Movopart M55, M75 and M100 Installation and service manual
Contents
1. 1 Connect a torque wrench to the drive shaft Select a wrench which do not damage the shaft when turned 2 Turn the torque wrench so that the saddle moves along the entire profile Compare the indication with the table below Remember to add torque for any screw supports If the value equals the table value the play is correct If it is less the play is too large and if it is higher the play is too small 3 Adjust if needed trough the adjustment holes one on each side Adjust all four prism bushings on the saddle equally much Pull the saddle until the respective adjustment screw becomes accessible Tighten or loosen each screw 40 degrees or less Check again Repeat until the play is correct Double saddles C saddle For double saddles one saddle is driven while the other is undriven The driven saddle is checked as per the instruction above for A saddle B saddle while the undriven is checked as per the scale method point 4 9 Lead M100 torque Nm M75 torque Nm M55 torque Nm mm A saddle 1xST 2xST Asaddle 1xST 2xST 5 0 15 0 05 0 10 0 10 0 05 0 05 0 10 0 03 0 03 5 08 0 10 0 03 0 03 10 0 25 0 15 0 15 0 15 0 06 0 12 12 7 0 24 0 15 0 15 20 0 37 0 20 0 20 0 30 0 15 0 15 25 0 55 0 30 0 30 32 0 8 0 20 0 20 ST screw support Table 7 Adjustment table for prism bushings in ball screw driven units 1 4 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition22. 900 0 1 20 70 130 2300 4 7 L x 8 8 6 7 L x 8 8 1 8 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 D At pitch 25 mm P At pitch 25 mm composite nut MG10C MG10K 0 25 0 5 0 6255 1 25 0 1 20 70 BO ae a 1500 30008 8 5 LF x 14 2 12 0 LY x 14 2 FL in meters see figure 1250 0 2 20 70 176 1700 7 8 Lx 11 6 11 3 xt ike MG10N 5 20 70 5 Lx 11 8 5 L x 11 MGO7K 0 25 0 63 1 04 20 70 5 12 7 en 3000 4 2 L x 8 2 5 9 L x 8 2 0 8 MG07B 5 900 0 2 20 70 130 2300 4 2 L x 6 7 5 7 L x 6 7 18 Movopart MF G 07N MFO7N MG07N Max speed m s 5 5 Ambient temperature C 20 70 20 70 Weight when single saddle kg 3 L x 8 3 2 5 L x 6 2 Weight when double saddles kg 5 L x 8 3 4 L x 6 2 AL in meter see figure 1 Table 13 Movopart MF G 06C K MGO6C MGO6K Max speed m s 0 25 0 254 0 5 1 0 85 0 25 0 254 0 5 1 0 8 Repeatability mm 0 05 0 1 Ambient temperature C 20 70 20 70 Linear movement shaft revolution mm 5 5 08 10 20 325 5 5 08 10 20 325 Max input speed rpm 1500F 3000 P P 1500F 3000 PCP Weight when single saddle kg 2 2 L x 5 6 2 2 LF x 4 4 Weight when double saddles kg 3 1 LF x 5 6 3 1 L x 4 4 Weight per pair screw supports kg 0 6 0 6
3. A MG06 M4 MG10 M5 MG07 MS g beltreplacement2 wmf Figure 14 Replacement of belt in prism guided units with single saddle Remove the cover band holders the cover band and the saddle ends Move the saddle to the tension station Loosen all bolts in the tension station Remove the end cover the tension station and the tension pulley Loosen the two socket head cap screws at M55 use the slots and insert a screw in the inner hole Pull up the belt holder pin with the aid of the screw Remove the belt from the saddle Remove the belt holder Move the saddle to the drive station Loosen all bolts in the drive station Loosen the two socket head cap screws at M55 use the slots and insert a screw in the inner hole P
4. At pitch 5 mm B At pitch 5 08 mm C Atpitch10mm D At pitch 20 mm E At pitch 32 mm composite nut L in meter see figure 1 Table 14 Movopart MF G 06B Max speed m s 5 Max belt force N 400 400 Repeatability mm 0 1 0 2 Ambient temperature C 20 70 20 70 Linear movement shaft revolution mm 105 105 Max input speed rpm 2857 2857 Weight when single saddle kg 3 1 L x 5 3 3 0 L x 4 1 Weight when double saddles kg 4 3 L x 5 3 4 1 L x 4 1 AL in meter see figure 1 Table 15 Movopart MF G O6N Max speed m s 5 5 Ambient temperature C 20 70 20 70 Weight when single saddle kg 1 8 L x 5 1 1 7 L X 3 9 Weight when double saddles kg 3 0 L x 5 1 2 8 L x 3 9 AL in meter see figure 1 Table 16 1 9 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 9 www LinearActuators com THOMSON TOLLO OFFICES France Tollo Linear C P 80018 12 Rue Antoine Becquerel Z I Sud Batiment Paul Tiger 2 F 72026 Le Mans Cedex 2 Tel 33 02 43 50 03 30 Fax 33 02 43 50 03 39 Germany Warner Electric GMBH Postfach 2008 D 72610 N rtingen Tel 0180 5 24 67 90 Fax 01805244085 Spain Tollo Linear Badal 29 31 7th 1st 08014 Barcelona Tel Fax 34 0 9329 80278 Sweden Tollo Linear AB Box 9053 SE 291 09 Kristianstad Tel 46 0 44 24 67 00 Fax 46 0 44 24 40 85 United Kingdom Danah
5. THOMSON TOLLO www LinearActuators com Movopart M55 M75 and M100 Installation and service manual Solutions by DANAHER MOTION TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 SECON 1 laji pololo iTo p DAN sees ee ee EE E Ee 2 Section 2 Type designation system ccseeccesceseeesesneeeneeeeeseesenaeenseeeeeeeeeseaesaseeeeeseeeessaesaseeeensnenseaees 3 SECtHON 3 gt Installation ssassn a aae SEA a SEN Sa A E E R Aa 4 3 1 Mounting Instructions iaso an eee ee eel edie A eee eb 4 32 Connection eege ei eiert Mich on oh at cb e ed tis etl eee ed 5 3 3 Installation of adapter plates limit switch brackets and sensor brackets sssseeeeessserereeeee 5 3 3 Connection to the Motor flange AA 6 Section 4 Service and maintenance 4 1 Introduction 4 2 General maintenance Instruchons EErEE Ennn En nnt EEEE E Ennen nnne nnn 7 4 3 BERRE o a band EEE E EA E 7 4 4 Lubrication ot SCREW tii ccictscteccecceeseesteccange cesebeasbon anes ccseeyancendengs lev e ETENE EET e E aeie aei 8 4 5 Lubrication ot ball slideS i sc 8 a a a Genk diet chen dees eee ee dade sheet elise 9 4 6 Control and adjustment of belt position 10 4 7 Control and adjustment of the belt tenslon 11 4 8 Control and adjustment of saddle play in MG06 07 10 BeetA ee eeeeeeeeceneeeeeeeeeeeeeeeeteeeeaaes 12 4 9 Control and adjustment of saddle play in MG06 07 10 Bs C or MOGOG OZIIOIN eee 13 4 10 Control and adjustment of sadd
6. in this manual Some steps however require special tools These steps are marked with the tool symbol The tools can be ordered from Tollo Linear AB and their ordering data is found in respectively instruction Other service ought to be performed by service personnel from Tollo Linear AB either on site or at a Tollo Linear AB Service Centre Tool symbol 4 2 General maintenance instructions e Movopart M100 M75 and M55 are not self braking This means that the load can move if the driving force is disconnected or if the motor gears or brakes are detached during service This is even more important for vertical applications Ensure therefore that the load is secured before service is begun e Follow the recommended service intervals Replace defective parts immediately Only use parts of the same make and type as original Ordering data can be found in the spare part lists supplied with the unit Also state the manufacturing number of the unit embossed in the drive end e Check the unit at least once a month particularly the cover band the saddle ends and connections to the foundation and the saddles Also be attentive towards a changed level of noise Replace repair or adjust e Keep the Movopart clean Wipe it off as required particularly the cover band If cleaning fluid is required use small amounts and see to it that none gets into the Movopart do not use strong cleaning agents Dry it fully e Never mix different types of oils lu
7. method described below For belt driven units with double saddles the driven saddle is checked as an A saddle with a torque wrench as described in point 4 8 while the undriven saddle is checked with the scale method described below Fasten a bolt in the saddle Connect a scale to the bolt Pull the saddle along the entire profile Compare the indication with the table below If the value equals the table value the play is correct If it is less the play is too large and if it is higher the play is too small 5 Adjust if needed through the adjustment holes one on each side Adjust all four prism bushings on the saddle equally much Pull the saddle until the respective adjustment screw becomes accessible Tighten or loosen each screw 40 degrees or less Check again Repeat until the play is correct Pop Movopart type Bolt size Approximate value kg M100 M10 4 0 4 5 M75 M8 3 5 4 0 M55 M5 3 0 3 5 Table 6 Adjustment table for prism bushing in undriven saddles 1 3 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 3 4 10 Control and adjustment of saddle play in MG06 07 10 K or MG06 07 10 C playadjustment2 wmf ee 3 Nm Figure 12 Adjustment of prism bushings in ball screw driven units Possible saddle play due to wear can be adjusted for If the play does not matter for the operation no adjustment is needed Detach any possible gear box motor or saddle load before adjustment Single saddle A saddle
8. 1 4 4 11 Replacement of belt in MF06 07 10 B l i i o o oe 4a wan MF07B beltreplacement1 wmf Figure 13 Replacement of belt in ball guided units Replacement is done in the same way with double saddles C saddle and single saddles A saddle Remove the cover band holder the cover band and all saddle ends Move the saddle s to the tension station Loosen all bolts in the tension station Remove the end cover the tension station and the tension pulley For MF10B and MFO7B remove the two belt holder screws For MFO6B remove the two outer belt holder screws and loosen the two inner screws Remove the belt from the belt holder Move the saddle to the drive station Loosen all bolts in the drive station Remove the end cover and pull out the drive station Remove the belt holder screws see point 4a or 4b Pull out the belt Insert the new belt Reassemble the unit in reverse order When mounting the cover band see point 4 3 After reassembly adjust the belt tension point 4 7 and check the belt position point 4 6 SPS OONDORHPWDND 2 1 5 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 5 4 12 Replacement of belt in MG06 07 10 B
9. GLY261 Spray slidelubrication wmf Figure 7 Lubrication of ball slides 9 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 9 4 6 Control and adjustment of belt position beltposition wmf E Toi gt OH Figure 8 Control and adjustment of belt position Check the belt position after installation of a belt driven unit or a belt replacement The belt shall during operation lie in the centre or wander from side to side of the tension pulley otherwise adjust Check the belt tension before any adjustment see point 4 7 Turn the adjustment screws max 20 30 and check repeat until position is correct 1 0 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 0 4 7 Control and adjustment of belt tension 0 1 0 2 mm OK e 8 t L H i i Figure 9 Adjustment of belt tension Check the belt tension after belt replacement The belt tensioning weight is purchased from Tollo Linear AB ordering data see table below or made on site out of a round piece of steel as shown in the sketch above Check the belt position when the be
10. adjustment see point 4 7 1 Connect a torque wrench to the drive shaft Select a wrench which do not damage the shaft when the shaft is turned 2 Turn the torque wrench so that the saddle moves along the entire profile Compare the indication with the table below If the value equals the table value the play is correct If it is less the play is too large and if it is higher the play is too small 3 Adjust if needed trough the adjustment holes one on each side Adjust all four prism bushings on the saddle equally much Pull the saddle until the respective adjustment screw becomes accessible Tighten or loosen each screw 40 degrees or less Check again Repeat until the play is correct Movopart type Approximate value Nm M100 3 8 M75 2 2 M55 2 1 Table 5 Adjustment table for prism bushings in belt driven units with single saddle 1 2 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 2 4 9 Control and adjustment of saddle play in MG06 07 10 B C or MG06 07 10 N MG06 07 10 N A euer Ge A Figure 11 Prism bushing adjustment for undriven or belt driven units with double saddles Possible saddle play due to wear can be adjusted for If the play does not matter for the operation no adjustment is needed Detach any possible gear box motor or saddle load before adjustment At belt operation also check the belt tension before adjustment see point 4 7 1 For undriven units all saddles are checked as per the scale
11. bricants 4 3 Replacement of cover band bandreplacement wmf Figure 5 Replacement of cover band 7 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 7 4 4 Lubrication of screw screwlubrication wmf Figure 6 Lubrication of screw Apply the grease where the saddle can reach it Run the unit back and forth 3 4 times At last remove any excessive grease Type of Movopart Lubrication intervals Type of grease a MF G 10 07 06 K every 6 months SKF LGMT2 MF G 10C every 6 months Kliber Starburags NBU30 MF G 06C first lubrication after 10 000 m then every 6 months Kliber Polylub GA352P Table 3 Lubrication intervals and type of grease 8 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 8 4 5 Lubrication of ball slides M100 M75 gt 10 000 km d M55 gt 3000 km M100 M75 SS gl THK PB 107 Kluber Microlube
12. distance between two saddles in cm Without screw support Single screw support Double screw support or at Special Movopart units Length in cm se measure L in figure 1 050 999 or Sequential number for special Movopart units 000 999 Table 1 Type designations 3 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 Section 3 Installation 3 1 Mounting instructions Gr WE E Ee E E E e 500 1000 1500 2000 2500 3000 3500 4000 Figure 1 Mounting instructions 1 MF10C MF10K 5 MG07B MGO7N 9 MFO6B 2 MF10B MF10N MG10B MG10N 6 MFO7C MFO7K 10 MGO6K MGO6B 3 MG10C MG10K 7 MGO7C MGO7K 4 MFO7B MFO7N 8 MFO6K Place the unit on the mounting surface Place shims at the mounting points so that the unit keeps it shape and is not bend or twisted in any direction The distance between each mounting point must not exceed the max permissible mounting distance Max Lf for the max load being moved Fz by the unit After the mounting of a belt driven unit see point 4 6 Never run the saddle pass the arrows a on the profile At ordering of spare parts please state the manufacturing number and the type designation of the Movopart b 4 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 4 3 2 Connection to saddles t e saddles wmf lt Figure 4 Saddle dimensions Movopart a b c d e f g M100 M10 6x 93 60 71 306 198 15 M75 M8 6
13. e type designation of the Movopart see figure 1 Important Read through this manual before beginning the installation or servicing and follow all applicable directions in order to ensure a safe and proper job In order to ensure a long life and reliable functionality the Movopart must be serviced according to the directions found in this manual Spare parts should be by the same manufacturer and of the same type as the original or be among those approved in writing by Tollo Linear AB Never use parts which work improperly or seems damaged The system or machine part of which the Movopart is a component must not be used before it is in compliance with the EU s Machinery Directive in those instances where it is to be used within the EEC area If possible never work with power compressed air or hydraulics turned on If the work must be performed with some of these turned on another person must be positioned so that the power compressed air or hydraulics can be turned off in the event of any mishap 2 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 2 Section 2 Type designation system Mo F fo kK 20 7 A oo xX ee Ball guides Prism guides Belt operation Ball screw ball nut Ball screw composite nut Undriven Screw pitch Single saddle Double saddle Standard at single saddles Lc for M100 c c distance between two saddles in cm Lc for M75 c c distance between two saddles in cm Lc for M55 c c
14. er Motion Fishleigh Road Roundswell Business Park Barnstaple Devon EX31 3UD Tel 44 0 1271 334500 Fax 44 0 1271 334502 PUBLISHER Tollo Linear AB Box 9053 SE 291 09 Kristianstad Sweden Internet www tollo com E mail helpdesk tollo com Solutions by DANAHER MOTION BRANDS Thomson Thomson Tollo Thomson BSA Micron Harowe Deltran PT Vi f rbeh ller oss r tten till ndringar We reserve the right to make changes Anderungen vorbehalten Tous droits de modification r serv s TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2
15. ion and the tension pulley Loosen the socket head cap screws at M55 use the slots and insert a screw in the inner hole in the driven saddle Pull up the belt holder pin with the aid of the screw Remove the belt from the driven saddle trough the undriven Remove the belt holder Loosen all bolts in the drive station Loosen the two socket head cap screws at M55 use the slots and insert a screw in the inner hole Pull up the belt holder pin with the aid of the screw Remove the end cover and pull out the drive station Remove the belt holder and pull out the belt from the profile Put one of the belt ends trough the undriven saddle Pick up the belt end between the saddles and fit the belt holder Put the belt down in to the profile again and fit the beltholder to the saddle Put the other belt end trough the profile to the drive station Then reassemble the unit in reverse order Fasten the belt holders with the pins but do not tighten the belt holder socket head cap screws See point 4 3 when mounting the cover band After the reassembly adjust the belt tension point 4 7 and check the belt position point 4 6 At last tighten all the belt holder socket head cap screws 1 7 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 7 Section 5 Technical data Movopart MF G 10C K Max speed m s 0 25 0 5 0 625 1 25 Repeatability mm 0 05 Ambient temperature C 20 70 Linear movement shaft
16. le play in MG06 07 10 K or MOGOGIO 2101 14 4 11 Replacement of belt in MFO6 07 10 B A 15 4 12 Replacement of belt in MGO6 07 10 BeeeA ee eeeecceeeceeeteeeeeeeeeneeeeeeeeeeeseaeeeeaeeeseeeeieeeeeneeeaes 16 4 13 Replacement of belt in MGO6 07 10 BeeeC oo eee eeceeeeeeeeneeeeeeeeeeeeeeeeeaeeeeeeeeseeeseeeeieeeeeeeeeaes 17 Section 5 Technical data sde due ENEE EE Edge Eat 18 19 Section 1 Introduction Movopart M100 M75 and M55 are a range of linear rodless actuators in different sizes which all shares the same basic design This means that most of the instructions in this manual is valid for M100 M75 and M55 It is clearly stated in such cases where the differences are important All sizes can be divided up into three types those that use a ball screw transmission those that use a belt and lastly those that are undriven without a transmission These three types can in turn be divided up into those using ball guides and those using prism guides slide bearings as a bearing for the saddle which constitutes the moving part of the Movopart These basic types are available in a number of different configurations which can be studied in the type key on next page In order to be able to use this manual properly it is important to understand which size and type of Movopart you have Feel free to contact Tollo Linear AB if there are any doubts as to the type or if you have any other questions When you do so please state the manufacturing number and th
17. lt tension is set see point 4 6 belttension wmf Remove the cover band holder Fold back the cover band Set the L dimension with respect to dimension L Place the weight so that the bolt rests on the belt Hold the saddle in place and turn the belt tensioning screws in order to raise or lower the weight Turn identical amounts on both screws akONM 6 When the weight lifts above the profile 0 1 0 2 mm the belt tension is correct 7 Put the cover band back in place 8 Fasten the cover band holder Movopart type L mm L mm A mm B kg Weight Part number designation M100 500 32 7 106 0 3 2 RSV100 D350 980 M100 1000 35 9 106 0 3 2 RSV100 D350 980 M75 500 26 3 106 0 3 2 RSV75 D350 980 M75 1000 30 8 106 0 3 2 RSV75 D350 980 M55 500 19 3 56 5 1 7 RSV55 D350 981 Table 4 Belt tensioning table 1 1 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 1 4 8 Control and adjustment of saddle play in MG06 07 10 B A playadjustment1 wmf 3 Nm Figure 10 Adjustment of prism bushings in belt driven units with single saddle Possible saddle play due to wear can be adjusted for If the play does not matter for the operation no adjustment is needed Detach any possible gear box motor or saddle load before adjustment Check the belt tension before
18. revolution mm Ce One we ea Max input speed rom 1500 3000 8 Weight when single saddle kg 9 0 L x 17 2 Weight when double saddles kg 13 0 L x 17 2 Weight per pair screw supports kg 1 At pitch 5mm P At pitch 10 mm i Table 8 Movopart MF G 10B Max speed Max belt force Repeatability Ambient temperature Linear movement shaft revolution Max input speed Weight when single saddle Weight when double saddles AL in meters see figure 1 Table 9 Movopart MF G 10N Max speed Ambient temperature Weight when single saddle Weight when double saddles AL in meters see figure 1 Table 10 Movopart MF G 07K Max speed Repeatability Ambient temperature Linear movement shaft revolution Max input speed Weight when single saddle Weight when double saddles Weight per pair screw supports 4 At pitch 5 mm B At pitch 12 7 mm Table 11 Movopart MF G 07B Max speed Max belt force Repeatability Ambient temperature Linear movement shaft revolution Max input speed Weight when single saddle Weight when double saddles AL in meter see figure 1 Table 12 At pitch 10 mm composite nut 5 1250 0 1 20 70 176 1700 8 6 L x 14 3 12 9 L x 14 3 5 20 70 5 8 L x 13 7 10 1 L x 13 7 0 25 0 63 1 0 05 20 70 S AA A 3000 4 5 L x 10 5 6 5 L x 10 5 0 8 At pitch 20 mm PL in meters see figure 1 5
19. ull up the belt holder pin with the aid of the screw Remove the end cover and pull out the drive station Remove the belt holder and pull out the belt Insert the new belt Reassemble the unit in reverse order Fasten the belt holders with the pins Do not tighten the socket head cap screws See point 4 3 when mounting the cover band After the reassembly adjust the belt tension point 4 7 and check the belt position point 4 6 At last tighten all the belt holder socket head cap screws 1 6 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 1 6 4 13 Replacement of belt in MG06 07 10 B gt C MG10 M5 MG06 MG07 M5 y MGO0O6 M4 4 J 44 WT OE ET Figure 15 Replacement of belt in prism guided units with double saddles 1 2 3 out Remove the cover band holders the cover band and all the saddle ends Move the saddles to the drive station Loosen all bolts in the tension station Remove the end cover the tension stat
20. x 76 60 53 218 144 12 M55 M5 6x 49 41 38 184 234 118 168 9 only for MFO6B Table 2 Saddle dimensions 3 3 Installation of adapter plates limit switch brackets and sensor brackets 3 9x I 1 1 adapterplates wmf Figure 3 Installation of adapter plates limit switch brackets and sensor brackets 5 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 3 4 Connection to the motor flange MF G 10C MF G 07C MF G 1oK STANDARD MF G 07K STANDARD EZ A gt MF G 07B OPTIONS M6 4x 5 240 d pe 7 oO 14 pl 14212 7 J Le MF G 06C MF G 06K STANDARD MF G 06B STANDARD M5 4x flangeconnection wmf MER MF G 10B max 20 Nm dhe i MF G 07B max 20 Nm X D T MF G 06B max 8 Nm K MF G 10B max 10 Nm y x MF G 07B max 10 Nm Ta d MF G 06B max 4 9 Nm Figure 4 Connections to the motor flange 6 TOLLO LINEAR AB SWEDEN DW110385gb 0345 edition2 6 Section 4 Service and maintenance 4 1 Introduction The customer can perform the service and maintenance described
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