LEVO KID & JUNIOR INSTRUCTION
Contents
1. Attention Ensure each time when you push or pull the wheelchair that the clamping levers and stroller handle are securely fastened 6 13 Stand up operation for accompanying person optional This control unit enables the accompanying person to operate the stand up mechanism from behind It is attached on the stroller handle and therefore just available together e To switch to the stroller handle control unit simply pull out plug from the armrest and reconnect to the socket at the 19 stroller handle see photo 13 Make sure that the small lug on the plug is inserted into the guide way of the socket 6 14 Other options There are more important and useful accessories like the table tray or the anti tip rollers Please contact your LEVO dealer The brakes stop the wheelchair from driving away 7 The brakes wheel locks The brakes lock the rear wheels fast and the LEVO KID amp JUNIOR is secure against unintended movement By pushing both brake levers forward as far as they will go you should be able to lock the brakes When using your wheelchair in situations where increased stability is particularly important be sure to lock the brakes This is important when as example you child stands up sits down or transfers from the wheelchair into another seat Note that even if the rear wheels are locked by the brakes when transferring the wheelchair can easily slip sideways if it is not carrying a load T2. 6 6 Skirt guard The skirt guard protects your clothes from dirt from the wheels They also prevent the clothes or other items from getting trapped in spokes e To take away the skirt guard push it back soft and lift it up on the back 17 e To mount it again first attach them at the front and then at the back see photo 7 6 7 Footrest The height of the footrest is adjustable see photo 8 and has to be suited to get the best standing position It is also depending on the choice of the seat cushion With a LEVO KID the footrest can be re set in 6 positions within a range of 10 8 cm and with a LEVO JUNIOR in 12 positions within a range of 21 6 cm The footrest is in an angle of 90 to the leg support This means an angle of 20 with the floor backward inclination The footrest is also in the angle adjustable by plus minus 5 see photo 9 6 8 The calf heel strap The calf heel strap serves to prevent the legs and or feet from slipping backwards The calf strap is fitted to both leg support tubes and fixed using a Velcro fastening see photo 10 The calf strap should be fixed that it is just touching your heel or calf when your feet rest on the footrest in the seating position Because of the Velcro fastening 1t can be adjusted in the length so that the feet are in the ideal position This is very important for a good standing position 6 9 Seat cushion optional Depending of the individual needs o
3. Je 32 13 Transport in a motor vehicle The LEVO KID amp JUNIOR should only be transported in sitting position The LEVO KID amp JUNIOR has been crash tested and can be used as a seat in a passenger car provided that following conditions are observed e Use should be made of commercial licensed fastening systems e Location points on the wheelchair are marked with orange stickers e Front fix the wheelchair from below on both the left and right side frame tube see picture 38 e Rear fix the wheelchair from below on both the left and right wheel adapter plate see picture 39 e Tighten the fixation ropes in an angle of 45 to the ground see picture 38 When transporting an unoccupied wheelchair in the trunk of a motor vehicle make sure that the wheelchair is so secured as to prevent it sliding about or tipping over Caution When transporting the LEVO KID amp JUNIOR in a motor vehicle be sure to switch off the emergency cut out switch and or to disconnect the motor lead from the battery and electronic unit 14 15 Cleaning In the case of normal soiling clean the wheelchair with a moist cloth and thoroughly wipe dry In the case of stubbed soils use a mild detergent and warm water for cleaning Never use furniture polish spirit or solvents to clean the frame Maintenance Your wheelchair is maintenance free with the need for further maintenance except for the following guidelines detailed be
4. The experts in standing EN 12182 EN 12183 EN 12184 EN 60601 1 EN 60601 1 2 Markus Burger Thomas Raber Seating and Standing Assessment Seat depth correct Seat depth too long Knee support attachment Knee support attachment Knee support attachment screw even with center of knee screw beyond center of knee screw short of center of knee ae A d POR N y Ankle Knee Hip joint straight Knee joint hyper extended Incomplete knee extension 10 Correct position Seat cushion too high cushion Cushion for pressure relief in seated position a Hyper Lordosis pressure Back too deep thick Backrest cushion Backrest cushion or solid back for more comfort or stability Backrest cushion Hyper extended spine Pelvis tilt gt incomplete hip extension 11 LEVO KID amp JUNIOR USERMANUAL Please read this Instruction Manual carefully before you start to use your wheelchair 1 Introduction Thank you for purchasing a LEVO stand up wheelchair The LEVO KID amp JUNIOR has been developed for children to drive a wheelchair independent while they are able to want to or should stand up This is a unique aid for all children who have problems to stay or to walk The motorized seat assembly raises the user to the standing position just by touching a button The wheelchair is very easy to drive because of the two rear driving wheels and the two steering wheels
5. centre of gravity will change and affects stability This can cause the wheelchair to tip over either backwards see diagram 31 sideways or forwards In the last situation the stability can be enlarged by pointing the castors as if the wheelchair would move backwards see diagram 32 Drive as close as possible to the object that you want to pick up 29 30 11 Storage 11 1 Folding down the backrest The LEVO KID amp JUNIOR has a foldable backrest which allows you to cut down significantly on the space required to store the wheelchair away Certain parts are also detachable to warranty the lowest possible weight e Before you fold down the backrest first remove the two skirt guards see section 6 6 e Push up the two folding clasps and at the same time push the backrest forwards see photo 33 The battery and electronic unit is removable e Pull out the actuator plug and the plug from the armrest e Lift the battery unit at the bottom and take it up and out see photo 34 e To refit it again attach the two brackets to the cross linkage and let the two pins lock in the corresponding openings 11 3 Removing the rear wheels With the quick release you can speedily remove and remount the rear wheels of the LEVO KID amp JUNIOR thus significantly reducing the volume and weight of the wheelchair When removing a wheel the wheelchair must be unoccupied The wheelchair has to be supported that after taking a
6. in the front The backrest can be folded down for transport For a transfer to the side of the wheelchair you can fold up the armrests The maximum load for the user together with its personal luggage should not be over 50 kg 2 Guarantee Your LEVO product has from the date of sales a guarantee for Two years on all material and manufacturing defects of mechanical parts One year on all electronical components including the motor Not included in the warranty are the batteries LEVO AG will not repair or replace any part free of charge which is defective because of abuse misuse or lack of maintenance Warranty claims should be directed to In Switzerland to LEVO AG In all other countries to your local agent Addresses and telephone numbers are on the front page 13 3 Delivery Because of the complex nature of this wheelchair it will be delivered and demonstrated by the local agent The wheelchair has to include the following components Components Quantity Yes No Wheelchair with stand up mechanism incl leg support footrests Seat cushion Backrest cushion Knee support Chest strap Calf strap Battery charger Accessories mentioned in the delivery note SETON lh 4 Accessories A list of accessories is available from your local agent This chapter is very important I am sure your parents
7. inner tube and tire following the steps described under 9 1 e Repair the hole using a bicycle puncture repair kit and follow the manufacturer s instructions clean the area around the hole and roughen the tube surface see photo 47 before applying the vulcanized solution Allow to dry then firmly attach the rubber patch see photo 48 Again first allow to dry then pump up the tube to check that the patch is airtight e Replace the inner tube Once the whole tube is snug inside the tire force the tire back over the wheel rim starting on the side opposite the valve e Check lest the inner tube be caught between tire and rim before pumping it up in line with the manufacturer s recommended tire pressure see Technical Data section 12 9 3 Replacing the actuator lifting motor e Disconnect actuator plug from battery and electronic unit see photo 49 e Loosen and remove locking nuts and Allen screws at the front and rear connecting rod using a 16 mm spanner as well as an 8 mm Allen key see photo 50 e Remove the faulty motor and install the replacement in the reverse order 42 9 4 Replacing the control switch e Pull out battery lead at the back of the armrest see photo 51 e Loosen Allen screw and locking nut of the armrest support using a 10 mm spanner and a 4 mm Allen key and remove the armrest see photo 51 e Loosen the two small oval head screws at the outer edge of the armrests on both sides at the f
8. A is 38 4 Repairs general instructions A A A bonsoastonanes 38 57 Tools K torg sinn ian R n tea ean AN Na eds 39 6 Important MOLES i era erio ret EE td ven Ee e EEE sais NER wus aE E Ee iE 39 T Recommended s fety CHECKS 4 tecs een i E EEEE E e EEE aes 39 Bs AUS di E E r E tte 40 8 1 The backrest and seat upholstery ani eegukesedtastiavantvns 40 8 23 Theran akle nirea A T E MN ik A hut So Sat 40 iden MCA ASTON ase E A EEE EAA EA A T 40 SA Theleg Supports on IA iS 41 Go o e E a 41 A oe ie Beane en eae ee eam ee a em etn 42 87e VNC TOOTS S basis mohe iea aaa aa O aT E Aa E Ea ans A R AAA R aq A E ERA 42 Din Repais A A A a aa 42 9 1 Replacing tire inner tube of rear Whcels a ii td 42 9 2 Repairing TMS AMET tub mn ee e e oe sad a aa n Manca a iee 43 9 3 Replacing the actuator lifting motor Las A A AN 43 9 4 Replacing the control switch a o ds 44 9 5 ING ACTIV th batteries iinei a E ele ia ES A ER ai 44 10 Festing th wheelchair ado 45 Ti Cleaning AA AA SAA A 45 12 och iD a EAS 46 Kid s page My name is BERNIE and I am your friend I know a lot of kids which use a wheelchair I like to sit beside them and put my head on their lap If you stand up in your wheelchair and put a delicacy in the air I will jump up to catch it This is my favorite game And what is your favorite game Paint or write In the instructions you will find me on various pages Look for mel I have a lot of interestin
9. LEVO KID amp JUNIOR INSTRUCTION and SERVICE MANUAL Please read the Instruction Manual carefully before attempting to use your wheelchair The Service Manual is provided for the use of Agents and Authorized Technicians Alterations in constructional and technical manner or to the electronic require the written authorisation of LEVO AG otherwise no warranty or product liability will be accepted In case of difficulty contact Manufacturer Agent LEVO AG Anglikerstrasse 20 CH 5610 Wohlen Tel 41 0 56 618 44 11 Fax 41 0 56 618 44 10 Internet http www levo ch Dear Customer We would like to thank you for putting your trust in LEVO stand up wheelchairs The LEVO stand up wheelchair is a unique aid for use by those facing difficulties walking and standing up As well as performing all the functions of an active wheelchair the LEVO enables you to stand up on your own Please read these operating instructions carefully before using your LEVO They contain important information necessary for successful operation of the wheelchair Whether you use your LEVO as a stand up aid at work in everyday life or to help with standing exercises it guarantees you optimum independence mobility and health As a LEVO customer you have a valuable contribution to make to the on going further development of our products We put great store by your suggestions which ensure that LEVO still offers the most comprehensiv
10. a way you might not be used to Therefore consult your doctor or physiotherapist before your child will stand up in the LEVO KID amp JUNIOR and ensure that your child does not suffer from conditions e g strong contractures which make standing potentially harmful Just bring the LEVO KID amp JUNIOR into the standing position on firm level ground risk of tipping over Apply both brakes on the LEVO KID amp JUNIOR before standing up Please beware of parts of the wheelchair where one might conceivably trap or catch parts of the body when sitting down in the space between the backrest and the skirt guard as well as between seat and chassis frame Be sure to protect yourself and accompanying persons from possible injuries The most important safety features are the knee support and chest strap Always ensure that these items are fastened correctly before your child stands up in the LEVO KID amp JUNIOR risk of accident Think about the knee support and chest strap before you stand up 22 8 2 Knee support The knee support holds the knees in an extended position and prevents your child from slipping out of the wheelchair while standing up e Attach the two eyes of the knee support to the double head screws on both sides of the wheelchair e For the personal adjusting of the knee support remove the ribbon on the front Center the knee support in front of your knees so that the wedge of the knee support is positioned bet
11. and authorized service technicians Please carefully read these instructions before carrying out maintenance work on your wheelchair This service manual must be read in connection with the instruction manual Alterations in constructional and technical manner or to the electronic require the written authorisation of LEVO AG otherwise no warranty or product liability will be accepted 36 1 Introduction Your LEVO KID amp JUNIOR is maintenance free dispensing the user with the need for further maintenance work except for charging the battery and cleaning the wheelchair on a regular basis Due to its complex design the wheelchair should be checked for safety at least once a year by your LEVO dealer or authorized technician This service manual has been designed for use by your LEVO dealer or authorized technician It contains all information required to carry out safety checks and repair works on your LEVO KID amp JUNIOR It will ensure that your wheelchair is a reliable safe and helpful means of transport Always read and apply this service manual in connection with the instruction manual 2 Accident prevention amp safety Accidents can happen Be aware of possible dangers when carrying out tests or works on your wheelchair You should take suitable preventive measures to ensure your own safety and that of other persons 3 Adjustments general instructions Depending on the ability of the user s friends and rela
12. be in contact with them To get over an obstacle e g driving up over a kerb from the street tilt the wheelchair just enough to lift the front castors onto the edge of the obstacle Then push on until the large wheels are resting against the lip of the obstacle Lift them up and onto it by taking hold of the backrest or the rear axle see diagram 27 28 To descend over an obstacle e g driving down from the kerb into the street first tilt the wheelchair up onto the rear wheels push it forward and let the wheelchair down over the edge of the obstacle on two wheels see diagram 28 When you have to carry the wheelchair over steps always take another person to help Therefore the accompanying person should only take hold of and or carry solid parts of the frame They should under no circumstances take hold of any moving parts such as the wheels or armrests see diagram 29 Always ensure that the stroller handle is securely fastened with the clamping levers If the child wants to overcome an obstacle alone you should be aware of the tendency of the wheelchair to tip over backwards if as the rear wheels contact the edge of the obstacle the child attempts to surmount it by pushing down harder on the handring see diagram 30 Never drive onto escalators 10 8 Picking up objects from the wheelchair Always remember that when your child wants to lift up objects from the floor the relative
13. d s stability while standing 8 5 Sitting down To drive back in the seating position push the control switch down The actuator engages and drives the seat down as long as you push the control switch e Hold the control switch until you have reached the lowest possible seated position and the motor stops from alone Press the switch up to stand up Let go to stop Push the switch down if you want to sit down 24 8 6 Emergency cut out switch Trough pressing the red emergency cut out switch on the right side of the battery box the circuit will be interrupt and it will stop the lifting of the seat in the case of an emergency see photo 21 You can switch on power again by turning the red emergency cut out switch clockwise The standing mechanism is again ready to use We recommend pressing the emergency cut out switch to switch off the power when the standing mechanism will not be used or if the wheelchair is left unattended Please note You can also cut out the power by disconnecting motor control panel leads to secure the stand up mechanism against unintentional or unauthorized switching on 1 From time to time you have to reload the batteries so you are able to stand up counti nuously with your wheelchair 9 Batteries Your wheelchair will be delivered with maintenance free rechargeable dry batteries They do not need any maintenance except for regular recharging With total loaded bat
14. e geo E a ely alge eeu eee ate 24 SO A be 24 8 6 a A car cet ii ca uinta el od selsuon ed thi aE 26 LO 26 9 1 Recharging the Dies a tegatana cece i scares 21 10 Handling a Miel A A Iii 2T 10 1 Gettinganto enc A a a a i ari 27 10 2 Getting out of the wish 27 10 3 Sideways transfer AAA A A E R A EGET 27 10 4 Divmg the Wheelchair e a O EAS 28 10 5 A A 28 LOG DUVIDS on a Drage ii 29 107 Negotiating Obstacle Ss nonin daa 29 10 8 Picking up objects from the wheelchair iii ia eet sides ada 30 NDS Storage totes A titel inal 32 Li Holding down the backed e iii 32 11 2 Removing battery and electronic Uli ld ibas 32 11 3 Removing therear wheels arricncneceieniai i E ER E ATR 32 11 4 Removing ASA A tds 33 A ii Wee ICMAT smitten n e oun ep acasere a a a a e a 33 13 Transport ina motor Vehicle e e E 33 13 Transport in a motor dae 34 t4 TEMO is AA Aaa ae A AA AA eg RSP Ie a 34 13 Maitena 34 16 NT 35 17 ROU Re SIO OTIS as sired ets Ra tote acicsal esate a E E A coum apace a RE eaten 35 17 1 Trouble shooter general operation ooooccinccnnociconncionnnnnnconecconacnonoconnnnnnncon cono nocnnn non cconncnos 35 17 2 Trouble shooter stand up MECA Ma sag aioes teens Wana eee 36 SERVICE MANUAL 0300 RA oleate dade ea ues Has 37 Wi A A T E A A E 38 2 Accident prevention amp safety as crscccssuzeea ci aucaadseaeccs sade eee cg een deaneuaessonsedgeecoesnceanteaesanscdanccna vaqcomnes 38 3 Adjustments general struct
15. e service available and provides for the widest possible range of needs Yours faithfully LEVO AG Contents Kif Ss PA es Satara be Bate ate ete aes 6 Declaration AA a 8 Declare Uca 9 USERMANUAL AA Maa 12 A A darapies a E etcdetena GA As AU aia TA 13 Ze AAT ATG Css o tea o hg O E Re ol ea 13 Di MOTI SEY EA E II II A A aeons 14 4 A ES 14 J O a O UA ri 14 O Basic ad FS UHV cenena a ace cea ead eteeaepd a a emanates 16 Or IRSA SING o 16 G22 A e siete teats Ces E A tates Se enema teste 16 6 3 BACK NES 1G iMa O eae i A inxs EA ER 16 OA ASTI CS IS 2h eek ncaa gt ee oe liad ett ieee aie ace ela eae at leur 17 Geos Adjusts the seat Wess tod ra o ela ep tac a o 17 E A RA 17 Ds Tha o leven 18 GOO Seatc shion optional A as 18 6 10 Backrest extension opos ada 19 6 11 Seating SS tias 19 6 12 Stroller hatidle option evdaseiactecsteaesloatccga hav ease deeds 19 6 13 Stand up operation for accompanying person optional ooooocnnccnnnconoccnononinancnonaconacannconnss 19 6 14 CELO PAS A E octane eccies A ita 20 Te The Drakes A Sep oak oi uth i ae lata oan 20 Tie Adjusting th TAKS a da S 22 AU NR AREA A ATA E A AAA este ave ci phage 23 Bele General tips desta ar Rea uaaeadcgagatavaa doen tucedd A E AAR A AASER 23 8 2 EEUU di scenes a a a uel a a E oud uaa abe aa i aR 23 Beles Kree SU RON aa aboga 23 S3 1 Cheststrap yank elect a a tease a a a Sook T a heads acme ne nT Se 23 8 4 e Standing Up csr iach Aaa ns aceit
16. e thread locking compound Always use recommended components and parts available from LEVO AG Do not modify or repair the frame LEVO AG is responsible for any repairs on gas springs motors and electronic parts Recommended safety checks Please note that the following safety checks should be carried out at least on an annual basis Have them carried out only by your LEVO dealer or an authorized technician If a defect occurs immediately discontinue using the wheelchair until the defect is remedied l A a he D Fold down the backrest and reset Having put the backrest back in place check that the clasp latches correctly Rectify possible defects Check the frame for possible defects Replace defective parts if in need of repair Check seat and backrest covers for possible wear and replace if necessary Check the condition of straps belts and catches and replace if necessary Check that nuts screws joints and plastic parts are securely tightened as well as for proper condition Rectify possible defects Check that push handles and handle covers fit tightly Rectify possible defects Check brakes for adequate braking efficiency Rectify possible defects Check that front castors and rear wheels run smoothly and are securely fastened Check tire pressure and the tread of the tire of rear wheels Check all electrical cables for abrasion marks and safe operation Rectify possible defects Check all electrical connections for si
17. f your child it is possible to use different seat cushions On the surface of the seat are Velcro fasteners which allow you to attach the majority of seat cushions securely Because of the Velcro fasteners the seat cushion will not move in a standing position The height of the footrest has to be adjusted depending on the seat cushion Please contact your LEVO dealer 6 10 Backrest extension optional 18 It is possible to use a backrest extension to suit the needs of your child This increases the backrest by 6 16 cm Please consult your LEVO dealer 6 11 Seating systems It is possible to use seating systems of other manufacturers as example a fixed back shell Please contact your LEVO dealer 6 12 Stroller handle optional The stroller handle allows you comfortable handling when pushing your child in the wheelchair Height and angle of this angle are adjustable see photo 11 Please consult your LEVO dealer The stroller handle is removable e To remove the handle release clamping levers left and right and pull out the stroller handle on both sides of the frame e To set the handle back in place insert handle in both sides of the frame tubes until the clamping levers fully lock in the side openings of the frame see photo 12 e Firmly tighten clamping levers Attention Observe the direction of thread of clamping levers Both levers have right hand threads Therefore turn clockwise to fasten the levers side view
18. g things to tell you Je N J Coor my fur 7 Stroller handle optional poe Back bag Armrest optional Handring Skirt guard Brake Seat upholstery seat cushion Quick release axle Double head screw LEVO KID amp JUNIOR Stand up wheelchair seating position That s what the parts of your wheelchair are called Stand up operation for accompanying person optional Armrest Chest strap Plug amp cable for stand up mechanism Control switch Battery and electronic unit Knee support Double head screw Calf strap oy oa LEVO KID amp JUNIOR Stand up wheelchair standing position With your wheelchair you can stand up and make yourself really tall As manufacturer of the LEVO Stand up wheelchair the company Declaration of Conformity LEVO AG Anglikerstrasse 20 CH 5610 Wohlen Switzerland Tel 41 0 56 618 4411 Fax 41 0 56 618 4410 Email office levo ch Internet http www levo ch LEVO declares in all responsibility that the product hereby mentioned see following list corresponds with the valid direction of the EC instructions for medical products determined 14th June 1993 93 42 EWG Moreover we declare valid the correspondence of this products with following norms nominal documents ISO 7176 1 ISO 7176 3 ISO 7176 8 ISO 7176 15 ISO 7176 16 UNI 14971 Wohlen July 1 2004 ol
19. gns of corrosion and safe operation Rectify possible defects 38 11 Clean batteries and connections Check battery capacity and inform the customer of its condition Recharge the battery before returning the wheelchair to the customer 12 Check the stand up mechanism and its proper operation Rectify possible defects Adjustments 8 1 The backrest and seat upholstery The surface flexibility of the backrest upholstery can be adjusted using the velcro fasteners The backrest can be tautened for a more upright seated posture or relaxed for more back support The seat upholstery can be similarly tautened or relaxed by use of velcro fasteners As a rule it should be as taut as possible Depending on the height of the cushioning in question it may be necessary to loosen upholstery surface tension to be able to sink the cushioning down between the two seat supports 8 2 The rear axle In your LEVO KID the rear axle is fitted as standard in the top rear edge of the axle adaptor and in your LEVO JUNIOR in the center of the lowest row of holes This results in a seat inclination of 5 to the rear see photo 38 e To increase the wheelchair s tendency to tilt set the axle one hole forward in the axle adaptor e To decrease the wheelchair s tendency to tilt set the axle one hole backwards in the axle adaptor Attention it is not permitted to fix the axle in holes further upwards or downwards to adjust the seat inclination Thi
20. gradient Cross fall Max weight incl body and load 7 5 bar Airless castors KID 3 75x26 mm JUNIOR 5 125x29 mm Linear drive 24 VDC Power ca 3000 N Speed max 9 mm sec Power consumption max 5 0 A Protection IP 51 with emergency cut out and low voltage accoustic alarm 2 maintenance free rechargeable batteries 24 V 2 7 Ah Transformer 220V 24V 50 40 40 60 max 6 cm max 2 cm max 3 max 50 kg 45
21. he efficiency of the brakes is dependent on tyre pressure and tread Insufficient tyre pressure or heavily worn tyre tread has a detrimental effect on braking efficiency Tyre pressure and tread should be regularly checked see section 15 Caution Wet surfaces or tyres can also reduce the efficiency of the brakes When changing the position of the wheels the brakes have to be adjusted too 20 7 1 Adjusting the brakes When dismantling a brake the wheelchair has to be unoccupied The wheelchair has to be so secured that after taking away a brake the wheelchair should not move e Fully unlock the brakes e Loosen the cylindrical screw on the brake mounting using a 5 mm Allen key see photo 14 e Adjust the position of the brake and the mounting to leave a gap of approximately 25 mm between the brake shoe and tyre then screw the cylindrical screw tight again see photo 15 e Test the strength of the brake e Should you need to tighten up the brakes push the brake shoe closer to the tyre to relax the brake tension leave a larger gap between shoe and tyre l Standing is healthy for you Stand up often with your wheelchair and make yourself tall like a giant 21 8 Standing The LEVO KID amp JUNIOR is not only an active wheelchair It is also a standing aid which enables your child to stand up quick and easy whenever and wherever it needs to 8 1 General tips Standing up stresses the body in
22. ies Attention Of the battery electronic box only the batteries and the cover can be replaced It is not admissible to open the electronics or to remove parts thereof no warranty In case of an electronic defect the complete battery electronic box must be replaced 43 10 Testing the wheelchair After having carried repairs on a wheelchair you should always check all functions for correct operation before returning the wheelchair to your customer The wheelchair should only be returned after all defects have been rectified 11 Cleaning Before you return the wheelchair to your customer make sure that the wheelchair is clean and dry e Remove dirt with a damp cloth and wipe dry e In the case of stubborn dirt use a mild detergent and warm water for cleaning e Never apply furniture polish spirit or solvents to clean the wheelchair 44 12 Technical Data Measurements Total height wit backesy O 35 8 a A A Seat upholst height font Rear wheels All measurements in cm and kg Variations due to model specific adjustments possible without stroller handle and anti tip rollers anti tip rollers 6 cm Es without stroller handle and backrest extension Rear tires Pneumatic tires 16 20 22 Tire pressure rear Front castor Power unit Actuator motor Batteries Charger Operating temperature range Storage temperature range Clearance Max height of obstacle Max permissible
23. ing 17 1 Trouble shooter general operation att Sia S Wheelchair will not Pump up or repair the tyres see Technical Data section travel in a straight line or 12 does not sit square in the Have a technician check and if need be adjust wheelchair ground components Leg supports do not rest on the ground in the uppermost standing position Caution no warranty of stability when standing Imperative Have a technician check and if need be adjust wheelchair components Have a technician check and if need be adjust wheelchair components Attach anti tip rollers see accessories Wheelchair tips over backwards too easily Check air pressure see Technical Data section 12 Check tread on tyres Have a technician check and if need be adjust the brakes Brakes do not brake efficiently 34 17 2 Trouble shooter stand up mechanism Fatt Solution 17 2 1 Mechanism works only Recharge batteries very slow Have batteries replaced 17 2 2 Mechanism inoperable neither up nor down no perceivable motor noise Connect actuator lead with battery and electronic unit Connect plug of armrest with battery and electronic unit Recharge batteries Have batteries replaced Have control switch replaced Have actuator replaced Have battery and electronic unit replaced Have charger replaced 35 LEVO KID amp JUNIOR SERVICE MANUAL This service manual is designed for use by your LEVO dealer
24. low Please note that the wheelchair has to be serviced by your local LEVO dealer at least once a year to warranty safe and reliable function Following tasks can be easily carried out by family or friends Keep your wheelchair clean Never store it when damp Keep the batteries charged Check that all fittings harness etc are working properly Check that the stroller handle optional is securely fastened and that the clamping levers are properly tightened 33 Check the state of the tread weekly If necessary pump up the tyres in line with manufacturer s recommendations see service manual Technical Data section 12 Check the state of the tread on the tyres of rear wheels and front castors monthly If a tyre is heavily or unevenly worn it should be replaced immediately Every month check that the brakes still work cleanly Having applied the brakes the wheels should stop turning completely If the brakes are ineffective they should be tightened up by your dealer If you have found any faults immediately report them to your agent He can advise you if you can continue using the chair or not and what action you should take to repair the wheelchair 16 Disposal At the end of its service life the wheelchair should be returned to your LEVO dealer for proper disposal Old batteries should be also returned to your LEVO dealer or to the place where you buy the new battery for proper disposal 17 Trouble shoot
25. ly fit such rollers 2T Attention If anti tip rollers are required check that they are fitted in extended position 10 6 Driving on a gradient When turning on a gradient bear in mind you will have to sit square on to the slope before finally swiveling around to face straight downhill In this side on position there is a risk of slipping sideways down the slope Either the child himself or the accompanying person should take this risk into account and steer accordingly to compensate If possible let your child sit leaning into the hill whichever the intended direction of travel see diagram 26 As a safety precaution always ask an able bodied person to accompany your child when driving down a hill Always remember that when your child wants to slow down the wheelchair with the hand rings it generates a great deal of heat between hands and handring and can lead to burns on the hands Therefore always brake carefully and never drive faster than walking pace Leaning back into the hill improves stability and increases rear wheel downforce thus also improving braking efficiency 10 7 Negotiating obstacles Any obstacle such as a kerb or threshold should be viewed as a potential source of danger To negotiate an obstacle your child should always ask an able bodied person for assistance If you as a helping person should negotiate such an obstacle never lift the chair totally from the steps away The big wheels should always
26. ndling qualities and comfort of an active wheelchair In this section you will read how the LEVO KID amp JUNIOR can be adjusted to the needs of your child These adjustments must be carried out by your LEVO dealer Before attempting adjustments yourself please consult your LEVO dealer 6 1 Rear wheels The LEVO KID amp JUNIOR standard is fitted with pneumatic tyres The diameter of the wheels depends on the seat height of the wheelchair Thanks to the quick release axles the rear wheels can be easily removed and set back in place see photo 1 6 2 Rear wheel position By re setting the wheel axle in the wheel adapter plate you are able to increase or decrease respectively your LEVO KID amp JUNIOR s tendency to tip over see photo 2 6 3 Backrest inclination The standard pre set angle between the backrest and seat is 90 It is possible to re set this angle either by 5 further forward or 5 further back 16 6 4 Armrests The armrest can be folded up for a better transfer to the side Attention For lifting up the wheelchair do not take hold of the armrests The armrests are adjustable and can trough moving on the backrest be infinitively variable changed from 10 cm by the seat support to maximum 22 cm see photo 5 The seat depth is adjustable and grows like that with your child It is changeable in 6 various positions from minimum 24 cm to maximum 35 cm in distances of 2 25 cm see photo 6
27. rakes To drive forward hold the hand rings as far behind as possible then push forward Push evenly with both hands to move straight ahead with your wheelchair If the right hand pulls more the wheelchair turns to the left side driving in a curve When you just pull with your right hand it turns to the left right where you stand If you put more strength on your left hand the wheelchair turns to the right driving in a curve If you push with your left hand only it turns to the right right there where you stand To stop you should hold the hand ring with both hands 10 5 Danger of tipping over Always remember that when pushing the wheelchair on the handrings the front castors will loose traction due to acceleration Depending on the weight distribution this may cause the castors to lift off the ground and the wheelchair to tip over backwards see diagram 23 This above situation may be made more critical by using for example a greater seat inclination by fixing the rear wheel further forward or by using a cushion to sit higher up Similar when breaking from a backward movement the castors will again loose downforce giving rise to backward tilting and the risk of tipping over Also note that any accompanying luggage see diagram 24 will change the center of gravity of your wheelchair so that the steadfastness will be reduced As an additional safety measure you can fit anti tip rollers see photo 25 We recommend to permant
28. ront edge under the foam cover using a flat blade screwdriver see photo 51 e Loosen the hexagon thin nut on the front of the control switch using a 14 mm spanner see photo 52 Remove thin nut and washer e Pull out control switch to the rear e Cut off defective control switch by use of a cable cutter and solder on new control switch Be sure to take into account the different cable colors e Install the control switch in the reverse order 9 5 Replacing the batteries e Switch off the emergency cut out switch e Depress the four plastic tabs on the battery cover and remove the cover from the battery and electronic unit photo 53 e Caution depress all four tabs simultaneously not only the two upper ones The two lower ones may break off e Take out the batteries In so doing disconnect the pin contacts e Install the batteries in reverse order Attention Always replace both batteries together never just one Caution When working on the batteries take care not to short circuit them with metal tools etc Always take off wrist watches and jewelry When reconnecting the batteries check that the cables are connected to the correct terminals Caution Getting into contact with acid is dangerous After contact with acid immediately rinse off spilt acid from your body with water and consult your doctor Immediately take off all clothes covered with acid Always clean your hands after having carried out works on batter
29. s will cause instability when standing risk of tilting 8 3 The castor axle Having made adjustments to the rear axle be sure to adjust the castor height and angle accordingly When carrying out these adjustments it is important to bear the following points in mind The castor axle should stand at a right angle to the ground The castor should always remain in contact with the ground In the uppermost standing position the leg supports must be resting on the ground e Bring the LEVO KID amp JUNIOR into the standing position e Unscrew and remove the cylindrical screws using a 4 mm Allen key then set the plastic leg plug either higher or lower so that 39 the leg supports are standing on the ground You may have to turn the leg plug by 90 at most see photo 39 e Unscrew the two cylindrical screws using a 5 mm Allen key and turn the eccentric disc until the axle is sitting vertically see photo 40 You may have to turn only one of the two eccentric discs Screw the cylindrical screws tight 8 4 The leg supports The leg supports should be replaced when the seat height of the wheelchair has been so greatly adjusted that they no longer reach the ground or reach the ground too soon in the uppermost standing position e Remove the footrest by loosening the four oval head screws on both the inner edges of the leg supports using a 4 mm Allen key see photo 41 e Loosen the four oval head screws on both the out
30. side edges of the leg supports using a 4 mm Allen key and remove them together with the spacer bushing e Loosen the Allen screws on the upper portion of the leg supports using a 4 mm Allen key and pull leg supports out of the frame see photo 41 e Replace the leg supports and reassemble in reverse order 8 5 Backrest inclination The backrest sits at an angle of 90 to the seat as standard but can be adjusted in either direction by 5 This adjusting mechanism is not stepless e Remove the rear wheels then remove the skirt guards see Instruction Manual section 11 e Unscrew the countersunk screw on the outer joint using a 4 mm Allen key remove the screw and the bushing see photo 42 before adjusting to the desired position and tightening up the countersunk screw 40 Attention Having adjusted the backrest angle check that the clasp of the folding mechanism latches correctly 8 6 Armrests e Remove the backrest cover as well as the velcro fasteners below e Loosen the Allen screws of the armrest support using a 3 16 Allen key and adjust the armrest to the desired height see photo 43 e Attach the velcro fasteners above and below the armrest You may have to adjust the height of the armrest to the position of the velcro fasteners 8 7 The footrest The height of the footrest is not only important for a good sitting position but even more so for the standing position On delivery you will find the foo
31. teries you can stand up approximately 60 times A buzzer sounds to indicate when the batteries are down to 50 of their full charge capacity In this case they have to be recharged immediately Important Make sure that the batteries are never completely unloaded over a longer time This could lead to a durable damage of the batteries The standing mechanism must not be activated while the LEVO KID amp JUNIOR is plugged in to the mains via the charger 25 In case of emergency e g empty batteries it is still possible to return the LEVO KID amp JUNIOR to the seated position by plugging it into the mains via the charger 9 1 Recharging the batteries Your wheelchair will be supplied with an automatic 24 V charger which is easy to operate e To charge the batteries pull the hand control cable out of the armrest and connect the charger plug and the hand control cable Then plug the charger itself into the mains see photo 22 Recharge the batteries at any time you want ideally overnight It is recommended to charge the batteries daily Recharging takes approx 6 8 hours The batteries can be loaded for an unlimited period of time It is not possible to overload the batteries The batteries can be damaged when they are fully discharged If they have been fully discharged reload your battery for a period of 24 hours Use any possibility to charge the batteries This will extend their service life considerably 10 Handling a
32. tives they may carry out some of the adjustment works themselves This manual will tell you how to proceed However when delivered your wheelchair should be adjusted to your personal needs by your LEVO dealer or authorized technician 4 Repairs general instructions Service and repair works on the LEVO KID amp JUNIOR should only be carried out by a LEVO dealer or authorized technician Repairs For advice in all repairs in Switzerland contact LEVO AG if in Switzerland For all other countries contact your local LEVO agent Addresses are given at the front of this instruction and service manual Major repairs For all major repairs e g bent or damaged frame always replace complete components Never try to repair damaged steelwork or components Replacement parts Factory replacement components should be used in all repairs these are available from LEVO AG To order parts see the parts list drawings at the end of this manual 37 5 Tools amp torques The following tools are required to carry out maintenance work Allen key Spanner Screw size Torque in Nm 3mm 10 mm M4 3 4mm 13 mm M5 6 5 mm 17 mm M6 10 6 mm 27 mm M8 25 8 mm M10 50 3 n 16 Cross blade Flat blade screwdriver screwdriver Soft headed hammer Torque wrench 0 50 Nm 7 Important notes Do not reuse Nyloc nuts Always replace with a new Nyloc nut Always us
33. trest at the second lowest position e With the LEVO KID there is a choice of 6 different heights for mounting the footrest e With the LEVO JUNIOR there is a choice of 12 different heights for mounting the footrest e With the LEVO KID and the JUNIOR unscrew the four oval head screws on both inner edges of the footrest using a 4 mm Allen key and set the footrest either higher up or lower down see photo 44 e With the LEVO JUNIOR you additionally have the possibility to adjust the height of the footrest adapter by loosening the four oval head screws on both outer edges of the footrests using a 4 mm Allen key see photo 44 9 Repairs 9 1 Replacing tire inner tube of rear wheels e Remove the wheel and open the valve before pressing down on 1t to let out the air see photo 45 e Using a bicycle tire wedge ease both sides of the tire over the wheel rim and pull the inner tube out of the tire see photo 46 41 e Replace the inner tube by forcing one side of the tire back over the wheel rim pump up the tire a little ease the valve through into the hole and lay the inner tube along inside of the tire Once the whole tube is snug inside the tire force the other side of the tire back over the wheel rim starting on the side opposite the valve e Check lest the inner tube be caught between tire and rim before pumping it up in line with the manufacturer s recommended tire pressure see Technical Data section 12 e Remove
34. upervision of another person You should under no circumstances try to stand up without following these safety precautions In situations where special care and attention is asked like by a transport in motor vehicles airplanes etc or when the chair is left unattended in the presence of children or similar situations be sure to press the emergency cut out switch and disconnect the controller and or motor leads from the battery and electronic unit see chapter 13 risk of accident The wheelchair may be susceptible to electromagnetic interference emitted from sources like cellular phones and other electronic devices The wheelchair itself may cause problems in other electromagnetic fields The wheelchair has been designed for use by only one person This wheelchair is not a toy Never allow children to play on the wheelchair or to stand on the footrests anti tip rollers or the battery and electronic unit Never hang items like bags or similar on push handles Adjustments to the stand up mechanism and its connected parts are to be carried out by qualified personnel only risk of accident For changes and adjustments on the wheelchair mechanics and also any maintenance work please contact your LEVO dealer 15 It is possible to adjust many things on your wheelchair and you can even take some parts away aD 6 Basic adjustments With the LEVO KID amp JUNIOR you owe a wheelchair which offers your child the ha
35. way a wheel it should not fall over or roll away e Press the release button in the center of the wheel and pull off or mount the wheel see photo 35 e After mounting the wheel pull and push several times on the wheel to check that the quick release axle has definitely locked in 31 11 4 Removing the front castors N 3 a A 12 Lifting the wheelchair To remove the castors together with the front forks depress the quick release axle from underneath then pull off the forks photo 36 Caution Certain movements involved in folding down the wheelchair are by their nature potentially harmful Please take care not to trap any clothing or parts of the body in the joints of the wheelchair as you are folding down the wheelchair Your child should only resume his seat in the wheelchair once it has been fully unfolded and reassembled with all detachable components e g rear wheels and castors once again securely fixed in place Always make sure beyond any doubt that the rear wheels have been securely reattached and cannot work loose while the wheelchair is moving see diagram 37 For your own safety never lift the wheelchair alone when your child is sitting in the LEVO Only lift it up alone when nobody is sitting in the wheelchair If possible take off all the detachable parts from the wheelchair to reduce its weight You can take your stand up wheelchair with you when you go somewhere by car
36. ween your legs Before pushing the ribbon on the Velcro fastening check that the distance between the two eyes is the same If necessary move it to one side The knee support should be just below the knee cap ca one or two inches below There should be enough space between knee support and knee to put a hand in between see photo 17 8 3 Chest strap The chest strap is there to hold the upper body in place The height of the chest strap is adjustable e Check that the chest strap is secure on the backrest at the required height velcro fastening e Close the catch on the chest strap and pull it tight not too tight see photo 18 e To open it again press the red button in the middle of the catch e To slacken open the catch and hold it at a right angle of the strap and pull see photo 19 Are the knee support and chest strap fastened correctly your child is ready to stand up 23 8 4 Standing up The standing mechanism is powered by an electrical actuator system lifting motor The actuator is fed by two recharcheable batteries see section 9 Trough using the control switch on the armrest the actuator will be pushed up or down e To stand up push the control switch up see photo 20 The actuator engages and will drive up the seat as long as you press the switch e The motor stops automatically as soon as the maximal standing position is reached The leg supports sit firmly on the ground what ensures the chil
37. wheelchair 10 1 Getting into the wheelchair e Ensure that the brakes are applied e Let your child transfer to the seat of the wheelchair on his own by using the armrest or lift it to the wheelchair e Fasten the knee support and the chest strap 10 2 Getting out of the wheelchair e Ensure yourself that the brakes are applied e Remove knee support and chest strap e Let your child transfer from the wheelchair to another seat on his own by using the armrest or lift it out onto another seat 10 3 Sideways transfer e Drive as close as possible to the chair or bed which you want to transfer e Check that the brakes are applied 26 e Fold up the armrest on this side on which you want to transfer to e Let your child transfer from the wheelchair to another seat on his own by using the armrest or lift it out onto another seat 10 4 Driving the wheelchair Take your time to read all the instructions and to make yourself familiar with the handling of the LEVO KID amp JUNIOR before you drive with your child or let your child drive in the wheelchair To begin with driving exercises select a place which your child is familiar with We recommend a large even space such as your living room or a garage entrance Do not let your child drive in small rooms or in areas with traffic before you are sure that you child can safely handle his LEVO Be sure that the seat is in the lowest position when driving outside the house Release the b
38. will explain it to you 5 Warnings For your own safety and the safety of your child you should read and follow all instructions in the manual Before using the LEVO KID amp JUNIOR please go trough the instruction with your LEVO dealer It is also helpful if a friend will listen at well Study the Instruction Manual yourself or let somebody explain it to you if you do not understand something 14 A wheelchair is a complicated piece of machinery Do not try to maintain it yourself Please contact an authorized dealer for all maintenance work The LEVO wheelchair should be serviced annually by an authorized dealer Standing up strains the body in ways your child might not be used to Therefore please visit the doctor of your child before it stands up the first time in the LEVO KID amp JUNIOR The LEVO KID amp JUNIOR should only be brought into the stand up position on firm level ground risk of tipping over The LEVO KID amp JUNIOR should only be brought into the stand up position with the brakes applied Before standing up it is absolutely necessary to fit the knee support and chest strap correctly see section 8 You must not stand up without these safety straps risk of accidents Followed symbols are attached to the wheelchair Warning risk of pinching Make sure no parts of the body clothes or other items get jammed In case of strong or sudden spasms cramps or similar the user should only stand up under s
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