DSV10 User Manual 1-2014 V1
Contents
1. Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar 14 DSV10 User Manual Do not exceed the rated flow and pressure See Specifications page in this manual for correct flow rate and rated pressure Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY TROUBLESHOOTING PROBLEM CAUSE REMEDY Excessive vibration and cuts rough Retension the chain Excessive feed force Reduce feed force Chain saw will not cut straight Operator feed force not applied Move left hand closer to centerline of saw directly over centerline of saw bar Accumulated saw bar wear and Turn the saw bar over and dress rails uneven chain segment profile wear square Replace the saw bar and chain Chain saw does not run Power source not functioni2. 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 Ipm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 Ipm 100 400 ssu 25 microns 30 gpm 114 Ipm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS CLASSIFICATION AAAA Flow Range 3 5 4
3. rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAK
4. 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar Nominal Operating Pressure at the power supply outlet System relief valve setting 2495 psi at the power supply outlet 172 bar 4 1 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements 10 gt DSV10 User Manual STANLEY OPERATION PREOPERATION PROCEDURES 1 Check the chain tension often during operation es pecially during the first 1 2 hour when using a new CHECK THE POWER SOURCE chain Adjust the chain accordingly when it becomes 1 Using a calibrated flow meter and pressure gauge loose make sure the hydraulic power source develops a 2 Make sure the chain does not exceed a clearance of flow of 7 9 gpm 26 34 Ipm at 1500 2000 psi 105 1 4 in 6 mm from the bar see Figure 2 Exceeding 140 bar the maximum clearance increases the chance of the 2 Make certain that the power source is equipped with chain being dislodged from the bar groove a relief valve set to open at 2100 2250 psi 145 155 bar 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar CONNECT HYDRAULIC HOSES 1 Wipe al
5. AFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury A DANGER This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nanc
6. DSV10 V SERIES DIAMOND CHAIN SAW y SERIES _ USER MANUAL Safety Operation and Maintenance 73425 1 2014 Ver 1 2 gt DSV10 User Manual STANLEY TABLE OF CONTENTS A PP ee ee A 4 AFET PRE AAA PPP O 5 1610 A EE AMI AP e rege Ti o a PA 8 EIOSE RE a AA OE s iin 9 FIGURE a dd OY dg Oy Re On d q o seres iia 7 77 9 PEMA RE OUIRE II Ya RD O Sb 10 CEEE II 1 aia 11 IIOCOLELULEUIU LL n s s i 14 TROUBLE 0011 rare n o 000 0 0 15 EE IL IL 16 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at 503 659 5660 and ask for a Cus tomer Service Representative STANLEY DSV10 User Manual lt 3 S
7. NG EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE STANLEY SAFETY TAG P N 15875 Shown smaller then actual size DSV10 User Manual 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic
8. NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC NN SEE OTHER SIDE ZZ KE un SEE OTHER SIDE VL SIHI AAOWSY LON OQ o lt ke 2 I He O Li nz ke O zZ O O Shown smaller than actual size 8 gt DSV10 User Manual STANLEY 0 lt o gt lt O lt LLI Q LLI LLI 0 O IE SUONISUUON 6214 bi RETURN HYDRAULIC CIRCUIT PRESSURE lt lt lt 4 NANLIU MO gt gt gt JYASSIYA 0 8 g o dn 09 0 06 51 06 06 00 001 Ov 6l SOL S G dn Gz o dn Z G Ob SYOLONGNOD 1V5914M12414 YVAN ASN LON OQ PIeig 19q 4 10 pleig 311M SOH SAHONPUOD syon L y ng Aj 404 plesg 19q14 9SOH 2 p un 91nSS91g ULA 1939UIeIg pisui RETURN PRESSURE LIST AWS Aq yoy Jos se suoneoylo ds p x JO ul Jsnw sou DINEIP UY iy Bulnes SAJCA jaa WEJIS S lineip4u wunw IXeW ay o jenba 9 Buiylom 1 1 pa e e ses Je JSNW soy V suoneoijdde Jeyjo Aue JO pasn aq zou p noys pue suswe4uinba4 jo
9. OSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use STANLEY DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARI
10. S ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE TO COUFLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG VL SIHL AAOWSAY LON OQ SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO
11. c fluid mixed in water supply Check motor for leaks Chain segment dulled because of Redress segment by cutting in abrasive continuous use in hard material or material i e concrete build block etc rebar NOTE This indicates that the wrong chain is being used Wrong chain for application Scale down to a lower numbered chain Excessive vibration and cuts rough Segment s broken or missing from Remove and repair broken segment or chain replace chain DSV10 User Manual 15 STANLEY SPECIFICATIONS CUINA Depts cc iri 380 mm 15 inch 2 2 380 mm 15 inch Input Flow Range OSITOS 0 26 34 Ipm 7 9 gpm D 5 105 140 bar 1500 2000 psi Relef valve Clinic A nasib 145 155 bar 2100 2250 psi Weight iii a ai 12 4 kg 27 3 Ibs Lo null n l n 585 mm 23 inches MQW ieee e PS OP O r nn 240 mm 9 4 inches OL ua a a an aaete 265 mm 7 10 4 inches Moe culo e AAA ne ee ee Internal Water Channels in Bar KOH RU bab 8 SAE O ring COM CUON m tocado 3 8 inch Flush Face Quick Disconnect Coupler A Yes 16 DSV10 User Manual STANLEY NOTES STANLEY Hefei INTACA Science Technology Development Co Ltd Add A 7 Building Gongtou Liheng Industry Square Western Section Fanhua Street the Cross Wenshan Road Hefei Anhui China Tel 0551 63498781 2 3 Fax 0551 63498780 P C 230601 http www intaca cn
12. e information that will make your work safer and more productive PLAN THE CUT 1 Plan your cuts to prevent injury to yourself and to keep from pinching the saw bar and chain as a re sult of falling pieces of concrete brick etc Make your cuts in the order shown in Figure 5 start ing with cut 1 base horizontal cut and proceeding with the remaining three cuts Figure 5 Making Cuts 3 Outline the concrete area with a permanent marker for a visual guide 12 DSV10 User Manual Figure 6 Types of Cuts Chain guard removed for clarity 1 Do not use a cutting force in excess of 45 lbs 20 kg Excessive force causes the chain to slow down or stall and causes premature wear of the saw bar and chain 2 Always maintain a high chain speed High chain speeds produce the best results 3 Avoid aggressive heavy plunge forces Aggressive plunge force creates spalling of the concrete when the saw bar and chain exits and causes premature bar and chain wear COLD WEATHER OPERATION If the saw is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or chain saw can result from use with fluid that is too viscous or thick STANLEY OPERATION CHAIN TENSION ADJUSTMENT Correct chain tension is very important throughou
13. e personnel 4 gt DSV10 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The DSV10 Concrete Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage e Establish a training program for all operators to en sure safe operation e The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Do not operate the chain saw unless thoroughly trained or under the supervision of an instructor e Always wear safety equipment such as goggles ear breathing head protection leg protection gloves snug fitting clothing and safety shoes at all times when operating the chain saw Do not overreach Maintain prop
14. e saw bar and chain 3 If you plan on operating the chain saw in freezing IMPORTANT weather make sure you purge all the water from the system after each use Chain and bar damage will occur if the chain saw operates without the proper water supply 4 Ifthe water pressure is below 35 psi 2 4 bar make the required adjustments to the water supply Ifthe 4 Always have water running before starting the chain required pressure cannot be achieved you must saw use an Electric Water Pump Kit 2 Water flow must be 4 gpm 15 Ipm at 50 psi 3 5 bar minimum CHECK CHAIN AND BAR ADJUSTMENT DSV10 User Manual 11 STANLEY OPERATION OPERATING PROCEDURES NEW SAW CHAIN BREAK IN 1 Always make sure the bar and sprocket are in good condition Turn on the water supply Operate the chain saw for two minutes away from the intended cut and then check the chain tension Adjust accordingly CUTTING TIPS NOTICE The following are general cutting procedures and 4 Know what kind of material and how much reinforc ing you are going to cut TYPES OF CUTS The DSV10 can be operated using the types of cuts shown in Figure 6 When making cuts PLUNGE CUT techniques Differences in the terrain and the type of material being cut will make this information more or less valid for particular areas For advice on specific cutting problems or techniques consult your local Stanley Representative He she can often provid
15. er footing and bal ance at all times Do not inspect or clean the chain saw while the hy draulic power source is connected Accidental en gagement of the chain saw can cause serious injury e Always connect hoses to the chain saw hose cou plers before energizing the hydraulic power source Make sure all hose connections are tight Do not operate the chain saw at fluid temperatures above 140 F 60 C Operation at higher tempera tures can cause higher than normal temperatures at the chain saw which can result in operator dis comfort STANLEY Do not rely exclusively upon the safety devices built into the chain saw As a chain saw user several steps must be taken to keep your cutting jobs free from accident or injury a With a basic understanding of kickbacks you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents b Keep a good firm grip on the chain saw with both hands the right hand on the rear handle and the left hand on the front handle when oper ating the chain saw Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip helps reduce kickbacks and maintains control of the chain saw Do not let go c Make sure the area in which you are cutting is free of obstructions d Cut at rated operating speeds gpm e Do not overreach or cut above shoulder height f Only use replacement bars and chains specified by Stanley Hydraulic Tools o
16. l hose couplers with a clean lint free cloth before making connections If necessary use a light weight penetrating oil in a spray can to clean the hose couplers before each connection l Figure 2 Maximum Chain Clearance 2 Connect the hoses from the hydraulic power source to the chain saw fittings or quick disconnects It is a good practice to connect return hoses first and dis connect them last to minimize or avoid trapped pres CHECK CHAIN SEGMENT WEAR sure within the chain saw 3 Make sure the bar attaching nuts are fully tightened and the chain guard is in place 1 Using adjustable calipers measure several chain 3 Observe the arrow on the couplers to ensure that segments as illustrated in Figure 3 the flow is in the proper direction The female cou pler on the chain saw is the inlet pressure coupler 4 Move the hydraulic circuit control valve to the ON position to operate the chain saw NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends Figure 3 Chain Segment Wear of the hoses together 2 If the average measurement is less than 1 16 CONNECTING TO A WATER SUPPLY inch 1 6 mm then the chain must be replaced 1 Using a standard garden hose connect the DSV10 to a city or auxiliary water supply CHECK THE WATER SUPPLY 2 Water pressure must be at least 35 psi 2 4 bar to avoid damage to th
17. ng Check power source for proper flow and pressure 8 gpm 30 Ipm 2000 psi 140 bar Coupler or hoses are blocked Remove obstruction Mechanical failure Disassemble the chain saw and inspect for damage Chain saw runs backwards Pressure and return hoses reversed Connect for proper flow direction Motor shaft must rotate clockwise Trigger is hard to press Pressure and return hoses reversed Connect to proper flow direction Motor shaft must rotate clockwise Back pressure too high Should not exceed 250 psi 17 bar 9 gpm 34 Ipm measured at the end of the chain saw s operating hoses Fluid leakage around drive sprocket Motor shaft seal failure Replace as required Fluid leakage between the rear gear Motor face seal failure Replace as required housing and the chain saw adaptor Fluid leakage between the valve Oil tube seal failure Replace as required handle and the extension housing Fluid leakage between the extension 1 Oil tube seal failure Replace as required housing assembly and the chain saw adaptor Chain saw cuts slow Insufficient hydraulic fluid flow or low Adjust proper hydraulic fluid flow to proper relief valve setting gpm For optimum performance adjust relief valve to 2100 2250 psi 145 155 bar Back pressure too high Should not exceed 250 psi 17 bar 9 gpm 34 Ipm measured at the end of the chain saw s operating hoses Loss of diamond segment side Replace the chain clearance Hydrauli
18. o S OOL Inep H ajuejs uo paseq juo suoneoijdde joo olneupAy 104 p sn aq o papuajul s yeyo siy OUBULOH 00 LUINWIXEW 9 o 0 WNWIUILW e o 95 y9eq 3 nsse d Sul d y o p pu u ae suon EPUSWWOISI esay wdi amu Jad sa udb mu sed suojje uo p seq syjbua SOU SNOWeA JO SISISWEIP soy WNWIUIW PSPUSWWOISI smoys yf ay yey SUL SUOIJEPUSWIWOD9y SOH UNIID IINEIP H JOO DSV10 User Manual lt 9 STANLEY HTMA EHTMA REQUIREME NTS HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE 4 6 gpm 15 23 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C TOOL TYPE TYPE Il 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F
19. r and chain to the rear of your body Do not operate a chain saw that is damaged im properly adjusted or not completely and securely assembled Make sure the chain stops moving when the control trigger is released Keep the handle dry clean and free of hydraulic fluid Do not use the chain saw near energized transmis sion lines Turn off the power source or move the hydraulic control valve to neutral before setting the chain saw down Use a guide bar scabbard when transporting the chain saw Know the location of buried or covered utilities be fore starting work To avoid personal injury or equipment damage all chain saw repair maintenance and service must only be performed by authorized and properly trained personnel Make sure the chain breaker and rivet spinner are securely mounted on flat clean work surfaces Check the mounting screws bolts often 6 DSV10 User Manual Check all chain breaker and rivet spinner compo nents regularly for wear and general condition Avoid contact with the saw bar rails as they can be come very sharp during use Provide adequate lighting when operating the saw in a darkened area or at night Always keep critical tool markings such as labels and warning stickers legible Always replace stick ers and decals that have become worn or damaged Be observant of hydraulic and water hoses that lay about the work area especially in trenches where they can be hidden from view d
20. r the equivalent Make sure the chain guard is in place before operat ing the chain saw Remove or control the water slurry to prevent your self or others from slipping while cutting Provide adequate ventilation in closed areas when operating a gas or diesel hydraulic power source Do not operate a hydraulic power source or a hy draulic diamond saw in an explosive atmosphere Warning Use of this tool on certain materials during demolition could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person DSV10 User Manual 5 SAFETY PRECAUTIONS Always be well rested and mentally alert before op erating the chain saw Do not allow bystanders near the chain saw when starting or cutting Do not start cutting until you have a clear work area and secure footing Keep all parts of the body away from the chain saw during operation including loose clothing and long hair Carry the chain saw with the tool de energized and the ba
21. t the life of the chain Check the chain tension often during use when the chain saw is stopped and the saw bar and chain have cooled off The chain should move easily around the saw bar when pulled by hand To adjust the chain tension 4 Turn off the water and power supplies 5 Loosen the two saw bar attachment nuts 6 Using the saw bar adjustment screw tighten the chain until you are still able to rotate it one full revo lution by hand Figure 8 Figure 8 Pulling the Chain 7 Using hand and finger protection pull the chain around the saw bar to make sure it properly fits the sprocket and saw bar The chain should be easily pulled 8 Fully tighten the two saw bar attachment nuts NOTE Adjust the chain tension each time the drive link tang hangs fully exposed from the groove at the bot tom of the saw bar Figure 9 Figure 9 Exposed Drive Link Tang DSV10 User Manual lt 13 STANLEY TOOL PROTECTION amp CARE NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage
22. ue to liquids that have accumulated within the space Keep all parts of the body away from the cleats that are attached to the saw as these are sharp and can be a puncture hazard Improper handling use or maintenance can result in an oil leak or burst Do not contact an oil leak as high pressure oil can cause injection into the body Never stand in the path of the discharge as ejection of material from the work piece can cause personal injury Never use the saw in a potentially explosive atmo sphere WARNING Hydraulic fluid under pressure could cause skin injection injury If you are injured by hydraulic fluid get medical attention immedi ately STANLEY TOOL STICKERS amp TAGS V SERIES Q O V SERIES DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC H
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