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1. a liquid thread lock to the existing screws refer to len wrench size 3 and pull the bushing out section 3 When attaching the caster mountings be sure to When replacing the bushing make sure that the tighten them to the correct torque values see 4 F tooth engages in the hole Replacing the rear frame part Now pull the rear frame parts off the linking tubes You T Ti8 9 VR Teen2 T Teen2 VR XXL 2 can now easily access and remove all the items mounted to the rear frame parts First remove the rear wheels the side panels see Rear wheel attachment 4 E and the backrest see 4 D Rear support brackets Place the unfolded wheelchair on its side on a flat Tube end plugs work surface Receiver tube for accessories anti tipper trans Undo and remove the marked screw connections on port wheels the left and right side of the frame Tip assist Crutch holder Attachment device for armrest Wheelbase extension Adapter for power add on drives 12 Odo Bock QUALITY FOR LIFE Replacing the linking tubes T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 The linking tubes can be replaced after undoing and removing the screw connections that allow the front and rear frame parts to be removed and after remov ing the crossbrace see 4 C For reassembly please proceed in reverse order Use new screws coated with thread lock or apply a liquid thread lock to the existing screws refer to section 3 When attaching
2. Ultra XXL 2 Open the zipper and remove the foam core Clean the cushion cover according to the sewn in care instructions label 25 to Bock QUALITY FOR LIFE 4 D Back Push Handles Setting the back upholstery T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Please observe the information given in the instruc tions for use manual After adjusting the back height the straps must be redistributed The space between the straps should not be larger than one strap width approx 40 mm If necessary another strap must be added Adjusting the height of the Ergo back T Ti8 9 VR Teen2 T Teen2 VR XXL 2 The position of the back tubes and the ratchet joint are fixed in the rear frame part Changing the push handle height simultaneously changes the back height 26 Adjusting the height of the standard back T Ti8 9 VR Teen2 T Teen2 VR XXL 2 The height of the back tubes can be adjusted by up to 10 centimeters in 2 5 centimeter steps using the row of holes Loosen and remove the screw connection For reassembly please proceed in reverse order Firmly re tighten the screw connection Use new nuts with thread lock or apply a liquid thread lock to the existing screws refer to section 3 ge Adjusting the angle of the Ergo back T Ti8 9 VR Teen2 T Teen2 VR XXL 2 After undoing the cap screws in the ratchet Joints with an Allen wrench the back can be adjusted to angles betwee
3. bracket to the front frame part 30 do Bock QUALITY FOR LIFE Replacing the armrest pad see spare parts catalog item 14 group E Undo and remove the two screw connections and replace the armrest pad Replacing the locking lever see spare parts catalog item 12 group E Undo and remove the screw connection and replace the locking lever Attaching the padded armrest T Ti8 9 VR 481E45 PK099 Teen2 T Teen2 VR 481E45 PK103 Screw the left and right attachment devices to the rear frame parts Replacing the height adjustment mechanism see spare parts catalog item 2 group E First remove the neoprene insert Remove the residue of the old glue or neoprene Drill the rivets from the head side using a drill bit O 5 mm until the head comes loose Then drive the rivet through the side panel using a pin punch O 3 mm Insert the new rivets from inside through the side panel and the new height adjustment plate then fasten the rivets using a pop rivet gun Glue a new neoprene insert into the side panel ET Insert the armrest tubes into the attachment devices The height of the armrests can be set in one of three height positions with the stops in the attachment device 31 to Bock QUALITY FOR LIFE 4 F Caster Setting the caster wheel journal angle T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Please observe the information given in the instruc tions for use manual Replacin
4. check list Damages Runden setting Item 3 Screw connections O Frame accessories Transport wheels Anti tipper Tip assist Crutch holder Frame pad Footrests Folding mechanism Lower leg length adjustment Angle adjustment Footrest accessories Locking device for single panel footrest Lateral heel block Heel band Crossbrace Seat upholstery Seat cushion Back Push handles Back upholstery Back height Angle adjustment Push handles Back cushion Side panels Height setting Swivel mechanism Removability Tray F Caster Tires wear Air pressure Caster journal angle Screw connection to the frame Running behavior of the wheels Swiveling of the caster forks Caster accessories Quick release axles G Rear wheel Tires wear Air pressure Running behavior of the wheels Spokes Push rings Quick release axles Wheel camber Rear wheel attachment Rear wheel accessories Drum brake Hub brake One arm drive Wheelbase extension Spoke protector Spring system shock absorber system Brakes Wheel locks Brake function Swing away mechanism Reverse roll lock Brake Wheel lock acces Wheel lock lever extension Sories Do the settings of the wheelchair comply with the user s requirements NEZ ee ee eee mE lek NE MR HW of Jefe ojee to Bock QUA
5. degrease the ends of the push handle tubes Open the two part adhesive sachet Observe the instructions given by the manu facturer of the adhesive Use the spatula to squeeze out all the contents of the sachet into the center of the mixing card Mix the adhesive using the spatula T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Clean the back upholstery with regular mild house hold cleaner Cleaning the standard back cushion T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Open the zipper and remove the foam core Clean the cushion cover according to the sewn in care instructions label 27 to Bock QUALITY FOR LIFE A JF Uf Retrofitting with the back system The Back T Ti8 9 VR Ti Ultra Please observe the information given in the product s instructions for use manual 647H491 28 do Bock QUALITY FOR LIFE 4 E Side Panels Attaching the side panels T Ti8 9 VR XXL 2 Ti Ultra Adjustable with protection against cold Clothing protector adjustable with protection against cold Ti8 9 Ti Ultra Clothing protector carbon Teen2 T Teen2 VR Adjustable short long Clothing protector adjustable plastic short long Side panel short long with height adjustable armrest All these side panels are attached to the front frame tube with two screws one on the Teen2 and at tached to the back tube with one screw and a plastic clamp o If the seat heig
6. lock Use the longer screws provided Put the end of the brake cable into the brake 44 Positioning of the brake cable must take place with frame unfolded Feed the brake cable as shown in the photo along the frame and between the rear wheel adapter and the frame to the opposite side Then feed the brake cable back forwards to the opposite wheel lock Odo Bock QUALITY FOR LIFE Now assemble together the brake cable with the cable end sleeves and the compression spring as shown in the photo Insert the brake cable through the bore hole in the cable attachment pin and lightly clamp the brake cable by tightening the nut Set the brake function by adjusting the brake cable so as to obtain an even braking effect on both sides Cut off the brake cable to approx 1 cm only after all settings have been made Put the provided cable end sleeve onto the end of the brake cable and clamp the cable end sleeve us ing side cutting pliers Attaching a brake adapter for wheelbase exten sion T Ti8 9 VR This allows the wheel lock to be placed further back when using a wheelbase extension see 4 G Attaching the plug on wheel lock lever extension T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Cut open the wheel lock lever handle cover and peel it off the wheel lock lever Plug the wheel lock lever extension onto the wheel lock lever and screw the cord to the front frame part Attaching the wheel lock with ad
7. of the quick release axle housing with the specified torque of 50 Nm Attaching a shock absorber system T Ti8 9 VR Teen2 T Teen2 VR Loosen and remove the screw connection of the rear wheel adapter and detach it from the frame Instead mount the shock absorber system Please observe the information given in the instructions for use manual included with the shock absorber system Disassemble the quick release axle hous ing from the old rear wheel adapter and mount it to the hole plate Tighten the screw connection of the quick release axle housing with the specified torque of 50 Nm Lubrication of the shafts is not required However the shafts must be clean and free from Scores or grooves Attaching a wheelbase extension T Ti8 9 VR Teen2 T Teen2 VR Screw the rear wheel adapter of the wheelbase extension to the rear frame part The rear wheel can be mounted in four vertical positions but camber cannot be set Tighten the screw connections with the specified torques models Avantgarde T VR Teen2 T Teen2 VR VA screws 10 Nm models Avantgarde Ti8 9 aluminum screws 5 5 Nm The wheel lock needs an adapter suitable for the length of the front frame part see 4 H Changing to another patient weight category Loosen and remove the screw connection on the upper side of the spring shafts To do this unscrew the two screws alternately by one turn only After having removed the tube clamp from the shafts you can slide
8. parts as in the picture and close the hook and loop strap Cleaning the frame pad Use a mild household detergent to clean the frame pad do Bock QUALITY FOR LIFE 4 B Footrests d 1 ER OW Setting the footrests Attaching the footrests Model 481B45 SK060 481B45 SK080 481B45 PKO85 Model 481B45 SK060 481B45 SK080 481B45 PK085 481B45 SK100 481B45 SK180 481B45 SK185 T Ti8 9 Teen2 T Ti Ultra 481B45 PK190 T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Push the footrest bars into the front frame parts Set the lower leg length evenly on both sides and Please observe the information given in the instruc fix the footrest bars in position by tightening the cap tions for use manual Screws Make sure that the bushings for the footrest bars are inserted in the front frame parts see 4 A Attaching the footrests Replacing the lock piece Model 481B45 SK180 481B45 SK185 481B45 PK190 VR Teen2 VR XXL 2 VR Teen2 VR XXL 2 Loosen and remove the screw and remove the lock Insert the footrest holders from above into the front piece frame parts as shown in the photo Turn the footrest holders to the front until the swivel For reassembly please proceed in reverse order segment engages with the lock Use new screws coated with thread lock or apply For adjusting the lower leg length please observe a liquid thread lock to the existing screws refer to the information given in the instruct
9. proceed in reverse order Firmly re tighten the screw connection Use new nuts with thread lock or apply a liquid thread lock to the existing screw refer to section 3 Changing to forks with quick release axle T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Remove the caster fork and the threaded axle from the caster mounting bearings Take the caster wheels out of the old forks and mount them in the new forks with quick release axle Insert the new forks with the quick release axle through both bearings of the caster mounting For adjusting the quick release axle please refer to 4 G Replacing the caster mounting T Ti8 9 VR Teen2 T Teen2 VR Ultra XXL 2 Loosen and remove the screw connections and re move the caster mounting from the front frame part For reassembly please proceed in reverse order Firmly re tighten the screw connection Follow the instructions under Setting the caster wheel journal angle Use new screws with thread lock or apply a liquid thread lock to the existing screw refer to section 3 Attaching the caster adapters 481F45 SK001 3 5 cm T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra Loosen and remove the caster mountings from the frame Screw the caster adapter to the front frame part to raise it Then attach the caster mounting to the caster adapter Use the new screws supplied Readjust the caster journal angle 33 to Bock QUALITY FOR LIFE Attaching the ca
10. the housing to the caster mount ings Use the longer screws supplied Push the clamp on to connect the footplate to the housing Setting the elevating footrests Model 481B45 PK195 LK195 RK195 481B45 PK200 LK200 RK200 VR Please observe the information given in the instruc tions for use manual Setting or replacing the calf pads of the elevating footrests Model 481B45 PK200 LK200 RK200 VR After loosening the screw A in the clamping unit the calf pad can be adjusted in height After loosening and removing the screw connection B the calf pad can be adjusted in depth along the row of holes For re assembly snugly tighten the screw connec tions 17 to Bock QUALITY FOR LIFE Setting or replacing the calf pads of the elevating footrests with automatic length adjustment Model 481B45 PK195 LK195 RK195 VR After loosening and removing the screw connec tions A the calf pad can be adjusted in height After loosening and removing the screw connec tion B the calf pad can be adjusted in depth along the row of holes For re assembly snugly tighten the screw connec tions Attaching the elevating footrests Model 481B45 PK195 LK195 RK195 481B45 PK200 LK200 RK200 VR First disassemble the lock piece Fill two component adhesive into the thread of the clamping bolt refer to section 4 D Replacing the Rubber Hand Grips and slightly screw in the set screw Ins
11. the rear wheel mountings be sure to tighten them to the correct torque values see 4 G Replacing the rear frame part Ti Ultra Use the same procedure as for mounting the other frame models Please be aware however that the Ti Ultra s back tubes are integrated into the rear frame part Attaching Setting the anti tipper Replacing the expansion spring T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Please observe the information given in the instruc tions for use manual Attaching Setting the transport wheels T Ti8 9 VR Teen2 T Teen2 VR XXL 2 First attach the two mountings to the rear frame parts as described under Anti tipper By pressing the tripod spring in you can now put the two transport wheels into the mountings Make sure that the tripod spring locks into one of the holes and that both transport wheels are set to the same height 13 Wo Bock QUALITY FOR LIFE Attaching the tip assist T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Undo and remove the screw Pull the tube end plug out of the rear frame part Put the tip assist into the frame tube and tighten the screw connection Attaching the crutch holder T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Use the same procedure as for the tip assist Use a screw to fix the hook and loop strap to the top end of the back tube 14 Attaching the frame pad T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Wrap the frame pads around the front frame
12. the springs and the hole plate off the shafts Remove the two elastomers from the hole plate If the hole plate has play on the shafts the gliding bushings can be driven out using a pin punch O 6 mm and replaced with new ones For reas sembly please proceed in reverse order Use new color marked elastomers and compression springs of the desired degree of hardness yellow soft 40 65kg blue medium 66 90kg red hard 91 120kg 37 to Bock QUALITY FOR LIFE Attaching wheels with drum brakes T Ti8 9 VR Teen2 T Teen2 VR XXL 2 To be able to mount wheels with drum brakes you first have to replace the standard quick release axle housing with the provided bushing and brake anchor Please observe the information given in the spare parts catalog For attachment of the brake handle the push handle must be equipped with an extension Attaching rear wheels with hub brake T VR Teen2 T Teen2 VR To be able to mount wheels with hub brakes you first have to replace the standard quick release axle housing with the provided bushing and hole plate with square neck Please observe the information given in the spare parts catalog 38 Setting the drum brakes T VR Teen2 T Teen2 VR XXL 2 Please observe the information given in the instruc tions for use manual 7 ila Attaching rear wheels with one Arm drive T VR To be able to mount wheels with one arm drive you first have to replace the standard quick relea
13. to use these documents together Use the mainte nance plans check list as a template for making copies Retain completed maintenance plans and provide the customer with a copy Instructions for use Spare parts catalog Avantgarde T 647G124 646K63 Avantgarde Ti 8 9 647G124 646K63 Avantgarde Ti Ultra 647G124 646K63 Avantgarde VR 647G124 646K63 Avantgarde XXL 2 647G124 646K63 Avantgarde Teen 2 647G144 646K63 2 Safety For all maintenance and repair works there are a few points you should always observe Use appropriate tools refer to pages 3 amp 4 Wear appropriate clothing including gloves and safety glasses if necessary Secure the product to prevent it from tipping over or falling off the workbench Read the service and maintenance instructions before starting Familiarize yourself with the functions of the product If you are not familiar with the product read the instructions for use manual before inspecting the product If you do not have an instructions for use manual you can order one from the manufacturer see the overview of all Otto Bock Branches Otto Bock Worldwide Alternatively you can download documents from our home page at www ottobock de or www ottobock com Clean or disinfect the product before starting inspection See the instructions for use manual for care instructions or specific product inspection information Many of the screw fastenings use thread lock or nylock nuts If you have to undo s
14. Component group JU EN LS RN Frame accessories Transport wheels Anti tipper Tip assist Crutch holder Frame pad Footrests Folding mechanism Lower leg length adjustment Angle adjustment Footrest accessories Locking device for single panel footrest Lateral heel block Heel band Crossbrace Seat upholstery Seat cushion Back Push handles Back upholstery Back height Angle adjustment Push handles Back cushion Side panels Height seting Ht Tray F Caster Tires wear Air pressure Caster journal angle Screw connection to the frame Running behavior of the wheels Swiveling of the caster forks L s plot L G Rear wheel Tires wear Air pressure Running behavior of the wheels Spokes Push rings Quick release axles Wheel camber Rear wheel attachment Drum brake Hub brake One arm drive Wheelbase extension Spoke protector Spring system shock absorber system CH Bees eue LI ELI Brake Wheel lock acces Wheel lock lever extension sories Do the settings of the wheelchair comply with the user s requirements EI X X X X X X Rear wheel accessories X X lt x K X xX XxX X The maintenance was carried out by 10 do Bock QUALITY FOR LIFE 4 Settings Replacement Retrofit 4 A Frame Replaci
15. LITY FOR LIFE Maintenance Plan for regular service Avantgarde Ti 8 9 Wheelchair for active use Inspection check list ltem Component group Damages Screw connections setting ae Frame accessories Transport wheels Anti tipper Frame pad Footrests Folding mechanism Lower leg length adjustment Angle adjustment C Seat Crossbrace Seat upholstery Seat cushion ll Back Push handles Back upholstery Angle adjustment Push handles E Side panels Height setting Folding mechanism Removobility Caster Tires wear Air pressure Caster journal angle Screw connection to the frame Running behavior of the wheels Swiveling of the caster forks amont L s ts L G Rear wheel Tires wear Air pressure Running behavior of the wheels Spokes Push rings Quick release axles Wheel camber Rear wheel adapter Rear wheel accessories Hub brake Wheelbase extension XxX XxX X XxX X Spoke protector Spring system shock absorber system Brakes Wheel locks Brake function Swing away mechanism X X Reverse roll lock X X Brake Wheel lock acces Wheel lock lever extension X X sories Do the settings of the wheelchair comply with the user s requirements X Xx x XX X Xx The maintenance was carried out by Oo to Bock QUALITY FOR LIFE M
16. Wo Book QUALITY FOR LIFE Avantgarde Service Manual Avantgarde T Avantgarde 118 9 Avantgarde Ti Ultra Avantgarde XXL 2 Avantgarde VR Avantgarde Teen 2 do Bock OUALITY FOR LIFE Table of Contents 1 PCS PO NER 2 2 3 Maintenance Plan and Required Tools eene 3 Avangarde 5 lenem P 6 AU igo Peete ee P 7 AVONS VIS der 8 le dC Od NL IM M ere ee ee ee 9 Avantgarde USC por i 10 4 Settings Replacement Retrofit ccccccscsecccesceeeeeseeecuseeusenueeueeussausenueeuusausenueeueeeuseneusuueeuseneusauseaesaes 11 AA FOO T TER 12 AD OOM 15 Ae OO ERU us 24 AD Bock 26 AE SOS PONel TEES 29 de COSTS Rm 92 AS ear eenn O 35 Aura Brake Wheel BOEK bateae tieten a
17. active use Inspection check list Damages Screw connections i setting Frame Footrest holder Frame Frame accessories Transport wheels Anti tipper Tip assist Crutch holder Frame pad Item Component group Folding mechanism Lower leg length adjustment Angle adjustment Seat Crossbrace Seat upholstery Seat cushion Back Back upholstery Back height Angle adjustment Side panels Height setting Folding mechanism Removobility Caster Tires wear Air pressure Caster journal angle Screw connection to the frame Running behavior of the wheels Swiveling of the caster forks G Rear wheel Tires wear Air pressure Running behavior of the wheels Spokes Push rings Quick release axles Wheel camber Rear wheel adapter Rear wheel accessories Drum brake Spoke protectors Brakes Wheel locks Brake function Swing away mechanism Reverse roll lock Brake Wheel lock acces Wheel lock lever extension sories Do the settings of the wheelchair comply with the user s requirements The maintenance was carried out by X XxX X XxX X O to Bock QUALITY FOR LIFE Maintenance Plan for regular service Avantgarde Teen 2 Wheelchair for active use T Inspection check list Damages Screw connections setting Item
18. aintenance Plan Avantgarde Ti Ultra for regular service Wheelchair for active use Component group Inspection check list 1 2 Damages 3 Screw connections Function setting deformations Footrests Folding mechanism Lower leg length adjustment Angle adjustment Seat Crossbrace Seat upholstery Seat cushion Back Push handles Back upholstery Push handles Side panels Height setting Folding mechanism Caster Tires wear Air pressure Caster journal angle Screw connection to the frame Running behavior of the wheels Swiveling of the caster forks G Rear wheel Tires wear Air pressure Running behavior of the wheels Spokes Push rings Quick release axles H Brake Wheel lock Brake function Swing away mechanism Reverse roll lock Brake Wheel lock acces Wheel lock lever extension sories Do the settings of the wheelchair comply with the user s requirements The maintenance was carried out by on X X C E X X X X X ee eee X X ES x epe 11 Wo Bock QUALITY FOR LIFE Maintenance Plan Avantgarde VR for regular service Wheelchair for active use Who ltem Component group Inspection check list 1 2 Damages 3 Screw connections Function setting deformations A Frame Footrest holder X X Frame Frame accessories Transport wheels Anti tipper Tip assist Crutch holder Frame pad Footre
19. aptable operating lever 481H45 PK017 Teen2 T Teen2 VR Replace the wheel locks with the provided ones refer to Replacing a wheel lock Use the screws supplied 45 to Bock QUALITY FOR LIFE Adjusting the operating lever 481H45 PK017 Teen2 T Teen2 VR The length and angle of the operating lever can be adjusted Unscrew the brake from the wheelchair and pull the grip cover off the end of the operating lever Shorten the operating lever by sawing to the right length The shorter the lever the more effort it takes to oper ate The operating lever can be set to the desired angle using the bending tool 711S6 Put the grip cover on the end of the operating lever and reattach the brake to the wheelchair 46 Odo Bock QUALITY FOR LIFE 4 S Accessories Accessory Products Attaching a safety belt with metal buckle Attach the safety belt with the screws provided to T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 the uppermost bore hole of the rear frame part Attaching a safety belt with plastic buckle T Ti8 9 VR Teen2 T Teen2 VR Ultra The safety belt is attached to the back tubes with the loops 47 Hersteller Manufacturer Otto Bock HealthCare GmbH Max N der StraBe 15 37115 Duderstadt Germany National Telefon O 55 27 848 1461 1462 1463 Fax 0 55 27 848 14 60 International Phone 49 5527 848 1304 1562 1590 1594 3663 Fax 49 5527 848 1676 e mail reha ottobock de Internet http w
20. ation given in the instructions for use manual 40 r i Setting Replacing a wheel lock with clamp fit tings Teen2 T Teen2 VR Loosening the two screws opens the clamp at taching them to the fame and allows the distance between the wheel lock and rear wheels to be adjusted Remove both screws to detach the wheel lock and clamp attachments Make sure you set the distance to the rear wheel correctly When making settings on the distance between rear wheel and side panel or when chang ing the wheel camber ensure that the brake block is in the correct position Attention With a protruding brake block there is the risk for the user to get their hands injured The brake block should reach over the wheel up to at least 3 4 of the tread width but not beyond the wheel For some models brake blocks of different lengths are available refer to the spare parts cata log A setting can also be made by changing the distance between the wheel and side panel refer to 4 G do Bock QUALITY FOR LIFE Replacing the threaded bolt of the wheel lock T Ti8 9 VR Ti Ultra XXL 2 The threaded bolt only has to be replaced when the front frame part is replaced The set screw in the middle acts as a guide in the slot Undo and remove the set screw and slide the threaded bolt out of the detached front frame part For reassembly please proceed in reverse order When the set screw is screwed in it must not Jut out be
21. d be 17 mm above the existing drill hole 22 Attach the heel band holders from underneath with the screws provided Attach the heel band to the holders Odo Bock QUALITY FOR LIFE Replacing the footplates Model 481B45 SK100 Ti8 9 Ti Ultra Open the screw connections for the angle adjust ment of the footplate and pull the clamps out of the footplate For reassembly please proceed in reverse order Replacing the footrest bars Model 481B45 SK100 Ti8 9 Ti Ultra First pull the footrest bars out of the front frame part see 4 A Open the screw connection for the angle adjustment of the footplate and pull the clamp out of the foot plate Use the procedure described in Replacing the foot rest bars in section 4 B on the side with the pins The side with the fork part is screwed in place Loosen and remove the screw connection and pull out the joint bolt Put aside the fork part and pull the cover off the footrest bar The cover at the same time is the spring element that holds the footplate in flipped up position Attaching the plastic footplate lining Ti8 9 Ti Ultra First disassemble the fooplate Put the footplate lining directly in the middle of the footplate Carefully drill a 3 2 millimeter diameter hole through the existing footplate lining holes into the footplate Insert one of the supplied rivets from the upper side through the footplate lining and use a pop rivet gun to secure it Rep
22. e the footrest from the wheelchair Flip up the footplate of the single panel footrest Undo the screw connection for the angle adjustment of the footplate and replace the standard bearing the upper unit in the picture with the bearing with locking device the lower unit in the picture Attaching the lateral heel blocks T VR Teen2 T Teen2 VR XXL 2 Hold the heel block against the underside of the footplate and mark the drill hole Use a center punch to make a guide notch and drill a 5 millimeter diam eter hole Fold down the footplate and let the support segment engage in the locking device Now tighten the screw connection for the angle adjustment of the footplate Insert the supplied rivet into the footplate from the upper side and then attach the lateral heel block to the rivet from below before fixing the rivet using a pop rivet gun Repeat this procedure for the other side of the foot plate If you need to remove the rivet then drill out the rivet head with a 6 millimeter diameter drill bit Then drive the rivet through the footplate using a 4 millimeter pin punch 21 to Bock QUALITY FOR LIFE Attaching the heel bands for individual footrests T VR Teen2 T Teen2 VR XXL 2 The footplates must first be provided with two bore holes each with a diameter of 5 2 mm The mounting hole on the rear edge of the footplate is center marked The drill hole besides the footrest screw connection shoul
23. eat this procedure for the other three holes If you need to remove the rivet then drill out the rivet head with a 5 millimeter diameter drill bit Then drive the rivet through the footplate lining using a 3 millimeter pin punch 23 to Bock QUALITY FOR LIFE 4 C Seat Ns Te E E Replacing the crossbrace T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 First remove the front frame parts as described in 4 A You do not need to detach the wheel locks or footrests Slowly pull the crossbrace off the linking tubes attached to the rear frame parts For reassem bly please proceed in reverse order Attention Removal of the crossbrace will separate the rear frame parts from each other Carefully lay the rear frame parts onto the work surface once removed Replacing the crossbrace brackets and mounting accessories for center crossbrace T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 After pulling the crossbrace off the rear frame part the crossbrace tongues are only attached to the cross brace by safety bolts The safety devices for the bolts can be opened with a screwdriver blade and moved aside Now you can pull the bolts out and replace the crossbrace tongues The two halves of the cross brace are also joined with a safety bolt or screw on the Teen 2 When the safety device for the bolt is opened the bolt can be removed This loosens the saddle washers 24 Replacing the seat upholst
24. ert the clamping bolt into the front frame part and fix the clamping bolt by re assembling the lock piece Firmly tighten the set screw to cause the adhesive to distribute evenly between the frame tube and clamping bolt Now wait for at least 24 hours so as to allow full curing of the adhesive Hang in the footrest Replacing the calf pad VR Loosen and remove the screw and remove the calf pad For reassembly please proceed in reverse order The slotted holes in the calf pad retainer plate allow for sideways adjustments of the calf pad 18 Replacing the footplates T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Loosen and remove the screw connections on the sides of the footplate and remove the footplate from the bearing segments For reassembly please proceed in reverse order Use new screws coated with thread lock or apply a liquid thread lock to the existing screws refer to section 3 do Bock QUALITY FOR LIFE Replacing the locking clip and the cover T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Loosen and remove the screw connections of the cover and remove the cover Take the locking clip out of the bearing segment and replace it with a new one In case of bearing segments up to size 2 the locking clip can only be removed after the screw connection of the footplate has been opened slightly For reassembly please proceed in reverse order Use new screws coated with thread lock or apply a liq
25. ery T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 First remove the front end stoppers using a not too sharp edged screwdriver If the wheelchair is unfolded slightly fold it to reduce the tension on the crossbrace and then pull the seat upholstery out of the crossbrace s profile tubes For reassembly please proceed in reverse order For readjusting the tension of the seat upholstery please observe the information given in the instruc tions for use manual Please refer to the instructions and illustrations in the spares parts catalog For reassembly please proceed in reverse order Replacing the gliding bushings T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 After removing the crossbrace from the rear frame part the four gliding bushings can be pulled out of the ends of the tubes and replaced Please refer to the instructions and illustrations in the spares parts catalog do Bock QUALITY FOR LIFE Adjusting the seat depth Teen2 T Teen2 VR Please observe the information given in the instruc tions for use manual Retrofitting with the seating system Adjustable Seat T Ti8 9 VR Ultra Please observe the information given in the product s instructions for use manual 647H450 Cleaning the nylon seat upholstery T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Clean the seat upholstery with regular mild house hold cleaner Cleaning the standard seat cushion T Ti8 9 VR Teen2 T Teen2 VR Ti
26. g the casters T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 The anterior seat height is set via the row of holes in the fork and via the caster wheel diameter To do this please refer to the seat height table in the instructions for use manual Loosen the screw connection on the casters and remove the wheels from the fork For reassembly please proceed in reverse order 32 Make sure that the casters journal is horizontal not only in driving direction but also in transverse direc tion Tighten the screw connection with the specified torques T VR Teen2 T Teen2 VR XXL 2 VA screws 23 Nm Ti8 9 Ti Ultra aluminum screws 13 Nm Firmly re tighten the screw connection Use new screws with thread lock or apply a liquid thread lock to the existing screws refer to section 3 Attention The casters must be replaced if the material shows signs of cracking or damage and when the tread becomes worn down to such an extent that there is only 5 mm of radius left on the outer edges of the tire Replace the casing of pneumatic tires if it is bald or shows cracking or other damages do Bock QUALITY FOR LIFE o Replacing the caster fork T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 First undo and remove the nut above the caster mounting Pull the fork with the axle out of the ball bearings Next loosen and remove the nut at the lower end of the threaded axle For reassembly please
27. ht is 48 centimeters or more then an adapter must be attached between the side panel and the front frame part Models suitable for use with the Ergo back have a long slot where it attaches to the back tube of the wheelchair Use the array of screw holes to set the side panel height so the top panel edge is around 25 millime ters higher than the wheels and so fingers can t get trapped in the gap If you want to change from desk side panels to the side panels mentioned here you will also need the mounting kit 481A45 SW048 29 Oto Bock QUALITY FOR LIFE mJ x Attaching the plastic plug on side panels Use the array of screw holes to set the side panel 481E45 PK045 height and depth positioning so the top panel edge T Ti8 9 VR Ti Ultra XXL 2 is around 25 millimeters higher than the wheels and so fingers can t get trapped in the gap First attach the left and right attachment devices to the front frame tubes 2 NER Attaching the desk side panels 481E09 PK085 Insert the side panel into the attachment device Fold and the side panel long 481E09 PK090 the side panel forwards and engage the lock T Ti8 9 VR To attach these side panels you need the mounting kit reference 481A45 SW067 First screw the attachment device to the rear frame part as in the right hand picture Hold the side panel alongside the attachment device to determine the position for the front support bracket Screw the support
28. ions for use section 3 manual 15 to Bock QUALITY FOR LIFE Replacing the pivot bearing VR Teen2 VR XXL 2 Loosen and remove the screw and remove the pivot bearing For reassembly please proceed in reverse order Use new screws coated with thread lock or apply a liquid thread lock to the existing screws refer to section 3 Replacing the swivel segment VR Teen2 VR XXL 2 Remove the footrest holder from the frame Loosen the set screw B and pull the footrest bar out of the footrest holder Loosen and remove the set screw A Pull the frame tube of the footrest holder out of the swivel unit Pay attention to the clamp piece which is only laid In 16 For reassembly please proceed in reverse order Before putting the parts together lay the clamp piece into the opening of the frame tube as shown in the photo Use new set screws coated with thread lock or apply a liquid thread lock to the existing set screws refer to section 3 do Bock QUALITY FOR LIFE Setting the footrest for short lower leg lengths Model 481B45 SK090 T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra Please observe the information given in the instruc tions for use manual Attaching the footrest for short lower leg lengths Model 481B45 SK090 T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra Undo and remove the screw connection of the caster mounting which also connects the eccentric plate Screw the halves of
29. lock Attaching the wheel lock for user and attendant T Ti8 9 VR XXL 2 First mount the extension for the push handle The following steps are for one side of the wheel chair s a 29 M 34 A 5 Screw the holder as shown in the picture to the upper inner side of the rear wheel adapter with the longer screw supplied Shorten the cable housing to match the height of the push handle 42 do Bock QUALITY FOR LIFE Before installing the brake cables set the wheel lock Cuta length of the cable housing that is 4 centime correctly for the rear wheel ters shorter than the length measured above Measure the distance between the holder and the brake block of the brake when not applied Now join the brake cable and the cable housing with Cut off the brake cable to approx 1 cm only after the appropriate end sleeves and compression spring all settings have been made as in the picture Insert the brake cable through the bore hole in the pressure lever and clamp the brake cable lightly with the set screw Set the strength of the attendant brake to your liking by adjusting the brake cable 43 to Bock QUALITY FOR LIFE Put the provided cable end sleeve onto the end of the brake cable and clamp the cable end sleeve us ing side cutting pliers Attaching the wheel lock for one handed opera tion T Ti8 9 VR XXL 2 Replace the wheel locks with the provided ones refer to Replacing a wheel
30. n 9 and 15 degrees in 6 degree increments Firmly re tighten the screw connection Use new screws with thread lock or apply a liquid thread lock to the existing screws refer to sec tion 3 do Bock QUALITY FOR LIFE Settings of the push handles T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Please observe the information given in the instruc tions for use manual Push handles retrofit T Ti8 9 VR Teen2 T Teen2 VR XXL 2 All types of push handles are screwed to the top end of the back tubes Please refer to the illustrations in the spare parts catalog When changing to the height adjustable remov able push handles models 481D05 SKO06 or 481D45 SK030 on the right in the picture the up per 50 millimeter wide strap must be replaced Ensure you work effectively after mixing since the adhesive sets quite quickly Apply half of the adhe sive into each of the rubber hand grips using the spatula Evenly distribute the adhesive in the rubber hand grip up to a depth of approx 4 5 cm Slide the rubber hand grips onto the push handles rotating them slightly as they are pushed on Attention Now wait for at least 24 hours so as to allow full curing of the adhesive Replacing the rubber hand grips T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Remove the old rubber hand grips Using a knife remove the residue of the old glue or rubber from the handle surface and from inside the tube Using a clean cloth and solvent fully
31. ng the front frame part T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 First remove the rear wheels and detach the side panels see 4 E Then place the unfolded wheel chair on its side on a flat work surface Undo and remove the screws of the caster wheel mountings and take the mountings off with the forks and caster wheels still attached to them Remove the heel band T Ti8 9 Teen2 T Ti Ultra Undo and remove the screws from the footrest bars and pull the footrest completely out of the front frame VR Teen2 VR XXL 2 Swing the footrests aside and pull them up and out of the front frame part see 4 B If using footrests for short lower leg lengths please follow the instructions in 4 B Detach the wheel locks see 4 H Undo the screws of the front support brackets and remove them There is the possibility to attach further support brackets to the free rivets under the seat tubes This increases the wheelchair s stability but also means that more effort is required for folding 11 to Bock QUALITY FOR LIFE Pull the front frame parts off the linking tubes Replacing the footrest bar bushing Remove the threaded bolts of the wheel lock from T Ti8 9 Teen2 T Ti Ultra the front frame parts see 4 H For reassembly please proceed in reverse order The bushing is held in the frame tube by a snap in Use new screws coated with thread lock or apply tooth Press the tooth in using a tool such as an Al
32. se axle housing with the provided bushings Please observe the information given in the spare parts catalog do Bock QUALITY FOR LIFE Attaching a spoke protector T Ti8 9 VR Teen2 T Teen2 VR XXL 2 An appropriate spoke protector is available for most rear wheels Please refer to the information given in the spare parts catalog The spoke protectors are mounted with snap fasten ers attachment nipples Attaching e support T VR Replace the rear wheel adapter with the e support attachment adapter Only one height position is possible Please observe the information given in the e support instructions for use manual 647H388 In some cases the spoke protectors are mounted with screw connections retainer nuts Please refer to the information given in the spare parts catalog Attaching z50 T VR Teen 2 T Replace the rear wheel adapter with the z50 attach ment adapter This adapter can be set to one of four heights Please observe the information given in the z50 instructions for use manual 39 to Bock QUALITY FOR LIFE 4 H Wheel Lock Brake Setting Replacing a wheel lock T Ti8 9 VR Ti Ultra XXL 2 After loosening the two screws the distance between the wheel lock and rear wheels can be changed Remove the two screws in order to remove the wheel lock P d SN T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 To set the wheel look please refer to the inform
33. ster adapters 481F45 SK005 3 5 cm T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra Loosen and remove the caster mountings from the frame Screw the caster adapter to the front frame assem bly to lower it Then attach the caster mounting and spacer to the caster adapter Use the new screws supplied Readjust the caster journal angle 34 do Bock QUALITY FOR LIFE 4 G Rear Wheel Replacing the tires T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 For replacing the tire casing inner tube and rim band please observe the information given in the instructions for use manual Attention Replace the tire casing if it is bald or shows cracking or other damages Replacing the push rings and setting the mount ing position narrow wide T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Completely remove the tire Loosen and remove the screw connection of the push rings with the rim Mount the push rings in the narrow or wide mounting position in relation to the rim For mounting the tires please refer to Replacing the tires Re tightening the spokes and adjusting to a radial excursion with a maximum of 1 mm T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Check to see if spokes are broken and that they are still tight by trying to move them Adjustment of the radial excursion requires special devices and expertise Please have the adjustment carried out by a bicycle workshop a Setting the q
34. sts Folding mechanism Lower leg length adjustment Angle adjustment Locking device for single panel footrest Lateral heel block Heel band C Seat Crossbrace X Seat upholstery X Seat cushion X Back Back upholstery x Back height Angle adjustment X X Push handles Push handles Back cushion X X E Side panels Height setting x x Swivel mechanism X X Removobility X F Caster Tires wear X x Air pressure X X Caster journal angle x X Screw connection to the frame X X Running behavior of the wheels X X Swiveling of the caster forks X X G Rear wheel Tires wear Air pressure Running behavior of the wheels Spokes Push rings Quick release axles Wheel camber Rear wheel adapter Brakes Wheel locks Brake function x x Swing away mechanism X x Reverse roll lock X X Brake Wheel lock acces Wheel lock lever extension X X sories Do the settings of the wheelchair comply with the X user s requirements Footrest accessories X X X X X X X X X X Hub brake One arm drive Wheelbase extension Spoke protector Spring system shock absorber system Xx X xX XxX X X X xX XxX X Rear wheel accessories Drum brake The maintenance was carried out by on CO Odo Bock QUALITY FOR LIFE Maintenance Plan Avantgarde XXL 2 for regular service Wheelchair for
35. td 40 4 S Accessories ACOOSSOIY TPEOEDUIDIS itia Seep ese ghia mida ates octet eats dede ie creed ed 47 The following short forms are used in Section 4 to indicate which Avantgarde model the instructions are for Kogo eo In ssp UM MOM UE EA PEE MIENNE E IMEEM LE dI E HII EUN uU T T Ti8 9 regret M EE Ti Ultra PONOA m de n VR eames 2 Avantgarde Teen 2 with T frame ELO DO Teen2 T Teen2 VR Oto Bock QUALITY FOR LIFE 1 Preface Regular maintenance is important It increases safety and prolongs the service life of the product All rehab products should be inspected and serviced once a year However if the product is used frequently e g wheelchair for active use or if it is used by growing children or patients with changing clinical conditions we recommend readjusting and servicing the product every 3 6 months Use only original spare parts for all service and maintenance The service and maintenance described in this manual should be performed by trained specialists only and not by the user This service and maintenance manual refers to the spare parts catalogs and instructions for use manuals for the products described For this reason it is important
36. uch screw fasten ings replace the nut or screw with a new thread lock and or nut If new screws or nuts with thread lock are not available use a medium strength liquid thread lock substance such as Loctite 241 or Euro Lock A24 20 gt e gt b bebebe Odo Bock QUALITY FOR LIFE 3 Maintenance Plan and Required Tools The following list shows you the tools and auxiliaries used Reversible ratchet handle wrench and sockets sizes 8 mm 24 mm Wrenches sizes 8 24 Contained in 481C08 ST010 Tool Set Screwdriver blade widths 2 5 3 5 and 5 5 mm Plastic hammer Circlip pliers Level Torque wrench measuring range 5 50 Nm Allen wrenches sizes 2 5 mm 6 mm Sizes 3 6 are contained in 481C08 ST010 Tool Set Phillips head screwdriver size 2 Hammer approx 300 g Side cutting pliers to Bock Pin punch o 3mm o 4 mm o mm o 6 mm Twist drill o 3 2 mm o 5mm g 5 2 mm g 6 mm Tire mounting levers Inner tube repair kit Contained in 481C08 ST010 Tool Set Workbench as well as a vise with plastic jaws and rubber insert Pop rivet gun for rivets up to 6 omm Hand drill Stanley knife with sickle hooked blade and stan dard blade Liquid thread lock medium strength to Bock QUALITY FOR LIFE Maintenance Plan Avantgarde T for regular service Wheelchair for active use 74 do Component group Inspection
37. uick release axle T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 The quick release axle should be set so the wheel is fully engaged but has the minimum amount of lateral axle play Using a wrench hold the inner end of the axle still whilst the outer nut of the axle is adjusted so as to give the correct lateral axle distance Please also observe the information regarding main tenance cleaning and care given in the instructions for use manual 35 to Bock QUALITY FOR LIFE With some rear wheels the quick release axles are secured with retaining rings to protect them from fall ing out of the wheel hub Remove the retaining rings using circlip pliers and pull the quick release axle out of the hub Reposition the retaining ring into the hub only after having set the quick release axle Tighten the screw connections with the specified torques T VR Teen2 T Teen2 VR XXL 2 VA screws 23 Nm Ti8 9 aluminum screws 13 Nm 36 Adjusting the rear wheel adapter position in the frame T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Please observe the information given in the instruc tions for use manual Adjusting the height of the rear wheel in the rear wheel adapter T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Setting the wheel camber T Ti8 9 VR Teen2 T Teen2 VR XXL 2 Please observe the information given in the instruc tions for use manual do Bock QUALITY FOR LIFE Tighten the screw connection
38. uid thread lock to the existing screws refer to sec tion 3 19 to Bock QUALITY FOR LIFE Replacing the footrest bars T VR Teen2 T Teen2 VR XXL 2 First pull the footrest bars out of the front frame part see 4 A or out of the footrest holder Undo the screw connection for the angle adjustment of the footplates and pull the receivers off the bear ings For later reassembly please proceed in reverse order Drive the half length taper grooved dowel pins out of the receivers using a pin punch 5 mm and then pull the footrest bar out of the receiver Insert the new footrest bar into the receiver and fasten it with the dowel pins Use a plastic hammer for driving in the dowel pins Ensure that the dowel pins are seated equally deep in the bore holes on both sides If necessary drive the dowel pin deeper into the hole using a pin punch 5 mm 20 Ensure that the half length taper grooved dowel pins are driven in or out from the correct side The side with the grooves in the photo on the right is the wider end of the dowel pin the side without grooves in the photo on the left is the narrower beginning of the pin For driving out the pin hit the narrower end for driving in hit the grooved end of the pin do Bock QUALITY FOR LIFE Attaching the locking device for single panel footrest T VR Teen2 T Teen2 VR For attaching the locking device it is not necessary to disassembl
39. ww ottobock com Versandanschrift f r R cksendungen Address for Returns Otto Bock HealthCare GmbH LindenstraBe 13 07426 K nigsee Germany 9 Otto Bock HealthCare GmbH has been certified by the German Society for the Certification of Quality Assurance Systems DQS in accordance with DIN EN ISO 9001 standard reg no 779 management system GB 08 05 Otto Bock 647G153
40. yond the edge of the tube Replacing the O rings T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Replace worn out or porous O rings Stretch and apply the new O ring as shown here from the abutment to the brake block Replacing the wheel lock lever covers T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Please refer to section 4 D Replacing the rubber hand grips Replacing the brake block T Ti8 9 VR Teen2 T Teen2 VR Ti Ultra XXL 2 Loosen and remove the screw in the brake block and pull the brake block to the side off the holding plate For reassembly please proceed in reverse order Firmly re tighten the screw connection Replacing the reverse roll lock T Ti8 9 VR Ti Ultra Loosen and remove the nut from the bolt on which the reverse roll lock is seated Pull the bolt out of the holding plate Replace the plastic serrated element of the reverse roll lock and if necessary the compression spring 41 to Bock QUALITY FOR LIFE Insert the bolt into the new plastic element thread on the compression spring and insert the bolt with the square neck into the holding plate so that the half length taper grooved dowel pin in the head of the bolt points in forward direction Firmly re tighten the screw connection Insert the brake cable in the brake operating lever and screw the brake operating lever to the push handle Replace the wheel lock with the provided one refer to Replacing a wheel
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