Dexpan DEXPAN44BKT1 Installation Guide
Contents
1. Demolition of Street Light Posts New Mexico United States 2008 Visit us at to Page 4 Job Photos view more job photos in full size Navnan Non Explosive Controlled Demolition Agent By providing silent expansive cracking For Demolition Reinforced Concrete Cutting Excavating Rock Breaking Stone Quarrying Mining and More Demolition of Reinforced Concrete Foundations United States 2004 These concrete bases were heavily reinforced with rebar a a This base was 4 wide x 7 3 long x 2 This motor base was 3 x 3 x 3 with a few high Reinforced with rebar Look at the great holes and Dexpan It came apart in short order results of Dexpan This base is 7 3 on the long sides and 4 7 wide and 10 high It had 3 mats of 6 rebar with dowels every 12 around the perimeter Take note of the heaving in the center of the base Approximately 1 1 2 cases of Dexpan were used The holes were drilled in 12 deep This is a side view showing the first of 4 layers of rebar in this base These are 6 rebar 3 4 diameter The dowels coming out of the footing are 8 rebar 1 diameter They are not shown in this photo Swimming Pool Demolition United States 2005 Visit us at www Dexpan com Page 5 Job Photos Nnavnan P Non Explosive Controlled Demolition Agent By providing silent expansive cracking For Demolition Reinforced Concrete Cutting Excavating Rock Breaking Stone Qu2. holes water mixing rate weather and temperature Both description and job photos are necessary to obtain warranty service Archer Dexpan gives customer an analysis report showing what could be the problem Onsite technical support may be requested for larger projects Archer Dexpan will honor this warranty based on the evidence provided and approval Video 1 What is Dexpan J for reinforced concrete cutting rock breaking stone lt e Pz m ZS oe SG x Ba a az Bos e O ff Jackhammer 5 Video 2 How to use Dexpan arn a ipi s a oa a S a N aA E e e a va Diamond Blade Saw Diamond Wire Sawing Machine Chain Saw Ston Visit us at www Dexpan com Page 13 Warranty Non Explosive Controlled Demolition Agent By providing silent expansive cracking Usage Tips call 866 272 4378 if you have any questions e Well Designed Hole Drilling Pattern will minimize consumption of Dexpan by cutting into desired sizes To insure success Dexpan needs FREE SPACE to expand to For better results it is important to note both air and material temperature Material temperature is the temperature inside of the rock or concrete which can be different from the air temperature In summer the best time to use Dexpan is in the evening when material temperature is cool In summer cover holes from direct sunlight to avoid blow out Example using a
3. 20 kg box of Dexpan can fill up to 35 lineal feet 10 m of 1 5 inches 3 8 cm diameter holes You might not have to fill every hole depending on application Cracking Or Cutting Time Properly mixed the cracks may appear after 2 hours of filling drilled holes depending on ambient temperature humidity rock or concrete hardness Give it 24 hours for best results CAUTIONS Read safety and operation instruction CAREFULLY A pair of safety glasses rubber gloves and a dust mask is required Avoid eyes skin contact Do not breathe dust DO NOT look directly into filled holes as BLOWOUTS may occur Keep Dexpan in DRY storage Seal container after use Select the correct type of Dexpan for your temperature range MSDS Material Safety Data Sheet and Limited Warranty are available at www Dexpan com For technical support Please call our Toll Free 1 866 272 4378 or 575 874 9188 USA Page 12 Instruction Non Explosive Controlled Demolition Agent By providing silent expansive cracking Limited Warranty For best results drilling and mixing are critical to Dexpan First time users are highly recommended to call our FREE technical support group before use Tel 575 874 9188 e All products of Archer Company USA DBA Dexpan USA are warranted to be free from defects in materials or workmanship for one year from the date of purchase e Within this period Archer Dexpan will at its sole option rep
4. Navnan wr A Product of Archer Company USA Inc Non Explosive Controlled Demolition Agent gt Sar ae IGHLI e Amazing 18 000 PSI expansive strength when mixed with common water Easy to use just mix with water pour into holes then it expands Cracks reinforced concrete granite marble limestone flagstone and onyx safely and quietly An alternative to blasting diamond blade saw hydraulic breaker and jackhammer which is safer more efficient works without noise vibration dust by providing silent expansive cracking No special permit insurance training or equipment needed CONTENTS Introduction Job Photos Demolition amp Reinforced Concrete Cutting Rock Breaking amp Excavating Quarrying Granite Marble Limestone Onyx Underwater Demolition Usage Instruction Drilling Design Material Safety Information Page 11 12 15 Back Archer Company USA Inc is the manufacturer of Dexpan Toll Free 1 866 272 4378 Web www Dexpan com Tel 1 575 874 9188 USA Non Explosive Controlled Demolition Agent By providing silent expansive cracking Lae s ny ccavatins B4ANAVY A ates gt More a gt Ge fe kay D Oe gt 5 pp JS L What is Dexpan Dexpan is a powder with amazing 18 000 PSI expansive strength when mixed with common water Poured into holes Dexpan breaks reinforced concrete
5. _ DEMOLITION S Concrete ASSOCIATIONS sar BI ads eam dy LS National Demolition World of Concrete International Society StonExpo Association of Explosives Engineers Toll Free 1 866 272 4378 or 1 575 874 9188 USA Web www Dexpan com Version 20120915
6. amp rock safely and quietly while providing SILENT cracking Since Dexpan provides controlled demolition according to drilling patterns it is very easy to break reinforced concrete and all kinds of stone into desired sizes and shapes without noise vibration or dust In demolition concrete cutting amp excavating industry Dexpan helps you to break Packing I 44 lbs box includes Four 11 lbs bags reinforced concrete and rock Packing II 11 lbs plastic container into chunks so you may easily cut off rebar haul it away with a crane or truck without damage remaining part In mining and quarrying industry Dexpan helps to achieve perfect slabs and blocks from limestone onyx marble granite or any other type of stone you are working with Compares to blasting Dexpan avoids waste of valuable stone high insurance costly storage and labor Dexpan can also be applied along with traditional methods like primer cord hydraulic breaker diamond blade saw and jackhammer to help cut cost work time and increase safety Plus silent operation Dexpan is perfect for residential school and airport area Dexpan helps your work to become more efficient and cost effective What can Dexpan help you with Demolition and Concrete Cutting Demolition of mass reinforced concrete foundations for machinery piers pillars beams bridges retaining walls Partial demolition of various concrete structures Reinforced concrete
7. arrying Mining and More Non Explosive Demolition of a School Stadium Dallas Texas United States 2002 a eat Controlled Demolition of Reinforced Concrete Wall that close to pumps and pipes The need for DEXPAN on this job was in an area where no pneumatic dust or noise was allowed and it was an area with pumps the area was not accessible for machines Visit us at www Dexpan com to view more job photos in full size Page 6 Job Photos Non Explosive Controlled Demolition Agent By providing silent expansive cracking Non Explosive Rock Blasting Breaking amp Excavation United States 2004 Today we worked on an area that required non explosive rock excavation in the area of the north courtyard We drilled a large area of what appeared to be pinnacle or bed rock The rock being very steeply sloped and irregular it is hard to be extremely accurate on yards but the holes varying from 6 to 10 feet are easily measured We drilled the rock on an 18 pattern We used 39 11 pound bags 429 lbs of Dexpan to fill 183 83 lineal feet of hole today 1 track mounted drill w operator worked 7 hrs and 6 men worked approximately 2 5 hrs to perform the necessary operations An air compressor was also used to clean rock surface and holes before filling Jessie Scarborough from S amp ME was on site monitoring operations Granite Boulder Breaking United States 2004 Archer Company USA Inc is the manufa
8. cturer of DEXPAN Visit us at Page 7 Job Photos n av ER an Non Explosive Controlled Demolition Agent By providing silent expansive cracking For Demolition Reinforced Concrete Cutting Excavating Rock Breaking Stone Quarrying Mining and More Rock Breaking for Swimming Pool Project United States 2004 Rock Trenching and Excavating United States 2008 Visit us at www Dexpan com to Page 8 Job Photos view more job photos in full size Navnan Non Explosive Controlled Demolition Agent momen SOO By providing silent expansive cracking For Demolition Reinforced Concrete Cutting Excavating Rock Breaking Stone Quarrying Mining and More United States 2004 J y Missouri Idaho United St Visit us at www Dexpan com Page 9 Job Photos Non Explosive Controlled Demolition Agent By providing silent expansive cracking Non Explosive Marble Quarrying Torreon Mexico 1995 Dexpan is Perfect for controlled mining and quarrying to avoid waste of valuable stone and to work safer Page 10 Job Photos Visit us at Non Explosive Controlled Demolition Agent By providing silent expansive cracking Underwater Demolition of Bridge Piers United States 2007 Used plastic tubing to keep Dexpan from water Underwater Rock Breaking Cancun Mexico 2007 Used plastic tubing to keep Dexpan from water Visit us at Page 11 Job Photos p p U
9. cutting Excavating and Rock Breaking Excavation of rock Splitting of boulders Rock and slab breaking for road expansion For resident development Excavation associated with tunneling Trenching shaft sinking For various types of construction work Stone Quarrying and Dimension Non Explosive limestone onyx marble granite quarrying Controlled expansive cracking to avoid waste of Valuable stone Types of Dexpan Depending on temperature Dexpan I 77 to 104 F 25 to 40 C Dexpan II 50 to 77 F 10 to 25 C Dexpan III 23 to 50 F 5 to 10 C Page 2 Introduction Underwater Demolition Non Explosive Demolition of Highway Bridge Piers At Biggs Army Airfield El Paso Texas United States 2007 LN A fe z SA Ferry Concrete Ballast Removal Concrete Opening Magazine United States 2006 INE OF THE CONCRETE SAWIN Coi creteOpenings SEPTEMBER 2005 A N L gt ace Operators followed standard safety pro cedures during the job and wore all the appropriate Personal Protect PPE The shipyard also require to have a safety monitor pos deck above the work area to monitor all q concrete cutting operations In all ConCut operators cored 210 Visit us at www Dexpan com Page 3 Job Photos Non Explosive Controlled Demolition Agent By providing silent expansive cracking Noiseless Concrete Breaking in Residential Area West Virginia United States 2003
10. lace any products that fail in proper and normal use Such replacement will be made at no charge to the customer provided that the customer shall be responsible for any transportation cost This warranty does not cover failures due to abuse misuse accident or unauthorized alterations Always follow safety precautions and usage instruction on our website e Written description of problem and supporting job photos are necessary to warrant this claimer Disclaimer Dexpan may be used to break concrete including reinforced concrete rocks including limestone granite marble onyx and flagstone Call before you try on other material i e porous or decomposed rocks Breakage or cracks vary due to drilling pattern done by customer Archer Dexpan is not responsible for any unexpected results Cracking Time is not guaranteed Allow at least 24 hours for complete set time Archer Dexpan is not responsible for any job delay lost Procedure for Claims under Limited Warranty Archer Dexpan will help customer to resolve the problem In the event Dexpan does not work allow an extra 48 hours If it fails after 48 hours contact technical support before you try other means Do not remove Dexpan from holes This may void the warranty if the Dexpan is removed Take photos showing job was done according to proper procedures A written description showing purpose of the job dimensions drilling patterns depth of
11. o Complete MSDS Usage Instruction and Warranty are available at www Dexpan com Flammability Health Instability Special CAUSES EYE AND SKIN IRRITATION MAY CAUSE RESPIRATORY TRACT IRRITATION Avoid contact with eyes skin and clothing Avoid breathing dust Use only with adequate ventilation Keep container tightly closed and sealed until ready to use Wash thoroughly after handling Composition Information on ingredients Calcium Hydroxide 1305 62 0 60 100 Aluminum Oxide 1344 28 1 1 5 Eye or Skin Contact Immediately flush eyes or skin with plenty of water for at least 20 minutes Get medical attention Inhalation Move exposed person to fresh air If not breathing if breathing is irregular or if respiratory arrest occurs provide artificial respiration or oxygen by trained personnel Get medical attention Ingestion Wash out mouth with water Do not induce vomiting unless directed to do so by medical personnel Never give anything by mouth to an unconscious person Get medical attention immediately NO KNOWN significant effects or critical hazards The product itself and its products of degradation are NOT toxic Keep container tightly closed Keep DRY in storage Keep out of reach of children and pets The generation of waste should be avoided or minimized wherever possible Avoid dispersal of spilled material runoff and contact with soil waterways drains and sewers Visit Dexpan at Trade Shows Dh aa
12. sage Instruction 3 Easy Steps to SUCCEED Drill Mix amp Fill 1 Drilling Please call for applications with depths less than 6 inch Drill holes using a hammer drill and appropriate drill bit specific to the rock or concrete type Diagram 1 Holes should be drilled no further than 1 ft 30 cm apart Note In reinforced concrete recommended no more than 8 in 20 cm apart Recommended hole diameter is 1 5 in 3 8 cm not to exceed 2 in 5 cm Drill holes should be 80 90 of the depth do not go through 2 Mixing In a flat bottom bucket combine 0 4 gallon 1 5 liter of water with one 11 1b 5 kg bag of Dexpan Diagram 2 Mix well a drill and paddle is recommended If mixing with a stick or other method make sure Dexpan is completely dissolved into the water Mix to a slurry 3 Filling e Clean holes before filling Using an air hose to remove excess dust from drilling Dexpan slurry should be poured into holes within 10 15 minutes after mixing Do not fill to the top only fill the holes about 1 2 to 1 inch 2 5 cm from the top Pour well mixed Dexpan slurry into holes Agitating the Dexpan in the hole to make sure no air is trapped in holes Suggestion Use a rod or stick to poke holes Diagram 3 A grout pump might be required to fill horizontal holes Caps might be needed for horizontal holes but only necessary to hold Dexpan in the holes Coverage Normally one 44 1b
13. tarp or damp hay to provide shade If Dexpan completely dries into powder and did NOT crack pour additional water onto Dexpan filled holes Hole Drilling Designs Objects have Free Space for Dexpan to Expand to Free Space Free Space Drill Holes vertically for Drill Holes at an angle for Regular shapes Irregular shapes Objects DO NOT have Free Space for Dexpan to Expand to Dig around Dig around to provide to provide Free Space Free Space Underground rock Excavation Hole filled with DEXPAN O Empty Hole Desired cutting line Page 14 Instruction Visit us at www Dexpan com Non Explosive Controlled Demolition Agent By providing silent expansive cracking Partial Demolition Unfilled holes stop cracks Unfilled holes stop F ree Space pees Partial Demolition with Partial Demolition with Vertical desired cutting line Horizontal desired cutting line Free Space Well Designed Drilling Patterns can make your work more effective Cut into desired size to lower cost Controlled Breaking for Stone Quarrying Free Space i z y Trenching Unfilled holes Tunneling provide Technique Free Space Tunneling Visit us at www Dexpan com Page 15 Hole Drilling Non Explosive Controlled Demolition Agent By providing silent expansive cracking Brief Material Safety Information Conforms to ANSI Z400 1 2004 Standard United States Canada Mexic
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