 PowerDrive 2 Charger Domestic iii 13 11 PowerDrive Charger Export iii 13 13 PowerDrive Charger European iii 13 15 SECTION 14 ELECTRIC MOTOR Motor V Glide 36 Volt Vehicle
37. The index is divided into numerical and alphabetical listings with the page numbers in italic text There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several configurations of a component are represented together on one spread Note that a part description may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to eve 2 is a component of the evel 1 part assembly that it is listed under A evel 3 part is a component of the level 2 part that it is listed under and a level 4 part is a component of the evel 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a evel 1 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Rep
38. and down slopes Para s Do notilaavs children unaitended While vehicle is stopped select direction by placing Never operate under the influence of alcohol or drugs shift lever or switch in desired position Use brakes to reduce speed when coasting downhill F Forward N Neutral R Reverse Buzzer will sound Never stand in front of or behind vehicle 101960601 Vehicle will start moving when accelerator pedal is depressed 9 Slowly depress accelerator pedal to increase speed Park brake will DRIVER PASSENGER release when accelerator pedal is depressed WARNING DECAL TT To stop release accelerator pedal and depress brake pedal 5 7 29 After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use CCI 1016216 01 OPERATING INSTRUCTIONS DECAL ELECTRICAL COMPONENT DECAL ON SPEED CONTROLLER COVER IQ SYSTEM VEHICLE ONLY MOTOR BRAKING DECAL FOWERDRIVE PLUS VEHICLES ONE Do not operate vehicle without this cover properly installed Do not direct water stream in this area will cause damage to components See vehicle maintenance and service manual before servicing CCI 101931501 Maximum vehicle speed is limited during downhill operation with accelerator pedal depressed Vehicle will brake gently when accelerator pedal is released System is activated only when tow switch
39. includes two seat back styles Not all parts are interchangeable so it is important to identify the correct seat back style for your vehicle Earlier and later seat back styles can be distinguished most easily by differences in the sweater basket design Before ordering parts from this page compare your vehicle s sweater basket to those shown on pages 1 12 and 1 14 Order from the page that corresponds to the sweater basket style of your vehicle Assembly Seat Back Buff includes item 2 Assembly Seat Back White includes item 2 Assembly Seat Back Black includes item 2 Assembly Seat Back Gray includes item 2 Cover Vinyl Seat Back Buff Cover Vinyl Seat Back Cover Vinyl Seat Back Cover Vinyl Seat Back Gray Cap Seat Back Weldment Support Seat Screw SEMS with Patch 1 4 20 x 1 3 4 Screw Self Tapping 5 16 18 x 1 1 4 Screw Cap Hex Head 5 16 18 x 2 1 2 sse Washer Flat 5 16 t
40. 002 DS Golf Cars Illustrated Parts List Page 9 3 TORQUE CONVERTER DRIVE CLUTCH ITEM OMAN O O1 GQ NN o PART NO 101833902 1016801 101929801 1014049 1014050 1014051 1016289 1014057 1014059 101925601 1014453 1014058 1014056 1014052 N A 1014055 1016203 101916701 101916501 1017328 DESCRIPTION 1234 Assembly Drive Clutch includes items 1 15 a Kit Drive Clutch Weight iecit ais Assembly Fixed FACE ide ene end eee Bearing gras ane eben Retainer Spring Spring Drive Clutch Black iii Spacer Fixed Face Shaft iii Ring Retaining uu a ee nn eb Assembly Drive Hub sise Plug Drive CUTE uuu m Kit Drive Clutch Button includes one spring and three each of the screw washer and button nennen WasherThrustu2 ticas Ring Spiral Back Up s eu east Assembly Moveable Face includes items 14 and 15 Bushing aro ae ime M RM IU ae Belt DIV iaa Belt erc cree nen a Screw Hex Head Cap 3 8 24 x 5 1 2 left hand threads Washer Drive Clutch Green nennen nennen nnns QTY gt gt cl l l l l ol c 2001 2002 DS Golf Cars Illustrat
41. 013207 101791101 DESCRIPTION 1234 Cluster Brake Passenger Side includes items 1 9 Cluster Brake Driver Side includes items 1 9 Assembly Backing Plate Passenger Side includes items 2 4 Assembly Backing Plate Driver Side includes items 2 4 Mechanism Adjusting Passenger Side Mechanism Adjusting Driver Side Washer RH ES Washer Plate t Raids ieee kos diet Poe deren Cover DUST si 7 can m eig Package Brake Shoe four Kit Shoe Retainer four pieces Package Brake Spring four pieces Assembly Lever Passenger Side Assembly Lever Driver Side Nut Hex Head Lock Grade 8 5 16 24 Bolt Brake Cluster Mounting Grade 8 5 16 24 x 7 8 Kit Brake Cable includes items 13 15 1 PinacleviS teet ius eer aer cet rtu Pin Cotter 3 32 x 1 E Clip 10 2 n tete c etu bei e ta tete ee Pare oe eges Hanger Brake Cable gasoline vehicle only Hanger Brake Cable electric vehicle only Drum eto o dr ra QTY GAS h dl Ll ld QTY ELEC N N N N OO O N N
42. 01692512 101692513 101693901 101693902 101693904 101693906 101693908 101693909 101693910 101693911 101693912 1011014 1010435 1241 1011017 1011394 101347501 102310701 1015032 7473 102259001 DESCRIPTION 1234 Kit Front Bumper includes items 2 5 Bumper Front Sos aee dolia Screw Phillips Truss Head 5 16 18 1 Nut Nylon Lock 5 16 18 R e ET Rivet Push Type Blind iii Nameplate Gold tele Body Front Body Front White iii Body Front Gray iii Body Front Red ae nen Body Front Royal Blue Pacific Blue Body Front Dark Green iii Body Front Bl ack unklaren ka el ren Body Front Classic Blue Navy Body Front E Body Front with Headlight Opening Beige Body Front with Headlight Opening White Body Front with Headlight Opening Gray Body Front with Headlight Opening Red Body Front with Headlight Opening Royal Blue Pacific Blue Body Front with Headlight Opening Dark Green Body Front with Headlight Opening
43. 1570513 101651401 101651402 101651407 101651408 101651413 1015707 1014771 727102 101567201 101567202 101769302 7310 DESCRIPTION 1234 N t UG ete ERR ete su Assembly Wheel beige and Standard Tread Tire 18 x 8 50 8 Assembly Wheel beige and Premium Tread Tire 18 x 8 50 8 Carlisle Assembly Wheel beige and Extra Traction Tire 6 Ply Rated 18 x 8 50 8 Assembly Wheel beige and Performance Grade Tread Tire 18 x 8 50 8 Duro9 nee tele ket Assembly Wheel beige and Premium Grade Tire 18 x 8 50 8 Kenda uus ecu toe ne ten Assembly Wheel white and Standard Tread Tire 18 x 8 50 8 Assembly Wheel white and Premium Tread Tire 18 3 8 50 8 Carlisle nennen air ade Assembly Wheel white and Extra Traction Tire 6 Ply Rated 18 8 50 8 Assembly Wheel white and Performance Grade Tread Tire 18 x 8 50 8 Duro 5 epa Assembly Wheel white and Premium Grade Tire 18 x 8 50 8 Kenda ss Wheel Rim Beige is Wheel RiM White tree ei Tire Unmounted Standard Tread 18 x 8 50 8 Tire Unmounted Performance Grade Tread Duro
44. 555 1012467 1013042 1624 334 8754 DESCRIPTION 1234 Assembly Steering Gear Box includes items 1 20 Seal Dust Passenger Side Tie Wi id Assembly Inner Ball Joint issu Washer Tab siii Box Steering Gear ER DE eds Bearing Lower Pinion iii Piniori Steering 2 3 ont de dee cto dn Bearing Upper Pinion menn Ring C Type Sto9D u vt Pe cec ede eiie eee eee dde du Ring Snap eet Seal Dust Steering Pinion r Guide Steering rite iterare te en e Rama n e Ea P ds Spring one cates ca nni etd oH iei Nut Lock Rack Screw st a eret pe Screw Rack Guide tut va Rack Steering an re Washer Ring m a e e t Seal Dust Driver Side m ete i b RING RETAINING p Re i e Pin Cotter 3 32 x 1 Ball Joint Left Hand Thread includes items 23 24 and 25 Fitting Thread Forming Grease 1 4 28 Nut Hex Slotted 3 8 24 DUST f Tat wh Gilets Nut Hex Left Hand Thread 1 2 20 Link Rack and Pinion Drag ss Nut HE Es
45. 8251 Screw Phillips Head 1 4 20 x 1 nennen 10 2 101904101 Plate Body Kick ett te Lt e t ig Ee 1 3 1014306 Washer Flat Type B 1 4 ie 2 4 1012412 Plate Body HINOG tagen eee teet edu 2 5 332 Washer Flat 1 4 nde tee RE ER d RI E er ds 10 6 8233 Nut Nylon Eock 1 4 20 cio eren t ed een 12 7 1013032 Door Access Black iii 1 7 1013140 Door Access Beige iii 1 8 1015525 Nut Blind 1 4 20 iii 2 9 101692601 Body Belga u teen ne eei petu Poe Er eee vinta 1 9 101692602 Body White en e titted eie lee 1 9 101692604 Body Gray iii 1 9 101692606 aaa asas tette I Ro Re ce 1 9 101692609 Body Royal Blue Pacific Blue a 1 9 101692610 Body Dark Green iii 1 9 101692611 Body ES 1 9 101692612 Body Classic Blue Navy a 1 9 101692613 Body Burgundy 1 10 101696208 Body with Taillight Opening Beige 1 10 101696209 Body with Taillight Opening White 1 10 101696211 Body with Taillight Opening Gray ss 1 10 101696213 Body with Taillight Opening Red a 1 10 101696215 Body with Taillight Opening Royal Blue Pacific Blue 1 10 101696216 Body with Taillight Opening Dark
46. Buzzer will sound Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal 9 After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use CCI 1016216 01 CCI 1019606 01 DRIVER PASSENGER WARNING PSAE c OPERATING INSTRUCTIONS DECAL WARNING CAN CAUSE SEVERE INJURY Rotating parts 17 manifold amp muffler KEEP CLEAR 1019605 01 GASOLINE EXPLOSION FIRE ROTATING PARTS AND CAN CAUSE SEVERE INJURY OR DEATH HOT MANIFOLD DECAL NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING ON STARTER GENERATOR TURN FUEL VALVE ON DURING OPERATION AND ENGINE OFF DURING STORAGE OR TRANSPORT 1015476 01 GASOLINE WARNING DECAL ON VEHICLE FRAME NEAR FUEL TANK INGERSOLL RAND INGERSOLL RAND DECAL ON BODY PANEL FOR 2001 VEHICLES ONLY HI FRAME GROUND AND GOVERNOR WARNING DECAL Y MAS ON VEHICLE FRAME NEAR BATTERY E Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative batter
47. EC 4 4 6 6 6 6 12 12 4 4 1 1 2 2 4 4 8 8 8 8 2 2 2 2 4 4 6 6 1 1 1 1 2 2001 2002 DS Golf Cars Illustrated Parts List Page 5 11 ELECTRICAL SYSTEM GASOLINE VEHICLE e Pd FORWARD REVERSE s f ASSEMBLY LIMIT SWITCHES KEY W 2 SWITCH REVERSE BUZZER OIL x FRAME GROUND E ic BLACK YELLOW Were Black By Y FRAME BATTERY d GROUND Hl Page 6 2 2001 2002 DS Golf Cars Illustrated Parts List WIRING GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 101889302 Wire Harness includes items 1 11 1 1 Wire Assembly 18 Red White ss 1 2 N A Wire Assembly 18 Yellow nnne 1 3 N A Wire Assembly 18 Yellow and 16 1 4 N A Wire Assembly 18 White Black and 18 White 1 5 N A Wire Assembly 18 Green e tee ce 1 6 Wire Assembly 18 Black 1 7 1015769 Wire Assembly 6 White ss 1 8 N A Wire Assembly 16 Red and 16 Orange 1 9 N A Wire Assembly 16 Yellow nnne 1 10 1014119 Wire Assembly 6 Red 1 11 N A Wire Assembly 18 Yellow
48. Head 10 16 1 2 Screw Hex Cap 3 8 16 x 1 1 2 nnns Washer Flat 9 8 kuu ia Nut Flange 174 28 in iere Retainer Spring a ei ec et e Fa ERR Spring isi ree P eei Spring ette E rete tie i e e Bumper Return Spring iii Washer 5 10 oe SSS E Nut Nylon Lock 5 16 18 ss Assembly Accelerator Rod PowerDrive System 48 vehicles equipped with multi step potentiometers and all V Glide 36 Volt vehicles includes items 18 and 19 Assembly Accelerator Rod gasoline vehicle only includes items 18 and 19 cnn nan cn narran Nut UNF Hex Jam 1 4 28 I Joint Spring Loaded Nut Nylon Lock 3 8 16 Nut Nylon Lock 1 4 20 Washer Flat Type B 1 4 nnne Support Accelerator Pivot Rod I Screw Hex Cap 1 4 20 x 1 1 8 Kit Park Brake Latch includes item 25 and items 16 20 on page 4 5 Ratchet Park Brake iet etd e bee te co uui s QTY GAS QTY ELEC amp amp amp dp A cl cl l c c c c gt ND KRM N N 2001 2002 DS Golf Cars Illustrated Parts List Page 4 7 STEERING FRONT AND REAR SUSPENSIO
49. Helen Screw Hex Head Cap 3 8 16 1 1 2 Wastier 9 8 erst ene eee Nut Nylon Lock 3 8 16 ui QTY wo 2001 2002 DS Golf Cars Illustrated Parts List Page 5 5 Page 5 6 2001 2002 DS Golf Cars Illustrated Parts List FRONT SUSPENSION UPPER ITEM O OQ GQ NN N N N a ml D PART NO 1016353 1016346 1016350 1016349 8754 1010200 1308 8861 1010138 2402 1010219 7555 7540 7539 1015597 1011930 7602 1017266 1014235 1010124 1016385 1035 DESCRIPTION 1234 Assembly Delta A Plate includes items 2 3 and 4 Bushing Urethane de le Sleeve Delta Outer lis Sleeve e usa e ae Qu kk Nut Nylon Lock 3 8 16 issues Screw Hex Head Cap 3 8 16 x 4 1 4 Nutz Elex 71 222 02 tee aves patente ioter ter rtis dus Screw Hex Head Cap 3 8 16 x 1 3 4 Nut Dimpled Lock 3 8 16 ss Screw Hex Head Cap 3 8 16 x 2 1 4 a Ball Joint Left Hand Thread includes items 15 16 and 17 Ball Joint i
50. N Page 5 2 2001 2002 DS Golf Cars Illustrated Parts List STEERING COLUMN ITEM PART NO DESCRIPTION QTY 1234 1 1013861 Joint Compound Steering includes items 2 and 3 1 2 1017226 Screw Hex Head Cap M8 x 1 25 x 30 mm a 3 3 7174 Washiers s 3 4 101984801 Kit Steering Column Mounting Bracket 1 5 1016663 Screw Phillips Type 12 11 x 5 8 2 6 1016269 Screw Hex Washer Head Thread Forming 5 16 18 x 2 2 7 334 Washer 3 8 te te ada do 4 8 1016183 Screw Hex Head Cap 3 8 16 x 7 2 9 8754 Nut Nylon Lock 3 8 16 ins 2 10 1014288 Screw Hex Washer Head Thread Forming 5 16 18 x 3 4 1 11 1011697 Washer Flat 5 16 ita Rt t a c i ee ee dee 1 12 102278001 Boot Steering Column iii 1 13 1016181 Assembly Steering Column includes items 14 22 1 14 1012605 Ring Retaining inediti te t E ba SUR 1 15 1012604 Washer Steel 5 8 coi di 1 16 1014217 Spring Compression iii 1 17 1014125 meet aa u a tied ye 2 18 1014213 Assembly Bearing 1 u u uu 2 19 1014126 Seat Bearing San n na oust sea
51. Wood e C nS 12 12 4 101987601 Armrest Driver 1 5 101985501 Armrest Passenger Side 1 1 6 1016916 Screw Hex Head Cap 1 4 20 1 1 2 8 8 7 332 Washer Flat uet tte tt E e teste p tee E ER 8 8 8 1011652 Plate Seat Hinge Stainless Steel 2 2 9 101954301 Screw Hex Head Cap 1 4 20 x 3 4 with patch 4 4 10 101998501 Gasket SEA 2 2 2001 2002 DS Golf Cars Illustrated Parts List Page 1 11 EARLIER STYLE TYPICAL 2 PLACES ON EACH SIDE OF VEHICLE TYPICAL 2 PLACES Page 1 12 2001 2002 DS Golf Cars Illustrated Parts List SEAT BACK AND BAG HOOP EARLIER STYLE ITEM a FS O Q Q NN PART NO 102076601 102076602 102076604 102076605 102060501 102060502 102060504 102060505 102058901 102059901 102076701 101910401 1010921 1015075 7473 1013935 1010434 1010413 1013754 1017774 101707206 8418 1015075 1014482 8233 7479 1241 7818 102242401 102237903 DESCRIPTION 1 2 3 4 This manual
52. e Vehicle a 6 5 Electrical Component Box Gasoline Vehicle us 6 7 Electrical Components Front Body Gasoline Vehicle a 6 9 Starter Generator Assembly iii 6 11 Starter Generator Mounting iii 6 13 Battery Gasoline Vehicle usine 6 15 2001 2002 DS Golf Cars Illustrated Parts List CONTENTS SECTION 7 FE290 ENGINE FE290 Engine Shrouds and Brackets is FE290 Engine Ignition Components and Flywheel FE290 Engine Oil Circulation FE290 Engine Cylinder Head iii FE290 Engine Crankcase Camshaft and Oil Sensor aa FE290 Engine Crankcase and Crankshaft is Engine Mounting E iii SECTION 8 FUEL INTAKE AND GOVERNOR SYSTEMS ETES ES E Carburetor ASS mbly re A Carburetor Installation sise Governor and Accelerator Cables iii Intake Duct Choke and Air Box Assembly iii SECTION 9 EXHAUST SYSTEM Exhaust e ifie told SECTION 10 TORQUE CONVERTER Drive GUI ies ECHTE Driven Gl tch iE Ee diete eee tut bus mettus d eee a SECTION 11 UNITIZED TRANSAXLE Unitized Transaxle Gear Cases and Brackets a Unitized Transaxle F amp R Transmission and Gear Reduction a
53. ecsssssseeccsssesensesseesecssssnssesseseessesseseensenssssensenss Spring Tapered Leaf ett e e reete rir etel te eet Assembly Eccentric sisi Nut Hex 3 3 16 2 2 2 nr eee Assembly Hub includes items 10 13 Package Hub Bearing uuu u n Sas SHUG Lug 1 2 20 u aa en hr eet dieser mnt tante Seal Double Lip pedana Oe MB Nut Nylon Lock 38 16 un senken Screw Hex Head Cap 3 8 16 x 2 3 4 Clevis Upper Delta iii Nut Nylon EoCK 1 2720 uw La Bearing Thrust iii Washer Kingpin Wave iii Nut LU REM Washer Flat ISA 4 Nut Hex Slotted O 4 d Pin A Y E Screw Hex Head Cap 3 8 16 x 3 3 8 a IKIDQDIIY aq vet etit uit d i Bushing Urethane cocaina a BUSHING Plate Front Spring Retainer sisi Screw Hex Head Cap 3 8 16 x 1 1 2 Washer Lock 9 B ice na HT erre Hex 816 2 2 2 ire QTY X cl oc 2001 2002 DS Golf Cars Illustrated Parts List Page 5 9 i Ah N RI Hn Va E _ QU a JO BRAKE CABLE HANGER MOUNTING ELECTRIC VEHICLE ONLY e TYPICAL 2 PLACES A 0
54. ed Parts List Page 10 3 DRIVEN CLUTCH ITEM O O1 NNN Sige PART NO 101834001 1014080 1014078 1017686 101836201 1014454 1014072 1014070 101833401 1016203 102242101 102155801 DESCRIPTION 1234 Assembly Driven Clutch includes items 2 8 FRING Ret ining seoir E een bees este o dan e e tee Spring Kit Driven Clutch Button includes 3 screws and 3 buttons Assembly Moveable Face with Bushing Fixe bane ath We ud ee Key Square Transmission nnns nnns DIVE in Screw Hex Head Cap Thread Locking Patch 5 16 18 x 3 4 Washer Driven Clutch na na aS QTY cl l l l cl l1 l c 2001 2002 DS Golf Cars Illustrated Parts List Page 10 5 UNITIZED TRANSAXLE REFERENCE FORWARD ERSE SHIFTER GASOLINE SECTION REFERENCE AXLE TUBES ON PAGE 11 6 Page 11 2 2001 2002 DS Golf Cars Illustrated Parts List UNITIZED TRANSAXLE GEAR CASES AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 1 101922601 Bracket Transmission Cable Support
55. enete rtr Nut Nylon Lock 5 16 18 Assembly Bag Hoop includes items 11 13 Fastener Plastic Strap Bag aede teenies Buckle Bag Strap Spacer Body i a Kit Sweater Basket includes items 16 20 Screw Phillips Truss Head 1 4 20 x 1 1 2 Washer Flat 5 16 Spacer Nylon iii Nut Nylon Lock 1 4 20 Screw Hex Head Cap 1 4 20 1 14 Washer Elat 5 10 ceo b ea rt eo em Screw Round Head Square Neck 5 16 18 x 1 1 2 Nut Nylon Insert with Cap 1 4 20 Kit Seat Back Retrofit not shown converts the earlier style seat back to the later style back includes items 3 4 and 5 on page 1 15 QTY GAS QTY ELEC k gt gt cl dl c N O N N pb aa N RAND ND 2001 2002 DS Golf Cars Illustrated Parts List Page 1 13 Page 1 14 LATER STYLE 2001 2002 DS Golf Cars Illustrated Parts List SEAT BACK AND BAG HOOP LATER STYLE ITEM ONOOARWNHNND FS
56. il Level 1 14 1016494 Sensor Oil Level nn teer ET 1 15 1016496 Screw Cross Pan Head M4 x 7 x 8 MM 3 16 1016454 Bolt Flanged M5 x 8 x 8 2 17 1016472 Plate Oil Filter Screen ar an 1 18 1016521 Screen Oil Filter ie 1 19 101915401 Camshaft Complete iii 1 20 1016453 apa 2 2001 2002 DS Golf Cars Illustrated Parts List Page 7 11 Page 7 12 2001 2002 DS Golf Cars Illustrated Parts List FE290 ENGINE CRANKCASE AND CRANKSHAFT ITEM O O O OQ Q Q GQ 00 10 11 12 13 14 15 15 15 15 15 15 15 15 15 16 17 18 19 20 21 PART NO 1016568 101915501 1016558 1016460 101645901 101645902 101645903 101646101 101646102 101646103 101647501 101647502 1016509 101922301 1016533 1016532 1016516 1016580 1016562 101655001 101655002 101655003 101655004 101655005 101655006 101655007 101655008 101655009 1016559 1016541 1016547 1016470 1016571 1016469 DESCRIPTION 1234 Seal Dil ues ee ee ad Grankcase ie a E Tee Ee re sas Ring Snap atate tengo ep od rt eit IO i aet Pin teh eret te Piston Standard aee n Rei a Piston 25 mm Oversized niii erre E a erac a rend Piston 50 mm Oversized ii nennen nnns Ring Set Piston
57. is in the RUN position When towing vehicle tow switch must be in the TOW position CCI 1019599 01 DO NoT OPERATE NIE WITHOUT COVER IN PLACE NOTICE 9 DO NOT DIRECT WATER IQ SYSTEM VEHICLES ONLY STREAM AT THIS SWITCH Modum venice speed is ll by motor braking during downhill operation with accelerator pedal depressed else rio a brake when accelerator pedal is released POTENTIOMETER CAUTION DECAL ON WIPER SWITCH COVER INSIDE BATTERY COMPARTMENT Beeping alarm indicates reduction in motor braking Apply brakes to reduce speed System is activated only when tow switch is in the RUN position When towing vehicle tow switch must be in the TOW position 101959902 A WARNING loi Eure ere Y Ker I UNE RESISTOR WARNING DECAL ON FRAME UNDER SEAT ON V GLIDE 36 VOLT VEHICLE ON MOUNTING PLATE UNDER ACCESS PANEL ON POWERDRIVE PLUS VEHICLE EQUIPPED WITH A DB SOLENOID AND COIL TOW RUN SWITCH WARNING DECAL ON TOW RUN SWITCH BRACKET UNDER SEAT N WARNING Place Tow Run switch in TOW position before FAILURE TO HEED THIS INGERSOLL RAND Disconnecting or connecting batteries WARNING COULD RESULT IN ee SEVERE PERSONAL INJURY ON BODY PANEL CCI 101908601 FOR 2001 VEHICLES ONLY POWERDRIVE PLUS AND IQ SYSTEM VEHICLES Page 3 4 2001 2002 DS Golf Cars Illustrated Parts List DECALS ELECTRIC VEHICLE ITEM N ON O
58. lacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 Club Car 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated parts list represents the most current information at the time of publication Club Car Inc is continually working to further improve its vehicles and other products These improvements may affect the parts used to service the vehicle Any modification and or significant change in speci fications will be forwarded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change specifications and designs at any time without notice and without incurring any obligation or liability whatsoever 2001 Club Car Inc Club Car ArmorFlex PowerDrive PowerDrive Plus and Tranquility are registered trademarks of Club Car inc This manual effective July 24 2000 2001 2002 DS Golf Cars Illustrated Parts List CONTENTS SECTION 1 BODY AND TRIM Body TOM neat eR POR Rr e ERE Gia das 1 3
59. le V Glide 36 Volt vehicle only Component Passenger Side Dash Black ON Kit Snap Washer Black includes items 7 10 NU METE A de date Screw 10 Sheet Metal Cover Screw Head Rivet Aluminum Pop 316 Kit Drink Holder includes items 13 and 14 Screw Hex Head Cap 1 4 20 x 3 4 U Nut 1 4 20 Kit Bagwell Protector includes item 16 Fastener Plastic Barrel Kit Rear Bumper includes items 18 22 Bumper Rear iii Plate Mounting Long Nut Nylon Lock 5 16 18 Washer Special 5 16 Bolt Phillips Truss Head Shoulder 3 8 18 x 2 Kit Scuff Guard includes item 24 Fastener Plastic 3 Pad Wear QTY GAS QTY ELEC PF O HSH NNN WO H HN HSH 2001 2002 DS Golf Cars Illustrated Parts List Page 1 3 Page 1 4 2001 2002 DS Golf Cars Illustrated Parts List FRONT BODY ITEM NNNNNNNN O O1 ON JO O1 PART NO 1017080 1016868 7251 7473 1016967 1014198 101692501 101692502 101692504 101692506 101692509 101692510 101692511 1
60. ncludes items 15 16 and 17 sse Fitting Thread Forming Grease 1 4 28 BOO tice Nut Slotted Hex 3 8 24 Strap Shock Absorber Front s n genen Plate Spring MOUNTING eio eee t es dirt egt d be t er rante Assembly Delta Shock and Gear Pin Gotter 3 92 ete ensi ove sat Date QTY 2001 2002 DS Golf Cars Illustrated Parts List Page 5 7 Page 5 8 2001 2002 DS Golf Cars Illustrated Parts List FRONT SUSPENSION LOWER ITEM O O1 NNN DDR NN S N N N N 2 O O O1 GQ ND O O O1 ND O PART NO 1010348 1010347 8067 7048 1015597 1012030 8745 706 1011892 1011393 1011304 1013135 1011887 8754 1016387 1016384 101903101 1010150 1016389 1010984 1010005 7840 7910 8755 1016386 1015583 1012303 1014276 1624 357 706 DESCRIPTION 1234 Assembly Spindle Driver Side includes items 3 4 and 5 Assembly Spindle Passenger Side includes items 3 4 and 5 Bushing Bronze Bushing Bronze kg ai e edes Fitting Grease 1 4 28 scccsss
61. pening Dark Body with Taillight Opening Black Body with Taillight Opening Classic Blue Navy Body with Taillight Opening Burgundy sese Door Access Black muta Door Access Beige iii Nut Blind 1 4 20 eee roca ee bev un eed ven nennen lore ULM EM Pad Wear usse i FRA EFC EE PR 2001 2002 DS Golf Cars Illustrated Parts List Page 1 9 Page 1 10 2001 2002 DS Golf Cars Illustrated Parts List SEAT BOTTOM AND ARMREST ITEM PARTNO DESCRIPTION AME 1234 1 102174201 Assembly Seat Bottom Buff includes items 2 and 3 1 1 1 102174202 Assembly Seat Bottom White includes items 2 and 3 1 1 1 102174204 Assembly Seat Bottom Black includes items 2 and 3 1 1 1 102174205 Assembly Seat Bottom Gray includes items 2 and 3 1 1 2 101998201 Cover Vinyl Seat Bottom 1 1 2 101998202 Cover Vinyl Seat Bottom White 1 1 2 101998204 Cover Vinyl Seat Bottom Black 1 1 2 101998205 Cover Vinyl Seat Bottom 1 1 3 1010543 Insert
62. st FE290 ENGINE CYLINDER HEAD ITEM O O1 GQ NN N S S OS N N aA SO GQ ND D O PART NO 1016442 1016436 1016583 1016569 1016545 1016542 1016451 1016450 1016449 1016523 1016431 1016560 1016519 1016479 1016566 1016448 1016447 1016544 1016474 1016483 1016563 1016489 1016452 1016471 1016549 1016517 1016458 1016430 102304701 DESCRIPTION 1234 Case Rocker Meat Gasket Rocker Case norit b twr e e PO e E PATE EA EVA EE Re ERE og D Bolt Flanged x 1 x 35 mm O RING ined tree nette e et ts Nut Hex 5 can talado Screw Stud M5 X ae idea bes edd ATM RoCKet mat Ne CONS maa satu tau tec os ure Retainer Valve Spring iii Spring Engine Valve ehe ee eter didus nn Assembly Cylinder Head OHV includes items 12 and 13 Ring Snap svi ete ie d Gp Guide der be bb bb tr dete a a aa nba E e E E ER a Seat Spring nieto eiie ur talus nd Valve bee A A ver BH ote t Pea Valve EXM uSte sai etico dare Valve InitaKe Ata Screw Cross Pan Head Self Tapping M5 8 x 12 Plate
63. te Det Ec ve de t ve e ep re e vae rn 3 24 1015752 Screw Hi Lo 12 16 x 5 8 nor cnn narran 3 25 101958101 Assembly Air DUct tii zone ete nin Lee ce be ei 1 26 1606 Riset titre tyr ter ea ee ata 2 101971001 Air Duct Repair Kit not shown ss A R 2001 2002 DS Golf Cars Illustrated Parts List Page 8 11 EXHAUST SYSTEM 5 ONE TE A g x E e AN AN ER RUSS ET tt A C I B N D RC Z INS C Z 2001 2002 DS Golf Cars Illustrated Parts List Page 9 2 EXHAUST SYSTEM ITEM O OQ GQ NNN Sige PART NO 101859301 1015814 332 451 7847 1017689 1012830 7174 1015075 1012528 1013734 1015330 DESCRIPTION QTY 1234 System Exhaust ci AA hin 1 Bracket Muffler Mounting 1 Washer Flat 22 us koi te irt ec i TA d 2 Washer VA as a eue une 2 Screw Hex Head 1 4 20 x 3 4 nn 2 MUMET uu wau otc ein 1 Screw Hex Head Cap M8 x 1 25 x 22 mm sse 1 Washer Lock en eC Li 1 Washer Flat 1 Nut Hex MBE 25 ta ern do ave cep b etr yen 2 Washer Eock 8 MN edente qay siasa 2 Gasket EXHAUST teet cie rna d en b ea a p ER aa 1 2001 2
64. udes items 1 13 1 1 101804301 Screw Hi Lo Hex Head 8 1 2 2 2 101881701 Washer Stainless Steel 8 ii 2 3 101925701 Lateh Wire mar a cete uiro e Leo de bullet teat ciet d t 2 4 101972801 Assembly Air Box Top includes items 5 10 1 5 101813001 ze 1 6 101917601 Lover Choke 1 7 O Ring 5 16 red az een an 1 8 N A O Ring 3 8 green iii 1 9 N A Valve Choker x55 doce ves rede ed a ipe ve ve Fuge ge CUR 1 10 101812301 Spring Return te ete Hi ben 1 11 1015426 Filters Air u e one Pc dea d Fa 1 12 101811901 Bottom AIR BOX itte evento ert da 1 13 101921501 Seal Intake uit aei aterert tdv abi E e PRA dias 1 14 183 Washer Flat no tote Re Ne dent 4 15 101971301 Clamp Hose air Intake nennen nnne nnne 2 16 101837101 Hose Intake su maa u e eee vage 1 17 101850301 Screw Hi Lo 12 x 1 2 nnns 4 18 101917701 Positiorier ChOoKe R E E veo mim sai er rr 1 19 101805701 Assembly Choke Button includes items 20 21 and 22 1 20 101811501 Guide Lever s ci era ivive aa 1 21 101856201 Spring Compression ic 1 22 101811401 Eever Choke esu Ec BG edo 1 23 332 Washer Flat 1 4 Ree aee d
65. ve Park Brake ROG zn roba eb n e ca ea tien Joint Ball 1 4 28 Spring Park Brake Spacer Park Brake Package Brake Mounting Block contains upper and lower for driver and passenger sides Kit Park Brake Pedal includes items 25 28 Bushing Nylon is Screw Slotted Hex Washer Head 10 16 x 1 2 Nut Pus 88 nr ee aa Rinne ee Pad Park Brake cocida nennen Nut Elex 5 16218 aen ena cerei oet v e eder erba tet e e p P e E QTY GAS QTY ELEC bo SN DO Q NN 2001 2002 DS Golf Cars Illustrated Parts List Page 4 5 Page 4 6 2001 2002 DS Golf Cars Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY ITEM MON O O1 N WN AO 18 19 20 21 22 23 24 25 PART NO 1017696 1013871 7716 1624 334 102026001 1011700 101818801 101862001 1017424 101966901 101817401 101796201 1017378 1017380 1241 7473 101871901 101912401 1011084 1011734 8754 8233 1014007 1011694 101861901 101187702 N A DESCRIPTION 1234 Sub Assembly Accelerator Pedal includes Items 2 and 3 Pad Accelerator c eee e ec cte ae Screw Slotted Hex Washer
66. y lead first Do not tamper with engine governor adjustment 1019152 01 Page 3 2 2001 2002 DS Golf Cars Illustrated Parts List DECALS GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101960601 Decal Driver Passenger Warning a 1 2 101825101 Decal tt er een 1 3 101621601 Decal Operating Instructions ss 1 4 101547601 Decal Gasoline Warning nnnm 1 5 101960501 Decal Rotating Parts and Hot Manifold Warning 2 6 101915201 Decal Frame Ground and Governor Warning 1 7 101952401 Decal Ingersoll Rand Gold for 2001 vehicles only 2 2001 2002 DS Golf Cars Illustrated Parts List Page 3 3 A WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH KEY SWITCH DECAL Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving n 1 Do not start vehicle until all occupants are seated Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls Two 2 persons per seat maximum Operate from driver side only and not on public roads Make sure wheels are turned in desired direction Keep entire body inside vehicle while moving Turn key to ON position and be sure nothing is in your path Drive slowly in turns and straight up
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