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PowerFlex 755 IP00, NEMA/UL Open Type Drive Frames 8…10

Contents

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4. 7719 11 3 Nem 100 Ib in Shown without lt 30 63 g Outlet Ducting Kit OETA E lis fe Outlet Ducting Kit ir y A 1 v S leoe HN A gl a lo ab A d 1978 8 77 91 e o Sei ol HN ola O oF 5 C p 1728 6 68 05 0 M DIO ll HIE p 1600 6 63 02 ES Hg to UD o 1619 8 63 77 0 M EP 2111 8 1472 6 57 98 9 EP I ES 83 14 o i d 2065 6 A e Oo 81 32 2145 0 2035 2 e e ios b 84 45 80 13 12283 4836 He P 1100 0 43 31 g ol see ee o 953 1 37 52 Bell lo o ANDES 8 6 788 0 31 02 o o I o o 63300453 Fo o rel D I e a i i 466 0
5. 000 0 0 ESH O EZ9 70 L 0887 tS U S6 L b 0 00LL 9 8b 8CCL 3 Rockwell Automation Publication 750 INO20C EN P May 2012 Kits Frame 10 AC Input ion inat d Term ing an ith Mount Imensions wi Figure 16 Overall D PowerFlex 755 IPOO NEMA UL Open Type Drive S9UDUI pue si l ul j uu UI ae suoisuauuiq ueql 001 WeN ELL Aeq sae d OL UaIIV Kay xag WW
6. MaIA apis IIH MIA 304 m eae 0070 O O n n n X i 000 00 SEP P m 69 C6LL d AU 086 797 M sE9U099 M B ES VU reg J O 9 019 0984 qu qu P od ene elle ed o 8 Les6 9 He eei 8 lle eH 9 e 9 e 6 o Leer 0001 Er 9H e a o S e Jg RS Ale E en DR rg Se o 9 9 9 Fal H3 Fa l Ka ZSEOZ WE a 0869 999 all D EA y meta OO HE H OO HER OO LES Hao o BETO o HHC o aioe Hore ea o H d e 861997 M M E bas JE en 9H SS er a Je Be ds 9 merca Boco Boze BH oe a rg 9009 Stef ere lore er ole wee BL o e eren 9 Bd Wal Woj Ka e ke e e RO e e MO O Re e t Po el po e 8 8 8 a O 9 161 886 E da Y
7. Framed O Not Shown 23 Frame 9 e o o e Frame 10 e P ai 9 o e x 5 o Rockwell Automation Publication 750 INO20C EN P May 2012 15 PowerFlex 755 IPOO NEMA UL Open Type Drive Installation Tools IMPORTANT Care must be taken to ensure that tools and or hardware components do not fall into open drive assemblies Do not energize the drive unless all loose tools and or hardware components have been removed from the drive assemblies and endosure This list covers the tools needed for drive installation Tool Description ESD protected place of work Details Working surface Floor covering seat and ground connections ESD protective clothing Wrist wrap shoes overall clothing coat Allen socket wrench Allen socket wrench extension 5mm 254 mm 10 in Flat nose screw driver 5 mm 0 19 in 6 4 mm 0 25 in 9 5 mm 0 375 in 1 2 Hexalobular screw driver bit 15 20 25 140 45 Hexagonal socket wrench 7 mm 8 mm 10 mm 12 mm 13 mm 17 mm 18 mm Combination wrench 10 mm 17 mm Pozidriv 7 2 Torgue wrench 1 12 Nem 8 8 106 Ib in Torgue wrench 6 50 Nem 5
8. page 60 Fiber Interface Board y EE GE e H A KEN i i 1 Tal 6 5 9 d O fe J IT 2 E rr Rockwell Automation Publication 750 INO20C EN P May 2012 61 PowerFlex 755 IPOO NEMA UL Open Type Drive 62 Fiber Interface Board Details No Name Description Main Control Board Connector 98 pin main control board interface connection P3 Connections for user supplied 24 volt power Powers control circuits when main power is removed e P14 Connections for internal drive supplied 24 volt power Connection is factory wired and must not be modified by the user Powers control circuits when main power is connected O Inverter Connections Fiber optic ports P1 INV1 P2 INV2 P3 INV3 Terminal Block Specifications Wire Size Range Torque Sti rip Name Maximum Minimum Maximum Recommended Length Fiber Interface Connector P13 4 0 mm 0 25 mm 0 5 N m 0 4 N m 7mm 12 AWG Q4 AWG 4 4 lb in 3 5 lb in 0 28in Fiber Interface Connector P14 25mm 0 3 mm 0 25 N m 0 2 N m 6mm 14 AWG 28 AWG 2 2 Ibein 1 8 Ibin 0 24 in P13 Terminal Designations Power Block Terminal Name Description AP 24 Volt Auxiliary Power Connections for customer supplied power supply 24V DC 10 5
9. Input Output Amps Input Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3Sec kW Amps Cont 1Min 3 Sec Cont 1Min 3Sec kW VAC Catalog Number Reguired Frame Size 534 540 1594 NA 315 360 440 20G11TC460 1 8 578 585 644 315 360 440 20G11TC540 1 8 604 612 673 355 360 440 20G11TC567 1 8 739 750 825 400 360 440 20G11TC650 1 8 784 796 876 450 360 440 20G11TC750 1 8 819 832 915 450 360 440 20G11TC770 1 8 1024 1040 1144 560 360 440 20G11TC460 2 9 1073 1090 1199 630 360 440 20G11TC540 2 9 1157 1175 1293 710 360 440 20G11TC567 2 9 1443 1465 1612 800 360 440 20G11TC650 2 9 1457 1480 1628 850 800 1073 360 440 20G11TC750 2 9 1576 1600 1760 900 850 1157 360 440 20G11TC770 2 9 1689 1715 1887 1000 900 1305 360 440 2061110567 3 10 2294 2330 2563 1400 1250 1773 360 440 20G11TC770 3 10 480V AC Three Phase 60 Hz Input Three Phase 0 400 Hz Output Light Duty Normal Duty Heavy Duty Input Voltage Input Output Amps Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3 Sec Hp Cont 1Min Cont 1Min VAC Catalog Number Required Frame Size 458 485 534 NA 400 432 528 20G11TD430 1 8 514 545 600 450 432 528 20G11TD485 1 8 557 1590 649 500 432 528 20G11TD545 1 8 670 710 781 600 432 528 20G11TD617 1 8 7
10. Ground Bond Strap see page 22 for hardware and torgue reguirements Movable L bracket Rockwell Automation Publication 750 INO20C EN P May 2012 49 PowerFlex 755 IPOO NEMA UL Open Type Drive Kit Steps 99 Frame Inverter DC Bus Field Termination 20 750 BUS4 F8 M10 Side Detail 37 9 Nem 336 Ib in A d T40 M8 9 0 Nem 80 Ibin el e JA o j 7 j 9 Ground Bond Location see page 22 for hardware and torque requirements Movable L bracket 8 DC Input for Common Bus Precharge Field Termination 20 750 BUS5 F8 Side Detail 37 9 Nem 336 Ib in e 140 M8 9 0 Nem 80 Ib in 50 Rockwell Automation Publication 750 INO20C EN P May 2012 Frame Kit DC Input for Common Bus Precharge Field Termination continued Steps Ground Bond Location see page 22 for hardware and torgue reguirements PowerFlex 755 IP00 NEMA UL Open Type Drive M10 37 9 Nem 336 Ib in Rockwell Automation Publication 750 INO20C EN P May 2012 51 PowerFlex 755
11. Position 1 3 4 5 7 8 10 11 12 13 14 15 16 17 18 a b C d e f1 f2 g a fl B Drive ND Rating ND Rating Code Type 400V AC 540V DC 50 Hz Input 600V AC 810V DC 60 Hz Input 20G PowerFlex 755 Code Amps WA Quantity Equivalent Code Amps Hp Quantity Equivalent Required Frame Size Required Frame Size C460 460 250 1 E295 295 300 1 b C540 540 315 1 E355 355 350 1 C567 567 315 1 E395 395 400 1 Future Use 8 8 C650 650 355 1 E435 435 450 1 C750 750 40 1 E460 460 500 1 C C70 770 40 1 E510 510 500 1 460 910 50 2 E295 595 600 2 Input Type C540 1040 56 2 E355 630 700 2 Code Description C567 1090 63 2 E395 760 800 2 1 ACInput w Precharge 9 9 C650 1175 71 2 E435 825 900 2 4 DC Input w Precharge C750 1465 80 2 E460 900 950 2 C70 1480 850 2 E510 980 1000 2 C567 1590 900 3 E395 1110 1100 3 d 10 10 C70 2150 1250 3 E510 1430 1400 3 Endosure To achieve the extended ratings listed for Frames 9 and 10 the base To achieve the extended ratings listed for Frames 9 and 10 the base Code Description Frame 8 drive must be paralleled 2 or 3 times Refer to the Drive Frame 8 drive must be paralleled 2 or 3 times Refer to the Drive T IPO0 UL Open Type without Control POD Rating tables on pages 8 9 12 and 13 for detailed information Rating tables on pages 8 9 12 and 13 for detailed information e D f4 Voltage Rating ND Rating ND Rating Code Voltage 480V AC 650V DC 60 Hz Input 690V AC 932V D
12. clh os 1 l l Y Mr S E Sr i d P e B ont 210 Sl Lue n Hc oeo ee osgo oeo ee 060 oeo Ser oe890 Y e 8 8 6 6 e P E90 E ueql 00L WeN ELL 67 Keq sa e d y Cu 7 0 ww 0 i 29 26 lt 6 LE a 000 00 c tO 0679 01 0887 tS 1 Up LE 00011 9 8h 8CCL 35 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IPOO NEMA UL Open Type Drive Lifting IMPORTANT Consult the enclosure manufacturers documentation for proper enclosure lifting procedures ATTENTION To guard against possible personal injury and or equipment N damage Inspect all lifting hardware for proper attachment before lifting drive or enclosure e Do not allow any part of the drive enclosure or lifting mechanism to make contact with electrically charged conductors or components Donot subject the drive or enclosure to high rates of acceleration or deceleration while transporting to the mounting location or when lifting e Donot allow personnel or their limbs directly underneath the drive or enclosure when it is being lifted and mounted The approximate maximum drive component weights are listed below Weight kg Ib Component AC Input Common DC Input Pod 5 10 5 10 Converter DC Input with Precharge 64 140 64 140 Inverter 222 490 165 363 Drive Assembly Open IP00 286 630 229 504 Vertical Lifting
13. CH e eis E Ed 1978 8 77 91 1619 8 63 77 1 466 0 18 35 0 um o o d o 236 0 9 29 IC gt 420 5 16 56 Front View Rockwell Automation Publication 750 INO20C EN P May 2012 5 mm Hex Key Allen 10 places 11 3 N m 100 Ib in Dimensions are in millimeters and inches 309 9 93 9 12 20 3 70 Right Side View Kits Frame 9 AC Input ion inat d Term ing an ith Mount Imensions wi Figure 14 Overall D PowerFlex 755 IPOO NEMA UL Open Type Drive 59UDUI pue Saul UI JP SUOISUOUUI uleql 001 WeN ELL eq sa ejd OL u V A9 x H ww c
14. z Eo I a a FS P SEBo H e Elgi J 20 Y poo per s E Bl a O j a Tj L I o y z oH ele Ser af KS olle ole ESTI 09 EN O 8 o o 8 o o D O 9 e Ei aL e gg 010098 ag O O O Ea Hg elei es rese LIT EI jama ba e e Q ee oo a O KS tnu EN He ea He Hm Is o H Bi H _ ge gp e Us AN O eL 08 sva 0 o leo o T Vw e BGH H rem rou A a A ia oge 9991 Hlo o O PA MN o PN A n Oo Un oo LES oo yr EL E UN peg FleE dle HO ol eri 8649 971 giu E n WU EC Ho o SEO e u mn P ile e A o_o Z0 9 90091 6 e De a MS ecl 6089 ss 9 bo 6 9 9 Pe o po e m 8 9 a 1610 8860 H o E T E D E Y 9 o El 9 9 9 e 2 Y eoo eoe 9 poe coe um BENED egos a I CLL uteq 00L WeN LL ran Keq saxe d y ur zo ww g s lt gus g Rockwell Automation Publication 750 IN020C EN P May 2012 32 PowerFlex 755 IP00 NEMA UL Open Type Drive Kits Frame 9 Common DCInput ion inat d Term ing an ith Mount imensions wi Figure 15 Overall D faut pue J313UUIIUI UI JP suorsuauiiq Ul qi 00L WeN ELL Mai apis U Iy feq sae d OL UIIV Aay Xa Ww Mei 3U01J B ca __ 015 6 60 0070 0 0 i S E A 69 7611 d G e se F F HT S H H Weelzer Md 8
15. Attach Lifting Hardware 36 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Moving the Drive Assembly to a Vertical Position IMPORTANT When approaching the full upright vertical position be aware of the wheels at the bottom of the drive assembly Blocking the wheels may be necessary to guard against undesired movement IMPORTANT Remove shipping brackets prior to installation Rockwell Automation Publication 750 INO20C EN P May 2012 37 PowerFlex 755 IPOO NEMA UL Open Type Drive Horizontal Lifting Recommended Lifting Bar User Supplied Recommended Material AISI C1018 or ASTM A36 Hardness 66 HRB minimum lt P 7340
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17. 0 20 750 PH2 F9 1 20 750 PH3 F10 1 For Control Pod connection in the drive 6 Fiber optic Cable 0 6 m 20 750 FCBL1 F8 1 Important Not required if the Remote 66 Q2 in Mount kit is ordered Fiber optic Cable 2 8 m 20 750 FCBL1 F10 2 20 750 FCBL1 F10 3 110 in Roll out Cart 20 750 CART1 F8 1 20 750 CART1 F8 1 20 750 CART1 F8 1 A wheeled roll out cart that facilitates drive 6 installation and removal EMC Core 20 750 EMCCM1 F8 1 20 750 EMCCM1 F8 2 20 750 EMCCM1 F8 3 Common mode core kit for inverter section output For AC Input or Common DC Input drives EN 61800 3 compliant installations only e Circuit Breaker 1489 A2D130 1 1489 A2D130 2 1489 A2D130 3 Control Transformer Overload Protection 9 Circuit Breaker Lock 1489 AALOA 1 1489 AALOA 2 1489 AALOA 3 Required for Common DE Input drives see 1 2 This kitis required for UL installations 3 This kit is recommended 4 This kit is required 5 Required when mounting control pod in the drive 6 14 Frame 8 equivalent 24V DC harness ships with each drive unit Rockwell Automation Publication 750 INO20C EN P May 2012 page 20 20 750 PH1 F8 and 20 750 FBCL1 F8 are used for a drive mounted control pod If the control pod is to be remote mounted up to 23m 75ft order 20 750 RPD1 F8 kit instead PowerFlex 755 IP00 NEMA UL Open Type Drive
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22. 28 90 e SCH 12 7 0 50 Dia Minimum Working Load 318 kg 700 Ib 47 6 1 88 659 2 25 95 6 places 22 2 0 88 lt 5565 0191 d Ki ee IUE 5075 min A A 7148 28 14 gt A gt 199 6 7 86 1429 4 56 28 12 7 0 50 Min 1585 9 62 44 lt 1828 8 72 00 Lifting Hardware lt 416 9 16 41 gt lt 1585 9 62 44 gt 1 2 3 d o o o S 6 4 Lifting Hole Descriptions A 1 1 Drive with DC link choke 2 Drive without DC link choke inverter only without DC link choke or common DC input drive 3 Inverter only without DC link choke RO UU ee 2000 a i a lla Ie Oo 0 0 o o oo m Aji Pani ka e S eu e D g a m e m i a be gt bed 5 H UT B Da 4 ME Drive Installation Preparing the Enclosure ATTENTION To guard against personal injury and or equipment damage ensure that the enclosure and drive assembly is properly supported to prevent tipping To facilitate ease of service it is recommended that the drive assembly be mounted on support rails such as the Floor Rail kit described on page 10 or page 14 Fasten rails to the enclosure at distances shown on page 39 or page 40 For proper internal cooling airflow a minimum mounting clearance of 51 mm 2 0 in to the side walls is required The drive assembly should be secured to the rear of the enclosure or full size con
23. 6 4 mm 0 25 in 0 45 Nem 4 0 Ib in Rockwell Automation Publication 750 INO20C EN P May 2012 63 PowerFlex 755 IPOO NEMA UL Open Type Drive 1 0 Module 20 750 2262C 2R 24 Volts DC 20 750 2263C 1R2T 24 Volts DC 20 750 2262D 2R 120 Volts AC ATTENTION Risk of equipment damage exists Ensure that the correct voltage is applied to the 1 0 Module digital inputs Refer to the 1 0 Module catalog number to determine the voltage rating 20 750 2262C 2R is rated 24 Volts DC 20 750 2262C 1R2T is rated 24 Volts DC 20 750 2262D 2R is rated 120 Volts AC Input Mode Jumpers Jumper Position Voltage Mode Current Mode E 1 0 Option Module Terminal Block Specifications Wire Size Range Torque N Strip Name Maximum Minimum Maximum Recommended Length VO Module TB1 25mm 03mm 025N m 0 2 Nem 6mm 14 AWG 28 AWG 2 2 lb in 1 8 lbxin 0 24 in 1 0 Module TB2 40mm 025mm 05Nm 0 4Nem 7mm 12 AWG 24 AWG 4 4 Ibin 3 5 lbxin 0 28 in 64 Rockwell Automation Publication 750 INO20C EN P May 2012 TB1 Terminal Designations PowerFlex 755 IP00 NEMA UL Open Type Drive Related Terminal Name Description Param Sh Shield Terminating point for wire shields when an Sh EMC pl
24. are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise Safety option modules 20 750 S and 20 750 51 require shielded cable Rockwell Automation Publication 750 INO20C EN P May 2012 59 PowerFlex 755 IPOO NEMA UL Open Type Drive 60 1 0 Terminal Blocks The various I O terminal blocks are located in the Control Pod Main Control Board Main Control Board Details No Name Description O HIM Connector DPI Port 1 HIM Cradle connection amp Fan Connector Power supply for internal cooling fan Battery Receptacle s User installed CR1220 lithium coin cell battery provides power to the P Real Time Clock Optional not supplied Preserves the Real Time Clock setting in the event power to the drive is lost or cycled O DPIPort2 Cable connection for handheld and remote HIM options O ENABLE Jumper Hardware enable jumper Removed when a hardware enable configuration is utilized O Embedded EtherNet IP Address Rotary switches for setting lowest octet of EtherNet address forces Selectors address to 192 168 1 xxx Refer to the Programming Manual publication 750 PM001 for instructions on setting the IP address Embedded EtherNet IP Connector Network ca
25. d Outlet Ducting Kit 20124 79 23 Ge SE 19858081 c b 1922 6 75 69 B S J 1855 8 61 56 4DC M8x 1 25 1718 6 67 66 Captive Mounting 1654 6 65 14 E Ee 10 Places DC c SS 1590 6 62 62 Gs ES 3 1563 6 61 56 GL 221 C i 1513 6 59 59 sce o oo en E D E 11 0 0 43 x a Ad e 8 Captive Duct 17 0 0 67 gt rc 11 8 0 46 4 Interface asawa 6 Hardware N O O 4 Places U 88 9 300 3 50 1 18 Optional EMC Core n 5 6 A 20 750 EMCCM1 F8 Shown installed gt lt 6 4 0 25 all A UT v 973 5 38 33 DC DC 4 ma WT v 808 4 31 83 E 6 5 11 0 0 3 x er j 17 0 0 67 TS US 643 3 25 33 YB e T3 O KY oll amp sk Ep p o o D le 572 300 em SES A 1 eb lo el T 409 7 16 13 8 6 lt 9 5 0 38 a 2 U Ti V T2 W T3 L j BL 1297 5 11 B o o 9 d 0 0 0 00 0 0 0 00 0 0 0 00 S a lt E as ge E Ss e es o 2 2 X ye Ss ES S E lt Left Side View Front View Dimensions are in millimeters and inches Rockwell Automation Publication 750 IN020C EN P May 2012 29 PowerFlex 755 IPOO NEMA UL Open Type Drive Figure 12 Overall Dimensions with Mounting and Termination Kits Frame 8 AC Input 5 0 mm 0 2 in 4 places
26. go oy 9 0 9 Cac Y 9 Te oe eos poe eos 9 P 905 d ueql 00L WeN ELL GI feg seoe d y Tu 270 ww O S ur a c9 6 R Eug gt Rockwell Automation Publication 750 IN020C EN P May 2012 34 PowerFlex 755 IP00 NEMA UL Open Type Drive Kits Frame 10 Common DC Input ion mat d Term ingan th Mount imensions wi Figure 17 Overall D saupur pue sJ0 2uJIJjiUJ u a1e suolsua wig ul g 00L WeN ELL eq sae d OL UaIIV Kay va WW 00 0 0 0 69v C6LL 0 6 TIEZ S 81 099p 08 5 9991 161 88461
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30. 1 Refer to page 59 for control and 1 0 wire recommendations 2 Refer to page 20 for wire recommendations Rockwell Automation Publication 750 INO20C EN P May 2012 oll oe i eol SIE i SE 8 3 8 8 e B e e d e ol H O 3 Ol Powarflgg Ol o o el el O o ES 9 As e e Blu EE ER 8 ao og amp le oJ loo e e GO Hat e Hat e 0 5 Nem 4 5 Ib in 0 5 Nem 4 5 Ib in TB2 Terminal Designations Drive Terminal Name Description Strip Length ACInput 1 Shunt Trip Com Do Not Use Di 2 Shunt Trip N 0 3 Fan 240V AC 240 VA for enclosure fans 7 0 0 5 mm 0 28 0 02 in 4 Fan CommonDC 1 120V UPS Control Do Not Use Input Drive 2 Power Input 3 120 240V Control Control Power user supplied 120 7 0 0 5 mm 0 28 Power Input 240V AC 50 60 Hz 8 3 4 2 A 1KVA 0 02 in 5 Fan 240V AC 240 VA for enclosure fans 7 0 20 5 mm 0 28 30 02 in 2 6 Fan 21 PowerFlex 755 IPOO NEMA UL Open Type Drive ACInput to Motor Incoming Ground Grounding Location for Top Cable Entry Converter Termination Kit M10 22 6 Nem 200 Ib in M6 5 1 Nem 45 Ib in The Inverter DC Bus Termination Kit connects to the Inverter AC Output Termination Kit Grounding Location for Bottom Cable Entry Inverter Termination Kit M10 22 6 Nem 200 Ib in Incoming Ground 22 Drive Grounding A PE termination point i
31. 2012 1 0 Wiring PowerFlex 755 IP00 NEMA UL Open Type Drive Important points to remember about I O wiring Always use copper wire Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot For CE compliance 115 volt digital input wiring must be shielded or must not exceed 30 meters 98 feet in length e In order to maintain electrical safety for all user accessible low voltage circuits ELV PELV circuits I O terminals designated for 24V or lower voltage must not be connected to a circuit of higher voltage or a circuit which is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring e In order to provide electrical safety for user accessible low voltage I O circuits which are referenced to earth PELV circuits and which may be touched simultaneously care should be taken to provide a common earth reference for all equipment connected to the drive IMPORTANT 1 0 terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise A parameters to help reduce input source sensitivity 1 0 Wire Recommendations ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input
32. 400 Hz Output light Duty Normal Duty Heavy Duty Input Voltage Input Output Amps Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3 Sec kW Cont 1Min Cont 1Min VDC Catalog Number Required Frame Size 363 330 1363 NA 315 1025 20G14TF265 1 8 407 370 407 355 1025 20G14TF330 1 8 451 410 451 400 1025 20G14TF370 1 8 506 460 506 450 1025 20G14TF415 1 8 550 500 550 500 1025 20G14TF460 1 8 583 1530 583 530 1025 20G14TF500 1 8 715 650 715 630 1025 20G14TF265 2 9 781 710 781 710 1025 20G14TF330 2 9 869 790 869 800 1025 20G14TF370 2 9 946 860 946 850 1025 20G14TF415 2 9 1056 960 1056 900 1025 20G14TF460 2 9 122 1020 1122 1000 1025 20G14TF500 2 9 1265 1150 1265 1100 1025 20G14TF370 3 10 1634 1485 1634 1500 1025 20G14TF500 3 10 Rockwell Automation Publication 750 IN020C EN P May 2012 13 PowerFlex 755 IPOO NEMA UL Open Type Drive Common DC Input Drive Installation Kits The following kits are available to assist you with installation of drive components in your enclosure Note that certain kits are required for proper installation and for UL certification Frame 8 Equivalent Frame 9 Equivalent Frame 10 Equivalent Vo Kit Catalog Number Qty Catalog Number Qty Catalog Number Qty Description Notes O DCinputforCommon 20 750 BUS5 F8 1 20 750 BUS
33. A PELV Protective Extra Low AP Auxiliary Power Common Voltage or SELV Safety Extra Low Voltage Sh Shield Terminating point for wire shields Description 24 Volt Power Connections for drive supplied power Power Common Option Modules For a complete listing and description of all available Option Modules refer to the PowerFlex 750 Series Installation Instructions publication 750 IN001 Compatible port locations may be restricted for each option module An icon with position number s is provided to indicate which module ports are compatible For example the icon to the right indicates that the option module is only compatible with port 4 Rockwell Automation Publication 750 IN020C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive ATTENTION Hazard of eguipment damage exists if an option module is N installed or removed while the drive is powered To avoid damaging the drive verify that the voltage on the bus capacitors has discharged completely and all control power is removed before performing any work on the drive Measure the DC bus voltage at the DC and DC TESTPOINT sockets on the front of the power module see page 47 The voltage must be zero To install an option module 1 Firmly press the module edge connector into the desired port 2 Tighten the top and bottom retaining screws IMPORTANT Donotover tighten retaining screws T15 or F
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35. DC harness ships with each drive unit 3 Fuses are included 4 Thiskitis required for UL installations 5 Thisisa recommended kit 6 This kit is required 7 Required when mounting control pod in the drive 8 20 750 PH1 F8 and 20 750 FBCL1 F8 are used for a drive mounted control pod If the control pod is to be remote mounted up to 23m 75ft order 20 750 RPD1 F8 kit instead 10 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Frame 8 TO UI Q Frame 9 o g 9 e E e el e t Frame 10 Rockwell Automation Publication 750 IN020C EN P May 2012 11 PowerFlex 755 IPOO NEMA UL Open Type Drive Common DC Input Drives Drive Ratings The following tables provide rating and selection information for the common DC input PowerFlex 755 IP00 NEMA UL Open Type drives 540V DC 50 Hz Input Three Phase 0 400 Hz Output Input Output Amps Input Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3Sec kW Amps
36. E435 600 352 0 600 373 350HP 600 352 0 600 373 350HP 600 272 0 600 288 250HP E460 600 390 0 600 413 400HP 600 390 0 600 413 400HP 600 302 10 600 320 300HP E510 600 416 0 600 441 450HP 600 416 0 600 441 450HP 600 325 10 600 344 350HP 690V ACThree Phase Input 2 kHZ Carrier Frequency F265 690 252 10 690 267 250KW 690 252 0 690 267 250KW 690 164 10 690 174 186KW F330 690 283 10 690 300 300KW 690 283 0 690 300 300KW 690 203 10 690 215 200KW F370 690 313 10 690 332 335KW 690 313 0 690 332 1335KW 690 235 10 690 249 250 KW F415 690 351 10 690 373 375KW 690 351 0 690 373 1375KW 690 283 10 690 300 300 KW F460 690 382 10 690 405 400KW 690 382 0 690 405 400KW 690 286 10 690 304 315KW F500 690 404 10 690 429 425KW 690 404 0 690 429 425KW 690 316 10 690 335 350KW Rockwell Automation Publication 750 INO20C EN P May 2012 27 PowerFlex 755 IP00 NEMA UL Open Type Drive 0 4 0 02 195 4 7 69 Dimensions Height without Outlet Ducting Kit 1983 8 78 10 12 0 0 47 EEN x nis 0 49 A v 600 286 236 1 13 y ELO gt lt 9 5 0 38 R L1 S L2 T L3 11 0 0 43 x 17 0 0 67 lt 11 8 0 46 MA 889 300 3 50 1 18 A gt lt 6 4 0 25 DC DC KE 4 lt 12 0 0 47 _Y Km 572 300 2
37. For Common DC Input drives the user must provide 1 Electrical power to the drive for the enclosure fans and 2 overload protection for the drive control transformer The overload device must be suitable for 120 240V AC 50 60 Hz 8 3 4 2 A 1 kVA Allen Bradley circuit breaker catalog number 1489 A2D130 is acceptable A circuit breaker lock 1489 AALOA is also available For additional information refer to the PowerFlex 750 Series Installation Instructions publication 750 INO001 See the section 120V 240V AC Power Supply Connections Common DC Input Drives Rockwell Automation Publication 750 INO20C EN P May 2012 AC Input Drive A PowerFlex 755 IP00 NEMA UL Open Type Drive ATTENTION To avoid an electric shock hazard when servicing the drive a means for Lockout Tagout of an external 120 240V power source must be provided Locking and tagging the common bus precharge disconnect switch alone does not provide sufficient protection when servicing the drive Figure 6 Terminal Block for Endosure Fans TB2 Common DC Input Drive
38. IP00 NEMA UL Open Type Drive Frame Kit Mounting Floor Rail 20 750 MNT3 F8 52 Steps Note Discard unused spacers Rittal Style Enclosure SS The Floor Rail Kit is supplied with two sets of spacers that are used to adapt the kit to different enclosure types Refer to the diagram below A Hoffman Style Enclosure SS lt DN Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Steps BCO s 6 o es o i p a 7 Ze 37 9 Nem 336 Ib in M10 T40 M8 9 0 Nem 80 Ib in 9 Converter AC Input Field Termination 20 750 BUS2 F9 swej 9 53 Rockwell Automation Publication 750 IN020C EN P May 2012 Loo Lo Co NS S NOUS y 19 J A AA 5 MAN DN J SS 0 M AS 2 23 ss B y f 2 59 mm y A V AL PowerFlex 755 IPOO NEMA UL Open Type Drive d 4 ES l gt oS T v gt o 2 o 2 cn cow CH s a Sa ea ese E co Elo 358 SIS E IE E S z D SI A 5 ea el z2 eais zeg SIS SS Salen mie oa a alg wv 385S w
39. Publication 750 INO20C EN P May 2012 19 PowerFlex 755 IPOO NEMA UL Open Type Drive 20 Enclosure Fans Enclosure fans are required and must meet or exceed the performance shown in Figure 5 for two fans operating at 10 76 CMM 380 CFM each with 1 27 mm 0 05 in H5O static pressure Figure 5 Fan Performance per bay Flowrate CMM 0 00 2 55 5 09 7 64 10 19 12 75 25 0 0 98 50Hz 60Hz 0 78 0 59 0 39 Static Pressure mmAg Static Pressure InAq Typical enclosure pressure with ventilation requirements described in 020 Figure 1 0 00 0 00 90 0 180 0 270 0 360 0 450 0 Flowrate CFM The enclosure fans can be powered from the Control Transformer which is located in the upper part of the drive assembly The transformer supplies 230V AC 21096 power to the drive and drive blower with sufficient power available 240 VA bay for the enclosure fans The terminating point for the enclosure fans is at terminal block TB2 on the right side of the drive assembly see Figure 6 e Recommended wire is 1 3 mm 16 AWG tinned copper stranded conductor PVC insulated 600V 105 C e Recommended Connector Phoenix P N 1757019 5 08 mm pitch 2 position 12A 250V 24 12 AWG To gain access to the Control Transformer refer to the PowerFlex 750 Series Hardware Service Manual publication 750 TG001 To select or verify transformer primary voltage refer to page 41
40. _ 973 5 38 33 VT je 808 4 31 83 8 8 643 3 25 33 NB o o o o E 3 Ga 409 7 16 13 g s CH 129 7 5 11 E g 0 0 0 00 NN An 0 0 0 00 ss ae ee ON Ro cD No oo sr o ee Dimensions are in millimeters and inches Rockwell Automation Publication 750 INO20C EN P May 2012 Front View PowerFlex 755 IP00 NEMA UL Open Type Drive Figure 11 Drive Unit Dimensions Common DC Input 5 s SE g He Height with ea 9 79 QutltDucti Outlet Ducting Kit 32 15 9 0 63 dia gg et ucing g forLifting 2Places 7 Kit Height without e 2063 7 81 25
41. are required for proper installation and for UL certification Frame 8 Equivalent Frame 9 Equivalent Frame 10 Equivalent Vo Kit Catalog Number Quy Catalog Number Qty Catalog Number Quy Description Notes O Converter AC Input Field 20 750 BUS2 F8 1 20 750 BUS2 F9 1 20 750 BUS2 F10 1 Provides power wiring connection Ma Termination O Inverter AC Output Field 20 750 BUS3 F8 1 20 750 BUS3 F9 1 20 750 BUS3 F10 1 Termination Inverter DC Bus Field 1 20 750 BuS4 F9 1 20 750 8U54 F10 1 Termination 400 480V a 20 750 BUS4 F8 3 a Inverter DC Bus Field 1 20 750 BUS6 F9 1 20 750 BUS6 F10 1 Termination 600 690V Q Mounting Back Panel 20 750 MNT2 F8 1 20 750 MNT2 F9 1 20 750 MNT2 F10 1 Drive mounting kit includes four brackets per 6 drive unit to mount the drive to the back of the enclosure Mounting Floor Rail 20 750 MNT3 F8 1 20 750 MNT3 F9 1 20 750 MNT3 F10 1 Includes bottom rails and hardware to utilize 6 the roll out feature of the drive Q Ducting Outlet Top 20 750 DUCT2 F8 1 20 750 DUCT2 F8 2 20 750 DUCT2 F8 3 Aductadaptoris provided to direct exhaust air 6 from the top of the drive Can be used for horizontal or vertical installations Ducting Bottom Inlet 20 750 DUCT4 F8 1 20 750 DUCT4 F8 2 20 750 DUCT4 F8 3 Provides a duct to direct air flow into the bottom of the cabinet Reguires the Flo
42. be installed in suitable supplementary EMC enclosures to achieve compliance with EN 61800 3 Table 1 PowerFlex 750 Series RF Emission Compliance and Installation Requirements Frame 9 AC Input Frame 10 AC Input Standard Limits EN61800 3 Category C2 EN61800 3 Category C3 EN61800 3 Category C1 EN61000 6 4 I S100 A EN61000 6 3 CISPR11 Group 1ClassA CISPR11 Group 1 Class A EN61800 3 Category C3 CISPR11 Group 1 ClassB input power lt 20kVA Input power gt 20 kVA 1 100A Compliance possible with Compliance possible with 30 m motor cable limit Hl 30 m motor cable limit with supplementary mitigation supplementary mitigation with output core 9 output core H Consult factory Consult factory Compliance possible with Compliance possible with 30 m motor cable limit 30 m motor cable limit with supplementary mitigation supplementary mitigation with output core 2 and input output core 2 and input core 3 Consult factory Consult factory core Compliance possible with Compliance possible with 30 m motor cable limit 30 m motor cable limit with supplementary mitigation supplementary mitigation with output core and input output core and input core 9 Consult factory Consult factory core Hl Door shielding kit Door shielding kit installed installed Frames 8 9 Common DC Input Compliance possible with supplementary mitigation Consult factory Compliance possible with supplementa
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44. sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command Min Insulation Type Wire Type s Description Rating Signal QE Standard Analog I 0 0 750 mm2 18 AWG twisted pair 100 shield with drain 300V 75 90 C Remote Pot 0 750 mm 18 AWG 3 conductor shielded 167 194 F Encoder Pulse 1 0 Combined 0 196 mm 24 AWG individually shielded pairs 30 m 100 ft Encoder Pulse 1 0 Signal 0 196 mm 24 AWG individually shielded pairs 30 to 152 e 5008 Power 0 750 mm 18 AWG in dividually shielded pairs Combined 0 330 mm 22 AWG power is 0 500 mm 20 AWG individually shielded pairs EncoderPulse 1 0 Signal 0 196 mm2 24 AWG individually shielded pairs 152 to 259 m 7 G individually shielded pai 500 to 850 ft Power 0 750 mm 18 AWG individually shielded pairs Combined 0 750 mm2 18 AWG individually shielded pairs Digital 1 0 Unshielded Per US NEC or applicable national or local code 300V Safety Input 60 C 140 F Homing Inputs 1201 Shielded Multi conductor shielded cable 0 750 mm 18 AWG 3 conductor shielded 1 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended V Oterminals labeled or Common
45. sub panel s page 39 amp page 40 Mount field termination kit mounting brackets and floor kit page 39 amp page 40 Mounting of customer specified accessories Remote mounting of control pod if specified see 750 IN015 Mount sub panel s Power and Ground Wiring 1 Ensure proper grounding page 45 1 Position amp secure movable L brackets page 49 1 Properly terminate power cables page 48 1 Attach power cabling page 48 Roll in and Secure the Drive Unit LI Raise drive unit to vertical orientation page 37 LJ Position roll out cart see 750 IN001 LJ Lift drive unit onto cart see 750 IN001 LJ Roll drive unit into cabinet and secure see 750 1N001 Control Wiring L Mount control pod into drive if specified page 42 I Verify control transformer voltage page 41 1 Ensure proper cable routing page 58 1 Attach pod power and fiber optic cables page 58 1 Install real time clock battery and HIM cable page 60 1 Install remaining control wiring pages 59 66 LI Verify correct torque on all fasteners and connectors Commission the System 4 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Catalog Number Explanation
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47. 0 W 1942319 MAN aseyd Z 9SeUd L aseud Z 9SPUd L bojeje ndjn0 panddy y ES COWOLU asn4 fejoq aun uow esni 8599WOLU WoZL ezsesn4 andup y sduy peopang wo g 9ZIS asn4 Aejaq oui uouloj eng azis gen 40pnpuo gt iuies snonupuo yndyng 40 gt npuooiuios Joy Npuorwas pei6o3u 3ndu Jy lel5anul ynduj 20 Je16o3u U0h9301g JINDAL DUE d 10 pOpU9UIUI029y S92IA9g u0n3 o1d Indu Jy eg o eg 73 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IPOO NEMA UL Open Type Drive eL aped uo ponunuo gt 01 sampi saamag uon ayoig Indu yq AZEG PUD Jy JOA 069 0001 006 0022 00cc Osh 006 009L Ost 006 0001 006 i Ol C8 SLVALLIDOZ UMON S9 6 MOSL 0001 006 0012 0017 Ost 006 0091 0st 006 0001 006 904 i 18L Z O JLLLDOZ 14611 DL 0001 006 0012 0017 Ost 006 0091 0st 006 0001 006 90 S90L 184 OLELLLDOC IeWION OLL 0001 006 00LZ 0012 057 006 0091 0st 006 0001 006 90 7 OSEL SZLL OoviiLID0C AneaH OSL 6 MAOL 0001 DEI 0081 0081 SLE 0 00I SLE OS 0001 006 719 SLL S9Z4LLLD0Z DO 059 0001 OS 0081 0081 SLE 0 Op SLE DEI 0001 006 719 S 6 SLL OEEJLLLDOZ eulioN 059 0001 DEI 008L 0081 SLE 0 00pL SLE DEI 0001 006 cl9 0 76 T SLviLLIDOC Aneay 059 6
48. 00t 006 L6T v 9 L OEEJILLDOZ IPWION DEI 0001 00t 006 006 007 00 004 00c 00t 006 L6T t9 L S9Z4LLLD0Z DM Ogg 8 MASLE 0001 00t 006 006 00c 00v 004 007 007 006 067 SSS ch i 0464111902 AaH 80 8 M00E 0001 00 008 008 051 00 009 OSL 00 006 SEZ au 86 L OEEJLLLDOZ KneaH 97 0001 00 008 008 OSL 00 009 OSL 00 ka 006 SEZ SLE 767 i S9Z4LLIDOZ JeuuoN 9 8 MOST 0001 057 009 009 SL 057 005 Sal 057 006 881 SLE EE S9Z4LLLD0Z Aneay SIT 8 M1007 ndul jq AZE6 Indu y oA 069 sdwy 910933014 g8ZISXeW XeW p tW p UIW W p UN p UIW sduy sduy sduy ase uu 2 Jequiny And sduy y Buneu UNI 010W 49je94g JAN aseud Z 9SPUd L aseyd Z 9SeUd L amp 5ojene mdmo penddy 0 ESTONOLL asng ejog au ua asng gv99WOLL wozL ensesni andy y sdwy peopeng JE 9ZIS 9SnJ ejog eui 3uouioj eng 9ZIS gen Jopnpuooiuilas snonupuo andino 40 npuooiuios 4opnpuooiuos ei6o3u ndup y 246934 3ndu jq je1boyu U01 9304g 3121 pueg 10 pepuauruiojay S921A0g uon ejojg 3nduj y eg o eg Jq Rockwell Automation Publication 750 INO20C EN P May 2012 74 PowerFlex 755 IP00 NEMA UL Open Type Drive WNWIXeW ase UMOYs sBuney VH 1070 JO Z SI 9ZIS UUnUIUIUU 3N Sf 404 u01 2 101d 9 aseyd Jad asn auo seu feq sup tpe3 a qe1 9U UI past ae JIN Sf UO poseg uorpajod yn uondalod 31242 JOYS IAP pIA01d 0 9AUP oU UI popnpul JP SIOJE2PUI Sept UMOJA YUM sasn aul
49. 0G14TD617 2 9 1561 1420 1562 1250 585 715 20G14TD710 2 9 1693 1540 1694 1350 585 715 20G14TD740 2 9 1819 1655 1821 1500 585 715 20G14TD545 3 10 2463 2240 2464 2000 585 715 20G14TD740 3 10 12 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive 810V DC 60 Hz Input Three Phase 0 400 Hz Output Input Output Amps Input Output Amps Input Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3 Sec Hp Amps Cont 1Min 3 Sec Hp Amps Cont 1Min J3Sec Hp VDC Catalog Number Required Frame Size 391 355 391 INA 350 729 89 20G14TE295 1 8 436 1395 435 400 729 89 20G14TE355 1 8 480 435 479 450 729 89 20G14TE395 1 8 507 460 506 500 729 89 20G14TE435 1 8 562 510 561 500 729 89 20G14TE460 1 8 601 545 600 550 729 89 20G14TE510 1 8 761 690 759 700 729 89 20G14TE295 2 9 838 760 836 800 729 89 20G14TE355 2 9 921 835 919 900 729 89 20G14TE395 2 9 993 900 990 950 729 89 20G14TE435 2 9 1081 980 1078 1000 729 89 20G14TE460 2 9 1152 1045 1150 1100 1000 1899 729 89 20G14TE510 2 9 145 1220 1342 1200 1100 1015 729 89 20G14TE395 3 10 1687 1530 1683 1500 1400 1312 729 89 20G14TE510 3 10 932V DC 50 Hz Input Three Phase 0
50. 11 LZOL 6l SvsaiLiDOC 1461 SELL 6 4HOOOL ndul Jq HOA 059 ponunuo gt ynduy Jy 30A 087 sduy 9Da10Jd PZS XN will uW va uW sduy sduy sduy ase uu 4oguny hna sduy 5uney WNL 10 0W xeWJojeoig oseUd C 95BUd L aseudg z aseyg L Bopen yndjng payddy a MOLL azis NAD osny eist 9uli UoN ssnj Kejaq au WoZL ezisesn4 WoZL ezisasnj ndulDV sdury peopiong TO Ben 10 gt npuo gt iuios uouojj eng 4op npuooiuos 40pnpuo gt iuos snonupuo yndjng e4693u ndul 20 jei6oup ebe ndul V U0h9301g JINDAL UDUP1g J0J papuUdWWOraY S921A9g uorpejojg Indu y keg o eg q 71 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive e aped uo ponunuo gt 01 8 sampi sarinag uon gt 20ig Indu IQ A018 PUD Jy HOA 009 0001 006 oozz 0077 0st 006 0091 Dk 006 0001 006 uL ii 968 SSEJLLLDOZ wfr 09 0001 006 oozz 0077 0st 006 0091 Dk 006 0001 006 A OL 9 8 S6EJLLLDOZ IeWION 09 0001 006 00ZZ 0077 0st 006 0091 osy 006 0001 006 IL 89EL OLL 09v3LLLDOZ AH 094 6 dH008 0001 058 000 0007 Sth 058 0051 Sty 058 0001 006 199 0941 OSOL Z SEVILLLDOZ AneaH 00 6 dH 0SZ 0001 008 0007 0007 004 008 0051 00 008 0001 006 159 69 Z S6ZILLLD0Z WON S6S 0001 DEI 008L
51. 18 35 4 ele d 236 0 9 29 119 2 4 69 L L 0 0 0 00 ek Y Y Y Y La L 000000 4205 Outside of 7 93 9 3 70 gt lt 17 0 0 67 16 56 Cabinet Post lt 403 9 15 90 544 2 14 UU Max Backset Front View o 5 mm Hex Key Allen 10 places Right Side View 11 3 Nem 100 Ib in Dimensions are in millimeters and inches 30 Rockwell Automation Publication 750 INO20C EN P May 2012 1228 3 48 36 1100 0 43 31 953 1 37 52 788 0 31 02 623 0 24 53 0 0 0 00 Figure 13 Overall Dimensions with Mounting and Termination Kits Frame 8 Common DC Input 5 0 mm 0 2 in 4 places 11 3 N m 100 Ib in PowerFlex 755 IP00 NEMA UL Open Type Drive Shown without Outlet Ducting Kit 18 gt y o o Jo e Gd oo o o o o d o o E o P
52. 22 765 842 650 432 528 20G11TD710 1 8 755 800 880 700 432 528 20G11TD740 1 8 906 960 1056 800 432 528 20G11TD430 2 9 986 1045 1150 900 432 528 20G11TD485 2 9 1071 1135 1249 1000 432 528 20G11TD545 2 9 1288 1365 1502 1100 432 528 20G11TD617 2 9 1340 1420 1562 1250 432 528 20G11TD710 2 9 1453 1540 1694 1350 432 528 20G11TD740 2 9 1562 1655 1821 1500 432 528 20G11TD545 3 10 2114 2240 2464 2000 432 528 20G11TD740 3 10 8 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive 600V AC Three Phase 60 Hz Input Three Phase 0 400 Hz Output Input Output Amps Input Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3 Sec Hp Amps Cont Min 3 Sec Cont 1Min 3Sec Hp VAC Catalog Number Reguired Frame Size 335 355 1391 NA 350 540 660 20G11TE295 1 8 373 1395 435 400 540 660 20G11TE355 1 8 41 1435 479 450 540 660 20G11TE395 1 8 434 460 506 500 540 660 20G11TE435 1 8 481 510 561 500 540 660 20G11TE460 1 8 514 545 600 550 540 660 20G11TE510 1 8 651 690 759 700 540 660 20G11TE295 2 9 717 760 836 800 540 660 20G11TE355 2 9 788 835 919 900 540 660 20G11TE395 2 9 849 900 990 950 540 6
53. 25 1 18 yn y A gt lt 9 5 0 38 Um V T2 W T3 0 0 0 00 28 288 4 11 36 yee o Tu DE Left Side View 424 9 16 73 Figure 10 Drive Unit Dimensions AC Input C Gt n ON Go GE o na Height with dm 15 9 0 63 dia EG Outlet Ducting Kit forlifting 2 Places m Outlet 2063 7 81 25 Ducting Kit 20124 79 23 e er gece AS 1922 6 75 69 Bl o 5 3 RIL1 a 1846 6 72 70 oO 1855 8 61 56 o D 1718 6 67 66 MU MYD 9191 99 lo D a Captive Mounting 1654 6 65 14 gl Fastner 10 Places TA3 5 a e 1530 6 62 62 6 R 1563 6 61 56 FA EZA O m 3 roles 6 U i 1513 6 59 59 I d on Captive Duct w Interface mM Hardware Wee 4Places 1248 7 49 16 ike oe 8 1120 6 44 12 d UT
54. 3 443 bein Roll out cart 20 750 CART1 F8 Note The roll out cart is reguired to remove the drive assembly from the enclosure 1 Phillips and Pozidriv are registered trademarks of the Phillips Screw Company Enclosure Reguirements The following specifications must be met for proper installation Width 800 mm 31 5 in min 1600 mm 63 0 in min 2400 mm 94 5 in min Depth 600 mm 23 6 in min Height 2200 mm 86 6 in min Weight Enclosure must be able to support the total eguipment weight stated on page 36 Construction According to EN60439 1 Bus Bars ATTENTION To guard against drive damage DO NOT connect power wires directly to the drive power terminals Power wiring must be connected to bus bars which are fastened to the drive power terminals Power wiring is connected to the drive power terminals see page 47 using the Field Termination kits shown on page 6 and page 7 or fabricated using material with the following specifications e Material CDA 110 Copper e Minimum Cross Section 80 7mm 0 125 in per cach 100 A of drive rating 16 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive In addition the bus bar must be supported as detailed in the figure below Power Terminal 145 M10x 35 mm SEMS 22 4 Nem 200 bin Bus Bar Support within 305 mm 12 0 i
55. 4 gt lt 451 0 87 2 gt Gasket Duct User Supplied Filter not shown for clarity Duct must contact gasket when door is closed 18 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Figure 3 Outlet Ducting Kit 20 750 DUCT2 F8 Details Outlet Ducting kit attaches to top mounting bracket and should be installed before the drive unit is rolled in User supplied ducting is mounted to enclosure top and matches up with the ducting kit Use M6 screws of suitable length to attach duct to adapter 11 3 N m 100 Ib in Figure 4 Outlet Ducting Kit 20 750 DUCT2 F8 Dimensions M6 Hole 14 places Torque 5 1 N m 45 Ib in 18100719 2 amp O20 000 690O0 Oe0 O4 168 00 6 614 q Q O 84 00 3 307 S o 0 00 0 000 J G 13 00 0 512 DA p mamam PG U eege lt E eu aS 5 a Em es SE ss 2 z S ES rl oo U o 3 Keng o ow o co q on Si Rockwell Automation
56. 5 0091 008 00ZL 00ZL SLE DI O0EL SLE 06 OOLL Du H L OPSOLLLDOC 1461 s8s 8 MASLE 0091 002 009L 0091 ER 00 0021 E 002 OOLL EES S16 0L8 L 0592111502 Aneay 0091 00Z 009L 0091 0st 00 0021 OSE 002 OOLL EES 178 v6S L OPOLLLDOC PUUJON Dt 0091 002 009L 0091 OSE 004 0021 0st 002 OOLL vES v6S L 09P2LLL90C wn Obs 8 MI SLE 0091 009 O0vL 00bL 009 0001 a 009 OOLL 99y 158 80 L ZL9SDLLLD0Z Aneay uv 0091 009 00 L 0081 009 0001 009 3 OOLL 0 178 v89 L 0POLLLDOC Aneay 9sy 0091 009 00 L 0081 009 0001 009 DOLL SSY 69 90S L O9PDLLLDOZ IPWION 0 8 M1057 0091 005 ooll 0011 005 058 005 0011 08 69 8 5 L 09P2LLL90C AaH 8E 8 M1002 ndul g AOS ndul Dy 310A OOF sduy y 10229301d PZS N UN gg UN w ll wll uW sduy sduy sduy dase uwi Jaquiny Ang sduy y Suey JImD 1010W xey Sd aseug c aseyd L aseud z 9SPUd L Bojeye yndyng payjddy qp MOLL age sen WPD osny fejaq ut l uoN asnj fejaq el wozi 3215 asma y WOZL 3zS sn4 andupjy sduy peopeng lt wg 40pnpuooiuies yu w jJ end 40 npuo gt iuos Jopnpuooluies snonunuo yndjno lel5anul 1ndul q jeaBajuy ebe ynduy Jy U01 29101d JINDAL UDUP1g 10 pOpU9UIUI029 S921A9g UPd Indu JY Mun 031100 20 Rockwell Automation Publication 750 INO20C EN P May 2012 68 PowerFlex 755 IP00 NEMA UL Open Type Drive u0n 30Jd Imp JOYS AAUP DIA01d 0 ALP IY ui papnpul 948 s101e3Ipul asnj UMOJA YLM sesn
57. 5 F9 1 20 750 BUS5 F10 1 Provides power wiring connection 20 750 OB Bus Precharge BUSS kits include EMC input cores Inverter AC Output 20 750 BUS3 F8 1 20 750 BUS3 F9 1 20 750 BUS3 F10 1 Field Termination Mounting Back Panel 20 750 MNT2 F8 1 20 750 MNT2 F9 1 20 750 MNT2 F10 1 Drive mounting kit includes four brackets per H drive unit to mount the drive to the back of the enclosure D Mounting Floor Rail 20 750 MNT3 F8 1 20 750 MNT3 F9 1 20 750 MNT3 F10 1 Includes bottom rails and hardware to utilize the roll out feature of the drive Ducting Outlet Top 20 750 DUCT2 F8 1 20 750 DUCT2 F8 2 20 750 DUCT2 F8 3 Aductadaptoris provided to direct exhaust air H from the top of the drive Can be used for horizontal or vertical installations Q Ducting Bottom Inlet 20 750 DUCT4 F8 1 20 750 DUCT4 F8 2 20 750 DUCT4 F8 3 Provides a duct to direct air flow into the bottom ofthe cabinet Requires the Floor Rail kit to secure the duct O Control Pod 20 750 POD1 F8 1 20 750 POD1 F8 1 20 750 POD1 F8 1 Control Pod including Main Control Board and EIN Fiber Interface Board Mount in the left most bay of the drive or remotely see below Control POD Remote 20 750 RPD1 F8 1 20 750 RPD1 F9 1 20 750 RPD1 F10 1 Hardware fiber optic and power supply 8 Mount cables to remotely mount the control pod up to 23 m 75 ft from the drive Q 24V Harness 20 750 PH1 F8
58. 60 20G11TE435 2 9 925 980 1078 1000 540 660 20G11TE460 2 9 986 1045 1150 1100 1000 769 540 660 20G11TE510 2 9 1151 1220 1342 1200 1100 1868 540 660 20G11TE395 3 10 1444 1530 1683 1500 1400 1123 540 660 20G11TE510 3 10 690V AC Three Phase 50 Hz Input Three Phase 0 400 Hz Output light Duty Normal Duty Heavy Duty Input Voltage Input Output Amps Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3 Sec kW Cont 1Min Cont 1Min VAC Catalog Number Required Frame Size 311 30 1363 NA 315 621 759 20G11TF265 1 8 349 370 407 355 621 759 20G11TF330 1 8 386 410 451 400 621 759 20G11TF370 1 8 433 460 506 450 621 759 20G11TF415 1 8 471 500 550 500 621 759 20G11TF460 1 8 499 530 583 530 621 759 20G11TF500 1 8 612 650 715 630 621 759 20G11TF265 2 9 669 710 781 710 621 759 20G11TF330 2 9 744 790 869 800 621 759 20G11TF370 2 9 810 860 946 850 621 759 20G11TF415 2 9 904 960 1056 900 621 759 20G11TF460 2 9 961 1020 1122 1000 621 759 20G11TF500 2 9 1083 1150 1265 1100 621 759 20G11TF370 3 10 1399 1485 1634 1500 621 759 20G11TF500 3 10 Rockwell Automation Publication 750 INO20C EN P May 2012 9 PowerFlex 755 IPOO NEMA UL Open Type Drive AC Input Drive Installation Kits The following kits are available to assist you with installation of drive components in your enclosure Note that certain kits
59. 9 EES L Strilli50c AAgaH SSE 0001 00 0001 0001 00c 00t 00 00c 00t 006 OLE 65 v6r L S6t3lLI507 AgaH Hai 0001 0st OOLL 0011 sc Ost 008 sc osy 006 SEE EES LOE L SSEJLLLDOZ IeWION SSE 0001 0st OOLL 0011 sc Ost 008 sc osp 006 SEE LOE 1 S6ZILLLDOZ DM S 8 dH 0S 0001 00t 000L 0001 007 00b 004 00c 00v 3 006 cot 06t STE L S6ZILLLDOZ eulioN S6C 0001 OSE 006 006 SLL 0st 007 SLL 0st 006 817 EES try L SSEJLLIDOZ Aneay 6 lt 8 dH 00 0001 OSE 008 008 SLL 0st 009 SLL 0st 006 SC 06r 80r L S6alLiboc KneaH uc 8 dH 057 jnduj 30 A018 ndul 5y 30A 009 sduy 9 10PY01d PZS XLW XLN p UIW p UIW pW uw uw sduy sduy sduy ase uu 2 Jequiny And sduy y Buneu HN 10 0W 19 919 31241 aseyd Z aseyd L sseud z aseud L amp Bojeye mdmo z paddy uy SC9WOLU asn ejag au ua esni 8p99WOLL a WoZL ezsesn4 andu ay sduy peopeng JE 9ZIS 9SnJ ejog awi 1u ut 3 eng z gen Jopnpuooiuilas snonupuo yndyng 40 npuo gt iuios 4opnpuooiuos ei6o3u 3ndu jy lel5anul 1ndul 5q je1boyu U012930Jd JINDAL DUE d 104 papueuiuroey S92IA9g uonpejoig Indu Jy eg o eg Rockwell Automation Publication 750 INO20C EN P May 2012 72 PowerFlex 755 IP00 NEMA UL Open Type Drive uon ajoJd MOD JOYS 9AMD DIA01d 0 ALP IY UI pepnpul MP s101e3Ipui asnj UMOJA YLM sesny aul 20 gea Z
60. AM089 0001 002 0041 0041 OSE 00 0081 0st 002 0001 006 955 588 6v9 SOZALLIDOZ IeUMON 065 0001 00 00ZL 0041 05 00 0081 0st 002 0001 006 965 901 88 OZEdLLLD0Z Aneay 065 6 M095 0001 009 00yL Ok 00 009 0011 00 009 0001 006 WA S 6 Di Z 0884111502 Aneay 00S 6 M00S 0001 055 00 L 001 SC 055 0001 SLT 055 0001 006 tty 88 069 Z S9Z4LLLDOZ AaH 0 6 Mik 0001 059 00SL 0051 STE 099 0071 STE 059 006 667 E8S 0054111902 DIN OES 8 MOES 0001 009 00SL 0051 00 009 00LL 00 009 006 Lk 06 OSS L 00S41LLDOZ UMON 005 0001 009 0051 0051 00 009 00LL 00 009 006 Lk OSS LI 09P11LL90C wr 005 8 M00S 0001 055 00 L 001 SLT OSS 0001 SLT 055 006 vey He 905 L 09b41LLDOZ UMON 09y 0001 055 00 L 001 SLT OSS 0001 SLT 055 006 vey 90S L SLrdLLL507z wr 09 8 MAOSY 0001 005 0021 0021 057 005 006 057 005 006 68E DI 0c9 1 0054111902 AAgaH ELp 0001 005 0021 0021 057 005 006 057 005 006 LLE Mai Sy L StilllD0C UMON Sly 0001 005 0021 0021 057 005 006 057 005 006 98E lap LU OZEJLLLDOZ 1461 Oly 8 MO0OOb 0001 Ost DOLL 0011 sc 0 008 sc Ost 006 ESE H E9S L 0954111504 Aneay SLE 8 MIS E 0001 Ost OOLL 0011 sc Wu 008 sc 0st 006 vtt 6 9 SSS L SLPdLLL90Z KneaH OLE 0001 Ost DOLL 0011 sc 0 008 sc 0st S 006 Ma SSS Z0v L 0ZE41LLDOZ IeWION OLE 0001 0st DOLL 0011 Sc osy 008 sc Ost 006 6vt x bi O 4LLLDOZ wfr OLE 8 MSSE 0001 00t 006 006 00c 00v 007 00c
61. C 60 Hz Input not UL listed bu SAN DC Code Amps Hp et SA Code Amps kW Sd sil D 480V AC 650V DC equire rame Size equire rame Size E GOV AC 810V DC D430 430 35 1 F265 265 250 F 690V AC 932V DC not UL listed ES gt a L E 330 35 D545 545 45 1 4 F370 370 355 8 D617 617 50 1 F415 415 400 D710 710 60 1 F460 460 450 D740 740 65 1 F500 500 500 g D430 800 700 2 F265 590 560 2 Filtering and CM Cap Configuration D485 960 800 2 F330 650 630 2 Code Default CM Cap Connection D545 1045 900 2 i F370 710 710 2 P A Yes Jumper Removed D617 1135 1000 2 F415 765 750 2 y Yes Jumper installed D710 1365 1100 2 F460 795 800 2 t 480V drives must select code A Jumpers are included for field D740 1420 1250 2 F500 960 900 2 dl destred D545 1525 1350 3 E F370 1040 1000 3 m D740 2070 1750 3 F500 1400 1400 3 To achieve the extended ratings listed for Frames 9 and 10 the base To achieve the extended ratings listed for Frames 9 and 10 the base h Frame 8 drive must be paralleled 2 or 3 times Refer to the Drive Frame 8 drive must be paralleled 2 or 3 times Refer to the Drive q n Rating tables on pages 8 9 12 and 13 for detailed information Rating tables on pages 8 9 12 and 13 for detailed information Dynamic Braking L ode Internal Transistor N No No Not available on Frames 8 10 Rockwell Automation Publicatio
62. Cont 1Min 3 Sec Cont 1Min 3Sec kW VDC Catalog Number Required Frame Size 621 540 1594 NA 315 486 594 20G14TC460 1 8 63 585 644 315 486 594 20G14TC540 1 8 704 612 673 355 486 594 20G14TC567 1 8 83 750 825 400 486 594 20G14TC650 1 8 916 796 876 450 486 594 20G14TC750 1 8 957 832 915 450 486 594 20G14TC770 1 8 1197 1040 1144 560 486 594 20G14TC460 2 9 1254 1090 1199 630 486 594 20G14TC540 2 9 1352 1175 1293 710 486 594 20G14TC567 2 9 1686 1465 1612 800 486 594 20G14TC650 2 9 1703 1480 1628 850 800 1254 486 594 20G14TC750 2 9 1841 1600 1760 900 850 1352 486 594 20G14TC770 2 9 1974 1715 1887 1000 900 1525 486 594 20G14TC567 3 10 2681 2330 2563 1400 1250 12071 486 594 20G14TC770 3 10 650V DC 60 Hz Input Three Phase 0 400 Hz Output Light Duty Normal Duty Heavy Duty Input Voltage Input Output Amps Output Amps Output Amps Range Base Drive Quantity Equivalent Amps Cont 1Min 3 Sec Hp Cont 1Min Cont 1Min VDC Catalog Number Required Frame Size 533 485 534 NA 400 585 715 20G14TD430 1 8 599 545 600 450 585 715 20G14TD485 1 8 649 590 649 500 585 715 20G14TD545 1 8 781 710 781 600 585 715 20G14TD617 1 8 84 765 842 650 585 715 20G14TD710 1 8 880 800 880 700 585 715 20G14TD740 1 8 1055 960 1056 800 585 715 20G14TD430 2 9 1149 1045 1150 900 585 715 20G14TD485 2 9 1248 1135 1249 1000 585 715 20G14TD545 2 9 1501 1365 1502 1100 585 715 2
63. ENG0269 1 Parts 1 amp 2 type gG or eguivalent should be used e UL UL Class T J or L should be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip If one of these is chosen as the desired protection method the following requirements apply e IEC and UL Both types of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Rockwell Automation Publication 750 INO20C EN P May 2012 67 PowerFlex 755 IPOO NEMA UL Open Type Drive 69 90ed uo panunuod 01 8 sau sa2IAaq uon gt 2301g Indu IQ JOA OFS pub IY HOA OOF 0091 OSEL 00 lt E 00cE HA OseL 00FC S19 DEL gy00yL OOLL 0L 86LZ SEL Z OSZILLLD0Z KneaH 060L 0091 DEL 00c 00cE HA OseL 00FC S19 DEL gy00yL OOLL EZOL 8 9L 66LL Z ZOSILLLDOZ IPWION 0601 0091 DEL 00c 00cE S19 OseL 0002 S19 DEL gy00yL DOLL 0L 66LL OVvSOLLIDOC 1461 060L 6 AM 0 amp 9 0091 00 L OOLE 00LE 059 00 L 00EC 059 00 L ob 0011 OL CZ8L 0951 Z 0599111902 Aneay OvOL 0091 00 L OOLE 00LE 059 00 L 00EC 059 00 L ob DOLL OL v8sL vell Z OVSOLLIDOC eulHloN OboL
64. ION sul c 0091 0541 O0SE 005 StL OsvL 0092 STL OSbL g 00vL 0011 ISIL II 49SOLL50C 167 SILL 6 MO andul 30 AOS penunuo gt yndu y 0A OOF sduy y 10229301d 99215 HN will GVW w ll wl uW sduy sduy sduy esch umur 2 4oguny hna sduy Z uneM 3m4n40 0W xew Jeyeeig aseug z aseug L 9SPUd C 9SPUd L Bojeye ndjno palddv 8 MOLL 921s sen NAD asny fejaq all UON ssnj fejaq uni WOLL egent WOLL steen ndupjy sdwy peopeng wo F 40 npuooiuios juawajj jeng 4opnpuoonuos 4opnpuo gt iuoes snonunuo ndino 2 le5anul ynduj q jei6oup ebe ndul V 1013393014 JINDAL UDue1g 10 pa puaWIWOIaY s 3IA uorpejoid 3ndu y uN OIHUNDA 69 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IPOO NEMA UL Open Type Drive 17 95ed uo panunuo gy 0091 DCL 000 000 SCH 0ScL 0022 SCH DCL g 00PL 00LL 986 8hOc 89SL Z OLZALLLDOZ KneaH ShOL 0091 DCL 000 000 579 0ScL 0072 579 DCL ob DOLL 986 8951 OSLL Z SvSQLILIDOC eULION SbOL e 0091 DCL 000 000 SCH 0ScL 0072 579 DCL ob DOLL 986 OSLL Z S8valLiDOC w6 ShOL 6 dH 006 gy 0091 OSLL 0042 0042 SLS OSLL 0002 SLS OSLL ob DOLL 906 8cAl Ovbl ZL9LLLDOZ Aan 096 gy 0091 OSLL 00 7 0042 SLS OSLL 0002 SLS OSLL ob 0011 906 ObbL 9501 Z S8valli50c eUuLION 096 gy 0091 OSLL 0027 0042 SLS OSL
65. Installation Instructions Y wy PowerFlex 755 IP00 NEMA UL Open Type Drive Frames 8 10 200 1500 kW 250 2000 Hp Allen Bradley This document provides instructions for the installation of an IP00 Open Type PowerFlex 755 drive Frames 8 10 in a user supplied enclosure The information provided in this publication supplements the PowerFlex 750 Series Installation Instructions publication 750 IN001 and is intended for qualified drive service personnel only Topic Page General Precautions 2 Certifications 3 Overview 4 Installation Overview 6 AC Input Drives 8 Common DC Input Drives 12 Installation Tools 16 Enclosure Requirements 16 CE Conformity 23 Horizontal Mounting Guidelines Single Drive Unit Only 26 Dimensions 28 Lifting 36 Drive Installation 38 Selecting Verifying Control Transformer Voltage 41 Installing the Control Pod in the Drive 42 Power Wiring 45 Kit Installation Guidelines 49 Cable Routing 58 1 0 Wiring 59 Fuse and Circuit Breaker Ratings 67 Allen Bradley Rockwell Software Rockwell Automation PowerFlex 755 IPOO NEMA UL Open Type Drive Additional Resources For additional PowerFlex 750 Series drive information refer to the following publications online at www rockwellautomation com literature Title Publication PowerFlex 750 Series Installation Instructions 750 IN001 PowerFlex 750 Series P
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67. L 0001 0017 001v 0017 058 00 L 0005 058 0041 0001 006 OSEL Shle ELSL t OLSIILIDOC IEUJON 0 bL OL dHOOFL 0001 00v 00P O0pt 002 O0rL 0052 002 00pL 0001 006 ECLL SDIZ S8LL OLSILLLDOZ Aneay 06LL OL dHOSCL 0001 00S 006E 00st su OsbL 0092 su Wu 0001 006 LGLL vort ZvEL f S6EJLLLDOZ wn Occ OL dur 0001 OOLE OOLE 001 059 00 L 0047 059 00 L 0001 006 8v0L 99L IL t S6EILLI OZ JeuuoN OLLL OL 0001 DCL D00E 00 S79 DCL 0072 79 DCL 0001 006 986 OSLL c 086411190 wfr 0L 6 dHOOLL 0001 0011 0097 0097 055 00LL 0007 055 0011 0001 006 898 99L 08EL t S6EILLLDOZ AaH 06 OL 0001 OSLL 0087 0087 SLS OSLL 0012 SLS OSLL 0001 006 S76 8 0 09731L190C 1461 086 0001 OSLL 0087 0087 SLS OSLL 0012 SLS OSLL 0001 006 76 0OLbL 840L 0863111007 EUJON 086 6 dHOOOL 0001 0SOL 00sz 0057 ZS OSOL 0061 Hei 0501 0001 006 618 066 Z Stv3lLL50c wb 006 0001 0SOL 0057 0057 ZS OSOL 0061 Hei 0501 0001 006 6v8 891 066 09r111100C UMON 006 6 dH 056 0001 0001 00bc 0002 005 000L 0081 005 0001 0001 006 88 a 6l6 S6t31LL50c wn S 8 0001 056 0062 0062 S 0 6 0081 Sly 056 0001 006 6LL 0971 806 SEb1LLLDOZ euloN S78 0001 056 0062 0062 S 0 6 0041 Sy 0S6 0001 006 69 OLbL EL 0864111502 Aneay si8 6 dH 006 1ndul 20 A018 penunuo ynduj JY 30A 009 sduy 910991014 922IS WEN XLW p UW GUN cg XeW p UW p UW sduy sduy sduy oer um J9qUINN And sduy y Buneu HM 403
68. L 0002 SLS OSLL ob OOLL 906 9S0L OtvQlll50C DI 096 6 dH 008 gy 0091 056 00tc 00 Z Sly 056 00 41 SLY 056 ob 0011 SSL 8951 00CL Z SHSaLLLDOZ Aneay 008 6 dH 0SZ gy 0091 056 00tc 00 Z SLY 056 00 41 Sly 056 ob DOLL SSL 8 amp d 088 Z OtvQlLL5DOC PUWION 008 gy 0091 056 00tc 00EC SLY 056 00 41 SLY 056 g 0071 0011 OSL Ob DU Z SSvalLIDOC Aneay 6 6 dH 002 e 0091 058 0002 0002 Scy 058 0051 Scy 058 ob 00LL 0 9 BCL S901 Z 0890111502 neoH 0LZ 6 dH 009 0091 0001 00bZ 0081 00 000L 0081 005 0001 0011 SSL 088 L OvZdLLL50z DI 008 8 dH00 0091 006 00cc 0072 osp 006 0091 Osh 006 0011 869 OLLL bl8 L OPZGLLLDOC PUHON Ov 0091 0001 00cc 0072 005 000L 0041 005 0001 0011 UL ki 8 L OLZALLLDOZ 1n 9 8 dH 0S9 0091 006 OOLZ 0012 Scy 058 0051 Sty 058 0011 0 9 9901 Gi L OLZALLLDOZ PUMON 0LZ 0091 006 OOLZ 0012 Scy 058 0051 Sty 058 0011 049 Gi L ZL901LL90C DI 014 8 dH009 0091 008 008L 00vc SLE DJ O0EL SLE 06 E 0011 Op OLLL 976 L OILL90Z Aneay L19 0091 008 008L 0081 TE D I 0081 Hai 06 DOLL 785 976 6 9 ZL901LL90C eULION L19 0091 004 00ZL 00 41 00 00 L E 00Z lt DOLL LSS 6P9 VSGLLLDOC mn 065 8 dH 005 0091 059 009L 0091 Hai 059 0071 Hai 059 00LL hls 690L 818 L OLZALLLDOZ Aneay SS 0091 059 0091 0091 059 00CL 059 z 0011 H 818 009 L SPSGILLDOC PUUJON SS 0091 059 0091 0091 059 00CL 059 0011 H 009 L S8rdLLL50z wr SvS 8 dH OSY 0091 009 O0vL 00PL _ 009
69. Pod kits described on page 10 or page 14 must be used Rockwell Automation Publication 750 INO20C EN P May 2012 3 PowerFlex 755 IPOO NEMA UL Open Type Drive Overview Selecting and Integrating an IP00 System The following steps will guide you in planning and installing a PowerFlex 755 IP00 NEMA UL Open Type drive 1 Considerations 1 Drive size Hp amp V AC required accessories options HIM comms etc 1 Ingress protection of system 1 Mounting orientation of drive L Cooling method venting orientation alignment of venting 1 Control pod mounting location a Cabling entry exit scheme and cable routing provisions I Roll out cart required 1 Personnel safety and necessary tooling Selection 1 Select and purchase enclosure with sub panel and ingress accessories page 16 1 Select and purchase drive and corresponding drive options see 750 TD001 LI Select and purchase pod and corresponding cables page 10 or page 14 1 Select and purchase field termination kits page 10 or page 14 21 Select and purchase appropriate mounting kits drive mounting amp floor page 10 or page 14 1 Select and purchase door fans pages 20 21 1 Select and purchase necessary wire and cabling pages 45 amp 59 Prepare the Enclosure Create ventilation openings mount door fans pages 17 21 Provisions for accessories HIM cradle etc see 750 TD001 Fabricate and mount inlet and outlet plenums pages 17 19 Drill
70. ate or conduit box is not installed Ptc Motor PTC Motor protection device Positive 40 Ps Motor PTC 4 Temperature Coefficient on Port X E Ao0 Analog Out 0 Bipolar 10V 11 bit amp sign 2 k ohm 75 minimum load Port X Ao0 Analog Out 0 co I nalog Dut tt 4 20 mA 11 bit amp sign 400 ohm maximum Ao1 Analog Out 1 load 85 Ao1 Analog Out 1 on Port X 10V 10 Volt Reference 2k ohm minimum 10VC 10 Volt Common For and 10 Volt references 10V 10 Volt Reference 2k ohm minimum Ai0 Analog Input 0 Isolated 9 bipolar differential 11 bit amp 50 70 sign on Port X AiO Analog Input 0 Voltage Mode 10V 88k ohm input Ail Analog Input 1 impedance 60 70 puni Current Mode 0 20 mA 93 ohm input on Port X e Ail Analog Input 1 impedance 24VC 24 Volt Common Drive supplied logic input power 200 mA max per 1 0 module 1 HW 24 Volt DC 600 mA max per drive DiC Digital Input Common Common for Digital Inputs 0 5 Dio Digital Input 0 2 24V DC Opto isolated 1 Di1 Diaital Input 1 2 Low State less than 5V DC on Port X i High State greater than 20V DC 11 2 mA DC Di2 Digital Input 2 2 115V 132V Max AC 50 60 Hz Opto Di3 Digital Input 3 2 isolated J Low State less than 30V AC Di4 Digital Input 4 High State greater than 100V AC Di5 Digital Input 5 2 1 Not present on 120V versions 2 Digital Inputs are either 24 Volts DC 2262C o
71. ble connection TB1 1 0 terminal block 1 Refer to the PowerFlex 755 Drive Embedded EtherNet IP Adapter User Manual publication 750COM UM001 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Terminal Block Specifications Wire Size Range Torque Strip Name Maximum Minimum Maximum Recommended Length Main Control Board TB1 25mm 0 3 mm 0 25 N m 0 2 N m 6mm 14 AWG 28 AWG 2 2 Ibein 1 8 Ib in 0 24 in TB1Terminal Designations Fixed 1 0 Terminal Name Description Di 0ac Digital Input 0 120V AC Connections for AC power supply m Dic Digital Input Common Digital input common b FE Di 0dc Digital Input 0 24V DC Connections for DC power supply li 24V 24 Volt Power Connections for drive supplied 24V power 150 mA maximum 24VC 24 Volt Common Hardware Enable Circuitry Digital Input 0 can be used as a general purpose programmable input or by removal of a jumper configured as a dedicated hardware enable which is unaffected by parameter settings To configure Digital Input 0 as a dedicated hardware enable complete the following steps 1 Access the Control Pod 2 Locate and remove the ENABLE Jumper on the Main Control Board see
72. ckwell Automation Publication 750 IN020C EN P May 2012 47 PowerFlex 755 IPOO NEMA UL Open Type Drive 48 Termination Kit Current Rating Current Rating at Specified Drive Input Voltage 380 400VAC 480V AC 600VAC 690VAC Termination Kit Frame Catalog Number 513 540VDC 650VDC 810VDC 932VDC Converter AC Input 8 20 750 BUS2 F8 819A AC 755AAC 514AAC 499AAC Inverter AC Output 8 20 750 BUS3 F8 832A AC 800A AC 545AAC 530AAC Inverter DC Bus 8 20 750 BUS4 F8 957ADC 882ADC 601ADC 583ADC DC Input for Common Bus 8 20 750 BUS5 F8 957A DC 882ADC 601ADC 583ADC Precharge Converter AC Input 9 20 750 BUS2 F9 1638A AC 1510A AC 1028A AC 998A AC Inverter AC Output 9 20 750 BUS3 F9 1664A AC 1600A AC 1090A AC 1060A AC Inverter DC Bus 400 480V 9 20 750 BUS4 F9 1914ADC 1764ADC NAU NA DC Input for Common Bus 9 20 750 BUS5 F9 1914A DC 1764ADC 1202ADC 1166A DC Precharge Inverter DC Bus 600 690V 9 20 750 BUS6 F9 NAM MA 1202ADC 1166ADC Converter AC Input 10 20 750 BUS2 F10 2457A AC 2265A AC 1542A AC 1497A AC Inverter AC Output 10 20 750 BUS3 F10 2496A AC 2400A AC 1635A AC 1590A AC Inverter DC Bus 400 480V 10 20 750 BUS4 F10 2871ADC 2646A DC WAT N A DC Input for Common Bus 10 20 750 BUS5 F10 2871A DC 2646A DC 1803ADC 1749A DC Precharge Inverter DC Bus 600 690V 10 20 750 BUS6 F10 NAU N A 1803ADC 1749ADC 1 N A not to be us
73. cy C460 400 450 10 400 439 200KW 400 450 0 400 439 200KW 400 321 0 400 313 160KW C540 400 488 10 400 475 224KW 400 488 0 400 475 224KW 400 381 0 400 371 200 KW C567 400 511 10 400 497 250KW 400 511 0 400 497 250KW 400 394 0 400 384 200 KW C650 400 625 10 400 609 315KW 400 625 0 400 609 315KW 400 1450 0 400 439 224KW C750 400 665 10 400 647 355KW 400 665 0 400 647 355KW 400 488 0 400 475 250 KW C770 400 69 10 400 676 355KW 400 694 10 400 1676 355KW 400 1536 0 400 522 300 KW 480V ACThree Phase Input 2 kHZ Carrier Frequency D430 480 387 0 460 394 300HP 480 387 0 460 394 300HP 480 295 0 460 301 200HP D485 480 435 0 460 443 350HP 480 435 0 460 443 350HP 480 330 10 460 336 250HP D545 480 470 0 460 479 400HP 480 470 0 460 479 400HP 480 362 10 460 369 250HP D617 480 567 0 460 577 450HP 480 567 0 460 577 450HP 480 387 10 460 394 300HP D710 480 610 0 460 622 500HP 480 610 0 460 622 500HP 480 435 0 40 443 350HP D740 480 639 0 460 650 550HP 480 639 0 460 650 550HP 480 492 10 460 501 400 HP 600V AC Three Phase Input 2 kHZ Carrier Frequency E295 600 272 0 600 288 250HP 600 272 0 600 288 250HP 600 208 10 600 220 200 HP E355 600 302 0 600 320 300HP 600 302 0 600 320 300HP 600 226 10 600 239 200HP E395 600 332 0 600 352 350HP 600 332 0 600 352 350HP 600 251 10 600 266 250HP
74. d directly to this point bar Typical Grounding Shield Termination SHLD The Shield terminal provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end Use a shield terminating or EMI clamp to connect shield to this terminal Rockwell Automation Publication 750 INO20C EN P May 2012 45 PowerFlex 755 IPOO NEMA UL Open Type Drive 46 Wire Recommendations Description Min Insulation Rating Standard e Four tinned copper conductors with XLPE insulation 600V Copper braid aluminum foil combination shield and 75 C 167 F tinned copper drain wire PVC jacket 1 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 2 The use of shielded wire for AC input power may not be necessary but is always recommended Motor Considerations Due to the operational characteristics of AC variable frequency drives motors with inverter grade insulation systems designed to meet or exceed NEMA MGI Part 31 40 42 standards for resistance to spikes of 1600 volts are recommended Guidelines presented in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 must be followed w
75. e q 2 5 g E o s s s as 2 ER w a x a e 5 AN 5 T UN a x Rey 255 252z2z ESR ZS mi gne c Uu c Lo m LIZEN SE Ee E e gt gt c ce S EP RIRS SEI 9 9 Rockwell Automation Publication 750 INO20C EN P May 2012 54 Frame Kit DC Input for Common Bus Precharge Field Termination 20 750 BUS5 F9 i Steps M10 e 37 9 Nem 336 Ib in T40 M8 PowerFlex 755 IP00 NEMA UL Open Type Drive 9 0 Nem 80 Ibein e Ground Bond Location see page 22 for hardware and torque requirements Rockwell Automation Publication 750 IN020C EN P May 2012 55 PowerFlex 755 IPOO NEMA UL Open Type Drive Steps M10 O 37 9 Nem 336 Ib in T40 M8 9 0 Nem 80 Ib in YA SO o a o 9 NG 9 38 NGONG ANS pe o y lt o o y SN 1 H a y lt ES EN W o 2 o NG gt ES fe d NGE W Ye s P N X 7 7 4 WWW es Ze N AN 22 gt 2 NANG of Y a NON E m e ANN N 7 7 Ele SWN VA SIS E SR MAAN A es NY WN m lt t Ns d elel
76. ed in this configuration UL Listed Barrel Lugs Approximate Maximum Dimensions 44 5 gt 1 75 o bo 7502327 05 Dia A Typical Lug Connection L Bracket Options O Left Side IMPORTANT A O Y A O Re Right Side Both Sides Three Lugs Total on Both Sides 336 Ib in Torque down or remove any unused L brackets Rockwell Automation Publication 750 INO20C EN P May 2012 Verify that all lug fasteners and L brackets are properly torqued to 37 9 Nem PowerFlex 755 IP00 NEMA UL Open Type Drive Kit Installation Guidelines 99 Frame Kit Steps Converter AC Input Field N Termination 4 Side Detail 20 750 BUS2 F8 o a FS ECT 9e Ground Bond Strap STR see page 22 for hardware lle Tr v and torque requirements o Di Ko o Ko o 9 o el M10 Sl 37 9 Nem 336 Ib in Eta 0 T40 M8 D 9 0 Nem 80 Ib in Movable L bracket 8 Inverter AC Output Field Termination M10 f f 20 750 BUS3 F8 37 9 Nem 336 Ib in Side Detail H 140 M8 ol Co 9 0 Nem 80 Ib in
77. ee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 750 INO20C EN P May 2012 PN 153380 Supersedes Publication 750 IN020B EN P December 2011 Copyright O 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
78. ejog tu l uoN esni 8P99WOZL WOZL sten andy ay sdwy peopang wg z asn4 ejog oui Waat eng ezigesnj 1opnpuooluies snonunuo yndyng Jopnpuooiuies Jopnpuooiures e16o3u 3ndu jy 246934 3yndu q Je16o3u 101393014 JINDAL tpue1g 10 papuswurosay S 3IA q U01d 3nduj y egoyfeg gt g 75 Rockwell Automation Publication 750 INO20C EN P May 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com support a
79. ge Guidelines Single Drive P 8 5 cag Unit Only Figure 8 Open Style Drive Horizontal Installation Converter AC Input Field Termination Kit Optional Inverter DC Bus Field Termination Kit Inverter AC Output Field Termination Kit Bottom Inlet Duct Kit Figure 9 Bottom Inlet Ducting Kit Dimensions o M6x1 18 places 10 0 o 325 00 12 795 Q ee 312 00 12 283 287 00 11 299 e o o E 207 00 8 150 gt e o o 127 00 5 000 e e o O 47 00 1 850 0 00 0 000 16 00 0 630 oO 0 0 0 q o 15 00 0 591 0 00 0 000 64 40 2 535 143 80 5 661 4 223 20 8 787 gt gt 302 60 11 913 e 367 00 14 450 382 00 15 039 26 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Derating Guidelines for Horizontal Mounting Three Phase Input Output Frame 8 Only light Duty Normal Duty Heavy Duty Catalog 50 60 Hz Input Output 50 60 Hz Input Output 50 60 Hz Input Output Code Volts Amps Volts Amps Power Volts Amps Volts Amps Power Volts Amps Volts Amps Power 380 400V AC Three Phase Input 2 kHZ Carrier Frequen
80. hen using non inverter grade motors to avoid premature motor failures Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Power Terminals directly to the drive power terminals Power wiring must be connected to bus ATTENTION To guard against drive damage Do Not connect power wires bars which are fastened to the drive power terminals Refer to page 16 boe o o o ll o 6 sn x R L1 B F S L2 o D e d TA3 E y Do Not connect field 6 a LS wiring directly to power l A 5 52 Uu ER terminals n TIERS 1 e e M10 x 35 mm SEMS DC DO Torque 22 4 N m e 200 Ib in 1 8 8 DC 0 Um Bus Bar to Power vm f Terminal Detail Inverter Converter 8 8 Assembly Shown Wm 5 zi E i For easier power wiring movable L bracket assemblies are included with the Field Termination kits to connect the AC line input output to the motor and DC bus power Arrange the moveable L brackets and secure using the torque guidelines listed Refer to pages 49 57 for kit installation guidelines and page 39 or page 40 for recommended mounting locations and dimensions Ro
81. in the Official Journal of the European Communities PowerFlex 750 Series drives comply with the EN standards listed below when installed according to this document CE Declarations of Conformity are available online at www rockwellautomation com products certification Low Voltage Directive 2006 95 EC e EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety reguirements Electrical thermal and energy EMC Directive 2004 108 EC e EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Considerations e For CE compliance drives must satisfy installation requirements related to both EN 61800 5 1 and EN 61800 3 provided in this document e PowerFlex 750 Series AC Drives comply with the EMC requirements of EN 61800 3 when installed according to good EMC practices and the instructions provided in this document However many factors can influence the EMC compliance of an entire machine or installation and compliance of the drive itself does not ensure compliance ofall applications e PowerFlex 750 Series drives are not intended to be used on public low voltage networks which supply domestic premises Without additional mitigation radio frequency interference is expected if used on such a network The installer is responsible to take measures such as supplementary line filters and enclosures to prevent interference in addi
82. ions are in millimeters and inches Rockwell Automation Publication 750 INO20C EN P May 2012 39 PowerFlex 755 IPOO NEMA UL Open Type Drive Figure 19 Frame 9 and 10 Drilling Dimensions Drill all holes qty 34 to 9 00 0 354 diameter Fasten kits to the control panel with M8 or 5 16 in screws 160 00 6 299 Ref lt q D q q o o 1935 28 76 192 o 3 1821 28 71 704 o o 1688 38 66 472 o o 1322 77 52 078 1311 66 51 640 B E i o o 2 1271 66 50 065 o o 1208 77 47 590 Center Line 941 66 37 073 of Sub Panel S 909 16 35 794 u p o l 771 66 30 380 o o 422 42 16 631 o o 308 17 12 133 e gt o o o o 192 42 7 575 o o 114 00 4 488 Ref 4 places 78 42 3 087 o o 0 00 0 000 o 100 56 3 959 A Bottom of sub panel may or may not be coplanar with this surface 41 31 1 626 0 00 0 000 201 31 7 926 50 00 1 969 126 25 4 970 399 10 15 713 449 10 17 681 772 0 30 39 Reff gt Dimensions are in millimeters and inches 40 Rockwell Automation Publication 750 INO20C EN P May 2012 Selecting Verifying Control Transformer Voltage PowerFlex 755 IP00 NEMA UL Open Type Drive The co
83. mericas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DUOO2 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies H U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 E mail support drives ra rockwell com PN 153380 Online www ab com support abdrives www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwauk
84. n Environmental Requirements The drive shall be mounted in an enclosure with 40 C ambient external to the enclosure and surrounding airflow as described on pages 17 20 Refer to the PowerFlex 750 Series Technical Data publication 750 TD001 for detailed specifications and ratings Cooling Airflow and Ventilation IP20 NEMA Type 1 Enclosures ATTENTION To guard against equipment damage caused by excessive heat N proper airflow must be maintained at all times Refer to the guidelines on the following pages The PowerFlex 755 drive is designed for a dual airflow system consisting of drive power cooling and enclosure cooling The drive blower generates a high velocity airflow for the the drive power cooling through a duct network that also serves as the frame of an open type drive The enclosure cooling reguirements must be supplied as specified When mounting the drive vertically the enclosure door must be provided with openings for air intake as shown To achieve sufficient cooling inside the enclosure the dimensions for total area and location of incoming airflow provided in Figure 1 should be followed Horizontal mounting details for single drive units can be found on page 26 The cooling arrangements inside the enclosure must be such that they prevent hot output air from mixing with the incoming fresh air Heat Dissipation Frame Endosure Cooling Drive Power Cooling Total if drive is fully enclosed 8 2000 Wat
85. n G E Fe r lt Mm ch E lt gt E SE es lt E LAIA ar Aa duel e o 57 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IPOO NEMA UL Open Type Drive Cable Routing Control Pod Cable Routing Supports clips and cable ties are provided to help route and secure cabling inside the Control Pod IMPORTANT When routing cabling into the control Pod do not block the cooling fan outlet e Do not ground shield wires to inner sheet metal bucket supporting option modules Figure 20 Frame 8 Control POD Detail No Description 1 0 signal cable shield termination points Use M4 screws and ring terminals provided to tie together and terminate drain wires and shields o Ground shield wires to outer sheet metal bucket Strip cable insulation 25 mm 1 in to expose braid Attach cable ties around shield and through slots Pull tight Attachment points for cable management devices provided 6 places Cable support ladder Fan outlet Keep clear to help ensure proper cooling Control cable entry and routing Human Interface Module HIM cable entry and routing Shield termination points ooC oOE CO Inverter Fiber optic connection Internal 24V power connection 58 Rockwell Automation Publication 750 IN020C EN P May
86. n 750 INO20C EN P May 2012 5 PowerFlex 755 IPOO NEMA UL Open Type Drive Installation Overview AC Input Drives A typical IPOO installation for an AC input drive is shown below Refer to pages 8 10 for available kits and ratings Outlet Ducting Kit Mounting Kit Control Pod For drive mounting see page 42 RARA S la 7 Refer to publication 750 IN015 for D EE remote mounting information s B Converter AC Input Termination Kit M hes Fjo o e o Well e CC D a BO Si eT y B jo Inverter DC Bus ep Termination Kit ail d Optional for a Frame 8 LEA b equivalent Use only ifthe Fr p application requires JK Mel HN IP00 Frame 8 Drive Assembly Inverter AC Output Inverter amp Converter Termination Kit bb AJI Sub Panel for reference only BU Mounting Kit Floor Mounting Mr Bottom Duct Kit Bottom inlet duct mounts inside of the Floor Mounting kit Both kits are reguired for inlet ducting Roll out Cart from the bottom 6 Rockwell Automation Publication 750 INO20C EN P May 2012 Mounting Kit DC Input for Common Bus Precharge Termination Kit Inverter AC Output Termina
87. npredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exists an additional hardwired stop circuit may be required to remove the ACline to the drive An auxiliary braking method may be required P bP bP P 2 Rockwell Automation Publication 750 IN020C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive Personal Safety continued ATTENTION Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command Do not use these functions without considering applicable local national and international codes standards regulations or industry guidelines gt Product Safety ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive surrounding air temperatures may result in malfunction ofthe
88. ntrol transformer is located inside the upper right part of the drive assembly and is typically set to match the input line voltage The control transformer provides the single phase 240V internal control voltage power for the drive blower and the enclosure fans If the line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps To gain access to the transformer refer to the PowerFlex 750 Series Hardware Service Manual publication 750 TG001 P2 1 8 Nem 16 Ib in Common DC Input Drive AC Input Drive 50 60 Hz H1 D FL led 240V J x d MW g di 50 60 Hz HI 2 e 240 5 i 380 415V 440 4800 y H 575 600V i 6v u H Rockwell Automation Publication 750 IN020C EN P May 2012 41 PowerFlex 755 IPOO NEMA UL Open Type Drive Installing the Control Pod in The following steps will guide you through installation of the Control Pod in the the Drive drive To mount the pod in a remote location up to 23 m 75 ft from the drive order the Remote Mount kit catalog number 20 750 RPD1 F8 1 Loosen but do not remove the bottom two M x 12 mm slotted hexalobular screws that secure the control pod cover to the assembly 2 Remove the top two M x 12 mm slotted hexalobular screws that secure the cover to the as
89. ny bends with a shorter inside radius can permanently damage the fiber optic 50 cable Signal attenuation increases as inside bend radius is decreased 2in Interface Board Rockwell Automation Publication 750 IN020C EN P May 2012 43 PowerFlex 755 IPOO NEMA UL Open Type Drive Fiber Interface Board Connections No Name Description 9 Internal 24V Power onnection Connects between P14 and TB1 e Optional 24V Connection User supplied External 24V Power Source see below e Inverter Fiber optic Connection Fiber optic cable between P1 fiber optic transceiver INV1 and Power Layer Interface Board 7 Insert the other end of the 24V wire harness into the converter terminal block TB1 mounted on the converter control panel right side wall Q Converter pm Right Side Wall 8 Connect the other end of the fiber cable co INV on the Power Layer Interface Board in the inverter card cage Excess cable length can be coiled on the bottom of the Control Pod to P1 INV1 on Fiber Interface Board Power Layer Interface Board 9 Replace the Control Pod Cover Optional External Power Supply An external power source supplies control power to the drive when the drive is not energized Connect an optional external 24V power supply to P13 using the three position connector supplied Refer to External Power Sup
90. or Rail kit to secure the duct Control Pod 20 750 P0D1 F8 1 20 750 POD1 F8 1 20 750 POD1 F8 1 Control Pod including Main Control Board and KI Fiber Interface Board Mount in the left most bay of the drive or remotely see below Control Pod Remote Mount 20 750 RPD1 F8 1 20 750 RPD1 F9 1 20 750 RPD1 F10 1 Hardware fiber optic and power supply 5 cables to remotely mount the control pod up to 23 m 75 ft from the drive 24V Harness 20 750 PH1 F8 2 0 20 750 PH2 F9 1 120 750 PH3 F10 1 For control pod connection in the drive 7 Fiber opticCable 0 6m 20 750 FCBLI F8 1 Important Not required if the Remote 9 22 in Mount kit is ordered Fiber optic Cable 2 8 m 20 750 FCBL1 F10 2 20 750 FCBL1 F10 3 110 in Roll out Cart 20 750 CART1 F8 1 120 750 CART1 F8 1 20 750 CART1 F8 1 A wheeled roll out cart that facilitates drive 6 installation and removal p EMC Core 20 750 EMCBUS1 F8 1 20 750 EMCBUST F9 1 20 750 EMCBUS1 F10 1 Common mode core kit for converter section input on AC input drives To be used with 20 750 BUS2 F8 EN 61800 3 compliant installations only 20 750 EMCCM1 F8 1 20 750 EMCCM1 F8 2 20 750 EMCCM1 F8 3 Common mode core kit for inverter section output For AC Input or Common DC Input drives EN 61800 3 compliant installations only 1 Optional for Frame 8 equivalent applications only use if application requires connection to the DC bus such as a brake or chopper 2 Frame8 equivalent 24V
91. ply Connections on the next page Rockwell Automation Publication 750 INO20C EN P May 2012 Power Wiring PowerFlex 755 IP00 NEMA UL Open Type Drive External Power Supply Connections Power Block Terminal Name Description AP 24 Volt Auxiliary Power Connections for user supplied power supply 24V DC m Alene P 10 5 A PELV Protective Extra Low Voltage or SELV u Alta cower common Safety Extra Low Voltage Sh Shield Terminating point for wire shields Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked Recommended Grounding Scheme A single point PE only grounding scheme should be used Some applications may require alternate grounding schemes refer to Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 for more information These applications include installations with long distances between drives or drive line ups which could cause large potential differences between the drive or line up grounds For installations within an enclosure a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently an
92. powered from a corner earthed supply system in order to maintain compliance with the CE LV Directive Altitude derating curves are provided in the PowerFlex 750 Series AC Drives Technical Data publication 750 TD001 NEMA UL Open Type drives must be installed in a supplementary enclosure to be CE compliant with respect to protection against electrical shock PowerFlex 750 Series drives produce leakage current in the protective earthing conductor which exceeds 3 5 mA AC and or 10 mA DC The minimum size of the protective earthing grounding conductor used in the application must comply with local safety regulations for high protective earthing conductor current equipment Installation Requirements Related to EN 61800 3 and the EMC Directive e The drive must be earthed grounded as described on page 45 e Output power wiring to the motor must employ cable with a braided shield providing 7596 or greater coverage or the cables must be housed in metal conduit or equivalent shielding must be provided Continuous shielding must be provided from the drive enclosure to the motor enclosure Both ends ofthe motor cable shield or conduit must terminate with a low impedance connection to earth At the drive end of the motor cable terminate the shield at che PE Grounding Bar At the motor end the motor cable shield or conduit must terminate in a shielded connector which must be properly installed in an earthed motor wiring box attached
93. r 115 Volts AC 2262D based on module catalog number Ensure applied voltage is correct for 1 0 module 3 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 4 For CE compliance use shielded cable Cable length should not exceed 30 m 98 ft 5 1 0 Module parameters will also have a Port designation TB2 Terminal Designations 2 Relay Outputs 2R Relay Out Terminal Name LE RONO Relay 0 N 0 k r1 ROC Relay 0 Common e LT RONC Relay 0 N C LUI RINO Relay 1N O RIC Relay 1 Common R1NC Relay 1 N C Description Relay Normally Open contact output 240V AC 24V DC 2 A max General Purpose Inductive Resistive Relay Normally Closed contact output 240V AC 24V DC 2 A max Resistive Only Rockwell Automation Publication 750 INO20C EN P May 2012 Related Param 10 100 101 105 106 on Port X 20 110 111 115 116 on Port X 65 PowerFlex 755 IPOO NEMA UL Open Type Drive 66 TB2 Terminal Designations 1Relay and 2 Transistor Outputs IR2T Related Relay Out Terminal Name Description Param Di RONO Relay 0 N 0 Relay Normally Open contact output 10 100 101 105 m ROC Relay 0 Common 240V AC 24V DG 2A max Wai General Purpose Inductive Resistive F RONC Relay 0 N C Relay Normally Clo
94. rogramming Manual 750 PM001 PowerFlex 750 Series Hardware Service Manual 750 TG001 PowerFlex 750 Series Technical Data 750 TD001 Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES IN001 Common Bus Guidelines DRIVES ATOO2 Safety Guidelines for the Application Installation amp Maintenance of Solid State Control SGI 1 1 Guarding Against Electrostatic Damage 8000 4 5 2 To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For Drives Technical Support see www ab com support abdrives General Precautions Qualified Personnel ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage gt Personal Safety ATTENTION To avoid an electric shock hazard ensure that all power to the drive has been removed before proceeding In addition before servicing verify that the voltage on the bus capacitors has discharged Measure the DC bus voltage on Frame 8 drives atthe DC and DC TESTPOINT sockets on the front of the power module see page 47 The voltage must be zero ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause u
95. ry mitigation Consult factory 30 m motor cable limit with output core and input core 30 m motor cable limit 1 with output core and input ore 9 Frame 10 Common DCInput ompliance possible with Compliance possible with 30 m motor cable limit 30 m motor cable limit 1 Wr 3 supplementary mitigation supplementary mitigation with output core 2 and input outputcore and input core Consult factory Consult factory core Hl Door shielding kit Door shielding kit installed installed More Stringent Limits Less Stringent Limits 1 Intended to be powered from an industrial power network supplied by a dedicated power transformer or generator and not from LV power lines supplying other customers 2 EMC kit number 20 750 EMCCMT F8 Kit contains one core Each drive assembly requires one EMC kit Order one kit for a Frame 8 drive two kits for a Frame 9 drive three kits for a Frame 10 drive 3 EMC kit number 20 750 EMCCM1 F9 Kit contains one core Each drive assembly requires one EMC kit Order two kits for a Frame 9 drive three kits for a Frame 10 drive 4 EMCkit number 20 750 CBPEMCCM1 F8 is included with the termination kit Rockwell Automation Publication 750 INO20C EN P May 2012 25 PowerFlex 755 IPOO NEMA UL Open Type Drive Horizontal Mounting To guard against sub panel flexing support pieces should be added to the underside of the panel along each long ed
96. s supplied with the Inverter AC Output and Converter AC Input termination kits shown on page 6 and page 7 Mounting drilling recommendations are provided on page 39 and page 40 The PE termination point must be connected to an external ground at the installation site according to local regulations Connect a grounding cable from the drive assembly to a grounding location shown in Figure 7 Grounding cable must be copper Common DC input kits are not compliant with EN 61800 5 1 Figure 7 Drive Grounding Common DC Input Ground Bond Strap 9 J ec 75 The DC Input for Common Bus Precharge Termination Kit connects to the Inverter AC Output Termination Kit M6 5 1 Nem 45 Ib in 19 Grounding Location for Bottom Cable Entry Inverter Termination Kit y eel A Mio n IN St 22 6 N m 200 Ib in 18 y Incoming Ground to Motor Rockwell Automation Publication 750 INO20C EN P May 2012 CE Conformity PowerFlex 755 IP00 NEMA UL Open Type Drive IMPORTANT Additional palm safe shield s are required for operator safety and CE conformance Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated using harmonized European Norm EN standards published
97. sed contact output SE DO 240V AC 24V DC 2 A max Resistive Only TO Transistor Output 0 Transistor output 20 Rating 24V DC 1 A max on Port X TC Transistor Output 24V DC 0 4 A Max for ULL applications Common Resistive T Transistor Output 1 30 on Port X Rockwell Automation Publication 750 INO20C EN P May 2012 Fuse and Circuit Breaker Ratings PowerFlex 755 IP00 NEMA UL Open Type Drive The tables on pages 68 74 provide drive ratings including continuous 1 minute and 3 second and recommended AC line input fuse and circuit breaker information Sizes listed are the recommended sizes based on 40 degree C and the U S N E C Other country state or local codes may reguire different ratings In addition Frame 8 and larger drives include AC line fuses with blown fuse indicators to provide drive short circuit protection Input Device Reguirements Enclosure UL Certification Frames Catalog Code Installation Type UL Certification Required Not Required 8 10 T Installed inside of All devices listed on pages 68 All devices listed on pages 68 any cabinet 70 72 and 74 are acceptable through 74 are acceptable Fusing If fuses arc chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen IEC BS88 British Standard Parts 1 amp 201
98. sembly and remove the cover T20 or F 6 4 mm 0 25 in 1 8 Nem 16 Ib in Loosen 3 Secure the Control Pod hinge to the converter control panel right side wall with four M4 x 12 mm screws T20 or F 6 4 mm 0 25 in 1 8 N m 16 Ib in 42 Rockwell Automation Publication 750 INO20C EN P May 2012 PowerFlex 755 IP00 NEMA UL Open Type Drive 4 Swing the Control Pod into the converter assembly and tighten the captive screws on the back panel T20 or F 6 4 mm 0 25 in 1 8 Nem 16 Ib in p fole oe Tel o 6 o O 9 O d o IJ fo io O O 4o a O e 5 6 N qe 00 0 a v pga o b M 5 Insert the two position connector of the single bay 24V wire harness into terminal P14 on the Fiber Interface Board 6 Connect one end the fiber optic cable to P1 INV1 on the Fiber Interface Board IMPORTANT Minimum inside bend radius for fiber optic cable is 50 mm 2 in A
99. system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 8000 4 5 2 or any other applicable ESD protection handbook ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur gt gt bb Class 1 LED Product ATTENTION Hazard of permanent eye damage exists when using optical transmission eguipment This product emits intense light and invisible radiation Do not look into module ports or fiber optic cable connectors gt Certification Refer to the PowerFlex 750 Series Technical Data publication 750 TD001 for detailed specifications and certifications IMPORTANT To meet UL certification the Field Termination and Control
100. tion Kit Mounting Kit Control Transformer Overload Protection required for Common DC Input drives see page 20 re T for reference only T ar y Al Common DC Input Drives PowerFlex 755 IP00 NEMA UL Open Type Drive A typical IPOO installation for a common DC input drive is shown below Refer to pages 12 14 for available kits and ratings Outlet Ducting Kit les es Sub Panel Floor Mounting Kit Roll out Cart Rockwell Automation Publication 750 INO20C EN P May 2012 Control Pod For drive mounting see page 42 Refer to publication 750 IN015 for remote mounting information IP00 Frame 8 Common DC Input Drive Assembly w Precharge Bottom Duct Kit Bottom inlet duct mounts inside ofthe Floor Mounting kit Both kits are required for inlet ducting from the bottom PowerFlex 755 IPOO NEMA UL Open Type Drive AC Input Drives Drive Ratings The following tables provide rating and selection information for the PowerFlex 755 IP00 NEMA UL Open Type AC input drives 380 480V AC Three Phase 50 Hz Input Three Phase 0 400 Hz Output
101. tion to the installation requirements of this document e Requirements for supplementary mitigation related to specific high frequency emission limits are provided in Iable 1 on page 25 Rockwell Automation Publication 750 INO20C EN P May 2012 23 PowerFlex 755 IPOO NEMA UL Open Type Drive 24 e PowerFlex 750 Series drives generate harmonic current emissions on the AC supply system When operated on a public low voltage network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met Consultation with the network operator and Rockwell Automation may be necessary protective earthing conductor which may reduce the ability of RCD s residual current operated protective devices or RCM s residual current operated monitoring devices of type A or ACto provide protection for other equipment in the installation ATTENTION PowerFlex 750 Series drives produce DC current in the Installation Reguirements Related to EN 61800 5 1 and the Low Voltage Directive e Voltage classes up to 690V PowerFlex 750 Series drives are compliant with the CE LV Directive when used on a corner earthed supply system as well as all other common supply systems for altitudes up to and including 2000 m 6562 ft When used at altitudes above 2000 m 6562 ft up to a maximum of 4800 m 15 748 ft PowerFlex 750 Series drives of voltage classes up to 480V may not be
102. to the motor The motor wiring box cover must be installed and earthed Rockwell Automation Publication 750 INO20C EN P May 2012 Drive Frame Catalog Number Frame 8 AC Input PowerFlex 755 IP00 NEMA UL Open Type Drive All control I O and signal wiring to the drive must use cable with a braided shield providing 7596 or greater coverage or the cables must be housed in metal conduit or equivalent shielding must be provided When shielded cable is used only the drive end of the cable shield should be terminated with a low impedance connection to earth The cable shield may be terminated either by using a shielded connector in conjunction with a conduit plate or conduit box or the shield may be clamped to an EMC plate Motor cabling must be separated from control and signal wiring wherever possible Maximum motor cable length must not exceed the maximum length indicated in Table 1 for compliance with radio frequency emission limits for the specific standard and installation environment EMC cores must be applied to input power and motor cabling for some models of the PowerFlex 750 Series drives as indicated in Table 1 The drive must be powered from an earthed supply system such as a TN or TT system and the PE A and PE B jumpers in the drive must be installed Refer to Drive Power Jumper Configuration in the PowerFlex 750 Series Installation Instructions publication 750 IN001 IP00 and NEMA UL Open Type drives must
103. trol panel using the Mounting kit described on page 10 or page 14 Recommended placement and dimensions for the kit are provided on page 39 or page 40 Brackets are supplied on the drive assembly for attaching the Mounting kit components The Mounting kit is required to prevent mechanical damage to the power terminals 38 Rockwell Automation Publication 750 INO20C EN P May 2012 Figure 18 Frame 8 Drilling Dimensions Drill all holes gty 34 to 9 00 0 354 diameter Fasten kits to the control panel with M8 or 5 16 in screws PowerFlex 755 IP00 NEMA UL Open Type Drive 160 00 6 299 Ref lt pi D i D q o o o 935 28 76 192 ks ei o a 1821 28 71 704 o o 1688 38 66 472 _ 1576 27 62 058 is E 462 27 57 570 o o 1311 66 51 640 o o 271 66 50 065 o o Center Line 941 66 37 073 of Sub Panel o o 909 16 35 794 x o o 771 66 30 380 o o 422 42 16 631 o o 308 17 12 133 1 o o o o 192 42 7 575 o o 114 00 4 488 Ref 4 places 78 42 3 087 o o 0 00 0 000 i m o 100 56 3 959 Bottom of sub panel may or See e may not be coplanar with this o o o o e o E osc x surface See E 22 res 8 z SX 772 0 30 39 Rff Dimens
104. ts 8200 Watts 10 200 Watts 9 4000 Watts 16 400 Watts 20 400 Watts 10 6000 Watts 24 600 Watts 30 600 Watts Rockwell Automation Publication 750 INO20C EN P May 2012 17 PowerFlex 755 IPOO NEMA UL Open Type Drive Figure 1 Dual Airflow System Ventilation Requirements No Free Area Description O 780cm 120 9 in Enclosure Enclosure Fans cooling See Important statement below Drive Power Cooling O 811 6 cm 125 8 in front of the drive assembly Drive Power Cooling Enclosure Cooling Shown with optional hood and inlet filter 1 Enclosure fans are required and must meet or exceed the performance shown in Figure 5 In addition the fans should be mounted as high as possible on the door and aligned with the IMPORTANT For vertical mounting applications a duct section must be fabricated to fit between the gasket on the drive and the inside of the enclosure door Depending on the enclosure used the drive mounting location in the enclosure set back can range between 12 7 54 5 mm 0 50 2 13 in To assure sufficient Control Pod access the maximum set back of the drive behind the door is 54 5 mm 2 13 in The duct must contact and slightly compress the gasket to seal the drive power cooling air from the enclosure cooling air Reference the dimensions provided in Figure 2 Figure 2 Intake Duct Details Upper Vent 46 7 1 8

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