Harbor Freight Tools 93142 User's Manual
Contents
1. When installing Drill Bits make sure the Battery Pack 15 is removed from the Cordless Drill to avoid accidental starting Then insert and lock in place a Drill Bit in the Chuck 4 of the Cordless Drill Whenever possible secure the workpiece in place using a vise or clamps not included When drilling in light gauge metal or wood use a wooden block to back up the material to prevent damage to the workpiece Mark the center of the hole to be drilled with a center punch to give a Drill Bit a start and to prevent it from walking Lubricate the Drill Bit with cutting oil when drilling iron or steel Use a coolant when drilling nonferrous metals such as copper brass or aluminum Insert the fully charged Battery Pack 15 into the Handle of the Cordless Drill See Figure B REV 05 05 SKU 93142 For technical questions please call 1 800 444 3353 PAGE 8 BATTERY PACK 15 FIGURE B f Make sure to hold the Cordless Drill firmly with both hands as torque from the Motor will cause the tool to twist 8 Observe the top of the Cordless Drill See Figure C TOP VIEW 9 The Cordless Drill is equipped with a Level that helps the operator drill holes parallel to the floor See Figure C 10 When depressed the Light Activator allows the Red Yellow and Green Lights to illuminate See Figure C 11 The Red Yellow and Green Lights indicate the Battery Pack s 15 charge level All three Lights illumin2. BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Description Qiy Screw for Chuck Ea Chuck 1 Gear Box amp Motor Assembly Capacitor 1 Handle Belt a4 Screw 1 Washer oe VMOS 1 Cooling Plate 3 Pin Connector Variable Speed Trigger Assembly Battery Clamp Battery Pack Reversing Lever Left Body Horizontal Measure Circuit Board for Battery Indicator Screw Charger Note Parts 10 12 13 14 and 19 are a Pre wired Assembly Note 6 Drill Bits 6 Hex Drive Bits Hex Drive Extension Carrying case not shown NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 01 07 SKU 93142 For technical questions please call 1 800 444 3353 PAGE 11 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 05 05 SKU 93142 For technical questions please call 1 800 444 3353 PAGE 12
3. THE CORDLESS DRILL 1 NOTE The Battery Pack 15 requires charging The first charge requires 1 hour charge time prior to using the Cordless Drill See Figure A When the Battery Pack 15 requires recharging a 1 hour quick charge allows the tool to operate at full power Do not recharge the Battery Pack longer than 1 hour as damage to the Battery Pack and or Charger 21 may occur Do not leave the charger unattended while charging See Figure A Make sure the Trigger on the Cordless Drill is in its OFF position Slide the Battery Pack 15 off of the Handle of the Cordless Drill Next slide the Charger Plug onto the Charging Socket of the Battery Pack Then plug the Charger 21 into the nearest 120 volt grounded electrical outlet See Figure A Verify that the charging indicator light comes on If it does not come on check the power cord connection Charge the Battery Pack 15 until the charging indicator light turns off and the charged indicator light comes on When the Battery Pack 15 is fully charged the Charger 21 will automatically shut off See Figure A NOTE While charging the Battery Pack 15 and Charger 21 may become warm to the touch This is normal and does not indicate a problem See Figure A Once the Battery Pack 15 is fully charged disconnect the Charger 21 from the electrical outlet Then disconnect the Charger from the Battery Pack See Figure A OPERATING INSTRUCTIONS 1
4. leaking Battery Pack damaged Charger wiring chipped or broken Drill Bits and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment Battery Pack 15 precautions Never burn Batteries as they can explode in a fire Do not charge leaking Batteries Only a qualified service technician should perform maintenance on the Battery Pack Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Pack DAILY With a soft brush or cloth remove all dirt and debris from the Cordless Drill Do not immerse the Cordless Drill in any liquids When storing Always remove the Battery Pack 15 from the Cordless Drill Keep the Cordless Drill and its accessories in a clean dry location and out of children s reach SKU 93142 For technical questions please call 1 800 444 3353 PAGE 10 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
5. CHICAGO TExesfifey Power Tools 3 8 CORDLESS DRILL with DRIVER 19 2 VOLT Model 93142 OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 REV 05 05 PRODUCT SPECIFICATIONS Electrical Requirements Battery Charger Input 120VAC 60 HzBattery Output 19 2VBattery Charging Time 1 Hour Drill Specifications 19 2 V 600 RPM 3 8 Keyless ChuckVariable Speed Reversible 16 Torque SettingsPistol Grip Squeeze Trigger NiCd Battery Weight 4 2 Lbs with Battery UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 11 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the fr
6. ated means the Battery Pack is at fullcharge Red and Yellow Lights illuminated means the Battery Pack is partially charged The Red alone illuminated means the Battery Pack is almost fully LIGHT ACTIVATOR discharged and requires recharging See Figure C FIGURE C SKU 93142 For technical questions please call 1 800 444 3353 PAGE 9 12 13 14 15 16 Turn the Cordless Drill on using the Trigger Do not drill into areas where you cannot identify any possible hazards such as electric wires and cables behind the drilling surface Drill only as deep as necessary To reduce jamming as the Drill Bit breaks through the workpiece decrease the drilling pressure when the point of the Drill Bit breaks through the workpiece When you have drilled the hole remove the Drill Bit from the hole while the Cordless Drill is still running This prevents the Drill Bit from getting caught in the hole and causing damage Release the Trigger to stop the Cordless Drill Then remove the Battery Pack 15 and Drill Bit from the Cordless Drill INSPECTION MAINTENANCE AND CLEANING 1 A WARNING Always turn the Trigger to its OFF position unplug the Charger 21 from its electrical outlet and disconnect the battery before performing any inspection maintenance or cleaning BEFORE EACH USE inspect the general condition of the Cordless Drill Check for misalignment or binding of moving parts cracked or broken parts
7. e with pacemakers should adhere to the following Avoid operating power tools alone Don t use a power tool with the power switch Trigger locked on If powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCl system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock Properly maintain and inspect all tools before use to avoid electrical shock _ WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator PRODUCT FEATURES NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 12 An WARNING Always make sure the Trigger of the Cordless Drill is in its OFF position the Battery Pack 15 is removed from the Cordless Drill and the Charger 21 is unplugged from its electrical outlet prior to making any adjustments to the tool See Figure A SKU 93142 For technical questions please call 1 800 444 3353 PAGE 6 TORQUE SELECTOR RING CHUCK 4 CHARGING p INDICATOR on ae CHARGED n INDICATOR i E 7 l CHARGER 21 CHARGER POWER CORD BATTERY PACK FIGURE A 15 2 Chuck 4 Accepts u
8. ll and unplug the Charger 21 from its electrical outlet before changing accessories or performing any inspection maintenance or cleaning procedures 9 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Cordless Drill 10 To avoid electrical shock do not pull or carry the Charger 21 by its Power Cord 11 Never leave the Charger 21 unattended when it is plugged into an electrical outlet Make sure to unplug it from its electrical outlet before leaving 12 Proper Battery Pack Care Battery Pack 15 leakage may occur under extreme usage or temperature conditions If Battery Pack fluid comes in contact with skin wash with soap and water and rinse with lemon juice and vinegar If the fluid comes into contact with the eyes flush with water for several minutes and contact a doctor immediately Never burn the Battery Pack as it can explode in a fire Do not charge the Cordless Drill with a leaking Battery Pack Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Pack 13 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control SKU 93142 For technical questions please call 1 800 444 3353 PAGE 5 Always switch to a fresh Battery Pack 15 when tool performance begins to diminish Severe heat is most de
9. ont cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES Z WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes REV 05 05 SKU 93142 For technical questions please call 1 800 444 3353 PAGE 2 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may re
10. p to 3 8 shank diameter Drill Bits not included To install a Drill Bit with the Cordless Drill pointed away from your body hold the Chuck Sleeve firmly in place and turn the Chuck clockwise Insert the shank of a Drill Bit all the way into the Chuck While holding the Chuck Sleeve in place turn the Chuck counterclockwise to lock the Drill Bit in place See Figure A 3 Trigger 13 The Trigger is operated manually simply by squeezing the Trigger to turn on the Cordless Drill and releasing pressure on the Trigger to turn off the Cordless Drill The drill will go faster the more the trigger is squeezed See Figure A 4 Reversing Lever 16 The Reversing Lever Switch allows you to change the rotational direction of the Cordless Drill To change the rotational direction make sure the Cordless Drill is at a complete stop For a clockwise rotation move the Switch to the right For a counterclockwise rotation move the Switch to the left See Figure A 5 Torque Selector Ring The Torque Selector Ring allows you to select up to 16 different driving torque settings depending on the job required To change the driving torque make sure the Cordless Drill is at a complete stop Then simply turn the Torque Selector Ring to the desired setting The drill setting is used to force the chuck not to slip and is used when drilling See Figure A REV 05 05 SKU 93142 For technical questions please call 1 800 444 3353 PAGE 7 TO CHARGE
11. r does not turn it on or off Any tool that cannot be controlled with the Trigger is dangerous and must be replaced Disconnect the power tool from its Battery Pack 15 before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follo
12. structive to a Battery Pack The more heat generated the faster the Battery Pack loses power A Battery Pack that gets too hot can be permanently damaged Never over discharge a Battery Pack by using the tool while tool performance is decreasing Never attempt to discharge a tool s Battery Pack by continuing to pull the tool Trigger When tool performance begins to diminish stop the tool recharge the Battery Pack and use the fresh Battery Pack for optimal performance G Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference or failure of the pacemaker In addition peopl
13. sult in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Trigger is released before plugging in Carrying power tools with your finger on the Trigger or plugging in power tools with the Trigger depressed invites accidents Remove adjusting keys or wrenches before using the power tool A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear ANSI approved safety glasses underneath a full face safety shield Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control SKU 93142 For technical questions please call 1 800 444 3353 PAGE 3 TOOL USE AND CARE Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Trigge
14. w maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Cordless Drill in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location SKU 93142 For technical questions please call 1 800 444 3353 PAGE 4 2 Maintain labels and nameplates on this product These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 3 When using the Cordless Drill always maintain a firm grip on the tool with both hands 4 Hold the tool by its insulated gripping surfaces when performing an operation where the Cordless Drill may contact hidden wiring Contact with a live wire will make exposed metal parts of the Cordless Drill live and shock the operator This is just an additional precaution always check for hidden wiring before drilling 5 Do not use the Cordless Drill or Charger 21 if it has been dropped damaged left outdoors or immersed in liquid 6 To avoid electrical shock do not handle the Charger 21 its Power Cord Plug or the Cordless Drill with wet hands Keep the Handle of the Cordless Drill dry clean and free from oil and grease 8 Always turn off the Cordless Dri
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