Maxxum® Big-Flo® 6” Submersible Pump - Veeder-Root
Contents
1. 2 SOOO CES EE EEN ZE SE poso RSS SS RSS 7 EE EE KN DEEN ES SE ES EE EE EE SE PO FE Ge e e eye eye eye eye e Es ES Pe Geh Ge Fees EE SE SE Feed EE SE ES EE SE Feed GE EE S SE ES DEE EE E EH RRA W EE KEE RR RS GE Es KE Ee E SE E GG SE GES 7 Ke i Ge ji Ge Ge Ge Ge ji Ge ji Ge Ge il Kee Ke e Gs Ge ES EH SS ES Gs E EE E Ge ei Ge Ge Ge Ge Ge Ge Ge Ge Ge ej Es Gs Kal ES ES RXR GES GES Gs Ge Ge Ge Ge Ge Ge Ge Ge Ge Ge Ge ES D Kee Y SE Figure 26 Maxxum Yoke and Contractors Box Assembly Table J Item Part No Description Qty 1 072 700 1 O Ring 223 1 2 072 689 1 Internal Retaining Ring 1 3 114 319 5 Kit 5 Wire Connector Assembly 1 4 072 710 1 O Ring 130 1 5 072 697 1 External Retaining Ring 1 6 110 064 5 Conduit Box Assembly 5 Wire 1 36 Parts UL Listed Motor Control Box for 2HP Pumps Model P200H1 CB UL Listed Motor Control Box for 2HP Pumps Model P200H1 CB rj 051 301 29 eps Figure 27 2HP 1 Phase Control Box Table K Item Part No Description Qty P200H1 CB Complete General Purpose Motor Control Box 1 108 403 1 4 Dx 10 125 W x 15 125 L 1 2 071 047 1 Starting Relay 3ARR3 J3V2 1 3 071 061 1 Line Contactor Relay 1 4 011 085 1 Starting Capacitor 200MFD 250 Volt 1 5 012 253 1 Run2. The control box must be grounded for personal safety Refer to the National Cus pi tomers 115V external ilot light 50W max To neutral of 115 230V su where needed pply 115V Lighting circuit from 230V Electrical Codes and us jus E O applicable local codes Q UNE O for proper grounding Orange GHANCE RAN gt procedures Black BLACK Red O RED O OBLUE O BLUE O To neutral of On Off o20 115 230V switch 30 supply es Black Blue mi Seal j i distribution panel and pilot light Locate seals where V i i required by local code m circuit q Keeser Bi SS fi CL J den gf lehl Di e fi a ZU a SN AI AV yh i Soe hy sel l J 2 Blue 1 J le Black 3 1 051 301 3 eps Figure 3 Typical Mechanical Dispenser Representative Wiring Diagram 1 Phase Two wire Control 10 Installation Wiring the Conduit Box Contactor coil a NE Black 8 terminals L3 115 115 Blue HO ne O Li Contactor O Line O QTI T2 OF 2 Red T3 Orange Blue x Overload relay Orange O Oy a
3. Table D Branch Ckt Protection Sorice kocke Ckt Wire Size for Max Length of Run Shown Cur Cur Fusetron Brkr From Service Entrance to Pump in Feet HP Volts Phase Amps Amps Amps Amps No 14 No 12 No 10 No 8 No 6 i 2 208 230 1 12 0 61 0 20 20 172 274 929 673 1048 H 2 208 230 3 7 2 45 0 15 15 361 574 899 1410 2197 K 3 208 230 3 10 5 62 0 15 20 255 406 635 997 1552 K 3 380 415 3 5 4 29 0 15 15 787 1250 1956 3070 K 5 208 230 3 17 2 92 0 25 30 240 376 590 920 J 5 380 415 3 8 8 49 0 15 15 472 750 1173 1841 2867 G 5 575 3 7 0 37 0 15 15 929 1477 2311 3627 Figures represent maximum length in feet for 220 or 230 volt system Use 75 of length for 208 volt system Floating Suction Installation Information N Z Z rj 051 301 11 eps N Z Z N Z Z777 NON 4 Z NS POR ST lt gt z NOTES SES ye gt f 1 Veeder Root only supplies Z the adapter Red Jacket pumps are cenirifugal type and as such are not designed to pump product when level is below the bottom of the pump Pump 3 NPT a thread Before installing pipe threads apply an adequate amount of fresh UL classified for petroleum non setting thread sealant a 4 0 Approx Figure 9 17 Installation Installing A Big Flo Diaphragm Valve Installing A Big Flo
4. 3 2 4 ds rj 051 301 26 eps Figure 24 Check Valve and Electrical Bushing Assembly Table H Item Part No Description Qty 1 144 320 5 Kit Lock Down Screw 1 2 112 267 5 Kit Check Valve 1 3 072 695 1 O Ring 366 1 4 072 696 1 O Ring 439 1 5 031 334 1 Gasket Flange 1 6 144 321 5 Kit 5 Wire Bushing 1 34 Parts 6 Maxxum Big Flo Repair Parts Packer Manifold Assembly Parts Top View 6 Maxxum Big Flo Repair Parts Packer Manifold Assembly Parts Top View 10 Not shown 1j 051 301 27 eps 3 3A shown with siphon plug installed Figure 25 Maxxum Packer Manifold Assembly Table I Item Part No Description Qty 1 036 470 1 Handle Lifting 2 2 026 750 1 Bolt Hex 1 2 13 x 1 1 2 6 3 144 307 5 Kit Siphon Components 1 3a 066 163 3 Plug Siphon Plug 1 4 026 759 1 Bolt Hex 3 4 10 x 1 3 4 3 5 086 010 1 Line Steel Vent 1 6 027 240 1 Plug Square 1 4 NPT 1 7 027 276 1 Fitting Tube 2 8 026 757 1 Bolt Hex 1 2 13 x 1 4 9 067 265 1 Plug 2 NPT With O Ring 1 10 072 686 1 O Ring 228 1 11 072 642 1 O Ring 112 1 12 144 322 5 Kit Expansion Relief 1 35 Parts 6 Maxxum Big Flo Repair Parts Yoke Assembly 6 Maxxum Big Flo Repair Parts Yoke Assembly 1 er
5. 0 5 48 D eee Diameter sum e Pa 3 NPT flanged Big Flo e valve 117 182 5 To be FS E used in conjunction with the gE 16 5 EE FX Series Leak Detector aa 2 j P a a Z LL 4 Min Z A AE Z ae us z 3 NPT Ball W FX leak dal Au Pi AE recommended for Vent line Storage Ee service tank Figure 10 18 A Installation Attaching the Siphon and Vacuum Lines with Factory Installed Siphon Assemblies Siphon line check valve bi 2 Minimum 2 NPT siphon line by EI tubing Fill contractor must pitch upward to pipe tank with pump about 1 8 per foot 3 8 NPT elbow Vacuum line minimum Vent pipe 3 8 tubing to high AA point of piping system a j S Fill 3 8 tubing provided by contractor pipe A EA 3 NPT line to dispenser 7 a rj 051 301 13 eps Figure 11 Attaching the Siphon and Vacuum Lines with Factory Installed Siphon Assemblies i 5 WARNING Disconnect lock out and tag power at the panel before servicing the pump y When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark Remove the 1 4 inch pipe plug from the siphon nozzle NOTE Care should be taken to insure that the internal portions of the siphon nozzle and parts included in the siphon kit are clean and free of debris or contamination during assembly CAUTION Before installing pipe threads appl
6. as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Fax Bill of Lading to V R Customer Service at 800 234 5350 2 Call V R Customer Service at 800 873 3313 with the specific part numbers and quantities that were received damaged or lost 3 VR will file the claim with the carrier and replace the damaged missing product at no charge to the customer Customer Service will work with production facility to have the replacement product shipped as soon as possible CUSTOMERS PREFERRED CARRIER 1 Customer files claim with carrier 2 Customer may submit a replacement purchase order Customer Service will work with production facility to have the replacement product shipped as soon as possible 3 If lost equipment is delivered at a later date and is not needed VR will allow a Return to Stock without a restocking fee 4 VR will NOT be responsible for any compensation when a customer chooses their own carrier RETURN SHIPPING For the parts return procedure please follow the instructions in the General Returned Goods Policy pages of the Policies and Literature section of the Veeder Root North American Red Jacket Mechanical Products Price Book Veeder Root will not accept any return product without a Return Goods Authorization RGA number clearly printed on the outside of the package O Veeder Root 2012 All rights reserved Table of Contents Introduction Ed EE 1 Warnings and INStructi
7. dispenser handle isolation The on off controls must be of explosion proof construction if located in a hazardous location Connect the other blue wire to the appropriate terminal on the other side of the on off controls See specific wiring diagrams provided with the magnetic starters matching pump voltage coil voltage and type of pump control d Installations using loading racks only may be connected for 2 or 3 wire control For 3 wire control Figure 7 connect a black wire from terminal 3 in the magnetic starter to the on off switch Connect a red wire from terminal 2 in the magnetic starter to the on off switch Connect either blue wire to the other side of the on off switch and connect the other blue wire to L1 of the magnetic starter e NOTE 3 wire control requires the use of an auxiliary contact in the magnetic starter This auxiliary contact is standard equipment in the G E starters supplied by Red Jacket WARNING Installations with the magnetic starter in a hazardous location require explosion proof magnetic starters The wiring is the same as for general purpose enclosures Section 1 Install proper overload heaters in magnetic starter matching starter manufacturer and amperage rating of the pump Motor Rotation Where it is not convenient to predetermine the power supply phase rotation proper rotation can be deter mined by pump performance Pump head pressure and capacity will be considerably les
8. eyebolts are removed after pump installation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred the extractable and eyebolt should be replaced Utilize BOTH lifting eyebolts to suspend the pump vertically Lower the Extracta into position through the manifold assembly Care should be taken to keep the unit as near to vertical as possible to avoid damaging the o rings Start the four 1 2 inch Extracta retaining bolts DO NOT TIGHTEN THEM AT THIS TIME Rotate the yoke disconnect into position so that the brass boss aligns with the disconnect port in the packer assembly Tighten the 5 8 inch bolt to fully engage the yoke Torque the four 1 2 inch Extracta retaining bolts to 50 ft lbs 68 Nem Torque the 5 8 inch bolt to 50 ft lbs 68 Nem Rotate the adjustment screw on the Pressurstat to reset line relief pressure Lubricate the o ring on the Pressurstat with petroleum jelly and install the protective cover by rotating it until it contacts the Pressurstat body Hand tightening is sufficient as the o ring completes the seal Visually inspect the pumping unit for leaks while the pump is running This is to ensure that no seals or sealing surfaces were damaged during removal or installation of the Extracta assembly 28 Service and Repair Installing the Extracta Assembly Ref Figure 19 DD gt T KA rj 051 301 22 eps Figure 20 UMP Discharge Head Assem
9. C 72 D 119 C 84 D 131 C 96 D 143 C 120 D 167 C 144 D 191 Table C Winding Resistances Ohms Model Number Pump Motor Orange to Assembly HP Volt Phase Orange to Red Black Red to Black Blue to Blue UMP200J1 2MB 2 208 230 1 5 4 6 6 1 6 2 0 7 0 8 6 0 0 1 0 UMP200J4 2MB 2 208 230 3 2 6 3 3 2 6 3 3 2 6 3 3 0 0 1 0 UMP300J4 2HB 3 208 230 3 1 9 2 3 1 9 2 3 1 9 2 3 0 0 1 0 UMP300J17 3HB 3 380 415 3 7 6 9 3 7 6 9 3 7 6 9 3 0 0 1 0 UMP500J4 2K 5 208 230 3 1 0 1 3 1 0 1 3 1 0 1 3 0 0 1 0 UMP500J17 3K 5 380 415 3 4 0 4 9 4 0 4 9 4 0 4 9 0 0 1 0 UMP500J6 2K 5 575 3 6 3 7 6 6 3 76 6 3 7 6 0 0 1 0 ER NOTE The above readings do not include the added resistance of the power supply wires to the submersible pump Therefore for the readings to fall within the above limits the resistance should be checked at the submersible pump junction box If the resis tance readings are taken at the control box or magnetic starter they will be sightly higher WARNING Disconnect lock out and tag power at the panel before servicing the pump and taking these resistance readings When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark 16 Installation Floating Suction Installation Information AAA a
10. Diaphragm Valve A lt WARNING Disconnect lock out and tag power at the panel before servicing the pump Ga When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark The installation described herein is for a single pump system reference Figure 10 If two pumps are to be installed in tandem contact your service representative for instructions for your specific system 1 Since the leak detector only checks for leaks down stream from itself it should be installed as close to the pump as possible while still maintaining clearance for the removal of the pump check valve housing Install the Big Flo diaphragm valve per the instructions included with the Big Flo Diaphragm Valve 3 Install the vent line from the FXV to the 1 4 NPT port in the six inch flange using tubing and fittings supplied with the leak detector 4 Test the installation per the instructions included with the Big Flo diaphragm valve Note If Big Flo valve is installed in separate sump a passage way must be run between the two sumps The FX vent line can be easily routed back to the tank through this passage way rj 051 301 12 eps 11 0 13 0 18 3 1 8 gt lt gt lt lt 1 5 fe 2 0 ih y od KO 9 See 2 al
11. E ese button m Black O Black Black Yo 9 Running i Black Fo Capacitor Sen Red Red HH HD r e Motor Bio Blue OH Orange Red L o ato White Starting Low liquid Blue SSC O White y o capacitor protector ob o 1 ji ck O 2 O White Starting relay Q u Le White 3 Two wire control O O a Ext Black AA O pilot Q 115V External pilot light a NOTE approved component only total system installed shall comply with all local codes Blue O BLUE O 1 Make Ground Connection In Accordance lt 2 top Sed O With Local Codes e tart 3 O Black Three wire control D O Ground screw WARNING The control box must be grounded for personal safety Refer to the National Electrical Codes and applicable local codes for proper grounding procedures rj 051 301 4 eps Figure 4 Typical Mechanical Dispenser Motor Control Box Wiring Diagram 2HP 11 Installation Wiring the Conduit Box 208 230 2HP 1 CONTROL BOX 230V Contactor coil terminals 115 115 Bei 1 LC SE O L Contactor O Line O 2 O Orange Ox Overload relay Lae reset button LC Black CX Running capacitor H Red O Red O Blue Blue O White Starting Low liquid Blue Blue ka O capacitor protector y 1 O White D O 2 O White Starting relay
12. Installation This pumping system requires the following elements 1 Discharge Manifold Assembly Installed below grade NEC Class I Group D Division area Motor Pump Unit Assembly Installed below grade NEC Class lI Group D Division area Control Box Magnetic Starter An all inclusive name plate will be found attached to the Extracta Head and can be inspected by removing the manhole cover directly over the pump An additional name plate will be found on the control box It is important to give the model number and serial number of this pump when corresponding with the factory for any reason INSTALLATION SAFETY NOTICES ATTENTION INSTALLER Read This Important Safety Information Before Beginning Work 1 Units should be installed with manholes or with discharge manifold casting above grade to allow for ease in servicing Red Jacket line leak detection systems do not function if the submersible pump runs continuous ly Running a pump continuously will cause line leak detection systems to not function which re sults in a hazard that can cause damage to property environment resulting in serious injury or death Never wire a submersible pump to run continuously at less than minimum flow rate The units are designed to operate continuously at or above minimum flow rate or with an intermittent duty cycle not to exceed 20 on off cycles per hour Should it be necessary to operate a unit continuously or when the dem
13. enough to see the o ring in the sidewall of its socket Remove the connector s o ring from the connector s socket and discard it Get a 1 234 ID x 0 139 218 P N 072 712 1 wide o ring and lubricate it with petroleum jelly Slide the new o ring over the pigtail connector and push it in the groove in the wall of the connector s socket Lubricate the pigtail connector body with petroleum jelly and push it back into its socket making sure the index tab is in the socket s notch Table E HP Pigtail Buna Seal Seal amp Pigtail Kit 3 213 065 4 110 038 4 213 065 5 5 213 069 4 110 038 4 213 069 5 Installed pump motor units with 3 wire pigtails must be upgraded to the proper 5 wire pigtail and conduit seal assemblies Remove the block from the top of the new pump motor Look at bottom of the discharge head casting which remains screwed to the 3 inch pipe Note the position of the one hex head bolt Place the four machine bolts through the four bolt holes NOTE One hole 180 degrees away from the hex head remains open this is the locating pin hole Find the locating pin on top of the motor This pin must go into the remaining open hole referred to in notice following Step 8 Place the new pump motor assembly in position by starting the locating pin into the hole referred to above Gently push the motor into place until the shell starts to pass over the large O ring Position the four machine bolts into
14. or servicing this product Before performing any task on this product read this safety information and the applicable sections in this manual where additional hazards and safety precautions for your task will be found Fire explosion electrical shock or pressure release could occur and cause damage to property environment resulting in serious injury or death if these safe service procedures are not followed PRELIMINARY PRECAUTIONS You are working in a potentially dangerous environment of flammable fuels vapors and high voltage or pressures Only trained or authorized individuals knowledgeable in the related procedures should install inspect maintain or service this equipment Read the Manual Read understand and follow this manual and any other labels or related materials supplied with this equipment If you do not understand a procedure call 1 800 323 1719 to locate a qualified technician It is imperative to your safety and the safety of others to understand the procedures before beginning work Make sure your employees and any service contractors read and follow the instructions Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor Field Dispensing Facilities and Repair Garages NFPA 70 National Electrical Code NEC Occupational Safety and Hazard Association OSHA regulations and federal state and local codes All these regulations must be followed Fai
15. the bolt holes and start threads Draw all bolts down evenly until all are snug After all bolts are snug torque bolts to 24 34 ft lbs 82 46 Nem NOTE Draw all bolts down evenly until all are snug This will help avoid damaging the connector and dowel pin 27 Service and Repair Installing the Extracta Assembly Ref Figure 19 11 If a locknut is present slide the adapter tube down over the discharge head so that it sets against the shell Thread the locknut onto the discharge head and tighten until the adapter tube is firmly held in place against the pump shell Torque the locknut to 55 75 ft lbs 75 102 Nem Torque the setscrew in the locknut to 25 50 in lbs 2 8 5 6 Nem Installing the Extracta Assembly Ref Figure 19 Oo MNO o 5 WARNING Disconnect lock out and tag power at the panel before servicing the pump When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark Replace the lower o ring see Figure 24 Item 4 in the manifold and the one in the lower face of the Extracta head see Figure 24 Item 3 Sparingly lubricate the lower o ring located in the inside the manifold and the o ring in the lower face of the Extracta head Use light grease oil or petroleum jelly WARNING Confirm that the lifting eyebolts are properly torqued to 10 ft lbs 13 6 Nem with a minimum of 6 full threads installed Occasionally
16. valve assembly are clean and free of debris or contamination during servicing 1 Relieve system pressure by removing the protective cover and then backing out the pressure adjustment screw see Figure 21 2 Disassembly a b CG d Loosen or disconnect the lower vent line fitting Disconnect the upper vent line fitting Remove the four 1 2 inch hex bolts Pull the check valve housing assembly straight out of the manifold Replacing the Check Valve Assembly Protective cover Check valve Pressure adjustment screw Thread protector Vent A rj 051 301 23 eps Figure 21 Maxxum Check Valve Assembly 30 Service and Repair Repairing the Check Valve Lock down Screw and Seals Assembly a Be certain the two o rings on the sealing face of the check valve housing are in place b Lower the check valve assembly back down into the manifold taking care not to damage the rubber seal on the check valve assembly Install the four 1 2 inch bolts Torque these bolts to 50 ft lbs 68 Nem d Remove and discard the thread protector e Re attach the upper vent fitting then tighten both the upper and lower fittings1 6 to 1 4 turn beyond hand tight Readjust the pressure adjustment screw to the desired pressure setting Replace the protective cover If applicable open ball valve down line from the pump Repairing the Check Valve Lock down Screw and Seals A ED WARNIN
17. 04 3 208 230 60 036 076 1 279 231 5 230V 410649 006 410648 001 120V 5 208 230 60 036 080 1 410649 008 410648 002 240V 5 575 60 036 100 1 279 230 5 575V 410649 009 410648 003 575V 3 380 415 50 036 070 1 279 231 5 230V 410649 005 5 380 415 50 036 074 1 279 231 5 230V 410649 007 38 Appendix A 6 Maxxum STP ATEX Safety Instructions For European Installations 1 ATEX Directive 94 9 EC approved 6 Maxxum Submersible Turbine Pumps STP marked with the following information defining its limits for safe use Location Classification Duncansville PA U S A CE 1180 Ex II2G Ex ds IIA T4 Certification Number LCIE 05 ATEX 6120 X 2 Special Conditions for Safe Use All submerged turbine pumps manifolds and associated equipment shall be installed in accordance with the manufacturer s Installation Operation and Service Manuals supplied All installations shall provide reliable electrical connection between the pump motor frame pipe manifold or junction box and the tank structure for both electrical protection and equipotential bonding The minimum fuel level shall be set 30mm above the highest product intake level at the bottom of the pump motor Where terminal boxes are used for termination of the cables from the motor and the supply source they shall be ATEX certified for use in gas group IIA and category 2 Where a differential pressure switch or transducer is installed each mu
18. 1 2007 Explosive atmospheres Part 1 Equipment protection by flameproof enclosures d The Veeder Root Company also declares to have compared the technical requirements of the harmonized standards against the applied standards and have determined that there are no significant changes that affect product safety EE Harold Findley Quality Manager Denn PA 2Ji s as 2 Place Date ww Mv veeder com 10 The City of New York Fire Department Conditions of Approval Certificate of Approval 4970 Motor wiring shall be in accordance with the New York City Electrical code for hazardous locations The installation and use of pumps shall comply with applicable New York City Code rules and regulations including 3RCNY 8 21 20 and or 3RCNY 8 21 21 Manufacturer s and Underwriters Laboratories Inc s safety requirements and limitations shall be complied with Note To obtain a copy of the New York City Administrative Fire Code you may contact Citybooks Store at 212 669 8246 For a copy of the Fire Department Rules of the City of New York please contact Command Information Services Legal Publishing Division at 518 436 8647 Pumps shall be Underwriters Laboratories Inc listed and pump manufacturer shall retain follow up service requirements of Underwriters Laboratories Inc Equipment shall have secured and shall maintain all required approvals and shall meet all applicable Federal and State requirements The use of this product shal
19. DO51 301 Rev U Maxxum Big Flo 6 Submersible Pump Installation Operation amp Service Red Jacket Quick Set Submersible Pump CH RED JACKET Notice Veeder Root makes no warranty of any kind with regard to this publication including but not limited to the implied warranties of merchantability and fitness for a particular purpose Veeder Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this publication Veeder Root reserves the right to change system options or features or the information contained in this publication This publication contains proprietary information which is protected by copyright AIl rights reserved No part of this publication may be photocopied reproduced or translated to another language without the prior written consent of Veeder Root Contact Red Jacket Technical Support for additional troubleshooting information at 800 323 1799 DAMAGE GOODS LOST EQUIPMENT Thoroughly examine all components and units as soon as they are received If any cartons are damaged or missing write a complete and detailed description of the damage or shortage on the face of the freight bill The carrier s agent must verify the inspection and sign the description Refuse only the damaged product not the entire shipment VR must be notified of any damages and or shortages within 30 days of receipt of the shipment
20. G Disconnect lock out and tag power at the panel before servicing the pump When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark NOTE Care should be taken to ensure that the internal portions of the check valve housing are clean and free of debris or contamination during servicing 1 2 4 Close the ball valve in the discharge line if it has been installed Lock down screw removal see Figure 22 a b CG d Remove the four wiper housing retaining screws Lift off the wiper housing from the lock down screw Remove the wiper from the wiper housing Avoid damaging the bores in the housing Unscrew the lock down screw and remove it from the check valve housing Lock down screw re installation a e Replace the two o rings on the lock down screw These o rings should be installed from the non threaded end of the lock down screw so as to avoid nicking or damaging the o rings Sparingly lubricate the two o rings before screwing the lock down screw into the check valve housing Use light grease oil or petroleum jelly Using a flat piece of metal at least 1 2 inch larger than the OD of the wiper carefully drive the new wiper into the wiper housing orienting the wiper as shown in Figure 22 Sparingly lubricate the wiper ID lip before sliding it over the lock down screw onto the check valve housing Use light grease oil or petroleum jel
21. LC 3 O White rN Ext Black XA O pilot O 115V External ilot light dow nax Gin Ground screw 1 Remove red wire coil to L2 2 Relocate orange wire at L1 to coil 3 Change to 115V coil assembly NOTE approved component only total system Make Ground Connection In Accordance installed shall comply with all local codes With Local Codes WARNING The control box must be grounded for personal safety Refer to the National Electrical Codes and applicable local codes for proper grounding procedures 1 051 301 5 eps Figure 5 Representative Wiring Diagram for Use with Switched Hot Feed 208 230 Vac 2HP Single Phase Control Box 12 Installation Wiring the Conduit Box 3 PHASE POWER SUPPLY L1 L2 L3 rj 051 301 6 eps a ae E E i 9 i 2 Wire shown i 2 On Off i x switch I oO O S g gt S i WE j 2 m m B 3 IAIA S Ak Je Silo Black BI V alle ac ue 3 ie EE E TA AZART Red Seal Orange Local seals Black where required by code NOTE If 115V is not available from power supply pilot WARNING lights may be operated from any 115V lighting circuit by The control box must be grounded for personal safety controlling with a 4 pole starter Otherwise Refer to the National Electrical Codes and applicable 230V pilot lights m
22. ON Itis a condition of manufacture that each motor be subjected to the routine high voltage test of clause 6 2 of AS2380 1 Itis a condition of safe use that all submerged turbine pumps manifolds and associated equipment be installed in accordance with the manufacturer s Installation Operation and Service Manuals supplied Itis a condition of safe use that all installations must provide reliable electrical connection between the pump motor frame pipe manifold or junction box and the tank structure for both electrical protection and equipotential bonding Itis a condition of safe use that where terminal boxes are used for termination of the cables from the motor and the supply source they shall be Australian certified for use in Gas Group IIA and Zone I hazardous areas It is a condition of safe use that where a differential pressure switch or transducer is installed each must be capable of ensuring that the nominated temperature classification is not exceeded CH VEEDER ROOT o other assistance please visit www veeder com
23. ONS A 2 IMPORTANT SAFETY INFORMATION 2 PRELIMINARY PRECAUTIONS e cccscesecceeseeeeeeeeseeceeeeeeeeneeseaenenessaeeeeesneeteaes 2 REQUIREMENTS FOR USE a d6 Kall ka ace le y r k le ele a S le k r za eba eke VERN 3 OPERATING PRECAUTIONS geess eet eebe Eed Ee ek A 3 Fuel CompatibilitieS i4 yani s narln kah habela kalane lal Dal eken saye t eb ee 3 Installation INSTALLATION SAFETY NOTICES ATTENTION INSTALLER AA 4 Follow These Directions Carefully oonocnnnnnnnininnonnnconcnncnnccnnnccn nc narrar arranco 5 Installing The PUMPING Unit AN 5 Attaching the Expansion Relief Vent Line iE kk kk kk kk KAKA 6 Wiring the ConduitBoX EE 7 Wiring Instructions 208 230 Volt Single Phase PUMPS ooocccnccccocicoccnoncnconccnnnccnncnno 8 Wiring Instructions 208 230 380 415 or 575 Volt Three Phase PUMPS 8 Starting the System and Completing the Installation EEEEEEEEEEEEEEE 15 Floating Suction Installation Information eeceeceeeeeeeeeeeeeeeeeeeeeeeeaeeseaeenaeeseeeeaeeeneeeeas 17 Installing A Big Flo Diaphragm Valve A 18 Attaching the Siphon and Vacuum Lines with Factory Installed Siphon Assemblies 19 Installing Two Pumps for Tandem Operation c ccecceeeeeseeeeeeeeeeeeeneeseaeeeaeeseeeeeaeeeneeteas 20 Testing the Installation Testing the Piping wicca nelle ini ee ee ee eee 23 Testing the Tank sie rrr a a aa ll e Ao 24 Purgin
24. air from the siphon manifold 4 After the above checks have been made the backfill can be completed and the manholes installed as shown in Figure 8 Uj 36 0 Diameter gt 18 0 Radius 9 6 o o 558 Reeg 5 3 i ES Minimum pia d 0 3 NPT or BSP KN N S by contractor oy wil 14 6 A 2 N Bury depth AMOR PY i DD TT NE Max 6 NPT riser with flange ordered E riser length separately H Tn NOTICE Distance between center line of pump motor and centerline of fill pipe should be 3 feet minimum D Air locking of pump may IR occur at distances less ip than this distance m 4 0 m r rj 051 301 10 eps Figure 8 Installation Starting the System and Completing the Installation A AAA EE Table B Tank Diameters C Pump Length Requirements D C 72 D 78 C 84 D 90 C 96 D 102 C 120 D 126 C 144 D 150 C 72 D 84 C 84 D 96 C 96 D 108 C 120 D 132 C 144 D 156 C 72 D 80 C 84 D 101 C 96 D 113 C 120 D 137 C 144 D 161 C 72 D 95 C 84 D 107 C 96 D 119 C 120 D 143 C 144 D 167 C 72 D 104 C 84 D 116 C 96 D 128 C 120 D 152 C 144 D 176 Bury a ka a 30 10 883 442 1 36 16 883 445 1 42 21 883 449 1 48 27 883 449 1 60 36 883 451 1 72 51 883 454 1
25. and is at a rate less than required per the information below a bypass pipe should be installed in the piping to allow for continual product recirculation back into the storage tank Regulation of the bypass flow back to the tank can be accomplished by correct sizing of the bypass line or use of a gate valve The recommended minimum bypass per unit is shown in Table A Table A 60 Hz 208 240 575 Volt 50 Hz 380 415 Volt Two Stage Units Three Stage Units P200J1 2MB 15 GPM P300J17 3HB 20GPM P200J4 2MB 15 GPM P500J17 3K 25 GPM P300J4 2HB 20 GPM P300J16 3HB 20GPM P500J4 2K 25 GPM P500J16 3K 25 GPM P200J6 2K 25 GPM Red Jacket submersibles are not designed to handle abrasives or foreign particles in the product being pumped Product temperature must never exceed 105 F 41 C as the submersible motors are equipped with thermal overload protection Product temperature higher than 105 F 41 C may result in tripping of the thermal overload protector 5 Pumping water will overload the motor and damage the motor bearings Installation Follow These Directions Carefully 6 These units are designed for use in Class Group D atmospheres Install pumping system in accordance to applicable codes Proper motor protection must be used on three phase pump models or motor warranty is void To maintain warranty the magnetic starters used must be supplied by Red Jacket or have equivalent prot
26. anifold System Two Wire Control Three Phase Voltage rating of relay coil must match power supply Switch at loading rack _oStop r 208 230V or 400V three phase power supply PUMP 1 PUMP 2 To ext pilot To ext pilot light 115V light 115V supply supply Thermal overload Thermal Note Observe color code L1 L2 L3 phase overload rj 051 301 18 eps S sequence for proper rotation of motor Figure 16 Suggested Diagram for Wiring Dual Manifold System Three Wire Control Three Phase 22 A Testing the Installation Testing the Piping 5 WARNING Disconnect lock out and tag power at the panel before servicing the pump When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark 1 Block the lines at each dispenser Trip the dispenser shear valve 2 Lock down the pump check valve by turning the check valve lock down screw clockwise as far as it will turn see Figure 17 3 Remove the 1 4 NPT line test port plug and apply the line test pressure at the line test port 50 psi 345 kPa maximum CAUTION Excessive pressure above normal test pressure of 50 55 psi 345 380 kPa may damage the pump check valve seat and other system components 4 After the completion of the test release the pressure by Turning the
27. bly Table F Number Required Item Part No Description 2 HP 3HP 5HP 1 036 043 3 Head Motor Discharge 1 1 1 2 213 065 5 Pigtail amp Conduit Seal 2 3 HP 1 1 2 213 069 5 Pigtail amp Conduit Seal 5 HP 1 3 072 712 1 Pigtail O ring 1 1 1 4 072 714 1 Motor Shell O ring 1 1 1 5 026 179 1 Bolt 3 8 16 x 1 Hex 1 1 1 6 072 309 1 Receptacle Housing O ring 1 1 1 7 031 328 1 Gasket Bolt 8 8 8 8 026 110 1 Lockwasher 3 8 Spring 4 4 4 9 579025 004 Bolt 3 8 16 x 2 3 16 Hex Gr 5 4 4 4 10 038 241 1 Housing Pigtail 1 1 1 11 026 448 1 Set Screw Fastener 1 4 2 2 2 NS 001 157 3 Floating Suction Adaptor HB 1 NS 001 026 3 Floating Suction Adaptor K 1 NS 001 158 3 Floating Suction Adaptor MB 1 Only the parts listed above are available for repairs of the lower end of the pump If any other parts need replacing order Red Jacket pump motor assemblies See page 33 for ordering numbers 29 Service and Repair Replacing the Check Valve Assembiy A WARNING Disconnect lock out and tag power at the panel before servicing the pump When servicing equipment use non sparking tools and use caution when removing or installing equipment to avoid generating a spark NOTE Close the ball valve in the discharge line if it has been installed NOTE Care should be taken to insure that the internal portions of the vent line and check
28. bly E U U U 36 Figure 27 2HP 1 Phase Control BOX 37 Tables Tabl DR eS ee 4 Table SE 16 ET GE 16 A E 17 Table Es it tn aie ellie 27 Table F ia a N ee eer 29 ETC E DEE 33 Table E Mela A let nd ee DD 34 EC el EE 35 Table arar een n AA 36 Tabl K gt ar nea 37 Table D gt mutilado bo 38 BETEN 38 This manual provides step by step instructions for installing and wiring the Maxxum pump tandem Maxxum pumps pump testing procedures and pump service and repair Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions EXPLOSIVE FLAMMABLE Fuels and their vapors are extremely explosive if ignited Fuels and their vapors are extremely flammable ELECTRICITY TURN POWER OFF High voltage exists in and is supplied to the Live power to a device creates a potential shock device A potential shock hazard exists e hazard Turn Off power to the device and associ ated accessories when servicing the unit WARNING READ ALL RELATED MANUALS Heed the adjacent instructions to avoid equip Knowledge of all related procedures before you ment damage or personal injury begin work is important Read and understand q all manuals thoroughly If you do not understand a procedure ask someone who does WEAR EYE PROTECTION Wear eye protection when working with pres surized fuel lines or epoxy
29. check valve lock down screw counter clockwise as far as it will go Remove the protective cover from the Pressurstat see Figure 18 and turn the Pressurstat adjustment screw counter clockwise until the screw protrudes 3 4 this will relieve the line pressure to 0 psi Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT line test port plug and replace it Torque the plug to 14 24 ft lbs 19 4 29 Nem Adjust desired relief pressure per instructions on page 25 and replace the protective cover 5 If applicable unblock lines at each dispenser Check valve lockdown screw Screw out normal position af Screw in for line and tank pressure testing op rl x EO 1 4 NPT line test port Two 1 4 NPT tank test ports 180 degrees apart 1 NPT port rj 051 301 19 eps Figure 17 Maxxum Packer Manifold Assembly Line and Tank Testing 23 Testing the Installation Testing the Tank Testing the Tank A lt WARNING Disconnect lock out and tag power at the panel before servicing the pump When servicing equipment use non sparking tools and use caution when removing or installing equipment to avo
30. e the conduit box cover Connect the wires from the power supply to the wires in the conduit box Install the gound wire from the power panel Sparingly lubricate the o ring before screwing the cover into the manifold Use light grease oil or petroleum jelly Replace the conduit box cover Do not use pipe sealant on the conduit box cover s threads Torque to 35 ft lb 50 Nem Wiring the Conduit Box A Installation Wiring the Conduit Box Wiring Instructions 208 230 Volt Single Phase Pumps The motor control box must be located away from the fueling area in a non hazardous location see Figure 3 1 Connect the single phase 208 230 V power supply from the distribution panel to terminals L1 and L2 in the motor control box Each control box should be wired through a separate fused disconnect switch or circuit breaker including neutral when used furnished by customer Using properly color coded wires connect wires from the red black orange and two blue terminals on motor control box terminal strip to the corresponding color coded wires in the junction box of the proper submerged pump The on off control station must be of explosion proof construction Where loading racks and dispensers are served by the same submerged pump the 2 wire switches must be connected in parallel so the submerged pump can be controlled from any dispenser or any loading rack Connect wires from terminal Blue 1 and terminal 3 in motor cont
31. e the equipment is down Before you start work know the location of the Emergency Power Cutoff Switch the E STOP This switch cuts off power to all fueling equipment and submerged turbine pumps and is to be used in the event of an emergency The buttons on the console at the cashier s station WILL NOT shut off electrical power to the pump dispenser This means that even if you press a button on the console labeled EMERGENCY STOP ALL STOP PUMP STOP or something similar fuel may continue to flow uncontrolled Hazardous Materials Some materials may present a health hazard if not handled correctly Ensure that you clean hands after handling equipment Do not place any equipment in the mouth WARNING FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY ENVIRONMENT RESULTING IN SERIOUS INJURY OR DEATH Introduction Fuel Compatibilities FIRE HAZARD Do NOT use power tools Class Division and Class Division II during the installation or maintenance of equipment Sparking could ignite fuel or vapors resulting in fire CHEMICAL EXPOSURE HAZARD Wear appropriate safety equipment during installation or maintenance of equipment Avoid exposure to fuel and vapors Prolonged exposure to fuel may cause severe skin irritations and possible burns REQUIREMENTS FOR USE The Maxxum is designed for use only at facilities dispensing motor fuels Application of the Maxxum must be consistent
32. ection features defined as follows 3 leg protection Properly sized quick trip heaters and Ambient temperature compensated overloads 8 The UMP Unitized Motor Pump contains no serviceable parts other than the foot valve and should not be modified or adjusted Follow These Directions Carefully Check these points before installing 1 The power supply against the equipment voltage rating For 3 phase units request the power company identify and tag the service wires for L 1 L 2 L 3 phase sequence Be certain that the pump with the siphon valve is installed into the correct tank Check the equipment which was received against Table B and Figure 8 for the tank diameter and bury depth Before installing pipe threads apply an adequate amount of fresh UL classified for petroleum non setting thread sealant 4 Apply thread sealant to the six inch riser flange male threads Thread it into the tank port Tighten the riser flange until the joint is water tight Installing The Pumping Unit 1 Apply a gasket compound to the bottom surface of the manifold and press the gasket onto the manifold s mating surface so the holes in the gasket and manifold align reference Figure 1 Coat the exposed surface of the gasket with gasket compound WARNING Confirm that the lifting eyebolts are properly torqued to 10 ft lbs 13 6 Nem with a minimum of 6 full threads installed Occasionally eyebolts are removed after pump ins
33. elow the Pressurstat relief setting then proper check valves with pressure relief are required to be installed in the discharge line of each pump to prevent product from being pumped through the pressure relief system of the adjacent pump when it is not operating Readjust the Pressurstat to the desired pressure relief value for proper operation of the siphon system NOTE Installation of a ball valve is recommended on the discharge side of the pressure relief check valve This will aid in troubleshooting and line testing NOTE Figure 12 illustrates the requirement for in line pressure relief type check valves It is not a recommended guide for installation of piping downstream of the check valves The check valves shown installed in the discharge line of each pump are necessary to prevent product from being pumped through the pressure relief system of the adjacent pump if that pump is not running This is because the expansion relief valve operates at below pump pressures lf check valves without pressure relief were used there would be no provision for thermal expansion between the valves and the dispensers As an option install ball valves downstream for trouble shooting and maintenance rj 051 301 14 eps Figure 12 20 Installation Installing Two Pumps for Tandem Operation It is preferable that the wiring allow both submersibles to operate simultaneously with any combination of dispensers turned on To o
34. g the Systems A a EPE EE E Seege E E e 24 Adjusting the Pressurstat Line Relief Pressure A 25 Service and Repair Removing the Extracta Assembly AA 26 Procedure for Removal of Plug in Type Pump Motor Assembiyi 27 Installing the Extracta Assembly Ref Figure 191 28 Replacing the Check Valve Assembly uu keke kk kk kk kK nn kk kk kk 30 Repairing the Check Valve Lock down Screw and Seals i keke 31 Parts 6 Maxxum Big Flo Repair Parts Packer Manifold Assembly Parts Side View 34 6 Maxxum Big Flo Repair Parts Packer Manifold Assembly Parts Top View 35 6 Maxxum Big Flo Repair Parts Yoke Assembly ke 36 UL Listed Motor Control Box for 2HP Pumps Model P200H1 CB A 37 Red Jacket Replacement Pump Motors AAA 38 Magnetic Contactor for 2 3 amp 5 HP 3 Phase PUMPS coccocccccccnonanancnoncnonnncancnonnnnnncnnncnnns 38 Appendix A ATEX Safety Instructions Appendix B Declaration of Conformity Appendix C FDNY Certificate of Approval Appendix D ANZe Conditions of Certification Table of Contents Figures Figure 1 Maxxum Packer Manifold Assembly AAA 6 Figure 2 Conduit Box Yoke Assembly 7 Figure 3 Typical Mechanical Dispenser Representative Wiring Diagram 1 Phase Two wire Control JMkK Gl ljlZF lli keke 10 Figure 4 Typical Mechanical Dispenser Motor Control Box Wiring Diagram 2HP iaa dede 11 Figure 5 Repre
35. hooting and line testing Line check valves are not required since the pump has a built in check valve However whenever two pumps are manifolded together to the same discharge piping check valves with expansion relief are required and should be installed in the discharge piping of each pump as close to the pump manifold as possible See instructions INSTALLING TWO PUMPS FOR TANDEM OPERATION and Figure 12 Installation rj 051 301 2 eps Be Ground wire screw Ground wire Cup washer terminal External toothed washer Power and thermal overload leads to pump NOTES 1 For European installations the End User must use an ATEX EEX d IIB certified cable gland or stopping box Use suitable AUS EX ANZEx or IECEx certified Ban SEA 1 Conduit cable gland or flameproof entry device when equipment is installed in accordance with ANZEx certification for connection of the external circuit Conduit from control box conductors to the motor conductors used to close the 1 NPT conduit connection Figure 2 Conduit Box Yoke Assembly Wiring the Conduit Box E WARNING Disconnect lock out and tag power at the panel before starting to service the pump equipment to avoid generating a spark When servicing equipment use non sparking tools and use caution when removing or installing _ a N Connect the electrical conduit through the approved fittings to the conduit box Remov
36. id generating a spark 1 Lock down the pump check valve by turning the check valve lock down screw clockwise as far as it will turn see Figure 17 Remove the Tank Test Plug from the riser flange Apply tank test pressure at the tank test port After the completion of the test release the pressure by Turning the check valve lock down screw counter clockwise as far as it will go Remove the protective cover from the Pressurstat see Figure 18 and turn the Pressurstat adjustment screw counter clockwise until the screw protrudes 3 4 this will relieve the line pressure to 0 psi Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT line test port plug and replace it Torque the plug to 14 24 ft lbs 19 4 29 Nem Adjust desired relief pressure per instructions on page 25 and replace the protective cover Purging the System 1 Pump a minimum of fifteen gallons 57 liters of product through each dispenser 2 Start with the dispenser furthest from the pump and work toward the pump Protective cover S Be Adjustment screw as shown 0 3 psi setting 1j 051 301 20 eps Figure 18 Pressurstat Pressure Adjustment 24 Testing the Installation Adjusting the Pressurstat Line Relief Pressure Adjusting the Pressurstat Line Relief Pressure Note Pressurstat line relief pressure is the line pressure after the pump stops 1 All
37. l be limited to the indicated intent and has not been acceptable for other uses or applications Certificate of Approval number shall be plainly and permanently stamped or otherwise fixed upon each pump by the manufacturer NOTE Product must already be identified with Certificate of Approval number before it arrives at New York City job site The Certificate of Approval is issued upon condition that the material or equipment s technology does not violate any patent trade name trade secret or other intellectual right The Fire Department Certificate of Approval does not constitute an endorsement or recommendation of your product by the Fire Department but is a certification that your product as represented meets the standards as of the date of issuance The Fire Department reserves the right to withdraw this approval at any time in the event there is a reasonable doubt that the product does not operate or perform as required by code the conditions of this resolution or as represented in your application The Fire Department s conditions of approval shall be enumerated in the installation manuals and brochures that will be provided to New York City buyers users and installers As the manufacturer of this equipment material you should be aware that any end user who fails to comply with the condition as outlined in the approval will be subject to enforcement action which may include fines and imprisonment ANZEx CONDITIONS OF CERTIFICATI
38. lure to install inspect maintain or service this equipment in accordance with these codes regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment Prevent Explosions and Fires Fuels and their vapors will explode or burn if ignited Spilled or leaking fuels cause vapors Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing Familiarize yourself with Cardiopulmonary Resuscitation CPR methods if you work with or around high voltages This information is available from the American Red Cross Always advise the station personnel about where you will be working and caution them not to activate power while you are working on the equipment Use the OSHA Lockout Tagout procedures If you are not familiar with this requirement refer to OSHA documentation Working With Electricity Safely Ensure that you use safe and established practices in working with electrical devices Poorly wired devices may cause a fire explosion or electrical shock Ensure that grounding connections are properly made Ensure that you do not pinch wires when replacing covers Follow OSHA Lockout Tagout requirements Station employees and service contractors need to understand and comply with this program completely to ensure safety whil
39. ly Re install the four 6 wiper housing retaining screws and torque to 20 in lb 2 23 Nem If applicable open the ball valve in the discharge line if it has been installed 31 Service and Repair Repairing the Check Valve Lock down Screw and Seals T Protective cover O ring i __ Adjustment screw N i Lockdown screw 1 4 Screws wi lockwashers Ki 8 Screw a On W Wiper housing ka Pressurstat body B Spring A Plunger Diaphragm Vent line disconnected and rotated out of the way rj 051 301 24 eps Figure 22 Pressurstat and Check Valve Lock Down Screw Assembly 32 SE SS ZC Figure 23 Check Valve and Pressurstat Assembly rj 051 301 25 eps A O N Table G Item Part No Description Qty 1 076 447 1 Screw Adjustment 1 2 080 944 1 Spring Expansion Relief 1 3 067 278 1 Plunger 1 4 017 573 1 Diaphragm Expansion Relief 1 5 072 642 1 O Ring 112 1 6 072 699 1 O Ring 240 1 7 026 752 1 Lockwasher 4 8 026 748 1 Screw Hex Socket 4 9 072 684 1 O Ring 910 1 33 Parts 6 Maxxum Big Flo Repair Parts Packer Manifold Assembly Parts Side View 6 Maxxum Big Flo Repair Parts Packer Manifold Assembly Parts Side View
40. ng the pump shell Steps 3A and 11 can be skipped if no locknut is present NOTE The UMP Unitized Motor Pump contains no serviceable parts other than the foot valve and should not be modified or adjusted 1 2 3A 3B 10 Place pump in a horizontal position on a clean surface Block up under the 3 inch column pipe so that the pump motor assembly is about 2 inches above supporting surface If a locknut is present loosen setscrew in locknut Unscrew the locknut from the discharge head Slide the adapter tube up to expose the four hex head machine bolts Loosen and remove the four hex head machine bolts on the top of the pumping unit just above the shell and around the motor Do not let the pump roll Using your hands do not use a wrench hold pump at the extreme bottom end and use a slight up and down motion to pull the pump from the casting attached to the 3 inch pipe NOTE Up and down motion to remove the pump unit should not be greater than 1 4 inch Motion greater than 1 4 inch could damage a positioning dowel pin in the top of the motor If the motor leads tend to stay plugged into the motor finish removing the motor until the leads can be pulled out of the top of the motor by hand this is a plug in type connection Verify the number of wires lf there are only three wires the pigtail and conduit seal must be replaced with the proper 5 wire version Pull the pigtail connector in the discharge head out far
41. ning Capacitor 15MFD 370 Volt 1 6 008 180 1 Terminal Block 1 7 071 062 1 Overload Protector Cutler Hammer 10 2149 1 Overload Protector Heater Element Cutler Hammer 10177H 8 023 009 1 33A P200H1 CB 1 37 Parts Red Jacket Replacement Pump Motors Red Jacket Replacement Pump Motors Table L Ordering Number Model Number HP Length in mm Weight Ibs kg Volts Phase UMP 882 839 5 UMP P200J1 2MB 2 32 1 815 116 53 208 230 1 882 840 5 UMP P200J4 2MB 2 29 6 752 116 53 208 230 3 882 842 5 UMP P300J4 2HB 3 34 3 871 120 54 208 230 3 882 211 5 UMP P500J4 2K 5 42 5 1080 162 74 208 230 3 883 434 5 UMP P300J17 3HB 3 37 4 950 125 57 380 415 3 886 511 5 UMP P500J17 3K 5 47 0 1200 167 76 380 415 3 883 226 5 UMP P500J6 2K 5 41 1 1050 162 74 575 3 UMP WITH DISCHARGE HEAD 883 460 5 UMP P300J17 3HB W DH 3 40 1 1020 380 415 3 886 454 5 UMP P500J17 3K W DH 5 49 7 1270 380 415 3 Magnetic Contactor for 2 3 8 5 HP 3 Phase Pumps WARNING Three phase pump motor units must have proper overload and quick trip heaters installed in the control box Heaters must match starter manufacturer Table M SIEMENS FURNAS GENERAL ELECTRIC Control Box Control Box HP Voltage Hz Heaters 3 Req d Coil V Heaters 3 Req d Coil V 2 208 230 60 036 072 1 410649 0
42. perate individually the appropriate disconnect switch must be turned off manually See Figure 13 through Figure 16 for suggested wiring diagrams PUMP 1 PUMP 2 BL2 o o BL2 o o 2 o o 2 o e 3 e 3 0 lo XPL el o XPL e o NEU o o NEU o 215 HE 115V Relay T Allen Bradley E h h Dispenser Sw 115V 700C201 4 rj 051 301 15 eps Figure 13 Suggested Diagram for Wiring Dual Manifold System Two Wire Control 208 230 Single Phase PUMP 1 PUMP 2 lo BL20 lo BL2 e 2 0 2 e o 3 6 s 3 0 o XPL e lo XPL e o NEUs o NEUs Switch at loading rack Stop o e Le e 115V Relay Star Allen Bradle 700C201 d E A ad rj 051 301 16 eps Figure 14 Suggested Diagram for Wiring Dual Manifold System Three Wire Control 208 230 Single Phase 21 Installation Installing Two Pumps for Tandem Operation Voltage rating of relay coil must match power supply ku 4d Ys Dispenser sw PUMP 1 To ext pilot To ext pilot light 115V light 115V supply supply Thermal overload Thermal Note Observe color code L1 L2 L3 phase overload EES sequence for proper rotation of motor Figure 15 Suggested Diagram for Wiring Dual M
43. pumps are factory set to a line relief pressure of 23 28 psi 160 195 kPa Remove the protective cover see Figure 18 Adjust the relief pressure to the desired level Turning the adjusting screw clockwise will increase the line relief pressure With the adjusting screw fully down the line relief pressure should be from 40 to 45 psi With the adjusting screw all the way up the pressure should be from O to 3 psi The line relief pressure can be verified in three locations a The pressure can be observed from the control unit of the electronic line leak detector b The pressure can be observed by attaching a gauge to the impact valve c The pressure can be observed by attaching a gauge to the line test port After setting the desired line relief pressure replace the protective cap DO NOT USE PIPE SEALANT Lubricate the o ring with petroleum jelly Tighten to just snug after the protective cover has fully bottomed out 25 A Service and Repair Removing the Extracta Assembly 5 WARNING Disconnect lock out and tag power at the panel before servicing the pump equipment to avoid generating a spark When servicing equipment use non sparking tools and use caution when removing or installing If a ball valve is installed down line from the pump close it Unscrew the 5 8 inch bolt and pull the yoke up and rotate it 90 counterclockwise see Figure 19 Remove the protective cover from the Pressurstat Rota
44. rol box to dispenser control switches if dispensers are used and on off switch at loading rack as shown in Figure 3 The pumps are equipped with a no liquid over temperature switch in the motor and an overload switch in the motor control box which will cut out if the motor is overloaded If the pump fails to operate or stops when there is sufficient product in the storage tank check the manual overload reset switch in the control box cover Wait 10 minutes for the overload protector to cool off and then press the reset button CAUTION If the reset button will not stay in position this indicates an overloaded motor or a short to ground This condition must be corrected If the reset button stays in but the motor will not pump or continue to run the tank is dry If an external pilot light is desired to indicate when the submerged pump is operating wire as shown in Figure 3 Figure 4 or Figure 5 Should this light continue to burn when all switches atdispensers and loading racks are off this indicates that one of the dispenser switches is out of adjustment On installations with no external pilot light the submerged pump should be checked to make sure it is not operating when all switches are turned off The magnetic contactor coil is shipped ready to accept 208 230 volts No changes are required unless a 110 120 volt coil is desired Wiring Instructions 208 230 380 415 or 575 Volt Three Phase Pumps 1 NOTE On some installa
45. s than rated when ro tating backwards Connect the pump motor leads to terminal T1 T2 and T3 of the magnetic starter observing color code shown in Figure 6 and Figure 7 With ample product in the tank and the system purged of air start the motor and make a pressure gauge reading of the system pressure with the discharge valves closed or open one valve and calculate pumping rate Next reverse power leads at L1 and L2 Repeat either pressure or capacity tests as described above If re sults are higher than the first test the rotation of the second test is correct If the second test gives lower per formance than the first reconnect the power leads to L1 and L2 as under test 1 for correct rotation Where the power supply has been properly marked L1 L2 and L3 in accordance with accepted phase rota tion standards it is possible to predetermine the proper rotation of these units The motor power leads are col or coded black orange and red and if connected through the magnetic starter to L1 L2 and L3 respectively the motor pump unit will rotate in the correct direction It is recommended however that the performance tests always be made whether or not the power supply has been properly phased out Installation Wiring the Conduit Box P200R1 208 230V 2HP SINGLE PHASE Double pole motor switch Pilot light 115V 50W max Dial and dome lights Lighting circuit Motor control
46. sealant to avoid pos sible eye injury O E e 4A WARNING This product operates in the highly combustible atmosphere of a gasoline storage tank FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY ENVIRONMENT RESULTING IN SERIOUS INJURY OR DEATH 1 All installation work must comply with the latest issue of the National Electrical Code NFPA 70 the Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A and any European national state and local code requirements that apply 2 Turn off tag and lockout power to the STP before connecting or servicing the STP 3 Before installing pipe threads apply an adequate amount of fresh UL classified for petroleum non setting thread sealant 4 When servicing unit use non sparking tools and use caution when removing or installing equipment to avoid generating a spark 5 To protect yourself and others from serious injury death or substantial property damage carefully read and follow all warnings and instructions in this manual SO In addition to the specified torque values noted in this manual when properly tightened all flanged fittings should have metal to metal contact Introduction Warnings and Instructions Warnings and Instructions IMPORTANT SAFETY INFORMATION This section introduces the hazards and safety precautions associated with installing inspecting maintaining
47. sentative Wiring Diagram for Use with Switched Hot Feed 208 230 Vac 2HP Single Phase Control Box 12 Figure 6 Representative Wiring Diagram Three Phase Two Wire Control 13 Figure 7 Three Wire Three Phase Motor Wiring Diagram 14 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Suggested Diagram for Wiring Dual Manifold System Two Wire Control 208 230 Single Phase 21 Figure 14 Suggested Diagram for Wiring Dual Manifold System Three Wire Control 208 230 Single Phase 21 Figure 15 Suggested Diagram for Wiring Dual Manifold System Two Wire Control Three Phase KkK K K d kk keke kak k A KRA 22 Figure 16 Suggested Diagram for Wiring Dual Manifold System Three Wire Control Three Phase K K K kll kk kk keK 22 Figure 17 Maxxum Packer Manifold Assembly Line and Tank Testing 23 Figure 18 Pressurstat Pressure Adjustment 24 Figure 19 Maxxum Extractable Section 26 Figure 20 UMP Discharge Head Assembly 29 Figure 21 Maxxum Check Valve Assembly 30 Figure 22 Pressurstat and Check Valve Lock Down Screw Assembly 32 Figure 23 Check Valve and Pressurstat Assembly EE 33 Figure 24 Check Valve and Electrical Bushing Assembly 34 Figure 25 Maxxum Packer Manifold Assembly AAA 35 Figure 26 Maxxum Yoke and Contractors Box Assem
48. st be capable of ensuring that the nominated temperature classification is not exceeded Fasteners are non metric They shall be replaced only with identical fasteners Veeder Root Company BY 2709 Route 764 VEEDER ROOT Duncansville PA 16635 USA dz Phone 814 695 4476 Fax 814 695 7605 EC Declaration of Conformity We The Veeder Root Company The Manufacturer of 2709 Route 764 Duncansville PA 16635 U S A declare that the equipment listed on this declaration are designed manufactured and tested in accordance with the provisions set forth in the ATEX Directive 94 9 EC and subsequent notmative documents as authorized by LCTE France Provisions of the ATEX Directive Fulfilled by EC Type Certificate Number the Equipment Ex ds ITA T4 OSATEX6120X Notified Body for EC Type Examination Notified Body for Production LCIE ID 0081 Baseefa ID 1180 33 Avenue DuGeneral Leclere Rockhead Business Park Fontenay aux Roses Staden Lane 92262 France Buxton Derbyshire UK Product 6 Maxxum Submersible Gasoline Pumps Equipment Type Models Covered Models MXP300J17 3HB MXP500J17 3K Applied Standards for Certification EN 60079 0 2006 Explosive atmospheres Part 0 Equipment General requirements EN 60079 1 2004 Explosive atmospheres Part 1 Equipment protection by flameproof enclosures d Current Harmonized Standards EN 60079 0 2009 Explosive atmospheres Part 0 Equipment General requirements EN 60079
49. tallation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred the extractable and eyebolt should be replaced Utilize BOTH lifting eyebolts to suspend the pump vertically and lower the pumping unit into position Do not allow the gasket to contact the riser flange until the bolt holes in the flange are aligned with those in the manifold and the discharge port is aimed in the desired direction 4 Insert three 3 4 inch bolts provided and torque them to 200 ft lb 271 Nem Installation Attaching the Expansion Relief Vent Line Lifting eyes Bolt torque 200 ft lb 3 places Manifold Vent line 3 NPT or BSP discharge port _ 6 NPT riser flange rj 051 301 1 eps Figure 1 Maxxum Packer Manifold Assembly Attaching the Expansion Relief Vent Line 1 Remove the metal protective shipping caps from the flare fittings reference Figure 1 Attach the vent line taking care not to cross thread the fittings Tighten the fittings 1 6 to 1 4 turn beyond hand tight Before installing pipe threads apply an adequate amount of fresh UL classified for petroleum nonsetting thread sealant 4 Install the piping to the manifold discharge port Pipe sealant should be used in this joint NOTE Installation of a ball valve is recommended on the discharge side of the pump or discharge of the Big Flo leak detector housing if used This will aid in troubles
50. te the adjustment screw counterclockwise to relieve pressure in the packer manifold assembly Unscrew and remove the four 1 2 inch Extracta retaining bolts WARNING Confirm that the lifting eyebolts are properly torqued to 10 ft lbs 13 6 Nem with a minimum of 6 full threads installed Occasionally eyebolts are removed after pump installation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred the extractable and eyebolt should be replaced Utilize BOTH lifting eyebolts to suspend the pump vertically A vertical lift will ensure that the o ring in the manifold will not be damaged Remove the pumping unit and place it on a clean surface Removal of the extractable section of the pump must be conducted with caution Make certain that the extractable section remains centered within the riser pipe and that no portion of the extractable binds during the removal process If binding occurs during removal stop and determine the cause of the binding and correct the situation before proceeding with removal 1 2 13 Hex bolt J 5 8 11 Hex bolt Yoke disconnect a disengaged and rotated 1j 051 301 21 eps Figure 19 Maxxum Extractable Section 26 Service and Repair Procedure for Removal of Plug in Type Pump Motor Assembly Procedure for Removal of Plug in Type Pump Motor Assembly NOTE Not all installed pump motor units will have a locknut securi
51. tions phase converters are used to obtain a three phase power supply from a single phase power source The use of phase converters may cause an imbalance between the three phases and cause damage to the motor For this reason these requirements must be followed in order to maintain warranty coverage e Static phase converters must not be used Only rotary or electric phase converters are allowed The horsepower rating of the phase converter must be equal to at least three times the horsepower rating of the pump s Current imbalance must not exceed 10 under varying flow conditions Proper three leg quick trip overloads must be used Installations where the magnetic starter is located away from the loading rack in a nonhazardous location See Figure 6 a Connect the three phase power supply from the master panel to terminals L1 L2 and L3 in the magnetic starter b Using properly color coded wires connect a black wire from terminal T1 in the magnetic starter to the black motor lead in the junction box of the proper submerged pump Connect an orange wire from starter terminal T2 to the orange motor lead and red wire from terminal T3 to the red motor lead See Figure 6 and Figure 7 Installation Wiring the Conduit Box c There are two remaining blue wires in the submerged pump junction box Connect either blue wire to one side of the on off controls or switched hot from the electronic dispenser or Isotrol
52. ust be used local codes for proper grounding procedures Figure 6 Representative Wiring Diagram Three Phase Two Wire Control 13 Installation 3 PHASE POWER SUPPLY Wiring the Conduit Box L1 L2 L3 AE Switch at loading rack Stop 5 Blue Red Black Start Q Blue To ext pilot light 115V supply Red Orange Black Note Observe color code L1 L2 L3 phase Thermal sequence for proper rotation of motor overload NOTE 3 wire control requires the use of an auxiliary contract in the magnetic contactor WARNING The control box must be grounded for personal safety Refer to the National Electrical Codes and applicable local codes for proper grounding procedures rj 051 301 9 eps Figure 7 Three Wire Three Phase Motor Wiring Diagram 14 Installation Starting the System and Completing the Installation Starting the System and Completing the Installation 1 Do not start pumps unless ample product is in the storage tank 2 Pump sufficient product through each dispenser to purge the entire system of air If all air is not purged the computers may creep slightly when the dispenser switch is turned on but no product has been dispensed 3 On pumps equipped with built in siphon it is necessary to run the submerged pump at least 10 to 20 minutes continuously to purge the
53. with NFPA Code 30A OSHA regulations and federal state and local fire codes and other applicable local regulations The selection of any Veeder Root product must be based upon physical specifications and limitations and the product s compatibility with the materials to be handled Veeder Root makes no warranty of fitness for a particular purpose All Veeder Root products should be used in accordance with applicable federal state and local laws ordinances and regulations OPERATING PRECAUTIONS e NO SMOKING Extinguish all open flames and pilot lights such as on RV appliances e TURN OFF cell phones and other electronic devices to avoid distractions while fueling GASOLINE CAN BE HARMFUL OR FATAL IF SWALLOWED Long term exposure may cause cancer Keep eyes and skin away from liquid gasoline and gasoline vapors Avoid prolonged breathing of gasoline vapors Fuel Compatibilities Pumps are designed to operate in a Class 1 Group D atmosphere and in accordance with CENELEC standard and the European Directive 94 9 EC Equipment for Potentially Explosive Atmoshpere 112 G Ex IIA T4 All Models of the Maxxum are UL Listed for the Following Fuel Compatibility Gasoline and up to 15 15 20 20 20 Diesel Gasoline Ethanol Methanol MTBE ETBE TAME The Maxxum is designed to be compatible with 100 percent gasoline or diesel and 80 percent gasoline with 20 percent methanol ethanol TAME ETBE or MTBE
54. y an adequate amount of fresh UL classified for petroleum non setting thread sealant Coat both of the male threads of the 1 4 X 2 inch long nipple with pipe sealant Thread one end of the nipple into the siphon nozzle and the other end into the 1 4 x 3 8 inch reduction bushing Apply pipe sealant to the male threads of the reduction bushing and thread it into the 3 8 inch female elbow Apply pipe sealant to the male threads of the siphon check valve and thread it into the 3 8 inch female elbow Apply pipe sealant to the male pipe threads of the compression fitting elbow and thread it into the 1 4 inch hole in the siphon check valve Installation Installing Two Pumps for Tandem Operation Installing Two Pumps for Tandem Operation When greater flow rates are needed two pumps may be required in the same piping system by means of a manifold H they are installed according to the illustration a tandem system offers backup support so operations can continue if one pump stops working Install the pump as outlined above with the following additions 1 A If a siphon system is required each pump must have 3 8 inch siphon vacuum line attached to the same location on the siphon line reference Figure 11 WARNING Adjust the Pressurstat see Adjusting the Pressurstat Line Relief Pressure on page 25 on both packers to maximum relief pressure by rotating fully clockwise If maximum pump pressures are NOT a minimum of 5 psi b
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