JET 719100 Use and Care Manual
Contents
1. Socket Set Screw ee ee AA na 1 4 20x3 8 Bises JWL1015 108 Spindle P ull8y EE oa oec ede epit fa D essai JWL1015 109 Headstock EE e n 102 JWL1015 110 EE ELI et dE ert EA haiteger JML1014 187 GERINGE a nn a A STW O ete ee 12 2 JML 1014 188 lode CP EE l OEA JML1014 189 Index URE EE EE Ld BT A LE JWL1221VS 123 alleen AE a A 15 TS 0267021 SEE SOOW iii RE EE AR hin eine i es 1 4 20x1 4 16 ine BB 6004VV Ball Bearlng ORR t t e eps A EE OR T7 nia JWL1015 117 Speed Label ss EE EE N Von EE JWL1015 118 Pulley Access DOOor ii 3 EER i A Gia t e fee tiber EE N JWL1015 119 SOMO ie coe it cole e ipi e de ipt tals cand e D b qe Pe IU o De e D eg aed eden 20 EER JML 8 ese ees Wave EE AR EE ER EE EE EE HER deveapaeageed 21 78 JWL1015 121 Bed m en a N a L eee IE DUE AE AE EE TS 0207061 Socket Head Cap Screw sss 1 4 20x1 23 iei TS 0720071 Lock Washer ss EER eie de DA sanas JWL1015 124 Socket Head Button Gcrew seen 3H0 24x1 4 i ree JWL1015 125 Motor Access Door ee nan ne ie EE 26 ndis JWL1015 126 HERE pL PASSES TS 0267044 Socket Set Screw nn 1 4 20x3 82. 28 unn EIE n n JET Logo with 3M Adhesive 92x38mm 29 i605 9 TS 0051051 BO deed VERE N cnica 5H6 18x1 ei aen TS 0640081 Nylon Lock Hex Nut ee Re ee Re ee AAA SA Lind JML 28 Motor de tie m Gti ee Grise ER Cities 32l ER JWL1015 132 Socket Head Flat Screw sena 1 4 20x1 2 EE RE JML 42 Tool ROSE iine un ixi Re end RE EE ki RE JWL1015 134 Motor Bracket eoi ete eee He ture Pede e eei E ede BB JWL1221VS 266 Rubber Cover e 964 iier JWL1015 136 BUSHING 33 dos EE RE eR URDU EE E T Qi sies ute pt JWL1015 137 Lock Handle Assembly Motor Plate se 03 Svein JWL1015 138 Motor Labels SE PERETE JWL1015 139 ee RE RA EE EE 1 2HP 1Ph 115V AE JML 35 1 Capacitor not shown 25uf 250 VAC Lu oce rs JML 35 2 Capacitor Cover not shown seen n JML 353 Motor Fan Cover not shown seen deve JWL1015 TBA Toolrest Base Assembly includes 440 thru 47 sess AO UML 9 O STWA2 ninia 441 ss JWL1015 141 Tool Rest Body trie d em Re di ei Rin 43 oiii JM Sou eee Lock Handle Assembly 5 16 18Xx3 4 AA esse dees JM
3. 28 unn JET 92 m JET Logo with 3M Adhesive 92x38mm 29 true TS 0051051 Hex Cap SCI8W cipue pec fe OE guo 5 16 18x1 30 TS 0640081 Nylon Lock Hex Nut ee Re ee ee ee 5 16 18 it ic JWL1015VS 131 Motor Pille ri it eh reddes 32 ciii TS 0254021 Socket Head Button Gcrew 1 4 20x1 2 33 uini JML 42 Tool REST EE i xe ei e RE EE ii DAL ios JWL1015 134 Motor Bracket s eic e pede eed een ave De iR es eo JWL1221VS 266 Rubber Cover e 36 JWL1015 136 Bushirig EE EE EE EE EA OE AE NOE OR dee JWL1015 137 Lock Handle Assembly Motor Plate BB iew JWL1015VS 138 Motor Eabelz armani ain Er he SD JWL1015VS 139 i ejro ias Ge ms Me 1 2 HP JWL1015VS MCB Motor Carbon Brush with Cap not shown sess EE sius JWL1015VS MFC Motor Fan Cover not shown eene CEU JWL1015VS MF Motor Fan not shown nennen PE does de JWL1015 TBA Toolrest Base Assembly includes 40 thru 47 40 ies JML O9 ae nn sde EE EER EE STW 12 Assis JWL1015 141 Tool Rest iBody 5 pee cnet pels gu Er ote E JML SQA Lock Handle Assembly 5 16 18x3 4 44 A JML 50 Eccentric Locking Rod
4. 9 0 Adjustments AWARNING Make sure all levers and locking handles are tightened before operating the lathe 11 9 1 Tool rest Refer to Figure 9 The tool rest assembly is designed to allow adjustment for height position on the bed and angle to the work Loosen locking handle A on tool rest base by turning it upward This allows you to slide base forward or back and to angle it to the bed Tighten locking handle firmly before operating lathe Loosen small handle B to raise or lower tool rest and angle it to the work Tighten handle before operating lathe The handle is adjustable pull out on handle and rotate it on pin then release making sure it seats itself on the pin Figure 9 9 2 Tailstock Refer to Figures 10 and 11 Loosen locking lever C and slide tailstock into position Retighten locking lever AWARNING Do not position edge of tailstock off end of bed This will result in less clamping surface and may increase risk of injury To remove tailstock loosen lever C and slide tailstock off end of bed Handle D locks and unlocks tailstock quill The handle is adjustable pull out on handle and rotate it on pin then release making sure it seats itself on the pin Handwheel E advances and retracts quill NOTE If quill is well advanced and won t respond to handwheel rotation push quill toward handwheel until it engages Figure 10 The clamping system ha
5. Operating Instructions and Parts Manual 10x15 inch Woodworking Lathe Models JWL 1015 JWL 1015VS model JWL 1015VS shown WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 719100 Ph 800 274 6848 Revision A 07 2013 www waltermeier com Copyright O 2013 Walter Meier Manufacturing Inc 1 0 Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit jettools com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits 7 Beam Clamps Bottle Jacks Chain Hoist 90 1 Cabe Pulers 2 3 Man 5 LIFE D R Cold Saws AR i EA Lever Hoists YEAR LIFETIME Hoists Air Pullers JCH Models f 1 Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools va
6. during operation Figure 15 9 4 Index pin Refer to Figure 16 Indexing is used to create evenly spaced features in a work piece while keeping the lathe spindle locked for example when cutting flutes on a spindle blank with a hand held router while the spindle blank is secured between lathe centers Your lathe provides 24 indexing positions These are identified by inscribed numbers on the spindle pulley H Figure 15 Figure 16 1 Rotate spindle until index pin J aligns with desired hole 2 Push index pin into hole and rotate knurled head K to engage threads and secure in position 3 Perform operation 4 Rotate knurled head counterclockwise until pin releases Move pulley to next desired hole and repeat NOTE A 3mm hex key can be inserted and turned in the hole of the knurled head to help tighten or loosen the index pin ACAUTION Disengage index pin before starting lathe IMPORTANT Do not use index pin to lock spindle which will cause unnecessary wear to the pin Use knockout rod in hole of spindle collar for this purpose 10 0 Operating controls Refer to Figure 17 On off switch A Pull up to start lathe push down to stop The safety key A can be removed to prevent unauthorized use of lathe Key must be reinserted to start lathe Speed dial B Rotate clockwise to increase speed counterclockwise to decrease JWL 1015VS only LED light C Displays green du
7. 17 6 Glue the block to the workpiece Avoid using brown paper or newspaper between the waste block and workpiece It may work fine if you are using scrapers but a slight catch with a bowl gouge can separate the two WORKPIECE FACE PLATE 12 C SUNK SCREWS WASTE BLOCK Figure 26 NOTE When using a waste block be careful with the adhesive you select Dry workpieces can be bonded with ordinary white or yellow glue but must be clamped to ensure a good bond Green workpieces require cyanoacrylate type glue Faceplate or Chuck While faceplates are the simplest most reliable method of holding a block of wood for turning chucks can also be used As there are dozens of chucks to choose from the woodturner should first consider all the different types of turning that will be done and read reports or discuss with other turners who own chucks before making a decision A chuck is not a requirement but is handy when working on more than one piece at a time Rather than removing screws you simply open the chuck and change workpieces The most popular ones are four jaw scroll chucks with a variety of jaws to accommodate different size tenons Most also come with a screw chuck as well Wood Selection Firewood is the cheapest most widely available Stock to use while learning to turn bowls Simply waste wood for a while practicing turning techniques Develop skill with each tool before attempting to make a
8. 0 Features and nomenclature JWL 1015 1015VS lathes NO O1 D 10 11 12 Headstock Headstock handwheel Index pin Speed chart Upper pulley access door Spindle pulley Spur center Tool Rest Tailstock lock handle Tailstock quill lock handle Tailstock handwheel Tailstock Figure 1 Variable speed model shown Live center Variable speed dial potentiometer On Off switch with safety key LED light Controller assembly Bed assembly Face plate 3 DC motor Belt tension handle Warning label Lower pulley access door Knockout rod 6 0 Specifications Model number JWL 1O15 see ee ee ia JWL 1015VS Stock number sis 3 se ey een eens eee 719100 ne eee dat 719110 Motor and electricals Motor type induction totally enclosed fan cooled Capacitor start brushed DC Horsepower s Ge ee ee ee 1 2 HP 0 37KW ees ee ee see ee ee 1 2 HP 0 37kW DC Plase ER omo E RE RE one em OE ee ae AE AE EE single fe ER RE eei units 115 ONY cin 90 V DC weeder ege ee ne den ee utara GO EE EE ete 60Hz Listed FLA full load AMPS ee eee eee ee ee ee ee pP 3 2A Power transfer TE Ee SEE EYE GER EEUE EE SU Ee EE EE ee EES Delt EE cerent nien belt Orvoff switch paddle style with safety key paddle style with safety key Power cord size length 3x18 AWG 0 823mm 5 ft 3x18 AWG 0
9. 823mm 5 ft Power plug installed ME EE ER EE EE ER idi yes Recommended circuit size ess IDA hoe AT De DE 10A subject to local national electrical codes Capacities Swing over bed TO 254 ER tr ER 10 254 mm Swing over tool rest base 7 32 186 MM nn 7 32 186 mm Distance between centers A 15 5 393 7 MM 15 5 393 7 mm Faceplate diameter EE e ai Ne 3 76mm Headstock Spindle taper orent ie ete Da ve De vede EE p MT2 Spindle thread 5 once diu depu be ut EE A cs 1 x8 TPI Spindi bore Mee eee DP nene 3 8 9 5mm iia n RR 3 8 9 5 mm Number of spindle Speeds AAA Denise niim 3 ranges variable Spindle speed ranges 500 840 1240 1800 2630 3975 600 3600 300 1750 200 1050 Number of indexing positions sese EE ER a eee 24 Tailstock Quill taper iii 3 2 ettet Hcr Pede eite MV 2 A oe a A dose MT2 Maximum quill travel 2 50 8 EE RE N EO shed 2 50 8 mm Hole through tailstock A 3 8 9 5 MM ME it ted ed 3 8 9 5 mm Materials o EON ek i e RE pectet sexe pete Dee iei cest cd cast iron Headstock EE end eene CaSHINON onore teneret cast iron RRE ee CASTO 5i et RUM cast iron TOO SUDDOFt RE ines e gt bre t i woke i et rte eee GASTINO iste I oce be rre gi pte be tes gt cast iron Tool support base ee nee GASTITON EE i i PU cast iron Dimensions Bed welt eer EE d en et hed
10. FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEOUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier 2 0 Table of contents Section Page 1 0 Warrantvand Services d d e oe N RR dese eget esp AE OE AE ERG 2 2 0 Table of Gontentg oe debe e dee E RR HD OE RE EP HER QUERER HER RI ERR detre tue age 3 3 0 Safetv Warhlligs de ee dc Gi fo eh RE GRE P RO 4 ALO About this Mana ne eee ren elie EE KERE EE mn ein 5 5 0 Features and nomenclature JWL 1015 1015VS lathes sess 6 6 0 Speolficalioris EE a a ege ee EE oan hoe eet ee Ges t La 7 6 1 Hole pattern JWL 1015 1015VS lathes sms ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee
11. Mee 22 16 0 Replacement Parts ce nee EE RE EE Ads 23 16 1 1 JWL 1015 Lathe Exploded View sisi 23 16 1 2 JWEL 1015 Lathe Parts List ino eere e en eet ere per pales 24 16 2 1 JWL 1015VS Lathe Exploded View iii 26 16 2 2 JWL 1015VS Lathe Parts List iii 27 17 0 Electrical CONNSCUONS RE tene Ce Lot ca Dee ot EE CE en o ie tarios 29 3 0 Safety warnings 1 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This lathe is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a lathe do not use until proper training and knowledge have been obtained Do not use this lathe for other than its intended use Do not turn materials other than wood on this lathe If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this lathe Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this lathe remove tie rings watches and other jewelry and roll sleeves up past
12. RE EE RE N Sr 128 EE ot EE tests 5 128 mm Overall dimensions assembled 35 L x 18 1 W x 14 56 H 890 x 300 x 370 mm Overall dimensions of shipping carton 30 51 L x 11 81 W x 17 17H 775 x 300 x 435 mm Weights Neb i mv a RE ERR RR Ad EA GEE EE OR OER 72 6 lb 33 kg SHIPPING iii 82 5 Ib 87 5 iia 78 lb 35 5 kg The specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations 6 1 Hole pattern JWL 1015 1015VS lathes 640mm 25 13 64 OR 9 N 1Omm 3 8 a M LI r n d E E E e 6 Y 9 640mm 25 13 64 Figure 2 Clearance hole spacing for mounting lathe 7 0 Setup and assembly Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Lathe is assembled and running properly Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions 7 1 Shipping contents Carton contents see Figure 3 Lathe
13. accessories may be hazardous improper Maintain tools with care Keep turning chisels sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories 25 Turn off the machine before cleaning Use a 31 Adjust tool rest to proper height and position brush or compressed air to remove chips or for the work Rotate the workpiece by hand to debris do not use your hands check clearance with the tool rest before 26 Do not stand on the machine Serious injury turning on tne machine could occur if the machine tips over 32 Select the appropriate speed for the turning job at hand Start at low speed and allow the 27 Never leave the machine running unattended Lathe to ramp up to operating speed Turn the power off and do not leave the machine until it comes to a complete stop 33 Never apply coolants or water to a spinning 28 Remove loose items and unnecessary work ee pieces from the area before starting the 34 Never stop a rotating workpiece with your machine hand 29 Dont use in dangerous environment Don t 35 If gluing up a workpiece always use a high use power tools in damp or wet location or quality glue of the type necessary for that expose them to rain Keep work area well particular workpiece lighted 30 Check the workpiece carefully for splits knots or other obstructions which may cause a safety risk while turning Familiarize yourself with the following safet
14. bearings Worn motor Replace motor Excessive vibration Workpiece warped out of round has major flaw or was improperly prepared for turning Correct problem by planing or sawing workpiece or discard entirely and use new workpiece Worn spindle bearings Replace spindle bearings Worn drive belt Replace drive belt Motor mounting fasteners are loose Tighten fasteners Lathe on uneven surface Place lathe on flat surface Tools tend to grab or dig in Dull tools Keep tools sharp Tool support set too low Reposition tool support height Tool support set too far from work piece Reposition tool support closer to work piece Improper tool being used Use correct tool for operation Tailstock moves when applying pressure Cam lock nut needs adjusting Tighten cam lock nut Lathe bed and tailstock mating surfaces are greasy or oily Remove tailstock and clean surfaces with a cleaner degreaser Re apply light coat of oil to lathe bed surface Red LED light display Overload limiter in circuit board activated Reduce depth of cut Overheating in heat sink Reduce depth of cut Spindle locked Release index pin Green LED light and Red LED light display continuity both are lit Motor cord disconnect Reconnect motor cord in PC board Worn motor Replace motor Circuit board burned out Replace circuit board T
15. ee 8 7 0 Setup EEES AAA 9 neien e Ree 9 7 2 Mounting lathe to Cl e le 9 7 3 Installing removing face plate ss 9 7 4 Installing removing spur center iii 9 7 5 Installing removing live center nennen nennen nnne mrt nennen nennen enne 10 8 0 Electrical CONNECTIONS RE RR EE epe eet loud etae ER ten uie EE AE ER OE data indus 10 8 44 Grounding instructions ie EE Ee EDGE Vee he a 10 8 2 Extension Cords EE HO RE u er N P edat 11 9 0 AdjUsStmernis 200 cae tess ein te to oid cate oe ee a oe tee bb EE EE OO epu dass tuse fn but 11 GD t Lei BC EE 11 NE N Een REK HD Ek 11 93 Speed Change RR RR ER Ce v e UR sv d Ce vein vine EE RR EN 12 Ee do OE EE RE EE EE ER EE OE Oe EE OE EE EL 13 10 0 Opetating controls EER RE a ee e o Mee Os tvs 13 1 0 Operation iss e Saigin nan A N SAD EN NRA N A R 13 n RUM els edel A EEN 13 14 2 Turing Kols i EA A E pa be Lint ak ac E 14 ER Wee ERT all ale WEE 14 11 4 Face Plate and Bowl Turning sisi 17 11 5 Bowl Turning Techniques a ee ee A en ete eot debe eit 18 12 0 Maintenance ER EE ER EE RE CERNERET ERE Sr E R EAG 19 12 1 General maintenance dne dio a o doe dd ace ok dot do age ok doce e Lage rok do o ahah des px d dpt 19 12 2 Motor Brushes sauna beret EE Ee etre eto EE EE EE EE ERG 19 RN EE 20 13 0 Recommended Lathe Speeds per diameter of workpiercel ie ee ee AA AA AA nn 21 14 0 Troubleshooting the JWL 1015 1015VS Lathes ee ee AA AA ee AA AA mnn arts ee ee 21 Ee
16. gouges Most average sized bowl work can be accomplished with a 3 8 or 1 2 bowl gouge A 1 4 bowl gouge is best suited for smaller bowls and light finishing cuts Larger 3 4 and 1 bowl gouges are only used for extremely large pieces Large domed scrapers can also be used to help clean up the interior surfaces of bowls A light touch with the scraper slightly tilted will eliminate some of the ridges occasionally left by an inexperienced bowl gouge 11 5 Bowl Turning Techniques To Shape Outside of Bowl 1 Odd shaped burls crotches and other irregular shaped blanks require special preparation before mounting in a chuck or onto a faceplate Remove the bark if there is any from what appears to be the center of the top of the workpiece 2 Drive spur center into the top of the workpiece with a mallet or dead blow hammer 3 Slip the spur center into the headstock taper and bring the tailstock with a live or ball bearing center into position Lock the tailstock to the bed and advance the tailstock spindle in order to seat the cup center into the workpiece Tighten the ram locking handle 4 Turn workpiece by hand to ensure proper clearance 18 5 Start lathe at lowest speed and bring it up to the maximum safe speed for the size of work to be turned If the machine starts to vibrate lower the speed until vibration stops 6 Rough out the outside of the bowl with the 1 2 deep fluted bowl gouge holding the handle of the t
17. nen AD shirt EO N Bolte coz GR ME BE NE OE OE te RR Ab iii JML 44 L GET PR RR RE ied PR i AT sisien f JML 81 Clamp Nuts oii E Mann JWL1015 TA Tailstock Assembly includes 15 43 46 thru 57 48 JWL1015 148 IE ea AR RE EE ER i EE 49 ues TS 0255081 Socket Head Button Screw 5 16 18x5 8 DO ss JML 58 Eccentric Rod Tailstock sese Deseo JWL1015 151 Lead oe sos edet ensem desereret 52 ids JML 55 QUI ER E E ER EO erede Sar tiere N BS ini JML 84 Bolb eR e bene dans T EA JWL1221VS 222 Handle 2 P E eben Ub iei At ee Index No Part No Description Size DEERE JWL1221VS 223 Re EE DB iz iet JML 63 eral EE STW 10 Ly E TS 0680081 Flat Washer EE dee 5 16 DOW SA 708331 Live Center Assembly includes 59 thru 62 DO SE JML 52 Live Center Head rnnt GO EE JML 524A Center Point for Live Center eee CH PR BB 6002ZZ Ball Bearing ees ee ee ee ee nn 6002ZZ 62 n JML 54 Live Center Shaft a a TUE JWL1015VS CA Controller Assembly includes 63 thru amp 75 seen IE JWL1015VS 163 Power e
18. the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain grounded the machine is properly Make all machine adjustments or maintenance with machine unplugged from power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when t
19. 6005VV Ball Bearirig eie tet edes 6005VV Gris JML 20 VER ER RE reete 240J Tirer TS 0267044 Socket Set Screw Vu 1 4 20x3 8 Brita JWL1015VS 108 ell el GET 9 unn JWL1015 109 Headstock EE EE EE ree tended UE EE JWL1015 110 Pini oio ER N ask eto Ae Ties JML101 4 187 GSN esis oco d a dido dio STW 9 12 23 JML 1014 188 lege LI Masse l OEA JML1014 189 Index Pin i vi EE RE EE es uu Adi JWL1221VS 123 aie EE EA ue MAR PA 15 ni TS 0267021 SELS IEW Li i RE n ER RE EE EE REESE 1 4 20x1 4 16 ine BB 6004VV Ball Bearing gp ence eges 6204VV T india JWL1015VS 117 Speed Label EE EE d EN TO JWL1015 118 Pulley Access DOr ei A te di EE E JWL1015 119 Springs ues ip cabs dep cael ne bp be d p Pe B o d ade 20 ER JML 8 ese ees Wave EE AR EE RE ER EE ENE ER N 21 78 JWL1015 121 EER m ene Ed A AT 22 hs TS 0207061 Socket Head Cap Screw sss 1 4 20x1 28 gana TS 0720071 Lock Washer ss MA aes PA sanus JWL1015 124 Socket Head Button Gcrew sena 10 24x1 4 i li JWL1015 125 Motor Access Door nee 26 ndis JWL1015VS 126 PA A A KE TS 0267044 Socket Set Screw nn 1 4 20x3 8
20. L 50 Eccentric Locking Rod iii Ee egeo edes een pete EER Uere inet 45 x 5 asi JML 43 EE O EE ENE ue toe Toa id AG JML 44 OER EE en rene nee te eee 47 JML 81 Clamp ER RA EE EE EE OE EE OE EO See ses ees JWL1015 TA Tailstock Assembly includes 15 43 46 thru 57 sss 48 ins JWL1015 148 MEE ree RR OE mete ea ata 497 5 5 TS 0255081 Socket Head Button Gcrew seen 5 16 18x5 8 Dices JML 58 Eccentric Rod Tallstock ee Se SERE ee Ee Ee ee eere eddie ansa een EE JWL1015 151 Lead SGIOW 3 co RR ERRARE REOR MR ON OD JML 55 leger EE AL BI JML 64 si EE EE EE P 54 Eg JWL1221VS 222 Handle tte RE e MM Index No Part No Description Size DO JWL1221VS 223 Handwheel ii nn ee nn mnn nnnnnnn Arnnnnnzzzzzznnzzzz BG JML 63 er olore Apr EC STW 10 y AME TS 0680031 Flat Washer Rene re eene 5 16 DOW SA 708331 Live Center Assembly includes 59 thru 62 Due JM A7 Eive Center Head Hs EE EDE EE caes 60 JML 524A Center Point for Live Center CH ER AR BB 6002ZZ Ball Bearing L 6002ZZ EN N JML SA nn Live enter Shaft ia 89 uus JWL1015 163 Tapping SOOW una
21. Live center A Spur center B Knockout rod C Tool Support 6 D Face Plate 3 E Operating instructions amp parts manual Warranty card A E eck b zech Sech zech mak mk zech Figure 3 Tools required for assembly 3 16 hex key Allen wrench Exposed metal areas of the lathe such as bed spindle and quill have been factory coated with a protectant This should be removed with a soft cloth and a cleaner degreaser Clean the bed areas under the headstock tailstock and tool support base Do not use an abrasive pad and do not allow solvents to contact painted or plastic areas 7 2 Mounting lathe to stand table For effective and safe operation the lathe must be mounted to the optional stand see section 14 0 or a work table using the four threaded holes in its base 5 16 18 UNC threads See section 6 1 for correct spacing of the holes to be drilled in the worktable 7 3 Installing removing face plate Refer to Figure 4 1 Insert knockout rod C into hole in spindle collar G and hold it steady 2 Mount face plate F to workpiece see section 11 4 and screw face plate clockwise onto spindle threads as far as it will go 3 Use same procedure to remove faceplate screwing it counterclockwise off the spindle Figure 4 7 4 Installing removing spur center Refer to Figure 5 1 Make sure mating surfaces of spur center and spindle are clean 2 Drive spur c
22. able 3 21 15 0 Optional accessories These accessory items purchased separately can enhance the functionality of your lathe Contact your dealer to order or call Walter Meier at the phone number on the cover dr TAL 719101 Bed Extension 217 for JWL 1015 1015VS Lathes E e UI JET D 719102 Stand for JWL 1015 1015VS Lathes B V q 719103 Stand Extension for JWL 1015 1015VS Lathes 22 16 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 16 1 1 JWL 1015 Lathe Exploded View 23 16 1 2 JWL 1015 Lathe Parts List Index No Part No Description Size EET JWL1015 HA Headstock Assembly includes 3 thru SOU EE zoni ERA EEN Faceplate ug get stats det gems D HA n ants 2 uei JML 3 Spur Genter seine MT eins 28 JML 3A Center Point for Spur Center E ee JMLE 4 N SPIMOlO RA at en OE fan LOT PIE restes EE JM bn E 5x25mm DEERE ese BB 6005VV Ball Bearing eie te a 6005VV L Gris JML 20 VER ER RE N N SA EE EE N Tenir TS 0267044
23. arranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
24. can build friction while sanding and cause heat check in some woods 2 Begin with fine sandpaper 120 grit and progress through each grit using only light pressure Coarser sandpaper tends to leave deep scratches that are hard to eliminate Use power sanding techniques to avoid concentric sanding marks around your finished piece Avoid rounding over the rim and foot with sandpaper try to keep details crisp Finish sanding with 220 grit 19 3 Remove sanding dust with tack rags or compressed air and with lathe turned off apply first coat of finish Let stand for several minutes wipe off excess Allow to dry before sanding again with 320 or 400 grit sandpaper 4 Turn lathe back on and continue the separation cut almost all the way through the base Stop at about 3 and use a small fine tooth saw to separate the bowl from the waste Apply second finish coat and allow to dry before buffing 12 0 Maintenance 12 1 General maintenance Periodically inspect lathe for loose fasteners worn electrical cables proper belt tension belt wear or any other situation that might affect operation or create a safety risk Wipe down the lathe after each use and blow out chips and dust using compressed air wear eye and respiratory protection Periodically apply a light coat of oil to headstock spindle tailstock quill bed surface and tool rest post Protect the bed from rust by applying paste wax or a commercially available
25. e unon otoi nanna nn M3 5x6mm 64 test ee TS 1533032 Pan Head SCrew ite cis io tecto fetis M5x10 65 MS JWL1015 165 Switch e EE is be JML 65 SN ON OI SWIIGl 5o e iets e ti SE is ar sy TS 081C052 Pan Head Serew d b emt e EA l coeds 10 24x3 4 68 JWL1015 168 Switch BOX cru EE OD EE Ee EES EED De EE GEE De aida 69 8 JWL1221VS 320 Strain Reliefin EER ii 6B3 2 EA GE JWL1015 170 Power Colca a atan Vi JWL1015 171 Ground Plate 3 ini Ee etre ei due iu TRES us JWL1015 172 GIA RR 5 16 KC EEN JWL1221VS 276 Clam pwn RE NE RR le tata RE TS 0810C022 Pan Head Sctew im RS EE a BA ne 10 24x3 8 Pis TS 0733044 External Tooth Lock Washer scssi UR EEN TO JML 11 KAOCKOUE ROG EER tit tet i e coe Me ed 25 16 2 1 JWL 1015VS Lathe Exploded View FES 26 16 2 2 JWL 1015VS Lathe Parts List Index No Part No Description Size EET JWL1015VS HA Headstock Assembly includes 1 thru 20 seen p JML 2 its ate RE EE tcm Dea etg ems KERE RA Di JML 3 Spur Genter tenerte ee MT2 28 JML 3A Center Point for Spur Center see uisi JMLE 4 N elle 1 x8 TPI EE EN OS EE OE EE ER ER EE 5x25mm DEERE ese BB
26. el ER ccs Love tous qui EE OE OT EN 64 JWL1221VS 320 Strain Reli f sis nn 6B3 2 a ons JWL1015VS 165 Plate ii ert fe EE HER i ios 66 nos JWL1015VS 166 eje dee ER OE ia d ba pa iba i OE ba nid 87 uns JWL1015VS 167 Tapping Screw Re nn M3x12 88 nus JWL1015VS 168 Control Potentiometer Assembly eee 69 ri JWL1221VS 308 On Off Wilco A TO JWL1015VS 170 Tapping ETC EN JWL1015VS 171 Circuit Board Assembly nee Z2 JWL1221VS 302 Tapping Screw eee M3x19 TA Ed JWL1015VS 174 Connect Cord VR to PC board not shown sen TA ER JWL1221VS 324 Connect Cord Power cord to PC board not shown Ts JWL1015VS 175 re dot EE A oss ess JWL1015 172 Glamp dmn iode oen doen sodes 5 167 LC sessed cies JWL1221VS 276 ole een een reiten 1 2 s TOE ER TS 081C022 Pan Head Screw 10 24x3 8 BO ss JML 11 KMOCKOUL ROQ oe ee mte rct qt OE 28 17 0 Electrical Connections JWL 1015 M R WHITE BLACK GREEN SWITCH ON e WHITE GREEN BLACK JWL 1015VS variable speed model D GROUND BLACK WHITE PRINTED CIRCUIT BOARD 29 ON OFF SWITCH POTENTIOME TER e O H LED L
27. enter into workpiece see section 11 3 1 3 Push spur center into spindle NOTE You do not need to remove faceplate to install spur center Figure 5 To remove spur center Figure 6 Hold spur center to prevent it falling Use a rag to protect your hand from the sharp edges Insert knockout rod through spindle hole and tap out spur center Ji Figure 6 7 5 Installing removing live center Refer to Figure 7 The live center rotates with the workpiece and is installed in the tailstock 1 Rotate tailstock handwheel clockwise a few times to advance quill 2 Push live center into quill To remove live center 3 Hold on to live center to prevent it from falling 4 Rotate handwheel counterclockwise to retract quill until center releases from quill N Figure 7 8 0 Electrical connections The JWL 1015 JWL 1015VS JET lathe is rated for 115 volt operation lt is supplied with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in A Figure 8 Before connecting to power source be sure switch is in off position It is recommended that the lathe be connected to a dedicated 10 amp circuit with a circuit breaker or time delay fuse Local codes take precedence over recommendations 8 1 Grounding instructions 1 All Grounded Cord connected Tools In the event of a malfunction or breakdown grounding provides a path of
28. finished piece lt is best to start with dry wood without worrying about drying or distortion Once turning becomes comfortable try green wood which cuts very easily As the turner gains experience he or she wil find extraordinary grain and figure in the form of burls crotches and bark inclusions Checks and Cracks Green wood will check and crack For best results leave logs in as long a length as you can handle As the material starts to dry surface cracks will develop on the ends of the log Cut off two to three inches and you should find good sound wood Also cut the log in half along the pith to avoid having it in the finished piece Most checks radiate from the pith As you turn bowls from green wood make sure you maintain a consistent wall thickness throughout the piece Leaving a piece thick in some areas and thin in others will cause the wood to dry unevenly and promote checks and cracks Distortion Distortion is a problem associated with turning green wood It will vary from one type of wood to the next Typically fruitwoods tend to distort more than others lt also varies with the time of year the tree was cut and how the logs are stored Tools for Bowl Turning The deep fluted bowl gouge is the most essential and versatile tool for most bowl and plate turning The bowl gouge is heavier and easier to control than other types of gouges lt also allows removal of wood much faster and with less vibration than other
29. he workpiece and the headstock Apply only sufficient force with the tailstock to hold the workpiece securely in place Excessive pressure can overheat center bearings and damage both workpiece and Lathe 10 Move tool support into position It should be parallel to the workpiece just below the centerline and approximately 1 8 to 1 4 from the corners of the workpiece to be turned as in Figure 22 Tighten support base to Lathe bed CENTER Had to 1 4 LINE TOOL SUPPORT Figure 22 11 Rotate workpiece by hand to check for proper clearance 12 Start lathe at lowest speed and bring it up to the appropriate RPM for the size of workpiece used Consult the machine s digital readout 11 3 2 Cutting Techniques Roughing Out 1 Begin with a large roughing gouge Place the tool on the tool support with the heel of the tool on the surface to be cut 2 Slowly and gently raise tool handle until cutting edge comes into contact with the workpiece 3 Beginning about 2 from the tailstock end of the workpiece roll the flute hollowed out portion of the tool in the direction of the cut See Figure 23 Make long sweeping cuts in a continuous motion to rough the piece down to a cylinder 4 Keep as much of the bevel of the tool as possible in contact with the workpiece to ensure control and avoid catches NOTE Always cut down hill or from large diameter to small diameter Always work toward the end of a
30. he machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adeguate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall into the spindle or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and more safely Use recommended accessories
31. i nose AT Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors dee i Hand Tools achine Accessories Contractor Mil Dri i A gel ill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Mobile Bases Air Tools Industrial Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year W
32. ight This page intentionally left blank 30 This page intentionally left blank 31 JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com www waltermeier com
33. igure 8 An adapter shown in B and C may be used to connect this plug to a 2 pole receptacle as shown in B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician This adapter is not permitted in Canada The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Three Prong Plug Grounded Outlet B ADAPTER CER GROUNDING EAR SECURED lo WITH SCREW P de GROUNDING EAR Figure 8 8 2 Extension cords The use of extension cords is discouraged try to position equipment within reach of the power source If an extension cord becomes necessary be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Ampere Total length of Rating Volts cord in feet Not 120 25 50 100 150 Dei More 240 50 100 200 300 an Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 Not le 18 pde Recommended Extension Cord Recommendations Table 1
34. ithout skipping grits for example do not jump from 120 grit to 220 grit Fold the sandpaper into a pad do not wrap sandpaper around your fingers or the workpiece To apply a finish the workpiece can be left on the lathe Turn off the lathe and use a brush or paper towel to apply the finish Remove excess finish before restarting lathe Allow to dry and sand again with 320 or 400 grit sandpaper Apply second coat of finish and buff 11 4 Face Plate and Bowl Turning Mounting Stock Use of a face plate is the most common method for holding a block of wood for turning bowls and plates 1 Select stock at least 1 8 to 1 4 larger than each dimension on the finished workpiece 2 Always select the largest diameter face plate that can be used for the workpiece to be turned 3 True one surface of the workpiece for mounting against the face plate 4 Using the face plate as a template mark the location of the mounting holes on the workpiece and drill pilot holes of the appropriate size Face plates are drilled for No 12 screws Phillips and square drive screws will hold up better than slotted screws Sheet metal screws are case hardened with deeper and sharper threads than wood screws If the mounting screws on the face plate interfere with the workpiece a glue or waste block can be used 5 Make a block the same diameter as the face plate Figure 26 Both waste block and workpiece should have flat surfaces for gluing
35. least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal AWARNING Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A F
36. n edge and last longer than ordinary carbon steel As one becomes proficient in turning a variety of specialty tools for specific applications can be acquired The following tools provide the basics for most woodturning projects see Figure 18 Figure 18 Basic Turning Tools Skews 1 1 2 and 1 or 1 1 4 used to make finishing cuts and details Large Roughing Gouge 1 to 1 1 4 used to eliminate waste wood Spindle Gouges 1 4 3 8 1 2 used to turn beads coves and other details Deep Fluted Bowl Gouge 1 4 3 8 and 1 2 used for turning bowls amp plates Square Scraper Bedan 3 8 or 1 2 used to create square shoulders Large Round Nose Domed Scraper 1 1 2 used to reduce ridges on interior of bowls round edges of bowls etc Parting Tool 1 8 used for scraping making a cut off or to set diameters for sizing 14 For safety and best performance keep tools sharp If a tool stops cutting or requires excessive pressure to make a cut it needs to be sharpened A number of brand name sharpening jigs and fixtures are available however a woodturner should learn to sharpen tools freehand For best results use a slow speed grinder 1800 rpm fitted with a 60 grit aluminum oxide wheel for shaping and a 100 grit alum oxide wheel for final sharpening and touchup The grinder should be located near your lathe and at a comfortable height A diamond dresser will keep the wheel
37. of cove Stop at bottom of cut V Cuts 1 Use the long point of the skew NOTE Do not press the long point of the skew directly into the workpiece to create the V this will result in a burned or burnished V with fibers being rolled up at both sides 2 Lightly mark the center of the V with the tip of the skew 3 Move the point of the skew to the right half of the desired width of your cut 4 With the bevel parallel to the right side of the cut raise the handle and push the tool in to the desired depth as shown in Figure 25 BEVEL OF SKEW PARALLEL TO CUT Figure 25 5 Repeat from the left side The two cuts should meet at the bottom and leave a clean V cut 6 Additional cuts may be taken to add to either the depth or width of the cut Parting Off 1 Use parting tool 2 Adjust lathe speed to lower RPM for parting through a workpiece 8 Place tool on tool support and raise the handle until it starts to cut and continue to cut toward the center of the workpiece 4 Loosely hold on to the piece in one hand as it separates from the waste wood Sanding and Finishing Leaving clean cuts will reduce the amount of sanding required Move the tool support out of the way adjust the lathe to a low speed and begin with fine sandpaper 120 grit or finer Coarser sandpaper will leave deep scratches that are difficult to remove and dull crisp details on the spindle Progress through each grit w
38. ool firmly against your hip For best control use your whole body to move the gouge through the workpiece 7 As the bowl takes shape work on the bottom tailstock end to accomodate attaching a face plate 8 Turn a short tenon about 1 8 long the size of the hole in the faceplate See Figure 27 This will allow centering the workpiece when the faceplate is attached APPROX 148 TENON WITH DIAMETER OF FACE PLATE Figure 27 NOTE If you plan to use a chuck turn a tenon of the appropriate length and diameter to fit your chuck 9 Stop the lathe remove workpiece and attach face plate or chuck see Section 11 4 Mounting Stock AWARNING The surfaces of faceplate and workpiece should mount flush to each other 10 Finish turning the outside of bowl with 1 2 or 3 8 bowl gouge Leave additional material at base of bowl for support while turning interior This will be removed later To Shape Interior of Bowl 1 Stop the lathe and move tailstock away You may want to remove the center from the tailstock to avoid bumping it with your elbow 2 Adjust tool support in front of the bowl just below centerline at a right angle to the lathe Ways Rotate workpiece by hand to check clearance 4 Face off top of bowl by making a light shearing cut across the top of workpiece from rim to center 5 Place 1 2 bowl gouge on tool support at center of the workpiece with the flute facing top of b
39. owl The tool handle should be level and pointed toward the four o clock position as shown in Figure 28 WORKPIECE Figure 28 6 Use the left hand to control cutting edge of gouge while right hand swings tool handle around toward your body Figure 28 The flute should start out facing top of workpiece and rotate upward as it moves deeper into the bowl to maintain a clean even curve As the tool goes deeper into the bowl progressively work out toward the rim It may be necessary to turn the tool support into the piece as you get deeper into the bowl NOTE Try to make one very light continuous movement from the rim to the bottom of the bowl to ensure a clean sweeping curve through the piece Should there be a few small ridges left a light cut with a large domed scraper can even out the surface 7 Develop wall thickness at the rim and maintain it as you work deeper into the bowl Once the piece is thin toward the bottom you cannot make it thinner at the rim When the interior is finished move the tool support to exterior to re define bottom of bowl General rule of thumb the base should be approximately 1 3 the overall diameter of the bowl 8 Work the tight area around faceplate or chuck with 1 4 bowl gouge 9 Begin the separation with a parting tool but do not cut all the way through yet Sanding and Finishing 1 Remove the tool support and adjust lathe speed to approximately 500 RPM High speed
40. ring normal operation of the lathe If the lathe stops and the 13 LED displays red due to overloading push and pull switch to restart JWL 1015VS only AWARNING Do not start lathe at maximum speed Start at lowest speed within that range and gradually increase to full speed LT 1 A Figure 17 11 0 Operation The information which follows is general in nature and is not intended to be a complete course in wood turning Nothing can replace the knowledge gained by conversation with experienced woodturners or consulting books or trade articles Above all simple trial and error will aid in developing proficiency in the craft 11 1 Inspection Before operating the lathe check that everything is in proper working order 1 Machine is on a level surface Check bearings adjust only if endplay exists Check belt it should be snug but not overly tight 4 Bed ways keep clean use steel wool to remove any rust spots and apply paste wax to prevent buildup of rust and finishes 5 Tool support use a mill file to remove nicks and dings 6 Spindle tapers should be clean and free of dust and chips for proper seating of tapers 7 Tailstock clean and lubricate quill and locking device 8 Lighting proper lighting is essential to eliminate shadows and reduce eye strain 11 2 Turning Tools If possible select only quality high speed steel turning tools High speed steel tools hold a
41. rust protectant Bearings are permanently lubricated and sealed They do not require further lubrication 12 2 Motor Brushes Periodically inspect the two carbon brushes located at each side of the motor If brushes need replacing replace both at the same time ACAUTION A heavily worn or damaged brush if allowed to remain may eventually cause damage to internal motor elements 1 Disconnect lathe from power 2 Unscrew cap Figure 29 using a screwdriver or coin and withdraw brush 3 Inspect brush Replace brush if any of the following are seen Brush is worn 1 4 6mm or more collapsed spring broken lead in spring abnormal discoloration signs of breakage burning or crumbling 4 Reinsert brush or install new one and screw in cap 5 Repeat inspection for brush on opposite side of motor ACAUTION Never use a steel face hammer directly against the spindle Figure 29 12 3 Belt replacement Figure 31 Refer to Figures 30 through 32 9 Continue pulling spindle toward tailstock until it 1 Disconnect lathe from power clears left hole in headstock and offers enough room to remove belt Figure 32 Open pulley access doors Release belt tension and remove belt from around lower pulley Remove spur center and faceplate Back out both set screws A in handwheel with 3mm hex key You do not have to remove them 6 Unscrew handwheel from spindle Note Left hand threads t
42. s true and eliminate glazing Never allow the tool to rest in one place on the wheel keep it moving and use a light touch Carbon steel tools can overheat easily and should be cooled frequently If the edge turns blue it has lost its temper and should be ground past the blue area High speed steel tools are not as likely to overheat but can be damaged if allowed to get red hot High speed steel tools should not be quenched for cooling Honing with a diamond lap or slipstone will save trips to the grinder and keep the edge fresh 11 3 Spindle Turning Spindle turning takes place between the centers of the lathe It requires a spur or drive center in the headstock and a live or dead center in the tailstock A cup center rather than a cone center in the tailstock will often reduce the risk of splitting the stock Figure 19 shows the basic profile shapes in spindle turning Straight Bead Cove VP Shoulders Figure 19 11 3 1 Stock Selection Stock for spindles should be straight grained and free of checks cracks knots and other defects It should be cut 1 8 to 1 4 larger than the finished diameter and may require additional length so the ends can be removed later Larger stock should have the corners removed to produce an octagon making the piece easier to rough down to a cylinder 1 With a combination square or plastic center finder for round stock locate and mark center on each end of the workpiece Accuracy i
43. s been properly adjusted by the manufacturer If in the future it does not properly lock tailstock in position remove tailstock from bed and turn it over Adjust cam lock nut Figure 11 as needed Figure T1 9 3 Speed Change 9 3 1 Variable Speed Model The JWL 1015VS variable speed lathe has three Speed ranges controlled by a combination of the electronic variable speed dial see section 10 0 and the position of the belt upon one of three pulley sets Figure 12 identifies these ranges This chart is also affixed to inside of pulley access door 1750 Figure 12 variable speed chart 9 3 2 Step Pulley Model The JWL 1015 step pulley lathe has three speed ranges accomplished by moving the belt to any of six pulley sets according to the chart Figure 13 12 The chart is also affixed to the inside of pulley access door Spindle Speeds RPM Figure 13 step pulley chart 9 3 3 Adjusting belt position Refer to Figures 14 and 15 To move belt to a different pulley 1 Open gem and lower pulley access doors LE VS Figure 14 2 Relieve belt tension by loosening handle F Figure 15 then pulling up lever G 3 Move belt to desired pulley set Make sure belt is properly seated in both pulleys and both pulleys are aligned belt is vertical not slanted 4 Push lever G down to tension belt 5 Tighten handle F and close access doors AWARNING Keep access doors closed
44. s not critical on full rounds but extremely important on stock where square sections are to remain Put a dimple in the stock with an awl or nail or use a spring loaded automatic center punch Extremely hard woods may require kerfs cut into the ends of the stock Figure 20 using a band saw so the wood will accept the spur center and the live center Figure 20 Drive the spur center about 1 4 into the workpiece using a wood mallet or dead blow hammer as shown in Figure 21 Be careful that you do not split the workpiece Never use a steel face hammer and never drive the workpiece onto the spur center while it is mounted in the lathe spindle SPUR CENTER WORKPIECE Figure 21 Make sure the headstock is locked to the Lathe bed Clean the tapered end of the spur center and the inside of the headstock spindle Insert the tapered end of the spur center with the attached workpiece into the headstock spindle Support the workpiece while bringing the tailstock into position about 1 away from the end of the workpiece Lock the tailstock to the bed 15 8 Advance the tailstock spindle with the handwheel in order to seat the live center into the workpiece Use enough pressure to secure the workpiece between the centers so that it wont fly off but do not use excessive pressure 9 Tighten the spindle locking handle ACAUTION The tailstock ram is capable of exerting excessive pressure against t
45. urn clockwise to remove Am 7 Loosen both setscrews B in spindle pulley Figure 32 e N 10 Remove belt through lower access door 11 Reverse above procedure to install new belt and reposition spindle Make sure spindle has been completely reinserted and that upper pulley is properly aligned with lower pulley before tightening the set screws Figure 30 8 Use a rubber mallet or hammer against a block of wood to tap spindle toward tailstock Figure 31 20 13 0 Recommended Lathe Speeds per diameter of workpiece Diameter of Work Roughing RPM General Cutting RPM Finishing RPM Under 2 1520 3000 3000 2 to 4 760 1600 2480 4 to 6 510 1080 1650 6 to 8 380 810 1240 8 to 10 300 650 1000 Table 2 14 0 Troubleshooting the JWL 1015 1015VS Lathes Table 3 Trouble Probable Cause Remedy Motor fails to develop full power Power line overloaded Correct overload condition Undersized wires in power supply system Increase supply wire size Too many machines on same circuit Shut off other machines Worn motor Replace motor Motor or spindle stalls or will not start Excessive cut Reduce depth of cut Improper belt adjustment or worn or broken belt Adjust or replace belt as needed Motor brushes are worn or damaged Replace brushes Worn spindle bearings Replace
46. work piece never start cutting at the end DIRECT D F cur N SPINDLE o y ROTATION A d 7 Min Figure 23 5 Once the workpiece is roughed down to a cylinder smooth it with a large skew Keep the skew handle perpendicular to the spindle and use only the center third of the cutting edge for a long smoothing cut touching one of the points of the skew to the spinning workpiece may cause a catch and ruin the workpiece 6 Add details to the workpiece with skew parting tool scraper or spindle gouge Beads 1 Make a parting cut for what is to be a bead to the desired depth Place the parting tool on the tool support and move tool forward to make the full bevel of the tool come into contact with the workpiece Gently raise handle to make cut to the appropriate depth Repeat for other side of the bead Using a small skew or spindle gouge start in the center between the two cuts and cut down each side to form the bead Roll the tool in direction of cut Coves 1 Use a spindle gouge With the flute of the tool at 90 degrees to the workpiece touch the point of the tool to the workpiece and roll in towards the bottom of the cove See Figure 24 Stop at the bottom attempting to go up the opposite side may cause the tool to catch 16 FIRST CUT Figure 24 2 Move the tool over the desired width of the cove 3 With the flute facing the opposite direction repeat step 1 for other side
47. y notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death 4 0 About this manual This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model JWL 1015 and JWL 1015VS Lathe This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown Your machine has been designed and constructed to provide years of trouble free operation if used in accordance with the instructions as set forth in this document This manual is not intended to be an exhaustive guide to lathe operational methods use of accessories choice of stock etc Additional knowledge can be obtained from experienced users or trade articles Whatever accepted methods are used always make personal safety a priority If there are questions or comments please contact your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Retain this manual for future reference If the machine transfers ownership the manual should accompany it AWARNING Read and understand the entire contents of this manual before attempting assembly or operation Failure to comply may cause serious injury 5
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