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Giant P207 User's Manual

1. 20 06645 Seal Case 21 08443 O Ring 23 07391 V Sleeve 23A 08598 V Sleeve Weep 24 07392 Support Ring 25 06646 Weep Return Ring 26 06647 Valve Casing 27 07849 Valve Seat 28 07491 Valve Plate 29 07906 Valve Spring 30 07907 Valve Spring Retainer 31 07853 O Ring 32 07928 Valve Plug 32X 07946 Valve Assembly Complete 33 07913 O Ring 34 08316 Hex Head Cap Screw 38 13338 Plug 3 8 BSP 38A 07661 Seal 39 07109 Plug 1 2 BSP 39A 08486 Copper Seal Ring 11 QTY O A OD OD OM DBR DB DBO EW WO WOW W WO WW P205 P206 P207 P208 P209 P210 P211 REPAIR KITS Plunger Packing Kit Oil Seal Kit Part 09527 Part 09144 Item Part Description Qty Item Part Description Qty 23 07391 V Sleeve weep 3 19 08356 0010 Oil Seal 3 23A 08598 V Sleeve 3 24 07392 Support Ring 3 Valve Assembly Kit Part 09116 Item Part Description Qty 32X 07946 Valve Assembly Complete 6 31 07853 O Ring 6 P205 P206 P207 P208 P210 P211 TORQUE SPECIFICATIONS Position Item Description Torque Amount 32 07928 Valve Plug 59 ft lbs 34 08316 Hex Head Cap Screw Valve Casing 105 in lbs Pump Mounting Selection Guide Bushings 01074 24 mm Tapered H Bushing Pulley amp Sheaves 01061 7 75 Cast Iron 1 gr AB Section 01062 7 75 Cast Iron 2 gr AB Section Rails 01160 Plated Steel Channel Rails L 5 75 x W 1 00 x h 2 50 01161 Plated Steel Channel Rails L 5 75 x W 1 00 x H 2 5
2. Maximum Inlet Pressure annen enneerenn 145 PSDo 10 Bar Plunger Diameter nanne eneen ven OAT venrreveenrnteemdatandened 12 mm SITOKE sars scccasvsccsors si ccdeendccdioes sresstnessenabecessssveseseace 0 40 icecssstccsessiacsetessets 12 4mm Max Temperature of Pumped Fluids TGP Fooien 70 C Milet POPs ernennen EE indie ciascdcaiesaticexaseeedvesleeivaineceiva AE 2 1 2 BSP Disch tse POTS tin sserneersetenntenentvee ner enten ERE TE EREE 2 3 8 BSP Shalt RotatwOn sesser enirere Top of Pulley Towards Fluid End Crankshaft Diameter annen vennen Oe 24 mm Key Width sss sicecsisdccesseascesnncgacevsiievsvsstecseserdesuvesies OLB oan sevarvnreeremerersnende 8 mm Shaft Mounting annen enn eenn eenn eeenvennvenn Right Side Facing Manifold Weight an anerrarseessanndereranngeand i cavaeseceeaneessavectienets NIF IDS ossen oevers evsersteees 5 3 Kg Crankcase Oil Capacity en TO LOZ esii 0 22 Liters Extended Crankcase Oil Capacity eee QOTLOZ wsiiccessstissern sene 0 27 Liters Volumetric Efficiency 1750 RPM eneen eenen 0 94 Volumetric Efficiency 3450 RPM eeen erneer 0 87 Mechanical Efficiency 3450 RPM enen ennen 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply
3. s O13 T 3 4mm Max Temperature of Pumped Fluids ij sacienscousvespacenesscoeate 10 C Inlet Ponts sveerman 2 1 2 BSP Discharge POTS atas atrenversentendensnenrnere veen ctasvs inediti niin e taa daens asen 2 3 8 BSP Shaft Rotation ossen ever ish dssiedecesiedevsesiecseesiecesss Top of Pulley Towards Fluid End Crankshaft Diameter nnen vennen OLDE rannevenerrreernnndensdeee 24 mm Key Width sicscssiscccases ccctvsssgrsvstecsstesnecoteesvesvesosccotes OBL E 8 mm Shaft Mounting 00 0 0 seeeseesececeseceeeceeseeeeseeess Right Side Facing Manifold Weight eieceaciie cesciei coats ccisetl aries decteridentvens Nk WAST bS 5 3 Kg Crankcase Oil Capacity nen TO OZ iaire 0 22 Liters Extended Crankcase Oil Capacity O OTLOZ reren sccietea ase 0 27 Liters Volumetric Efficiency 1750 RPM ennen 0 94 Volumetric Efficiency 3450 RPM eneen erneeenvenn 0 87 Mechanical Efficiency 3450 RPM eneen 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill a
4. GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI The rating shown are the power EN ET os ost 10 requirements for the pump Gas 1000 1 20 08 12 17 21 engine power outputs must be approximately twice the pump power requirements shown above We recommend a 1 15 service factor Intermittent duty only be specified when selecting an electricmotor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Exploded View P205 P206 P207 P208 P209 P210 P211 PART NO DESCRIPTION 10 11 12A 12B 13 13 13 13 13 13 13 08300 06773 08302 08302 L 07190 13262 08005 06273 08192 07188 01176 2 08303 08490 08492 07225 01166 08020 01020 06694 08465 06547 12258 08440 08466 08467 Crankcase Oil Dipstick with O Ring Crankcase Cover Short Crankcase Cover Long Drain Plug Gasket for drain plug O Ring Oil Drain Plug with Gasket Gasket Screw Short Cover Spring Washer Bearing Cover I Sight Glass O Ring for Sight Glass Screw with Lock Washer Radial Shaft Seal Ball Bearing Ball Bearing Crankshaft P205 Crankshaft P206 Crankshaft P207 Crankshaft P208 Crankshaft P209 Crankshaft P210 Crankshaft 211 QTY P205 P206 P207 P208 P209 P210 P211 PARTS LIST ITEM PART NO DESCRIPTION 14 06207 Woodruff Key 15 08333 Connecting Rod 16 06641 Plunger Complete 12mm 17 08442 Wrist Pin 19 08356 0010 Oil Seal
5. provide a safety bypass valve between the pump and the work area to protect the pump from pressure spikes in the event of a blockage or the use of a shut off gun 4 Use of a dampener is necessary to minimize pulsation at drive elements plumbing connec tions and other system areas The use of a dampener with Giant Industries Inc pumps is optional although recommended by Giant Industries Inc to further reduce system pulsa tion Dampeners can also reduce the severity of pressure spikes that occur in systems using a shut off gun A dampener must be positioned downstream from the unloader 5 Crankshaft rotation on Giant Industries Inc pumps should be made in the direction desig nated by the arrows on the pump crankcase Reverse rotation may be safely achieved by following a few guidelines available upon request from Giant Industries Inc Required horsepower for system operation can be ob tained from the charts on pages 3 9 6 Before beginning operation of your pumping system remember Check that the crankcase and seal areas have been properly lubricated per recommended schedules Do not run the pump dry for extended periods of time Cavitation will result in severe damage Always remember to check that all plumbing valves are open and that pumped media can flow freely to the inlet of the pump Finally remember that high pressure operation in a pump system has many advantages But if it is used carelessly and without
6. regard to its potential hazard it can cause serious injury IMPORTANT OPERATING CONDITIONS Failure to comply with any of these conditions invalidates the warranty 1 Prior to initial operation add oil to the crankcase so that oil level is between the two lines on the oil dipstick DO NOT OVERFILL Use Giant 20W 50 oil p n 01153 Crankcase oil should be changed after the first 50 hours of operation then at regular intervals of 500 hours or less depending on operating conditions 2 Pump operation must not exceed rated pressure volume or RPM A pressure relief device must be installed in the discharge of the system 3 Acids alkalines or abrasive fluids cannot be pumped unless approval in writing is obtained before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures Specifications Model P205 1750 ROM xe pre eee U S Metric Flow Continuous 2000 PSI 140 Bar 0 5 GPM sa soonsoneseerone 1 9 L min Flow Intermittent 2500 PSI 175 Bar OD GPM ernier 1 9 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar 0 9 GPM aasaacvarorserinnne 2 4 L min Flow Intermittent 2000 PSI 140 Bar 0 9 GPM 2 4 L min Maximum Inlet Pressure annen ennen 145 PS lisener 10 Bar Plunger Diameter oscinina OAT rirerire aie 12 mm SEKO AE sneren sccevsesteeesi leh coal devsssecvesssseni
7. remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The rating shown are the power RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI requirements for the pump Gas engine power outputs must be _500 051 04 05 07 09 approximately twice the pump power requirements shown above Et ied hen i ae a factor dn OR DE electric motor as the power source Intermittent duty only To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Specifications Model P211 D7 SORE ME creces U S Metric Flow Continuous 2000 PSI 140 Bar 21 GPM svenensssenensere 7 9 L min Flow Intermittent 2500 PSI 175 Bar Dell GPM E 7 9 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar I8 OPM suisses setae 14 4 L min Flow Intermittent 2000 PSI 140 Bar 38 GPM rrsan 14 4 L min Maximum Inlet Pressure annen enne eenn 145 PSI aar ssverserveersnseere 10 Bar Plunger Diameter nva ereen ven OAT zanden 12 mm OUTOKE sssisseceshssitecsis sevcsss teceyes pacessiibascuatecvesviasdevesics 0050 wis iccdecescsteesaceornseeees 14 2 mm Max T
8. 0 REPAIR INSTRUCTIONS P205 P206 P207 P208 P209 P210 P211 PUMPS NOTE Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly This step will ensure proper fit at the same time protecting the pump nonmetal parts i e the elastomers from cutting and scoring 1 With a 22mm socket wrench remove the 3 discharge valve plugs and 3 inlet valve plugs 32 Inspect the o ring 33 for wear and replace if dam aged 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary For pumps manufactured prior to 5 97 tighten plugs 32 to 33 ft lbs otherwise apply one drop of Loctite 243 to the valve plugs 32 and tighten to 59 ft lbs 7 Remove the weep return ring 25 pressure ring 24 and v sleeve 23 from the valve casing 26 Remove the weep v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary Using a needle nose pliers remove the inlet and discharge valve assemblies 32X Next use a 5mm allen wrench to remove the 8 socket head cap screws 34 Check surfaces of plunger 16 A damaged surface will cause accelerated wear on the seals Depos its of any kind must be carefully removed from the plunger surface A damaged plunger must be replaced By inserting a small screw driver between the valve seat 27 and the valve spring retainer 30 the
9. 7 e specified when selecting an 3200 1 58 11 16 22 27 be specified when selecting 3450 electric motor as the power source To compute specific pump horse power requirements use the following formula Intermittent duty only HP GPM X PSI 1450 Specifications Model P208 DTS ORME aes cael eeenciticsetncncacniies U S Metric Flow Continuous 2000 PSI 140 Bar LO GPM sesiis 3 8 L min Flow Intermittent 2500 PSI 175 Bar TO GPM arser 3 8 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar 19 GPM sissstiecevnietesnies 7 2 L min Flow Intermittent 2000 PSI 140 Bar 1 9 GPM feseses cieavetecerenves 7 2 L min Maximum Inlet Pressure nonnen eenen 145 PSL ssrersrnrsarserdnnens 10 Bar Plunger Diameter snares voerrserwserensnersdenannenr sends OAT isctancctevec sess visite ste 12mm SOKS wssdistateiscesanceieais covsastietaasheceaseiansisasscevanns ented ODS eisinceciveasctvenabeveni cts 7mm Max Temperature of Pumped Fluids Te ces aecsatessteedeishartecs 70 C Inlet POLS ernen EE E E rn tuokeentennnd binn dendtannd 2 1 2 BSP Discharge POTTS anneer aat denderde ed E EERE EE E O AR AGR 2 3 8 BSP Shalt ROtAWOM ss siccssisisivesticecsiscsstessasessessecavens aterves Top of Pulley Towards Fluid End Crankshaft Diameter nanne eeens vennen O98 E ET 24 mm Key Width onsen orsrsennerssanrsarsenedsgerenseasunndantreedtnde O31 eseis 8 mm Shaft Mounting
10. PM X PSI 1450 electric motor as the power source Specifications Model P209 1750 RPM sensed U S Metric Flow Continuous 2000 PSI 140 Bar 15 GPM eserse 5 7 L min Flow Intermittent 2500 PSI 175 Bar 1 5 GPM esanen 5 7 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar 2 7 GPM ceecee 10 2 L min Flow Intermittent 2000 PSI 140 Bar 21 GPM scesceceetscseestatees 10 2 L min Maximum Inlet Pressure annen ennen 145 PSL scssoncssivencscesveees 10 Bar Plunger Diameter nnee eneen ven OAT pewien 12 mm SIKO A 0 30 S 10 mm Max Temperature of Pumped Fluids 160 Feraris 70 C let PO onner TETE E E EN 2 1 2 BSP DiS CH at Se POTS nsersevserenntendenetmver deerne onee AEE E REET 2 3 8 BSP Shaft Rotation sscsisssisrsssrsesernssan Top of Pulley Towards Fluid End Crankshaft Diameter nanne OL 24 mm Key Width sscecccessescccrssevsccesinssttestacstisancctesesessinvencs 0431 eriiic 8 mm Shaft Mounting annen uresni Right Side Facing Manifold Weight onuren iinne ERNE WY IDS esirinnas 5 3 Kg Crankcase Oil Capacity en ToD LOZ iriiri 0 22 Liters Extended Crankcase Oil Capacity 9 Ofl OZ irisse 0 27 Liters Volumetric Efficiency 1750 RPM eenen eenen 0 94 Volumetric Efficiency 3450 RPM eneen erneer 0 87 Mechanical Efficiency 3450 RPM ennen erneerne 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if th
11. Series Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual P200 12mm versions Wi wee THE nr LINE Updated 7 07 Contents Installation Instructions page 2 Pump Specifications pages 3 9 Exploded View page 10 Parts List page 11 Kits amp Torque Specifications page 12 Pump Mounting Selection Guide page 12 Repair Instructions pages 13 14 Recommended Spare Parts List page 14 Dimensions page 15 Warranty Information back page INSTALLATION INSTRUCTIONS Installation of the Giant Industries Inc pump is not a complicated procedure but there are some basic steps common to all pumps The following information is to be considered as a general outline for installa tion If you have unique requirements please contact Giant Industries Inc or your local distributor for assistance 1 The pump should be installed flat on a base to a maximum of a 15 degree angle of inclination to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation Teflon tape should be used to seal all joints If pumps are to be operated at temperatures in excess of 160 F it is important to insure a positive head to the pump to prevent cavitation 3 The discharge plumbing from the pump should be properly sized to the flow rate to prevent line pressure loss to the work area It is essential to
12. annen ennen eenn venne eneen Right Side Facing Manifold Weight vrssarseersersrrntrerherbeneedoetdke eenigen teivank eenn 1147 DSen 5 3 Kg Crankcase Oil Capacity nnen TD TOZ preeti 0 22 Liters Extended Crankcase Oil Capacity ee QO FOZ zrasvarssersersrevene 0 27 Liters Volumetric Efficiency 1750 RPM eveneens 0 94 Volumetric Efficiency 3450 RPM evene erneerneen 0 87 Mechanical Efficiency 3450 RPM ennen erneer 0 86 Daoitiva inle a a crcoguureod Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS P208 HORSEPOWER REQUIREMENTS The rating shown are the power requirements for the pump Gas engine power outputs must be approximately twice the pump 1000 0 57 04 06 08 10 power requirements shown above 3000 We recommend a 1 15 service factor Intermittent duty only To compute specific pump horse power requirements use the following formula HP G
13. e ciascdcaiesaticexasecedveslecdvaweceiva ANENE 2 1 2 BSP Dischatoe POTS ati sserneerseterntenentvee nternet laces ERE E E ae iedeen 2 3 8 BSP Shalt RotatwOn sesser enirere Top of Pulley Towards Fluid End Crankshaft Diameter annen vennen Oe 24 mm Key Width sss sicecsisdccesseascesnncgacevsiievsvsstecseserdesuvesies OLB oan sevarvnreeremerersnende 8 mm Shaft Mounting annen enn eenn eenn eeenvennvenn Right Side Facing Manifold Weight an anerrarseessanndereranngeand i cavaeseceeaneessavectienets NIF IDS ossen oevers evsersteees 5 3 Kg Crankcase Oil Capacity en TO LOZ esii 0 22 Liters Extended Crankcase Oil Capacity eee QOTLOZ wsiiccessstissern sene 0 27 Liters Volumetric Efficiency 1750 RPM eneen eenen 0 94 Volumetric Efficiency 3450 RPM eener erneer 0 87 Mechanical Efficiency 3450 RPM nennen 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequ
14. e pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence P209 HORSEPOWER REQUIREMENTS HORSEPOWER RATINGS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI 500 0 43 03 04 06 07 1000 0 86 06 09 12 15 Intermittent duty only The rating shown are the power requirements for the pump Gas engine power outputs must be approximately twice the pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an electricmotor as the power source To compute specific pump horse power requirements use the following formula GPM X PSI 1450 Specifications Model P210 1750 REM sees ead ee U S Metric Flow Continuous 2000 PSI 140 Bar 18 GPM san stenenrsennse 6 8 L min Flow Intermittent 2500 PSI 175 Bar 18 GPM oruinn 6 8 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar 33 GPM riinas 12 5 L min Flow Intermittent 2000 PSI 140 Bar 33 GPM anssen 12 5 L min
15. emperature of Pumped Fluids OOP stecccentecextorececieves 70 C Milet POr onner ETEEN EEN 2 1 2 BSP DiS CH at Se POTS sssccs tec secvssi tots esdce sas tiuvese deerne adeleae REET 2 3 8 BSP Shaft Rotation cc ccedsassieessissecesssdcesssascscwssceeevenics Top of Pulley Towards Fluid End Crankshaft Diameter nanne OE 24 mm Key Width sscecccessescccrssevsccesinssttestacstisancctesesessinvencs 0431 eriiic 8 mm Shaft Mounting annen uresni Right Side Facing Manifold Weight onuren iinne ERNE WY IDS esirinnas 5 3 Kg Crankcase Oil Capacity en ToD LOZ iriiri 0 22 Liters Extended Crankcase Oil Capacity 9 Ofl OZ irisse 0 27 Liters Volumetric Efficiency 1750 RPM eenen eenen 0 94 Volumetric Efficiency 3450 RPM eneen erneer 0 87 Mechanical Efficiency 3450 RPM ennen erneerne 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS RPM
16. ence HORSEPOWER RATINGS The rating shown are the power requirement for the pump Gas ee approximately twice the pump power requirements shown above 1000 0 43 03 04 06 07 175010 76 05 08 10 13 We recommend a 1 15 service factor e specified when selecting an 3000 1 30 09 13 18 22 be specified when selecting 3200 electric motor as the power source 3450 To compute specific pump horse power requirements use the following formula Intermittent duty only HP GPM X PSI 1450 Specifications Model P207 1750 RPM onee U S Metric Flow Continuous 2000 PSI 140 Bar 0 9 GPM 3 4 L min Flow Intermittent 2500 PSI 175 Bar 0 9 GPM eesriie 3 4 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar 1 7 GPM sucunenswen 6 4 L min Flow Intermittent 2000 PSI 140 Bar 17 GPM arses 6 4 L min Maximum Inlet Pressure anno vennen 145 PS eneeier 10 Bar Plunger Diameter annen oenen vennen OAT errzervternan velsen 12 mm OITOKE cosesicecdesnieeieei iecesbes access eri rnana EEs ODS eninin 6 3 mm Max Temperature of Pumped Fluids 160 Freiin 70 C Inlet POT seannsannsnnermentenettnen tenen NER 2 1 2 BSP Discharge POTS asic sivsicesseseselasavag sivdscetssetsselsatesstss vaten evenaren vende 2 3 8 BSP Shaft Rotations ccce iccccsatescssstecssstielagesanesweicnesseiace Top of Pulley Towards Fluid End Crankshaft Diameter annen ve
17. llows 1 For portable pressure washers and self serve car wash applications the discharge manifolds will never fail period If they ever fail we will replace them free of charge Our other pump parts used in portable pressure washers and in car wash applica tions are warranted for five years from the date of shipment for all pumps used in NON SALINE clean water applications 2 One 1 year from the date of shipment for all other Giant industrial and consumer pumps 3 Six 6 months from the date of shipment for all rebuilt pumps 4 Ninety 90 days from the date of shipment for all Giant accessories This warranty is limited to repair or replacement of pumps and accessories of which the manufacturer s evaluation shows were defective at the time of shipment by the manufacturer The following items are NOT covered or will void the warranty 1 Defects caused by negligence or fault of the buyer or third party Normal wear and tear to standard wear parts Use of repair parts other than those manufactured or authorized by Giant Improper use of the product as a component part Changes or modifications made by the customer or third party The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc on kwon Liability under this warranty is on all non wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industrie
18. nd the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence P205 HORSEPOWER REQUIREMENTS HORSEPOWER RATINGS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI 1750 0 50 03 05 07 09 3000 0 78 05 08 11 14 3200 0 84 06 09 12 14 3450 0 90 06 09 12 16 intermittent duty The rating shown are the power requirements for the pump Gas engine power outputs must be approximately twice the pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an electricmotor as the power source To compute specific pump horse power requirements use the following formula GPM X PSI 1450 Specifications Model P206 T750 REM nnen U S Metric Flow Continuous 2000 PSI 140 Bar 0 8 GPM eeeeeeeceerees 3 0 L min Flow Intermittent 2500 PSI 175 Bar 0 8 GPM rsin 3 0 L min 3450 RPM Flow Continuous 2000 PSI 140 Bar 1 5 GPM ounneri 5 7 L min Flow Intermittent 2000 PSI 140 Bar 1 5 GPM erasian 5 7 L min Maximum Inlet PressureZ nonnen ereen 145 PSL eccna 10 Bar Plunger Diameter nnen ereen veen venn OAN rraneervernteem dennen 12 mm STOKE sars scccasvsccsors si ccdsendecetees sresstnessenepecesssvbesieeea te 022 pai ccecessiceseesncseiiisees 5 5 mm Max Temperature of Pumped Fluids OO SE 70 C Milet POPs ernennen EE indi
19. nnen 98 nrseennsanteenrester eene 24 mm Key Width sssini OBL irsini 8 mm Shaft Mounting annen nara Right Side Facing Manifold WEight nantervanseesennneedvanteernnnd menberbeevinerbensnebendenend 117 IDS orsorsserrserduasnadeere 5 3 Kg Crankcase Oil Capacity een TED LOL ipiri 0 22 Liters Extended Crankcase Oil Capacity 90 LOZ isiting 0 27 Liters Volumetric Efficiency 1750 RPM eeens 0 94 Volumetric Efficiency 3450 RPM ennen erneer 0 87 Mechanical Efficiency 3450 RPM eneen 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The rating shown are the power requirements for the pump Gas APM GPM 7000 PSI 1500 PSI 2000 PSIT2500 p57 ngine power outputs must be OE pap 1000 0 51 04 05 07 09 power requirements shown above 1750 0 90 06 09 12 16 3000 We recommend a 1 15 service factor 3200 1 58 1 1 1 6 2 2 2
20. s which are deemed to be defective due to workmanship or failure of material A Returned Goods Authorization R G A number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration Call 419 531 4600 or fax 419 531 6836 to obtain an R G A number Repair or replacement of defective products as provided is the sole and exclusive remedy provided hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS DAMAGES OR EXPENSES INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR REPRESENTATION EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WAR RANTIES OR MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER PHONE 419 531 4600 FAX 419 531 6836 www giantpumps com Copyright 2007 Giant Industries Inc GIANT INDUSTRIES INC 900 N Westwood Ave P O Box 3187 Toledo Ohio 43607 07 07 P200_12mm PM6
21. to 105 inch pounds in a crossing pattern 4 Replace the six o rings 31 and the six valve assemblies 32X Now replace the six valve plug o rings 33 Apply one drop of Loctite 243 to the valve plugs 32 and tighten to 59 ft Ibs For maintenance of the gear end of your pump contact Giant Industries or your local distributor Phone 419 531 4600 NOTE Contact Giant Industries for Service School Information Phone 419 531 4600 Preventative Maintenance Check List amp Recommended Spare Parts List Daily Weekly 50hrs Every Every Every 500 hrs 1500 hrs 3000 hrs Oil Level Quality Oil Leaks Water Leaks Belts Pulley X Plumbing X Recommended Spare Parts Oil Change 1 Gallon p n 1154 X X Seal Spare Parts 1 kit pump See page 12 for kit list Oil Seal Kit 1 kit pump See page 12 for kit lit Valve Spare Parts 1 kit pump See page 12 for kit list P205 P206 P207 P208 P209 P210 P211 DIMENSIONS Inches mm 4 2 107 1 4 36 disiance between feel i 4 7 119 es a 2 8 71 me 4 1 104 4 7 119 E 3 9 99 Discharge Connection 3 8 BSP Inlet Connection 2 2 56 5 7 145 7 9 200 Short 9 2 234 Long GIANT INDUSTRIES LIMITED WARRANTY Giant Industries Inc pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as fo
22. valve assembly can be separated 6 Carefully slide the valve casing 26 out over the plungers If the crankcase oil seals 19 are to be replaced they can be removed by first removing the crank shaft 13 connecting rod 15 and plunger assem bly 16 from the gear end Then the oil seals can be pushed out from the rear Please contact Giant for details REPAIR INSTRUCTIONS P205 P206 P207 P208 P209 P210 P211 PUMPS 10 If the ceramic plunger pipe NOTE If there are 16 is damaged replace deposits of any kind ie entire plunger assembly by lime deposits in the valve removing crankshaft 13 casing be certain that the Contact Giant for further weep holes in the weep details return ring 25 and valve casing 26 have not been plugged Reassembly sequence of the P205 P206 P207 P208 P209 P210 P211 PUMPS 1 If oil seals 19 were removed replace with seal lip towards crankcase Lubricate seals before replacing Contact Giant for assistance with the reassembly of the gear end 2 Replace seal case 20 with o rings 21 over plungers Generously lubricate o rings and oil seal before reassembly Replace weep v sleeve 23A over plungers 16 3 Generously lubricate v sleeve 23 Assemble v sleeves 23 into valve casing 26 Assemble weep return ring 25 and pressure ring 24 over plungers 16 Slide valve casing over plungers and seat firmly Replace the eight socket head cap screws 34 and tighten

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