Fibo 300 Installation Manual
Contents
1. gt Jate O 3 300 ELECTRO MECHANICAL OPERATOR FOR HEAVY SLIDING GATES AND DOORS 1 1 KW 1 5 TALLATION MANUAL FADING the gate opener FIBO 300 istructions FOR THE INSTALLATION OF THE SLIDING GATE OPERATOR FOR CORRECT 300 INSTALLATION AND GOOD PERFORM ANCE PLEASE READ THE INSTRUCTIONS OUTLINED IN THIS MANUAL CAREFULLY AND KEEP TO THE DIAGRAMS IMPORTANT THE ENTIRE INSTALLATION MUST BE CARRIED OUT BY QUALIFIED TECHNICAL PERSONNEL IN COMPLIANCE WITH EN 12453 EN 12445 SAFETY STANDARDS AND IN ACCORDANCE WITH MACHINERY DIRECTIVE 98 37 EC GENERAL INFORMATION The three phase 1 1 kW 1 5 HP FIBO 300 is an automation for heavy sliding gates and industrial doors the field of use varies froma gate weight of 1 000 to approx 2 500 Kg the gear motor unit is installed inside a sheet steel protection cover which is fixed to a thick metal base plate The protection cover houses the power panel and the electronic command programmer while the limit switches are already attached to the body of the gear motor The protection cover can only be accessed by using the customized key This is a strong and reliable automation for intense opening closing cycles The drive shaftis in direct contact with a mechanical torque control device worm and gear are made of bronze and steel and are supported by bearings in an oil bath The irreversible worm gear couplin2. amp amp amp s gt amp amp amp POWER CONTACTOR OPEN A 1 1 7 4 5 VA HIGH VOLTAGE 10 380V SS FUSES 2 2 slelelolo 16 17 18 19 20 THREE PHASE ELECTRIC MOTOR 230 V 25 W max FLASHING LAM P SUPPLY VOLTAGE 230 400 V THREE PHASE 3 53 FIBO 300 ELECTRIC POWER PANEL ELPRO 10 exp LOGIC DESCRIPTION the electrical connections to be made as per the following instructions and diagrams Supply the terminals 21 22 23 with 230 400 V 50 Hz three phase voltage The red led No 1 switches on and stays on as long as the board is properly supplied Set the timer MOTOR RUN OPEN amp CLOSE so that the running time of the motor is longer than the actual travel of the gate Set the timer DW ELL i e the interval between open and re close so that you can meet the required interval of time LOGIC OF THE ELECTRONIC PROGRAM M ER When a pulse is given the flashing light switches on After three seconds the motor starts During the
3. 2 if you do not require any photocells 4 Should two sets of photocells be required these are to be series connected to terminals 1 TRAVEL 2 contact normally closed 5 Bridge terminals 3 6 if you do not require keyswitch or push buttons OFF NO AUTOMATIC RE CLOSING 6 Fit the mains to the control box with a high sensitivity differential magnetic thermal switch 4 ON NOPRE FLASHING 0 03 Amps OFF PRE FLASHING 7 NOTE WELL FAULT FINDING Check supply voltage with a tester it must be 230 400 V three phase Check the high voltage fuses Check if the photocell contacts are normally closed Check voltage from the control box to the electric motor power might have dropped Check the fuse LOGIC The section of the electric cables to the motor must not be less than 1 5 24V output Terminals 12 13 can supply power for 2 pairs of photocells plus 1 radio receiver Terminal 11 provides a power output for a lamp 24 V 3W max Flashing lamp output Terminals 22 23 Maximum available power 25 W max 10 exp SLIDING GATES THREE PHASE 400V gt 230V 2 PUSH BUTTON A TERM INAL BOX 109 ey RADIO RECEIVER E CARD CONNECTION ES pp D A DRWG No 2439 nO eee gt PIC 12 ELECTRICAL CONN
4. lt lt 49 UPON REQUEST ELECTRIC POWER PANEL WITH ELPRO 10 exp PROGRAMMER AND ACCESS KEYS FIBO 300 INSIDE PROTECTION CABINET WITH CUSTOMIZED KEY LIMIT SWITCH STRIKE PLATES 27mm RELEASE BOX SPANNER INSPECTIONS AND MAINTENANCE In order to ensure optimal system performance over time and so as to comply with current safety standards it is necessary to follow the correct maintenance and monitoring procedures for the entire automation electronic devices and wiring Oil hydraulic automation maintenance inspection around every 6 months Electronic devices and safety systems maintenance inspection monthly WARNINGS Perform a Risk Analysis before every installation and resolve risks through the use of safety devices in compliance with EN 12445 and EN 12453 safety standards Follow the instructions provided Dispose of all cardboard nylon polystyrene and other packaging with specialized waste disposal firms If removing the actuator do not cutthe electric wires but disconnect them from the terminal box by loosening the screws inside the junction box Disconnect the mains switch before opening the electrical wire junction box cover The whole automation should be earthed with the yellow green wire We recommend reading the warning regulations Suggestions and observations in this booklet very carefully EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARD
5. CONNECTOR FOR ane b _ 4 Z 8 gt EZ DIP SWITCH oy MOTOR 1 t PP CLOSE BESH yun ii MICROPROCESSOR SZ D FADINI VA 5 5 123 45 67 8 STIE U 1 g 2588 g L AAAAAAAAAAACAAK ddA 2 F A 54389 8 12345678 9101112131415 16 17 18 19 20 21 22 5 es 8 8 5 b O y g g g g 6 k 4 o6 5 548 85 5 E 2 amp 2 5 5 gt 4 2 D gt 0 6 6 9 PERS aye a 2 T 216 5 5 z 58 p 8 Should more pairs of photocells be required than EARTH CABLE the recommended quantity fit an auxiliary transformer outside the control box NOTE WELL For special applications ie to switch on lights CCTV etc SOLID STATE RELAYS are recommended to be used only Standard relays would affect the micro processor NOTE WELL THIS PANELIS TESTED TO OPERATE GATES ONLY THROUGH ALL OPERATIONS FADIN ACCESSORIES NO WARRANTY IS ACKNOWLEDGED BY THE MANUFACTURER IN CASE THAT OTHER ACCESSORIES ARE USED OR OPEN CLOSE amp REVERSE NON CONFORMING APPLICATIONS ARE MADE WITHOUT THE PIC 11 RADIO CONTACT MANUFACTURER S APPROVAL wh 10 SLIDING GATES THREE PHASE 100n K630 POWER CONTACTOR CLOSE c ag A lod 0 77 7
6. ECTIONS TO ELPRO 10 exp PROGRAMMER Before making any connections study the enclosed electrical diagrams carefully Pic 11 Pic 12 Pic 13 IMPORTANT The whole electrical system must be earthed Pic 13 Power supply electric motor and flashing light connections are made with electric cables with a section of 1 5 mm for a maximum distance of 50 m For distances of over 50 metres we recommend using electric cables with a section of 2 For limit switches photocells pushbuttons and accessories use cables with a 1 mm section Pic 11 Drwg 3911 The pneumatic safety rib attached to the gate is connected via cable a cable winder is to be provided to take up the slack or by radio link in series with the limit switches or with the receiving photocell connection diagram Drwg 3911 The ELPRO 10 exp three phase electronic programmer is installed in its own panel inside the Fibo 300 protection cover it is prepared for all programmed automatic and semiautomatic logic services line relays and incorporated indication lights Pic 11 Drwg 3911 COMPONENTS AND ACCESSORIES 1 MIRI 4 FLASHING LIGHT 2 DIFO 33 RECEIVING PHOTOCELL 3 CRUASTRO RADIO LINK RECEIVER MAGNETOTHERM AL DIFFERENTIAL MAINS SWITCH 0 03 11 5 FIB 6 2RACKS ONE NEXT THE OTHER 7 DIFO 33 PRO ECTING PHOTOCELL 8 CRUASTRO RADIO LINK TRANSMITTER 9 RUBBER PNEUMATIC RIB 12 10 SECH 15 KEYSWITCH 11 ASTRO 43 EXTERNAL RAD
7. IO RECEIVER 12 BIRIO A8 ANTENNA 13 PULIN 3 WALL M OUNTED PUSH BUTTON PANEL 10 13 4x15 7 amp 4 1 5 4 1 49 EARTH CONNECTION ELECTRIC CABLE CONTAINM ENT WELL TO BE INSTALLED IN THE IM M EDIATE VICINITY OF THE FIBO 300 Pic 3 PIC 13 Fibo 300 is fitted with a safety system that is activated upon opening the front cover door through an NC power cut off switch which for automations without an installed electric panel must be connected to the Elpro 10 programmer terminals 14 15 Pic 10 and Pic 11 itis also necessary to earth the entire system Pic 14 EPP ELECTRIC POWER PANEL WITH THE ELPRO 10 PROGRAM M ER INCORPORATED N C LOW VOLTAGE CUT OFF SWITCH UPON OPENING THE FIBO 300 DOOR CONNECTED TO TERMINALS 14 15 OF THE ELPRO 10 PROGRAMMER SUPPORT PREPARED FOR ATTACHING THE POWER PANEL AND ALL THE ELECTRICAL CONNECTIONS TO THE PROGRAM MER SEPARATE LIMIT SWITCH ELECTRICAL CONNECTIONS Fibo 300 has two independent limit switches protected and isolated from o
8. RPORATED gt WELDED TOGETHER LIMIT SWITCH PIC 9 TORQUE CONTROL AND ADJ USTMENT In order to adjust the operator torque open the door with the customized key then use a 27 mm box spanner on the M18 self locking nut located on the front beneath the electric power panel E P P tighten in order to increase the torque and loosen in order to reduce the torque Pic 10 18 SELF LOCKING NUT FOR MANUAL RELEASE AND TORQUE ADJ USTMENT EPP LH ELECTRIC POWER J PANEL N C 5 POWER CUT OFF SWITCH SS UPON OPENING THE B PROTECTION COVER 4 DOOR ELECTRIC POWER PANEL SUPPORT RELEASE BOX SPANNER TIGHTENING THE 18 NUT INCREASES THE SHAFT DRIVING FORCE LOOSENING THE 18 NUT REDUCES THE SHAFT DRIVING FORCE 10 FIBO 300 ELECTRIC POWER PANEL DRWG No 3911 400v gt 230V a PAT 7 VOLTAGE CHANGE 630 FADINI l RELAY RELAY JIS _ fC 129 J
9. S 98 37 EC FADING the gate opener DECLARATION OF CONFORMITY Made in Italy GENERAL WARNINGS 12453 EN 12445 STANDARDS CEI EN 60204 1 STANDARDS WARRANTY CERTIFICATE ON THE CUSTOM ER S REQUEST D meccanica FA Snc Distributor s box AUTOMATIC GATE MANUFACTURERS The manufacturers reserve the rightto change the products without any previous notice Via Mantova 177 A 37053 Cerea Verona Italy Tel 0442 330422 r a Fax 0442 331054 e mail info fadini net www fadini net
10. g makes it possible to block the gate in any stop position A manual overriding system allows manual gate operation in emergency events such as power failure POINTS TO CHECK WITH THE GATE IMPORTANT M ake sure that the gate track is well fixed to a solid foundation in order to prevent deformation which would result in unbalanced gate motion Pic 1 IMPORTANT M ake sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted limit and exit the upper guide Pic 1 IMPORTANT Make sure that once the gate has reached the end of the permitted travel area it does not hit the gate posts or special gate stops so as to avoid damaging the gate structure Pic 1 GATE POST UPPER ewes GATE POST GUIDE ON GATE POST CLOSING SLIDING GATE TRACK STOP HEAVY GATE TO BE OPENING GATE OPENED STOP PROTECTION COVER DOOR INTERNAL ACCESS THROUGH lt CUSTOM IZED KEY BASE PLATE SCREWS FIX THE PROTECTION COVER FITTING THE BASE PLATE The first operation involves preparing a cable containment well near the installation connected to the FIBO 300 base plate by an appropriate conduit for electrical connections Pic 3 In order to fit the base plate it is necessary to firstly remove the protection cover by unscrewing the four fixing screws A from the bottom of the automati
11. interval before re closing the light stays on When the gate has fully re closed the light keeps on flashing for three more seconds and then switches off automatically The 3 second interval pre flashing which precedes the actual start of the motor can be eliminated by means of the DIP SWITCH B No 4 LED No 1 switches on when voltage is supplied LED No 2 5 Normally on It switches off when the photocells are obstructed DIP SWITCH LED No 3 OPEN It switches on when the respective switch is activated LED No 4 CLOSE Itswitches on when the respective switch is activated LED No 5 STOP Normally on It switches off when the respective switch is activated LED No 6 LIMIT SWITCH CLOSE It switches off when the gate is fully closed LED No 7 LIMIT SWITCH OPEN It switches off when the gate is fully open LED No 8 RADIO Itswitches on whenever a pulse is given either through remote control keyswitch or push buttons FUNCTIONS OF DIP SWITCH B 1 ON PHOTOCELLS STOP DURING OPEN CYCLE 1 It is advisable not to expose the control box directly to weather conditions If mounted outside OFF PHOTOCELLS NO STOP DURING a suitable enclosure is recommended to protect it from sunshine and rain OPEN CYCLE 2 Earth the equipment by using the terminal fitted to the box bottom right hand side 2 ON REMOTE CONTROL NO REVERSE 3 Bridge terminals 1
12. on sides Pic 2 The base plate G should be fixed into place with M16 plugs T which must be firmly anchored in the flooring respecting the base plate hole centre distances and making sure that the automation base plate is perfectly levelled by using spirit levels Pic 3 16 FOUNDATION PLUGS TO BE FIXED TO THE FLOOR IN ORDER TO ANCHOR THE BASE PLATE FOUNDATION PLINTH IN CONCRETE CONNECTION CONDUIT 40 ELECTRIC CABLE CONTAINMENT WELL 40x40 cm TO BE INSTALLED IN THE IM MEDIATE VICINITY OF THE FIB O 300 PROCEDURE FOR INSERTING AND FIXING THE FOUNDATION PLUGS T ELECTRIC MOTOR HOLE FOR ELECTRIC CABLE PASSAGE G BASE PLATE FIBO 300 WITHOUT COVER BORE 4 HOLES IN KEEPING WITH THE DIAMETER OF THE PLUGS AND THE PASSAGE INSERT THE PLUGS IN THE HOLES LEAVING A PART PROTRUDING FROM THE FLOOR EQUIVALENT TO THE THICKNESS OF THE BASE PLATE AND FIXTURE NUT CONSIDERING THE PROTRUSION OF THE PLUG DURING TIGHTENING 018 H 1 70 2 INY TIGHTENING THE PLUGS LIMIT OLES FOR FIXING THE 16 PLUGS ONCE THE PLUG PROTRUSION HAS BEEN ESTABLISHED TIGHTEN THE NUT TO THE FLOOR IN ORDER TO FIRMLY FIX THE PLUG IN THE HOLE THEN UNSCREW AND REM OVE THE NUT MANUAL GATE AUTOM ATION RELEASE The release operation frees the 5 movement from the in
13. stalled operator in events such as power cuts and during Fibo 300 installation operations Open the cover door using the customized key Pic 2 Use 27 mm box spanner on the M18 self locking nut on the drive shaft located immediately beneath the electric panel support turn the nut a few times in an anti clockwise direction so that the drive gear I located behind the automation becomes idle Pic 4 LIMIT SWITCH J ROLLER TIPS 8 LV RACK 27mmHEXAGONAL ELECTRIC PANEL DRIVE GEAR MANUAL RELEASE POWER NUT SUPPORT SCREWS TO FIX 27 mm BOX THE PROTECTION SPANNER COVER PIC 4 PICS RACK FITTING OPERATIONS IMPORTANT in order to achieve effective installation there should be a gap of approximately 2 mm between the teeth of the rack and drive gear coupling Pic 7 Use a double rack of 22 x 22 mm thickness we recommend using an angular support order to connect the racks to the gate Pic 6 Temporarily clamp the rack to the gate levelling it using a spirit level for the entire length of the gate the rack must mesh the idle Fibo 300 driving gear I smoothly and without friction This should be manually tested by running the system backwards and forwards along the whole length of the gate for its effective course Firmly weld the two racks together and then to
14. the gate with an angular support 50x50x6 respecting the pitch between the teeth in the rack junctions using a spare rack as a gage for that purpose Pic 8 VIEW BEHIND GEAR SIDE RACK RIGID SPOT WELDING LEAVE A SPACE OF 2mm BETWEEN THE GEAR TOOTH HEAD AND THE RACK USE TWO 22x22 mm RACKS ONE NEXT TO THE OTHER FIRM LY SPOT WELDED TOGETHER DRIVE GEAR LEAVE A SPACE OF APPROXIM ATELY 10mm gt ANGULAR SUPPORT FOR FIXING THE RACKS TO THE GATE 50x50x6 7 lt RACK IMPORTANT IN THE J OINT BETWEEN THE RACK RODS MAKE SURE YOU RESPECT THE PITCH BETWEEN THE TEETH eS USING A SPARE RACK DURING THE ASSEMBLY PHASE IN ORDER TO OBTAIN THE CORRECT SHAPE SPARE RACK AS A PITCH GAGE PIC 8 INSTALLATION OF LIMIT SWITCH STRIKE PLATES P In order to stop the gate s movement the Fibo 300 has two hermetic roller tip limit switches positioned behind the automation one of which operates during closing and one during opening Pic 5 The two strike plates F for stopping gate movement during opening and closing must be fixed to the gate by screws Pic 9 in such a position that the limit switch roller tips come into action as soon as they meet the strike plates F LIMIT SWITCH STRIKE PLATE FIXTURE TO THE RACK BY SCREWS gt 9 LIMIT SWITCH LIMIT SWITCH STRIKE PLATE RACKS INCO
15. torque sssrin 128 Nm M otor rotation 5 88 88 1 400 rpm Transfer Speg 12 m min Intermittent eierniie S1 Hydraulic oil AGIP ROTRA THT COOLING oa by fan Working 20 80 2C 65 Kg Protection standard IP 557 PERFORMANCE Duty 25 s Open 305 Dwell 25 5 Close Time for one Complete CYCIC essere 80s No of complete cycles Open Dwell 45 hour No of cycles a year 8 hours 131 000 OVERALL DIMENSIONS REAR VIEW SIDE VIEW z 400 370 d z 2 3 70 8 8 ne bo a 9 R sa tf 28 14 420 454 3 15 ne E P P ELECTRIC PANEL IN WATERTIGHT CABINET WITH ELPRO 10 exp PROGRAMMER AND POWER CONTACTORS gt PIC 16 FIBO 300 ELECTRIC MOTOR PROTECTION COVER PANEL WITH INCORPORATED ELECTRONIC PROGRAM MER LIMIT SWITCH BASE PLATE Z 24 DRIVE GEAR WNP FIBO 300 COMPONENTS 40 0 630 5
16. utside Pic 15 and not connected to the electric panel E P P therefore once the protection cover has been removed Pic 2 2 itis necessary to implement the wiring in keeping with the diagrams provided Pic 11 and Pic 15 following the Elpro 10 function logic description Drwg 3911 p 6 6 FADINI OPENING CLOSING LIMIT SWITCH LIMIT SWITCH CONNECTOR FOR CS 7 5 6 7 8 9101112131415 444 ELPRO 10 TERMINAL BOX Pic 11 N NEUTRAL 15 TECHNICAL DATA ELECTRIC MOTOR FIBO 300 GEAR MOTOR divest ith 1 1 KW 1 5 HP OUTPUT EVOIUTIONS 40 7 Three phase supply 230 400 V Drive aaan Z 24 BLO QUENCY 50 Hz alate tenn 40 Absorbed Current nininini 5 1 3A ROCIO 1 32 Absorbed 1 500 W M aximum nominal
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