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SV-iP5A User Manual

1. series Footprint Filters LEAKAGE DIMENSIONS MOUNTING OUTPUT INVERTER POWER CODE CURRENT VOLTAGE CURRENT WEIGHT MOUNT THREE PHASE NOM MAX SVO055iP5A 2 5 5kW 5 030 30A 250VAC 0 3mA 18mA 329x149 5x50 315x120 2 Kg M5 FS 2 SV075iP5A 2 7 5kW FFP5 T050 x 50A 250VAC 0 3mA 18mA 329x199 5x60 315x160 2 5 Kg M5 FS 2 V110iP5A 2 11kW SV AIOE 100A 250VAC 0 3mA 18mA FS 3 SV150iP5A 2 15kW V185iP5A 2 18kW sens 120A 250VAC 0 3mA 18mA FS 3 SV220iP5A 2 22kW SV300iP5A 2 30kW 150A 250VAC 0 3mA 18mA FS 3 SVO055iP5A 4 5 5kW 5 030 30A 380VAC 0 5mA 27mA 329x149 5x50 315x120 2 Kg M5 FS 2 SV075iP5A 4 7 5kW 5 031 380VAC 0 5mA 27mA 329x199 5x60 315x160 2 5 Kg M5 FS 2 SV110iP5A 4 11kW FFP5 T050 x 50A 380 VAC 0 5mA 27mA 329x199 5x60 315x160 2 5 Kg 5 FS 2 ie 15KW 5 060 60 380VAC 0 5mA 27mA 466x258x65 440 5x181 2 8K M5 FS 2 060 5mA 27m 8 Kg SV185iP5A 4 18kW 9 9 SV220iP5A 4 22kW FFP5 T070 x 70 380VAC 0 5mA 27mA 541x312x65 515 5x235 3 6 1 Kg M8 FS 2 SV300iP5A 4 30kW series Standard Filters LEAKAGE DIMENSIONS MOUNTING OUTPUT INVERTER CODE CURRENT VOLTAGE URRENT Np Ta etn WEIGHT MOUNT THREE PHASE NOM MAX SVO055iP5A 2 5 5kW FE T030 x 30A 250VAC 0 3mA 18
2. VII EMI RFI POWER LINE FILTERS IX vi CHAPTER 1 BASIC INFORMATION 1 1 Inspection Remove the inverter from its packing and inspect its exterior for shipping damage If damage is apparent notify the shipping agent and your LSIS sales representative Remove the cover and inspect the inverter for any apparent damage or foreign objects Ensure that all mounting hardware and terminal connection hardware is properly seated securely fastened and undamaged Check the nameplate on the iP5A inverter Verify that the inverter unit is the correct horsepower and input voltage for the application 1 1 1 Inverter model number The numbering system of the inverter is as shown below SV 055 iPSA 2 NE 5 5kW O UL Open Type 90kW E UL Enclosed Type 1 L Built in DC Choke Series Name Input Voltage 1 5 2 200 230V 4 380 480V 1 1 2 Installation To operate the inverter reliably install the inverter in a proper place with the correct direction and with the proper clearances 1 1 3 Wiring Connect the power supply motor and operation signals control signals to the terminal block Note that incorrect connection may damage the inverter and peripheral devices 1 1
3. 2 L Jai gt J j JS t 4 NX gt A mm inches Model WI W2 W3 WA H1 H2 DI 772 500 13 500 1140 5 1110 442 IP00 30 39 19 69 0 51 19 69 44 90 43 70 17 40 UL Open 922 580 14 580 1302 5 1271 5 495 IP00 0 4500iP5A 4 36 30 22 83 0 55 22 83 51 28 50 06 19 49 UL Open 2 16 CHAPTER INSTALLATION 3 1 Installation precautions 1 Handle the inverter with care to prevent damage to the plastic components Do not hold the inverter by the front cover 2 Do not mount the inverter in a location where excessive vibration 5 9 m sec or less is present such as installing the inverter on a press or other moving equipment 3 Install in a location where temperature is within the permissible range 10 40 C Temp checking point Inverter 5 Temp checking point 4 The inverter will be very hot during operation Install it on a non combustible surface 5 Mount the inverter on a flat vertical and level surface Inverter orientation must be vertical top up for proper heat dissipation Also leave sufficient clearances around the inverter However A Over 500mm and B 200mm should be obtained for inverters rated 30kW and above Leave space enough to allow A 10cm Min cooled air flowing easily Cooling air
4. ajeas LA L OJIN dc O indino I les jeu 8 3 amp O C ures poN pee did p peed d did SIN LIN 1nduj uonouni ninW 19019 did umog dn 1eueAu S8r lul asing SLA LA apow X H W rpeeds dc i O Fm 61 deis deis deis deis z bai4 deis b 14 deis 6 58 Chapter 6 Parameter Description APP In general the PID output becomes inverter s Target Freq In this case PID is controlling the whole system and the PID output becomes the target freq of the system and inverter is operating according to Accel Decel Time PID control sampling time is 10msec Multi function input terminal setting 0 20 27 M1 M8 P Gain2 iTerm Clear PID P gain scale PID P gain PID I gain PID D gain PID P2 gain Chapter 6 Parameter Description APP PID Wiring Example Power Supply o O M7 FWD Run Stop PID Control 8 REV Run Stop
5. 9 3 Operation 9 3 1 Operating steps 1 Check whether the computer and the inverter are connected correctly 2 Turn ON the inverter But do not connect the load until stable communication between the computer and the inverter is verified Start the operating program for the inverter from the computer 3 Operate the inverter using the operating program for the inverter 4 Refer to 13 8 Troubleshooting if the communication is not operating normally 5 User program or the Drive View program supplied from LS Industrial Systems can be used as the operating program for the inverter 6 Turn the inverter J3 switch ON to connect the terminating resistor for the end of network Connect to C C CM terminal on the control terminal Be careful for the polarity Max connectable inverter is 31 9 3 Chapter 9 RS485 Communication 9 4 Communication protocol RS485 The configuration of RS485 is that PC or PLC is the Master and Inverter Slave Inverter responds the Master s Read Write Requests When master sends Write Request to Inverter address 255 all inverters perform Write action but do not return a Acknowledge response This is used to drive multiple inverters at the same time via RS485 Slave 1 O 94 Communication Inverter response delay time 9 4 1 Basic format 1 Command message Request ENQ Inverter No CMD Data SUM EOT 1 byte 2 bytes 1 byte n bytes 2
6. 0000 FEFF HEX O00010 O iuri 0000 EFEF IEX o000 HEX O Input 30000 FFFF HEX O00010 O O000 HEXO COM 48 9630 8None 1Stop COM 60 963C Parity Selection Parity Stop 2 8None 1Stop 8 Odd 1Stop COM 61 Communication Option 9630 NUN FP i Opt 1 0000 FFFF HEX 0000 HEX 62 963E Communication Option Opt Para 2 0000 FFFF HEX 0000 HEX Common Parameter 2 COM 63 963F Communication Option Opt Para 3 0000 FFFF HEX 0000 HEX Common Parameter 3 COM 64 9640 Communication Option Opt Para 4 0000 HEX 0000 HEX Common Parameter 4 CODE COM 00 01 lt ela B Q lt lt e 31 Q 33 lt lt 3 3 3 5 lt lt ex B N oo 6 8 1 lt x B x DID NIN 5 7 0 2 3 4 5 3 4 4 4 4 4 4 H Q O lt EN o Q o E RE o ex ne lt 5 65 9641 Communication Option Opt Para 5 0000 FFFF HEX 0000 HEX Common Parameter 5 COM 66 9642 Communicator Option Opt Para 6 0000 FFFF HEX 0000 HEX Common Parameter 6 Communication Option 1 No 67 9643 Parameter Update Comm UpDate 2 Yes 1 No x O
7. Enclosure Model W1 W2 2 DI CI C2 C3 Type I 150 130 284 269 156 5 24 24 24 IP20 SV055iP5A 2 4 5 91 5 12 11 18 10 69 6 16 0 98 0 98 0 98 UL Type 1 2 5 Chapter 2 Specification 2 SV075 300iP5A 200 400 Class 3 4090 000 000 iP5A iP5A VARIABLE FREQUENCY DRIVE gt gt VARIABLE FREQUENCY DRIVE lt V150 300iPSA 2 4 gt lt S V075 110iP5A 2 4 gt mm inches Enclosure Model lees 200 180 6 284 269 182 35 24 35 20 SVOTSIPSA 2 7 87 7 09 023 11 18 10 69 7 16 1 37 0 98 137 UL Type 1 200 180 6 284 269 182 35 24 35 IP20 SVIIOIPSA2A 787 7 09 023 11 18 10 69 7 16 137 098 132 UL Type 1 250 230 9 385 370 201 IP00 SVISOPSA 2 4 984 9 06 0 35 15 16 04 57 7 91 6 i UL Open 250 230 9 385 370 201 IP00 9 84 9 06 0 35 15 16 14 57 7 91 i UL Open 304 284 9 460 445 234 IP00 5 220 5 2 4 11 7 1118 035 18 11 17 52 921 UL Open 304 284 9 460 445 234 IP00 PS00052 og 035 qap ia sy 4 UL Open 2 6 Chapter 2 Specification 3 SV150 300iP5A UL 1 or UL
8. 02 9402 V1 Input Minimum Voltage V1 volt x1 0 to 12 V 0 V 9403 Frequency Corresponding to 0 to FU1 30 Hz 9 VI f 1 0 H V1 Input Minimum Voltage cu 0 to 100 00 18 Hz 404 V1 Input Minimum Voltage V1 volt x2 0 to 12 V 10 V 0 to FU1 30 Hz 05 9405 Input Maximum Voltage V1 freq y2 60 Hz 0 to 100 00 18 Filtering Time Constant for I 9406 I filter 0 to 9999 msec 10 msec Signal Input 9407 I Input Minimum Current I curr 0 to 20 mA 4 mA Frequency Corresponding to 0 to FU1 30 Hz 1 0 08 9408 Rc n ONE I freq yl 0 Hz I Input Minimum Current 0 to 100 00 18 Filtering Time Constant for I 0 09 9409 I curr x2 0 to 20 mA 20 mA Signal Input Frequency Corresponding to Vto FUNA 1 0 10 940A i I freq y2 60 Hz I Input Maximum Current 0 to 100 00 18 0 A B I O 11 9408 Pulse input method P pulse set 1 1 0 12 940 Pulse input filter 0 to 9999 msec 10 msec Pulse input Minimum po 13 9400 eu P pulse x1 0 to 10 kHz 0 kHz Frequency corresponding to 0 to FUI 30 Hz LO 14 940E 13 Pulse input Maximum P freq yl 0 Hz frequency 0 to 100 00 18 Frequency corresponding to 10 15 940F P pulse 2 0 to 100 kHz 10 kHz 6 37 6 37 6 39 Pulse input Minimum 0 to 1 30 Hz VO 16 9410 60 Hz rons 90 0 to 100 00 18 0 None Criteria for Analog Input yo 317 9411 Wire broken 1 half of x1
9. S dj un x X x x x x x x 2 Flying start FU1 21 Starting DC Injection 4 9115 Braking Time DcSt time 0 to 60 sec 0 sec x 6 Starting DC Injection 5 5 FU1 22 9116 Bielig Veine 0 to 150 50 X Decel Dc brake FU1 23 9217 Stop Mode Stop mode 0 Decel Flux brake PON Zr DC Injection Braking DeBik time 0 1 to 60 sec 0 1 sec x 7 On delay Time FU 1 25 DC Injection Braking DcBr freq 0 1 to 60 Hz Frequency FUI 26 DC Braking DcBr time 0 to 60 sec ime FU1 27 DC Injection Braking Value DcBr value 0 to 200 76 Safety Stop Safety Stop 1 Yes FUI 29 9210 Power Source Freq 40 to 120 Hz 60 Hz FUI 30 921E Maximum Frequency 40 to 120 Hz 60 Hz 01 31 921F Base Frequency 30 to 120 Hz 60 Hz F 1 32 Starting Frequency Start freq 0 1 to 10 Hz 0 5 Hz 0 No 1 33 Frequency Limit selection Freq limit 0 No 5 4 Chapter 5 Parameter List Comm FUE LCD Keypad amp FU1 34 5 7 52 8 9222 Low Limit Frequency F limit Lo FU1 32 to FU1 35 FU1 34 FU1 35 9223 High Limit Frequency to FU1 30 Square User V F FU1 41 9 9229 User V F Frequency 1 0 to FU1 30 U FUI 42 922A User V F Voltage 1 0 to 100 1 43 922 User Frequency 2 User freq 2 0 to FU1 30 U Volts Hz Pattern V F pattern U 1 44 922C User V F Voltage 2 0 to 100
10. 1 pattern 02 Linear 02 0 Factory Default Linear 0 FUlPDec pattern 03 Linear 03 0 Factory Default Linear 0 6 10 Note Setting value in DRV 01 and DRV 02 is ignored Output Frequency A gt Time lt Acc Pattern Dec Pattern Accel Decel Pattern Max freq Output freq Max freq 2 Time sec S starting Linear Sending S starting Linear S ending Delta freq Accel Decel Pattern S curve Actual accel time Preset accel time Preset accel time Starting curve ratio 2 Preset accel time Ending curve ratio 2 Actual decel time Preset decel time Preset decel Chapter 6 Parameter Description FU1 time Starting Curve ratio 2 Preset decel time Pre heat function is activated when FU1 10 Pre Ending curve ratio 2 heat Is set to Yes one of the Programmable digital Output Frequency input terminals in I O 20 27 set to Pre heat and the defined terminal is turned ON Only active at inverter stop e FUI 11 Pre heat value is set in percent of motor rated current gt Time e FUI 12 Pre heat duty sets the duty for 10 Acc Parier Dec Pattern seconds At 100 setting DC current is Accel Decel Pattern U curve continuously supplied to the motor FU1 10 12 Pre heat to use Pre heat function Caution Parameter change is disabled during F UlbPPre HeatMode pre heat function
11. e ai iwa Ba W NDS DHL NR qa 80 0 3562 90 0 2649 100 0 2002 110 0 1536 120 0 1195 130 0 0942 140 0 0752 81 0 3455 91 0 2574 101 0 1949 111 0 1497 121 0 1167 131 0 0921 141 0 0736 82 0 3353 92 0 2502 102 0 1897 112 0 1459 122 0 1139 132 0 0900 142 0 0720 83 0 3254 93 0 2432 103 0 1847 113 0 1423 123 0 1112 133 0 0880 143 0 0705 84 0 3158 94 0 2364 104 0 1798 114 0 1387 124 0 1085 134 0 0860 144 0 0690 85 0 3066 95 0 2299 105 0 1751 115 0 1353 125 0 1060 135 0 0841 145 0 0675 86 0 2976 96 0 2236 106 0 1705 116 0 1319 126 0 1035 136 0 0822 146 0 0661 87 0 2890 97 0 2174 107 0 1661 117 0 1287 127 0 1011 137 0 0804 147 0 0647 88 0 2807 98 0 2115 108 0 1618 118 0 1255 128 0 0987 138 0 0786 148 0 0633 89 0 2727 99 0 2058 109 0 1577 119 0 1225 129 0 0965 139 0 0769 149 0 0620 150 0 0608 Note Use external NTC having the specification above and adjust 98 when the temp difference between inverter and external sensor is occurred Note Overheat protection can be monitored by setting one of the I O 76 79 Aux mode 1 2 3 to 6 55 Chapter 6 Parameter Description APP 6 5 Application group APP APP 00 Jump to desired code Jump code 00 1 Factory Default 1 Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad APP 01 Appl
12. 04h 1 byte 2 byte 1 byte n 4 byte 2 byte 1 byte Total byte 7 n 4 Max Note When Request for Write and Acknowledge Response is exchanged between PC and Inverter for the first 39 time previous data is returned From the second time of transmission the current data will be received 9 5 Chapter 9 RS485 Communication 2 2 Negative response NAK Inverter No CMD Error code SUM EOT 15h 01 FA Ww popa 04h 1 byte 2 byte 1 byte 2 byte 2 byte 1 byte Total byte 9 3 Request for Monitor Register This is useful when constant parameter monitoring and data updates are required Request for Register of n numbers of Address non successive ENQ Inverter No CMD Number of Address Address SUM EOT 05h 01 FA 1 8 n 04h 1 byte 2 byte 1 byte 1 byte n 4 byte 2 byte 1 byte Total byte 8 n 4 Max 40 3 1 Acknowledge Response ACK Inverter No CMD SUM EOT 06h 01 FA x 04 1 byte 2 byte 1 byte 2 byte 1 byte Total byte 7 3 2 Negative Acknowledge Response NAK Inverter No CMD Error code SUM EOT 15h 01 FA xX 04h 1 byte 2 byte 1 byte 2 byte 2 b
13. Run time 85 0 00 00 00 00 99 00 00 Factory Default Factory Default 0 00 00 00 00 00 00 This is useful for programming multiple inverters to have same parameter settings The LCD keypad can read upload the parameter settings from the inverter memory and can write download them to other inverters This function is only available with LCD Displays time for inverter to be run Note it is not reset automatically FU1 83 85 display gt X XX Year Month Day Hour Minute keypad Note When FU2 91 92 is used motor parameters aiti such as FU2 40 46 FU2 62 63 will be initialized Perform Auto tuning first before using Sensorless FU2 gt PowerSet 87 100 87 mode Note Perform FU2 95 Parameter save first Factory Default 100 100 before FU2 91 Parameter Read Used to adjust the current inverter output power and FU1 54 KiloWattHour Chapter 6 Parameter Description FU2 1 Set FU2 91 to Yes and press Enter key to read FU2 94 Parameter Lock the parameters FU2 gt Para read bg Para n 94 0 91 Yes Factory Default 0 0 al 2 Take the LCD This function is used to lock the parameters from keypad being changed When the parameters are locked the ve display arrow changes from solid to dashed line The lock and unlock code is 12 FU2 95 Parameter Save Manual Save eee 900 FU2 gt Para write
14. 59 DEC 5 1 0 1 40 sec Acc time I O 60 6 1 1 0 30 sec Dec time I O 61 DEC 6 6 1 1 0 30 sec Acc time I O 62 ACC 7 7 1 1 1 20 time I O 63 DEC 7 7 1 1 1 20 sec FU2 74 Accel Decel time scale Set the Accel Decel time unit Up to 6000 sec settable via LE 200 keypad Setting Unit Description Minimum 0 sec settable 0 001 s Maximum 60 sec settable Minimum 0 sec settable 1 0 1 Maximum 600 settable Factory setting 2 1 sec Minimum 0 sec settable Maximum 6000 sec settable 6 4 Factory Default Keypad 1 0 If the DRV 04 Frequency Mode is set to V1 V1S I V L see the description of I O 01 16 Analog Voltage Current input signal adjustment Setting Range Description Keypad 1 Frequency is set at DRV 00 The frequency is changed by pressing IPROG key and entered by pressing ENT key The inverter does not output the changed frequency until the IENT key is pressed Keypad 2 Frequency is set at DRV 00 Press IPROG key and then by pressing the Y key the inverter immediately outputs the changed frequency Pressing the key saves the changed frequency Apply the frequency reference 0 12 to the V1 control terminal Refer to the I O 01 to I O 05 for scaling the signal VIS Apply the frequency referen
15. 10 40 C 14 F 104 F 90 Relative Humidity or less non condensing 20 65 4 F 149 F Protected from corrosive gas combustible gas oil mist or dust Pollution Degree 2 Environment Altitude Max 1 000m 3 300 above sea level 5 9m sec Vibration 0 6G or less Atmospheric 70 106 kPa 20 67 in Hg 31 3 in Hg pressure Location Environment Do not connect power factor correction capacitors surge suppressors or RFI filter to the output of the inverter The connection orientation of the motor output cables U V W will affect the direction of rotation of the motor Verify correct wiring before starting inverter Incorrect terminal wiring could result in inverter and or equipment damage Reversing the polarity of the terminals could damage the inverter Only authorized personnel familiar with LS inverter should perform wiring and inspections Always install the inverter before wiring Otherwise electric shock or bodily injury can occur 3 Trial run Check all parameters during operation Parameter values might require adjustment depending on the application Always apply voltage within the permissible range of each terminal as indicated in this manual Otherwise inverter damage may result Hi 4 Operation precautions e When the Auto restart function is selected the inverter will restart after a fault has occurred e The Stop key on the keypad can onl
16. 6 27 Chapter 6 Parameter Description FU2 FU2 25 Number of Auto Retry N CAUTION FU2 26 Delay Time Before Auto Retry Particular attention must be directed to this function as motor restarts automatically after the FU2 gt Retry number 25 0 fault is reset Otherwise it may result in personal 25 0 damage Factory Default 0 0 FU2 40 Motor Capacity Selection FU2 41 Number of Motor Pole FU2FRetry delay 26 10 FU2 42 Rated Motor Slip 26 1 0 sec FU2 43 Rated Motor Current FU2 44 No Load Motor Current Factory Default 1 0 sec 10 FU2 45 Motor Efficiency FU2 46 Load Inertia This function is used to allow the inverter to reset itself for a selected number of times after FU2 26 elapses when inverter is tripped If trip more than FU2 23 occur inverter shuts down the output and If users do not set these values inverter will use factory default values displays a trip message If the trip persists after FU2 FU2RMotor select 40 4 26 number of trip is increased and Auto restart 40 5 5kW function is disabled For example FU2 25 Retry Factory Default oe 4 number is 1 with FU2 26 Retry delay set to 10 sec This value is set automatically according to the inverter model if trip persists over 10 seconds and then is reset cleared Auto restart is not performed Inverter may This parameter sets the motor capacity FU2 42 be tripped out in Motor Free run status when this Rat
17. 65 9353 Last Trip Time X XX XX XX XX X 9354 T 6 6 9355 Run time XXXXX XX XX X Fu2 87 9357 PowerSet 1 400 Default FU2 90 935A Parameter Display Para disp All Para 0 Default Diff Para FU2 91 935 Read Parameter Para Read 0 2 935C Write Parameter Para Write 0 X 5 Yes FU2 9 0 No 1 All Groups 2 DRV 3 FU1 FU2 93 935D Initialize Parameters Para init 4 FU2 5 0 No x 6 36 6 EXT 7 COM 8 APP FU2 94 935E Para Lock 009599 636 6 36 w FU2 95 935F Parameter Save Para save I3 we 0 No X es The gray highlighted codes are hidden parameters and will appear when the related functions are to be set 12 mm displayed when FU2 07 is set to 1 10 sec 13 Only displayed when FU2 10 is set to Yes 14 Only FU2 23 24 displayed when FU2 22 Speed search is set to 0001 1111 Also displayed when FU1 20 is Flying Start 15 Only displayed when FU2 25 Retry number is set to 1 10 16 Only FU2 64 66 displayed when FU2 60 is set to Sensorless 5 9 Chapter 5 Parameter List GROUP Adj Comm KR LCD Keypad Factory CODE Addr Description Display Setting Range Default pius Page to 98 9400 Jump to desired code Jump code 1 LCD Keypad Only Filtering Time Constant for 9401 VI filter 0 to 9999 msec 10 msec V1 Signal Input
18. Chapter 1 Basic Information 1 2 Basic configuration The following devices are required to operate the inverter Proper peripheral devices must be selected and correct connections made to ensure proper operation An incorrectly applied or installed inverter can result in system malfunction or reduction in product life as well as component damage You must read and understand this manual thoroughly before proceeding ap Source Supply Use a power source with a voltage within the permissible range of inverter input power rating or Earth leakage circuit breaker ELB Select circuit breakers or fuses in accordance with applicable national and local codes Inline Magnetic Contactor Install if necessary When installed do not use it for the purpose of starting or stopping the drive AC Reactor An AC reactor can be used when the harmonics are to be reduced and power factor is to be improved One must be used when the inverter is installed on a power source with greater than 10 times the KVA rating of the drive Installation and wiring To reliably operate the drive install the inverter in the proper orientation and with proper clearances Incorrect terminal wiring could result in the equipment damage DC Reactor A DC reactor may be used together with or in place of an AC reactor if necessary to reduce harmonics or improve power factor To motor 1 2 Do not co
19. This function is used to permit automatic restarting after Power ON Fault Reset and Instant Power Failure without waiting for the motor free run to stop The speed search gain should be set after considering the inertia moment and magnitude of torque of the load FU2 46 Load Inertia must be set at the correct value to make this function operate correctly FU2 22 Speed Search Select Description Setting Range bit 4 314 214 1 st 0 0 0 0 Speed search function does not work 0 0 0 1 ISpeed search during Accelerating Speed search during Restart after 0 Fault Reset FU2 21 Speed search during Restart after 0 1 0 0 Instant Power Failure Speed search during Power ON 0 9 start FU2 20 15 set to Yes When FU2 22 is set to 1111 Speed Search works for all conditions FU2 23 P Gain is the proportional gain used for speed search Set this value according to load inertia set in FU2 46 FU2 24 I Gain is the Integral gain used for speed search Set this value according to load inertia set in FU2 46 Chapter 6 Parameter Description FU2 Caution If I gain is set too high Overshoot may occur leading to OV Trip In this case reduce I Gain value Input Power Input Power loss EN 45 Motor Speed gt Time Output Frequency gt Time Output Voltage gt Time Speed Search Operation
20. This is to set the criteria for analog input signal loss when DRV 04 Frequency Mode is set to 4159 or Pulse However for V1 T main speed is V1 so inverter does not respond when I signal is missing Following table shows the setting value 6 40 I O 19 Time out sets the waiting time before determining the loss of reference signal Inverter waits to determine the loss of a reference signal until time out Reference frequency can be viewed as Rpm when DRV 16 Hz Rpm Display is set to rpm 20 27 Programmable Digital Input Terminal 1 2 M3 M4 5 6 M7 M8 Define Chapter 6 Parameter Description I O Selection of M1 M2 M3 4 5 6 M7 M8 in V O 20 27 0 Ml define Setting Range Description 20 Speed L 20 0 Speed L Multi step speed Low Speed M Multi step speed Mid Factory Default Speed L 0 Speed H Multi step speed High XCEL L Multi accel decel Low I O M2 define XCEL M Multi accel decel Mid 21 Speed M 21 1 XCEL H Multi accel decel High Dc brake DC injection braking during stop Factory Default Speed M 1 2nd Func Exchange to 254 functions Exchange Exchange to commercial line 1 0 define 22 2 Reserved Reserved f
21. 20 21 RESERVED 22 25 Analog VIS I VID 26 Pulse 27 Sub 28 Int 485 29 Option 30 Jog 31 PID BIT 15 set when Network error 0x0007 Acceleration Time 0 1 sec IR W 0x0008 Deceleration Time 0 1 sec IR W 0x0009 Output Current 0 1 A R 0x000A Output Frequency 0 01 R 0x000B Output Voltage 1 0 V R 0x000C DC Link voltage 1 0 VIR 0x000D Output power 0 1 kW R 0 000 Operating status of Inverter BIT 0 Stop 9 8 1 Forward running BIT 2 Reverse running BIT 3 Fault Trip BIT 4 Accelerating IBIT 5 Decelerating Address Parameter Chapter 9 RS485 Communication Data value 0x000E 0x000F Operating status of Inverter Trip information BIT 6 speed arrival BIT 7 DC Braking BIT 8 Stopping Bit 9 not Used BIT10 Brake Open 1 Forward run command BIT12 Reverse run command BIT13 REM R S Int 485 OPT 4 REM Freq Int 485 OPT BIT 0 BIT 1 OV BIT 2 EXT A BIT3 BX BIT 4 LV BIT 5 RESERVE BIT 6 GF Ground Fault BIT 6 OHT Inverter overheat BIT 7 ETH Motor overheat BIT 8 OLT Overload trip BIT10 HW Diag BIT11 RESERVE BIT12 OCT2 BIT13 OPT Option error IBIT14 PO Phase Open BIT15 IOLT 0x0010 Input terminal status BIT 0 MI BIT 1 M2 BIT 2 M3 BIT 3 M4 BIT 4 M5 BIT 5 M6 BIT 6 M7 BIT 7 M8 BIT 8 BIT 9 BIT 10 0x0011 Output terminal status
22. 3 When pressing FWD REV key motor starts running output freq output current displayed DRVRK K 5 0 A 00 FWD 60 00Hz 4 Press STOP RESET key Then motor decelerates to stop Set freq 60Hz is displayed 0 0 00 5 60 00 2 4 10 Chapter 4 Operation 4 3 Various function setting amp Description 4 3 4 Basic function parameter setting It is the basic function setting All settings are factory defaults unless users make change It is recommended to use factory setting value unless the parameter change is necessary 1 Common parameter setting The following table shows common parameter setting that should be checked before use regardless of control mode Parameter Name Code Description Line Freq FU1 29 Sets a freq of the inverter input power source Base Frequency FUI 31 Sets the Motor Base Frequency Motor Rated Voltage FU1 50 Sets the Motor Rated Voltage 1 itable to th 1 Motor Selection FU2 40 Selects motor and voltage rating suitable to the desired Inverter Basic parameter value setting when selecting the motor rating Motor parameters FU2 41 46 Note If there is any discrepancy between parameter preset value and the actual motor parameter value change the parameter value according to the actual motor Drive Mode DRV 3 Operation via Keypad Fx Rx 1 Fx Rx 2 and Int 485 setting Frequency Mode DRV 4 Frequency reference
23. FU1 34 gt Freq setting 10V 20mA Freq limit Yes Note if freq set value is below freq low limit inverter operates at the low limit Note Normal Accel Decel is performed for the range below low limit during Accel Decel FU1 40 Volts Hz Pattern 1 V F pattern 40 Linear 40 0 Factory Default Linear 0 6 16 This is the pattern of voltage frequency ratio Select the proper V F pattern according to the load The motor torque is dependent on this V F pattern Linear pattern is used where constant torque is required This pattern maintains a linear volts frequency ratio from zero to base frequency This pattern is appropriate for constant torque applications The performance will be improved with the help of FU2 67 69 Torque boost Square pattern is used where variable torque is required This pattern maintains squared volts hertz ratio This pattern is appropriate for fans pumps etc User V F pattern is used for special applications Users can adjust the volts frequency ratio according to the application This is accomplished by setting the voltage and frequency respectively at four points between starting frequency and base frequency The four points of voltage and frequency are set in FU1 41 through FU1 48 Output Voltage 100 Output gt X Frequency Freq V F Pattern Linear Output Voltage A 100 Output gt Freque
24. Right choice for ultimate yield LSIS strives to maximize customers profit in gratitude of choosing us for your partner SV IP5A User Manual III AN Safety Instructions eRead this manual carefully before installing wiring operating servicing or inspecting this equipment LS eKeep this manual within easy reach for quick reference Thank you for purchasing LS Variable Frequency Drives SAFETY INSTRUCTIONS To prevent injury and property damage follow these instructions during the installation and operation of the inverter Incorrect operation due to ignoring these instructions may cause harm or damage The following symbols are used throughout the manual to highlight important information This symbol indicates death or serious N DANGER injury can occur if you do not follow instructions NWARNING This symbol indicates the possibility of death or serious injury A CAUTION This symbol indicates the possibility of damage to the inverter or other components The meaning of each symbol in this manual and on your equipment is as follows N This is the safety alert symbol Read and follow instructions carefully to avoid a dangerous situation A N This symbol alerts the user to the presence of dangerous voltage inside the product that might cause bodily harm or electric shock This manual should be placed in a location where it can be accessed by
25. 0 100 74 FDT Frequency Detection Level 6 47 0 75 FDT Bandwidth I O FDT freq 74 30 00 Hz M 30 00 Factory Default 30 00 Hz 30 00 I O FDT band 75 10 00 Hz 5 10 00 Factory Default 10 00 Hz 10 00 These functions are used in I O 76 79 Programmable Digital Auxiliary Output Terminal See FDT in I O 76 79 Use Sub Boards if you need to use Programmable Digital output terminal Q1 Q2 and Q3 Chapter 6 Parameter Description I O 76 79 Programmable Digital Auxiliary Contact Output mode 1 2 3 4 define AX CX 0 Aux model 76 None 76 0 0 Factory Default None The auxiliary contact works Close when the defined condition has occurred Setting Range Description None None FDT 1 Output frequency arrival detection FDT 2 Specific frequency level detection FDT 3 Frequency detection with pulse FDT 4 Frequency detection 1 with contact closure 5 Frequency detection 2 with contact closure OL Overload detection IOL Inverter overload detection Stall Stalling Over voltage detection LV Low voltage detection OH Inverter overheat detection Lost Command Lost command detection Run Inverter running detection Stop Inverter stop detection Steady Steady speed detection INS ling Exchange signal outputs COMM line Ssearch Speed search mode detection Ready Inverter ready detection
26. 00 Jump to Desired Code Jump code 00 I Chapter 6 Parameter Description I O This is the minimum voltage of the V1 input at which inverter outputs minimum frequency 0 V1 freq yl 03 0 00 Hz 03 0 00 Factory Default 1 Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad Factory Default 0 00 Hz 0 00 01 1 05 Analog Voltage Input V1 Signal Adjustment This is used to adjust the analog voltage input signal when the frequency is referenced by the control terminal V1 This function is applied when DRV 04 is set to V1 VIS or VI I Reference frequency versus Analog voltage input curve can be made by four parameters of I O 02 I O 04 User selected Unit appears in To change the unit more than one in APP 02 PID operation selection and APP 80 Ext PID operation selection is set to Yes and then select the desired unit Percent Bar mBar kPa and Pa among in I O 86 V1 user unit selection Code Factory Default Setting Range I O 01 10 msec 0 9999 msec 1 02 0 V 0 12 V 0 Hz 0 Max Freq 1 0 03 0 0 100 00 04 10 V 0 12 V 60 Hz 0 Freq 10 05 0 0 100 00 0 Vl filter 01 10 ms 01 10 Factory Default 10 ms 10 This is t
27. 11 81 7 48 0 35 25 28 20 28 10 46 6 43 UL Type 1 3 300 190 9 642 515 292 6 190 4 IP20 11 81 7 48 0 35 25 28 20 28 11 52 7 5 UL 1 SV370 450iP5A 4L 300 190 9 792 665 265 6 163 4 IP20 Built in DCL Type 11 81 7 48 0 35 31 18 26 18 10 46 6 43 UL Type 1 SV5501P5A 4L 300 190 9 792 665 292 6 190 4 IP20 Built in DCL Type 11 81 7 48 0 35 31 18 26 18 11 52 7 5 UL Type 1 Note Mounting NEMA 1 conduit option to the 15 90K w 20 125HP Open Type meets NEMA 1 but does not comply with UL Enclosed Type 1 To that end please purchase UL Type 1 product Chapter 2 Specification 8 SV750 900iP5A 400V Class LLL O iPSA VARIABLE FREQUENCY DRIVE mm inches Enclosure Model WI W2 W3 2 D1 Type 370 220 9 610 586 5 337 6 IP00 I s 14 57 8 66 0 35 24 02 23 09 13 29 UL Open SV750 900iP5A 4L 370 220 9 760 736 6 337 6 IP00 Built in DCL Type 14 57 8 66 0 35 29 92 28 99 13 29 UL Open 2 12 Chapter 2 Specification 9 SV750 900iP5A UL Type 1 or UL Open with Conduit Option used 400V Class mm inches Model wl W2 W3 Hl H2 Dl oo Type 370 220 9 7675 5865 337 6 2234 20 SV750 9001P5A 4 1457 8 66 035 30 22
28. 2 5V Max Max Input Freq 100KHz Note Use Open Collector type encoder for Pulse input with Max 12 V Power supply AO A Pulse Input BO B Pulse Input Code ER Description Set one of the frequency settin doge ades input method ae A he 10 12 P filter Set the embedded filter constant for P Pulse input vo 13 P Pulse x1 Set the Minimum frequency for P Pulse input Set the output frequency freq yl corresponding to P Pulse input 10 14 minimum frequency I O 13 Set the target value corresponding yl to P Pulse input minimum frequency 1 13 VO 15 P Pulse x2 Set the Maximum frequency for P Pulse input Set the output frequency 2 corresponding to P Pulse input 10 16 Maximum frequency 1 15 Set the target value corresponding P y2 to P Pulse input maximum frequency I O 15 Note Increase filter time constant when the noise interference deteriorates stable operation Increasing that makes response time slower Note When setting P Pulse Input Min Max Freq via motor encoder set the value for encoder pulse as the following Chapter 6 Parameter Description I O EX To give 60Hz 1800 rpm command from 1000 Pulse encoder 15 Max Freq of P Pulse Input Rated rpm 60 sec Number of Encoder Pulse 1800 rpm 60 sec 1000 3000Hz Therefore set I O 15 to 3 0KHz Set freq target value Pulse input 0
29. 20 HP SVISODBU 2U 200V class 18 5 22 kW 25 30 HP SV220DBU 2 U 30 37 kW 40 50 HP SV370DBU 2 U 45 55 kW 60 75 HP SV550DBU 2U 11 15 kW 15 20 HP SVISODBU 4 U 18 5 22 kW 25 30 HP SV220DBU 4 U Group 3 UL Type 30 37 kW 40 50 HP SV370DBU 4 U See 4 Dimensions 45 55 kW 60 75 HP SV550DBU 4 U 400V class 25 KW 100 HP SV750DBU 4 U 90 110 kW 125 150 HP SV550DBU 4 2Set 132 160 kW 200 250 HP SV750DBU 4 2Set 220 kW 300 HP SV750DBU 4 3Set 280 315 kW 350 400 HP 375 450 kW 500 600 HP 2 Terminal Configuration k o o mw rj Group 2 Terminals Description Terminals Description Ground terminal N Connect to inverter terminal N Connect to DB Resistor s B2 P Connect to inverter terminal Connect to DB Resistor s CM OH Common N Connect to inverter terminal N OH Over Heat Trip output terminal P Connect to inverter terminal P1 Open Collector output 20mA 27V DO Chapter 8 Options 3 Wiring for DB unit and DB resistor for 5 5 90kW 7 5 125HP inverters DB Resistor DB Unit Max distance between P amp P2 5m Short P1 2 MCCB Option R L1 S L2 Input 50 60 Hz Programmable Digital Input Ext Trip Output Frequency Meter O Common Terminal DB resistor terminal Description B2 Wire the terminal properly based on wiring block diagram Connect a DB resistor t
30. BIT 0 AUXI BIT 1 AUX2 BIT 2 AUX3 BIT 3 AUX4 BIT 4 BIT 5 BIT 6 BIT 7 0x0012 V1 0 10V 0x0013 V2 0 10V 0x0014 0 20mA 9 9 Chapter 9 RS485 Communication Address Parameter Data value 0x0015 RPM 0x001A Unit display 0x001B Pole number 0x001C Custom Version Note 1 Detail description on Common area address 0x0006 Bit Value R W Name Description 0 0x01 R W Stop Issue a Stop command via communication 0 71 1 0 02 R W Forward run ssue a Forward run command via communication 0 gt 1 2 0x04 R W Reverse run Issue a Reverse run command via communication 0 gt 1 3 0x08 R W Fault reset Issue a Fault reset command via communication 0 gt 1 4 0 10 R W ib j Issue a Emergency stop command via communication 0 gt 1 5 Notused Not Used 6 7 R Operating command Terminal 1 keypad 2 option 3 Int 485 A When operating command is issued via Terminal Keypad lor Option 0 DRV 00 1 Not used 2 Multi step speed 1 3 Multi step speed 2 4 Multi step speed 3 5 Multi step speed 4 6 Multi step speed 5 7 Multi step speed 6 8 Multi step speed 7 9 Multi step speed 8 10 Multi step speed 9 11 Multi step speed 10 12 Multi step speed 11 M Frequency 13 Multi step speed 12 j command 14 Multi step speed 13 15 Multi step speed 14 16 Multi step speed 15 17 Up 18 Dow
31. ENT key to exit The fault content will be stored in FU2 01 to FU2 05 when the IRESET key 15 pressed For more detail please refer to Chapter 7 Troubleshooting and Maintenance Note There are WDOG error EEP error Input Phase Open and ADC Offset for the inverter Hardware Fault Inverter will not reset when H W fault occurs Repair the fault before turning on the power Note Only the highest level fault will be displayed when multiple faults occur The rest of faults can be monitored in FU2 01 05 Fault history Cycle the power when the fault is cleared Up to 5 faults can be saved in FU2 01 05 Fault history The lowest hierarchy fault such as Last trip 5 1s the latest After pressing PROG key press Up 4 Down key to check the operation information at the time of the fault Output freq current Accel Decel Constant Run and fault type Press the ENT key to escape FU2 06 Erase fault history clears the faults information However FU2 83 Last Trip Time 18 automatically reset when a trip occurs Code Display Description FU2 01 Last trip 1 Fault history 1 FU2 02 Last trip 2 Fault history 2 FU2 03 Last trip 3 Fault history 3 FU2 04 Last trip 4 Fault history 4 FU2 05 Last trip 5 Fault history 5 FU2 83 Last Trip Time shows the total time elapsed after the last trip occurs so it is possible to know the act
32. External Thermal Sensor Multi step Operation 20 27 Programmable Digital Input Define DRV 00 05 07 0 31 42 Multi step Frequency FU1 34 35 Frequency High Low Limit Jog Operation I O 30 Jog Frequency Frequency Jump Operation FU2 10 16 Frequency Jump Electronic Brake Operation Timing I O 74 75 Frequency Detection I O 76 79 Programmable Digital Output Define Rotating Speed Display DRV 09 Motor Rpm FU2 47 Motor Rpm Display Gain Function Change Prevention FU2 94 Parameter Lock Energy Saving FU1 51 52 Energy Saving Auto Restart Operation after Alarm Stop FU2 20 21 Auto Restart 2 Motor Operation APP 20 29 2 Function PID Feedback Operation APP 02 17 PID Operation Adjusting Frequency Reference Output 1 O 01 16 Analog Frequency Setting Commercial Line lt gt Inverter Switchover 20 27 Programmable Digital Input Terminal I O 76 79 Programmable Digital Output Terminal Frequency Meter Calibration I O 70 73 50 51 Analog Output Operation via Communication with a PC I O 90 Inverter Number 91 Communication Speed I O 92 93 Lost Command vi DECLARATION OF CONFORMITY Council Directive s to which conformity is declared CD 73 23 EEC and CD 89 336 EEC Units are certified for compliance with EN 61800 3 A11 2000 EN 61000 4 2 A2 2001 EN 61000 4 3 A2 2001 EN
33. MMC Used for MMC operation 6 48 FDT 1 When the output frequency reaches the reference frequency target frequency AX CX terminal is CLOSED Detecting Condition Value Ref Freq Output Freq lt Freq Detection Bandwidth 1 75 2 Output Frequency Ref freq 1 1 75 2 Time AX CX CLOSED Time AX CX configured as 17 1 4 CX C1 C4 FDT 2 AX CX is CLOSED when the reference frequency is in 75 FDT Bandwidth centered on I O 74 Frequency and the output frequency reaches I O 75 centered on 74 Detecting Condition FDT 1 condition amp Value Output Freq Freq Detection lt Freq Detection Bandwidth 1 75 2 Output Frequency A 1 74 t V O 75 2 gt Time AX CX CLOSED gt Time AX CX configured as FDT 2 FDT 3 AX CX is CLOSED when the output frequency reaches the band centered on the FDT frequency The output is OPENED when the output frequency goes outside the FDT bandwidth centered on the FDT frequency Detecting Condition Value Freq Detection 1 74 Output Freq lt Freq Detection Bandwidth 1 75 2 Output Frequency A V O 74 1 I O 75 2 Time AX CX ON ON Time AX CX configured as FDT 3 FDT 4 AX CX is CLOSED when the output frequency reaches the FDT frequency The output is OPENED when the o
34. Power ON Start to Yes make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage FU2 21 Restart After Fault Reset 2 RST restart 21 No 21 0 Factory Default No 0 If FU2 21 is set to No restart the inverter by cycling the FX or RX terminal to CM terminal after the fault has been reset If FU2 21 is set to Yes inverter will restart after the RST reset terminal has been reset a fault If the motor is rotating by inertia at the time power is restored the inverter may trip To avoid this trip use Speed Search function by setting bit 2 to xx1x Output Frequency gt Time 1 Z 5 FX CM pis ____ Time RST CM ON Time Reset restart No Output Frequency Time ON FX CM Time RST Time Reset restart Yes A CAUTION Particular attention must be directed to this function as motor starts to run suddenly after the fault is reset Otherwise it may result in personal damage 6 26 FU2 22 Speed Search Selection Bit Set FU2 23 P Gain During Speed Search FU2 24 Gain During Speed Search 2 gt 5 Search Es Rane 22 0000 Factory Default 0000 0000 SS P gain 22 208 23 200 Factory Default 200 100 SS m 24 500 Factory Default 500 200
35. Remove the reference command 10 No 10 0 at the terminal before programming Caution Reduce FU1 11 Pre heat value or Factory Default No 0 FU2 12 Pre heat duty when inverter or motor is overheated This function enables a motor to prevent moisture from entering and not to develop condensation inside at stop in a humid area by supplying DC current to the motor continuously Pre heat DC current value FU1 11 FU1 12 6 11 Chapter 6 Parameter Description FU1 FU1 20 Start Mode FU1 21 Starting DC Magnetizing Time FU1 22 Starting DC Magnetizing Value 1 DcSt time 21 0 0 sec 21 00 Factory Default 0 0 sec 0 0 DcSt value 22 50 22 50 Factory Default 50 50 Inverter holds the starting frequency for Starting DC Magnetizing Time It outputs DC voltage to the motor for FU1 21 Starting DC Magnetizing Time with the FU1 22 Starting DC Magnetizing Value before accelerating Select the starting method of the inverter FU1 20 das Function description Acceleration to start 0 Accel VE Factory default Inverter starts acceleration after 1 Dc start Bo magnetizing DC current 2 Flying Inverter starts RUN while a motor is start rotating 1 The direction of Motor rotation and the command should be set equal to optimum use of Flying start function However this function is effective with less than 50 to rated r
36. Reverse Up to 18 Speeds can be set including Jog Use Programmable Digital Input Multi Step Multi Step 0 1 6 000 sec Max 4 types can be set via Multi Function Terminal Accel Decel Accel Decel Pattern Linear U Curve S Curve Selectable Time OPERATION Input Signal Emergency Interrupts the Output of Inverter Stop Jog Operation Fault Reset Trip Status is Reset when Protection Function is Active Frequency Detection Level Overload Alarm Stalling Over Voltage Low Voltage Inverter Overheating Running Stopping Constant running Inverter By Pass Speed Searching Fault Output Contact Output 3C 3B AC 250V 1A DC 30V 1A Choose 2 from Output Frequency Output Current Output Voltage DC Link Voltage Output Voltage 0 10V Operating Status Output signal Indicator DC Braking Frequency Limit Frequency Jump 274 Function Slip Compensation Reverse Rotation Prevention Auto Restart Inverter By Pass Auto Tuning PID Control Flying Start Safety Stop Flux Braking Low leakage Pre PID Dual PID MMC Easy Start Pre heater Operation Function Over Voltage Low Voltage Over Current Ground Fault Inverter Overheat Motor Overheat Output Phase Open Overload Protection External Fault 1 2 Communication Error Loss of Speed Command Hardware Fault Option Fault etc Inverter Trip PROTECTION Inverter Alarm Stall Prevention Overload Alarm Thermal Sen
37. Semiconductor convertors General requirments and line commutated convertors Part 1 1 Specifications of basic requirements viii EMI RFI POWER LINE FILTERS LS inverters iP5A series INTERNATIONAL CAPACITORS RFI FILTERS THE L S RANGE OF POWER LINE FILTERS FF Footprint FE Standard SERIES HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH FREQUENCY LS INVERTERS THE USE OF L S FILTERS WITH THE INSTALLATION ADVICE OVERLEAF HELP TO ENSURE TROUBLE FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARS TO EN 50081 gt EN61000 6 3 02 and EN61000 6 1 02 CAUTION IN CASE OF A LEAKAGE CURRENT PROTECTIVE DEVICES IS USED ON POWER SUPPLY IT MAY BE FAULT AT POWER ON OR OFF IN AVOID THIS CASE THE SENSE CURRENT OF PROTECTIVE DEVICE SHOULD BE LARGER THAN VALUE OF LAKAGE CURRENT AT WORST CASE IN THE BELOW TABLE RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive it is necessary that these instructions be followed as closely as possible Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter inverter and motor must be made by a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage rating and part number are correct 2 For best results the filter should be fitted as closely as possible to the incoming mains supply of the wiring enclousure usually direc
38. gt Time ON gt Time Up Down Operation 6 45 Chapter 6 Parameter Description I O 3 Wire This function is for 3 wire start stop control This function is mainly used with a momentary push button to hold the current frequency output during acceleration or deceleration M1 CM F a Wiring for 3 Wire Operation M3 set to 3 Wire Output Frequency Freq gt Time Reverse Freq 1 j M3 CM ON gt Time A FX CM ON gt Time A i RAUM ON gt Time 3 Wire Operation Ext Trip This is a normally open contact input When a terminal set to Ext Trip is ON inverter cuts off its output and displays the fault This can be used as an external latch trip The logic is programmable in I O 94 Normal Open Normal Close select iTerm Clear This function is used for PID control When this terminal is ON the accumulated value by I Gain is set to 0 Refer to PID Control Block Diagram Open loop This is used to exchange the control mode of inverter from PID mode Close Loop to V F mode Open Loop DRV 03 Drive Mode and DRV 04 Frequency Mode are applied when the mode has been changed Note Only used when the inverter is stopped Chapter 6 Parameter Description I O Main drive When an option board or embeded RS485 communication is used for the frequency setting and the
39. kHz 0 7 15 450kW 2 0 kHz Normal 1 FU2 49 9331 PWM Type Selection PWM Mode Normal2 0 Normal 1 Low leakage V F FU2 60 933C Control Mode Selection Control mode Slip compen 0 V F Sensorless No FU2 61 933D Auto Tuning Selection Auto tuning 0 No Yes 0 to depending on Dependin FU2 62 933E Stator Resistance of Motor dep P FU2 40 ohm on FU2 40 5 8 Chapter 5 Parameter List Adj Comm en LCD Keypad A Factory CODE Description Display Setting Range Default Page 0 to depending Dependin 933F Leakage Inductance of Motor Lsigma dep 5 5 5 X 6 32 FU2 63 FU2 40 mH on FU2 40 Automatically set corresponding to motor rating If different check the motor rating setting FU2 64 um x 16 9340 Pre excitation Time PreEx time 0 to 60 sec 1 sec X 6 32 P Gain for 9341 SL P gain 0 to 9999 1000 Sensorless Control 9342 I Gain for Sensorless Control sLE gain I gain 0 to 010999900 Manual Auto Torque Boost m Manual FU2 67 9343 Torque boost 0 Manual A Lm Torque Boost 5 5 5 90KW 2004 FU2 68 9344 Forward Fwd boost 0 to 15 Direction 110 450kW Torque Boost 5 s_o0kWw 0 94 FU2 69 9345 in Reverse Rev boost 0 to 15 96 Direction 11 10 450 Fu2 80 9350 power On display PowerOn disp 5 User Display Selection User dis 0 Voltage i 0980 9352 S W Version Vexxx __ verxxx
40. trip occurs User can count the last trip time from this value FU2 07 Dwell Time FU2 08 Dwell Frequency Dwell time 07 0 0 sec 07 0 0 Factory Default 0 0 sec 0 0 FU2 Dwell freq 08 5 00 Hz 08 5 00 Factory Default 5 00 Hz 5 00 Note If the dwell time is set at 0 this function is not available Note Do not set the Dwell frequency above frequency command Otherwise it may lead to operation fault Note this function is disabled in Sensorless control Output freq Time FU2 10 FU2 16 Frequency Jump Jump freq 10 No Factory Default No FU2 gt jump lo 1 Ld 10 00 Hz n 10 00 Factory Default 10 00 Hz 10 00 jump Hi 1 12 15 00 Hz 15 00 Factory Default 15 00 Hz 15 00 2 jump lo 3 15 30 00 Hz 5 30 00 Factory Default 30 00 Hz 30 00 FU2 gt jump Hi 3 16 35 00 Hz 16 35 00 Factory Default 35 00 Hz 35 00 To prevent undesirable resonance and vibration on the structure of the machine this function locks out the potential resonance frequency from occurring Three different Jump frequency ranges may be set This avoidance of frequencies does not occur during accelerating or decelerating It only occurs during continuous operation Chapter 6 Parameter Description FU2 Output Frequency A Freq Max FU2 16 FU2 15 FU2 14 FU2 13 FU2 12 FU2
41. 0 Noise and leakage current can be reduced without changing carrier freqeuncy by decreasing switching cycle Normal 1 is the general PWM method while Normal 2 is the PWM method when low noise low motor sound is needed at motor starting When Normal 1 is selected at motor starting inverter changes switching frequency from low to set value When Normal 2 is selected inverter starts to operate at the set value Low Leakage is used to reduce Leakage current by decreasing switching cycle 1 0 86 87 5 88 setting Description Operation via basic 0 Normal 1 Carrier switching frequency 1 Normal 2 Operation via fixed Carrier switching frequency Change Carrier switching frequency pattern to reduce leakage current 2 Low Leakage VIF control This parameter controls the voltage frequency ratio constant It is recommended to use the torque boost function when a greater starting torque is required Related function FU1 67 69 Torque boost Slip compensation This function is used to maintain constant motor speed To keep the motor speed constant the output frequency varies within the limit of slip frequency set in FU2 42 according to the load current For example when the motor speed decreases below the reference speed frequency due to a heavy load the inverter increases the output frequency higher than the reference frequency to increase the motor speed The
42. 0 12 03 0 Hz 0 freq 0 0 100 00 I O 04 10 V 0 12 I O 05 60 Hz 0 Max freq 0 0 100 00 LCD Code Parameter Name Display I O 01 filter Filter Time Constant for V1 Input 02 voltx1 V1 Input Minimum Voltage Frequency Corresponding to V1 V1 freq yl Input Minimum Voltage I O 03 Target value Corresponding to V1 VI yl P input minimum voltage I O 04 volt x2 V1 Input Maximum Voltage Frequency Corresponding to V1 MS Input Maximum Voltage I O 05 z Target value Corresponding to V1 VI y2 input maximum voltage Important Increase I O 01 Filter Time Constant for V1 Input if the V1 signal is affected by noise causing unstable operation Increasing this value makes response time slower 6 2 In the case of 0 12V V1 voltage input Set freq target value 03 gt V1 analog input 4 0 12V I O 02 04 V1 Min V1 Max Voltage Voltage In the case 12 12 V1 voltage input l O 02 04 V1 Min voltage Max voltage Set freq target value 1 0 05 lt 0 03 V1 terminal 0 12 V Setting for Bi polarity and the uni polarity is the same as the graph above Set the positive value for Voltage and frequency and negative value is symmetrical of positive setting The following graph shows the relationship between voltage input and direction command Positive Negative Set freq target value F
43. 0 None Signal Loss below x1 6 40 None Operating selection at Loss I O 18 9412 Lost command FreeRun 0 None of Freq Reference Stop Waiting Time after Loss of po 19 9413 Time out 0 1 to 120 sec Freq Reference 5 10 Chapter 5 Parameter List LCD Keypad Factory 5 XCEL H 6 Dc brake 7 2nd Func 8 Exchange 12 3 Wire 13 Ext Trip 14 Pre Heat 15 iTerm Clear 2 16 Open loop eee a define 17 LOC REM 0 Speed L Terminal M1 Define 18 Analog hold 19 XCEL stop 20 P Gain2 21 Reserved 22 Interlock1 23 Interlock2 24 Interlock3 25 Interlock4 26 Speed_X 27 RST 28 BX 29 JOG 30 FX 31 RX 32 ANA_CHG 33 Pre Excite 34 Ext PID Run Programmable Digital Input I O 21 9415 2 define Same as I O 20 1 Speed M Terminal M2 Define Programmable Digital Input 9416 M3 define Same as I O 20 2 Speed H Terminal M3 Define Programmable Digital Input 9417 2 M4 define Same as I O 20 27 RST Terminal M4 Define Programmable Digital Input I O 24 9418 5 define Same as I O 20 28 BX Terminal M5 Define Programmable Digital Input 1 O 25 9419 4 M6 define Same as 0 20 29 JOG Terminal 6 Chapter 5 Parameter List Adj During Run Comm LCD Keypad CODE Addr Description Display Factory Setting Range Default Programm
44. 00 This is the frequency upper limit at which the output frequency is limited during PID control PID limit L 11 0 5 Hz n 0 5 05 Factory Default 0 5 Hz This is the frequency lower limit at which the output frequency is limited during PID control APP 12 PID Output Scale APP 13 PID P2 Gain APP 14 P Gain Scale APPPPID Out Scale 12 100 0 5 1000 Factory Default 100 0 100 0 PID output value can be set to 0 by setting a Programmable digital input terminals M1 M8 to Open loop in T O I O 20 I O 27 The accumulated value by I Gain can be set to 0 by setting a Programmable digital input terminal M1 8 to iTerm Clear in I O 20 I O 27 The P Gain 2 can be selected for PID controller by setting a Programmable digital input I O 20 I O 27 to Open loop When 02 PID operation selection is set to Yes a desired display unit in I O 86 87 88 User Unit selection is set among Speed Percent Bar mBar kPa Pa which affects value display of APP 06 PID feedback selection all the parameter unit related to inverter target frequency is changed This code sets the scale of PID controller output APP 20 APP 29 2nd Functions PID P2 gain 274 Acc time 13 100 0 gt 529 20 5 0 29 22 Factory Default 100 0 100 0 Factory Default 5 0 sec 5 0 This code sets the second P Gain for
45. 1 45 922D User V F Frequency 3 0 to FU1 30 U U 1 46 922E User V F Voltage 3 0 to 100 96 FU1 47 922F User V F Frequency 4 User freq 4 0 to FU1 30 Factory Pad Default S Run X 0 5 Hz 60 Hz 0 Linear 15 Hz 25 96 30 Hz 50 96 45 Hz 75 94 60 Hz 100 1 49 9231 73 to 115 0 96 1 50 9232 Motor Rated Voltage 0 to 600 V None 1 51 9233 Energy Save Energy save Manual FU1 52 sg ay Se 01 54 9236 Integrating Wattmeter KiloWattHour FUI S5 927 070 160 degree FUI 9238 Motor Temp 0 to 160 degree 1 57 9239 No Motor Selection No Motor Sel 0 1 58 923 Trip Current Level No Motor Level 5 to 100 923B Trip Time Setting No Motor Time 0 5 to 10 0 sec No 923 Electronic Thermal Selection ETH select FU1 48 9230 User V F Voltage 4 ser volt 4 0 to 100 Input voltage adjustment VAC 440 0V FU EEE FU 1 B Ee 923D Electronic Thermal Level for ETH Imin FUI 62 to 200 1 Minute Electronic Thermal Level for 50 to FU1 61 sm 150 rj 1 1 0 1 2 1 63 Motor type 100 0 0 V 0 None 0 96 0 No 5 96 3 0 sec 1 Yes 150 96 120 96 0 Self cool DID _ e Sjo D 5 D L ud 923F Characteristic Selection 0 Self c
46. 10kHz I O 13 I O 15 Pulse Min Pulse Max Freq Freq Setting Range Description None Disabled The inverter determines that the frequency reference is lost when the analog input signal is less than half of the minimum set value I O 02 I O 07 13 half of x1 The inverter determines that the frequency reference is lost when the analog input signal is less than the minimum set value 1 02 or I O 07 I O 13 below x1 I O 18 Operating method after loss of analog freq command selects the operation after determining the loss of frequency reference The following table shows the selection in I O 18 17 18 19 Criteria for Analog Input Signal Loss 0 Wire broken Setting Range Description None Continuous operating after loss of frequency reference Inverter cuts off its output after FreeRun determining loss of frequency reference Inverter stops by its Decel pattern and Stop Decel time after determining loss of frequency reference When the analog input signal is lost inverter displays the following table Setting Range Description LOV Loss of analog input signal V1 LOI Loss of analog input signal I LOA Loss of pulse reference frequency 17 None 0 Factory Default None 0 I OPLost command 18 None 18 0 Factory Default None 0 Time out 19 1 0 see 9 10 Factory Default 1 0 sec 10
47. 11 Fault display DRV 12 Displays the current inverter fault TAR OUT Displays Target freq for Accel Decel amp Output freq DRV 14 Freq display during Accel Decel REF FBK display DRV 15 Displays PID Reference Feedback frequency display Hz Rpm DRV 16 Selects inverter output speed unit Hz or Rpm selection PID parameter DRV 18 Displays related parameters of PID controller AD parameter DRV 19 Displays inverter analog input value to AD value EXT PID parameter DRV 20 Displays related parameters of EXT PID controller Note DRV 15 DRV 18 only displayed when APP 02 proc PI mode is set to Yes DRV 20 only displayed when APP 80 Ext PI mode is set to Yes 5 Parameter initialize Parameter Name Code Description Software version FU2 82 Displays the inverter software version FU2 91 FU2 91 FU2 92 Copying parameters from other Parameter FU2 92 inverter Read Write Initialize FU2 93 FU2 93 Initializing parameters to factory setting values Lock FU2 94 FU2 94 Parameter write disabled FU2 95 FU2 95 Parameter save Note Motor parameters FU2 40 46 FU2 62 63 returned to factory setting once Parameter Read Write is executed 4 13 Chapter 4 Operation 6 Protection amp Trip level setting Parameter Name Code Description FU1 60 FUI 61 Protection of the motor from overheating without the use Electronic thermal FUI 62
48. 22 kW 5 kHz 0 7 15 kHz 12 Carrier 30 kW 0 7 10 kHz 48 fied 37 75kW 4 kHz 0 7 4 KHz 90 280 3 kHz 0 7 3 kHz 315 450 kW 2 kHz 0 7 2 kHz This parameter affects the audible sound of the motor noise emission from the inverter Inverter termperature and leakage current If the ambient temperature where the inverter is installed is high or other equipment may be affected by potential inverter noise set this value lower If set above 10kHz reduce the rated current by 5 per 1kHz Setting Carrier freqeuncy set below 1 5 kHz when the FU2 60 Control mode selection is set to Sensorless the Caution Reducing the Carrier frequency may increase noise Caution When 2 Low leakage is selected while carrier frequency is set lower than 2 0 kHz in FU2 48 FU2 48 value is automatically set to 2 0kHz FU2 60 Control mode selection FU2P Control mode 60 V F 60 0 Factory Default V F 0 Selects the control mode of the inverter control performance could be weaken FU2 40 LCD Display Description Caution FU2 48 Carrier freq setting range setting varies as inverter capacity 0 V F V F Control 1 Slip compensation Slip compensation FU2 49 PWM Mode Selection to reduce noise or Sensorless vector leakage current by changing PWM method 2 Sensorless control speed operation 2 PWM Select 49 Normal 1 49 0 Factory Default Normal 1
49. 270x140x60 258x106 24 Kg 5 2 SV075iP5A 2 7 5kW FE T050 x 50A 250VAC 0 3mA 18 270x140x90 258x106 3 2 Kg 5 2 SV110iP5A 2 11kW 100 100 250VAC 0 3mA 18 420x200x130 408x166 13 8 Kg 5 3 SV150iP5A 2 15kW SV185iP5A 2 18kW 120 120 250VAC 0 3mA 18 420x200x130 408x166 13 8 Kg 5 3 SV220iP5A 2 22kW SV300iP5A 2 30kW FE T150 x 150A 250VAC 0 3mA 18 490x200x160 468x166 15 Kg 5 3 SV055iP5A 4 5 5kW 030 VA 5 27 270x140x60 258x106 2 4 Kg 5 2 075 7 5kW 030 x 30 380VAC 0 5 140 X g SV110iP5A 4 11kW FE T050 x 50A 380VAC 0 5mA 27 270x140x90 258x106 3 2 Kg 5 2 SV150iP5A 4 15kW SV185iP5A 4 18kW FE T060 x 60A 380VAC 0 5mA 27mA 270x140x90 258x106 3 5 Kg 5 2 SV220iP5A 4 22kW FE T070 x 70A 380VAC 0 5mA 27 350x180x90 338x146 7 5 Kg 5 3 SV300iP5A 4 30kW SV370iP5A 4 37kW FE T100 x 100A 380VAC 1 3mA 150mA 425x200x130 408x166 13 8 Kg 5 3 V450iP5A 4 45kW FE T120 x 120A 380VAC 1 3mA 150 425x200x130 408x166 13 8 Kg 5 3 SV550iP5A 4 55kW SV750iP5A 4 75kW FE T170 x 170A 380VAC 1 3mA 150 480x200x160 468x166 16 Kg 5 3 SV900iP5A 4 90kW 230 230 380VAC 1 3mA 150 580 250 205 560x170 22 6 Kg 5 4 V1100iP5A 4 110kW x FE T400 x 400A 380VAC 1 3mA 150 392x260x116 240x235 10 3 Kg 5 4 SV1320iP5A 4 132kW SV1600iP5A 4 160kW FE T600 A
50. 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 OFF status 0 0 0 0 0 0 0 0 ON status 1 1 1 1 1 1 1 1 82 83 Fault Relay On Off Delay Time Relay On 82 0 0 sec 82 0 0 inverters 37kW and higher 1 0 86 87 88 User Unit selection for V1 Pulse input to change Analog input value display Vl Unit Sel Factory Default 0 0 sec 0 0 86 Speed 86 0 Factory Default Speed 0 I Op Relay Off 93 00 83 oe SEE i I OPI Unit Sel m Factory Default 0 0 sec 00 e Speed Factory Default Speed 0 Fault relay output is delayed for the set time and it is turned ON OFF after the set time I OPPulseUnitSel 88 Speed 88 0 Relay input Factory Default Speed 0 Rel m 86 No 87 88 Description U set data i i Displayed in Hz It is 0 Speed changed to Rpm when On Delay Time Off Delay Time DRV 16 is set to Rpm Flow rate pressure and 1 Percent temperature are displayed in 2 Bar Pressure is displayed in Bar Pressure is displayed in 3 mBar mBar 4 kPa Pressure is displayed in kPa 5 Pa Pressure is displayed in Pa Set Yes in more than one code among APP 02 6 52 PID operation selection APP 80 Ext PID operation selection and APP 62 PID Bypass selection Then set one of the desired unit among Percent Bar mBar kPa and Pa in I O 86 86 88 In this case all unit display related
51. 61000 4 4 A2 2001 61000 4 5 A1 2001 61000 4 6 1 2001 55011 A2 2002 61000 2 1 1990 61000 2 4 2002 60146 1 1 1 1997 50178 1997 Type of Equipment Inverter Power Conversion Equipment Model Name SV iP5A Series Trade Mark LS Industrial Systems Co Ltd Representative LG International Deutschland GmbH Address Lyoner Strasse 15 Frankfurt am Main 60528 Germany Manufacturer LS Industrial Systems Co Ltd Address 181 Samsung ri Mokchon Eup Chonan Chungnam 330 845 Korea We the undersigned hereby declare that equipment specified above conforms to the Directives and Standards mentioned Place Frankfurt am Main Chonan Chungnam Germany Korea 2 20 02 SS EF 2005 04 26 Date Signature Date 4 Mr Ik Seong Yang Dept Manager Mr Jin Goo Song General Manager Full name Position Full name Position TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73 23 Electrical material intended to be used with certain limits of voltage and 89 336 Electromagnetic Compatibility are the following ones gt 50178 1997 Electronic equipment for use power installations EN 61800 3 11 2000 EN 55011 A2 2002 61000 4 2 A2 2001 61000 4 3 A2 2001 EN 61000 4 4 2 2001
52. 806 FU2 gt Para save 92 Ye S 95 No 95 0 Factory Default 0 0 3 Install it to the subject inverter and set FU2 92 When FU2 95 is set to Yes the changed parameter to Yes and press Enter value is saved into memory to download the parameters FU2 99 Return Code 7 Segment Keypad FU2 93 Parameter Initialize 99 1 2 Para init 93 A 93 0 Factory Default 1 Factory Default No 0 This code is used to exit a group when using a 7 segment keypad After pressing PROG ENT key set the value to 1 and press the PROG ENT key again to exit This is used to initialize parameters back to the factory default values Each parameter group can be initialized separately Note Set FU2 40 46 Motor parameters again after this function Note Parameter initialize cannot clear trip information Instead use FU2 06 Erase trips Setting Range Description N Displayed after initializing is finished All parameter groups initialized to factory default value DRV Only Drive group initialized FUI Only Function 1 group initialized FU2 Only Function 2 group initialized Only Input Output group xem initialized EXT Only External group initialized COM Only Communication group initialized APP Only Application group initialized 6 36 6 4 Input Output Group I O
53. B Selection Freq gt proc PI mode Multi function Input i PID High 1 Aux Ref Mode PIDF Gaint Feed Foward Limit Freq Terminal Setting M1 M8 Accel Decel proc PI dis wTarFreq Target Freq PID Low PID Output Scale Limit Freq This illustrates dual use of PID controller APP 02 and External PID controller Set APP 81 Ext Ref Sel to 6 74 Chapter 6 Parameter Description APP Analog Input V1 I or Pulse and perform terminal wiring for analog input To give the digital reference set APP 81 Ext Ref Sel to Keypad and set proper value in APP 82 Ext Ref Perc Set the Ext PID Feedback among I Pulse in APP 83 and perform terminal wiring for analog input External PID Ref and feedback are connected to PID controller When Ext PID Run signal is ON to the defined terminal in I O 20 27 it starts its output S0 S1 terminal can be used to connect to other system Dual PID block diagram for case Ext PI mode Multi function Input Ext PID F Gain Ext PID Terminal Setting High Limit Freq g Feed Foward M1 M8 Ext Ref Perc Analog Meter Output Setting Hi Ext Ref Sel e Ext PID EM k Inverter Reference Freq setting Main Speed Ref proc PI dis Ext PID Run Freq Mode Ext Fbk Sel Ext PID Ext PID Ext PID Parameter Multi func
54. DB resistor having twice Wattage rating Applied Operating rate 100 Braking Torque 150 Braking Torque motor ED Continuous kW Braking Time ohm W Type ohm W Type SALTS 5 15 sec 30 700 TYPE 3 20 800 TYPE 3 7 5 10 5 15 sec 20 1000 TYPE3 15 1200 TYPE3 x 11 15 5 15 sec 15 1400 TYPE 3 10 2400 TYPE 3 0 15 20 5 15 sec 11 2000 TYPE 3 8 2400 3 18 5 25 5 15 9 2400 3 5 3600 3 22 30 5 15 8 2800 3 5 3600 3 30 40 10 6 4 2 6400 5 5 7 5 5 15 sec 120 700 3 85 1000 3 7 5 10 5 15 90 1000 TYPE 3 60 1200 3 11 15 5 15 60 1400 3 40 2000 3 15 20 5 15 45 2000 3 30 2400 3 4 18 5 25 596 15 sec 35 2400 TYPE 3 20 3600 3 0 22 30 5 15 30 2800 3 20 3600 TYPE 3 0 30 40 10 6 sec 16 9 6400 V 37 50 10 6 sec 16 9 6400 45 60 10 6 11 4 9600 55 75 10 6 sec 11 4 9600 75 100 10 6 8 4 12800 90 125 1095 6 sec 8 4 12800 2 Dimensions of the DB Resistor Dimension mm Model Inverter Type W H D BR0800W020J SV 0551 5 2 3 220 345 93 140 330 7 8 BR1200W015J SV 0751P5A 2 3 220 345 93 140 330 7 8 BR2400W010J SV 11
55. DRV 3 Set it to Fx Rx l 3 Frequency Mode DRV 4 Set V1 Analog input value in frequency mode 50 Hz freq command setting DRV 0 Set freq command 50 Hz via V1 potentiometer DRV 1 Set Accel time to 15 sec in DRV 2 DRV 2 Set Decel time to 25 sec in DRV 3 Motor starts to rotate in Forward direction at 50Hz with Accel time 15 sec when FX terminal is turned ON 5 Accel Decel time Hose Motor decelerates to stop with Decel time 25 sec when FX terminal is turned OFF When RX terminal is turned ON motor starts to rotate in 7 Terminal RX 10 27 Reverse direction at 50 Hz with Accel time 15 sec When it is OFF motor decelerates to stop with Decel time 25 sec 4 17 Chapter 4 Operation ss 2 motor operation Operation condition Control mode V F control 17 motor 2 motor Operation by exchange using 274 Func Set Value different Frequency command Using Multi step operation 1 motor 50 Hz as main speed 2 motor 20 Hz with terminal set as multi step operation Accel Decel time 1 motor Accel time 15 sec Decel time 25 sec 2 motor Accel time 30 sec Decel time 40 sec Drive mode Run Stop via FX RX Control terminal NPN mode Wiring o 11 Input 9 2 0 12 13 RX o M8 FX oo M7 5G 1st 2nd m
56. FX terminal is turned OFF When RX terminal is turned ON motor starts to rotate in Reverse direction at 50 Hz with Accel time 10 sec When it is OFF motor decelerates to stop with Decel time 20 sec 6 Terminal RX M8 I O 27 4 7 Chapter 4 Operation 4 2 3 Operation via Control Terminal Setting DRV 03 Drive Mode Run Stop method 1 Fx Rx 1 DRV 04 Frequency Mode Freq setting method 2 V1 1 Check the LCD display when Power ON Otherwise change the setting correctly as shown above DRVPT V 0 0 A 00 STP 0 0082 2 Turn the FX or RX terminal ON Then FWD or REV LED will be lit 0 0 00 FWD 0 00Hz 3 Set the frequency using V1 Potentiometer Output freq 60Hz Rotating direction FWD or REV and output current 5A will be displayed on the LCD DRVPT V 5 0 00 FWD 60 00Hz 4 Output freq value is decreasing when turning the potentiometer counterclockwise Inverter output stops at 0 00Hz and motor is stopped DRVPT V 00 00 FWD 0 00Hz 5 Turn FX or RX terminal OFF DRVRT V 0 0A 00 STP 0 00Hz 4 8 Chapter 4 Operation Analog Voltage Input 1 Operation via Terminal FX RX Operation condition Control mode V F control Reference Frequency 50 Hz analog input via V1 Potentiometer Accel Decel time Accel 10 sec Decel 20 sec Drive mode Run Stop via FX RX terminal Cont
57. Forward Max Freq V1 12 12V 12V i Reverse wy riesci opes euis O N Freq To drive the motor in Forward direction press FWD key and apply 0 12V voltage as frequency command or press REV key and apply 12 0 voltage as frequency command To drive the motor in Reverse direction press FWD key and apply 12 0 or press REV key and apply 0 12 06 10 Analog Current Input I Signal adjustment Command Freq setting via T input terminal when set DRV 04 Frequency mode to 3 I or 4 1 1 A User selected unit will be displayed in when one of the APP 02 PID operation selection and APP 80 Ext PID operation selection is set to Yes and set the desired unit among Percent Bar mBar kPa Pa in I O 87 Current input user unit selection Chapter 6 Parameter Description DRV Set freq target value Terminal 0 20 mA 1 0 07 1 0 09 I Minimum I Maximum current current DRV 01 02 Accel Decel Time 0 Code Default Setting range 06 10 msec 0 9999 msec I O 07 4 mA 0 20 mA 0 Hz 0 Max freq 10 08 0 0 100 00 09 20 mA 0 20 mA 60 Hz 0 Max freq 10 10 0 0 100 00 LCD display Parameter Name 1 006 I filter F ilter time constant for I signal Input
58. I O 07 I curr xl I Input Minimum Current Frequency Corresponding I freq y1 to I Input Minimum I O 08 Current I yl Target value Corresponding to y IInput Minimum Voltage I O 09 Icurr x2 I Input Maximum Current Frequency Corresponding I freq y2 to I Input Maximum I O 1 0 Current I y2 Target Value Corresponding to I Input Maximum Voltage Important Increase I O 06 Filter time constant for I signal Input if I signal is affected by noise causing unstable operation Increasing this value makes response time slower 6 3 or T Factory Default 20 0 sec 20 0 Dec time 02 300 02 30 0 sec i Factory Default 30 0 sec 30 0 The inverter targets FU2 73 when accelerating or decelerating When FU2 73 is set to Maximum Frequency the acceleration time is the time taken by the motor to reach FU1 30 from 0 Hz The deceleration time is the time taken by the motor to reach 0 Hz from FU1 30 Maximum Frequency When FU2 73 is set to Delta Frequency the acceleration and deceleration time is the time taken to reach a target frequency instead the maximum frequency from a specific frequency The acceleration and deceleration time can be changed to a preset time via Programmable digital inputs By setting M1 M8 to XCEL L XCEL M XCEL H respectively the 1 7 Accel and Decel time set in I O 50 to 63 are applied by the binary inputs of the 8 Note Set the Accel time more than 0 5 sec f
59. KeyPad 1 07 Decel 0 Q IODE V1 volt x2 04 10 00 V Step freq 1 FU1 DcStvalue FU2 Last trip 5 V1 freq y2 05 10 00 Hz 08 50 05 05 60 00 Hz FU1 Stall Level 60 150 FU2 Para lock 94 0 Way1 2D 60 Forward t Note This figure shows the group and code navigation through LCD display keypad It can be different from the actual display due to the group addition or code change 4 5 Chapter 4 Operation 4 2 Operating Example 4 2 1 Easy Start Operation Easy Start Operation is activated by pressing STOP key on the Keypad for 2 3 seconds and inverter begins operation via Keypad FWD REV RUN STOP Drive mode is preset to V F and reference frequency to JOG 4 2 2 Operation via Control terminal Keypad Setting DRV 03 Drive Mode Run Stop method Fx Rx 1 DRV 04 Frequency Mode Freq setting method Keypad With above setting Freq setting via terminal amp Run Stop via Keypad disabled 1 Check the LCD display when Power ON Otherwise change the setting correctly as shown above DRV gt T K 0 0 A 00 STP 0 00Hz 2 Turn the FX or RX terminal ON Then FWD or REV LED will be lit DRV gt T K 0 0 A 00 FWD 0 00Hz 3 When setting the Ref Freq to 60 Hz using PROG ENT SHIFT A keys the motor will rotate at 60Hz FWD or REV LED will be flickering during Acceleration Deceleration fr
60. M4 7 1 12 2 6 2 10 6 3 5 12 3 5 12 11 kW 15HP M4 5 5 10 5 5 10 BEWOONT 30 6 38 2 26 6 33 2 E 18 5kW 25HP M6 14 6 14 6 22 30kW M8 61 2 91 8 53 1 79 7 22 4 22 4 30 40HP 4 37 55kW M8 67 3 87 5 58 4 75 9 38 2 38 2 0 50 75HP 0 TROR M10 89 7 122 0 77 9 105 9 60 1 0 60 1 0 100 125HP n 1 12 100 4 0 100 4 0 Z 182 4 215 0 158 3 186 6 160kW 250HP M12 150 300 150 300 220kW 300HP M12 200 400 200 400 280kW 350HP M12 250 500 250 500 315kW 400HP M12 1824 2150 158 3 186 6 325 700 325 700 375kW 500HP M12 2x200 2x400 2x200 2x400 450kW 600HP M12 2x250 2x500 2x250 2x500 Apply the rated torque to terminal screws Loose screws can cause of short circuit or malfunction Tightening the screw too much can damage the terminals and cause a short circuit or malfunction Use copper wires only with 600V 75 C ratings For 7 5 11kW 240V type inverters R L1 S L2 T L3 and U V W terminals are only for use with insulated ring type connector 3 11 Chapter 3 Installation Power and Motor Connection Example 5 5 30kW inverters S L2 TL3 G P24 U V W Power supply must be connected to the R L1 S L2 and T L3 terminals Connecting it to the U V and Ground W terminals causes internal damages to the inverter Arranging the phase sequence is not necessary 3 2 4 Control circuit wiring 1 Wiring
61. SV01320iP5A 4 400 700 500 460 250 2P 660 Hinode 660GH 250SUL 2P 160 SV01600iP5A 4 450 700 600 460 315 2 660 Hinode 660GH 315SUL 2P 220 SVO2200iP5A 4 700 700 800 460 250 660 Hinode 660GH 250SUL 280 SVO2800iP5A 4 800 700 1000 460 315 SP 660 Hinode 660GH 315SUL 3P 315 SV03150iP5A 4 900 700 1000 460 800 690 Ferraz 6 9URD32TTF0800 375 SV03750iP5A 4 1000 700 1200 460 900 690 Ferraz 6 9URD32TTF0900 450 SV04500iP5A 4 1200 700 1200 460 1000 690 Ferraz 6 9URD32TTF1000 3 OVER LOAD PROTECTION IOLT IOLT inverter Overload Trip protection is activated at 110 of the inverter rated current for 1 minute and greater OLT Inverter shuts off its output when inverter output current exceeds its overload trip level for overload trip time OLT is selected when FU1 66 is set to Yes and activated at 120 of FU1 67 Motor rated current for 60 sec set in FU1 68 4 OVER SPEED PROTECTION Not Provided With Overspeed Protection 5 FIELD WIRING TERMINAL 1 Use copper wires only with 600V 75 ratings 2 Tightening torque of power terminal blocks Terminal Screw Torque Wire Inverter Capacity SION kW Size Kgf cm mm AWG or kcmil R S T U V W R S T U V W 5 5 M4 71 122 6 2 10 6 5 5 5 5 10 10 7 5 M5 8 8 8 8 Class 15 M6 22 22 4 4 22
62. Selecti ar 1 Setting Open loop CM Common Terminal SQ 0 V Power for Speed Signal 12V 10mA OUT 24V 1 fea V1 Main Speed Signal 9 5G V V1 Common O Feed back Reference Feedback 4 20mA AC220V 50 60 Hz 6 60 Chapter 6 Parameter Description APP APP 03 PID F Gain APP 04 PID Aux Reference Mode Selection APP 05 PID Aux Reference Selection PID F Gain 03 0 0 03 00 Factory Default 0 0 0 0 This code sets F Gain for use in Feed Forward control When it is set to 100 the responsiveness of output F gain from the controller reference value is 100 Used when fast response is needed Caution Control System output may become unstable if this value is set too high Ref Mode 04 No 04 Factory Default No This code selects PID Aux Ref Input Enable Disable See PID Block Diagram for details Aux Ref Sel 05 v1 05 Factory Default V1 This code sets the source of Aux reference signal Caution When APP 04 is set to No DRV 04 Multi step frequency UP DOWN Jog frequency become PID controller s reference and when set to Yes PID reference is issued from the set value in APP 05 PID Aux Reference signal selection APP 06 PID Feedback Signal Selection APP 07 P Gain for PID Control APP 08 Time for PID Control APP 09 D Time for PID Control APP 10 High Limit Frequ
63. Systems Shanghai Co Ltd gt gt China Yonsei Jaedan Severance Bldg 84 11 5 ga Namdaemun ro Address Room E G 12th Floor Huamin Empire Plaza Jung gu Seoul 100 753 Korea http eng sis biz No 726 West Yan an Road Shanghai China Tel 82 2 2034 4643 4649 82 2 2034 4879 2034 4885 Tel 86 21 5237 9977 LS Industrial Systems Tokyo Office gt gt Japan W LS Industrial Systems Wuxi Co Ltd gt gt China Address 16F Higashi Kan Akasaka Twin Towers 17 22 Address 102 National High amp New Tech Industrial 2 chome Akasaka Minato ku Tokyo 107 8470 Japan Development Area Wuxi Jiangsu China e mail Xugh Igis com cn Tel 81 3 3582 9128 Fax 81 3 3582 2667 Tel 86 510 534 6666 Fax 86 510 522 4078 e mail jschuna lsis biz W LS Industrial Systems Beijing Office gt gt China W LS Industrial Systems Dubai Rep Office gt gt UAE Address B tower 17th Floor Beijing Global Trade Center building Address P O BOX 114216 World Tower 303 Sheikh No 36 BeiSanHuanDong Lu DongCheng District Beijing China Zayed road Dubai UAE e mail hwyim lsis biz Tel 86 10 5825 6025 Tel 971 4 3328289 Fax 971 4 3329444 W LS Industrial Systems Guangzhou Office gt gt China W LS VINA Industrial Systems Co Ltd gt gt Vietnam Address Room 1408 14F New Poly Tower 2 Zhongshan Liu Address LSIS VINA Congty che tao may dien Viet Hung Rad Guangzhou China e mail zhangch lgis com cn Dong Anh Hanoi Vietnam e mail srjoK
64. Tr 5 5 kW X XXX X XX XXX 200V ohm mH mH ms 7 5 kW X X X XXX X XX XXX 30 kW mohm mH mH ms 5 5 kW X XXX X XX X X XXX 400V 15 kW ohm mH mH ms 18 5 kW X X X XXX X XX XXX 30 kW mohm mH mH ms Note Unit is not displayed on 7 Segment keypad The auto tuning function automatically measures the motor parameters needed for control selected in FU2 60 Control mode such as stator resistance rotor resistance leakage inductance no load current and Encoder feedback frequency The rated current voltage efficiency and slip described in the motor nameplate should be entered before performing auto tuning If efficiency is not indicated on the nameplate use the preset value 6 32 PreExTime 64 1 0 sec 64 10 Factory Default 1 0 sec 10 When the operation command FWD REV is issued the inverter conducts pre exciting automatically for the time specified by this parameter After FU2 64 Pre excitation Time elapses the inverter starts normal operation shown in the following graph Code LCD display Default Setting range FU2 64 PreExTime 1 sec 0 60 sec Output freq Hz x Pre excitation time Output voltage V FX CM Chapter 6 Parameter Description FU2 FU2 65 P Gain for Sensorless Control FU2 66 Gain for Sensorless Control FU2 67 Manual Auto Boost Selection FU2 68 Torque Boost in Forward Direction FU2 SL P
65. V Frequency setting using V1 0 12V or 12 12V V1 I terminal I Frequency setting using I 4 20mA terminal P Frequency setting using Pulse input R Frequency setting using RS485 U Up terminal input when Up Down operation is selected D Down terminal input when Up Down operation is selected S Stop status when Up Down operation is selected O Frequency setting via Option board X Frequency setting via Sub board J Jog terminal input 1 15 Step frequency operation except Jog 4 Output Current Displays the Output Current during operation 5 Parameter Code Displays the code of a group Use the A Up Y Down key to move through 0 99 codes 6 Operating Status Displays the operation information STP Stop Status FWD During Forward operation REV During Reverse operation DCB During DC Braking LOP Loss of Reference from Option Board DPRAM fault LOR Loss of Reference from Option Board Communication network fault LOV Loss of Analog Frequency Reference V1 0 12V 10 12V LOI Loss of Analog Frequency Reference I 4 20mA LOS Loss of Reference from Sub Board 7 Inverter Output Frequency Command Frequency Displays the Output Frequency during run Displays the Command Frequency during stop 4 2 Chapter 4 Operation 4 1 2 Parameter setting and changing 1 Press MODE key until the desired parameter group is displayed 2 Press A or V keys to move to
66. VAI 13mA 1 A 92x260x116 240x235 11 Kg 5 4 600 x 600 380VAC 3mA 150 392x260x x g SV2800iP5A 4 280kW SV3150iP5A 4 315kW FE T1000 x 1000A 380VAC 1 3mA 150 460x280x166 290x255 18 Kg 5 4 SV3750iP5A 4 375kW SV4500iP5A 4 450kW FE T1600 x 1600A 380VAC 1 3mA 150 592x300x166 340x275 27 Kg 5 4 x 1 Industrial environment EN50081 2 A class gt EN61000 6 4 02 3 Domestic and industrial environment EN50081 1 B class gt EN61000 6 3 02 lo FS SERIES output chokes H cope p w H x 18 FS 2 255 1 62 9 65 F FS 3 48 150 110 125 30 5 x FS 4 58 200 170 180x45 5 w DIMENSIONS FF SERIES Footprint FFP5 T030 x FFP5 TO70 x Y WX 2 3 a L FE SERIES Standard FE TO30 x FE T230 x FE T400 x FE T1600 x H H m Y W x Eth i Maker LS Industrial Systems Co Ltd Start up Warranty Installation Date Model No SV iP5A Warranty Period Customer Information Name Address Tel Sales Office Distributor Name Address Tel Warranty period is 12 months after installation or 18 months after manufactured when the installation date is
67. between wiring duct and the nit 5 Inverter Cooling fan A 10cm Min 3 1 Chapter 3 Installation 6 Do not mount the inverter in direct sunlight or near other heat sources 7 The inverter shall be mounted in a Pollution Degree 2 environment If the inverter is going to be installed in an environment with a high probability of dust metallic particles mists corrosive gases or other contaminates the inerter must be located inside the appropriate electrical enclosure of the proper or rating 8 When two or more inverters are installed or a ventilation fan is mounted in inverter panel the inverters and ventilation fan must be installed in proper positions with extreme care taken to keep the ambient temperature of the inverters below the permissible value If they are installed in improper positions the ambient temperature of the inverters will rise Panel Panel Ventilating fan ay um ee 1 NETS 1 Inverter 4 Inverter Inverter Inverter Cooling fan 4 7 gt Ix 3 L t 3 GOOD O BAD X GOOD O BAD X When installing several inverters in a panel When installing a ventilating fan in a panel 9 Install the inverter using screws or bolts to insure the inverter is firmly fastened Z CAUTION Risk of Electric Shock More than one disconnect switch may be required to de energize the equipment be
68. capacity set in FU2 40 6 28 Chapter 6 Parameter Description FU2 This is used in Slip Compensation control If you FU2 gt Inertia rate 46 0 set this value incorrectly motor may stall during slip 46 0 compensation control See motor nameplate Factory Default 0 0 FU2 gt Rated Curr 43 19 7 A 43 197 This parameter is used for sensorless control Minimum Accel Decel Optimum Accel Decel and Speed search For better control performance this Factory Default 19 7 A 19 7 This value is set according to the motor capacity set in value must be set correctly Install a DB unit or FU2 40 regenerative converter to improve the performance This is very importance parameter that must be set Set 0 for loads that has load inertia less than 10 correctly This value is referenced in many of other times that of motor inertia inverter parameters See motor nameplate Set 1 for loads that have load inertia about 10 times 2 Noload Curr that of motor inertia 44 6 6 A 44 66 Factory Defaults 526 66 Motor rated SUD p Hz Rated input freq Hz This value is set according to the motor capacity set in Motor rpm P 120 FU2 40 P Number of motor poles This parameter is only displayed when Slip Ex In the case of 60Hz 4 pole 1730 rpm motor Compen is selected in FU2 60 Control Method Motor rated slip freq Hz 60 Hz 1750 rpm 4 120 60 Hz 58 67 Hz 1 33 Hz If t
69. for 1 FU1 61 APP 27 minute ETH Imin 2nd ETH 1min ETH level for FU1 62 APP 28 continuous ETH cont 2nd ETH cont FU2 43 APP 29 Motor rated current Rated Curr 2nd R Curr The 1 functions are applied if the assigned multifunction terminal is not defined as 2nd Func nor ON The 274 function parameters are applied when the multifunction input terminal set to 2nd Func is ON Parameters not listed on the table above are same as the 1 function Note Exchange the motor connection from the 1 motor to the 274 motor or the opposite when the motor is stopped Over voltage or over current fault may occur when the motor is exchanged during operation Note The User V F function of FU1 40 V F Pattern is commonly used for the 1st and the 2nd motor APP 40 Number of Running Auxiliary Motor Display APP 40 APP 71 MMC Operation Control APP Aux Mot Run 40 0 40 0 This code shows how many auxiliary motors are run by MMC control Factory Default 0 0 6 63 Chapter 6 Parameter Description APP MMC The PID control should be selected 02 to use this function One inverter can control multiple motors This function is often used when controlling the rate and pressure of flow in fans or pumps Built in PI controller controls a main motor after receiving process control feedback value and keeps the control value constant by connecting auxiliary motors to commer
70. gain 65 1000 65 1000 Factory Default 1000 1000 SL P gain is the proportional gain of speed controller If this value is set high you can get fast speed response characteristic However if this value is set too high the steady state characteristics may become unstable Set the proper value for your application FU2 SL I gain 66 100 66 100 Factory Default 100 100 SL I gain is the integral gain of speed controller If this value is set low you can get better transient response characteristic and steady state characteristic However if this value is set too low there may be an overshoot in speed control Note The response time of a system is affected by the load inertia For better control performance set the FU2 46 Load Inertia correctly FU2 69 Torque Boost in Reverse Direction FU2p Torque boost 67 Manual 67 0 Factory Default Manual 0 2 Fwd boost 68 2 0 68 20 Factory Default 2 0 20 2 Rev boost 69 2 0 69 20 Factory Default 2 0 20 This function is used to increase the starting torque at low speed by increasing the output voltage of the inverter If the boost value is set too high than required it may cause the motor flux to saturate causing over current trip Increase the boost value when there is excessive distance between inverter and motor Manual Torque Boost When FU2 67 Manual Auto torque boost select is set to Manual FU2 68 For
71. in I O 76 79 Speed search function FU2 22 is activated automatically during exchanging operation enabling smooth exchange The following 3 setting should be made to activate this function 1 Set one of the Programmable digital input terminal I O 20 27 to 8 Exchange 2 Set one of the Programmable digital Aux Contact Output terminal to 16 INV line 3 Set one of the Programmable digital Aux Contact Output terminal to 17 COMM line Note 29 Filtering Time Constant for Programmable Digital Input Terminals must set to more than 100 msec to prevent chattering and momentary malfunction during this function Output freq A gt Time A FX CM ON gt Time A Exchange CM ON gt Time AX CXA i COMM line ON gt Time A INV line ON ON Time i MI gt Time s ON ON gt Time a 8 lt gt lt gt 4 gt Inverter Commercial Inverter Operation Line Oper Operation t1 t2 500msec interlock time Exchanging Sequence Up Down By using the Up and Down function the drive can accelerate to a steady speed and decelerate down to a desired speed by using only two input terminals Setting limit is Maximum frequency Output Frequency Ere Golani eee eee eee Max Time MI CM1 I Up oN gt Time A M2 CM Down ON
72. inverter current Output Current A 110 of Rated Inverter Time 110 of Rated Inverter 1 DAE On gt Time lt 36sec B 24sec AX CX configured as IOL Stall AX CX is CLOSED when the inverter is on the stall prevention mode Output Current A FUI 71 Stall Level Time FUI 71 Stall Level Output Frequency Time AX CX CLOSED Time AX CX configured as Stall OV AX CX is CLOSED when the DC link voltage is above the Over voltage level DC Link Voltage OV Level 380V DC or 760V DC gt Time AX CX ON gt Time AX CX configured as ILV AX CX is CLOSED when the DC link voltage is below the Low voltage level DC Link Voltage LV Level 200V DC or 400V DC gt Time AX CX ON gt Time AX CX configured as OH AX CX is CLOSED when the heat sink of the inverter is above the reference level Lost Command AX CX is CLOSED when frequency reference is lost Run AX CX is CLOSED when the inverter is running Stop AX CX is CLOSED when the inverter is stopped Steady AX CX is CLOSED when the inverter is running at constant speed INV line COMM line This function is used in conjunction with Exchange function of Programmable digital input for commercial line exchange The following three conditions should be set 1 Defi
73. is connected to the inverter RUN RUN LED is blinking while DBU is operating normally GREEN by motor regenerating energy When heat sink is overheated and the level exceeds its OHT RED setting limit overheat protection is activated and OHT LED is turned ON after DBU s signal is shut off Over current trip signal When overcurrent is flowed to the OCT RED iGBT protection function shuts off the operating signal and OCT LED is tured ON LED Description POWER POWER LED is turned ON upon inverter Power ON RED because normally it is connected to the inverter RUN RUN LED is blinking while DBU is operating normally GREEN by motor regenerating energy OHT When heat sink is overheated and the level exceeds its RED setting limit overheat protection is activated and OHT LED is turned ON after DBU s signal is shut off Over current trip signal When overcurrent is flowed to the OCT MS RED iGBT protection function shuts off the operating signal and OCT LED is tured ON FOT FOT LED is turned ON when fuse is opened to shut the RED overcurrent during braking Chapter 8 Options 8 2 4 DB Resistor 1 External DB Resistor SV iP5A inverters do not built in DB resistor on Power stack as factory installation External DB Unit and Resistor Optional should be installed See the following table for more details ED 5 Continuous Braking Time 15 sec If Enable duty ED is increased to 10 use the external
74. of external thermal relay Refer to parameter descriptions FUI 63 for more detail FU1 64 1120 Warning alarm outputs displays the trip message Overload alarm amp trip FU1 66 tp FU1 67 when overcurrent above the threshold value keeps on FU1 68 Set the output current level at which the output freq will Stall prevention FU1 70 be adjusted to prevent the motor from stopping due to P FU1 71 over current etc It activates during accel constant speed decel to prevent the motor stall 7 Starting Accel Decel Stopping pattern setting Parameter Name Code Description 2 types of Accel Decel pattern S curve U curve FU1 02 settable according to application and load characteristic If FU1 03 S curve is selected the desired value of FU 1 4 FU1 5 is settable 4 types of stopping method Decel DC brake Free 3 run Flux Brake selectable If DC brake is selected s ORO Z FUI 20 _ the desired value of FU1 21 22 FU1 24 FU1 27 is method FU1 23 MA settable See function description of chapter 5 for more details Limits the active frequency Inverter operates at the freq 7 FU1 33 range between upper freq limit FU1 35 and bottom freq in FUI 34 limit FU1 34 and higher lower freq value is entered it FU1 35 is automatically replaced by limit value Setting range FU1 30 Maximum freq to FU1 32 starting freq 8 O
75. resistor option Line voltage high Check line voltage 1 Increase Accel Decel time 2 Increase inverter capacity 3 Operate after motor has stopped 4 Check output wiring 5 Check mechanical brake operation 6 Check cooling fan Caution Operating inverter prior to correcting fault may damage the IGBT Investigate the output wiring of inverter Exchange motor Over Voltage Protection Current Limit Protection Overload Protection Load is larger than the inverter rating Increase capacity of motor and inverter Incorrect inverter capacity selected Select correct inverter capacity Set incorrect V F pattern Select correct V F pattern Exchange cooling fans and or eliminate alien substance Check for alien substances in the heat sink Keep ambient temperature under 40 Cooling fan damaged or an alien substance inserted Cooling system has faults Ambient temperature high Inverter Overheat Reduce load and or running duty Increase inverter capacity Adjust ETH level to an appropriate level Select correct inverter capacity Select correct V F pattern Install a cooling fan with a separate power supply Motor has overheated Load is larger than inverter rating Electronic level too low Thermal Incorrect inverter capacity selected Set incorrect V F pattern Operated too long at low speeds Eliminate Trip at circuit connected to external tri External Trip External Trip h
76. source setting parameter Accel Decel time DRV 1 setting DRV 2 Accel Decel time setting 1 If FU1 31 and FU1 50 are set higher than motor nameplate value it may cause motor overheat and if it is set smaller than that it may cause Over voltage trip during deceleration Make sure to enter the actual motor value 2 V F control FU2 60 Control mode is set to 0 V F as factory setting Operation via V F control is activated after the above common parameter setting is done and the followings are set Parameter Name Code Description Starting freq FU1 32 Set frequency to start the motor Torque boost FU2 67 Manual or Auto torque boost settable in this parameter If FU1 67 torque boost is set to manual user sets the desired value and the direction in code FU1 68 and 69 3 Slip compensation Operation is done via Slip compensation if FU2 60 is set to 1 Slip compen This control keeps motor speed constant regardless of load change 4 11 Chapter 4 Operation 4 Sensorless vector control Set FU2 60 to Sensorless to enable Sensorless vector control It is strongly recommended to perform Auto tuning before starting Sensorless control in order to maximize performance Parameter Name Code Description Control method selection FU2 60 Select Sensorless FU2 65 P I gain for sensorless control FU2 66 Set gain for Sensorless Starting freq FU1 32 Sta
77. tart Aux Motor When the flow Star Stop decrease Stop Aux Motor Start Stop with MMC APP 60 and APP 61 sets the acceleration deceleration time of the Main motor by 0 1 sec when more less aux motors are connected APP 62 PID Bypass Selection Regul Bypass 62 No 62 0 Factory Default No This is used to bypass the PID operation selected in APP 02 Select this code to Yes when using MMC function without PID control The frequency is determined by actual value feedback of control amount instead of PID controller output The actual value is also used as the Start Stop reference of Aux motors The following figure shows the running pattern with this function applied for controlling the flow rate of a tank To control the flow rate proportional to the water level of a tank divide the water level in the tank into the region for the number of Aux motors plus one and map each region by staring frequency to maximum frequency The inverter increases output frequency to lower the water level in the tank when the water level in the tank rises When reaching maximum frequency inverter connects aux motors connected directly to commercial line After connecting aux motor inverter starts again from the starting frequency By selecting APP 61 Regul Bypass to Yes PID operation is disabled and Control Mode is changed to V F PID Bypass is available only when DRV 04 Freq Mode is set
78. the PC communication program Is port setting proper Press F10 key and make it correct Chapter 9 RS485 Communication Set the inverter Is BPS setting and PC bps the between inverter Y and PC matching same 1 91 Yes Is User program s data format N gt Make correction to the User program correct to fit for protocol Yes lt 4 Is there an error on the PC Are Status LEDs on the control board turned off v Check for the Conctact the PC status distributor Finish 9 13 Chapter 9 RS485 Communication 9 7 ASCII Code List OZzzrzmx rommuogou N A xz cdumovoozzr ma rommoour gt lt Uu 280 gt Q N O N lt X D s s SS Character 9 14 APPENDIX A UL MARKING 1 SHORT CIRCUIT RATING Suitable For Use On A Circuit Capable Of Delivering Not More Than Table1 RMS Symmetrical Amperes 240V for 240V rated inverters 480V for 480V rated inverters Volts Maximum Table 1 RMS Symmetrical Amperes for iP5A series SV450iP5A 4 SV550iP5A 4 SV750iP5A 4 SV900iP5A 4 SV1100iP5A 4 SV1320iP5A 4 SV1600iP5A 4 SV2200iP5A 4 SV2800iP5A 4 SV3150iP5A 4 SV3750iP5A 4 5 4500 4 Model Rating SVO055iP5A 2
79. the desired parameter code If you know the desired parameter code you can set the code number of each parameter group in Jump code except DRV group 3 Press PROG key to go into the programming mode the cursor starts blinking 4 Press SHIFT ESC key to move the cursor to the desired digit 5 Press A or Y keys to change the data 6 Press ENT key to enter the data The cursor stops blinking Note Data cannot be changed when 1 the parameter is not adjustable during the inverter is running see the function list or 2 Parameter Lock function FU2 94 Parameter Lock is activated EX Changing Accel time from 10 sec to 15 sec 1 LCD keypad Move to the desired code to change DRVb Acc time 01 10 0 sec DRV b Acc time Press the PROG key 01 180 A Cursor Bl will appear Acc time 01 10 0 sec Use the SHIFT key to move the cursor DRVP Acc time Change the data using A V keys 01 18 0 Sec DRVP Acc time Press the ENT key to save the value into memory 01 15 0 sec The Cursor will disappear 4 3 Chapter 4 Operation 4 1 3 Parameter groups The 1 5 series inverter has 5 parameter groups separated according to their applications as indicated in the following table The iP5A series inverter provides two kinds of keypad One is 32 character alphanumeric LCD keypad and the other is 7 Segment LED keypad Parameter Group LCD Keypad Des
80. these terminals cannot be used for setting other functions when interlock is active Use M5 M6 M7 and M8 for other function setting Refer to MMC operation Reset This function is set to use it as fault reset terminal when ON BX This function is set to use it as Emergency Stop terminal when ON JOG This function is set to use Jog operation terminal when ON FX RX This function is set to issue Forward Reverse Run Ana Change Inverter changes its frequency reference source from V1 to I when ON Ex In the case of V1 I operation V1 is the default setting and it is changed to I operation when the terminal is turned ON Pre excite This setting switches the inverter to pre excition state This function applies the DC magnetizing current to a motor to build the flux in Sensorless control When the operation command is set to ON the state changes from pre excitation to normal Run Stop A SSS Id 2 Z A Pre excitating We Ext PID Run External PID controller begins operation when the defined terminal is turned ON This can be operated regardless of inverter reference command or used in conjunction with internal PID operation Refer to External PID operation for details 0 70 73 50 S1 terminal select 1 SO mode 70 Frequency n 0 Factory Default Frequency 0 1 0 SO adjust V 100 n 100 Factory Default 100 100 1 51 mode 72 0 72 Frequ
81. to V1 or Pulse Output Frequency Max Freq Starting Freq Water Level in H min H max a Tank RUN STOP Main Motor RUN STOP Aux Motor PID bypass with Main motor and Aux Motor 6 65 Chapter 6 Parameter Description APP To use MMC operation A Set MMC in APP 01 B Set Process PI to Yes in APP 02 Set Pre PID operation enable disable a Used for trial operation to check such as pipe damage before operation b Used to know the starting set point before PID operation c Related Code APP 74 75 76 D Set PID target value input method in APP 04 a Keypad Vl I b Set target value E Set PID Feedback input method in APP 06 a Set according to sensor used b Analog input 4 20mA 0 10V c Check whether the setting performs well 1 Pre operation is needed ii Checks whether output to feedback value is generated F Set Multi motor driving sequence in APP 66 a Mode 0 1 Main motor and Aux motor used 1 Available motor Main motor 1 Aux motor 4 3 when Option is used b Mode 2 Aux motor used ii Available motor Aux motor 4 3 when Option is used G Set the number of Aux motor in APP 43 H Set the starting Aux motor in APP 41 I Set the start freq of Aux motor in APP 44 50 J Set the stop freq of Aux motor in APP 51 57 K Start operation Detailed MMC function setting Energy saving under light load Sleep Wake up B To easily and effectively us
82. with a tester E Is there any liquid coming out Visual check No fault Capacitance 2 Smoothing Is the safety pin out and is there any Measure with a capacitance Over 85 ofthe Measuring Capacitor swelling measuring device rated capacity Device Measure the capacitance Is there any chattering noise during Auditory check No fault Relay operation Is there any damage to the contact Visual check Is there any damage to the resistor Visual check No fault Digital Multi insulation Error must be Meter Analog Resistor Is the wiring in the resistor damaged Disconnect one of the connections within 10 Tester open and measure with a tester the displayed resistance 16 there any unbalance between each Measure voltage between the The voltage Digital Multi phases of the output voltage output terminals U V and W balance between Meter Rectifyin 5 the phases for g Voltmeter 2 3 Nothing must be wrong with display Short open the 200V 400V Operation circuit after executing the sequence protective circuit output class is under 4V 52 Check protective operation 8V 8 fault circuit operates according to the sequence Is there any abnormal oscillation or Turn OFF the power and turn the Must rotate noise fan by hand smoothly Cooling Is the connection area loose Tighten the connections No fault 82 Fan On Is the displayed value correct olo Check t
83. 0 00 This is the inverter output minimum frequency or target value when there is minimum current I O 07 6 38 l O 11 16 Frequency command setting via pulse 0 0 I O P pulse set 11 A 1 Factory Default 1 I O P filter 12 10 msec Factory Default 10 msec 10 0 P pulse x2 15 10 00 KHz 10 Factory Default 10 0 KHz 10 0 0 P pulse y2 16 60 00 Hz 16 6000 Factory Default 60 00 Hz 60 00 Set the frequency command from control terminal A0 or B0 It is settable when DR V 04 Frequency mode Is set to Pulse User selected Unit appears in To change the unit more than one in APP 02 PID operation selection and APP 80 Ext PID operation selection Is set to Yes and then select the desired unit Percent Bar mBar kPa and Pa among in I O 88 Pulse Input user unit selection Code Factory setting Setting range I O 11 A A A B I O 12 10 msec 0 9999 msec I O 13 0 KHz 0 10 KHz I O 14 0 Hz 0 Max frequency 0 0 100 00 I O 15 10 KHz 10 100 KHz 60 Hz 0 Max frequency 525 0 0 100 00 Note Do not apply pulse to both 0 BO terminals when I O 12 set value is A 6 39 Chapter 6 Parameter Description I O Pulse information T N Default Setting range High 3 12V Max Low 2 5V Max Max Input Freq 100KHz High 3 12V Max Low
84. 000 000 Factory Default 000 000 This bit set parameter follows the conventions used in 15 and I O 16 to show the ON bit set status Stall level 71 100 L 100 Factory Default 100 100 This function is used to prevent the motor from stalling by reducing the inverter output frequency until the motor current decreases below the stall prevention level This function can be selected for each mode of acceleration steady speed and deceleration via bit combination 6 21 Chapter 6 Parameter Description FU1 Note FU1 71 is set as the percentage of FU2 43 Rated Motor Current Note Do not set the FU1 71 higher than inverter rated current Note Stall level will be automatically reduced if inverter is operated at the frequency higher than Output Current FU1 71 Stall Level FU1 71 Time base frequency FU1 70 Stall Prevention Mode Selection Setting Range 3 pit 2 bit 1 bit FU1 70 Description 0 0 1 001 Stall Prevention during Acceleration Stall Prevention during 010 Constant Run 1 0 0 100 Stall Prevention during Deceleration When FUI 70 is set to 111 stall prevention works during accelerating steady speed and decelerating Note Accel time may get longer due to stall prevention during Accel Note Inverter starts deceleration when Stop command is applied while motor stall state persists Note Output fr
85. 00000000 0000 31 40 00 Hz Factory Default 40 00 Hz 40 00 This code displays the input status of control terminals 1 8 P4 P6 P4 P5 P6 will be only 1 0 Step freq 5 32 50 00 displayed and used when the sub board is installed 32 50 00 Hz Factory Default 50 00 Hz 50 00 LCD Keypad Display I P6 P5 8 M7 M6 MS MAM3 M2 MI Tr 10 85 7 6 5 4 3 2 1 bit bit bit bit bit bit bit bit bit bit bit OFlololololololo olololo status Speed L Speed M Speed H Speed X ON By setting M1 M2 M3 terminals to Speed L status Ex P Phi S Speed M and Speed H respectively inverter can operate at the preset frequency set in DRV 05 DRV 07 and I O 20 I O 27 l O 29 Programmable Digital Input Terminal filter The step frequencies are determined by the time constant combination of M1 M2 and M3 terminals as shown in the following table 1 0 Filt Num 29 15 ms 29 5 Factory Default 15 ms 15 Set the responsiveness of input terminals 1 8 P4 P6 It is effective when noise level is high Increasing this will make response time slower and decreasing faster Note Set it higher than 100msec at Inverter commercial line exchange operation This will be useful to prevent chattering and momentary malfunction 30 Jog Frequency 1 0 Jog freq 30 10 00 Hz 30 1000 Factory Defaul
86. 01 5 2 3 220 445 93 140 430 7 8 BR2400W008J SV 1501 5 2 3 220 445 93 140 430 7 8 BR3600W005J SV 1851 5 2 3 220 445 165 140 430 7 8 BR3600W005J SV 2201P5A 2 3 220 445 165 140 430 7 8 BR3600W005J SV 3001P5A 2 3 220 445 165 140 430 7 8 BR1000W085J SV 0551P5A 4 3 220 345 93 140 330 7 8 BR1200W060J SV 0751P5A 4 3 220 345 93 140 330 7 8 BR2000W040J SV 1101 5 4 3 220 445 93 140 430 7 8 BR2400W030J SV 1501 5 4 3 220 445 93 140 430 7 8 BR3600W020J SV 1851P5A 4 3 220 445 165 140 430 7 8 BR3600W020J SV 2201P5A 4 3 220 445 165 140 430 7 8 8 9 Chapter 8 Options 1 Max 400 Watt Type 3 8 10 Chapter 8 Options 8 2 5 Micro surge filter Designed for Inverter driven 400V Class motor In the PWM type inverter a surge voltage attributable to wiring constants is generated at the motor terminals Especially for a 400V class motor the surge voltage may deteriorate the insulation When the 400V class motor is driven by the inverter consider the following measures B Rectifying the motor insulation For the 400V class motor use an insulation rectified motor Specifically the 400V class inverter driven insulation rectified motor For the dedicated motor such as the constant torque motor and low vibration motor use the inverter driven dedicated motor B Suppressing the surge voltage on the inverter o
87. 0x000C DC Link voltage 0 1 V R 0x000D Output power 0 1 kW R BIT 0 Stop BIT 1 Forward running 0 000 Operating status of Inverter R r 9 8 BIT 3 Fault Trip BIT 4 Accelerating BIT 5 Decelerating Chapter 9 RS485 Communication 9 5 Parameter code list lt Common area gt Area accessible regardless of inverter models Note 3 Address 0x0000 Parameter Inverter model Data value 0 SV iP5A Inverter capacity 5 5kW 7 5HP 6 11kW 15HP 8 18 5kW 25HP A 30k W 40HP 45kW 60HP 5 7 5kKW 10HP 7 15kW 20HP 9 22kW 30HP B 37kW 50HP D 55kW 75HP 01000 75kW 100HP F 90kW 125HP 10 110kW 150HP 11 132kW 200HP 12 160kW 250HP 13 220kW 300HP 14 280kW 350HP 15 315kW 400HP 16 375kW SOOHP 17 450kW 600HP Inverter Input Voltage 0 220V Class TETUR R 400V Class Ex 0 0100 Version 1 00 0x0003 S W Version R 0x0005 Frequency Reference 0 0101 Version 1 10 0 Stop S IBIT 1 Forward run F IBIT 2 Reverse run R IBIT 3 Fault reset 0 gt 1 IBIT 4 Emergency stop IBIT 5 Not used 6 BIT 7 Run Stop command source Terminal 1 Keypad 2 Option 3 Int 485 0 0006 Run Command Note 1 BIT 8 12 Freq reference 0 16 Multi step speed freq 0 2 16 R 17 19 UpDown Up Down UD Zero
88. 11 E Reference Frequency 10H 20H 30H Frequency Jump Note When the reference frequency is set between the jump frequency low high limit it follows the low limit frequency marked by e Note If jump range 1 and range 2 are overlapped lower freq will become a low limit Note Jump freq is ignored during Accel Decel FU2 20 Power ON Start Selection FU2PPower on run 20 No 20 0 Factory Default No 0 If FUN 20 is set to turn the terminal off and turn on to restart the inverter even though the FX RX signal is ON If FUN 20 is set to Yes the inverter will restart after power is restored If the motor 15 rotating by inertia at the time power 15 restored the inverter may trip To avoid this trip use Speed Search function by setting bit 4 to 1 If Speed search is not selected inverter shows normal V F pattern at acceleration CAUTION Particular attention must be directed to this function as motor starts to run suddenly upon applying AC input power Otherwise it may result in personal damage 6 25 Chapter 6 Parameter Description FU2 Input Power Time Output Frequency gt Time FX CM ON oN gt Time Power ON Start No Input Power A gt Time Output Frequency A gt Time FX CM ON gt Time Power ON Start Yes Note In case of using
89. 23 09 13 29 88 SV750 900iP5A 4L 370 220 9 0175 7365 3376 2234 IP20 Built in DCL 14 57 8 66 0 35 36 12 28 99 13 29 88 UL Type 1 Note Mounting NEMA 1 conduit option to the 15 90Kw 20 125HP Open Type meets NEMA 1 but does not comply with UL Enclosed Type 1 To that end please purchase UL Type 1 product Chapter 2 Specification 10 SV1100 1600iP5A 400V Class us gt o mm inches Model WI w2 W3 H1 H2 Di pue Type 510 381 11 768 5 744 422 6 IP00 1100 1320iP5A 4L eV NEO TSA OES 20 08 15 00 0 43 30 26 29 29 16 64 UL Open 510 381 11 844 819 5 4226 IP00 1600iP5A 4L 20 08 15 00 0 43 33 23 32 26 16 64 UL Open 2 14 11 SV2200 28001 5 400V Class Chapter 2 Specification i 11 s re 17177 vA ADAMI mm inches Model wl W2 H2 D1 Enclosure Type 690 581 14 1063 1028 449 6 IP00 SV2200 28001P5A 4L IEEE 27 7 22 87 0 55 41 85 40 49 17 70 UL Open 2 15 Chapter 2 Specification 12 SV3150 4500iP5A 400V Class
90. 25 315 450 400 600HP Main Power Circuit Dynamic Braking Unit Optional DB Unit Optional DC Bus Choke Optional DB Resistor DC Bus Choke Him a MCCB Option P1 P2 N 3 O R L1 000 9 S L2 Input 50 60 Hz O Control Circuit Programmable Digital Input 1 Speed L Analog Power Source 12V Frequency reference 0 12V V1S 12 12V i 0 1 Programmable Digital Input 2 Speed M Frequency reference common terminal I 9 gital Input 2 5 6 quency 1 Programmable Digital Input 3 Speed Frequency reference 0 20mA or 4 20 0 Fault Reset RST Analog Power Source 12V RST 5 g 420 1 Inverter Disable 0 5 Jog Frequency Reference JOG O M6 Output Frequency Meter Forward Run command FX 0 M7 Output Voltage Meter 1 Reverse Run command RX C Ms Common for output meter signal 1 Common Terminal Programmable Digital Output Fault Contact Output less than AC250V DC30V 1A Frequency Reference Pulse 0 100kHz Q Q Common for Frequency Reference Q External motor thermal detection RS485 Signal RS485 Common Note 1 5G is Common Ground for Analog Meter Output SO S1 and External motor thermal detection ET 2 Use terminal V1 for V1 V1S 0 12V 12 12V input 3 4 Chapter 3 Installatio
91. 3 94 8 1 5 Built in DCL 39 86 40 88 2 42 92 6 67 147 4 68 149 9 2 4 380 480V Class 110 450kW 150 600HP Model Number SVxxxiP5A 4 Capacity 110 1 Minute kw 90 no is 160 220 20 35 35 load Current A 223 264 150 1 Minute Heavy Duty 0 01 120 Hz 380 480 VO 3 380 480 V 15 10 IP00 UL Open Built in External Option 101 101 114 200 200 24 380 380 222 7 222 7 251 3 441 9 441 9 535 7 837 7 837 7 2 2 Chapter 2 Specification Common Specifications Forced air cooling Rains OO suitable for use on a circuit capable of delivering not more than 100 000 RMS Symmetrical amperes 240 or 480V volts maximum UL and cUL listed CE marked Control Method V F Sensorless Vector Slip Compensation Easy Start Selectable 2254 Reference 0 01 Hz Below 100 Hz 0 1 Hz Over 100 Hz Resolution Analog Reference 0 01 Hz 60 Hz Digital 0 01 of Max Output Frequency Analog 0 1 of Max Output Frequency Linear Squared Pattern User V F 110 per 1 min 120 per 1 min Torque Boost Manual Torque Boost 0 15 settable Auto Torque Boost O x 2 O Operation Method Keypad Terminal Communication Operation Analog 0 12V 12V 12V 4 20mA or 0 20 Pulse Ext PID Frequency Setting Digital Keypad Start Signal Forward
92. 5 Ext PID PID Feedback Signal 06 9706 PID 0 1 Selection APP 07 9707 P Gain for PID Control PID P gain 0 to 999 9 1 0 APP 08 9708 I Gain for PID Control PID I time 0 to 32 0 sec 10 0 sec APP 09 9709 D Gain for PID Control PID D time 0 10100 msec 0 0 msec 5 03 f 25 9703 PID F Gain Selection PID F gain 0 to 999 0 0 0 APP 04 PID Auxiliary Reference No 9704 Aux Ref Mode 0 No 256 Mode Selection Yes 12 970C PID Output Scale PID Out Scale 0 0 to 999 9 94 100 0 96 APP 13 9700 PID P2 Gain PID P2 gain 0 0 to 999 9 100 0 High Limit Frequency for 10 970 PID limit H 0 00 to FU1 30 60 00 Hz PID Control Low Limit Frequency for 5 FU1 32 APP 11 970B PID limit L 0 5 Hz PID Control to APP 10 APP 14 970 P Gain Scale P gain Scale 0 0 to 100 0 100 0 No 15 960 PID Output Inverse Out inverse Yes No APP 17 9711 PID U curve feedback select PID U Fbk Yes APP 20 t 5 28 9714 2nd Acceleration Time 2nd Acc time 0 to 6000 sec 5 sec 21 9715 2nd Deceleration Time 0 to 6000 sec 10 sec APP 22 9716 2nd Base Frequency 2nd BaseFreq 30 to FU1 30 Hz 60 Hz 0 Linear APP 23 9717 2nd V F Pattern 2nd V F 1 Square 0 Linear 2 User V F APP 24 9718 2nd Forward Torque Boost 2nd F boost 0 to 15 2 96 APP 25 9719 2nd Reverse Torque Boost 2nd R boost 0 to 15 9
93. 54 Fan Con Sel 37 90kW 0 Power On Fan 5 13 Chapter 5 Parameter List CODE Comm Description LCD Keypad Setting Ran Factory Addr Display adc Default 1 LO 84 9454 Fan Con Sel 37 90kW Fan Mode 2 Temper Fan 10 85 9455 Fan Temp 37 90kW 0 to 70 C 70 0 Speed 1 Percent Voltage Input 0 86 9456 V1 Unit Sel 2 Bar 3 mBar 0 Speed User Unit Selection 4 kPa 5 Pa Current Input I O 87 9457 I Unit Sel Same as I O 86 0 Speed User Unit Selection Pulse Input 88 9458 PulseUnitSel Same as I O 86 0 Speed User Unit Selection 945A RBLE 1 0 1200 bps 2400 bps 91 4800 bps 945B Baud Rate Selection Baud rate 3 9600 bps 22 9600 bps 19200 bps 38400 bps None Operating method 945C COM Lost Cmd FreeRun 0 None at loss of freq reference Stop Waiting time after loss of 945D COM Time Out 0 1 to 120 sec 1 0 sec freq reference Communication Response I O 94 945E Delay Time 2 to 1000 msec 5 msec Delay time 6 6 6 6 11111111111 0 96 9460 In CheckTime L to 1000 9461 Overheat trip selection OH Trip sel 000 to 111 bit 010 bit X Motor overheat trip 9462 MO Trip Temp 0 to 255 8C 110 8C X temperature The gray highlighted codes are hidden parameters and will appear when the related functions are to be set 17 When DRV 04 is set to e
94. 6 2 96 APP 26 971A 2nd Stall Prevention Level 2nd Stall 30 to 150 96 100 96 5 15 X Page 6 5 6 56 6 5 1 6 62 ON N 6 ES 6 6 62 CODE APP 27 APP 28 gt e 2 971 2nd Electronic Thermal 971B Level for 1 minute 2nd Electronic Thermal Level for continuous 2nd Rated Motor Current LCD Keypad Display 2nd ETH Imin 2nd ETH cont 2nd R Curr Chapter 5 Parameter List Setting Range ae P S oan Default Run FU2 28 to 200 130 50 to FU2 27 D 6 62 Max 150 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 29 ER ES 971D 9728 9729 Aux Motor Start Selection Operation Time Display on 972A Auto Change 972B The Number of Aux Motor Delay Time before Operating 973A Aux Motor Delay Time before Stoppin 973B y pping Aux Motor 973C Number of Auxiliary Motor Run Display Start Frequency of Aux Motor 1 Start Frequency of Aux Motor 2 Start Frequency of Aux Motor 3 Start Frequency of Aux Motor 4 Start Frequency of Aux Motor 5 Start Frequency of Aux Motor 6 Start Frequency of Aux Motor 7 Stop Frequency of Aux Motor 1 Stop Frequency of Aux Motor 2 Stop Frequency of Aux Motor 3 Stop Frequenc
95. 80 SV2800iP5A 4 800 0 029 799 Built in 315 SV3150iP5A 4 900 0 029 799 0 090 836 375 5 37501 5 4 1000 0 024 952 0 076 996 450 SV4500iP5A 4 1200 0 024 952 0 064 1195 APPENDIX C RELATED PARAMETERS Use Related parameter codes Accel Decel time Pattern Adjustment DRV 01 Acceleration Time DR V 02 Deceleration Time FU1 02 Acceleration Pattern FU1 03 Deceleration Pattern Reverse Rotation Prevention Accel Decel at Continuous Rating Range FU1 01 Forward Reverse Prevention FU1 02 Acceleration Pattern FU1 03 Deceleration Pattern Braking Operation Adjustment FU1 20 Starting Mode FU1 21 22 DC Injection Braking at Starting FU1 23 Stop Mode FU1 24 27 DC Injection Braking Operations at freq Over 60 Hz FU1 30 Max Frequency FU1 35 Frequency High Limit I O 05 Frequency Corresponding to V1 Max Voltage I O 10 Frequency Corresponding to I Max Current I O 16 Frequency Corresponding to I Max Pulse Selecting an Appropriate Output Characteristics for the Load FU1 30 Max Frequency FU1 31 Base Frequency Motor Output Torque Adjustment FU1 32 Starting Frequency FUI 70 71 Stall Prevention FU2 67 69 Torque Boost FU2 40 Motor Rating Output Frequency Limit FU1 33 35 Frequency High Low Limit I O 01 16 Analog Frequency Setting Motor Overheat Protection FU1 60 62 Electronic Thermal FU2 40 Motor Rating I O 97 98
96. AE FUI 43 FUI 45 Freq Base User V F Note When the User V F is selected the torque boost of FU1 67 through FU1 69 is ignored FU1 50 Motor Voltage 01 Motor Volt 50 0v 50 0 Factory Default 0 V 0 Constant voltage output is possible regardless of input voltage fluctuation by setting this parameter Caution When input voltage is less than FU1 50 Motor rated voltage Max output voltage cannot exceed input voltage 110 100 85 Input voltage 85 Motor rated V FU1 50 Output V 6 17 Chapter 6 Parameter Description FU1 FU1 51 52 Energy Save Energy Save Level FU1 54 Integrating Wattmeter de save 51 0 Displays both MWh and kWh in FU1 54 one Ex 1500 kWh Factory Default 0 0 FUlPManual save Max Cumulative value is displayed in FU1 54 52 0 52 0 shown below 9 999 999 9kWh Factory Default 0 0 This function is used to reduce the output voltage in applications that do not require high torque and current at its steady speed The inverter reduces its Press PROG key for 5 sec to reset the value output voltage after accelerating to the reference stored in FU1 54 frequency steady speed if the energy save level is set at 2096 This function may cause over current trip i Caution FU1 54 value may differ from the due to the lack of output torque in a fluctuating load When Energy Save is ON i
97. EN 61000 4 5 1 2000 61000 4 6 1 2001 CEWTR 61000 2 1 1990 61000 2 4 1997 60146 1 1 1 1997 Adjustable speed electrical power drive systems Part 3 product standard including specific methods Industrial scientific and medical ISM radio frequency equipment Radio disturbances characteristics Limits and methods of measurement Electromagnetic compatibility Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 3 Radiated radiofrequency electromagnetic field immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transients burst immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields Electromagnetic compatibility EMC Part 2 Environment Environment description for low frequency conducted disturbances and signalling in public low voltages supply systems Electromagnetic compatibility EMC Part 2 Environment Compatibility level in industrial plants for low frequency conducted disturbances
98. Frequency and begins DC Braking at this frequency FU1 24 DC Injection Braking Hold Time is the inverter output blocking time before DC injection braking FU1 25 DC Injection Braking Frequency is the frequency at which the inverter starts to output DC voltage during deceleration FU1 26 DC Injection Braking Time is the time the DC current is applied to the motor FU1 27 DC Injection Braking Value is the DC voltage applied to the motor and is based on FU2 43 Rated Current of Motor Output Frequency DCBr Freq Time Output Voltage t1 FU1 24 12 FU1 26 DCBr sss spa d Time m E U t2 t Sto Command FX CM ON m DC Injection Braking Operation Note Do not set the FU1 27 higher than Inverter rated current Otherwise it may lead to motor overheat or overload trip Note Do not set FU1 27 DC Braking Frequency too high than its range between 0 5 2 Otherwise it may deteriorate its performance FU1 28 Safety Stop 1 Safety Stop 28 No 28 0 Factory Default No 0 This function is used to prevent potential danger from occurring when the whole system is stopped by power outage but the load keeps spinning due to high load inertia When momentary power failure occurs while Safety Stop is active inverter stops the motor by deceleration Deceleration time depends on load inertia energy If the load inertia rate i
99. LE S SS R asss Sa aS Sm ana Cn aus q 4 17 CHAPTER 5 PARAMETER LIST i Q aen eee uev GO uqu 5 1 BIPARAMETER GROUPS O S 5 1 B UPARAMETEREIST I S a q ded a aqa 5 2 CHAPTER 6 PARAMETER DESCRIPTIOLN 6 1 6 LDRIVE GROUP DRV F erm 6 1 6 2 FONCTION T GROUP FU ai sana wau wawawa Wawa w aaa 6 10 6 3 FONCTION Z GROUP S u SO u N 6 24 G ATINEUT OUTEUE GROUP 1 0 ss L a Tee td 6 37 6 5 APPLICATION GROUP APP m ha qaa SES 6 56 CHAPTER 7 TROUBLESHOOTING amp MAINTENANCEKE 7 1 7 1 EAUDT DISPEAY a aaa ia utate id sd 7 1 FAULT REMEDY 7 3 7 2 TROUBLESHOOTING 7 5 7 3 How TO CHECK POWER COMPONENTS 7 6 7 4 MAINTENANCE ere i a Ute ven onde rel u a Gel 7 8 CHAPTER 8 LO E BECOME ERR 8 1 ST OPTION DIESE octies edid Sa aS ea orte e
100. M3 M2 MD DRV 01 Accel Time 0 DRV 02 Decel Time 0 3 I O 50 Accel Time 1 0 0 1 I O 51 Decel Time 1 I O 52 Accel Time 2 I O 53 Decel Time 2 I I O 54 Accel Time 3 0 i 1 I O 55 Decel Time 3 I O 56 Accel Time 4 I O 57 Decel Time 4 I O 58 Accel Time 5 i I O 59 Decel Time 5 60 Accel Time 6 1 1 I O 61 Decel Time 6 62 Accel Time 7 1 1 1 I O 63 Decel Time 7 0 OFF 1 ON 6 44 Output Frequency Ref Freq Time Time Time Time Time Time Time Time Time 1 2 A e 7 ON ON ON ON 8 I gt Time M2 ON ON T gt Time i M3 ON gt Time A FX ON gt Time Multi Accel Decel Time Operation Dc brake DC Injection Braking can be activated during inverter stop by configuring one of the Programmable digital input terminals M1 M8 to Dc bake The preset DC start value in FU1 22 is applied To activate the DC Injection Braking close the contact of the assigned terminal while the inverter is stopped 2 function See APP 20 29 for details Exchange Exchange is used to bypass the motor from the inverter line to commercial power or the opposite To bypass the motor to commercial line set the Exchange function in one of the Programmable digital input terminal in I O 20 27 and INV line COMM line function in Programmable digital output terminal A X CX
101. M8 38 38 2 2 5 5 M4 3 5 3 5 12 12 7 5 M4 7 1 12 2 6 2 10 6 3 5 3 5 12 12 11 M4 5 5 5 5 10 10 15 M6 8 8 8 8 22 M8 22 22 4 4 30 M8 61 2 91 8 53 1 79 7 22 22 4 4 37 M8 38 38 2 2 45 M8 67 3 87 5 58 4 75 9 38 38 2 2 400V 55 M8 38 38 2 2 Class 75 M10 60 60 1 0 1 0 110 M12 100 100 4 0 4 0 132 M12 100 100 4 0 4 0 220 M12 200 200 400 400 280 M12 250 250 500 500 315 M12 325 325 700 700 375 M12 182 4 215 0 158 3 186 6 2 200 2 200 2 400 2 400 450 M12 2 250 2 250 2 500 2 500 1 Apply the rated torque to terminal screws Loose screws cause of short circuit or malfunction Tightening the screws too much can damage the terminals and cause a short circuit or malfunction 3 For 7 5 11kW 240V type inverters Input and motor output terminal blocks are intended only for use with ring type connectors 6 BASIC WIRING Main Power Circuit DC Bus Choke Optional Dynamic Braking Unit Optional e w et eo DB Unit Optional DB Resistor P1 P2 N R L1 U S L2 V MCCB Option 36 O O AC Input O__O 50 60 Hz O O Frequency reference 0 12V V1S 12 12V Frequency reference common terminal Frequency reference 0 20mA or 4 20mA Fault Reset RST Analog Power Source 12V nverter Disable BX Jog Frequency Reference JOG Output Frequency Meter Forward Run command FX Output Voltage Meter Common for output meter signal Re
102. NG No On address to read 52 05h 01 09000 1 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte SUM 0 1 gt 9 0 0 0 1 30h 31h 52h 39h 30h 30h 30h 31h 1ADh 9 4 2 Detail communication protocol 1 Request for Read Request for read successive numbers of WORD from address XX XX Number of ENQ Inv No CMD Address er SUM EOT 05h eat R 1 8 n 04h 1 byte 2 byte 1 byte 4 byte 1 byte 2 byte 1 byte Total byte 12 The quotation marks mean character 1 1 Acknowledge Response ACK Inv No CMD Data SUM EOT 06h 01 FA R 04h 1 byte 2 byte 1 byte N 4 byte 2 byte 1 byte Total byte 7 n 4 39 1 2 Negative Acknowledge Response NAK Inv No CMD Error code SUM EOT 15h 01 FA R uil 04h 1 byte 2 byte 1 byte 2 byte 2 byte 1 byte Total byte 9 2 Request for Write ENQ Inverter No CMD Address SUM EOT EOT Address 05h E 1 8 n DARN XX 04h 1 1 2 1 4 1 n 4 2 Total byte 12 n 4 Max 44 2 1 Acknowledge response ACK Inverter No CMD Data SUM EOT 06h 01 FA
103. Open Type with Conduit Option used 200V 400V Class oo 00 iP5A VARIABLE FREQUENCY DRIVE mm inches Model Iocan cot 252 cd vse a E EIER EINER usr 28 85 en t ey 95 b dm 1 i55 2 Ca Pu A 5d 1 152 5 21 Note Mounting NEMA 1 conduit option to the 15 90Kw 20 125HP Open Type meets NEMA 1 but does not comply with UL Enclosed Type 1 To that end please purchase UL Type 1 product 2 7 Chapter 2 Specification 4 SV150 SV300 1 5 400V Class Built in DCL 2 T 4090 9 VARIABLE FREQUENCY DRIVE alala gt mm inches Model W1 W2 W3 H1 H2 Dee Type SV150 1851 5 41 250 186 7 403 5 392 261 2 IP00 Built in DCL Type 9 84 7 32 0 28 15 88 15 43 10 28 UL Type 1 SV220 300iP5A 4L 260 220 7 480 468 5 268 6 20 Built in DCL Type 10 23 8 66 0 28 18 89 18 44 10 57 UL Type 1 2 8 Chapter 2 Specification 5 SV150 SV300 iP5A Built in DCL UL 1 or UL Open with Conduit Option used 400V Class iP5A VARIABLE FREQUENCY DRIVE mm inches Model wl
104. PID control 274 Dec time um 21 10 0 sec 21 100 Scale 1000 es Factory Default 10 0 sec 100 Factory Default 100 0 100 0 This code sets the conversion scale of P Gain and P2 Gain PID Out Inv 15 No Factory Default No 15 Output inversion sets PID controller s output inversion PID U Fbk 157 U Factory Default NO This code is useful for fan and pumps application It converts linear pattern of a feedback sensor to the squared pattern without any setting nN 6 N These functions are displayed only when one of the multifunction inputs in codes I O 20 to I O 27 is set at 2nd func When an inverter is controlling two motors by exchanging different values can be set for the 2 motor by using the multifunction input terminal Following a cross reference table shows the 274 functions corresponding to the 1 functions Description 1 Functions 2 Functions Acceleration time DRY Acc time 2nd Acc time Deceleration time 02 el Dec time 2nd Dec time Base Frequency p ATE 22 Base freq 2nd BaseFreq FU1 40 APP 23 Volts Hzmode ns Pattern V F Forward torque FU2 68 APP 24 boost Fwd Boost 2nd F boost Reverse torque FU2 69 APP 25 boost Rev Boost 2nd R boost Stall prevention FU1 60 APP 26 level Stall Level 2nd Stall ETH level
105. Precautions Ground SS Forward Motor should be connected to the U V and W terminals If the forward command FX is on the motor should rotate counter clockwise when viewed from the load side of the motor If the motor rotates in the reverse switch the U and V terminals CM and 5G terminals are insulated each other Do not connect these terminals together or to the power ground Use shielded wires or twisted wires for control circuit wiring and separate these wires from the main power circuits and other high voltage circuits 200V relay sequence circuit It is recommended to use the cables of 0 0804mm 28 AWG 1 25mm 16 AWG for TER1 TER2 control terminals and the cables of 0 33mm 22 AWG 2 0mm 14 AWG for TER3 TER4 control terminals 2 Control terminal layout 30 Al Cl 2 C2 C4 26669 COOOOO TER4 TER3 0 33mm 22 AWG 2 0mm 14 AWG C CM C 24 7 M8 e 000000 oo op M1 CM M2 M3 24 M4 5 Q OOOOOO oS ee 2 0 08 3 12 AO BO 5G 5G SO 51 V Vi 5G V NT OOOOOO O A 1 3 Sink mode NPN mode Source mode PNP mode Chapter 3 Installation SV iP5A provides Sink Source NPN PNP modes for sequence input terminal on the control circuit The logic of the input terminal is setable
106. Pressure difference for Pr Diff 0 10100 motor Stop APP APP 74 974 PrePID Reference Frequency PrePID freq 0 to FU1 30 0 00 Hz aE APP 75 974 PrePID Exit Level PrePID Exit 0 to 100 0 ee 6 70 APP 76 974C PrePID Stop delay PrePID dly 0 to 9999 600 sec APP 80 9750 Ext PID Operation Selection Ext PI mode 0 No es APP 81 Ext PID Reference Ext Ref Sel 3 Key Pad 30 Signal Selection Ext PID APP 82 9752 Ext Ref Perc 0 to 100 00 96 50 00 96 X 6 70 Reference Level Ext PID Feedback Signal APP 83 9753 Ext Fbk Sel 0 D x 6 70 Selection 85 9755 P Gain for ExtPID ExtPID Pgain 0 to 999 9 x em APP 86 9756 I Time for ExtPID ExtPID Itime 0 to 32 0 sec 10 0 sec x em APP 87 FI D Time DTmefrEumD ExtPID ExtPID ePID Dime 0 to 2000 msec 0 msec EISE APP 88 9758 High Limit Frequency for ExtPID Imt H 0 to 100 00 100 00 ExtPID Control Low Limit Frequency for ExtPID Imt L 0 00 APP 89 9759 xt mt 0 to 30 00 96 1 ExtPID Control APP 90 975A ExtPID Output Scale ExtPID Scale 0 to 999 9 100 0 een 91 975 ExtPID P2 Gain Ext P2 gain 0 to 999 9 100 0 92 975 Ext P Scale 0 to 100 0 100 0 P Gain Scale APP 93 975D ExtPID F Gain ExtPID F gain 0 to 999 9 5 17 Chapter 5 Parameter List Adj Comm LCD Keypad Factory CODE Description Dis
107. RX Signal When the BX Signal is ON the Output of the Inverter is Turned Off When Motor uses Electrical to Stop E BX is used to Turn Off the Output Signal Take caution 8 2588 a when BX Signal is OFF Not by Latching 5 Signal RX Signal is ON If so motor continues to Run 8 RST M4 Fault Reset Used for Fault Reset CM Sequence Common Common terminal for NPN contact input and also NPN 24V Com common for the external 24V supply Sequence Common Common 24V terminal for PNP contact input amp 24 PNP Ext Can also be used as a 24Vdc external power supply 24Vdc supply maximum output 24V 50mA Va V Analog Power Power supply for Analog Frequency Setting Source 12V 12V Maximum Output 12V 100mA 12 100 5 Vl Frequency Reference Used by a DC 0 12V or 12 12 V input to set the gt Voltage frequency reference Input impedance is 20 kQ 5 I Frequency Reference Used by a 0 20mA input to set the frequency reference 8 Current Input impedance is 2499 0 BO Used by a pulse input to set frequency reference lt 5G 30kW Frequency Reference Common Terminal for Analog Frequency Reference CM 37kW Common Terminal Signal 8 NT 30kW External motor Motor thermal sensor input Used to prevent motor from 2 5 ET 37kw thermal detection overheating by using a NTC or PTC thermal sensor us E 5 5G 2
108. Reference is Lost setting there are three modes continuous operation decelerate to stop and LOP Operating free run LOR Method when LOP Displayed when option frequency reference is lost DPR AM time out LOV the Frequency LOR Displayed when option frequency reference is lost Communication LOI Reference is network fault LOX Lost LOV Displayed when V1 analog frequency reference is lost LOI Displayed when I analog frequency reference is lost LOX Displayed when sub board V2 ENC analog frequency reference is lost To reset fault Press RESET key close RST CM terminals or cycle the input power If a problem persists please contact the factory or your local distributor Ja Chapter 7 Troubleshooting amp Maintenance Fault Remedy Protective Punc on Cause Remedy Acceleration Deceleration time is too short compared to the GD of the load Load is larger than the inverter rating Inverter turns output on when the motor is free Over Current running Protection 1 Output short or ground fault has occurred 5 Mechanical brake of the motor is operating too fast 6 Components of the main circuit have overheated due to a faulty cooling fan Ground Fault Ground fault has occurred at the output wiring of Current inverter Protection The insulation of the motor is damaged due to heat ompared to the GD of load Increase deceleration time Regenerative load at the output Use regenerative
109. SV055iP5A 4 SV075iP5A 2 SV075iP5A 4 SV110iP5A 2 SV110iP5A 4 SV150iP5A 2 SV150iP5A 4 SV185iP5A 2 SV185iP5A 4 SV220iP5A 2 SV220iP5A 4 SV300iP5A 2 SV300iP5A 4 SV370iP5A 4 100 000A 2 SHORT CIRCUIT FUSE BREAKER Use Class H or K5 UL Listed Input Fuse and UL Listed Breaker Only See the table below for the Voltage and Current rating of the fuses and the breakers I Inverter 5 Current Voltage oltage kW A IV A IV Manufacturer Model Number 5 5 SVO055iP5A 2 40 500 50 230 7 5 SV075iP5A 2 60 500 60 230 200V 11 SV110IP5A 2 80 500 100 230 Class 15 SV150iP5A 2 100 500 100 230 18 5 SV185iP5A 2 125 500 225 230 22 SV220iP5A 2 150 500 225 230 30 SV300iP5A 2 200 500 225 230 5 5 5 05 55 4 20 500 30 460 7 5 SV075iP5A 4 30 500 30 460 11 SV110iPS5 4 40 500 50 460 15 SV150iP5A 4 60 500 60 460 18 5 SV185iP5A 4 70 500 75 460 22 SV0220iP5A 4 80 500 100 460 30 SV0300iP5A 4 100 500 125 460 37 SV0370iP5A 4 125 500 125 460 160 660 Hinode 660GH 160SUL 45 SV0450iP5A 4 150 500 150 460 160 660 Hinode 660GH 160SUL 400 55 SV0550iP5A 4 175 500 175 460 200 660 Hinode 660GH 200SUL Class 75 SV0750iP5A 4 250 500 225 460 250 660 Hinode 660GH 250SUL 90 SVO900iP5A 4 300 500 300 460 315 660 Hinode 660GH 315SUL 110 SVO1100iP5A 4 350 700 400 460 200 2 660 Hinode 660GH 200SUL 2P 132
110. SV900iPSA 4 ABS403b 300A GMC 220 110 SV1100iP5A 4 ABS403b 400A GMC 300 132 SV1300iP5A 4 ABS603b 500A GMC 300 160 5 16001 5 4 ABS603b 600A GMC 400 220 SV2200iP5A 4 ABS803b 700A GMC 600 280 5 28001 5 4 ABS803b 800A GMC 600 315 SV3150IP5A 4 ABS1003 1000A GMC 800 375 SV3750iP5A 4 ABS1203 1200A 900A 450 SV4500iP5A 4 ABS1203 1200A 1000A 2 AC Input Fuse and AC DC Reactor Motor Inverter AC Input Fuse AC Reactor DC Reactor Voltage Model A mH A mH A 5 5 SV055iP5A 2 40 0 39 30 1 37 29 7 9 SV075iP5A 2 60 0 28 40 1 05 38 200V 11 SVI 101 5 2 80 0 20 59 0 74 56 Class 15 5 1501 5 2 100 0 15 75 0 57 71 18 5 SV185iP5A 2 125 0 12 96 0 49 91 22 SV220iP5A 2 150 0 10 112 0 42 107 30 SV300iP5A 2 200 0 07 160 0 34 152 5 5 SV055iP5A 4 20 1 22 15 5 34 14 7 5 SV075iP5A 4 30 1 14 20 4 04 19 11 SV110iP5A 4 40 0 81 30 2 76 29 15 SV150iP5A 4 60 0 61 38 2 18 36 18 5 SV185iP5A 4 70 0 45 50 1 79 48 22 SV220iP5A 4 80 0 39 58 1 54 55 30 SV300IP5A 4 100 0 287 80 1 191 76 37 SV370iP5A 4 125 0 232 98 0 975 93 45 SV450iP5A 4 150 0 195 118 0 886 112 55 SV550iP5A 4 175 0 157 142 0 753 135 400V 75 SV750iP5A 4 250 0 122 196 0 436 187 Class 90 SV900iP5A 4 300 0 096 237 0 352 225 110 SV1100iP5A 4 350 0 081 289 Built in 132 SV1300iP5A 4 400 0 069 341 Built in 160 SV1600iP5A 4 450 0 057 420 Built in 220 SV2200iP5A 4 700 0 042 558 Built in 2
111. The protective earth conductor must be the first one in being connected and the last one in being disconnected 4 As a minimum grounding wire should meet the specifications listed below Grounding wire should be as short as possible and should be connected to the ground point as near as possible to the inverter Inverter Capacity Grounding wire Sizes AWG or kcmil mm2 kW HP 200V Class 400V Class 5 5 7 5 7 5 10 10 5 5 12 3 5 11 15 15 20 6 14 8 8 18 5 30 25 40 4 22 6 14 37 55 50 75 4 22 75 90 100 125 2 38 110 132 150 200 1 0 60 160 280 250 350 4 0 100 315 375 400 600 300 150 450 700 400 200 3 10 3 2 3 Wires and terminal lugs Chapter 3 Installation Refer to below for wires terminal lugs and screws used to connect the inverter power input and output Wire size Terminal Screw torque Inverter capacity screw S L2 T L3 U V W size T d AWG or uu AWG or Zi kcmil kcmil 5 5kW 7 5HP M4 7 1 12 2 6 2 10 6 5 5 10 5 5 10 2 0013 24 5 31 8 21 2 27 6 8 g LLIkW 15HP M5 14 6 14 6 0 CH Me 30 6 38 2 26 6 33 2 ee y L18 SkW 25HP 6 38 2 38 2 61 2 91 8 53 1 79 7 Be 2 2 30kW 40HP 60 1 0 60 1 0 5 5kW 7 5HP M4 3 5 12 3 5 12 7 5Kw 10HP
112. W2 W3 H2 1 pou pm 50150 185iP5A 4L 250 186 7 475 5 392 261 2 188 4 20 Built in DCL 9 84 7 32 0 28 18 72 15 43 10 28 7 42 UL Type 1 SV220 300iP5A 4L 260 220 7 552 468 5 268 6 188 8 20 Built in DCL Type 10 23 8 66 0 28 21 73 18 44 10 57 7 43 UL 1 2 9 Chapter 2 Specification 6 SV370 SV550iPSA 400V Class ZZ 2220 4 2222221 GO 2 CK 0006 VARIABLE FREQUENCY DRIVE mm inches Model wl W2 W3 Hl H2 Dl BS Type 300 190 9 534 515 265 6 IP00 4501 5 4 Pase o PD 1L81 748 0 35 21 02 20 28 1046 UL Open 300 190 9 534 515 292 6 IP00 11 81 7 48 0 35 1 023 20 28 G05 SV370 450iPSA AL 300 190 9 684 665 265 6 IP00 Built in DCL Type 11 81 7 48 0 35 26 92 26 18 1046 UL Open SV550iP5A 4L 300 190 9 684 665 292 6 IP00 Built in DCL 11 81 7 48 0 35 26 92 26 18 11 52 UL Open 2 10 Chapter 2 Specification 7 SV370 550iP5A UL 1 or UL Open Type with Conduit Option Used 400V Class 2 Oo e90 mm inches Enclosure Model WI W2 W3 HI H2 DI D2 Type 300 190 9 642 515 265 6 163 4 20 SVO ROPA
113. able Digital Input 1 26 941 7 define Same 20 30 FX O Terminal 7 Define Programmable Digital Input I O 27 941B 8 define Same as I O 20 31 RX Terminal M8 Define 00000000000 6 41 I O 28 941C Terminal Input Status In status 00000000000 11111111111 Filtering Time Constant for I O 29 941D Programmable Digital Input Ti Filt Num 2 to 1000 msec 15 O Terminals ze 941 Jog Frequency Setting Jog freq 10 Hz I O 32 9420 Step Frequency 5 Step freq 5 50 Hz 0 33 10 34 10 35 0 to FU1 30 I O 36 9424 Step Frequency 9 Step freq 9 10 Hz I O 37 9425 Step Frequency 10 Step freq 10 20 Hz gt 10 38 10 39 10 40 0 41 942 Frequency 15 Step freq 15 30 Hz Acceleration Time 1 9432 time 1 0 to 6000 sec 20 sec for Step speed Deceleration Time 1 I O 51 9433 Dec time 1 0 to 6000 sec 20 sec for Step speed Acceleration Time 1 9434 Acc time 2 0 to 6000 sec 30 sec for Step speed 9435 Deceleration Time 2 Dec time 2 0 to 6000 s 30 sec I O 54 9436 Acceleration Time 3 0 to 6000 40 sec 8 Deceleration Time 3 1 5 5 oy ec i ec i ec 1 1 1 ec 1 1 ec I O 62 943E Acceleration Time 7 0 to 6000 20 sec I O 63 943F _ Deceleration Time 7 0 to 6000 20 sec Frequency 0 9446 50 output selection 50 mode Voltage r
114. ad Download and Upload available 2m 3m 5m long keypad cable enables Remote Remote cable users to control the inverter from a distant Optional E area x DB resistor Enables inverter to decelerate rapidly Optional m Dynamic DB units are provided as an option from 11 braking DB unit kW Optional Conduit option Conduit for Install it to fit for NEMA TYPE 1 15 90kW P NEMA TYPE 1 Enclosure 20 125HP Note Refer to Option manuals for details 8 1 Chapter 8 Options 8 2 External options 8 2 1 Keypad dimensions 1 LCD Keypad Weight 140 g Z Mdi MiEFT 8 2 8 2 2 Remote cable Ordering No Description 051050025 Remote cable 2m 051050026 Remote cable 3m 051050027 Remote cable 5m 8 2 3 DB Dynamic Braking Unit Refer to DB Unit option manual for details Chapter 8 Options 1 DBU Models UL Inverter Applicable motor rating DB Unit Dimension 11 15 kW 15 20 HP SV 150DBU 2 Group 1 200V class 18 5 22 Kw 25 30 HP SV220DBU 2 See 4 Dimensions 30 37 kW 40 50 HP SV037DBH 2 Group 2 45 55 kW 60 75 HP SV037DBH 2 2Set See 4 Dimensions Non UL 11 I5 kW 15 20 HP SV150DBU 4 Group 1 type 18 5 22 kW 25 30 HP SV220DBU 4 See 4 Dimensions 400V class 30 37 kW 40 50 HP SV037DBH 4 Groups gt Ts T DER SV075DBH 4 See 4 Dimensions 11 15 kW 15
115. aged 7 8 7 4 5 Daily and Periodic Inspection Items Chapter 7 Troubleshooting amp Maintenance E z E Period 5 8 5 Inspection 5 E Inspection Method Criterion us NUS ES E Ajaja Is there any dust Refer to the precautions Temperature Thermometer Ambient Is the ambient temperature and 10 40 no Hygrometer Environ humidity adequate freezing Recorder ment Humidity Under All 50 no dew Equipment any abnormal oscillation o Use sight and hearing No abnormality Input Is the input voltage of the main circuit Measure the voltage between the Digital Multi Voltage normal o terminals R 5 T Meter Tester Megger check between the main Undo the inverter connections Over 5M DC 500V class circuit and the ground short the terminals S T U V No fault Megger All Are any fixed parts removed Wand measure between these Are there any traces of overheating at parts the ground each component s cleaning Tighten the screws Visual check Conductor Is the conductor rusty Visual check No fault Wire Is the wire coating damaged Terminal Is there any damage O Visual check No fault IGBT Check the resistance between each of O Undo the inverter connection and Refer How to Digital Multi Module the terminals measure the resistance between R Check Power Meter Analog E Diode ST P N and U V W P Components Tester Module N
116. alone for a long time by changing operation to other motor Auto Change is accomplished when the following conditions are satisfied 1 The time set in APP 67 is over 2 The actual value of controlling amount is less than the value set in APP 68 3 All Aux motors Off in Mode 1 3 One motor is running in Mode 2 When above three conditions are met the inverter stops the running motor and changes motor to run by the order set in APP 66 and then continues operation according to new order Inverter starts counting only when auxiliary motor is running In Mode 2 when inverter output frequency is below Auto Change Level inverter automatically stops the motor and perform Auto change function and operates next motor Please refer to the wiring example below when Interlock is used during Auto change Mode 2 Chapter 6 Parameter Description APP Wiring Diagram for Inter Lock Configuration M1 main 5 2 5 Sequence Circuit for Inter Lock Configuration APP 69 Interlock Selection APP Inter lock 69 No 69 0 Factory Default No 0 When 69 Interlock selection is set to Yes M1 M4 can be used as the same activating condition for AX1 AX4 Programmable digital input terminals are activated when turned ON If one of them are turned Off all motors will start running except the motor connected to the off terminal If the input signal 1s turned of
117. as occurred p P terminal or remove external trip Input Line voltage low Load larger than line capacity is connected to line Low Voltage welding machine motor with high starting current Protection connected to the commercial line Faulty magnetic switch at the input side of the inverter Short has occurred between the upper and lower IGBT Check IGBT Over Current 2 Short has occurred at the output of the inverter Check output wiring of inverter Acceleration Deceleration time is too short compared Increase acceleration time to the GD of load Output Phase Faulty contact of magnetic switch at output Check magnetic switch at output of inverter Open Faulty output wiring Check output wiring Wdog error CPU fault Exchange inverter H W Fault EEP error memory fault ADC Offset current feedback circuit fault Communication Faulty connection between inverter and keypad Check connector Fault Inverter CPU malfunction Exchange inverter 7 3 Check line voltage Increase line capacity Exchange magnetic switch Chapter 7 Troubleshooting amp Maintenance Protective Function Cause Remedy Operating LOP Loss of reference from the Option Method when LOR Remote the Speed LOV V1 Eliminate cause of fault Reference is LOI T Lost LOX Sub V2 ENC Inverter Load is larger than inverter rating Increase motor and or inverter capacity Overload Incorrect inverter capacity selected Select corre
118. ay as shown below Setting FU2 81 Name Description Display output voltage of 0 Voltage Output the inverter Factory voltage setting 1 Watt Output Display output power of power the inverter Note The displayed value of Watt is approximate value Chapter 6 Parameter Description FU2 FU2 82 Software Version FU2 90 Parameter Display FU2 gt Para disp FU2 gt S W Version 90 1 82 KX 82 90 Default Factory Default Ver XX Factory Default Default 1 Displays the software version This will vary It is used to change the parameters to be viewed depending on software version integrated No FU2 90 Description Set data FU2 83 84 85 Last Trip Time On time Run time 0 Default Displays basic parameters factory default 1 All Para Displays all parameters 83 00 00 2 Diff Displays parameters set Para differently from factory setting Factory Default 0 00 00 00 00 00 00 FU2 91 Parameter Read Displays time elapsed after last trip occurs FU2 92 Parameter Write Note it is reset automatically upon trip occurs 2 Para read 2 TON 02 On time 8A 00 00 dine D s 84 0 00 00 00 00 Factory Default 0 00 00 00 00 00 00 Factory Default No Displays time after Power is turned ON 2 Para write Note it is not reset automatically 92 No
119. ben E Aa Du Cn ee vetu 8 1 8 7 EXTERNAL OPTIONS Ade vedo ib RS n BELA A aN QS Fa RR 8 2 CHAPTER 9 RS485 COMMUNICATION 9 1 oO T INTRODUCTION S Sasa au uq 9 1 92 SPECIFICATION RR UE DESAIN 9 2 0 3 OPERATION SS Z nA 9 3 9 4 COMMUNICATION PROTOCOL RS485 9 4 9 5 PARAMETER CODE LIST Q S D S S u SSS qS S q a ai p apa u uu a ku sss as 9 8 9 6 TROUBLESHOOTING rerea u u q S uq 9 12 9 7 ASCII CODE LIST 9 14 APPENDIX A UL MARKINGCG I APPENDIX B PERIPHERAL DEVICES IV APPENDIX C RELATED PARAMETERS VI DECLARATION OF CONFORMITY
120. but increases the system gain because it has an attenuation effect on the system As a result the differential control component has an effect on decreasing the steady state error Since the D control operates on the error signal it cannot be used alone Always use it with the P control or PI control Parameter setting example for PID operation Set APP 02 PID operation selection to Yes Set APP 06 PID feedback selection among I V1 and Pulse Set the unit to view feedback value in I O 86 88 User unit selection Then all the unit related to inverter target frequency is changed Set the appropriate value in APP 04 05 Refer to the following PID block diagram When APP 04 is set to No DRV 04 Freq Mode becomes PID reference If APP 04 is set to Yes the value set in APP 05 becomes PID reference If setting one of I O 20 27 Programmable digital input terminal selection to Open loop and tuning On Off the selected terminal it is decided whether DRV 04 Freq Mode becomes Target freq or Target freq becomes PID Output Chapter 6 Parameter Description APP Chapter 6 Parameter Description APP borg 2 901d SIP 201d SIN LW bumes xny did S8r lul asind uolno l s g 4 did SLA asind z LA
121. bytes 1 byte Normal response Acknowledge Response ENQ Inverter No CMD Data SUM n 4 bytes 1 byte 2 bytes 1 byte 2 bytes 1 byte Negative response Negative Acknowledge Response Inverter No CMD Data SUM 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte 2 Description Request starts with ENQ and ends with EOT Acknowledge Response starts with ACK and ends with EOT Negative Acknowledge Response starts with NAK and ends with EOT Inverter Number is the number of Inverters used and indicated in 2 byte ASCII HEX ASCII HEX Hexadecimal consists of 0 9 A CMD Capital letter IF Error when small letter is used Character Command R 52h Read W 57h Write X 58h Request for monitoring 59h Action for monitoring Data ASCII HEX Ex when data value is 3000 3000 dec 0 8 h 30h 42h 42h 38h Error code ASCII 20h 7Fh Receive Send buffer size Receive 39 byte Send 44 byte Monitor register buffer 8 Word SUM to check the communication error Chapter 9 RS485 Communication SUM ASCII HEX format of lower 8 bit of Inverter No CMD DATA Ex Command Message Request for reading one address from address 9000 Inverter Number of M EOT E
122. cause insufficient torque or over heating of the motor can occurs when the input voltage of the inverter drops IGBT Short turns off the output if short through or an output short The inverter turns off its output when the one or more of the output U V W phase is open The inverter detects the output current to check the phase open of the output Used for the emergency stop of the inverter The inverter instantly turns off the BX BX Protection output when the BX terminal is turned ON and returns to regular operation when Instant Cut Off the BX terminal is turned OFF Take caution when using this function A fault signal is output when an error occurs to the control circuitry of the HW Dia Inverter H W inverter There the Wdog error the EEP error Input phase open NTC open Fault and the ADC Offset for this fault COM Error Communication Jd 2 2 5 CPU Error Error This fault is displayed when the inverter cannot communicate with the keypad Inv OLT Inverter The inverter turns off its output when the output current of the inverter flows more Overload than the rated level 110 for 1 minute 130 for 4 seconds NTC open NTC Open This fault is displayed when inverter internal NTC is opened 7 1 Over Current 1 Ground Fault Output Phase open Output Phase Open Chapter 7 Troubleshooting amp Maintenance a According to the I O 48 Operating Method when the Frequency
123. ce 12 12 to terminal V1 Refer to the I O 01 to I O 05 Chapter 6 Parameter Description DR V Apply the frequency reference 4 20 to the T control terminal Refer to the I O 06 to I O 10 for scaling the signal Apply the frequency reference 0 12V 4 20mA to the V1 T control terminals The V1 signal overrides the T signal See 01 10 1 Set the freq command using 0 0 terminals Range 0 100kHz See I O 11 16 PULSE Set the freq command using RS485 communication See I O 90 93 Set APP 80 Ext PI Mode to Yes Apply Ext PID feedback value 4 20mA to control terminal T Set one of the I O 20 27 to Ext PID Run Inverter starts Ext PID operation when the defined terminal is ON and Ext PID output value becomes inverter command frequency See APP 80 97 for details Ext PID DRV 05 DRV 07 Step Frequency 1 3 Step freq 1 05 10 00 Hz 05 10 00 Factory Default 10 00 Hz 10 00 Step freq 2 06 20 00 Hz 06 20 00 Factory Default 20 00 Hz 20 00 Step freq 3 07 30 00 Hz 07 3000 Factory Default 30 00 Hz 30 00 The inverter outputs preset frequencies set in these codes according to the Programmable Digital Input terminals configured as Speed L Speed M Speed H and Speed X The output frequencies are decided by the binary combi
124. cel Decel time Accel time 15 sec Decel time 25 sec Drive mode Run Stop via FX RX Control terminal NPN mode Wiring 979 R L1 U AC o S L2 w Input T L3 w re G siw so O M8 RX 10 O M7 FX D M6 5G gt M5 p M3 O 5 M2 3B gt M1 gt CM Potentiometer 2 kohm 1 2W us 5 vi V Step Parameter setting Code Description 1 Control mode selection FU2 60 Set it to 0 V F 2 Drive mode DRV 3 Set it to 1 Fx Rx 1 3 Frequency mode DRV 4 Set it to 3 VIS Operating frequency 4 command setting DRV 0 Set 50 Hz via potentiometer V1S DRV 1 Set Accel time to 15 sec in DRV 1 with decal time to 5 Accel Decel time setting DRV 2 25 sec in DRV 2 When FX terminal is turned ON motor rotating in 6 FX terminal M7 IO 26 forward direction starts running at 50 Hz for 15 sec When FX terminal is turned OFF motor decelerates to stop for 25 sec When RX terminal is turned ON motor rotating in reverse direction starts running at 50 Hz for 15 sec Potens 1901 When RX terminal is turned OFF motor decelerates to stop for 25 sec Note VIS mode enables Forward Reverse rotation using 12V power via Analog input command Refer to Chapter 6 Parameter description of DRV 00 for details Note Use instead of VIS mode when FWD REV Run Prevention is active VIS mode enables the moto
125. cial line when needed In case that flow rate or flow pressure is beyond or below the reference so the main motor cannot control by itself auxiliary motors are automatically turned on off Maximum four Aux 1 4 output auxiliary motors can be run Each of Starting and Stop Frequency should be set for automatically running four auxiliary motors Auto Change can be selected to automatically switch the order of the running motors for keeping motor run time constant Set mode 1 for automatic changing of auxiliary motors only and set mode 2 for automatic changing of all motors including main motor For mode 2 APP 67 68 should be set and external sequence Refer to APP 20 29 should be configured Abnormal motor can be skipped from running by using the Programmable digital input terminals 1 M2 M3 and M4 If a Programmable digital terminal M1 M2 M3 and M4 is opened the inverter stops all running motors and restarts operation with only normal motors except the abnormal Off motor Refer to APP 69 Sleep function 1s initiated when flow demand is low Inverter stops the motor when the motor runs below Sleep Frequency after Sleep Delay Time While in the sleep state inverter keeps monitoring and initiates Wake Up function when the real value feedback of the controlling amount has decreased below the Wake Up level Note Only one auxiliary motor can be connected with AUX terminal on control terminal str
126. cription Drive Group Function Group Function 2 Group Input Output Group Application Group DRV Command Frequency Accel Decel Time etc Basic function Parameters Max Frequency Amount of Torque Boost etc Parameters related to basic functions Frequency Jumps Max Min Frequency Limit etc Basic Application Parameters Programmable Digital Input Output Terminal Setting Auto Operation etc Parameters needed for Sequence Operation PID MMC Multi Motor Control 274 motor operation etc Parameters related to Application function Refer to the function descriptions for detailed description of each group 4 4 Chapter 4 Operation 1 Parameter Navigation LCD Keypad The parameter group moves directly to DRV group by pressing SHIFT key in any parameter code Drive Group FU1 Group FU2 Group Group DRVPT K 00 Jump code a FU2 Jump code lO Jump code 00 1 ox 00 30 ox 00 IODE 00 STP 60 00 2 I Acc time FU1 gt Run prohibit FU2 Last trip 1 01 10 0 sec 03 None Q 3 lO V1 filter 01 10 ms DRV gt Dec time FU1 gt Acc pattern FU2 Last trip 2 02 20 0 sec 05 Linear 02 MODE DRV gt Drive mode FU1 gt Dec pattern FU2 Last trip 3 03 Fx Rx 1 06 Linear 0870 IODE V1 volt x1 02 0 00 V S lO V1 freq yt 03 0 00 Hz MODE Freq mode Stop mode FU2 Last trip 4 04
127. ct inverter capacity 7 2 Troubleshooting Chapter 7 Troubleshooting amp Maintenance Condition Checking Point The Motor Does Not Rotate 1 Main circuit inspection Is the input line voltage normal Is the LED in the inverter 15 Ht Is the motor connected correctly 2 Input signal inspection Check the operating signal input to the inverter Check the forward and the reverse signal input simultaneously to the inverter Check the command frequency signal input to the inverter 3 Parameter setting inspection Is the reverse prevention FU1 01 function set Is the Drive mode DR V 03 set correctly Is the command frequency set to 0 4 Load inspection Is the load too large or is the motor Jammed Mechanical brake 5 Other Is the alarm displayed on the keypad or is the alarm LED lit STOP LED blinks The Motor Rotates in Opposite Directions Is the phase sequence of the output terminal U V W correct Is the starting signal forward reverse connected correctly The Difference Between the Rotating Speed and the Reference is Too Large Is the frequency reference signal correct Check the level of the input signal Is the following parameter setting is correct Lower Limit Frequency FU1 34 Upper Limit Frequency FU1 35 Analog Frequency Gain 1 1 10 Is the input signal line influenced by external noise Use a shielded wire The Inverter Does Not Accelerate or Dec
128. d HW Diag Trip is occurred and the message Motor Trip is displayed on the LCD for this trip The current level is based on the set Motor rated current Trip occurs when the inverter is operated without wiring a motor LCD Display Setting Range No Motor Selection No Motor Sel 0 No 1 Yes Trip Current Level No Motor Level 5 100 Trip Time Setting 0 5 10 0 sec FU1 60 Electronic Thermal Motor i t Selection FU1 61 Electronic Thermal Level for 1 Minute FU1 62 Electronic Thermal Level for Continuous FU1 63 Electronic Thermal Characteristic Motor type selection These functions protect the motor from overheating without using external thermal relay Inverter calculates the temperature rise in a motor based on several parameters and determines whether or not the motor is overheated from load current Inverter will turn off its output and display a trip message when the electronic thermal feature is activated Factory Default Yes 1 This function activates the ETH parameters by setting Yes ETH level is set as the percentage of FU2 43 Motor rated current ETH Imin 61 150 61 150 Factory Default 150 150 This is the reference current when the inverter determines the motor has overheated For example it trips in one minute when 150 of rated motor current in FU2 43 flows for one minute Note The set value is the percentage of FU2 43 Rated M
129. d Code Jump code 00 1 Factory Default 1 Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad Different combinations of acceleration and deceleration patterns can be selected according to the application Setting Range Description A general pattern for constant torque Linear applications Factory default FU1 01 Run Prevention Run prev 01 None 01 0 None 0 Factory Default This function prevents reverse operation of the motor This function may be used for loads that rotate only in one direction such as fans and pumps Setting Range Description Forward amp Reverse run available Factory default Forward run prohibited Reverse run prohibited None Forward Prev Reverse Prev This pattern allows the motor to accelerate and decelerate smoothly The actual acceleration and deceleration time takes longer about 40 than the time set in DRV 01 and DR V 02 This setting prevents shock during acceleration and deceleration and prevents objects from swinging on conveyors or other moving equipment S curve This pattern provides more efficient control of acceleration and deceleration in typical winding machine applications U curve FU1 02 Acceleration Pattern FU1 03 Deceleration Pattern
130. d L IO 39 S 12 1 1 0 0 0 ON ON oN ON gt Spd 12 i f 0 40 S Freq 13 215 N ON gt Spd 13 Sp Speed H ON 5 41 S Freq 14 1 1 0 0 i Spd 14 JOG ON 42 S Freq 15 _ 1 1 1 1 0 Spd 15 RX ON 0 OFF 1 ON X Ignored Jog first Speed L Lowest bit in Multi Step speed input Speed M Middle bit in Multi Step speed input Speed H High bit in Multi Step speed input Speed X Highest bit in Multi Step speed input Note 1 Speed 0 is set DRV 04 Note 2 If the Jog terminal is ON inverter operates at Jog frequency regardless of other terminal inputs Multi Step Frequency Operation Chapter 6 Parameter Description I O 50 63 1st 7th Accel Decel Time Acc time 1 50 20 0 sec 50 20 0 Factory Default 20 0 sec 20 0 Dec time 1 51 20 0 sec 31 200 Factory Default 20 0 sec 20 0 0 0 0 XCEL L XCEL M XCEL H By setting M2 and MG terminals to XCEL L XCEL M and XCEL H respectively up to 8 different Accel and Decel times can be used The Accel Decel time is set in DRV 01 DRV 02 and 50 I O 63 Accel Decel time is determined by the combination of M1 M2 and M3 terminals as shown in the following table Parameter Accel Decel eo Code Time H M z
131. d starts acceleration at commanded frequency Setting FU2 08 Dwell time to 0 disable the Dwell operation When it is desired to avoid resonance attributable to the natural frequency of a mechanical system these parameters allow FU2 10 resonant frequencies to be jumped Up to three areas can be set FU2 11 16 with the jump frequencies set to either the top or bottom point of each area To enable the function set FU2 10 to Yes and set the value in FU2 11 FU2 16 This pattern has an effect on the prevention of cargo collapse on conveyor etc and reduction in an acceleration deceleration shock FU2 07 Dwell operation FU2 08 Jump Frequency Accel Decel pattern FU1 2 3 S curve FUI 4 5 4 12 Chapter 4 Operation 2 Sensorless vector control Related parameters for starting in Sensorless vector control when FU2 60 Control Mode Selection 15 set to Sensorless Parameter Name Code Description FU2 64 Pre excitation time setting When starting 20 27 Programmable Digital Input terminals define 3 Parameters to monitor motor and inverter status Parameter Name Code Description Output current 8 1 t molor speed DRV 8 9 Displays output current and motor rpm DC link voltage DRV 10 Displays DC link voltage User display selection DRV 11 Either output voltage or power selected in FU2 81 is Voltage and watt FU2 81 displayed in DRV
132. do Qu u Gs 2 1 2 1 200 230V CLASS 5 5 30KW 7 5 40HP 2 1 2 2 380 480V CLASS 5 5 30KW 7 5 40HP 2 1 2 3 380 480V CLASS 37 90K W 50 125HP 2 2 2 4 380 480V CLASS 110 450KW 150 600HP 2 2 2 5 DEAE NS UU IN Siesta ducis arae cade A E E AE Ced EPA TR Ge 2 5 CHAPTER 3 INSTALLATION Pc 3 1 3 1 3 1 3 2 WIRING sax Aa leri no t exigant Ye RV Dern Yeu 3 3 CHAPTER 4 OPERATION sisscsssscccseccseccseccdeccdeccdevsnncsavctuscsavcsvsctevsovsccecssveccecssvecsuccsveccvecsvecsusssssesssevesesesess 4 1 4 1 PROGRAMMING KEXPADS q a p SA a s a S s SG A 4 1 a qa Q an qa Aw Nay AG aG WA O Y 4 2 4 2 OPERATING EXAMPLE Su IRS on ree i Q AS S M qA cae a Sa Aa Sa asua 4 6 4 3 VARIOUS FUNCTION SETTING amp DESCRIPTION 4 11 4A OPERATION EXAMP
133. e ES 0 18 Factory Default 0 This is the reference frequency for acceleration and deceleration If a decided Accel Decel time from a frequency to a target frequency is required set this value to Delta freq Setting Range Description The Accel Decel time is the time that takes to reach the maximum frequency from 0 Hz The Accel Decel time is the time that takes to reach a target frequency from any frequency Max freq Delta freq Max freq Output freq Accel time i Decel time FU1 73 Max Freq 6 23 Chapter 6 Parameter Description FU1 Next target freq Certain freq i f m Accel time Decel tim FU1 73 Delta Freq FU1 74 Accel Decel Time Scale 1 Time scale 74 A 0 1 sec Factory Default 0 1 sec This is used to change the time scale Rance Description The Accel Decel time is changed by 0 01 sec 10 msec The maximum setting range is 60 seconds The Accel Decel time is changed by 0 1 sec 100 msec The maximum setting range is 600 seconds The Accel Decel time is changed by 1 1 sec sec The maximum setting range is 6000 seconds FU1 90 Safety STOP Inertia Rate FUIMSTOP Inertia 90 10 90 Factory Default 10 This is used to find a proper inertia value for Safety STOP function The suitable value can be found while lowering it when occurring OV T
134. e 68 60 0 sec 68 60 0 Factory Default 60 0 sec 60 0 Inverter cuts off its output and displays fault message when the output current persists over the FU1 67 Overload Trip Level for the time of FU1 68 Overload Trip Time This function protects the inverter and motor from abnormal load conditions Note The set value is the percentage of FU2 43 Rated Motor Current Note Activated only when Heatsink temperature exceeds its preset level Output Current A FUI 67 OLT Level Time FUI 67 OLT Level 4 FU1 68 OLT Time Output Frequency gt Tim Overload Trip Operation FU1 gt Trip select 69 100 69 100 Factory Default 100 100 This function is used to cut the inverter output off in case of phase loss in either input power or inverter output 1 bit Output phase loss protection Enable Disable 0 Disabled at Output phase loss protection 1 Enabled at Output phase loss protection Inverter output is shut down and stopped 2 pit Input phase loss protection Enable Disable 0 Input phase loss protection disabled 1 Input phase loss protection enabled Inverter output is shut down and stopped 3 bit Protection Enable Disable selection at Exchange function 0 Disabled at Exchange function Inverter Commercial line exchange 1 Enabled at Exchange function FU1 70 Stall Prevention Mode Bit set FU1 71 Stall Prevention Level 1 Stall prev 70
135. e Process PID operation Pre PID C To divide the load to the motor equally Auto Change D To associate other conditions with Aux motor operation INTERLOCK E Adjusting Aux motor ON OFF condition and output pressure air wind volume variation F To change response characteristics gt It is related to PID control Refer to Process PID description APP 63 Sleep Delay Time APP 64 Sleep Frequency APP 65 Wake Up Level Sleep Delay 63 60 0 sec 63 60 0 Factory Default 60 0 sec 60 0 Sleep Freq 64 0 00 Hz 64 0 00 Factory Default 0 00 Hz 0 00 WakeUp level 65 2 0 65 20 Factory Default 2 0 20 Sleep function is initiated when flow demand is low Inverter stops motor when the motor runs below Sleep Frequency APP 64 during Sleep Delay Time APP 63 While in the sleep state the drive keeps monitoring and controlling and initiates the Wake Up function when the real value of the controlling amount is greatly different from the Wake Up level APP 65 based on Target Level Note Sleep function is not operated if the Sleep Delay Time APP 63 is set to 0 Wakeup level APP65 Actual Value A Target Level Time Output Frequency A Sleep freq APP64 Main Motor Sleep Operation 6 66 Chapter 6 Parameter Description APP APP 66 Auto Change Mode Selection APP 67 Auto Change Time APP 68 Auto Change Lev
136. e description of I O 06 10 Analog freq command 0 10V 4 20mA Analog input Control terminal V1 T See the description of I O 01 10 5 Set the command frequency 0 100kHz from control input terminal 0 or BO See the I O 11 16 Pulse 6 Pulse command Set the command frequency using RS485 1200 19200bps from C or C control terminals See the 1 0 90 93 Int 485 N Communi cation Set APP 80 Ext PI Mode to Yes Apply 4 20mA Ext PID feedback value to control terminal T Set one of the I O 20 27 to Ext PID Run When the defined terminal is ON inverter starts Ext PID operation and the Ext PID output value becomes inverter command frequency See APP 80 97 for more Ext PID Ext PID Reference frequency Chapter 6 Parameter Description DR V 01 05 Frequency command setting via Analog Voltage Input V1 Command Freq setting via V1 input terminal when set DRV 04 Frequency mode to V1 VIS or VI A User selected unit will be displayed in when one of the APP 02 PID operation selection and APP 80 Ext PID operation selection is set to Yes and set the desired unit among Percent Bar mBar kPa Pa in I O 86 Voltage input user unit selection Code Default Setting range I O 01 10 msec 0 9999 msec 02 01 1
137. ed Motor Slip FU2 43 Rated Motor Current function is issued To avoid it use the speed search FU2 44 No Load Motor Current FU2 62 Stator function Set FU2 22 to xx1x See FU2 22 FU2 Resistance FU2 63 Rotor Resistance and FU2 64 24 Leakage Inductance are automatically changed according to motor capacity If FU2 44 Motor No load Current is not correct run the inverter without the load in V F mode and check Output Frequency the current at the constant run state and enter this value to FU2 44 No load current Disabled when a low voltage LV trip inverter disable BX or Arm short occurs 2 Pole number 41 4 41 4 t FU2 26 Factory Default 4 gt Time This is used to display the motor speed If you set this Fault 2nd Fault value to 2 inverter will display 3600 rpm instead of 1800rpm at 60Hz output frequency See motor nameplate When motor pole number is more than 4 select an inverter one rating higher than that of the motor because motor rated current is large Restart with Restart with Speed Search Speed Search Note Inverter decreases the retry number by one as a fault occurs If trip does not occur after 2 Rated Slip 42 234 restarting for 30 seconds the inverter increases 42 2 34 Hz i the retry number by one and maximum number is ui 234 n actory Default 5 7 FUZAS This value is set according to the motor
138. ed Search Selection Speed Search Bit Set 0000 EX U2 23 Mm 14 9317 P Gain During Speed Search SS P gain 0 to 9999 EUN S U2 24 9318 I Gain During speed search SS I gain 010 9999 U225 9319 Number of Auto Retry 01010 FU2 26 Delay Time 15 931A Bebe Auto Sei Retry delay 0 to 60 sec 1 sec 5 7 Chapter 5 Parameter List Adj Comm pue LCD Keypad Factory 5 CODE Addr Description Display Setting Range Default ee Page 0 0 75kW 1 L 5kW 2 Q 2kW 3 3 7kW 4 5 5kW 5 7 5kW 6 11 0kW 7 15 0kW 8 18 5kW 9 22 0kW Rated Motor Selection 22 FU2 40 22 for 5 5 450kW Motor select 45 0kwW AME NE 628 Inverter 13 55 0kW capacity 14 75 0kW 15 90 0kW 16 110 0kW 17 132 0 kW 18 160 0 kW 18 220 0 kW 20 280 0 kW 21 315 0 kW 22 375 0 kW 23 450 0 kW A motor rating same as inverter capacity is automatically set If different set the correct value s ns a 932 Rated Motor Slip Rated Slip 0 to 10 Hz FU2 43 9328 Rated Motor Current Rated Curr 1t0999 9 A 5 RU FU2 40 Fu2 44 9320 Ne ae can Noload Curr 0 5 to 999 9 A 932D Motor Efficiency Efficiency 70 to 100 FU2 47 932 Gam or MotorSpeed RPM factor 1 to 1000 100 E Display 0 7 15 5 22kW 5 0 kHz 0 7 1 30kW et FU2 48 Carrier Frequency Carrier freq 37 75kW kH 4 0 2 0 7 3 90 280kW 3 0
139. een inverter and motor 6 The cable length between inverter and motor should be less than 150m 492ft Due to increased leakage capacitance between cables overcurrent protective feature may operate or equipment connected to the output side may malfunction But for products of less than 30kW the cable length should be less than 50m 164ft 7 The main circuit of the inverter contains high frequency noise and can hinder communication equipment near the inverter To reduce noise install line noise filters on the input side of the inverter 8 Do not use power factor capacitor surge killers or RFI filters on the output side of the inverter Doing so may damage these components 9 Always check whether the LCD and the charge lamp for the power terminal are OFF before wiring terminals The charge capacitor may hold high voltage even after the power is disconnected Use caution to prevent the possibility of personal injury 10 Do not connect with MC at output pare of inverter and make MC On Off during operation It can cause the Trip or damage of inverter Grounding 1 The inverter is a high switching device leakage current may flow Ground the inverter to avoid electrical shock Use caution to prevent the possibility of personal injury The ground impedance for 200V class is 100 ohm with 400V class 10ohm 2 Connect only to the dedicated ground terminal of the inverter Do not use the case or the chassis screw for grounding 3
140. el AutoCh Mode 66 0 66 0 AutoEx intv 67 72 00 67 72 00 Factory Default 0 0 Factory Default 72 00 72 00 This function is used to change the running order of the motors to regulate their run time when multiple AutoEx level 68 20 00 motors are connected for MMC 68 20 00 Hz Factory Default 20 00 Hz 20 00 0 Not using Auto Change Function The inverter is driving the main motor and tuning the relays ON to connect Aux motors For example starting from the Aux motor 3 inverter turns the relays ON from RLY3 RLY4 RLYI RLY2 and turns off the aux motors oppositely from RLY2 RLYI RLY4 RLY3 1 Auto Change Function is applied only to aux motors On Off sequence is the same as Mode 0 However the difference is that starting Aux motor is fixed in Mode 0 but it is automatically changed by inverter in Mode 1 to prevent a specific motor from overusing For example when Aux motors running order is RLY1 RLY2 RLY3 RLYA and then the Auto change condition is met inverter turns the relay On from RLY 2 RLY3 RLY4 RLY1 gt Mode 0 1 are available when Main motor is directly connected to the Inverter 2 Auto Change of Main Aux motors All motors are connected to relays and operated via relays The operation procedure is the same as Mode 1 except that there is no main motor directly connected to Inverter This function is used to protect motor from running
141. elerate Smoothly Is the acceleration deceleration time is set too short a period of time Is the load too large Is the Torque Boost FU2 68 69 value is too high that the current limit function and the stall prevention function do not operate The Motor Current is Too High Is the load too large Is the Torque Boost Value manual too high The Rotating Speed Does Not Increase Is the Upper Limit Frequency FU1 35 value correct Is the load too large Is the Torque Boost FU1 68 69 value too high that the stall prevention function FU1 70 71 does not operate The Rotating Speed Oscillates When the Inverter is Operating 1 Load inspection Is the load oscillating 2 Input signal inspection Is the frequency reference signal oscillating 3 Other Is the wiring too long when the inverter is using V F control over 500m 7 5 Chapter 7 Troubleshooting amp Maintenance 7 3 How to Check Power Components 1 Diode module and IGBT module check 5 5 30kW Before checking the power components be sure to disconnect AC Input supply and wait until the Main Electrolytic Capacitors DCP DCN is discharged M C eh Y Charge resistor D1 D2 T capacitors _ D4 D5 D6 N Tr4 Tr6 Tr2 Turn the power off and disconnect RST UVW wiring Determine whether inverter terminals R S T U V W Pl or P2 N are energized or not using a test
142. en DRV 16 is set to Rpm Only User Unit will be displayed when 02 is set to Yes and when APP 06 is set to either I V1 or Pulse and when one of I O 86 I O 88 is set to either Speed Percent Bar mBar kPa or Pa Output Frequency is displayed in DRV 00 during the Inverter is running User Unit reference is displayed in DRV 00 during the Inverter is not running 2 DRV 15 DRV 18 will appear when APP 02 Process PI Mode is set to Yes Also User Unit is displayed when one of I O 86 I O 88 is set to either Speed Percent Bar mBar kPa or Pa 3 DRV 20 will appear when APP 80 ExtProcess PI Mode is set to Yes 4 DRV 91 92 will appear only when one of I O 20 27 is set to Main drv and DRV 03 04 is set to int485 5 3 Chapter 5 Parameter List IFU1 GROUP A Comm HEUS LCD Keypad Factory CODE Addr Display Setting Range Default Page 1 to 74 FU1 00 9200 Jump to Desired Code Jump code Use Only LCD 1 Keypad FU1 01 9201 Run Prevention Run prevention Fwd prev 0 None Rev prev FU1 03 Deceleration Pattern Dec Pattern 0 Linear FU1 Start Curve for S Curve n S End Curve for S Curve FUI 10 920A Pre Heat Pre Heat mode 0 No 1 11 920B Pre Heat Value Pre Heat level to 50 96 30 96 1 12 920 Duty 1 to 100 100 m Accel Start Mode Start mode Dc start FU1 02 Acceleration Pattern Acc Pattern 0 Linear 2 U curve
143. ency Factory Default Frequency 0 1 0 Sl adjust 7 3 100 B 100 Factory Default 100 100 Analog meter displays the inverter output Frequency Current Voltage DC link voltage and External PID output with pulse signals on the 50 51 terminal The average output voltage range is to 10V I O 71 73 are used to adjust the 50 S1 output gain value Frequency 50 51 terminal outputs inverter output frequency The output value is determined by 50 51 Output Voltage Output freq Max freq x 10V x IO 71 or 73 100 Current S0 S1 terminal outputs inverter output current The output value is determined by S0 S1 Output Voltage Output current Rated current x 10V x IO 71 or 73 100 Voltage S0 S1 terminal outputs inverter output voltage The output value is determined by S0 S1 Output Voltage Output voltage Max output voltage x 10V x IO 71 or 73 100 DC link vtg 50 51 terminal outputs the DC link voltage of inverter The output value is determined by 50 51 Output Voltage DC link voltage Max DC link voltage x 10V x IO 71 or 73 100 Ext PID Out Chapter 6 Parameter Description I O S0 S1 terminal outputs External PID output The output value is determined by 50 51 output voltage External PID output 10000 10V 50 51 output gain I O 71 73 100 Note Maximum DC Link Voltage for 200V class is 410V and for 400V class 820V Output V Gain 10 V 10 50 51 5G
144. ency for PID Control APP 11 Low Limit Frequency for PID Control PID F B 06 0 1 Factory Default I Select the feedback signal for PID control This can be set one of T 4 20mA V1 V2 and Pulse according to the signal current or voltage and the terminal V1 0 10V V2 Sub B board or Pulse 0 100kHz Refer to I O 6 10 for I I O1 5 for V1 1 O 11 16 for Pulse and EXT 6 10 V2 Analog Ref Freq setting for V2 APP P PID P gain 07 1 0 07 10 10 oe Factory Default 1 0 Set the proportional gain for PID control When P Gain is set at 100 and I Time at 0 0 second it means the PID controller output 15 100 for 100 error value P Gain is set to 5096 and I Time to 0 0 sec PID controller output becomes 50 for 100 error value PID I time 08 10 0 sec 08 100 6 6 Factory Default 10 0 sec 10 0 Set the integral gain for PID control This is the time the PID controller takes to output 100 for 100 error value For example when it is set to 30 sec 30 sec is taken for PID controller to output 100 for 100 error value 100 error means feedback value is 0 to the preset reference value PID D time 09 0 0 ms 09 00 Factory Default 0 0 ms 0 0 Set the differential gain for PID control PID limit H 10 60 00 10 60 00 Hz Chapter 6 Parameter Description APP Factory Default 60 00 Hz 60
145. ent LCD Acc Time 0 to 6000 sec Acceleration 7 5 125HP 150 600HP Dec time 0 to 6000 sec Deceleration 7 5 125HP 150 600HP 0 Keypad Drive Mode Dri d 1 Fx Rx 1 1 Run Stop Method rive mode PN Fx Rx 2 Fx Rx 1 3 Int 485 0 Keypad 1 1 Keypad 2 2 V1 3 15 Freq mode 4 T 5 1 6 Pulse 7 Int 485 8 Ext PID 9105 Step Frequency 1 06 107 08 9 CODE DRV 01 0 Keypad 1 Frequency Mode Frequency setting method DRV 05 DRV 06 DRV 07 DRV 08 DRV 09 DRV 10 6 5 z 1 i 10 Motor Speed IDA DC link Voltage Deive v em 66 oe oe owe 66 4 DRV 12 910C Current Trip Display OA Use Only 0 Forward DRV 14 Target Output a DRV 15 Reference Feedback 4 DRV 16 9110 Speed Unit Selecion zpmDi HizorRpm o 68 DRV 19 9113 ADParamewr ADParameter AD X 68 0 Keypad CA 8 915 Drive mode 2 Drive mode2 1 Fx Rx 1 Fx de 1 X 6 42 2 Fx Rx 2 0 Keypad 1 1 Keypad 2 2 V1 0 DRV 92 915C Frequency mode 2 Freq mode2 ee Keypads X 6 42 5 V1 D 6 Pulse 5 2 Chapter 5 Parameter List Adj Comm ANE LCD Keypad A Factory Addr Description Display Setting Range Default Races Page The gray highlighted codes are hidden parameters and will appear when the related functions are to be set 1 The speed unit is changed from Hz to wh
146. eq Cmd freq DRVRT K 5 0 00 0 0087 00 60 OOHz 00 FWD 60 00Hz 4 Turn the FX or RX terminal Off Then Stop LED will be lit DRV gt T K 0 0 A 00 SIP 60 00Hz Note To enable Run Stop via keypad amp Freq setting via control terminal Setting DRV 03 Drive Mode Run Stop method Keypad DRV 04 Frequency Mode Freq setting method V1 V1S or 4 6 Chapter 4 Operation ROT D Freq Setting via Keypad Run Stop via Terminal FX RX Operation condition Control mode V F control Ref Frequency 50 Hz setting via keypad Accel Decel time Accel 10 sec Decel 20 sec Drive mode Run Stop via FX RX terminal Control terminal NPN mode Wiring gp 9 970 R L1 U AC O S L2 V w S o T L3 w G S W 50 M8 RX um M7 FX 5 Ms gt MS 3C M2 3B O D M1 gt CM Step Parameter setting Code Description 1 Drive Mode DRV 3 Setitto 1 FX RX 1 2 Frequency Mode DRV 4 Setitto 0 Keypad 1 50 Hz freq 3 Sand Seung DRV 0 Set freq command 50 Hz via Keypad 4 Accel Decel time DRV 1 Set Accel time to 10 sec DRV 1 DRV 2 Set Decel time to 20 sec in DRV 2 Motor starts to rotate in Forward direction at 50Hz with Accel time 10 sec when FX terminal is turned 5 Terminal FX M7 I O 26 ON Motor decelerates to stop with Decel time 20 sec when
147. equency DC link Vtg Ext PID Out i s i s i 5 6 47 5 12 Chapter5 Parameter 148000000000 5 Parameter List LCD Keypad Factory 71 9447 50 output adjustment 50 adjust 10 to 200 100 I O 72 9448 51 output selection Same as I O 70 2 Voltage 73 9449 51 output adjustment S1 adjust 10 to 200 96 100 94 I O 74 n 944 Frequency Detection Level FDT freq 0 to FU1 30 Hz 30 Hz 21 Frequency Detection JO 75 944B TE FDT band 0 to FU1 30 Hz 10 Hz Bandwidth 0 NONE 1 FDT 1 2 FDT 2 3 FDT 3 4 FDT 4 5 FDT 5 6 OL 7 IOL 8 Stall Programmable Digital 9 OV VO 76 944C Terminal Define Aux model 10 LV 0 NONE Aux terminal 11 12 Lost Command 13 Run 14 Stop 15 Steady 16 INV line 17 COMM line 18 SSearch 19 Ready 20 MMC Programmable Digital JO 77 944D Aux mode2 Same as I O 76 0 NONE Output Terminal Define Programmable Digital 10 78 944E Aux Same as 76 0 Output Terminal Define Programmable Digital 0 79 Aux mode4 Same as 76 0 NONE Output Terminal Define Fault Output Relay Setting 10 80 9450 Relay mode 000 to 111 bit 010 bit 3A 3B 3C 9451 Terminal Output Status Out status 00000000 11111111 00000000 Waiting time after Fault 9452 Relay On 0 to 9999 Output Relay On Waiting time after Fault 10 83 9453 Relay Off 0 to 9999 Output Relay Off LO 84 94
148. equency may oscillates due to stall prevention during constant run Note Decel time may get longer due to stall prevention during Decel Output Current A FUI 71 Stall Level Time FUI 71 Stall level Output Frequency Time Stall Prevention during Acceleration Stall Level Output Frequency ss gt Time Stall Prevention during Constant Run DC Link Voltage A 390VDC or 680V DC gt Time Output Frequency A gt Time Stall Prevention during Deceleration FU1 72 Accel Decel Change Frequency FU1PAcc Dec ch F 72 0 00 Hz 2 000 Factory Default 0 00 Hz 0 00 6 22 This function is used to change Accel Decel ramp at a certain frequency This is useful in textile machine application For example when stop command is ON while inverter runs at 100Hz inverter swiftly decelerates and changes the ramp at this frequency leading to soft stop Note If Accel Decel change frequency is set and XCEL L XCEL M and XCEL H defined in Programmable digital terminals are ON Multi Accel Decel operation has the priority Accel Decel Change Frequency Max Frequency Output Frequency 4 h DRV 01 AccTime0 lt DRV 02 DecTim 0 I O 50 Acc Timel 51 Dec Timel C 7 Accel Decel Change Operation FU1 73 Reference Frequency for Accel Decel 1 fr
149. er Wait until the Main Electrolytic Capacitors DCP DCN is discharged to a safe level Enormous amount of value such as Mega will be displayed when Open When closed the resistance value ranges from a few ohms to tens of Q Sometimes it seems to be closed due to electrolytic capacitors but soon to be displayed mega value resistance The displayed value is not always the same according to modules and tester types but should be similar Modules number and checking point Module Test polarity Check TEST Test polarity Check als value E alus R DCP Closed R N Open DI D4 DCP R Open N R Closed 5 DCP Closed S N Open Diod D2 D5 10de DCP S Open N S Closed D3 DCP Closed D6 T N Open DCP T Open N T Closed l N Trl U DCP Closed a U Open DCP U Open N U Closed IGBT Tr3 V DCP Closed Tr6 V N Open r DCP V Open N V Closed Tr5 A DEP Closed W N Open DCP W Open N W Closed 7 6 Chapter 7 Troubleshooting amp Maintenance 2 Diode module and IGBT module check 37 90kW Charge Charge diode resistor SCR1 SCR2 SCR3 Electrolytic capacitor V Tr4 Tr6 Tr2 Turn the power off and disconnect RST UVW wiring Determine whether inverter terminals R S T U V W P2 N are energized or not u
150. er of Motor Poles Fault Contents Fault Trip LCD Keypad display DRV 10 DC Link Voltage Over Current 1 Over Current 1 DC link vtg 10 V L De Factory Default V This code displays the DC link voltage inside the inverter DRV 11 User Display Selection User disp 11 0 0 V T 00 Factory Default 0 0 V 0 0 This code displays the parameter selected in FU2 81 User Display One of Voltage factory default output voltage display or Watt output power display 18 selectable Over Voltage Over Voltage External Trip Input Ext Trip Emergency Stop BX Not Latched Low Voltage Low Voltage Ground Fault Ground Fault Over Heat on Heat sink Over Heat Electronic Thermal Trip E Thermal Over Load Trip Over Load Inverter H W Fault EEP Error ADC Offset HW Diag WDOG Error In Phase Open Over Current 2 Over Current 2 Output Phase Loss Phase Open Inverter Over Load Inv OLT DRV 12 Current Trip Display DRV gt Fault 12 None 12 Factory Default None nm This code displays the current fault trip status of the inverter Use the PROG A and key before pressing the RESET key to check the fault content s output frequency output current and whether the inverter was accelerating decelerating or in constant speed at the time of the fault occurred Press the
151. er to the option Frequency Current manual EXT 43 952B AM2 mode Voltage DC link Vtg Terminal 2 CO2 Selection DC link Vtg Ext PID Out zxr44 959 Adjust Gain of Current AM2 adjust 10 200 100 94 Output Terminal 2 CO2 Pss 29295 Adjust Offset of Current AM2 Offset 0 100 0 Output Terminal 2 CO2 Only the above EXT group displayed when the corresponding option board is installed j correspo 42 952A Adjust Offset of Current 0 100 x Output Terminal 1 CO1 nding Refer to the SUB board option manual for details 5 19 Chapter 5 Parameter List ICOM GROUP Adj Comm SD LCD Keypad Factory Addr Description Display Setting Range Default s Page 9600 Jump Code DeviceNet 9601 Type of SUB Board Opt B D ProfiBus BACnet LonWork Command Cmd Freq 03 9603 Option Version COM 13 960D DeviceNet Input Instance 70 111 COM 17 9611 PLC Option Station ID 9614 SIE Output Number OutputNum 9 8 3 En 62 622 0000 FFF HEX 5 0000 FFFF HEX o000 1Ex O Oupu Output 0000 FFFF HEX 0000 HEX O Refer to ____ Outpur 0000 FFFF HEX te ipu Number 0 8 gt 101 mpi ___ 0000 FFF HEX 0005030 O con o0 FFFFGiEX O00601 C oen
152. erter turns off its output if the DC voltage of the main circuit increases Over voltage higher than the rated value when the motor decelerates or when regenerative Over Voltage protection energy flows back to the inverter due to a regenerative load This fault can also occur due to a surge voltage generated at the power supply system Current Limit Protection The inverter turns off its output if the output current of the inverter flows at 120 Over Load f Overload Jof the inverter rated current Protection Inverter The inverter turns off its output if the heat sink is over heated due to a damaged Over Heat N Over Heat cooling fan or an alien substance in the cooling fan The internal electronic thermal of the inverter determines the over heating of the motor If the motor is overloaded the inverter turns off the output The inverter Electronic cannot protect the motor when driving a multi pole motor or when driving E Thermal Thermal multiple motors so consider thermal relays or other thermal protective devices for each motor Overload capacity 130 for 1 min Use this function if the user needs to turn off the output by an external trip signal Ext Trip External Trip Normal Open Contact Inverter blocks the output to protect motor overload by detecting through this terminal The inverter turns off its output if the DC voltage is below the detection level Low Voltage 5 Low Voltage Protection be
153. f in the midst of running inverter stops all the motors and restarts the operation with normal active motors Interlock during Stop When Run signal is input during Stop MMC operation is started with the Aux motors Relays turned ON Ex When Interlock is not selected RLYIORLY22RLY32RLY4 When Interlock is active the terminal defined as Interlock RLY2 is turned Off RLY1 RLY3 gt RLY4 Interlock during RUN When Interlock is active during RUN the terminal defined as interlock RLY is turned Off during RUN inverter stops all motors and restart MMC operation with aux motors except the interlocked one terminal turned Off Ex Normal operation RLYIORLY22RLY32RLYA4 When Interlock is active the terminal defined as Interlock RLY3 is turned OFF all Aux motors are turned Off and stopped MMC operation is restarted except Aux motor 3 RLY 3 Off Aux motors start rotating in the order of RLYI1RLY22RLY4 6 68 Threshold Aux motor i starting S s 44 50 Aux motor starting condition and output Pressure air volume adjustment Inverter turns Aux motors ON automatically when it is impossible for a main motor to control increased load causing shortage in flow rate or flow pressure Maximum 4 Aux motors can be used To turn on the 4 Aux motors automatically starting frequency for each motor should be set 7 motors available with option board Starting Aux motor pressure difference APP 71 emunununu
154. f using a 50Hz motor set this to 50Hz FU1 32 Starting Frequency is the frequency where the inverter starts to output its voltage If it is set to 5Hz motor starts running from 5 Hz 6 15 Chapter 6 Parameter Description FU1 Output Voltage Rated Voltage Output Frequency FU1 32 Pd 01 31 FU1 30 gt Caution Note that these codes setting is automatically changed when FU1 30 and FU1 31 are set before setting FU1 29 Line Frequency Caution Note that Overheat trip or torque shortage may occur if FU1 31 is set different to motor rated frequency Output freq Hz 10 FU2 32 EXER 0 01 Time sec Note Motor starts running at SHz when FU2 32 is set to 5Hz Chapter 6 Parameter Description FU1 FU1 33 Frequency Limit Selection FU1 34 Low Limit Frequency FU1 35 High Limit Frequency Freq limit 33 No 33 0 Factory Default No 0 F limit Lo 34 0 50 Hz 34 0 50 Factory Default 0 50 Hz 0 50 FUlp F limit Hi 35 60 00 Hz 35 60 00 Factory Default 60 00 Hz 60 00 FU1 33 selects the limits the inverter operating frequency If FU1 33 is set to Yes inverter operates within the upper and lower limit setting The inverter operates at the upper or the lower limit when the frequency reference is outside the frequency limit range Output Frequency Reference Frequency Freq Max FUI1 35 Output Frequency
155. for Ni oT Common Terminal for External motor thermal detection RS485 C C RS485 signal High RS485 signal See RS485 communication in the manual Low for more details CM RS485 common Common Ground Terminal for RS485 interface Voltage output for one of the following Output S0 51 56 Programmable Frequency Output Current Output Voltage DC Link S Voltage Output Voltage Default is set to Output Frequency Maximum Output Voltage Output Current 0 12 and ImA 2 Energizes when a fault is present AC250V 1A DC30V a 1A E Fault Contact Output Fault 3A 3C Closed 3B 3C Open Normal 3B 3C Closed 3A 3C Open 1 4 Programmable Defined by Programmable Digital Output terminal Cl 4 Digital Output settings 250 DC30V 1A Note 8 terminals are User Programmable 3 9 Chapter 3 Installation 3 2 2 Wiring power terminals Wiring Precautions 1 The internal circuits of the inverter will be damaged if the incoming power is connected and applied to output terminals U V W 2 Use ring terminals with insulated caps when wiring the input power and motor wiring 3 Do not leave wire fragments inside the inverter Wire fragments can cause faults breakdowns and malfunctions 4 For input and output use wires with sufficient size to ensure voltage drop of less than 2 5 Motor torque may drop of operating at low frequencies and a long wire run betw
156. fore servicing 3 2 Chapter 3 Installation 3 2 Wiring 3 2 41 Basic wiring 1 For 5 5 30kW 7 5 40HP Main Power Circuit Dynamic Braking Unit Optional DB Unit Optional DC Bus Choke Optional DB Resistor DC Bus Choke AL Mim MCCB Option P1 2 3 O R L1 O S L2 AC Input 50 60 Hz O Analog Power Source 12V Programmable Digital Input 1 Speed L Frequency reference 0 12V V1S 12 12V O Programmable Digital Input 2 Speed M Frequency reference common terminal 9 gita Input 2 Speed M quency Programmable Digital Input 3 Speed s O us Frequency reference 0 20mA or 4 20mA Fault Reset RST Analog Power Source 12V RST ou g 12 Inverter Disable BX BX 6 O M5 Jog Frequency Reference JOG M6 Output Frequency Meter Forward Run command FX 0 7 Output Voltage Meter Reverse Run command RX O O Common for output meter signal Common Terminal O CM Q 7 Fault Contact Ouput less than AC250V DC30V 1A Programmable Digital Output C O Q O O A3 Frequency Reference Pulse 0 100kHz x A4 Common for Frequency Reference Pulse O External motor thermal detection RS485 Signal Q C Q RS485 Common Note 1 5G is Common Ground for Analog Input Output 2 Use terminal V1 for V1 V1S 0 12V 12 12V input 3 3 Chapter 3 Installation 2 For 37 90kW 50 1
157. g unit and prior to user programming reset user parameters to default settings The Inverter can be set to operate a motor at high speeds Verify the speed capability of motor and machinery prior to operating inverter e Holding torque is not produced when using the DC Brake function Install separate equipment when holding torque is required 5 Fault prevention precautions f required provide a safety backup such as an emergency mechanical brake to prevent any hazardous conditions if the inverter fails during operation 6 Maintenance inspection and parts replacement Do not megger hi pot or insulation resistance test the power or control circuit of the inverter e Referto Chapter 8 for periodic inspection and parts replacement details 7 Disposal e Handle the inverter as an industrial waste when disposing of it 8 General instructions Many of the diagrams and drawings in this instruction manual show the inverter without a cover Prior to operating the unit be sure to restore covers and circuit protection according to specifications Table of Contents CHAPTER 1 BASIC INFORMATION ciiisssssicsscastactisstevsticacevecivsscestecdssedstobacsteessinsacsoedesteasdagescdseusubeasonses 1 1 Pd INSPECTION pant A casita qS a SO usa u 1 1 LZ BASIC m w u Sua hu h ass 1 2 CHAPTER 2 22 Qw w Aa uu Saa do cere Da
158. he filtering time constant for V1 signal input Increase this value if the V1 signal is affected by noise causing unstable operation of the inverter Increasing this value makes response time slower I O V1 volt 02 0 00 V 02 0 00 Factory Default 0 00 V 0 00 Factory Default This is the inverter output minimum frequency or target value when there is the minimum voltage I O 02 on the terminal V1 volt x2 04 0 00 V 04 10 00 10 00 V 10 00 This is the maximum voltage of the V1 input at which inverter outputs maximum frequency Factory Default I O Vl freq y2 05 60 00 Hz 05 60 00 60 00 Hz 60 00 This is the inverter output maximum frequency or target value when there is the maximum voltage 03 on the V1 terminal Reference Frequency I O 05 I O 03 V1 terminal gt 0 12V I O 02 I O 04 Reference Frequency vs Analog Voltage Input 0 to 12V Chapter 6 Parameter Description I O 06 0 10 Analog Current Input I Signal Adjustment input on the I terminal This is used to adjust the analog current input signal when the terminal I references the frequency This function is applied when DRV 04 is set to I 1 Reference frequency versus Analog current input curve can be made by four parameters of I O 07 10 User selected Unit appears in To change the unit more than one in APP 02 PID
159. he meter reading at the Check the Voltmeter exterior of the panel specified and Ammeter etc Met management 2 values a Are there any abnormal vibrations or Auditory sensory visual check No fault 5 All noise Check for overheat and damage Is there any unusual odor 2 Insulation Megger check between the output O Undo the U V and W connections Over 5M 500V class Resistor terminals and the ground terminal and tie the motor wiring Megger Note Values in is for the 400V class inverters Note Life cycle of the Main components indicated above is based on continuous operation with rated load It may vary with surrounded environment 7 9 Chapter 7 Troubleshooting amp Maintenance 7 4 6 Parts replacement Part name Period Comments Exchange for new part after consulting ling fi 2 poung ian sha LS A S center Check for the periodic inspection for 1 year Exchange for a new part after consulting LS A S center Electrolytic 5 years capacitor The Recommended level to exchange a capacitor in main control circuit is 85 or less of the initial value Exchange for a new part after consulting Rel LS A S center The life expectancy of a part depends on the type of part the environment and operating conditions 7 10 CHAPTER 8 OPTIONS 8 1 Option List 32 character display Keypad keyp
160. his value is not right check the current after operating in V F mode without load connected and enter that current value FU2 47 Gain for Motor Speed Display Note make sure to use correct value for FU2 44 2 RPM factor 47 100 Motor No load Current Otherwise Sensorless 47 100 performance be degraded Factory Default 100 100 Note Preset motor parameters may differ with This code is used to change the motor speed display user motors In this case enter the nameplate to rotating speed r min or mechanical speed value of your motor to the corresponding m min The display is calculated by following parameters If motor rating exceeds inverter equation capacity unsatisfactory control performance may result because all other control parameters follow Rotating speed r min 120 F P inverter capacity Where F Output frequency P motor pole number Mechanical speed m min Rotating speed Motor Efficiency 45 86 45 86 RPM Display Gain FU2 47 Factory Default 86 FU2 48 Carrier Frequency This value is set according to the motor capacity set in FU2 40 2 gt 1 freq f 48 5 0 kHz 48 50 This value is used for calculating the output wattage when FU2 72 is set to Watt Factory Default 5 0 kHz 50 6 29 Chapter 6 Parameter Description FU2 Code Factory Default Setting range Display 5 5
161. hn vnn vn Tel 86 20 8326 6754 Fax 86 20 8326 6287 Tel 84 4 882 0222 Fax 84 4 882 0220 W LS Industrial Systems Chengdu Office gt gt China W LS Industrial Systems Hanoi Office gt gt Vietnam Address Room 2907 Zhong Yin B D No 35 Renminzhong 2 Address Room C21 5th Floor Horison Hotel 40 Cat Linh Road Chengdu China e mail hongkonk vip 163 com Hanoi Vietnam Tel 86 28 8612 9151 Fax 86 28 8612 9236 Tel 84 4 736 6270 1 Fax 84 4 736 6269 W LS Industrial Systems Qingdao Office gt gt China W Dalian LS Industrial Systems co Ltd gt gt China Address 12th Floor Guodong building No52 Jindun Road Address No 15 Liaohexi 8 Road economic and technical Chengdu China e mail bellkuk hanmail net development zone Dalian China e mail lixk Igis com cn el 86 532 580 2539 Fax 86 532 583 3793 Tel 86 411 8273 7777 Fax 86 411 8730 7560 LS Industrial Systems constantly endeavors to improve its product so that SV iP5A 2008 11 Information in this manual is subject to change without notice LS Industrial systems Co Ltd 2004 All Rights Reserved
162. ication Mode Selection App mode 01 None 01 0 Factory Default None 0 This code sets the application mode Setting Range Description None Application mode is not selected MMC Multi Motor Control mode is selected in application group Related parameters APP 40 71 are displayed I O 76 79 Programmable digital Aux relay output is automatically set to MMC If less than 4 aux motors are connected the remainder relays can be used for other functions Caution 1 0 76 79 value is not initialized automatically even though None is set after setting In this case set the I O 76 79 again for desired selection MMC APP 02 PID Operation Selection APP Proc PI mode 02 No 02 0 Factory Default No This function can be used for Process control like flow pressure and air volume control To use this function set APP 02 proc PI mode to Yes PID control detects the amount of feedback from a sensor and compares it with the target value If the values differ this function produces an output 6 56 to eliminate the deviation In other words this control matches the feedback amount with the target value For HVAC or Pump applications the PID control can be used to adjust the actual output by comparing a feedback with a Set point given to the inverter This Set point can be in the form of Speed Temperature Pressure F
163. ification Transmission type Bus method Multi drop Link System Applicable inverter SV iP5A series Number of inverters Max 31 Transmission distance Within 1200m Max 700m desired Recommendable cable 0 75mm 18AWG Shield Type Twisted pair Wire Item Specification Installation C C CM terminals on the control terminal block Power supply Insulated from the inverter power supply 3 2 6 Check points on wiring 1 Electrical or mechanical interlock of MC1 and 2 is required for Inverter Bypass Operation Otherwise chattering may occur or input power may flow to inverter output damaging the inverter 2 Make the sequence to disable the Auto restart after power failure if required Otherwise inverter will be automatically restarted 3 Do not apply the voltage directly to control circuit input terminals such as FX RX 3 14 CHAPTER 4 OPERATION 4 1 Programming Keypads 411 LCD Keypad LCD keypad can display up to 32 alphanumeric characters and various settings can be checked directly from the display The following is an illustration of the keypad 2 7 The Program Button is 32 character background Z Z 22 2222 Z Z Z Z used to go into light LCD display The 2 programming mode to background tone is Z change data adiustable Z The Enter Button is used to enter changed data The Mode Button moves you through the seven T wi
164. in the electronic circuit can still be charged even after the power is turned off The correct output voltage can only be measured by using a rectifier voltage meter Other voltage meters including digital voltage meters are likely to display incorrect values caused by the high frequency PWM output voltage of the drive 7 4 2 Routine Inspection Be sure to check the following before operation The conditions of the installation location The conditions of the drive cooling Abnormal vibration Abnormal heating 7 4 8 Periodic Inspection Are there any loose bolt nut or rust caused by surrounding conditions If so tighten them up or replace them Are there any deposits inside the drive cooling fan If so remove using air Are there any deposits on the drive s PCB Printed Circuit Boards If so remove using air Are there any abnormalities in the various connectors of the drive s PCB If so check the condition of the connector in question Check the rotating condition of the cooling fan the size and condition of the capacitors and the connections with the magnetic contactor Replace them if there are any abnormalities 7 4 4 Megger Dielectric Test Perform megger test after inverter wiring is disconnected Test voltage should not be applied to the inverter Megger test should be conducted only for the main circuit not the control circuit Use DC 500V megger Dielectric test should not be conducted to the inverter Otherwise IGBT may be dam
165. inverter increases or decreases the output by delta frequency shown below Delta freq Slip Comp Freq Motor Rated slip Output current Motor No load current Motor rated current Motor No load current Output freq Reference freq Delta freq 6 30 FU2 40 46 Motor parameters is automatically determined by FU2 40 Motor selection Most suitable motor capacity corresponding inverter capacity is set as factory setting but the following parameters can be adjusted if necessary FU2 40 46 Motor related parameters for Slip Compensation Code LCD Display Description FU2 40 Motor select Select motor capacity FU2 42 Rated Slip Motor rated slip Hz FU2 43 Rated Curr Motor rated current rms FU2 44 Noload Curr Motor no load current rms FU2 45 Efficiency Motor efficiency FU2 46 Inertia rate Motor inertia rate Note Incorrectly set FU2 44 Motor No load Current value may weaken the Sensorless control Sensorless Sensorless vector speed control operation Use it when 1 high starting torque is needed at low speed 2 load fluctuation is high 3 rapid response is needed To use this function set FU2 40 46 Motor parameters and FU2 60 Control mode select properly If not using LG 220V 440V Class motor Set Yes in FU2 61 Auto tuning first before using this control Related parameters FU2 40 46 FU2 60 FU2 62 66 C
166. ip without using MMC Option Board Chapter 6 Parameter Description APP Aux Motor 4 Gi m Main Motor MMC Diagram Start freq2 45 49 99 Hz 45 4999 Factory Default 49 99 Hz 49 99 Start freq6 49 49 99 Hz 49 4999 Factory Default 49 99 Hz 49 99 Start freq7 50 49 99 Hz 50 4999 Factory Default 49 99 Hz 49 99 APP 41 Starting Auxiliary Motor Selection Starting Aux i 41 1 Factory Default 1 This code defines the starting auxiliary motor for MMC control The inverter turns on AUXI AUX2 AUX3 and AUX4 if the output frequency is over the frequencies set in APP 44 to APP 50 respectively the time is over APP 58 and pressure difference between reference and feedback value exceeds the value set in APP 71 Actual Pr Diff APP 51 57 Stop Frequency of Aux Motor 1 7 APP 42 Operation Time Display on Auto Change Auto Op Time 42 00 00 Factory Default 00 00 00 00 This code displays the operation time after Auto Change is accomplished Stop freql APP 43 The Number of Aux Motors Nbr Aux s 43 P 43 4 Factory Default 4 Sets the number of auxiliary motors connected to the inverter APP 44 50 Start Frequency of Aux Motor 1 7 APP Start freql 44 49 99 Hz vs 49 99 Factory Default 49 99 Hz 49 99 51 20 00 H
167. ither VI VIS I or V1 I or Pulse only selected item codes are displayed in I O 1 I O 19 18 Only user unit displayed when APP 02 or APP 80 is set to Yes after APP 06 is set to one of I V Pulse after then one of I O 86 I O 88 is set to either speed percentage Bar mBar kPa Pa 19 I O 30 I O 34 displayed only when one of I O 20 I O 27 is set to either JOG Speed L Speed M Speed I O 35 I O 42 displayed only when one of I O 20 I O 27 is set to Speed X 20 I O 52 I O 63 displayed only when one of I O 20 I O 27 is set to either XCEL L XCEL M XCEL H 21 70 74 I O 75 displayed only when one of I O 76 I O 79 is set to either FDT 1 FDT5 22 38400 bps can be set only when the external communication option card is installed 23 Only I O 92 I O 93 displayed when DRV 03 04 is set to int485 X X X X 00000000000 95 945 contact No Nc Set 00000000000 x x 52 52 6 52 6 53 53 53 6 53 6 54 6 54 5 14 Chapter 5 Parameter List APP GROUP Comm LCD Keypad Factory 1 to 99 APP 00 9700 Jump to Desired Code Jump code LCD Keypad Only APP 01 A 0 None 9701 Application Mode Selection App mode Q4 1 MMC 0 02 9702 PID Operation Selection Proc PI mode 1 Yes Keypad 1 Keypad 2 1 2 15 05 PID Auxiliary Reference 9705 Aux Ref Sel 1 2 1 27 Signal Selection V1 D Pulse Int 48
168. l remain hot for a couple of minutes Otherwise bodily injuries such as skin burn or damage could occur Do not apply power to a damaged inverter or to an inverter with parts missing even if the installation is complete Otherwise electric shock could occur e Do not allow lint paper wood chips dust metallic chips or other foreign material into the drive Otherwise fire or accident could occur PRECAUTIONS 1 Handling and installation 2 Wiring The iP5A series inverter can be heavy Lift according to the weight of the product Use a hoist or crane to move and install the iP5A series inverter if necessary Failure to do so may result in personal injury or damage to the inverter Do not stack the inverter boxes higher than the number recommended Install the inverter according to instructions specified in this manual Do not open the cover during delivery Do not place heavy items on the inverter Check that the inverter mounting orientation is correct Do not drop the inverter or subject it to hard impact Verify the ground impedance 100ohm or less for 230 V Class inverters and 10ohm or less for 460V class inverters Take protective measures against ESD Electrostatic Discharge before touching the pcb boards during inspection installation or repair The inverter is designed for use under the following environmental conditions Ambient temp Relative humidity Storage temp
169. low level etc The Set point and the feedback signals are provided externally to the inverter analog input terminals The inverter compares the signals in calculating total error which is reflected in the inverter output Note PID control can be bypassed to manual operation temporarily by defining one of the multifunction input terminals 1 8 P4 P6 to Open loop The inverter will change to manual operation from PID control when this terminal is ON and change back to PID control when this terminal is OFF P Control This is to compensate the error for a system input proportionally This is used to make the controller to respond fast for an error When P control is used alone the system is easily affected by an external disturbance during steady state I Control This is to compensate the error of a system integrally This is used to compensate the steady state error by accumulating them Using this control alone makes the system unstable PI control This control is stable in many systems If D control is added it becomes the 3 order system In some systems this may lead to system instability D Control Since the D control uses the variation ratio of error it has the merit of controlling the error before the error is too large The D control requires a large control quantity at start but has the tendency of increasing the stability of the system This control does not affect the steady state error directly
170. meter register execution Protocol rt i rotocol supported Broadcasting 9 2 4 Installation Connecting the communication line 1 Connect the RS485 communication line to the inverter s C C and CM terminals of the control terminals 2 Connect the CM terminal among inverters for stable communication 3 Check the connection and turn ON the inverter 4 If the communication line is connected correctly set the communication related parameters as the following 5 Install a repeater to upgrade the communication speed or longer than 1200mm communication line is used Repeater is required for upgrading communication quality in the noise high environment 9 2 Chapter 9 RS485 Communication Communication parameters Code Display Name Set value Unit Default DRV_03 Drive mode Drive mode Int 485 1 DRV 04 Freq mode Freq mode Int 485 KeyPad 1 KeyPad DRV_91 Drive mode2 Drive mode 2 1 1 Fx Rx 2 KeyPad 1 KeyPad 2 DRV_92 Freq mode2 Freq mode 2 VIS KeyPad 1 I VIH Pulse Programmable 4 20 27 MI M8 a Main drive Digital Inputs 90 Inv Inverter number 1 250 1 1200 bps Communication bp 91 Baud rate speed 4800 bps 9600 bps 9600 bps 19200 bps Operating mode axe IO 92 COM Lost uon FreeRun None communication Stop signal is lost Time to determine 93 COM Time Out whether 0 1 120 0 1 0 Communication signal 15 lost
171. n 3 For 110 280kW 150 350HP Main Power Circuit Dynamic Braking Unit Optional DB Unit Optional DB Resistor 3 6 R L1 DC Reactor Built in 0 AC Input O__O S L2 50 60 Hz O O Analog Power Source 12V i Programmable Digital Input 1 Speed L Frequency reference 0 12V V1S 12 12V E 1 Programmable Digital Input 2 Speed Frequency reference common terminal 9 gital Input 2 Sp 6 M2 quency 1 Programmable Digital Input 3 Speed H Frequency reference 0 20mA or 4 20 0 Fault Reset RST Analog Power Source 12 RST arn 9 12v 1 Inverter Disable BX BX 5 5 Jog Frequency Reference JOG 5 O M6 Output Frequency Meter Forward Run command FX 0 M7 Output Voltage Meter i Reverse Run command RX O O M8 Common for output meter signal Common Terminal Fault Contact Output less than AC250V DC30V 1A Programmable Digital Output Frequency Reference Pulse 0 100kHz O Common for Frequency Reference O O External motor thermal detection Q c RS485 Signal Q C Q RS485 Common Note 1 5G is Common Ground for Analog Meter Output SO S1 and External motor thermal detection ET 2 Use terminal V1 for V1 V1S 0 12V 12 12V input 3 DC Reactor is built basically in the inverters for 110 280kW 150 350HP 3 5 Chapter 3 Ins
172. n 19 Up Down Zero 20 21 RESERVE 22 Vl 23 VIS 24 1 25 VI 26 Pulse 27 Sub 28 Int 485 29 Option 30 Jog 31 PID 15 0 8000 R Network error Network malfunction 9 10 Chapter 9 RS485 Communication 9 5 1 operating status in Address E Common area Output frequency Forward Run command Reverse Run command Accelerating Decelerating Speed arrival Stopping Stop Forward running Reverse running lt Address usage area by groups gt DRV 9100 91FF FU1 9200 92FF FU2 9300 93FF 9400 94FF 9500 95 COM 9600 96FF APP 9700 97FF Address setting method to access the parameter using RS485 area assigned by inverter Address usage area by groups Code no Hex To check the content of I O 93 COM Time Out perform Read or Write the address 0x945D 9 11 Chapter 9 RS485 Communication 9 6 Troubleshooting Refer to the below chart when RS485 communication error occurs Status LEDs TXD RXD are not blinking Is RS232 485 converter power supply ON Apply the power to the converter see converter manual is the wiring of inverter and converter correctly conducted Check for the correct wiring see converter manual communication program on PC operating Start
173. n signal input is turned ON 2 motor operation is valid Parameter Name Code Description Programmable Digital Input 20 27 terminals setting 2 motor operation is available with Programmable Digital Input terminals 8 set to 7 4274 Func Parameter setting for 2 motor operation Setting parameters necessary to operate 2 motor such APP 20 APP 2 as base freq Accel Decl time Stall 7 Energy saving operation FU1 51 Energy Save Level tunes the inverter output voltage to minimize the inverter output voltage during constant speed operation Appropriate for energy saving applications such as fan pump and HVAC 4 16 Chapter 4 Operation 4 4 Operation Example Operation V F Control Analog Voltage Input V1 Operation via Terminal Example 1 FX RX Operation condition Control mode V F control Frequency command 50 Hz analog input via V1 terminal Accel Decel time Accel 15 sec Decel 25 sec Drive mode Run Stop via FX RX terminal Control terminal NPN mode Wiring 3p 9 0 9 R L1 U AC O S L2 0 0 113 w II G sw 50 0 lt 5 0 M8 RX S1 6 M7 FX M6 5G o gt M5 2 3C gt M2 gt M1 MES gt CM Potentiometer 2 kohm 1 2W V 5G Step Parameter setting Code Description p comme Made FU2 60 Set it to 0 V F Selection 2 Drive Mode
174. nation of M1 MB8 The frequency setting method of Speed 0 is decided by DRV 04 See I O 21 27 description for Step Freq 4 7 Binary Input Combination Output Step Speed Speed Speed Frequency Speed L M H 0 0 0 DRV 00 Speed 0 1 0 0 DRV 05 Speed 1 0 1 0 DRV 06 Speed 2 1 1 0 DRV 07 Speed 3 Note Speed 0 is the set value in DRV 04 DRV 04 data DRV 00 0 speed fred command source Digital command KeyPad 1 freq Keypad Digital command KeyPad 2 fed Keypad Vi Analog command Terminal freq V1S Analog command Terminal freq I Analog command Terminal freq Analog command Terminal freq Pulse Pulse command freq Terminal Int 485 xb Terminal req Ext PID Ext PID reference Keypad or frequency Terminal DRV 08 Output Current Current 08 0 0 A 08 00 Factory Default 0 0 A This code displays the output current of the inverter in RMS DRV 09 Motor RPM Speed 09 Orpm 09 0 Factory Default 0rmp 0 This code displays the motor speed in RPM while the motor is running Use the following equation to scale the mechanical speed using FU2 74 Gain for Motor Speed display if you want to change the motor speed display to rotation speed r min or mechanical speed m min Chapter 6 Parameter Description DR V Motor speed 120 F P FU2 47 Where F Output Frequency and P the Numb
175. ncy Freq V F Pattern Square Chapter 6 Parameter Description FU1 FU1 41 FU1 48 User V F Frequency and Voltage FU1 49 AC Input Voltage Adjustment FU1 gt User freq 1 VAC 440 0V 49 100 0 49 1000 Factory Default 100 0 100 0 It should be set correctly when inverter input voltage and standard input power rating is far different Otherwise it will cause inverter damage This set value affects inverter LV trip low voltage trip level Used only when line fluctuation exceeds its permissible range or input power far different to its standard value is applied Code_ LCD Display Default Setting AC Input o 5 FU1 49 Volt 100 73 115 Note As soon as FU1 49 value is set through button on the keypad its set value is applied 41 15 00 Hz 41 1500 Factory Default 15 00 Hz 15 00 User volt 1 42 25 42 25 Factory Default 25 25 1 U f 4 a7 0000 Factory Default 60 00 Hz 60 00 FU1 gt User volt 4 48 100 48 100 Factory Default 100 100 These functions are available only when User V F is selected in FU1 40 V F pattern Users can make the custom V F pattern by setting four points between FU1 32 Starting Frequency and FU1 31 Base Frequency Output Voltage 100 FU1 48 FU1 46 FU1 44 FU1 42 Output F FUI 41 S FU1 47 N SU
176. ne one of the Programmable digital input terminals to Exchange 2 Define one of the Programmable digital output terminals to INV line 3 Define one of the Programmable digital output terminals to COMM line Note Set I O 29 above 100 msec at Exchange operation This helps to prevent chattering and momentary malfunction Output Frequency Z Speed Search A FX CM ON Exchange ON A COMM line ON INV line ON ON gt gt tl t2 lt gt lt gt gt Inverter Commercial Inverter Drive Line Drive Drive t1 2 500msec interlock time AX CX configured as COMM line Exchange and INV line Chapter 6 Parameter Description I O Ssearch AX CX is CLOSED during the inverter is speed searching Ready AX CX is CLOSED when the inverter is ready to run MMC Automatically set to MMC when MMC is selected in 01 80 Fault Output Relay 3B 3C 1 0 Relay mode 80 010 80 010 Factory Default 010 010 This function is used to allow the fault output relay to operate when a fault occurs The output relay terminal is 3A 3B 3C where 3A 3C is a normally open contact and 3B 3C is a normally closed contact Bit Setting Display Description gt Time Fault output relay does 0 000 Bit 1 voltage trip not operate at Low LV Fa
177. njection braking frequency during decelerating Inverter cuts off its output Free run Coast to stop immediately when the stop signal is commanded Flux brake Fast stop is available by converting the regenerating energy into heat at the motor gt Caution Motor may be overheated due to frequent use of Flux Brake function Output Frequency A gt Time Output Voltage gt Time A Stop Command FX CM ON gt Time Stop Mode Decel 6 13 Chapter 6 Parameter Description FU1 Output Frequency Time Output Voltage gt Time FX CM ON Stop mode Free run Chapter 6 Parameter Description FU1 FU1 24 DC Injection Braking Hold Time FU1 25 DC Injection Braking Frequency FU1 26 DC Injection Braking Time FU1 27 DC Injection Braking Value FU1 DcBlk time 24 0 10 sec 24 0 10 Factory Default 0 10 sec 0 10 1 DcBr freq 25 5 00 Hz 25 5 00 5 00 Hz 5 00 Factory Default 1 DcBr time 26 1 0 sec 26 10 Factory Default 1 0 sec 10 DcBr value 27 50 27 50 Factory Default 50 50 introducing DC voltage to the motor windings this function stops the motor immediately Selecting DC Brake in FU1 23 activates FU1 24 through FU1 27 When FUI 23 Stop mode is set to DC Brake inverter decelerates until FU1 25 DC Injection Braking
178. nly displayed when FU1 23 is set to DC break 8 Only displayed when FU1 33 is set to Yes 9 FU1 41 48 Only displayed when FU1 40 is set to User V F 10 Only displayed when FU1 51 is set to Manual 11 Only displayed when FU1 66 is set to Yes 31 Only displayed when FUN 28 is set to Yes 5 6 Chapter 5 Parameter List IFU2 GROUP Adj Run 1 to 95 9300 Jump to desired code Jump code Use Only LCD 40 6 24 Keypad toin a ast trip trip frequency current None uc Fruz o4 9304 Lasttipa Lastwip4 atthe time of fault None 624 be seen FU2 06 9306 trips trips 0 6 24 pel 9307 Dwell Frequency Coley Oe X 3 1 9308 Dwell Frequency Dwell freq FU1 32 to FU1 30 5 Hz EE 930A Frequency Jump Selection Jump freq 0 No oe un ump lo 1 10 Hz ae Jump Frequency 1 Low jump 0 to FU2 12 930C Jump Frequency 1 High jump Hi 1 FU2 11 to FU1 30 15 Hz EN En 930D Jump Frequency 2 Low jump lo 2 0 to FU2 14 20 Hz EXE 930 Jump Frequency 2 High jump Hi 2 FU2 13 to FU1 30 25 Hz FU2 15 930 Jump Frequency 3 Low jump lo 3 0 to FU2 16 30 Hz EN FU2 16 9310 Jump Frequency 3 High jump Hi 3 FU2 15 to FU1 30 35 Hz E FU2 20 9314 Power Start Selection Power on run 0 No as 9315 Restart after Fault Reset RST restart 0 0000 to 1111 9316 Spe
179. nly the above COM group displayed when the corresponding option board is installed Refer to the communication option manual for details LonWork and BACnet communication will be available later 31 61 66 is used for LonWork and BACnet communication 5 20 CHAPTER 6 PARAMETER DESCRIPTION 6 1 Drive group DRV DRV 00 Command Frequency Output Current LCD Freq 00 0 00 Hz F 000 Factory Default 0 00 Hz 0 00 1 Digital frequency setting When DRV 04 Frequency Mode is set to 0 Keypad 1 or 1 Keypad 2 command freq is settable less than FU1 30 Maximum Frequency 2 Monitoring function setting Command frequency displayed during stop Output current frequency displayed during run Analog digital frequency command source setting DRV 04 Frequency Mode When DRV 04 Frequency Mode is set to V1 VIS I V1 or Pulse frequency command is set via I O 01 16 Analog Frequency command Refer to I O 01 16 for detail description When setting APP 02 PID operation selection and or APP 80 Ext PID operation select to Yes I O 86 88 parameter settings become available Changing I O 86 88 value will affect all of the unit display for reference values such as DRV 00 and I O 01 16 See the related parameter description on the manual for more When APP 02 PID operation selection is set to Yes with APP 04 PID Aux speed selection to No the
180. nnect power factor capacitors surge arrestors or radio noise filters to the output side of the inverter CHAPTER 2 SPECIFICATION 2 1 200 230V Class 5 5 30kW 7 5 40HP Model Number SVxxxiP5A 2 Capacity 15 11 A 4 110 110 Normal Duty 150 1 Minute Heavy Duty 0 01 120 Hz 200 230 V 3 200 230 V 15 10 50 60 Hz 5 IP00 UL Open 4 9 10 8 6 13 2 6 13 2 13 28 7 13 5 29 8 20 44 1 20 44 1 110 1 Minute Normal 5 5 7 5 10 15 25 em Ee QI s 85 m in 12 16 2224 9 6 DCL Type 150 overload 150 1 Minute Heavy Duty 0 01 120 Hz 380 480 3 380 480 V 15 10 96 50 60 Hz 5 96 IP20 UL Typel IP00 UL Open Weight kg abs Simard Type 49009 6032 60132 125276 130287 204444 2084 1 ei S sht ke 935629J 1936G829 263 83 265683 2 1 Chapter 2 Specification 2 3 380 480V Class 37 90kW 50 125HP Model Number SVxxxiP5A 4 Capacity Current A 110 overload Output ratings General load Current A 150 overload 150 1 Minute Heavy Duty 0 01 120 Hz 380 480 VO 30 380 480 V C15 10 50 60 Hz 5 Protection degree IP00 UL Open Weight kg Ibs Standard Type 27 59 5 27 59 5 29 64 42 92 6 4
181. nnection of up to 31 drives with multi drop link system 3 Noise resistant interface 9 1 2 Connection guide for RS485 communication with PC PLC and RS232 485 RS 232C 485 Converter or USB485 Sa REPEATER is not a required item but helps communication in long distance communication or high noise environment 9 1 3 Before installation Before installation and operation this should be read thoroughly If not it can cause personal injury or damage to other equipment 9 Chapter 9 RS485 Communication 9 2 Specification 9 2 1 Performance specification Item Specification Transmission form Bus method Multi drop Link System Applicable inverter 5 5 series Connectable drives Max 31 Transmission distance Max 1 200m Within 700m Recommended Recommended wire 0 75mm 12AWQG Shield Type Twisted Pare Wire 9 2 2 Hardware specification Item Specification Installation Use C C CM terminals on control terminal block Power supply Use Insulated power from the inverter power supply 9 2 3 Communication specification Item Specification Communication speed 19 200 9 600 4 800 2 400 1 200 bps selectable Communication system Half duplex system Character system Binary 8 bit Stop bit length 1 bit Error check CRC16 2 byte Parity bit None Parameter Read Write Monitoring para
182. nput to be valid after the I O 95 Input checking time elapses Factory Default 110 C 10 Output Inverter Overheat protection is activated regardless of freq Hz I motor temp setting condition 1 Code Bit set Function On Off gt EIN i Motor overheat trip B setting tripped at 1 0 Spd0 8 40 8 40 SpdO Spd7 Spd7 5 47 Spd 2 98 Reserved 1 0 i i External temperature sensor 1 0 selection PTC NTC ON Speed H i Caution Bit 2 is reserved for future use Input checking time Input checking time gt Input checking time 6 54 Specification of External PTC NTC Thermistor Chapter 6 Parameter Description I O Resistance Measurable Sensor Resistance by temperature based on 25 Temp range R T 1 A Measured temp 25 B Measured temp 1 5 25 1 0 125 7 635 107 B 1 371 X10 NTC 2 545 5 See the table below for NTC resistance by temperature 0 150 Note Measurable temp range varies by thermal sensors Select the sensor after checking the measurable temp range specification NTC resistance according to temperature Resista Resista Tem Resista Tem Resista Tem Resista Tem Resista Tem Resista Memp nce Temp nce p nce p nce p nce p nce p nce HR Wapa TP
183. o the DB Unit s B1 B2 terminals Thermal sensor terminal of DB resistor Normal temperature Ambient Contact ON TH1 TH2 closed TH1 TH2 DB resistor overheated Contact OFF TH1 TH2 Open Wire it to the inverter terminal defined as External Trip 8 4 4 Dimensions Group Dynamic Braking Unit R US O BI RESSTOR 26 vo IM UNIT 22 T P N 2 2 owane 7 Bi BRAKING UNIT LS 8 5 Chapter 8 Options Unit mm Chapter 8 Options Mem A Chapter 8 Options Group 3 Unit mm A 1 Z p Dynamic Braking Unit E P 5 Monitoring LEDs Group LED Description OHT When heat sink is overheated and the level exceeds its GREEN setting limit overheat protection is activated and OHT LEFT LED is turned ON after DBU s signal is shut off POWER POWER LED is turned ON upon inverter Power ON O O O RED because normally it is connected to the inverter OHTPOWE RUN GREEN RUN LED is blinking while DBU is operating normally RIGHT by motor regenerating energy 8 7 Chapter 8 Options Group 2 Group 3 LED Description RESET Press this switch to release OCT FAULT status Pressing this turns the OCT LED off POWER POWER LED is turned ON upon inverter Power ON GREEN _ because normally it
184. ode LCD display Parameter FU2 62 RS Stator resistance FU2 63 Lsigma Leakage inductance FU2 65 SL P gain Sensorless P gain FU2 66 SL I gain Sensorless I gain Guide for Optimal Use of Sensorless Vector Control For optimal use of the sensorless control the following conditions should be met If one of the following conditions is not satisfied the inverter may malfunction due to insufficient torque irregular rotation or excessive motor noise In this case it is recommended to use V F control 6 31 Chapter 6 Parameter Description FU2 Use a motor capacity that is equal to or one horsepower level lower than the inverter capacity Two types of motor parameters can be set for one inverter but use only one type for sensorless control Use LG 220V 440V 0 4kW 30kW class motor If other makers motor or a LG 220V 380V dual rating motor is used utilize the auto tuning feature in FU2 61 Auto tuning before starting Set appropriate values for the electronic thermal function the overload limit function and the stall prevention The set values should exceed 100 of the rated motor current When DR V 04 Frequency Mode is set to VIS TI or V1 T wiring should be conducted to eliminate potential noise influence with the frequency reference Pole number of the motor should be 2 pole 4 pole or 6 pole The distance between the inverter and the motor should not exceed 100m 328 f
185. ommon area gt Area accessible regardless of inverter models Note 3 Address Parameter Data value 0x0000 Inverter model 9 SV iP5A 0x0001 Inverter capacity 5 SkW 7 5HP 6 11kW 15HP 8 18 5kW 25HP A 30kW 40HP C 45kW 60HP E 75kW 100HP 10 110kW 150HP 12 160kW 250HP 14 280kW 350HP 16 375kW 500HP 5 7 5kW 10HP 7 15kW 20HP 9 22kW 30HP B 37kW SOHP D 55kW 75HP F 90kW 125HP 11 132kW 200HP 13 220kW 300HP 15 315kW 400HP 17 450kW 600HP 0x0002 Inverter Input Voltage 0 220V Class 1 400V Class 0x0003 S W Version Ex 0x0100 Version 1 00 0x0101 Version 1 10 0x0005 Frequency Reference R W 0x0006 Run Command Note 1 R W BIT 0 Stop S BIT 1 Forward run F BIT 2 Reverse run R BIT 3 Fault reset 0 gt 1 BIT 4 Emergency stop BIT 5 Not used BIT 6 BIT 7 Run Stop command source O Terminal 1 Keypad 2 Option 3 Int 485 8 12 Freq reference 0 16 Multi step speed freq 0 2 16 17 19 UpDown Up Down UD Zero 20 21 RESERVED 22 25 Analog V1S I 26 Pulse 27 Sub 28 Int 485 29 Option 30 Jog 31 PID IBIT 15 set when Network error 0x0007 Acceleration Time 0 1 0x0008 Deceleration Time 0 1 sec IR W 0x0009 Output Current 0 1 A R 0x000A Output Frequency 0 01 Hz R 0x000B Output Voltage 0 1 V R
186. ool Motor Type 9240 Overload Warning Level OL level 1 Forced cool 9241 Overload Warning Time 0 to 30 sec 30 to 110 TER 9242 Overload Trip Selection OLT select 1 64 1 65 6 6 6 6 6 ri 1 66 Ee 11 9243 Overload Trip Level OLT level 30 to 150 FUI 68 9244 Overload Trip Delay Time 0 to 60 sec FU1 69 9245 Input Output Phase Loss 000 to 111 Bit Set Protection Selection Stall 30 to 120 9248 Accel Decel Change Acc Dec ch F Frequency Delta freq l 9246 Stall prevention Mode Stall prev 000 to 111 Bit 5 5 280kW 30 to 150 9247 Prevention Stall level Level 315 450kW 0 to FU1 30 Reference Frequency for Max freq 9249 Accel ahd Decel Acc Dec freq 5 5 FU1 67 FU 1 70 71 72 1 73 110 96 10 sec 0 No 120 60 sec 100 000 Bit 100 0 Hz 0 Max freq D N D Chapter 5 Parameter List LCD Keypad Display Factory Setting Range Default Description Accel Decel Time Scale Time scale 0 1 sec 1 0 1 sec 2 Gs s 925A Safety STOP Inertia Rate STOP Inertia 1 to 9999 Iu 777 The gray highlighted codes are hidden parameters and will appear when the related functions are to be set 5 Only displayed when FU1 02 FU1 03 is set to S Curve 6 Only displayed when FU1 20 is set to DC start 7 O
187. operation selection and APP 80 Ext PID operation selection is set to Yes and then select the desired unit Percent Bar mBar kPa and Pa among in I O 87 I user unit selection Code Default Setting Code Default Setting 1 aen tz 1 en tz yo 992 1 9 ope pus 10 opem pus I OP I filt a as 06 10 Factory Default 10 ms 10 This is the filtering time constant for I signal input If the I signal is affected by noise causing unstable operation of the inverter increase this value Increasing this value makes response time slower 1 I curr 1 07 4 00 mA 07 4 00 I O I curr x2 09 20 00 mA 09 20 00 Factory Default 20 00 mA 20 00 This is the maximum current of the I input at which inverter outputs maximum frequency I O I freq y2 10 60 00 Hz 10 60 00 Factory Default 60 00 Hz 60 00 This is the inverter output maximum frequency or target value when there is the maximum current input I O 09 on the I terminal Reference Frequency target value I O 10 I O 08 Analog Voltage Input I O 07 I O 09 Reference Frequency vs Analog Current Input 4 to 20mA Factory Default 4 00 mA 400 This is the minimum current of the T input at which inverter outputs minimum frequency 0 I freq yl 08 0 00 Hz 08 0 00 Factory Default 0 00 Hz
188. or future use 22 Speed H Up Up drive Down Down drive Factory Default Speed H 2 3 Wire 3 wire operation n Ext Trip External trip Pre heat Motor Pre heat function O iTerm Clear Used for PID control 1 Exchange between PID mode Programmable Digital input terminals can be defined V F mode for many different applications The following table LOC REM Exchange between Drv 03 04 and shows the various definitions for them Div Analog hold Hold the analog input signal XCEL stop Disable Accel and Decel Code LCD display Default Setting P Gain2 Used for PID control I O 20 MI define SPEED L Reserved Reserved for future use LO 21 M2define SPEED M Interlock1 10 22 M3 define SPEED H opera Interlock3 sed for operation I O 23 MA define Reset See the Tnterlock4 I O 24 M5 define BX table below Speed X Additional Step frequency selection I O 25 M6 define JOG Reset Reset 26 7 define FX BX Emergency stop J Jo 1001 Bis denne RX FX F MU Run Stop Note BX is Emergency Stop key Parameter RX Reverse Run Stop setting is disabled when BX is ON Ana Change Analog input Switch over Pre excite Pre excitation Ext PID Run External PID Run Stop 6 41 Chapter 6 Parameter Description I O 0 28 Terminal Input Status 0 31 42 Step Frequency 4 5 6 7 8 9 10 11 I O In status NONE 28 0000 28 00000000000 Step freq 4 31 4000 Factory Default 000
189. or smooth acceleration Setting it too short may deteriorate the starting performance In case of the inverters for 110 450kW 150 600HP the factory default of Accel Decel Time is 60 0 90 0 sec respectively Chapter 6 Parameter Description DRV DRV 03 Drive Mode Run Stop Method Drive mode 03 Fx Rx Factory Default 1 03 1 Fx Rx 1 1 Select the source of run stop command Setting Range Description Keypad Run Stop control by Keypad Run Stop control by Control Terminals FX RX Method 1 ed FX Forward Run Stop RX Reverse Run Stop Run Stop control by Control Terminals FX RX Method 2 Run Stop command RX Forward Reverse selection Int 485 Run Stop control by RS485 DRV 04 Frequency Mode DRV Freq mode 04 Keypad 1 04 0 LCD XCEL XCEL XCEL Code Name Default display H M L Acc time DRV 01 Acc time 0 0 0 0 20 sec Dec time DRV 02 Dec time 0 0 0 0 30 sec Acc time I O 50 1 0 0 1 20 time I O 51 DEC 1 0 0 1 20 sec Acc time 52 2 0 1 0 30 time I O 53 DEC 2 0 1 0 30 time I O 54 ACC 3 3 0 1 1 40 sec Dec time I O 55 DEC 3 0 1 1 40 sec Acc time I O 56 4 1 0 0 50 sec Dec time I O 57 DEC 4 4 1 0 0 50 sec Acc time I O 58 5 1 0 1 40 sec Dec time
190. otor Jog oe 0 es exchange 1st 2nd M4 3A motor 0 M3 3C select M2 B A Step Parameter setting Code Description 1 Control Mode Selection FU2 60 Set it to 0 V F 2 Drive mode DRV 3 Set it to 1 3 Frequency Mode setting DRV 4 Set it to 0 keypad 1 1 motor freq setting imuta 10 20 Set MI to 2nd Func 5 21 Set 2 to Speed L 2 motor freq setting input terminal M2 6 Freq setting for 1 motor DRV 0 Set it to 50 Hz Accel Decel time setting DRV 1 for 15 motor DRV 2 8 Freq setting for 2 motor DRV 5 Set it to 10 Hz Accel Decel time setting APP 20 for 2 motor APP 21 Set Accel Decel time to 15 sec 25 sec Set Accel Decel time to 30 sec 50 sec Set it as main motor by turning M1 M2 Output relay OFF 10 1 motor operation Run the motor in FWD REV direction using FX RX terminal Set 274 motor parameters by turning terminal ON Change the freq setting to 20 Hz by turning terminal M2 11 2 motor operation ON Change to 2 motor terminal by turning output relay ON Run the motor in FWD REV direction by terminal FX RX 4 18 Chapter 4 Operation Operation 5 5 a V 3 F control Analog input V1S Operation via terminal FX RX Operation condition Control mode V F control Frequency command Setting 50 Hz via Analog input V 1S Ac
191. otor Current ETH cont 120 62 120 Factory Default 120 120 This is the current at which the motor can run continuously Generally this value is set to 100 which means the motor rated current set in FU2 43 This value must be set less than FU1 61 ETH I min Note The set value is the percentage of FU2 43 Rated Motor Current 6 19 Chapter 6 Parameter Description FU1 1 Motor type 63 63 Self cool Factory Default Self cool To make the ETH function Motor i t work correctly the motor cooling method must be selected correctly according to the motor Self cool is a motor that has a cooling fan connected directly to the shaft of the motor Cooling effects of a self cooled motor decrease when a motor is running at low speeds The Motor is easily heated at low speed compared to the motor at high speed with the same current The motor current is derated as the motor speed decreases as shown below Forced cool is a motor that uses a separate motor to power a cooling fan As the motor speed changes the cooling effect does not change FU1 62 Electronic thermal level for continuous set value is applied regardless of operating frequency Output Current T iacu 100 95 65 20Hz 60Hz Load Current Derating Curve Load Current ETH 1 min ETH cont Trip Time minute Motor i t Characteristic Curve Note Despite the motor curren
192. p Aux motor nuunuuumuas L z Aux motor stop freq APP 51 57 Aux motor Inverter Decel Time when starting delay number of Pump increase time APP 58 61 Aux motor active condition Main motor speed exceeds Aux motor starting frequency APP 44 50 for the time over APP 58 Aux motor starting delay time Difference between PID reference and Feedback value exceeds APP 71 Starting Aux motor pressure difference APP 44 50 Frequency to turn Aux motor ON It is set the same as main motor frequency outputting equally when aux motor is turned ON APP 58 It should be set greater than system delay time APP 71 It is set by comparing the pressure difference when Aux motor is turned ON and that of Aux motor starting frequency APP 61 This is the time inverter frequency is decreased after Aux motor is turned ON It should be set higher than System delay time but it causes Aux motor ON state to become too long 4 motor tart freq 44 50 6 69 Chapter 6 Parameter Description APP Aux motor stopping condition and output Pressure air volume adjustment Inverter turns off the Aux motors when flow rate or flow pressure is too large due to decreased load For Inverter to turn off Max 4 Aux motors automatically 4 stopping frequency should be set separately 7 motors available with Option board Feedback Threshold d Aux motor stop freq APP 51 57 Inve
193. peration starting method Parameter Name Code Description Motor starting method FU2 20 FU2 20 Power on run Sustingdueth d FU2 21 FU2 21 Restart after Fault Reset FU2 25 FU2 25 Number of Auto Restart Attempt FU2 26 FU2 26 Delay Time Before Auto Restart See parameter description for more details Speed search function is available during Accel trip FU2 22 4 Speed Search FU2 23 instant power failure restart after fault reset and Speed Selection FU2 24 search at auto restart See parameter description for more details 4 14 4 3 3 Application function setting 1 PID operation Chapter 4 Operation Inverter can be used to exercise process control e g flow rate air volume or pressure via PID feedback control Parameter Name Code Description PID control setting APP 02 APP 17 Parameters for PID control setting gt See Chapter 6 PID feedback operation 2 Ext PID operation It is used for External PID feedback control Parameter Name Code Description ExtPID setting APP 80 APP 97 Parameters for Ext PID See Chapter 6 External PID operation 3 Pre PID operation It helps to begin smooth start of the PID control Parameter Name Code Description PrePID setting APP 74 APP 76 Parameters for Pre PID operation See Chapter 6 Pre PID operation 4 MMC operation Inverte
194. play Setting Range Default yis Page 0 No APP 95 975F ExtPID Output Inverse ExtOut inverse prm 0 No es APP 97 9761 ExtPID Loop Time Ext Ext LoopTime Time 50 to 200 100 msec 6 70 4 The gray highlighted codes hidden parameters and will appear when the related functions to be set 24 MMC Multi Motor Control function is applied to the inverters only for 5 5 90kW 7 5 125HP 25 Only APP 03 APP 17 displayed when 02 is set to Yes 5 5 90kW 7 5 125HP Only APP 03 17 and APP 63 APP 65 displayed when 2 is set to Yes 100 450kW 150 600HP 26 If APP 04 is no set DRV 04 setting will be reference of processPID And APP 05 setting will be ignored 27 If APP 04 is set APP 04 will appear And APP 05 setting value will be reference of processPID DRV 04 setting will be ignored 28 Only APP 20 APP 29 displayed only when one of I O 20 I O 27 is set to either 2nd Func 29 Only APP 40 APP 71 displayed when 01 is set to MMC 30 Only APP 81 APP 97 displayed when APP 80 is set to Yes 5 18 Chapter 5 Parameter List EXT GROUP Adj Comm LCD Keypad Factory 00 9500 Jump Code Frequency Current 40 9528 Current Output AM1 mode Voltage Terminal 1 1 Selection DC link Vtg requency Ext PID Out 9206 Adjust Gain of Current AM1 adjust 10 200 100 Output Terminal 1 CO1 Ref
195. pm when direction of motor rotation and reference command is opposite 2 DC start is disabled when FU1 21 or 22 is set to 0 3 DC start is deactivated in Sensorless mode 4 It is possible to occur No Motor Trip in case that there is output phase loss when DC start is operated Inverter starts acceleration after FU1 21 Starting DC Magnetizing Time while FU1 22 Starting DC Magnetizing Voltage is operated Code LCD Display Default Setting FU1 21 DcSt time 0 sec 0 60 sec FU1 22 DcSt value 50 96 0 150 96 Output Frequency FU1 22 5 Time Output Voltage FUI 21 gt Time Output Current Time FU1 21 Starting DC Magnetizing Time D1 FU1 22 Starting DC Magnetizing value ON FX CM Time DC start Operation FU1 22 Starting DC Magnetizing Value is DC Current amount applied to the motor and is set as percent of FU2 43 Motor Rated Current Note Do not set FU1 22 Starting DC Magnetizing Value higher than Inverter Rated Current Otherwise Motor Overheating or Overload Trip may occur FU1 23 Stop Mode 1 Stop mode 23 Decel 23 0 Factory Default Decel 0 Sets the stopping method for the inverter Setting Range Description Decel Inverter stops by the deceleration pattern Inverter stops with DC injection braking Inverter outputs DC voltage De brake when the frequency reached the DC i
196. r controls a whole system by controlling Main motor connected directly to the inverter and Aux motors connected to the inverter relays and operated via relay On Off Parameter Name Code Description MMC setting APP 40 APP 71 I O 20 27 Parameters for operation gt See Chapter 6 MMC operation 4 15 Chapter 4 Operation 5 Jog and Multi speed operation Parameter Name Code Description If I O 20 27 are set to Speed H Speed M Multi funct t ne ve ke mpu I O 20 27 Speed L multi speed operation up to speed 17 is terminal setting available Filter time constant l O 29 Effective for eliminating noise in the freq Setting for input terminal circuit Speed reference DRV 05 07 valie l O 31 1 0 42 Speed reference value for each step setting Accel Decel ti F e I O 50 63 Accel Decel time for each step setting setting for each step Jog freq I O 30 Jog freq for jog operation setting Speed X Speed H Speed M Speed L JOG Speed Command Parameter value 0 0 0 0 0 Speed 0 DRV 00 0 X X X 1 Jog freq 20 0 0 0 1 0 Speed 1 DRV 05 0 0 1 0 0 Speed 2 DRV 06 0 1 0 Speed 13 40 1 1 1 0 0 Speed 14 41 1 1 1 1 0 Speed 15 42 6 2 motor operation 2 function setting is required to run the two motors by one inverter by exchange If the terminal defined for 2 functio
197. r to run both FWD REV directions 4 19 Chapter 4 Operation Note If the inverter is operated without wiring a motor trip occurs as below because the protection function is active automatically In this case refer to the related parameters FU1 57 59 Trip is reset if the inverter is powered down and up once again In case that a simple trial run is needed such as a check on basic operation state without a wiring a motor FU1 57 No Motor Sel should be set to No 4 20 Chapter 5 Parameter List CHAPTER 5 PARAMETER LIST 5 1 Parameter groups The parameters of SV IP5A Series are divided into 5 function groups in accordance with the application Their names principal contents and LCD keypad displays are shown below Target Frequency and Accel Decel Time etc Basic parameters Maximum Frequency and Protection etc Parameters regarding basic functions Programmable Digital terminal Define and Input Output Group Analog Command etc Parameters necessary for sequence configuration Application Group PID MMC and 2 motor etc APP Parameters regarding application functions Function2 Group Frequency Jump and Frequency Limit etc FU2 Parameters regarding application functions 5 5 1 Chapter 5 Parameter List 5 2 Parameter list DRV Group Adj Command Frequency E motor run Reference Cmd freq 0 to FU1 30 Hz 0 Hz Frequency during motor stop Output Curr
198. rip or raising it when occurring LV Trip during Safety STOP operation Chapter 6 Parameter Description FU2 6 3 Function 2 Group FU2 Note There are WDOG error EEP error and ADC Offset for the inverter Hardware Fault and FU2 00 Jump to desired code the inverter will not reset when H W fault occurs FU2P Jump code 00 1 Factory Default 1 Repair the fault before turning on the power FU2 gt Erase trips 06 No Jumping directly to any parameter code can be accomplished by entering the desired code number This code is available only with LCD keypad Factory Default No This function erases all fault histories of FU2 01 to FU 05 from the memory However FU2 83 Last Trip Time cannot be reset FU2 01 Last trip 1 FU2 02 Last trip 2 FU2 03 Last trip 3 FU2 04 Last trip 4 FU2 05 Last trip 5 FU2 06 Erase Trips FU2 Last trip 1 01 None 01 nm Factory Default None nm 2 Last trip 5 05 None 05 rm Factory Default None nm This code displays up to five previous fault trip status of the inverter Use the PROG A and Y key before pressing the RESET key to check the fault content s such as output frequency output current and whether the inverter was accelerating decelerating or in constant speed at the time of the fault occurred Press the ENT key to exit FU2 83 Last Trip Time is the time elapsed after last
199. rol terminal NPN mode Wiring 2a INPUT 2 M8 RX M7 FX M5 M 3A O M3 3C M2 3B O M1 CM Potentiometer 2 kohm 1 2W V v1 5G Step Parameter setting Code Description 1 Drive Mode DRV 3 Set it to 1 Fx Rx 1 2 Frequency Mode DRV 4 Set it to 2 V1 Analog input 3 20 EZ ied DRV 0 Set freq command 50 Hz via V1 potentiometer command setting 4 DRV 1 Set Accel time to 10 sec in DRV 1 DRV 2 Set Decel time to 20 sec DRV 2 Motor starts to rotate in Forward direction at 50Hz with Accel time 10 sec when FX terminal is turned 5 Terminal FX M7 I O 26 ON Motor decelerates to stop with Decel time 20 sec when FX terminal is turned OFF When RX terminal is turned ON motor starts to rotate in Reverse direction at 50 Hz with Accel time 10 sec When it is OFF motor decelerates to stop with Decel time 20 sec 6 Terminal RX M8 I O 27 4 9 Chapter 4 Operation 4 2 4 Operation via Keypad Setting DRV 03 Drive Mode Run Stop method 0 Keypad DRV 04 Frequency Mode Freq setting method 0 Keypad 1 1 Check the LCD display when Power ON Otherwise change the setting as shown above DRVRK K 0 0 A 00 STP 0 00Hz 2 Set the Ref Freq to 60 Hz using PROG ENT SHIFT A keys Set freq is displayed during stop DRV 0 0 00 SIP 60 00Hz
200. rter Accel Time when stopping delay number of Pump decrease time APP 59 APP 60 Aux motor Aux motors are opened when main motor rotates below APP 51 57 Aux motor stopping frequency for the time over APP 59 Aux motor stopping delay time and pressure difference between PID reference and Feedback value exceeds the set value in APP 71 Aux motor starting stopping pressure difference 51 57 The Aux motors are turned off at this frequency It is set as dF whose output matches when Aux motor is off dF Aux motor On Freq Aux motor Off Freq APP 59 It should be set higher than System Delay Time APP 60 This is the time inverter frequency is increased after Aux motor is turned OFF It should be set higher than System delay time but it causes Aux motor OFF state to become too long Chapter 6 Parameter Description APP APP 71 Pressure Difference for Aux Motor Stop Aux Pr Diff 71 2 n 2 Factory Default N N It sets the pressure difference between when Aux motors are ON and Aux motor starting frequency though time set in APP 76 elapses inverter signals system malfunction It is also user settable to fit for the system in use APP 80 97 External PID operation APP 74 75 76 Pre PID Operation Freq Exit Delay PrePID Freq 74 0 00 Hz 4 0 00 Factory Default 0 00 Hz 0 00 PrePID Exit 79 0 0 5 00 Facto
201. rting freq of the motor Note No load current for Sensorless control is not entered by auto tuning Therefore enter the no load current value in V F operation When other than LS standard motor is used set this value according to the motor in use for better performance 5 Auto tuning of motor constant This parameter enables auto tuning of the motor constants If FU2 61 is set to Yes and press the enter key Rs Lsigma values begin tuning with the motor stopped Refer to motor nameplate for the rest of other parameters Parameter Name Code Description Auto tuning FU2 61 No Yes Note Motor no load current and slip freq should be set correctly for safe and better performance Be sure to check these values and set them properly Refer to Chapter 5 FU2 40 66 for more 4 3 2 Advanced function setting SV 1P5A inverter features advanced function parameters to maximize efficiency and performance of the motor It is recommended to use the factory setting unless parameter value change is inevitable 1 V F control Parameter Name Code Description Use it according to load characteristics If User V F is selected V F Pattern FU1 40 user can select the optimum output V F characteristic for the application and load characteristics in FU1 41 FU1 48 Used to output torque in an intended direction Inverter stops acceleration for the preset FU2 08 Dwell time while running at Dwell frequency FU2 07 an
202. run stop command setting and the setting is ON the inverter operation can be changed to Option or RS485 operation without changing parameters The set values in DRV 92 Frequency Mode 2 and DRV 91 Drive Mode 2 are applied to the Option or RS485 operation Note To switch to RS485 communication operation during Main drive operation Stop the inverter first and disable Main drive and connect RS485 communication Analog hold When there is an analog input signal for frequency reference and Analog hold terminal is ON inverter fixes its output frequency regardless of the frequency reference When the terminal is OFF the actual frequency reference will be applied This function is useful when a system requires constant speed after acceleration or freq reference is not necessary to be changed Analog frequency reference Reference Frequency 1 Output Frequency Tim MI CM Analog hold ON gt Tim Analog hold Operation XCEL stop Inverter stops accelerating and decelerating when this terminal is ON P Gain 2 This function 15 used to change P Gain during PID operation When this terminal is ON PID controller changes P Gain to PID P2 Gain Refer to PID Control Block Diagram 6 46 Interlock 1 2 3 4 This function is used for MMC operation When MMC is selected in APP 01 and interlock is set M1 M2 M3 and M4 are automatically assigned for Interlock function Therefore
203. ry Default 0 0 0 0 PrePID dly 76 600 sec 76 600 Factory Default 600 sec 600 Pre PID operation is a new function for smooth PID operation For example before pump operation is started Pre PID fills water in the pump and pipe Or Accel Decel operation is performed before coil winding machine s speed reaches a certain level e APP 74 Frequency before PID operation begins It is the inverter target frequency to be output until Pre PID operation is finished when Inverter Run signal is ON and Pre PID operation is selected e APP 75 condition to activate PID operation User sets the value which is considered enough to start PID operation compared to feedback value during Pre PID operation If the feedback value exceeds the set value in APP 75 Pre PID operation ends and PID operation begins e APP 76 Pre PID delay time When feedback value is less than APP 75 value even 6 70 Ext Ref Sel 81 3 81 KeyPad Factory Default KeyPad 3 Ref Perc 82 50 00 82 50 00 Factory Default 50 00 50 00 APP 80 80 ExtPI Ext PI mode 0 No 1 81 Ext Ref Sel 3 Key Pad 5 5 Kor Pad 7 D V1 2 Pulse APP 80 96 setting value is the same as APP 02 17 APP 83 Ext Fbk Sel 0 1 APP 82 Ext PID Ref value is settable when 81 Ext PID Ref selection is set to Keypad 97 Ext PID Loop Time sets the time to activate E
204. s far different between the factory set value and an actual value set the proper value in FU2 46 Load Inertia for optimum use of the Safety Stop function When the load inertial is large trip may occur during this function In this case increase the FU2 46 Load Inertia value little by little to find the proper value For more stable Safety 6 14 Stop Function see FU1 90 Safety Stop Inertia Rate gt Caution This function is effective for high load inertia FU1 29 Line Frequency Line Freq 29 60 00 Hz 29 60 00 Factory Default 60 00 Hz 60 00 It sets input power frequency Set 50 or 60Hz in FUI 29 Line Frequency gt Caution If line frequency is changed related frequencies such as Max frequency Base frequency are automatically changed To set the related frequencies different to line user should set the codes manually FU1 30 Maximum Frequency FU1 31 Base Frequency FU1 32 Starting Frequency 1 freq 30 60 00 Hz 30 60 00 Factory Default 60 00 Hz 60 00 1 Base freq 31 60 00 Hz 3l 60 00 Factory Default 60 00 Hz 60 00 FU1 gt Start freq 32 0 50 Hz 32 0 50 Factory Default 0 50 Hz 0 50 FU1 30 Maximum Frequency is the maximum output frequency of the inverter Make sure this maximum frequency does not exceed the rated speed of the motor FU1 31 Base Frequency is the frequency where the inverter outputs its rated voltage In case o
205. selection made among VI VIS L VI LPulse in DRV 04 Freq mode becomes PID reference input value and PID target output value becomes inverter reference frequency See the PID description on the manual for more Set APP 80 Ext PID operation selection to Yes and control terminal to 4 20mA Ext PID feedback value Set one of the I O 20 27 to Ext PID Run When the selected terminal for Ext PID Run is turned ON Ext PID operation begins and Ext PID output value becomes inverter command frequency See APP 80 97 for details When DRV 16 Speed Unit Selection is set to 1 Rpm Hz display is changed to Rpm 6 1 DRV 04 Frequency Mode setting guide DRV Set ME Name Programming Description 1 In DRV 00 press the PROG key 2 Set the desired freq 3 Press the ENT key to write the new value into memory Key Pad 1 1 In DRV 00 press the PROG key 2 Press the 4 Up or 2 Down Key key to set the desired freq Speed is Pad 2 Digital freq command reflected to the inverter real time upon pressing the UP DOWN keys 3 Press the ENT key to write the new value into memory Voltage analog input 0 to 12V to Control terminal V1 See the description of I O 01 05 Voltage analog input 12 to 12V FWD REV Run to Control terminal SM T See the description of I O 01 05 Current analog input 4 to 20mA to Control terminal T See th
206. set to YES reference and feedback values are displayed in Hz When 02 PID operation selection is set to YES and APP 06 PID feedback selection is set one of the I V1 Pulse and the desired unit is set in 1 0 86 v1 Unit Sel VO 87 II Unit Sell 88 AD value of the Analog input used for Freq mode PulseUnitSel according to the selection in APP 06 PID or Ext PID reference feedback can be monitored PID reference and feedback value as well as Inverter in DRV 19 command and output frequency will be displayed by percent unit Ex When using V1 and I Displays ExtPID controller s reference feedback output value When APP 80 Ext PID operation selection is set to YES reference and feedback are displayed in Percent unit When APP 02 PID operation selection is set to YES and APP 06 PID feedback selection is set one of the I V1 Pulse and the desired unit is set in I O 86 V1 Unit Sel 87 I Unit Sel 88 PulseUnitSel according to the selection in APP 06 PID reference and feedback value will be displayed by percent 96 unit Select the desired group and press the key to move into the desired group The parameter in the group can be read and written after moving into the desired group Chapter 6 Parameter Description DRV Chapter 6 Parameter Description FU1 6 2 Function 1 Group FU1 FU1 00 Jump to Desire
207. sing a tester Wait until the Main Electrolytic Capacitors DCP DCN is discharged to a safe level Enormous amount of value such as Mega will be displayed when Open When closed the resistance value ranges from a few ohms to tens of O Sometimes it seems to be closed due to electrolytic capacitors but soon to be displayed mega value resistance The displayed value is not always the same according to modules and tester types but should be similar Modules number and checking point Module Test polarity Check DUE Test polarity Check t value value R DCP Closed R N Open DI D4 Diod DCP R Open N R Closed 1 S N Open T N Open D5 D6 N S Closed N T Closed DCP Closed N Trl N 956 Tr4 DCP U Open N U Closed V DCP Closed V N Open IGBT Tr3 Tr6 i DCP V Open i N V Closed w DCP Closed w N Open Tr5 Tr2 DCP w Open N w Closed 7 7 Chapter 7 Troubleshooting amp Maintenance 7 4 Maintenance The iP5A series is an industrial electronic product with advanced semiconductor elements However temperature humidity vibration and aging parts may still affect it To avoid this it is recommended to perform routine Inspections 7 4 4 Precautions Be sure to remove the drive power input while performing maintenance Be sure to perform maintenance only after checking that the bus has discharged The voltage between terminal P1 N or P2 N should be less than DC 30V The bus capacitors
208. sor Fault 2 3 Chapter 2 Specification Operation Information DISPLAY Trip Information Ambient Temperature Storage Temperature Ambient Humidity Altitude Vibration E Z m gt 2 2 m Application Site Output Frequency Output Current Output Voltage Frequency Set Value Operating Speed DC Voltage Integrating Wattmeter Fan ON time Run time Last Trip Time Trips Indication when the Protection Function activates Max 5 Faults are saved Last Trip Time 10 40C 14 F 104 F Use loads less than 80 at 50 C 20 C 65 C 14 F 149 F Less Than 90 RH Max Non Condensing Below 1 000m 3 3008 Below 5 9m sec 0 6g Pollution degree 2 No Corrosive Gas Combustible Gas Mist or Dust 1 Rated capacity 3X V XI is based 220V for 200V class and 460V for 400V class 2 Indicates the maximum applicable capacity when using a 4 Pole standard motor 3 20 or UL Enclosed can be provided by the option 4 20 or UL Enclosed is not provided 5 Overload rating 120 1 min is based on ambient 25 C 6 MMC Multi Motor Control function is applied to the drives only for 5 5 90kW 7 5 125HP 2 4 2 5 Dimensions 1 0551 5 200 400V Class Y Z Z I Chapter 2 Specification 000 VARIABLE FREQUENCY DRIVE mm inches
209. t Cautions on Sensorless Vector Control Forced cooling should be used for the motor when the average operating speed is under 20Hz and more than 100 load is used constantly Motor may rotate 0 5 faster than the maximum speed if the motor temperature does not reach normal operating temperature Utilize the auto tuning feature when the motor reaches normal temperature average temperature where the motor normally operates Output torque may be reduced when an output filter option is used between the inverter and the motor Overcurrent trip may occur if FU2 62 Stator Chapter 6 Parameter Description FU2 resistance is set twice more than auto tuned FU2 64 Pre excitation Time value Detail Tuning Method for Sensorless Vector Control Adjust the FU2 44 No Load Motor Current RMS value larger or smaller by 5 units if the current is larger or smaller than that of V F control under small load Adjust the FU2 42 Rated Motor Slip value larger or smaller by 5 units if the speed is faster or slower than that of V F control with rated load FU2 61 63 Auto tuning Auto tuning 61 NO Factory Default NO 0 All of the motor parameters can be tuned by setting YES 1 Auto tuning is deactivated when No 0 is selected 61 0 Parameter display based on Inverter capacities Motor parameters Class Inverter x Rs Lsigma Ls
210. t 10 00 Hz 10 00 This code sets the jog frequency See I O 31 42 DRV 05 07 for details Chapter 6 Parameter Description I O Step speed Spd Spd Spd Spd DRV 04 Data DRV 00 Speed 0 Freq source Frequency X H M L G Keypad 1 Digital Freq Ref Keypad DRV S Freq 0 8 Keypad 2 Digital Freq Ref Keypad 00 Zero Spd V1 Analog Freq Ref Terminal I O 30 Jog Freq VIS Analog Freq Ref Terminal DRV S Freg 1 0 1 0 Analog Freq Ref Terminal 05 Spd 1 VI Analog Freq Ref Terminal DRV S Freq 2 0 0 0 0 Pulse Pulse Freq Ref Terminal 06 Spd 2 Int 485 Communication Terminal DRV S Freq 3 0 0 1 1 0 Ext PID Ext PID Freq Ref Keypad or 07 Spd 3 Terminal I O 31 S Freq 4 0 l 0 0 0 Spd 4 Setting example 32 S Freq 5 1 i 0 MI Speed L M2 Speed M M3 Speed H M4 Jog Spd 5 M5 BX M7 FX M8 RX I O 33 S Freq 6 0 1 1 0 0 Step speed is to be set in DRV 05 06 31 42 Spd 6 1 0 Freq 34 6 Freq 7 0 1 1 0 Spd 7 1 0 Freq 35 5 Freq 8 1 0 0 0 Spd 8 I O 36 S Freq 9 1 0 0 1 0 Spd 9 I O O 37 S Freq 10 0 1 0 0 Spd 10 I O 38 S Freq 11 J 1 1 0 1 1 0 1 i iu in i xP PER u Jog 2 I Spee
211. t 93 1 0 sec 93 10 Factory Default 1 0 sec 10 0 Delay Time 3j 5 94 5 Factory Default 5 ms 5 90 Inverter Number sets the inverter ID to perform RS485 communication with PC I O 91 Baud rate sets the communication speed To make the multi drop system connect the terminal C to other inverter s C and C to C I O 92 93 are only displayed when DRV 03 Drive mode or DRV 04 Frequency mode is set to 4 Int 1 No NC Set 95 00000000000 95 0000 Factory Default 00000000000 0000 The input contact logic Normal Open A Contact Normal Close B Contact for M1 M2 M3 5 6 M7 8 P4 P5 and 6 be programmed this code 4 5 P settable only with Sub board installed LCD KEYPAD DISPLAY P6 P5 8 7 M6 5 M4 M3 M2 M1 Input 21 6 bit bit bit bit bit bit bit bit bit bit bit 0 NO 0 1 0 1 0 1 0 1 0 1 0 1 O 1 0 1 0 1 0 1 0 1 1 NC 6 53 Chapter 6 Parameter Description I O 96 Input Checking Time 0 97 Overheat Trip Selection I O gt CheckTime OH Trip Sel 96 1 ms 96 1 97 111 97 m Factory Default 1 ms 1 Factory Default I O MO Trip Temp When Multi step speed or Multi Accel Decel 98 110 98 operation is active inverter determines the i
212. t changing frequently due to load fluctuation or acceleration and deceleration the inverter calculates the i t and accumulates the value to protect the motor FU1 64 Overload Warning Level FU1 65 Overload Warning Time OL level 64 110 64 10 Factory Default 110 10 FU1 gt OL time 65 10 0 sec 65 10 0 Factory Default 10 0 sec 100 The inverter generates an alarm signal when the output current has reached the FU1 64 Overload Warning Level for the FU1 65 Overload Warning Time The alarm signal persists for the FU1 65 even if the current has become the level below the FU1 64 Programmable Digital Output Terminal AX CX is used as the alarm signal output To output the alarm signal set I O 76 Multifunction Auxiliary Contact Output to OL Note FU1 64 is set as the percentage of FU2 43 Rated Motor Current Output Current FUI 64 OL Level Time 01 64 OL Level AX CX OL ON M gt Time lt tl tl FU1 65 Overload Warning Time Overload Warning 6 20 Chapter 6 Parameter Description FU1 FU1 66 Overload Trip Selection FU1 67 Overload Trip Level FU1 68 Overload Trip Delay Time FU1 69 Input Output Phase Loss Protection Bit Set OLT select 66 No 66 0 Factory Default No 0 OLT level 67 120 67 120 Factory Default 120 120 FU1 gt OLT tim
213. t effectively Output Voltage 100 Forward and Reverse direction Set the same value for FU2 68 and FU2 69 Manual Boost Value gt Output Frequency N Freq Base Constant Torque Loads Conveyor Moving Equip etc Output Voltage A 100 Forward Direction Motoring FU2 68 setting value Reverse Direction Manual Regenerating Set FU2 69 to Boost 0 Value gt Output N Freq Base Frequency Ascending and Descending Loads Parking Hoist etc FU2 80 Power On Display 2 gt disp 80 0 80 0 Factory Default 0 0 This code selects the parameter to be displayed first on keypad DR V 00 when the power is turned on Description 0 DRV 00 Command Frequency 1 DRV 01 Acceleration Time 2 DRV 02 Deceleration Time 3 DRV 03 Drive Mode 4 DRV 04 Frequency Mode 5 DRV 05 Step Frequency 1 6 DR V 06 Step Frequency 2 7 DRV 07 Step Frequency 3 8 DRV 08 Output Current 9 DRV 09 Motor Speed 10 DRV 10 DC link Voltage 11 DRV 11 User Display selected in FU2 73 12 DRV 12 Fault Display FU2 81 User display selection Related Functions FU 1 40 Volts Hz Pattern FU2 60 Control Mode selection 6 34 User Disp 81 Voltage 0 Factory Default 0 0 Related Function DRV 11 User display selection Select the displ
214. t hole for power terminal SV055iP5A 2 4 211039 16 102 24 0 98 16 1 2 0751 5 2 4 24 0 98 16 1 2 35 1 37 27 1 SV110iP5A 2 4 2080 16 1 2 35 1 37 27 1 1501 5 2 4 35 1 37 27 1 50 1 96 41 3 2 SV185iP5A 2 4 35 1 37 27 1 50 1 96 41 3 2 SV220iP5A 2 4 30 0199 41 3 2 50 1 96 41 3 2 SV300iP5A 2 4 50 1 96 41 3 2 50 1 96 41 3 2 SV370iP5A 2 4 22089 16 1 2 51 2 00 41 3 2 SV450iP5A 2 4 2200 86 16 1 2 51 2 00 41 3 2 SV550iP5A 2 4 220080 1601 2 5102 00 41 3 2 SV750iP5A 2 4 22 0 86 16 1 2 76 2 99 63 5 2 SV900iP5A 2 4 22086 16 1 2 76 2 99 63 5 2 Note Choose the proper size of the Locknut Bushing corresponding to trade size of the Conduit in use 8 14 CHAPTER 9 RS485 COMMUNICATION 9 1 Introduction Inverter can be controlled and monitored by the sequence program of the PLC or other master module Drives or other slave devices may be connected in a multi drop fashion on the RS 485 network and may be monitored or controlled by a single PLC or PC Parameter setting and change are available through PC 911 Features Inverter can be easily applied for Factory automation because Operation and monitoring is available by User program Parameter change and monitoring is available via computer Ex Accel Decel time Freq Command etc Interface type of RS485 reference 1 Allows the drive to communicate with any other computers 2 Allows co
215. t may take longer during actual value due to the margin deceleration to stop 5 Caution Only KWh appears on 7 Segment Keypad FUI 51 setting Description 0 None Disabled Factory setting Enerpy save ON by decreasing FU1 55 Inverter temperature 1 Manual the output with the value set in FUlP Inv Temp FU1 52 55 44 55 44 2 Energy save automatically Factory Default 44 44 Code LCD Name Default Range ICAT P DR Fie Manual Energy 0 0 30 s surface temperature 1s displayed 1n Save save FU1 56 Motor temperature Motor Temp Factory Default 0 0 Motor temperature detected by external thermal sensor terminal NT is displayed in FU1 56 6 18 Chapter 6 Parameter Description FU1 FU1 57 No Motor Sel FU1 58 No Motor Level FU1 59 No Motor Time No Motor Sel 57 Factory Default NoMotorLevel 58 5 Factory Default 5 FU1 NoMotorTime 59 3 0 sec Factory Default 3 0 sec x These functions can be used to generate Trip in the situation such that there is no actual inverter output but the Main Controller of its hardware does not recognize it Damage of SPS for Gate and Damage of Gate etc When FU1 57 No Motor Sel is set to Yes the current below FU1 58 No Motor Level set value flows and FU1 59 No Motor Time set time is passe
216. tallation 4 For 15 30kW 20 40HP Built in DCL DC Reactor R L1 S L2 T L3 GQ DC Reactor R L1 S L2 T L3 Ge Note P1 is not provided for wiring 3 6 Chapter 3 Installation 6 Power Terminals 1 5 5 30 kW 200V 400V Class R L1 S L2 13 P1 2 N U v iw L Jumper 2 37 90kW 50 125 315 450kW 400 600HP 400V Class gt R L1 5 12 T L3 P1 2 NC U V W L Jumper 3 15 18 5 20 25HP Built in DC Reactor Type 400V Class gt 542 03 NG U v GG 4 22 30kW 30 40HP lt Built in DC Reactor Type 400V Class gt R L1 S L2 U V W 5 37 90kW 50 125HP 110 280kW 150 350HP lt Built in DC Reactor Type 400V Class gt R L1 S L2 T L3 P2 N U V W Note P1 is not provided for wiring Symbol Description R L1 S L2 T L3 AC Line Voltage Input G Earth Ground P1 P2 E
217. thin a parameter program groups DRV gt ENT APP DRV Mode gt TA FM AN MODE gt DRV 2 ENT gt DRV SHIFT This button is used to move cursor across display in programming mode ESC This button is used to move the program code to DRV 00 form any b program code Reverse Run Button EY The Reverse Run LED blinks when the drive Accels or Decels Forward Run Button The Forward Run LED blinks when the drive Accels or Decels Stop Button is used to stop the drive from running Reset Button is used to reset Faults LED blinks when there is a fault 4 1 Chapter 4 Operation Detail description 1 LCD Keypad Display 2 Run Stop Source 1 Parameter group 5 Parameter Code 6 Operating Status 3 Frequency Setting Source 4 Output Current DRVPT K 00 STP 7 Drive Output Frequency During Run Command Frequency During Stop Displays Description 1 Parameter Group Displays the parameter group There are DRV FU1 FU2 I O EXT COM APP groups 2 Run Stop Source Displays the source of motor Run and Stop K Run Stop using FWD REV buttons on keypad T Run Stop using control terminal input FX RX R Run Stop using RS485 O Run Stop via option board 3 Frequency Setting Source Displays the source of command frequency setting K Frequency setting using keypad
218. tion Input Output Gain Low Limit Freq Terminal Setting ExtPID output can be used for inverter target frequency To activate this function set analog input V1 I Pulse as a reference value to other system or set APP 81 Ext Ref Sel to Keypad and set proper value in APP 82 Ext Ref Perc Set APP 83 Ext Fbk Sel to Analog input I V1 Pulse and conduct wiring And set DRV 04 Freq Mode to Ext PID then ExtPID output functions as Inverter main speed reference target frequency When Ext PID Run signal is ON in the defined terminal in I O 20 27 it starts its output and inverter performs Accel Decel with output frequency Other system can be connected via 50 51 terminal Bi Notes CHAPTER 7 TROUBLESHOOTING amp MAINTENANCE 7 1 Fault Display When a fault occurs the inverter turns off its output and displays the fault status in DRV 12 The last 5 faults are saved in FU2 01 through FU2 05 with the operation status at the instance of fault TEES Over Current The inverter turns off its output when the output current of the inverter flows more Protection than 200 of the inverter rated current The inverter turns off its output when a ground fault occurs and the ground fault Ground Fault current is more than the internal setting value of the inverter Over current trip Protection function may protect the inverter when a ground fault occurs due to a low ground fault resistance The inv
219. tly after the enclousures circuit breaker or supply switch 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output chokes as close to the inverter as possible Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core The earth conductor should be securely earthed at both inverter and motor ends The screen should be connected to the enclousure body via and earthed cable gland 7 Connect any control cables as instructed in the inverter instructions manual IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED FF SERIES Footprint SHIELDED CABLE I INVERTER MOTOR FILTER FE SERIES Standard INVERTER SHIELDED CABLE D MOTOR ve ix
220. to Sink mode NPN mode Source mode NPN mode by using the J1 switch Connection method is shown below 1 Sink mode NPN mode Put J1 switch down to set to Sink mode NPN mode CM terminal 24V GND is common terminal for contact signal input The factory default is Sink mode NPN mode 2 Source mode PNP mode Internal Power Supply used Put J1 switch up to set to Source mode PNP mode Terminal 24 24V Power Supply is common terminal for contact input signal 3 Source mode PNP mode External Power Supply used Put J1 switch up to set to Source mode PNP mode To use external 24V Power Supply make a sequence between external Power Supply terminal and CM 24V GND terminal PNP J1 Sink mode NPN mode CM 24G NPN Internal Power Supply 24V External Power Supply 24V 3 13 PNP n Jump code 00 1 NPN l Internal Power Supply 24V I 24 24V DEEN M7 FX PNP H Source mode PNP mode External Powe Supply used NPN CM 24G Chapter 3 Installation 3 2 5 85485 circuit wiring TER 2 ON M 24 7 ow w z 1 CM M2 M3 24 M4 M5 J3 Use C RS485 signal High C RS485 signal LOW in TER 2 Turn the J3 switch ON Upward to connect the termination resistor 120 ohm J3 switch is on the left side of the TER2 Item Spec
221. to inverter target frequency are changed When APP 02 PID operation selection APP 80 Chapter 6 Parameter Description I O 485 In this case the LCD display shows LOR I O 93 Communication time out determines whether the signal is lost Three types of operating method described on the table below are settable after loss of communication signal Ext PID operation selection and APP 62 PID Setting Range Bypass selection setting value is 0 I O 86 87 5 88 are initialized to Speed Hz If DRV 16 is None Continugus operation after lossrof AAA communication signal changed to Rpm unit display is changed from Hz Inverter cuts off its output after to Rpm FreeRun determining loss of communication signal 90 91 Inverter Number Baud Rate ded 2 Decel pattern and l O 92 93 Operation method when oP UE communication signal communication signal is lost Communication Time Out 94 Communication Delay Time I O Inv No I O 94 setting is for communication using 232 485 converter It should be set properly according to 232 485 converter specification 0 95 Normal Open Normal Close select 90 i 90 1 Factory Default 1 1 I O gt Baud rate 91 3 91 9600 bps Factory Default 9600 bps 3 I O COM Lost 92 None 92 0 Factory Default None 0 COM Time Ou
222. ual trip time by recounting Chapter 6 Parameter Description DRV DSE so When Factory Default 0 This code sets the motor direction when using the 7 Segment keypad DRV TAR 0 00Hz 14 OUT 0 00Hz Factory Default 0 00Hz This code shows the Command Target Frequency set in DRVOO and inverter Output Frequency DRVPREF 0 00Hz 15 FBK 0 00Hz Factory Default 0 00Hz This code shows the Reference Frequency and Feedback Frequency while PID operation Appears only when Yes is selected in APP 02 Ex2 When kPa is set Inverter PID controller s reference and feedback value are displayed When APP 02 PID operation selection is set to YES reference and feedback values are displayed in Hz When APP 02 PID operation selection is set to YES and APP 06 PID feedback selection is set one of the I V1 Pulse and the desired unit is set in I O 86 V1 Unit Sel I O 87 I Unit Sel 88 PulseUnitSel according to the selection in APP 06 PID reference and feedback value will be displayed in user selected unit 6 7 Chapter 6 Parameter Description DRV 16 0 Hz Factory Default 0 Hz 0 Set this parameter to 0 Hz to display frequency or to 1 Rpm to display speed Displays PID controller s reference feedback value and inverter s command output frequency When APP 02 PID operation selection is
223. ult output relay 1 001 operates at Low voltage trip gt Time gt Time gt Time gt Time t output rel 0 000 Fault output relay does not operate at any fault Bit 2 Fault output relay Trip operates at any fault 1 010 except Low voltage and BX inverter disable fault Fault output relay does 0 000 not operate regardless of the retry number Fault output relay Retry operates when the retry number set in FU2 26 decreases to 0 by faults Disabled while Auto retry is ON 1 100 When several faults occurred at the same time Bit 1 has the first priority Active order Bit 1 gt Bit 2 gt bit3 Chapter 6 Parameter Description I O 0 81 Terminal Output Status 84 Cooling Fan Control Selection Out status 81 00000000 8l Factory Default 00000000 0000 0000 This code displays the output status of control Con Sel 84 PowerOn Fan 84 0 Factory Default PowerOn Fan 84 Description 0 PowerOn Fan ON when inverter power Fan Is ON l Run Fan Fan ON when inverter runs outputs its frequency Fan ON when inverter temp 2 Temper Fan exceeds the preset value in I O 85 Caution I O 84 85 are only available for terminals LCD Keypad Display 3A AUX AUX AUX AUX Output 01 Terminals Bit 7 Bit
224. unidentified However the guarantee term may vary on the sales term B IN WARRANTY service information If the defective part has been identified under normal and proper use within the guarantee term contact your local authorized LS distributor or LS Service center B OUT OF WARRANTY service information The guarantee will not apply in the following cases even if the guarantee term has not expired Damage was caused by misuse negligence or accident Damage was caused by abnormal voltage and peripheral devices malfunction failure Damage was caused by improper repair or altering by other than LS authorized distributor or service center Damage was caused by an earthquake fire flooding lightning or other natural calamities When LS nameplate is not attached When the warranty period has expired xii Revision History No Date Edition Changes 1 October 2004 First Release 2 June 2005 2 d Edition CI changed 3 June 2006 3 Edition Revised for new kW HP ratings 4 November 2006 4 Edition S W Version up V0 4 5 December 2006 5 Edition Contents added and revised 6 November 2008 6 Edition Contents added and revised xiii LS values every single customer Quality and service come first at LSIS Always at your service standing for our customers LS Industrial Systems www Isis biz 10310000487 HEAD OFFICE W LS Industrial
225. users This manual should be given to the person who actually uses the inverter and is responsible for its maintenance WARNING Do not remove the cover while power is applied or the unit is in operation Otherwise electric shock could occur e Do not operate the inverter with the front cover removed Otherwise electric shock can occur due to the exposed terminals and bus bars Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Otherwise electric shock can occur due to accessing capacitor banks e Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter below 30VDC Otherwise electric shock could occur Operate the switches with dry hands Otherwise electric shock could occur e Do not use the cable when its insulating tube is damaged Otherwise electric shock could occur e Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise electric shock could occur N CAUTION e Install the inverter on a non flammable surface Do not place flammable materials nearby Otherwise fire could occur e Disconnect the input power if the inverter has been damaged Otherwise it could result in a secondary accident and fire e Do not touch the inverter after shutting down or disconnecting it It wil
226. utput frequency goes below the FDT bandwidth centered on the FDT frequency Detecting Condition During Accel Output freq gt Freq Detection During Decel Output freq gt Freq Detection 1 74 Freq Detection Bandwidth I O 75 2 Output Frequency A 1 O 74 t V O 75 2 gt Time A AX CX CLOSED gt Time AX CX configured as FDT 4 Chapter 6 Parameter Description I O FDT 5 This is the inverted output of FDT 4 Detecting Condition During Accel Output freq gt Freq Detection During Decel Output freq gt Freq Detection 1 74 Freq Detection Bandwidth 1 75 2 Output Frequency I O 74 B 1 I O 75 2 Time AX CX DN AX CX configured as FDT 5 OL AX CX is CLOSED when the output current has reached the FU1 64 Overload Warning Level for the FU1 65 Overload Warning Time Output Current FUI1 64 OL level Time FU1 64 OL level AX CX ON gt Time lt gt lt gt th tl tl FU1 65 Overload Warning Time AX CX configured as OL Chapter 6 Parameter Description I O IOL AX CX is CLOSED when the output current is above the 110 of rated inverter current for 60 seconds If this situation is continued for one minute the inverter will cut off its output and displays IOL Inverter overload Trip See the nameplate for the rated
227. utput side On the secondary side of the inverter connect the optional surge voltage suppression filter B Wiring 2 Inverter A L e 3 un Within 5m Within 300m B Caution Check the Input Output when wiring the filter Wiring distance from inverter output to filter input should not exceed 5 meter Wiring distance from filter to motor should not exceed 300 meter 8 11 Chapter 8 Options 8 2 6 NEMA 1 Optional Conduit Box 1 NEMA TYPE 1 Enclosure for conduit connection General NEMA TYPE 1 Conduit Box This kit enables an inverter to be installed on the wall without the inverter panel and meets NEMA Type 1 It should be installed to meet NEMA 1 for 15 90kW UL Open inverters However installing this option does not mean UL Type 1 Please purchase Standard UL Type 1 models if needed Installation Remove the metal plate on the bottom with the driver and install this kit on to the same place by the screws from the metal plate Conduit box for 150 1851 5 Conduit box for 220 3001 5 8 12 Chapter 8 Options Conduit box for 370 5501 5 Conduit box for 750 9001 5 8 13 Chapter 8 Options Conduit Hole Size mm inches Conduit hole for control terminal Trade Size of the Conduit Condui
228. verse Run command RX Common Terminal Programmable Digital Output C Fault Contact Ouput less than AC250V DC30V 1A Frequency Reference Pulse 0 100kHz Common for Frequency Reference Pulse External motor thermal detection RS485 Signal RS485 Common Note 1 5G is Common Ground for Analog Input Output 2 Use terminal V1 for V1 V1S 0 12V 12 12V input Risk of Electric Shock More than one disconnect switch may be required to de energize the equipment before servicing Hi APPENDIX B PERIPHERAL DEVICES 1 MCCB Molded Case Circuit Breaker and MC Magnetic Contactor Voltage Motor Inverter MCCB MC kW Model LS Industrial Systems LS Industrial Systems 5 5 SV055iP5A 2 ABS53b 50A GMC 40 59 SV075iP5A 2 ABS63b 60A GMC 40 11 SV110iP5A 2 ABS103b 100A GMC 50 2 15 SVISOiP5A 2 ABS103b 100A GMC 85 18 5 SV185iP5A 2 ABS203b 125A GMC 100 22 SV220iP5A 2 ABS203b 150A GMC 100 30 SV300iP5A 2 ABS203b 175A GMC 150 5 5 SV055iP5A 4 ABS33b 30A GMC 22 7 5 SV075iP5A 4 ABS33b 30A GMC 22 11 SV110iP5A 4 ABS53b 50A GMC 40 15 SV150iP5A 4 ABS63b 60A GMC 50 18 5 SV185iP5A 4 ABS63b 60A GMC 50 22 5 2201 5 4 ABS103b 100A GMC 65 30 SV300IP5A 4 ABS103b 100A GMC 75 37 SV370iP5A 4 ABS203b 125A GMC 100 45 SV450iP5A 4 ABS203b 150A GMC 125 400V 55 SV550iP5A 4 ABS203b 175A GMC 150 Class 75 SV750iP5A 4 ABS203b 225A GMC 180 90
229. ward torque boost and FU2 69 Reverse torque boost set values are applied FU2 68 Forward torque boost is used for Forward rotation and FU2 69 Reverse torque boost is used for Reverse rotation Code LCD display Default Setting range FU2 67 Torque boost Manual Manual Auto FU2 68 Fwd boost 2 0 0 15 FU2 69 Rev boost 2 0 0 15 Note The torque boost value is to be set as the percentage of inverter rated voltage Note When FU1 40 Volts Hz Pattern is set to User V F FU2 67 69 Torque boost is ignored Note Do not set the torque boost too high Otherwise motor may be over magnetized Note Increase this value when torque shortage happens or inverter motor wiring is distant If this value is set too high Overcurrent trip may be triggered Chapter 6 Parameter Description FU2 Note It is possible to occur No Motor Trip in case that the torque boost value is 0 when DC Start is operated Auto Torque Boost When FU2 67 Manual Auto torque boost select is set to Auto inverter outputs high starting torque by automatic boosting according to the load characteristic Note Auto torque boost is only applied to the 1 motor Only Manual torque boost is available for the 2 motor Note Auto torque boost is not available when FU2 60 Control Mode is set to Sensorless Note Conduct Auto tuning in FU2 61 Auto tuning first to use Auto torque boos
230. xt PID Gain Ext PID D Gain Ext PID P2 Gain 6 73 Chapter 6 Parameter Description APP APP 02 APP 80 to use Dual PID operation ExtPID can be used in the following three cases controller Inverter target frequency using both PID controller in APP 02 and External PID controller controlling other system independently like an external PID using ExtPID output as an Dual PID block diagram for case Ext Ref Perc Ext PID F Gain Feed Foward Ext PID Ref Setting 5 Ext Ref Ext PID Ext PID Run Ext Fbk Sel Multi function Input Terminal Setting 1 8 Ext mode Ext PID High Limit Freq Multi function Input Terminal Setting 8 Analog Meter Output Setting 50 51 Mode For Connection External Controller Ext PID Output Gain Other System proc PI dis Ext PID Low Llmit Ext PID Parameter Freq This illustrates controlling other system independently Set I O 70 or 72 S0 S1 mode to Ext PID Out and connect external system to SO or 51 terminal When Ext PID Run signal is ON at the defined terminal in I O 20 27 it starts output Dual PID block diagram for case Ext PID Parameter Z S ans ise i ey 0 L m PID Aux Ref Setting PID F B PID F
231. xt PID controller Set the desired value according to system Ext PID can be used for controlling other system independently as an external PID controller using both PID controller in APP 02 and External PID controller using Ext PID output as an Inverter target frequency See 10 APP 02 APP 80 to use Dual PID operation for more details Chapter 6 Parameter Description APP Chapter 6 Parameter Description APP les Jeu xny did 15 OS 4 peeds bay Joy x31 8 4 Qld 1X3 9sind 2 9I LW LA L Buin s L gid ixa did 1x3 indino did 1x3 1 5 444 1x3 ge apa SIP 201d SIN LIN be14 did 1x3 piemod d did 1X3 Id 0 9Jed Jeu 1x3 1ndul uonounj niniy und did 1X3 19S asind LA 0 did 1x3 6 72 Chapter 6 Parameter Description APP Ext PID internal block diagram Multi function Input Terminal Setting M1 M8 P Gain2 Term Clear Ext PID P Gain Scale Ext PID P Gain E
232. xternal DC Reactor P1 P2 Connection Terminals Jumper must be removed P2 N or DB Unit P2 N Connection Terminals P NC U V W 3 Phase Power Output Terminals to Motor 3 7 Chapter 3 Installation 7 Control circuit terminal 5 5 30kW 7 5 40HP 200V 400V Class C CM C M6 24 M7 M8 0 BO 5G 5G SO 51 2200200 000000 p 1 CM M2 M3 24 M5 V V1 5G V NT 220222 22224 222222 30 38 Al 1 A2 02 C3 4 37 450 kW 50 600HP 400V Class C CM C 6 24 W Nc 56 56 SO 51 30 38 Al Cl A C2 C3 M C4 _____ _______ _ _ ___________ 1 CM M2 24 M4 M5 V V1 CM V AO BO oeocoo oecoo9 e ecccce 3 8 Chapter 3 Installation Type Symbol Name Description MI M2 M3 Programmable Defines Programmable Digital Inputs ieu Digital Input 1 2 3 Factory setting Multi Step Frequency 1 2 3 FX M7 T orare Pun Forward Run When Closed and Stopped When Open Command 5 RX M8 Reverse Run Reverse Run When Closed and Stopped When Open Command 2 JOG M6 Jog Frequency Runs at Jog Frequency when the Jog Signal is ON The 8 Reference Direction is set by the FX or
233. y be used to stop the inverter when keypad control is enabled Install a separate emergency stop switch if necessary e If a fault reset is made with the run command and or reference signal present a sudden start will occur Check that the run command and or reference signal is turned off in advance of resetting any faults Otherwise an accident could occur Do not modify the inverter Depending on the motor specifications and user ETH overload settings the motor may not be protected by electronic thermal function of inverter The operation of the inverter is intended to be controlled by either keypad command or control input signals Do not use a magnetic contactor or any other device that routinely disconnects the inverter and reconnects the inverter to the input supply power for the purpose of starting and stopping the motor e Anoise filter may be installed to reduce the effect of electromagnetic interference Otherwise nearby electronic equipment may be affected In cases with input voltage unbalances install an AC input reactor Power Factor capacitors and generators may become overheated and damaged due to harmonics created by the inverter e Use an insulation rectified motor or take measures to suppress the micro surge voltage when driving 460V class motor with inverter A micro surge voltage attributable to wiring constant is generated at motor terminals and may deteriorate insulation and damage motor e Before operatin
234. y of Aux Motor 4 Stop Frequency of Aux Motor 5 Stop Frequency of Aux Motor 6 Stop Frequency of Aux Motor 7 Accel time when the number of pump decreases Aux Mot Run Starting Aux Auto Op Time Nbr Aux s Start freq 1 Start freq 2 Start freq 3 Start freq 4 Start freq 5 Start freq 6 Start freq 7 Stop freq 1 Stop freq 2 Stop freq 3 Stop freq 4 Stop freq 5 Stop freq 6 Stop freq 7 Aux start DT Aux stop DT Pid AccTime 5 16 1 to 200 A 3 6 A x 6 63 20 00 0 to FU1 30 20 00 0 to FU1 30 49 99 Hz Hz Hz Hz Hz Hz z s Te pe Ie Chapter 5 Parameter List Adj Comm AS LCD Keypad A Factory 3 Decel time when the number 2 61 973 x Pid DecTime 0 to 600 0 sec 2 0 sec 6 65 of pump increases 4 0 APP 62 973E PID Bypass Selection Regul Bypass Yes 0 No X 6 65 es APP 63 973F Sleep Delay Time Sleep Delay 0 0 to 9999 sec 60 0 sec L e J es APP 64 9740 Sleep Frequency Sleep Freq 0 to FU1 30 Hz 0 00 Hz EE APP 65 9741 Wake Up Level WakeUp level 0 0 to 100 0 94 2 01 1 EE 66 9742 Change Mode Selection AutoCh Mode 0 1 m r ss 2 Main L o o ae 67 9743 Auto Change Time 00000940 7200 667 FUI1 32 to AutoEx level 20 0 H ipo N FU1 30 Hz 2 0 o APP 69 9745 Inter Lock Selection Inter lock ae 0 No Yes 71 o747
235. yte 1 byte Total byte 9 4 Action Request for monitor register Request for read of address registered by monitor register ENQ Inverter No CMD SUM EOT 05h 01 FA 04h 1 byte 2 byte 1 byte 2 byte 1 byte Total byte 7 4 1 Acknowledge response ACK Inverter No CMD Data SUM EOT 06h 01 FA 04h 1 byte 2 byte 1 byte n 4 byte 2 byte 1 byte Total byte 7 n 4 Max 39 4 2 Negative response NAK Inverter No CMD Error code SUM EOT 15h 01 FA 04h 1 byte 2 byte 1 byte 2 byte 2 byte 1 byte Total byte 9 Request for Monitor Register should be made before Action Request for monitor register If inverter power is turned off monitor register is cleared so redo the request for monitor register when Power ON Chapter 9 RS485 Communication 5 Error code Error code IF ILLEGAL FUNCTION When master is sending codes other than Function code W X Y IA ILLEGAL ADDRESS When parameter address does not exist ID ILLEGAL VALUE When Data contains out of range value for an inverter parameter during W Write WM WRITE MODE ERROR When the requested data cannot be changed written during W Write such as Read Only Not adjustable during Run parameters Description 9 7 Chapter 9 RS485 Communication 9 5 Parameter code list lt C
236. z 31 20 00 Factory Default 20 00 Hz 20 00 Stop freq2 52 20 00 Hz 52 2000 Factory Default 20 00 Hz 20 00 Stop freq3 56 15 00 Hz 56 15 00 Factory Default 15 00 Hz 15 00 APP gt Stop freq4 57 15 00 Hz 57 1500 Factory Default 15 00 Hz 15 00 The inverter turns off AUX4 AUX3 AUX2 and AUX in this order if the output frequency is below the frequencies set in APP 51 to APP 57 respectively the time is over APP 59 and the pressure difference between reference and feedback value decreases below the set value set in APP 71 Actual Pr Diff Chapter 6 Parameter Description APP APP 58 Delay Time before Starting Aux Motor APP 59 Delay Time before Stopping Aux Motor APP 60 61 Accel Decel time when the number of pumps is increasing decreasing APP Aux Start DT 58 5 0 sec 58 50 Factory Default 5 0 sec 5 0 Sets the time the inverter waits before starting the auxiliary motors APP gt Aux Stop DT 59 5 0 sec 39 50 Factory Default 5 0 sec 5 0 AccTime 60 2 0 sec 60 20 Factory Default 2 0 sec 20 DecTime 61 2 0 61 20 Factory Default 2 0 sec 20 Sets the time the inverter waits for the input before stopping the auxiliary motors Output Aux start DT APP 58 q n y Start freq 1 APP 44 Stop freq APP 51 Starting lt Freq Aux stop DT APP 59 L Flow A When the flow P increase

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