AI-LCD68-01-xx_540300 - UTC Aerospace Systems
Contents
1. Installation and Operation Manual Al LCD68 01 xx 6 8 LCD Monitor w Arm Document 540300 in _ AUDIO PA ITL INTERNATIONAL ACI E INC QA a DeCrane Aircraft Company 7300 Industry Drive North Little Rock AR 72117 Phone 501 955 2929 Fax 501 955 2988 www audiointl com Audio International Inc Al LCD68 01 xx Installation and Operation Manual Document Revision History Rev Level Date Description IR 11 2004 Initial Release ee Reference Documents 525176 Rev IR Al LCD68 01 02 Outline Drawing 525186 Rev IR Al LCD68 01 13 Outline Drawing a Service Bulletin List Service Manual Revision Bulletin Revision Date ae y ee oo Table of Illustrations Section Description Page ee l PROPRIETARY NOTICE Despite any other copyright notice this document and information disclosed herein contains confidential proprietary designs owned by Audio International Inc Neither this document nor the data contained herein shall be reproduced used or disclosed to anyone without the written authorization of Audio International Inc Document 540260 Rev IR 11 2004 Page 1 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual Table of Contents section Description Page 1 0 General Information cccceceeeeee ee eeeeeeeeeeeenneeeeeeeees 3 liek OGU CION scccocwavensaocevennasinceancrayayenguenscephnameceiagsennene as 3 1 2 Purpose2. rotation The Release Button must be pressed to remove monitor from base AI LCD68 01 02 shown for reference purposes Monitor Face labels indicate side with viewing screen 180 Rotation 270 Rotation Monitor Face 4x Tension Adjust for 70 Rotation 2x Tension Adjust for 180 Rotation 70 Rotation Monitor Face Monitor Tension Adjust Face for 270 Rotation Release Button Page 10 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 5 0 Troubleshooting Guide 5 1 5 2 Post Installation Test 5 1 1 Verify 28 VDC power has been connected to the unit 5 1 2 Ensure that Al LCD68 01 xx retains full range of motion see Section 6 0 Reference Drawings for motion limits 5 1 3 Ensure video can be seen on monitor Cleaning Method Al LCD68 01 xx should be cleaned at least once every three 3 months or when excessive dust or dirt becomes apparent Use a twin pack cleaning system that employs a wet pad pre moistened with an Isopropyl Alcohol based cleaner anti static solution and a lint free drying cloth Audio International Inc recommends using Kleen amp Dry RR1205 manufactured by READ RIGHT Nanuet NY 10954 gt Do not use benzene ammonia thinner or any other volatile substances to clean the monitor or screen These chemicals may damage the screen or internal circuitry gt Do not allow cleaner to puddle or pool around edges Seepage may damage
3. internal circuitry Audio International s recommended cleaning method follows A Turn off monitor B Open pre moistened pad and gently wipe evenly across display glass Do not allow solution to pool or puddle around display edges C Immediately dry display using the absorbent lint free cloth Gently wipe display to a dry clear finish Document 540260 Rev IR 11 2004 Page 11 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 5 3 General Troubleshooting Procedures e Verify power to the unit by rechecking 28 VDC power is applied to the proper pins on the unit Use a voltmeter to verify correct level e Remove power from the unit for at least one 1 minute and reapply power e Recheck all connections to the unit for security Check all harness runs for possible pinching Recheck all pinouts for application accuracy 5 4 Instructions for Continued Airworthiness No periodic scheduled maintenance or calibration is required for continued airworthiness of the Al LCD68 01 xx 6 8 Monitor Plug In If the unit fails to perform to specifications it must be removed and serviced by a qualified service facility 5 9 Troubleshooting Chart Problem Possible Cause __ Solution Poor picture gt LCD backlight e Contact Al quality or malfunction scrambled video Poor video source Ensure source equipment and source material are functioning properly Blank screen LCD not receiving powe
4. 1 Carefully open the packaging and remove the Al LCD68 01 xx Verify that all components have been included in the package per the packing list Inspect the unit for damage Retain the packing materials and packing list 3 2 2 If damage has occurred during shipping a claim should be filed with Audio International WITHIN 24 hours and a Return Request Authorization Number shall be obtained from Al by contacting the Repair Department at 501 801 0640 Repackage the unit in its original packaging materials and return it to Al following instructions given by the Al representative Refer to the front cover of this manual for address If no return is necessary retain the packing list and the packing materials for storage Document 540260 Rev IR 11 2004 Page 5 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 3 3 Cautions and Warnings 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 It is important to do a pin to pin power and ground check on all connectors Audio International recommends using an Electrical Meter set to read Ohms or an Audible Continuity Tester to confirm that the pins are connected via wiring Ensure that power and ground are applied only where specified Damage to the unit may result if power or ground is applied to the wrong points DO NOT connect or disconnect the monitor while power is applied DO NOT remove any factory installed screws Damage to the units may result and void any
5. 12 5 5 Troubleshooting Chatt cccc cece cece cece eee eeeeeeeeeeeeeees 12 6 0 Specifications ene ee ee 13 7 0 Reference Drawings ccccceeeeseeeeeeneseeeeeeesseeeeenaeeees 14 1 PREC 68 0 OZ vr crc tacaecearcvatanwesqe asaiaereseerstatadeaseereeen 14 mee Go Boye 0d Xo en ee AiR 15 Document 540260 Rev IR 11 2004 Page 2 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual Al LCD68 01 xx 6 8 LCD Monitor Plug In 1 0 General Information 1 1 1 2 1 3 Introduction This manual contains information for the proper installation of the Audio International Inc Al 6 8 LCD Monitor with Arm Assembly Model No Al LCD68 01 xx The xx suffix in the model number designates the type of connector utilized by the plug in arm 02 utilizes the Cannon MS3126F12 10P connector and 13 utilizes the MDM 9SHO03B micro D Sub 9 pin connector Also included are physical and electrical characteristics of the unit Purpose of the Equipment Audio International s Al LCD68 01 xx is a compact lightweight LCD monitor specially designed for use with Al 202000xx plug in arm assembly in a corporate aircraft environment The monitor s unique display and control electronics architecture allow a compact size while still maintaining robust mechanical strength and reliability To ensure excellent display quality the Al LCD68 01 xx monitor combines high resolution and the latest TFT tech
6. allow the user the ability to increment or decrement through 16 levels of brightness from 5 to 250 NIT range Document 540260 Rev IR 11 2004 Page 4 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 2 2 Typical interfaces include various types of video source equipment This unit is capable of interfacing and accepting NTSC video input from all standard COTS Commercial Off The Shelf video source equipment including but not limited to Camcorder Live Feed Camera DVD VCP and VCR players as well as Moving Map Systems utilizing NTSC and Personal Game Systems 3 0 Installation 3 1 3 2 Prior to Installation During the design and layout of the aircraft cabin careful consideration of the location of this module is necessary Some of the items to be considered include 3 1 1 The Al LCD68 01 xx shall be installed to conform to the standards designated by the customer installing agency and existing conditions as to the unit location and type of installation 3 1 2 Locate the monitor as close as possible to source equipment to reduce the possibility of noise introduced into the video 3 1 3 The 02 version s base unit is furnished with MS connector and hardware to mount connector to base while the 13 version is furnished with a D Sub connector Install mating connector keyway facing the same direction as the swivel arm keyway to insure proper alignment Unpacking and Inspection 3 2
7. assembly is black anodized 6061 T6 aluminum 3 6 3 Monitor chassis material is 6061 16 milled aluminum with a black powder coat finish 3 6 4 This unit is designed for vertical mounting only 3 6 5 Maintain an operating temperature between 15 to 55 C 5 to 131 F 3 7 Mating Connector Information All wiring harnesses to the unit shall be supplied and fabricated by the installing agency Model Mating Connector Cannon Al LCD68 01 02 J1 MS3120F12 10S installed in Al BSE65 04 x Mounted in Al BSE65 02 x Base Document 540260 Rev IR 11 2004 Page 8 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 3 8 Pinout Assignment Descriptions 3 8 1 Pinout assignment for the Al LCD68 01 02 base AI BSE65 04 x is as follows Pin Description B RESERVED _ _ _ _ _ _ D RESERVED _ _ 3 8 2 Pinout assignment for the Al LCD68 01 13 base Al BSE65 02 x is as follows J1 Pin Description RESERVED RESERVED VIDEO RESERVED Document 540260 Rev IR 11 2004 Page 9 of 15 Audio International Inc Document 540260 Rev IR 11 2004 Al LCD68 01 xx Installation and Operation Manual Operation 4 1 Arm Mobility The arm assembly possesses three 3 axis points of articulation as shown below Note the tension adjust positions for the rotation axes as well as the Release Button used when tilting monitor forward or backward 70
8. n 1 4 3 56 cm Monitor Monitor Face Face Tension Adjust for 270 Rotation l Release Button 5 8 14 7 cm gt 1 25 8 0 20 3cm t 8 0 Ga 1 00 20 3cm rd 7 i N See Detail A Detail A Document 540260 Rev IR 11 2004 Page 14 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 7 2 Al LCD68 01 13 The following diagrams show the unit dimensions and connector locations for the Al LCD68 01 13 180 Rotation See Detail B 6 1 15 5 cm 270 Rotation 14 5 4x Tension Adjust 36 8 cm for 70 Rotation Power f Ont Monitor 2x Tension Adjust Face ior 180 Rotation Detail B 70 Rotation mm 3 56 cm e Monitor Monitor Face Face Tension Adjust for 270 Rotation Release Button 5 8 14 7 cm 1 25 7 4 19 0cm 1 8 0 a 1 00 20 3cm a ral f 7 w r ee S See Detail A Detail A Document 540260 Rev IR 11 2004 Page 15 of 15
9. nology which provides brilliant and accurate color reproduction excellent high contrast images cross talk suppression and fast response time with no distortion or smearing Al LCD68 01 xx connects to a versatile plug in arm with three 3 axis points designed to provide the user with maximum viewing options see section 4 0 while maintaining low weight Operational Features DO 160 tested 16 million 24 bit colors Excellent viewing angle NTSC video format Operates directly from 28 VDC with low power consumption Compact lightweight package Solid state circuitry Ultra thin construction NTSC video input Document 540260 Rev IR 11 2004 Page 3 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual e Utilizes a versatile arm mount to give user maximum viewing options e Easy to mount and connect 1 4 Optional Equipment Audio International Inc offers a comprehensive family of source equipment and cabin speaker systems These modules can provide excellent additions for any cabin environment Audio International furnishes equipment suited for any desired in flight entertainment system Contact your Al representative for details 2 0 Application 2 1 The monitor possesses three 3 buttons mounted on the lower face far right most button Power On Off Center Button Brightness Up and far left most button Brightness Down Power On Off Brightness Up and Brightness Down controls
10. of the Equipment ccccc cece cece eeeeeeeeeeees 3 1 3 Operation Features ccc cece cece eee eee ee eeneeeeeeeeeeennneaes 3 1 4 Optional Equipment cece ccc cece eee ee ee eee ee eneeeeeee ees 4 2 0 PRODIICAUION sorria nine A A 4 3 0 MStAAON urinni a 5 3 1 Prior to Installation cc canacnpcmninceerangrensnaensennineteeanammsaneeans 5 3 2 Unpacking and Inspection cc cece cece eee eee cece eee eneaes 5 33 CaUlONS amp Warnings sc2s0 ceceusecesysseedestecoeeencaseeeesweverecesae 6 3 4 Wiring Requirements oannnnannnunnnnnnnnnnnnnnnnnnnrnnnrnnnenn 6 3 5 Electrical Characteristics ccccecseceeeeeeeeeeeesseeeeeeas 7 3 6 Physical Characteristics cccccc cece cece eeeeeeeeeeeeeeeens 8 3 7 Mating Connector Information cccc cc ccee cece eee e eee eeees 8 3 8 Pinout Assignment Descriptions ccc cece cece e ee ee eees 9 4 0 Opero oara E EEE EE EELE 10 A Amm MODIY cccnavsaguercntnnnatcteseaceuneannace cameos seseastnecmieratanens 10 5 0 Troubleshooting Guide ccccceeeeseeeeeeeeeeeneeeeeeennaaes 11 5 1 Po ost Installation Test lt ccccccnaccatcnnareantergansereietastensabenngevedon 11 5 2 Cleaning Method ccc cc cccc ccc e cece ee ence e eee eeeeaeeeeeeaaeees 11 5 3 General Troubleshooting Procedures cccc eee e eens 12 5 4 Instructions for Continued Airworthiness 00eeeee
11. r Check all cable connections Mother board Contact Al malfunctioning Arm not retaining Repeated use has Tighten screws position when loosened tension adjust until arm retains moved screws in arm assembly chosen position see Section 7 0 for Avoiding using location of tension excessive force screws as this may damage arm assembly The monitor displays a blue screen with the unit turned on and no video signal present Document 540260 Rev IR 11 2004 Page 12 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 6 0 Specifications Unit Specifications for Al LCD68 01 xx Physical Specifications Al LCD68 01 xx DOO ee 6 8 56 cm Diagonal Monitor Dimensions 7 0 x 1 4 x 6 1 x w Xx h 17 8 cm x 3 56 cm x 15 5 cm Extended Arm Dimensions for See Section 7 0 for dimensions lx w x h Weight Approx 3 5 Ib 1 59 kg Document 540260 Rev IR 11 2004 Page 13 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 7 0 Reference Drawings 7 1 Al LCD68 01 02 The following diagrams show the unit dimensions and connector locations for the Al LCD68 01 02 Monitor Face labels indicate side with viewing screen 7 0 i 17 8 cm 180 Rotation 5 6 1 15 5 cm See Detail B 270 Rotation 15 0 4x Tension Adjust 38 1 cm for 70 Rotation 2x Tension Adjust Monitor for 180 Rotation Face Detail B 70 Rotatio
12. um oxide abrasive or fiber bristle brushes are the approved tools for removing anodized surfaces at mounting point where the bonding wire is attached Power and Ground wires shall be in accordance with NEMA WC 27500 or equivalent Protect power wires with circuit breakers or fuses located close to the electrical power source bus 3 4 3 Video Lines Composite video connections shall be shielded coaxial cable in accordance with M17 94 RG179 or equivalent Cable shields shall be grounded at the source Use of individual wires rather than proper coaxial cable connections through production breaks is unacceptable and will cause significant and detrimental noise introduction to the video signal supplied to the Al LCD68 01 xx 3 5 Electrical Characteristics 3 5 1 Electrical Specifications Al LCD68 01 xx Electrical Range Nominal 28 VDC C Aspect Rato 4 1152 V x 234 H pixels Resolution non interfaced 0 120 H x 0 442 V mm 1 V p p 75 Q Document 540260 Rev IR 11 2004 Page 7 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 3 5 2 Power protection via internal thermal fuses and thermal current limiting 3 5 3 Video inputs cannot be paralleled to two 2 monitors Call Al systems Engineering Department for video installation assistance 3 6 Physical Characteristics 3 6 1 Monitor utilizes plug in shaft with key way for one way alignment and top mounted release button 3 6 2 Arm
13. warranties DO NOT expose to moisture Maintain an operating temperature of 15 to 55 C 5 to 131 F Storage temperature must remain between 20 to 70 C 4 to 158 F ESD Electro Static Discharge guidelines shall be followed ATTENTION OBSERVE PRECAUTIONS A FOR HANDLING ELECTROSTATIC CAUTION SENSITIVE ELECTROSTATIC DEVICES DISCHARGE SENSITIVE 3 4 Wiring Requirements 3 4 1 Introduction The installing agency shall supply and fabricate all external cables and mating connectors The length and routing of external cables should be carefully studied and planned before attempting installation of the equipment in order to help avoid potential noise sources and ground loops Length and routing of external cables should be considered to avoid possible noise sources and ground loops Maintain a minimum clearance of three 3 inches from any control cable If wiring is run parallel to combustible fluid or oxygen lines maintain a separation of six 6 inches between the lines Document 540260 Rev IR 11 2004 Page 6 of 15 Audio International Inc Al LCD68 01 xx Installation and Operation Manual 3 4 2 Power Wires Audio International recommends that power and ground wires be 20 AWG minimum The chassis shall be electrically bonded to the airframe structure by a conductive mounting point with lt 0 1 Q resistance using lt 50 Q impedance cable Aluminum wool nylon webbing impregnated with alumin
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